Toro 1014in1N, 1014in1S Operator's Manual

4in1NarrowandStandard
G006222
Bucket
forTXSeriesCompactUtilityLoaders
ModelNo.1014in1N
ModelNo.1014in1S
FormNo.3358-434RevB
Contents
Introduction
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Youareresponsibleforoperating theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor productandaccessoryinformation,helpndinga dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready .Themodel andserialnumbersontheproductcanbefoundon thebucketattachment.Writethenumbersinthespace provided.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafetyalertsymbol (Figure1),whichsignalsahazardthatmaycauseserious injuryordeathifyoudonotfollowtherecommended precautions.
Figure1
1.Safetyalertsymbol
Introduction.................................................................2
Safety...........................................................................3
StabilityRatings....................................................4
SafetyandInstructionalDecals.............................5
Setup............................................................................6
1InstallingtheBucketandManifold.....................6
2RemovingtheLoaderArm/AttachmentTilt
Lever................................................................6
3InstallingtheRelayHarness...............................8
4InstallingtheLoaderArm/AttachmentTilt
Lever..............................................................11
5InstallingtheValveManifoldSolenoid
Harness..........................................................12
6FinishingtheInstallation..................................13
ProductOverview......................................................15
Controls.............................................................15
Specications.....................................................15
StandardandNarrowSpecications....................15
MaximumMaterialDensityatCapacity...............15
MaximumDensityforBucketCapacity
Table..............................................................16
MaterialDensityChart—Typical.........................16
Operation...................................................................17
4in1BucketOperation......................................17
ModesofOperation...........................................17
Maintenance...............................................................19
RecommendedMaintenanceSchedule(s)................19
LubricatingtheBucket........................................19
Adjustingthe4in1BucketOperation.................19
Storage.......................................................................20
Troubleshooting.........................................................21
Schematics.................................................................22
Thismanualuses2otherwordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
©2008—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedinAustralia. AllRightsReserved
Safety
Improperuseormaintenancebytheoperatoror ownercanresultininjury.T oreducethepotential forinjury,complywiththesesafetyinstructionsand thoseinthetractionunit payattentiontothesafetyalertsymbol,which means safetyinstruction.Failuretocomplywiththe instructionmayresultinpersonalinjuryordeath.
Caution
Theattachmentcancrushandbreaklegs, arms,andotherbodyparts.
Nevergoneartheattachmentwhileitisin operation.
Keepallbystandersandpetsasafedistance fromtheattachment.
Alwaysclosethejawsoftheattachment whennotinuse.
,
W ar ning
Operator’ s Man ual
,or
Danger
—personal
.Always
Theremaybeoverheadpowerlinesinthework area.Shockmayoccurifyoutouchapower linewithatreeorotherobjectthatyouare transporting.
Surveyandmarktheareawherethereare overheadpowerlines,anddonottransporttrees ortallobjectsunderthepowerlines.
Theremaybeburiedpower,gas,and/or telephonelinesintheworkarea.Shockor explosionmayoccurifyoudigintothem.
Havethepropertyorworkareamarkedfor buriedlinesanddonotdiginmarkedareas.
Topreventanypossibledamageanddisruptiontoany undergroundpipeandcablenetworkinyourproposed excavationsite,contacttheDialBeforeYouDigservice. ThisisanAustraliannationalserviceanddialling1100 canbeusedtoaccessplansforundergroundnetwork plansforanywhereinAustralia.Alternatively ,logonto thewebsitewww .dialbeforeyoudig.com.auforadditional information.
Remember,allpersonshaveaDutyofCaretoobserve withregardtoundergroundpipesandcableswhen diggingorexcavating.
Whentheengineisoff,attachmentsinthe raisedpositioncangraduallylower.Someone nearbymaybepinnedorinjuredbythe attachmentasitlowers.
Alwayslowertheattachmentlifteachtimeyou shutoffthetractionunit.
Whengoingupordownhill,themachinecould overturniftheheavyendistowardthedownhill side.Someonemaybepinnedorseriously injuredbythemachineasitoverturns.
Operateupanddownslopeswiththeheavyend ofthemachineuphill.Anemptybucketwill maketherearendheavyandafullbucketwill makethefrontendheavy.
Neglectingtodial1100beforediggingorexcavatingcan leadtocostlydisruptiontoessentialservices,andinjury ordeathtoworkersandbystanders.Itcanalsoleadto heavynancialpenalties.
3
Ifthetractionunitisttedwithanoperatorrear platform,andyoustepofftheplatformwiththe loadraised,themachinecouldtipforwardand becomeunbalanced.Someonenearbymaybe pinnedorseriouslyinjured.
Lowerthebucketbeforesteppingoffthe platform.
StabilityWithaLoadedBucketwithout OperatorRearPlatform
OrientationStabilityRating
FrontUphill
B
RearUphill
D
Ifthebucketisnotkeptlevelwhilelifting,the loadcouldbeinadvertentlydumpedonthe operator.Theoperatorcouldbeinjuredwhen theloadisdumped.
Whentheliftingthebucket,tiltitforwardto keepitlevelandtopreventitfromspilling backwards.
StabilityRatings
Todeterminethedegreeofslopeyoucantraversewith thebucketinstalledonatractionunit,ndthestability ratingforthehillpositionyouwanttotravelinthe appropriatetablebelow ,thenndthedegreeofslope forthesameratingandhillpositionintheStabilityData sectionofthetractionunitOperator’sManual.
Thebucketmaybeusedwhenloadedorempty.
Note:Ifyourtractionunithasanoperator’ srear platform,refertotheOperator’sManualforthatproduct formoreinformationonstabilityratings.
SideUphill
B
StabilitywithanEmptyBucketwithout OperatorRearPlatform
OrientationStabilityRating
FrontUphill
D
RearUphill
B
SideUphill
B
Exceedingthemaximumrecommendedslope cancausethetractionunittotip,crushingyou orbystanders.
Donotdrivethetractionunitonaslopesteeper thanthemaximumrecommendedslope,as determinedinthefollowingtablesandthe tractionunit
Operator’ s Man ual
.
4
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasily visibletotheoperatorandarelocated nearanyareaofpotentialdanger. Replaceanydecalthatisdamagedor lost.
100-4648
1.Warning
2.Crushinghazardofhand,arm—keepbystandersasafe distancefromthemachine.
3.Crushinghazardoffoot,leg—keepbystandersasafe distancefromthemachine.
100-4689
1.Tippinghazard—maximumloadcapacityis91kg(200lb) whentransporting.
5
Setup
G006224
1
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
3
4
5
6
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
4in1bucketassembly1
Nopartsrequired
Relayharness1 Self-tappingscrews(#12[5mm]) Boxconnector1 Harnessbracket1
Loaderarm/attachmentlever
Valvemanifoldsolenoidharness
Dustcap1Finishtheinstallation.
1
Qty.
Installthebucketandmanifold.
2
1
1
loaderarm.RefertothetractionunitOperator’ s Manual.
3.Usingagreasegun,pumpgeneralpurposegrease intothesixgreasettings(threeoneachside)on the4in1bucketuntilthegreasebeginstooozeout (Figure3).Wipeawayanyexcessgrease.
Removetheloaderarm/attachmenttilt lever.
Installtherelayharness.
Installtheloaderarm/attachmenttilt lever.
Installthevalvemanifoldsolenoid harness.
Use
InstallingtheBucketand Manifold
Partsneededforthisprocedure:
14in1bucketassembly
Procedure
Important:Beforeinstallingtheattachment,
ensurethatthemountplatesarefreeofanydirtor debrisandthatthepinsrotatefreely.Ifthepinsdo notrotatefreely,greasethem.
1.Installandsecurethe4in1buckettothetraction unit’sloaderarmmountplate.Refertothetraction unit’sOperator’sManualformoreinformationon connectingattachments.
2.Connectthevalvemanifoldhydraulichosestothe matinghydraulicconnectorsonthetractionunit
Figure3
Leftsideshown
1.Greasettings
6
2
G004182
3
2
1
G006225
2
1
G006226
3
3
2
1
RemovingtheLoader Arm/AttachmentTiltLever
NoPartsRequired
Procedure
Theloaderarmsmaylowerwhenintheraised positioncrushinganyoneunderthem.
Installthecylinderlockbeforeperforming maintenancethatrequiresraisedloaderarms.
1.Raisetheloaderarmsandinstallthecylinder safetylock.Removethehairpincotterandclevis pinsecuringthecylinderlocktotheloaderarm (Figure4).
6.Loosenthebatterynegative(–)cableterminalnut, andremovethecableterminalfromthebatterypost. Retainallparts.
7.Opentheenginehoodandsecureintheopen positionwiththeproprod.Refertothetractionunit Operator’sManual.
8.Removethethreescrewssecuringtherighthand rearcoversupportassemblytothecontrolpaneland theloadertowerassemblies(Figure5),Removethe cover.
Figure4
1.Cylinderlock3.Clevispin
2.Liftcylinder
2.Lowerthecylinderlockoverthecylinderrodand secureitwiththeclevispinandhairpincotter (Figure4).
4.Hairpincotter
3.Slowlylowertheloaderarmsuntilcylinderlock contactsthecylinderbodyandrodend.
4.Switchofftheengine,removethekeyfromthekey switchandallowtheenginetocool.
5.Openandremovetherearaccesscover.Refertothe tractionunitOperator’sManual.
Figure5
1.Righthand,rearcover
2.Screw
9.Removethefourscrewssecuringtherighthand panelassemblytothecontrolpanelassembly (Figure6).
Figure6
1.Righthandpanel
2.Controlpanelassembly
3.Screw
7
10.Removetherighthandpanelassemblybyliftingit
G006227
2
1
G006228
1
2
3
4
5
overtheloaderarm/attachmenttiltleverandfeedit fromtheparkingbrakelever.
4in1bucketwiringtobeinstalled:thefuelgauge, hydraulicoiltemperature,hourmeter/tachometer (Figure8).
Note:Onemostmodels,removingtherighthand panelreleasestheparkingbrakeleverandtheparking brakeswillbeapplied.
11.Loosenthelocknutatthebaseoftheloaderarm/ attachmenttiltlever(Figure8).Unscrewandremove theleverfromthespoolvalve.
Figure7
1.Loaderarm/attachmenttilt lever,existing
2.Locknut
Disconnectenoughcomponentstoallowthewiring harnesstoberoutedbehindthekillandstartrelays.
Figure8
1.Dashcomponents,Interior4.Headlightpowersource,
2.Mainwiringharness, existing
3.Openingintheframe
mainwiringharness
5.Existingkillandstart relays
3.Locatetherightandleftrelaysattheendofthe wiringharness(Figure9).Removetherelaysfrom
3
InstallingtheRelayHarness
Partsneededforthisprocedure:
1Relayharness
2
Self-tappingscrews(#12[5mm])
1Boxconnector
1Harnessbracket
Procedure
1.Ifaheatshieldisinstalledtoprotecttheelectrical componentsunderthedash,removethefasteners securingtheshieldandremovetheshieldbefore proceeding.Retainallfasteners.
2.Disconnectthemainwiringharnessfromthe followingdashcomponentstoallowroomforthe
8
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