Toro 104-6697 Installation Instructions
Form No. 3351-930
Brake and Tail Light Kit
Workman) 1100/2100 and Twistert Utility Vehicles
Part No. 104–6697
Installation Instructions
Important Before installing this kit, you must have Wiring kit number 99–7924 installed on the unit. This kit upgrades
the wiring on the vehicle so that it will accept the several optional kits that require connections to the electrical system.
Note: If you will be installing the horn kit or the signal light kit, obtain them before installing this kit. It is much easier to
install the three kits together, than to install them separately.
Loose Parts
Description Qty. Use
Screw, 1/2 x 1/2 inch
Lock washer, 1/2 inch
Cotter pin
1
Brake switch
Brake switch bracket
Bolt, #6
Locknut, #6
1
1
1
1
1
1
1
1
Install the brake switch
2
2
Dash harness
Flasher
Relay
Timer
Bolt, 1/4 x 1-3/8 inch
Bolt, 1/4 x 3/4 inch
Locknut, 1/4 inch
R-clamp, large
R-clamp, small
Wire tie
1
Not used to install brake switch on models with serial numbers 230000001 or higher.
1
1
1
1
1
2
3
1
1
2
Install the dash harness
W 2004 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
All Rights Reserved
1
Printed in the USA
Description Qty. Use
Tail light
Silicone sealant (not supplied, purchase before
installing)
Rear harness
R-clamp, small
Screw, 1/4 x 0.82 inch
Adapter harness
Wire tie
Fuse
Front reflector
Bolt, #10
Locknut, #10
Rear reflector
Screw, #10
1
0
1
3
3
1
2
1
2
2
2
2
4
Install the tail lights and rear harness
Install the reflectors
2
Preparing the Vehicle
1. Position the machine on a level surface, stop the
engine, and remove the key.
Caution
If you leave the key in the ignition switch,
someone could accidently start the engine and
seriously injure you or other bystanders.
Remove the key from the ignition switch before
you do any maintenance.
2. Remove the hood from the vehicle by removing the 2
screws on top of the hood, the 2 bolts on each fender,
and the 4 bolts from the bottom of the hood.
Installing the Brake Switch
(Workman 2110, Twister1600, or any
model with Serial Number of 230000001
or Higher)
1. Install brake switch to pedal assembly using #6 bolts
and lock nuts (Fig. 2).
5
(Workman 2100, 1100, or Twister 1400
with Serial Numbers 229999999 or Lower)
3. Drill a hole (7/8 in. dia.) in the floor of the vehicle in
front of the brake pedal in the location shown in
Figure 1.
1
Figure 1
1. Hole, 7/8 in.
4
1
3
1. Brake switch
2. Bolts, #6
3. Lock nuts, #6
2. Make sure brake pedal arm is aligned and makes
contact with brake switch button when pedal is
released.
3. Check the depth of brake switch button while of brake
switch is engaged. Switch should be adjusted to allow
the button to be depressed but not bottomed out when
brake pedal is released and button should be extended
with clearance when brake is applied.
2
m–6599
Figure 2
4. Pedal assembly
5. Brake pedal arm
Note: If you are installing the horn kit, install the horn at
this time, but do not connect any of the wires to the horn
yet.
4. Verify the alignment and actuation of switch by
applying and releasing brake.
3
(Workman 2100, 1100 or Twister 1400 with
Serial Numbers 229999999 or Lower)
1. If you have a floor mat, remove it from around the
accelerator and brake pedals.
2. Remove the metal plate on the floor surrounding the
pedals.
3. Disconnect the brake rod from the brake pedal.
4. Remove the bolt securing the brake pedal pivot rod
(Fig. 3).
1
9. Insert the brake pedal assembly into the pedal box and
secure it into the rear position using the pivot rod
removed previously.
10. Secure the pivot rod with the bolt removed previously.
11. Connect the brake rod to the brake pedal using a new
cotter pin.
12. Loosely mount the brake switch onto the brake switch
bracket (Fig. 5) using 2 bolts (#6) and 2 locknuts (#6).
2
m-5780
Figure 3
1. Pivot rod 2. Bolt
5. Pull out the pivot rod, removing the brake pedal
(Fig. 3).
6. Drill a hole (27/64 in. dia.) through the brake pedal in
the location illustrated in Figure 4.
3
4
1
2
4
1
3
4
Figure 5
1. Pedal box
2. Brake switch
3. Brake switch bracket
4. Existing bolts
13. Bolt the bracket to the back of the pedal box using the
two bolts on the back of the box (Fig. 5). Secure the
bracket so that the button on the switch comes to the
center of the screw head you installed on the brake
pedal.
14. Adjust the switch so that the button is pressed in by the
pedal when the pedal is at rest. The pedal should not
touch the body of the switch. Tighten the bolts and
nuts securing the switch once you have it in the correct
position.
2
m-5844
Figure 4
1. 3/4 in.
2. 5/16 in.
3. Screw, 1/2 x 1/2 in.
4. Lock washer, 1/2 in.
7. Tap the hole with a 1/2–13 in. tap.
8. From the right side of the pedal, install a screw (1/2 x
1/2 in.) and lock washer (1/2 in.) into the hole (Fig. 4).
4
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