Toro 100-2873 Installation Instructions
Form No. 3322-863
Kawasaki BBC Engine Coversion Kit
For use with the Toro Walk Power Lawn Mowers
Model 100-2873
Loose
Note:
DESCRIPTION QTY. USE
Discharge Tunnel
Latch Plate
Discharge Door Assembly
Door Retainer
Self-tapping Screw – 1/4-10 x .60
Screw – 3/8-16 x 1.5
Engine Decal
Clamp 1
Parts
Use the following chart to identify the parts you will use to install the kit.
1
1
1
1
2
3
1
Installing the new discharge tunnel and the
door assembly
Replacing the engine
Filling the hole left from removing the fuel tank
bracket
Installation
Instructions
Bolt 1
Throttle Control
Throttle Cable
Retainer
Engine Guard
Screw – 1/4-20 x 1.0
Cable T
Control Panel Decal
Cable Clamp
Hex Head Screw – 5/16 16 x 1.0
Hex Locknut – 5/16 16
E1999 The T
8111 Lyndale Ave. South
Bloomington, MN 55420–1196
ie 3
oro Company
1
1
1
1
4
1
1
1
1
Replacing the throttle cable
Installing the engine guard on the lawn mower
housing
Installing the cables to the lower handle (1)
Securing the clutch and the throttle cables to
the lawn mower deck (1)
T
ying the throttle, traction, and clutch cables
together (1)
Replacing the decal
Securing the clutch cable to the housing
All Rights Reserved
Printed in the USA
Installation Instructions
DESCRIPTION USEQTY.
Oil Drain T
Screw– 5/16 18 x 0.75
W
asher– 5/16
Before
POTENTIAL
•
If you leave the wir
someone could accidentally start the engine.
WHA
•
Someone accidentally starting the engine can
seriously injur
HOW T
•
Disconnect the wir
you install the kit. Set the wir
does not accidentally contact the spark plug.
1.
Disconnect the wire from the spark plug.
ube 1
Installing
HAZARD
e on the spark plug,
T CAN HAPPEN
e you or other bystanders.
O AVOID THE HAZARD
e fr
om the spark plug befor
e aside so that it
Draining the oil
1
1
Securing the blade brake clutch (BBC) cover to
the lawn mower housing
5.
Disconnect the wire from the spark plug.
6.
Drain the engine oil (Refer to your operator’s manual
for the procedure).
Disassembly
Removing the Starter Rope
Note:
This procedure is necessary only for models that
have a rope guide.
1.
Remove the starter rope from the rope guide (Fig. 1).
e
1
2
POTENTIAL HAZARD
•
If gasoline is spilled on a hot engine, it could
ignite.
WHA
T CAN HAPPEN
•
Contact with burning gasoline could cause
serious personal injury
HOW T
•
2.
Note:
for draining the fuel.
3.
4.
O AVOID THE HAZARD
Drain the gasoline fr
Make sure that the engine is cool. Remove the cap
from the fuel tank and use a pump-type syphon to
drain the fuel into a clean, approved gasoline
container.
This is the only procedure that T
Connect the wire to the spark plug.
Start the engine and let it run until it runs out of fuel.
.
om a cold engine only
oro recommends
m–2705
Figure
1. Rope
2. Remove
.
guide
and discard the rope guide, the screw, and the
locknut.
1
2.
Starter rope
Removing the Cable Ties
Cut
the cable ties that hold the cables to the lower handle.
Removing the Fuel Tank
1. Disconnect
the fuel line from the engine (Fig. 2).
2
Installation Instructions
4
2
3
1
Figure
1. Fuel
line clamp
2.
Fuel line
2. Remove
3.
Remove the tank bracket.
4.
Install a screw and a locknut to fill the hole left from
the fuel tank from the tank bracket (Fig. 2).
2
3. T
4.
ank bracket
Fuel tank
removing the right side of the tank bracket.
1
2
2
1. Belt
cover
2. Loosen
Figure
the cable clamp screw and disconnect the
3
2.
Self-tapping screw (2)
throttle cable from the throttle lever as shown in
Figure 4.
2
1
m-224
Disconnecting the Throttle Cable
1. Remove
cover to the lawn mower deck (Fig. 3). Set the cover
and the fasteners aside for the installation.
two self-tapping screws that secure the belt
1. Cable
2.
Throttle cable
clamp screw
Figure
4
3.
Throttle lever
3
m-286
3
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