Toro 104-6978 Installation Instructions

Form No. 3328-187

High-Output Alternator Kit

Twister Utility Vehicle

Part No. 104–6978

Installation Instructions

Note: You will need the Clutch Removal T ool (part number TOR4094) (Fig. ) and a torque wrench to perform this procedure. You can obtain the Clutch Removal tool from you Authorized Toro Dealer.

Loose Parts

Description Qty. Use

Alternator mounting bracket Alternator Bolt, 3/8 x 2-1/2 inches Bolt, 3/8 x 2 inches Bolt, 3/8 x 1-3/4 inches Flange nut, 3/8 inch Bolt, M8 x 45 mm Lock washer, 5/16 inch Flat washer, 11/32 inch Small spacer

Alternator drive pulley Spacer Belt Bolt, 1/4 x 1 inch Lock washer, 1/4 inch

Wire harness 1 Connect the wire harness

1 1 1 2 1 4 1 1 1 1

1 1 1 4 4

Install the alternator.

 2002 by The Toro Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196

Printed in the USA

Removing the Drive Clutch

1. Park the machine on a level surface, stop the engine, set

the parking brake, and remove the key from the ignition switch.

2. Remove the drive belt from the driven clutch on the

transaxle and the drive clutch on the engine.

3. Remove the plastic cap from the drive clutch (Fig. 1).

Figure 1

1. Drive clutch

2. Plastic cap

3. Bolt

4. Washer

5. Spacer

6. Alternator drive pulley

7. Bolt, 1/4 x 1 inch, and lock washer, 1/4 inch

4. Remove the bolt and washer securing the drive clutch to

the engine tapered shaft (Fig. 1).

5. Grease the end of the clutch removal tool (Fig. 2).

Figure 2

1. Clutch removal tool

6. Insert the tool into the end of the clutch and thread it in

slowly using a wrench until the clutch comes off of the tapered drive shaft.

Important T o prevent damage to the clutch threads,

thread the tool into the clutch only enough to remove it.

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