Toro 105-9362 Installation Instructions
Fuel Tank Fittings Kit
100 and 200 Series Z Master without Electronic Fuel
Injection
Part No. 105–9362
Installation Instructions
Loose Parts
Note: Use the chart below to identify parts for assembly.
DESCRIPTION QTY. USE
Form No. 3327–621
Fuel bulkhead fitting
Hose
Grab Tool
Thread locker
Draining The Fuel Tank
Warning
Gasoline is harmful or fatal if swallowed.
Long–term exposure to vapors can cause serious
injury and illness.
• Avoid prolonged breathing of vapors.
• Keep face away from nozzle and gas tank or
conditioner bottle opening.
• Keep gas away from eyes and skin.
Danger
In certain conditions, gasoline is extremely
flammable and highly explosive. A fire or
explosion from gasoline can burn you and others
and can damage property.
2
1
Installing the bulkhead fittings
1
1
Note: Fuel tanks hold up to 6 gallons of fuel each.
1. Park the machine on a level surface, to ensure the fuel
tank drains completely. Then disengage the power take
off (PTO), set the parking brake, and turn the ignition
key to off. Remove the key.
2. Close the fuel shut–off valve (Fig. 1).
3. Loosen the hose clamp at the fuel filter and slide it up
the fuel line away from the fuel filter.
4. Pull the fuel line off fuel filter. Open fuel shut-off
valve and allow gasoline to drain into a gas can or
drain pan.
Note: Now is the best time to install a new fuel filter
because the fuel tank is empty.
5. Repeat these procedures for the opposite fuel tank.
6. Install the fuel line onto the fuel filter. Slide the hose
clamp close to the fuel filter to secure the fuel line.
• Drain gasoline from the fuel tank when the
engine is cold. Do this outdoors in an open area.
Wipe up any gasoline that spills.
• Never smoke when draining gasoline, and stay
away from an open flame or where a spark may
ignite the gasoline fumes.
2002 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
1. Fuel shut-off valve
1
1
Figure 1
All Rights Reserved
Printed in the USA
Removing the Existing
Grommet
5. Pull the hose and bulkhead fitting back down into the
fuel tank. Pull the hose until the elbow is through the
bottom hole (Fig. 3).
1. Slide the hose clamp away from the tank fitting and
then remove the hose.
2. Using a pliers, remove the fitting and grommet from
the bottom of the fuel tank (Fig. 2).
Note: Ensure all of the grommet is removed from the fuel
tank.
3. Repeat steps 1 and 2 for the opposite tank.
2
1
3
m–5830
Figure 2
1. Rubber grommet
2. Fuel tank
3. Fitting
1 2 3
4
Figure 3
1. Bulkhead fitting
2. Installation hose
3. Grab tool
4. Fuel tank
6. Pull the bulkhead fitting through the hole until the
threads are showing (Fig. 4).
m–5828
Installing the Bulkhead Fitting
Note: Install bulkhead fittings in both tanks.
1. Push the installation hose up through the bottom hole
in the fuel tank (Fig. 3).
2. Using the grab tool, reach down through the filler neck
and pull the hose up through the filler neck (Fig. 3).
3. Remove the nut and washer from the bulkhead fitting.
Note: Make sure the rubber o–ring is retained in the
groove of the bulkhead fitting.
4. Attach the installation hose onto the elbow of the
bulkhead fitting (Fig. 3).
7. Remove the installation hose. Apply thread locking
compound onto the threads of the fitting.
8. Install the washer and locknut onto the fitting. Position
the elbow in the correct position, for the fuel line, and
tighten the locknut (Fig. 4).
9. Install the fuel line onto the elbow of the fitting. Slide
the hose clamp onto the elbow (Fig. 4).
10.Pour gasoline into the fuel tank, enough to cover the
bulkhead, to check for leaks around the fitting area
(Fig. 4).
11. If leaks occur, repeat by draining the fuel tank and
installing the bulkhead fitting.
12.Repeat these procedures for the opposite fuel tank.
2
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