Toro 09930, 09931, 09932, 09933, 09934 Operator's Manual

...
FormNo.3368-805RevC
ProCoreSR48,SR54,SR54–S, SR70,SR70–S,SR72andSR75 Aerators
ModelNo.09930—SerialNo.311000001andUp
ModelNo.09931—SerialNo.311000001andUp
ModelNo.09932—SerialNo.311000001andUp
ModelNo.09933—SerialNo.311000001andUp
ModelNo.09934—SerialNo.311000001andUp
ModelNo.09935—SerialNo.311000001andUp
ModelNo.09936—SerialNo.311000001andUp
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)
Introduction
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Youareresponsibleforoperating theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comfor productandaccessoryinformation,helpndingadealer, ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts, oradditionalinformation,contactanAuthorized ServiceDealerorToroCustomerServiceandhave themodelandserialnumbersofyourproductready . Figure1identiesthelocationofthemodelandserial numbersontheproduct.Writethenumbersinthe spaceprovided.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjury ordeathifyoudonotfollowtherecommended precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
©2011—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Figure1
Contactusatwww.Toro.com.
2
PrintedintheUSA.
AllRightsReserved
Contents
Introduction.................................................................2
Safety...........................................................................4
SafeOperatingPractices.......................................4
SafetyandInstructionalDecals.............................6
Setup...........................................................................8
1RemovingtheAeratorfromtheCrating..............9
2ConnectingtheLowerLinkArms......................9
3ConnectingtheHydraulicTopLink
(ModelsSR48,SR54,SR70,SR72and
SR75).............................................................10
4ConnectingtheTractorUpperLink(Models
SR54–SandSR70–S)......................................12
5VerifyingtheHydraulicTopLinkSet
Up..................................................................12
6CheckingthePTOAngle.................................13
7FittingthePTOshaft.......................................14
8InstallingthePTOShield.................................15
9ConnectingthePTOShaft...............................16
10AdjustingtheSwayLinks................................17
11LevelingtheAeratorSide-to-Side...................18
12InstallingtheTines.........................................18
13SettingtheTineDepth(ModelsSR54–S
andSR70–S)...................................................18
14InstallingtheRearGuard................................19
15InstallingtheLatchLock................................20
16RemovingtheStorageStands(ModelsSR54
andSR70)......................................................20
17RemovingtheStorageStands(ModelsSR48
andSR72).......................................................21
ProductOverview......................................................22
Specications.....................................................22
Attachments/Accessories...................................22
Operation...................................................................23
TractorControls.................................................23
PrinciplesofOperation......................................23
TractorPTOSpeed............................................23
TrainingPeriod...................................................23
BeforeAerating..................................................23
AeratingProcedures...........................................24
OperatingTips...................................................24
SubsoilCultivation.............................................25
HardGround.....................................................25
Longer/LargerTines..........................................25
MultiRowAdapterHeads..................................25
RootZoneLifting..............................................25
UsingtheHoodPropRodsModelSR75
only................................................................25
AdjustingtheTineAngle....................................26
AdjustingtheTineDepth(ModelsSR54–S
andSR70–S)...................................................27
TransportOperation..........................................27
InspectionandCleanupafterUse........................28
Maintenance...............................................................29
RecommendedMaintenanceSchedule(s)................29
LiftingtheMachine............................................29
GreasingtheBearings.........................................30
CheckingtheGearboxOil..................................30
ChangingtheGearboxOil..................................31
Inspecting/AdjustingtheDriveChain................31
AdjustingthePTOClutch..................................32
FastenerTorqueSpecications............................32
CheckingtheSprings..........................................33
AdjustingtheHoleSpacing.................................33
RemovingtheAeratorfromtheTractor...............33
TroubleShooting...............................................34
Storage.......................................................................35
3
Safety
Improperuseormaintenancebytheoperatoror ownercanresultininjury.Toreducethepotential forinjury,complywiththesesafetyinstructions andalwayspayattentiontothesafetyalert symbol,whichmeansCAUTION,WARNING,or DANGER-"personalsafetyinstruction."Failureto complywiththeinstructionmayresultinpersonal injuryordeath.
SafeOperatingPractices
BeforeOperating
OwnersofthisAeratormustgiveoperatorsand employeesfulloperationandsafetyinstructions beforeallowingthemtooperatethismachineandat leastannuallythereafter.Anoperatorwhohasnot readandfullyunderstoodalloperatingandsafety instructionsisnotqualiedtooperatethismachine. Becomefamiliarwithallcontrolsandknowhowto stopquickly.
Donotallowchildrentooperatethemachine.Do notallowadultstooperatethemachinewithout properinstruction.
Removealldebrisorotherobjectsthatmight interferewithoperation.Keepallbystandersaway fromtheworkarea.
Locateandmarkallundergroundobstructionssuch asirrigationcomponents,electricalortelephone lines.
Makesuretractorisinneutralandparkingbrake appliedbeforestarting.RefertoTractorOperator's Manualforsafestartingprocedures.
Ensurethatyourtractorissuitableforusewithan implementofthisweightbycheckingwithyour tractorsupplierormanufacturer.
Mountingtheaeratortotherearofthetractorwill decreasetheweightonthetractorfrontaxle.To assureadequatesteeringcontrolandstabilityitmay benecessarytoaddballasttothefrontofthetractor. RefertoTractorOperator'sManualforballast requirements.
Keepallshieldsandsafetydevicesinplace.Ifa shield,safetydeviceordecalisdamaged,repairor replaceitbeforeoperationiscommenced.Also tightenanyloosenuts,boltsandscrewstoensure machineisinsafeoperatingcondition.
Donotoperatemachinewhilewearingsandals, tennisshoes,sneakersorshorts.Also,donotwear loosettingclothingwhichcouldgetcaughtin
movingparts.Alwayswearlongpantsandsubstantial shoes.W earingsafetyglasses,safetyshoes,hearing protectionandahelmetisadvisableandmaybe requiredbysomelocalordinancesandinsurance regulations.
WhileOperating
Neveroperatethetractorinreversewhentheaerator islowered.
Keepallbystandersandpetsawayfromthework area.
Usingthemachinedemandsattention,andto preventlossofcontrol:
Useonlyindaylightorwhenthereisadequate
articiallight. –Watchforholesorotherhiddenhazards. –Donotoperatethemachineclosetoasandtrap,
ditch,creekorotherhazard. –Reducespeedonsidehillsandbeforemaking
sharpturnstopreventtippingorlossofcontrol. –Lookbehindtheaeratorbeforebackingup.
Ifthetinesstrikeasolidobjectorthemachine vibratesabnormally,disengagethePTO ,setthe parkingbrakeandshuttheengineoff.Removekey fromignitionswitch.Checkaeratorandtractionunit fordamage.Repairanydamagebeforerestartingthe engineandoperatingthetines.Besuretinesarein goodconditionandallboltsaretight.
Beforeleavingmachineunattended,disengagepower toaerator,loweraeratorontostoragestandsandset parkingbrake.Stopengine.
Neverdismountwhiletractorisinmotion.Never getonorofftractorwhileengineisrunningand PTOdriveshaftisengaged.NeverstepoverPTO shafttoreachothersideofaerator-walkaround themachine.
Whenliftingtheaerator,disengagethePTOwhen therollerisapproximately5inchesfromtheground.
Donotoperatethismachinewithouttherolleron theground.Neveroperatewiththemachinein
theraisedposition.
Parktheaeratoronahard,levelsurface,installthe aeratorstoragestandsbeforedisconnectingfrom tractor.
Ifitisnecessarytoprobebelowthesoilsurface,use anonconductivematerialtopreventelectricalshock incaseelectricalwiresarepresent.
Alwayslowertheaeratortothegroundbefore leavingthetractorunattended.Neverleavethe aeratorintheraisedpositionwhenitisunattended.
4
Transporting
Theaeratorisheavy.Whenattachedtoatractor andintheraisedposition,itsweightwillaffect stability,brakingandsteering.Exercisecautionwhen transportingbetweenworkingareas.
Alwaysmaintainpropertractortirepressure.
Besureyouareincompliancewithallregulations beforetransportingequipmentonthepublicroads andhighways.Makesureallrequiredreectors andlightsareinplaceandarecleanandvisibleby overtakingandoncomingtrafc.
Neverallowpassengerstorideonthemachine duringtransport.
Reducespeedonroughroadsandsurfaces
Independentwheelbrakesshouldalwaysbelocked togetherwhentransporting.
PTOShaft
ForallPTOshaftsteelparts(tubes,bearings,joints etc.)disassemblyorrepairs,itishighlyadvisable tocontactyourlocalTorodistributor.Removalof componentsforrepairsandreassemblymaydamage somepartsifnotperformedwithspecialtoolsby trainedtechnicians.
ThePTOshaftmustnotbeusedwithouttheguards supplied,withpartialprotectionorwithdamaged guards.OnCEmachines,operationisprohibited withoutthespecialanti-rotationchainscorrectly installed,soastopermitthemaximumangleofthe PTOshaftwithoutbreakingthechains.
Besurethemachineisinsafeoperatingconditionby keepingnuts,boltsandscrewstight.Checkthetine mountingboltsdailytobesuretheyaretightened tospecication.
Donotcheckoradjustthechaintensionwhenthe tractorengineisrunning.
Besureallguardsarereplacedandthehoodis securedshutaftermaintainingoradjustingthe machine.
Performonlythosemaintenanceinstructions describedinthismanual.Ifmajorrepairsare everneededorassistanceisdesired,contactan AuthorizedToroDistributor.Toensureoptimum performanceandsafety,alwayspurchasegenuine Tororeplacementpartsandaccessoriestokeepthe ToroallT oro.Neveruse"will-t"replacementparts andaccessoriesmadebyothermanufacturers.Look fortheTorologotoensuregenuineness.Using unapprovedreplacementpartsandaccessoriescould voidthewarrantyofTheToroCompany .
StorageSafety
Storetheaeratoronthestoragestandspositionedon armlevelsurface.
Storetheaeratorawayfromareasofhumanactivity.
Donotallowchildrentoplayonoraroundthe storedmachine.
Makesuretheaeratorispositionedonrmandsolid groundsoitdoesnotsinkortipover.
Frictionclutchesmaybecomehotduringuse.Do nottouch.Toavoidtheriskofre,keepthearea aroundtheclutchfreeofammablematerialand avoidprolongedslippingoftheclutch.
Maintenance
Beforemakingadjustmentsorperforming maintenanceontheaerator,switchofftheengine, stopthePTOandapplytheparkingbrakebefore dismountingfromthetractor.Besuretheaeratoris onthegroundorloweredontothesafetystands.
Supportthemachinewiththeblocks,jacksoron storagestandswhenworkingbeneathit.Never
relyonthetractor'shydraulicstosupportthe machine.
Placeallcontrolsinneutral,stoptheengine,apply parkingbrakeandwaitforallmovingpartsto stopbeforeservicing,maintaining,adjustingor unblockingtheaerator.
5
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof potentialdanger.Replaceanydecalthatisdamagedorlost.
117–7052
1.ReadtheOperator’sManual,donotoilthechaindrive.
100–3612
1.Entanglementhazard—stayawayfrommovingparts,keep allguardsandshieldsinplace.
110-4668
1.Entanglementhazard,shaft—stayawayfrommovingparts.
2.PTOspeedandinputdirection.
3.Usecliptosecurelashcablewhennotinuse.Uselash cabletosupportthepowertake-offwhenthemachineis disconnectedfromtractor.
117–7051
92–1581
1.Crushinghazardofhandorfoot—keepbystandersasafe distancefromthemachine.
92–1582
6
117–7050
1.Warning—readtheOperator'sManual.
2.Warning—removetheignitionkeyandreadtheinstructionsbeforeservicingorperformingmaintenance.
3.Warning—donotoperatethismachineunlessyouaretrained.
4.Entanglementhazard,belt—stayawayfrommovingparts,keepallguardsinplace.
5.Crushinghazardofhandorfoot—keepbystandersasafedistancefromthemachine.
6.Crushinghazardofhandandbody—supportmachineonstandwhennotinuse.
7.Fallinghazard—donotcarrypassengers.
120-0625
1.Pinchpoint,hand—keephandsaway.
7
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
3
4
5 6 7
Nopartsrequired
Hitchpin2
Lynchpin2
Hydraulictoplink1 Hydraulichose,3–1/2feet Hydraulichose,2–1/2feet Extensionbracket2 Rotationalbracket1 Hosequickcouplings2 Springloadedtoplink Linkpin3 Lynchpin3
Nopartsrequired
Nopartsrequired
PTOshaft
Qty.
Use
1 1
1
1
Removetheaeratorfromthecrating
Connectlowerlinkarms(Hitchpinsand lynchpinsareshippedinstalledonthe SR54andSR54-SAerators)
ConnectHydraulicT opLink(Models SR48,SR54,SR70,SR72andSR75)
ConnectUpperLink(ModelsSR54–S andSR70–S)
Verifythetoplinksetup
CheckingthePTOangle
FittingthePTOshaft
8 9
10 11 12 13
14
15
16
PTOShield
Pin(suppliedwithPTOshaft) Nut(suppliedwithPTOshaft)
Nopartsrequired
Level(notsupplied)
Tines
Nopartsrequired
Rearguard1 Screw,3/8x3–1/4inch Flatwasher,.438x1.00inch12 Locknut4 Endcap2 Lockplate2 Tapbolt2 Retainingring2
Nopartsrequired
1
1 1
1
A/R
4
InstallthePTOShield
ConnectPTOShaft
AdjustingSwayLinks
LevelAeratorSide-to-Side
InstalltheTines
Setthetinedepth
Installtherearguard
Installthelatchlock
RemoveStorageStands
17
Nopartsrequired
8
RemoveStorageStands
MediaandAdditionalParts
Operator'sManual
PartsCatalog
SpringWires-SR48
SpringWires-SR48
SpringWires-SR54&SR54-S
SpringWires-SR70&SR70-S
SpringWires-SR72
SpringWires-SR72
SpringWires-SR75
SpringWires-SR75
Operatortrainingmaterials
PTOOperatorsManual
Description
Qty.
1
1
4Replacementspringwires
2Replacementspringwires
6Replacementspringwires
8Replacementspringwires
4Replacementspringwires
2Replacementspringwires
4Replacementspringwires
2Replacementspringwires
1
1
Readbeforeoperatingtheaerator
Usetoreferencepartnumbers
Viewbeforeoperatingtheaerator
Readbeforeoperatingtheaerator
Use
1
RemovingtheAeratorfrom theCrating
NoPartsRequired
Procedure
1.Removetheaeratorfromthecrating.
2.Removetheboltssecuringtheaeratorstoragestands totheshippingpalletandremovetheaeratorfrom thepallet.
3.Removethestoragestandsfromtheaerator.Retain themforstorageuse.
Note:TheSR54-SandtheSR70-Sdonothave shippingstands.
4.Placetheaeratoronaat,levelsurfacewiththe frontrolleronthegroundanda2x4positioned undertheheads.
2
ConnectingtheLowerLink Arms
Partsneededforthisprocedure:
2Hitchpin
2Lynchpin
Procedure
1.Backthetractorsquarelyuptotheaeratoruntil thelowerlinkarmsarealignedwiththemounting brackets.
Note:Theaeratorgearboxshaftshouldbeinline withthetractorPTOshaft(centeredonthetractor). Iftheyarenotinline,adjustthelowerlinkarms, fromsidetosideuntiltheshaftsarealigned.
2.MakesurethePTOisdisengaged.
3.Engagetheparkingbrake,STOPtheengineand removethekeyfromtheignition.Waitforthe engineandallmovingpartstoSTOPbeforeleaving theOperator'sseatonthetractor.
Note:Formaximumgroundclearance,thehitch pinsshouldbesecuredintheaeratorlowermounting bracketholes,whensoequipped.Todetermine
9
whentousetheuppermountingholes,referto ConnectingthePTOShaft.
SR54andSR54-SAeratorsonly
Note:Thehitchpinsandlynchpinsareshipped installedontheSR54andSR54-SAerators.
4.Securethelowerlinkarmstotheaeratormounting pinswithlynchpins(
1.Aeratormountingpin3.Lynchpin
2.Lowerlink
Figure3).
Figure3
3
Connectingthe HydraulicTopLink (ModelsSR48,SR54,SR70, SR72andSR75)
Partsneededforthisprocedure:
1Hydraulictoplink
1
Hydraulichose,3–1/2feet
1
Hydraulichose,2–1/2feet
2Extensionbracket
1Rotationalbracket
2Hosequickcouplings
Procedure
Note:Makesurethesuppliedcouplingsarecorrectfor
thetractor.Ifnot,itwillbenecessarytocontactthe tractormanufacturertoobtainthecorrectcouplings.
SR48,SR70,SR70-S,SR72andSR75Aerators only
5.Securethelowerlinkarmstotheaeratormounting bracketswithhitchpinsandlynchpins(
Figure4
1.Hitchpin3.Lowerlink
2.Aeratormountingbracket4.Lynchpin
Figure4).
Thetractormustbeequippedwithadoubleactingspool valvewithanoperatorcontrolleverandtwo1/2inch (12.7mm)quick-releasecouplingsattherearofthe tractor.Twoquickcouplingshavebeenprovidedtot tothehydraulictoplinkhoses(1/2–14NPTFhoseend threadsize).
Thissectionwillbeusedtoinstallthehosesand determinetheneedfortheextensionorrotationblocks. Thisinformationwillhelptodeterminethedepthrange oftheaerator.
1.Securetheconnectinglinkendofthehydraulictop linktothetractorwiththepinssuppliedwiththe tractor( therodendistowardtheaerator.Thecylinderports shouldbepositionedtowardthetractor'sauxiliary powerhydraulics.
Note:Ifthehydrauliccylindermustbepositioned withtheportsfacingupward,usetherotationalblock insteadofthestandardmountingblocktoreposition thecylinder( maybeusedinsteadoftherotationalblock(ttings arenotsupplied).
Figure5).Positionthehydraulictoplinkso
Figure5).A90degreehydraulictting
Installtherotationalblockasfollows:
A.Removethecotterpinandpinsecuring
thestandardconnectinglinktothecylinder
10
(Figure5).Removetheconnectinglinkfromthe cylinder.
B.Installtherotationalblocktothecylinderwith
thepinspreviouslyremoved(
Figure5
Figure5).
Important:Whensecuringtherodendof thehydrauliclink,makesuretousethemost forwardmountingholesinthemountingbracket sothereisenoughclearanceforthebarrelofthe cylinderwhenretracted.
1.Aeratorhitchpin7.Tractorlinkpin
2.Hydraulictoplink
3.Rotationalblock
4.Connectinglink10.3–1/2foothydraulichose
5.3inchextensionblock11.Hosequickcouplings
6.5inchextensionblock12.Tractorhydraulicports
8.Clevis&lynchpin
9.2–1/2foothydraulichose
2.Connectthe3–1/2footlonghydraulichosetothe hydraulictoplinkportwhichisclosesttotheaerator Figure5.ApplyTeontapeorpipethreadsealantto thehosethreadstopreventanyleaks.
3.Connectthe2–1/2footlonghydraulichosetothe hydraulictoplinkportwhichisclosesttothetractor
Figure5).ApplyTeontapeorpipethreadsealant
( tothehosethreadstopreventanyleaks.
4.Installquickcouplingstothehydraulichoses (1/2–14NPTFhoseendthreadsize).ApplyTeon tapeorpipethreadsealanttothehosethreadsto preventanyleaks.
5.Connectthetwohydraulichosequickcouplingsto theportsprovidedonthetractor.
6.Startthetractorengineandoperatethetractorspool valvetochecktheextendandretractmotionofthe hydraulictoplink.
Note:Reversethehoseconnections,atthetractor, iftheydonoagreewiththetractorcontroloperation.
Figure6
SR54andSR70mountingshown
1.Rodendofcylinder
2.Lynchpin
SR48andSR72mountingshown
1.Lynchpin3.Linkpin
2.Aeratorbracket
3.Linkpin
4.Aeratorbracket(forward
Figure7
4.Rodendofcylinder
holes)
7.Securetherodendofhydraulictoplinktothemost forwardholepossibleintheaeratorbracketwithlink pinandlynchpin(
Figure6,Figure7orFigure8).
11
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