Toro 104-7012 Installation Instructions

Form No. 3327-218

Replacement Pedal Kit

Workman 1 100/2100 and Twister Utility Vehicle

Part No. 104-7012

Installation Instructions

Removing the Old Pedals

1. Position the machine on a level surface, stop the

engine, and remove the key.

Caution

If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders.

Remove the key from the ignition switch before you do any maintenance.

2. If you have a floor mat, remove it from around the

accelerator and brake pedals.

3. Remove the metal plate on the floor surrounding the

pedals.

4. Disconnect the accelerator cable and spring from the

accelerator pedal.

5. Disconnect the brake rod from the brake pedal.

6. Remove the bolts securing the pedal pivot rods

(Fig. 1).

7. Pull out the pivot rods, removing the pedal assemblies

from the top (Fig. 1).

m-5780

Figure 1

1. Pivot rod 2. Bolt

Installing the New Pedals

1. Remove the bolt and nut securing the parking brake

pedal to the brake pedal. Save the torsion spring and discard the rest of the parking brake pedal (Fig. 2).

 2001 by The Toro Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196

m-5778

Figure 2

1. Parking brake pedal

2. Brake pedal

3. Accelerator pedal

4. Torsion spring

5. Flange nut, 3/8 in.

6. Small bushing

7. Bolt, 2-1/2 x 3/8 in.

8. Cotter pin

9. Parking brake mounting tube

10. Parking brake rod

11. Washer

12. Parking brake detent

13. Pedal mounting tube

14. Large bushing

15. Nuts

16. Adjustment screws

17. Brake pawl

2. Remove the cotter pins, parking brake detent, and washer from the brake pedal, discarding the rest of the pedal assembly (Fig. 2).

Printed in the USA

3. Remove the bolts securing the brake pawl to the

accelerator pedal and the brake pawl, discarding the rest of the accelerator pedal assembly (Fig. 2).

4. Install 2 small bushings into the parking brake pedal

mounting tube (Fig. 2).

5. Install the new parking brake pedal to the new parking

brake using a bolt (2-1/2 x 3/8 in.) and flange nut (3/8 in.) and the torsion spring from the old pedal (Fig. 2).

6. Connect the parking brake rod the the parking brake

pedal and secure it with a cotter pin (Fig. 2).

7. Install the washer and parking brake detent on the new

brake pedal assembly securing it to the parking brake rod and the pedal with the cotter pins removed previously (Fig. 2).

8. Install the brake pawl to the new accelerator pedal

with the bolts removed previously (Fig. 2).

9. Measure the heights of the 2 adjustment screws on the

old accelerator pedal and then remove them and the nuts that secure them (Fig. 2).

10.Install the 2 adjustment screws and nuts on the new

accelerator pedal, adjusting them to the same height that they were set on the old pedal (Fig. 2)l.

11. Install 2 large bushing into the ends of the mounting

tubes on each pedal (Fig. 2).

14.Secure the pivot rods with the 2 bolts removed

previously (Fig. 3).

15.Connect the accelerator cable and spring to the

accelerator pedal.

16. Connect the brake rod to the brake pedal.

Adjusting the Accelerator Pedal

1. Check and adjust as necessary the accelerator stop bolt

to allow for full engagement of the parking brake detent in the brake pawl when the brake pedal is at the maximum travel position.

2. Check and adjust as necessary the switch stop bolt to

allow for the full travel of the switch without bottoming it out.

Important Full travel of both the brake and

parking brake pedal should not trigger the switch.

Completing the Installation

1. Install the metal plate surrounding the pedals.

2. Install the floor mat if necessary.

12.Insert the accelerator pedal assembly into the pedal

box and secure it into the front position using a pivot rod removed previously (Fig. 3).

m-5780

Figure 3

1. Accelerator pedal

2. Brake pedal

13.Insert the brake pedal assembly into the pedal box and

secure it into the rear position using a pivot rod removed previously (Fig. 3).

3. Pivot rod

4. Bolt