Toro 08887, Sand Pro 2020 Operator's Manual

FormNo.3368-824RevA

SandPro

ModelNo.08887—SerialNo.311000001andUp

®

2020TractionUnit

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.T oro.com.OriginalInstructions(EN)

ThisproductcomplieswithallrelevantEuropean
directives,fordetailspleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Important:Thisengineisnotequippedwitha
sparkarrestermufer.ItisaviolationofCalifornia
PublicResourceCodeSection4442touseoroperate
theengineonanyforest-covered,brush-covered,or
grass-coveredland.Otherstatesorfederalareas
mayhavesimilarlaws.

ThissparkignitionsystemcomplieswithCanadian
ICES-002.

Introduction

Thismachineisaride-onpieceofutilityequipment
intendedtobeusedbyprofessional,hiredoperators
incommercialapplications.Itisprimarilydesigned
forconditioningsandtrapsandsportseldson
well-maintainedgolfcoursesandcommercialgrounds.

Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww .T oro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.These
numbersarestampedintoaplatelocatedontheleft
framerail.Writethenumbersinthespaceprovided.

Theenclosed

Engine Owner’ s Man ual

issupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCalifornia
EmissionControlRegulationofemissionsystems,
maintenance,andwarranty.Replacementsmaybe
orderedthroughtheenginemanufacturer.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure1),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.

Figure1

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.

©2011—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA.

AllRightsReserved

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

SoundPowerLevel...............................................6

SoundPressureLevel...........................................6

VibrationLevel....................................................6

SafetyandInstructionalDecals.............................7

Setup............................................................................9

1InstallingtheSteeringWheel............................10

2ActivatingandChargingtheBattery..................10

3InstallingtheBattery........................................11

4InstallingtheRefuseContainer.........................11

ProductOverview......................................................13

Controls.............................................................13

Specications.....................................................14

Attachments/Accessories...................................14

Operation...................................................................15

CheckingtheEngineOilLevel............................15

FillingtheFuelTank...........................................15

CheckingtheHydraulicFluidLevel.....................16

CheckingtheTirePressure.................................17

TorquetheWheelLugNuts................................17

StartingandStoppingtheEngine........................17

CheckingtheInterlockSystem............................18

TowingtheMachine...........................................18

Break-inPeriod..................................................18

OperatingCharacteristics...................................18

Maintenance...............................................................20

RecommendedMaintenanceSchedule(s)................20

DailyMaintenanceChecklist...............................21

PremaintenanceProcedures....................................21

Lubrication.............................................................22

GreasingtheMachine.........................................22

EngineMaintenance...............................................23

ChangingtheEngineOilandFilter.....................23

ServicingtheRemoteAirCleaner........................23

ReplacingtheSparkPlugs...................................24

CleaningtheCylinderHeadFins.........................24

FuelSystemMaintenance.......................................25

ReplacingtheFuelFilter.....................................25

ElectricalSystemMaintenance................................25

CaringfortheBattery.........................................25

DriveSystemMaintenance.....................................26

AdjustingtheTractionDriveforNeutral.............26

AdjustingtheTractionInterlockSwitch..............27

AdjustingthePedalforForward..........................27

AdjustingtheSteeringChain...............................27

BrakeMaintenance.................................................28

AdjustingtheBrakeInterlockSwitch...................28

AdjustingtheBrakeLinkage...............................28

ControlsSystemMaintenance.................................29

AdjustingtheLiftLever......................................29

AdjustingtheEngineControls............................29

HydraulicSystemMaintenance...............................30

ChangingtheHydraulicSystemOiland

Filter..............................................................30

CheckingtheHydraulicLinesandHoses.............31

ChargingtheHydraulicSystem...........................31

Cleaning.................................................................32

InspectingandCleaningtheMachine..................32

Storage.......................................................................32

TractionUnit......................................................32

Engine...............................................................32

Schematics.................................................................33

3

Safety

TheSandProtractionunitcomplieswithANSI
B71.4-2004Standardsatthetimeofproduction.
However,whenattachmentsareinstalledonthe
machineadditionalweightisrequiredtocomplyto
thestandards.

Improperuseormaintenancebytheoperatoror
ownercanresultininjury.Toreducethepotentialfor

injury,complywiththesesafetyinstructionsandalways
payattentiontothesafetyalertsymbol
Caution,Warning,orDanger—“personalsafety
instruction.”Failuretocomplywiththeinstruction

mayresultinpersonalinjuryordeath.

SafeOperatingPractices

ThefollowinginstructionsarefromANSIB71.4-2004.

,whichmeans

◊incorrecthitchingandloaddistribution.

•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,
otherpeople,orproperty.

Preparation

•Whileoperating,alwayswearsubstantialfootwear,
longtrousers,hardhat,safetyglasses,andear
protection.Longhair,looseclothing,orjewelrymay
gettangledinmovingparts.Donotoperatethe
equipmentwhenbarefootorwearingopensandals.

•Warning—Fuelishighlyammable.Takethe
followingprecautions:

–Storefuelincontainersspecicallydesignedfor

thispurpose.

–Refueloutdoorsonlyanddonotsmokewhile

refueling.

Training

•Readtheoperator’smanualandothertraining
materialcarefully .Befamiliarwiththecontrols,
safetysigns,andtheproperuseoftheequipment.

•Iftheoperatorormechaniccannotreadthe
languageofistheowner’sresponsibilitytoexplain
thismaterialtothem.

•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstouseorservicethemachine.Local
regulationsmayrestricttheageoftheoperator.

•Neveroperatewhilepeople,especiallychildren,or
petsarenearby .

•Keepinmindthattheoperatororuserisresponsible
foraccidentsorhazardsoccurringtootherpeopleor
theirproperty.

•Donotcarrypassengers.

•Alldriversandmechanicsshouldseekandobtain
professionalandpracticalinstruction.Theowneris
responsiblefortrainingtheusers.Suchinstruction
shouldemphasize:

–theneedforcareandconcentrationwhen

workingwithride-onmachines;

–controlofaride-onmachineslidingonaslope

willnotberegainedbytheapplicationofthe
brake.Themainreasonsforlossofcontrolare:

◊insufcientwheelgrip;
◊beingdriventoofast;
◊inadequatebraking;
◊thetypeofmachineisunsuitableforitstask;
◊lackofawarenessoftheeffectofground

conditions,especiallyslopes;

–Addfuelbeforestartingtheengine.Never

removethecapofthefueltankoraddfuelwhile
theengineisrunningorwhentheengineishot.

–Iffuelisspilled,donotattempttostartthe

enginebutmovethemachineawayfromthe
areaofspillageandavoidcreatinganysourceof
ignitionuntilfuelvaporshavedissipated.

–Replaceallfueltanksandcontainercapssecurely.

•Replacefaultymufers.

•Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.

•Checkthatoperator’spresencecontrols,safety
switchesandshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.

Operation

WARNING

Engineexhaustcontainscarbonmonoxide,which
isanodorless,deadlypoisonthatcankillyou.

Donotrunengineindoorsorinanenclosedarea.

•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.

•Operateonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengage
allattachments,shiftintoneutral,andengagethe
parkingbrake.

4

•Donotputhandsorfeetnearorunderrotating
parts.

•Usingthemachinedemandsattention.Toprevent
tippingorlossofcontrol:

–Watchforholesorotherhiddenhazards.
–Usecautionwhenoperatingthemachineona

steepslope.Reduceyourspeedwhenmaking
sharpturnsorwhenturningonhillsides.

–Avoidsuddenstopsandstarts.Donotgofrom

reversetofullforwardwithoutrstcomingtoa
completestop.

–Beforebackingup,looktotherearandensure

thatnooneisbehindthemachine.

–Watchoutfortrafcwhennearofcrossing

roads.Alwaysyieldtherightofway.

•IftheoptionalHitchTowBar,PartNo.110-1375,
isinstalledonthemachine,refertotheattachment
Operator’sManualformaximumhitchload.

•Stayalertforholesintheterrainandotherhidden
hazards.

•Usecarewhenpullingloadsorusingheavy
equipment.

–Useonlyapprovedhitchpoints.
–Limitloadstothoseyoucansafelycontrol.
–Donotturnsharply.Usecarewhenreversing.

•Watchoutfortrafcwhencrossingornearroadways.

•Neveroperatethemachinewithdamagedguards,
shields,orwithoutsafetyprotectivedevicesinplace.
Besureallinterlocksareattached,adjustedproperly,
andfunctioningproperly.

•Donotchangetheenginegovernorsettingsor
overspeedtheengine.Operatingtheengineat
excessivespeedmayincreasethehazardofpersonal
injury.

•Beforeleavingtheoperator’sposition:

–stoponlevelground;
–releasethetractionpedalandlowerthe

attachments;
–settheparkingbrake;
–stoptheengineandremovethekey.

•Disengagedrivetoattachmentswhentransporting
ornotinuse.

•Stoptheengineanddisengagedrivetoattachment

–beforerefuelling;
–beforechecking,cleaningorworkingonthe

machine;

–afterstrikingaforeignobjectorifanabnormal

vibrationoccurs.Inspectthemachinefor

damageandmakerepairsbeforerestartingand
operatingtheequipment.

•Reducethethrottlesettingduringenginerun-out
and,iftheengineisprovidedwithashut-offvalve,
turnthefueloffattheconclusionofoperation.

•Lookbehindanddownbeforebackinguptobesure
ofaclearpath.

•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.

•Donotoperatethemachineundertheinuenceof
alcoholordrugs.

•Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.

•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.

MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetank
insideabuildingwherefumesmayreachanopen
ameorspark.

•Allowtheenginetocoolbeforestoringinany
enclosure.

•Toreducetherehazard,keeptheengine,mufer,
batterycompartmentandfuelstorageareafreeof
grass,leaves,orexcessivegrease.

•Keepallpartsingoodworkingconditionandall
hardwareandhydraulicttingstightened.Replaceall
wornordamagedpartsanddecals.

•Ifthefueltankhastobedrained,dothisoutdoors.

•Becarefulduringadjustmentofthemachineto
prevententrapmentofthengersbetweenmoving
partsandxedpartsofthemachine.

•Disengagedrives,lowertheattachment,setparking
brake,stopengineandremovekey .Waitforall
movementtostopbeforeadjusting,cleaningor
repairing.

•Usejackstandstosupportcomponentswhen
required.

•Carefullyreleasepressurefromcomponentswith
storedenergy.

•Disconnectbatteryandremovesparkplugwire
beforemakinganyrepairs.Disconnectthenegative
terminalrstandthepositivelast.Reconnect
positiverstandnegativelast.

5

•Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine
running.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO11201.

•Chargebatteriesinanopenwellventilatedarea,
awayfromsparkandames.Unplugchargerbefore
connectingordisconnectingfrombattery.Wear
protectiveclothinganduseinsulatedtools.

•Makesureallhydrauliclineconnectorsaretightand
allhydraulichosesandlinesareingoodcondition
beforeapplyingpressuretothesystem.

•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthydraulicuidunder
highpressure.Usepaperorcardboard,notyour
hands,tosearchforleaks.Hydraulicuidescaping
underpressurecanhavesufcientforcetopenetrate
theskinandcauseseriousinjury.Seekimmediate
medicalattentionifuidisinjectedintoskin.

•Beforedisconnectingorperforminganyworkon
thehydraulicsystem,allpressureinthesystemmust
berelievedbystoppingtheengineandloweringthe
attachmentstotheground.

•Checkallfuellinesfortightnessandwearona
regularbasis.Tightenorrepairthemasneeded.

VibrationLevel

Hand-Arm

Measuredvibrationlevelforrighthand=3.37m/s

Measuredvibrationlevelforlefthand=3.36m/s

UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinEN1032.

WholeBody

Measuredvibrationlevel=0.14m/s

UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinENISO20643.

2

2

2

2

2

•Iftheenginemustberunningtoperforma
maintenanceadjustment,keephands,feet,clothing,
andanypartsofthebodyawayfromtheattachments
andanymovingparts,especiallythescreenatthe
sideoftheengine.Keepeveryoneaway.

•Toensuresafetyandaccuracy,haveanAuthorized
ToroDistributorcheckthemaximumenginespeed
withatachometer.

•Ifmajorrepairsareeverneededorifassistanceis
desired,contactanAuthorizedT oroDistributor.Use
onlyToro-approvedattachmentsandreplacement
parts.Thewarrantymaybevoidedifusedwith
unapprovedattachments.

SoundPowerLevel

Thisunithasaguaranteedsoundpowerlevelof97dBA,
whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’s
earof83dBA,whichincludesanUncertaintyValue(K)
of1dBA.

6

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.

119-2482

1.Warning—readtheOperator’sManual.

2.Warning—readtheOperator’sManual,donotoperatethismachineunlessyouaretrained.

3.Crushinghazard,bystanders—keepbystandersasafedistancefromthemachine.

4.Entanglementhazard,armandbody;hotsurfacehazard—donotoperatewithoutcentershroudinplace.

5.Tippinghazard—slowmachinebeforeturning,donotturnathighspeeds.

6.Warning—donotparkthemachineonaslope;beforeleavingthemachine,putthetractioncontrolpedalinneutral,lowerthe
implement,turntheengineoff,andremovetheignitionkey.

7.Warning—readtheOperator’sManual;donottowthemachine.

114-4318

7

112-7629

1.Headlights3.Engine—run

2.Engine—stop4.Engine—start6.Fast

5.Choke7.Continuousvariablesetting

8.Slow

93-9052

1.Warning—stayawayfrommovingparts.

95-0647

1.Implementoatposition

2.Implementlowerposition4.Parkingbrake

3.Implementraiseposition

117–2718

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or
smoking.

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator’s

Manual.

6.Keepbystandersasafe

7.Weareyeprotection;

8.Batteryacidcancause

10.Containslead;donot

distancefromthebattery .

explosivegasescan
causeblindnessandother
injuries

blindnessorsevereburns.

withwaterandgetmedical
helpfast.

discard.

1.ReadtheOperator’sManual.

93–9051

8

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Steeringwheel

1
2
3
4

Rollpin(1/4x2inch)

Bulkelectrolyte,1.260specicgravity
(notincluded)

Bolt(5/8inch)
Locknut(5/8inch)

Refusecontainer

MediaandAdditionalParts

Description

Capscrew(1/2x1–1/4inch)
Washer(1/2inch)
Cylinderpin
Cotterpin
Operator’sManual
EngineOperator’sManual
PartsCatalog
OperatorTrainingMaterials
Key2
CerticateofCompliance

Qty.

Qty.

1
1

-

2
2

1

4
4
1
2
1
1
1
1

1

Readthemanualsandviewthetrainingmaterialsbefore
operatingthemachine.Usetheremainingpartsforthe
installationofattachments.

Installthesteeringwheel.

Activateandchargethebattery.

Installthebattery

Installtherefusecontainer

Use

Use

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Note:Removeanddiscardalltheshippingbracketsandfasteners.

9

1

2

InstallingtheSteeringWheel

Partsneededforthisprocedure:

1

Steeringwheel

1

Rollpin(1/4x2inch)

Procedure

1.Movethefrontwheelsothatitpointsstraightahead.

2.Slidethesteeringwheelontothesteeringshaft
(Figure2).

Figure2

1.Steeringwheel

3.Securethesteeringwheelinplacewiththerollpin

Figure2).

(

2.Rollpin

ActivatingandChargingthe
Battery

Partsneededforthisprocedure:

-

Bulkelectrolyte,1.260specicgravity(notincluded)

Procedure

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

Ifthebatteryisnotlledwithelectrolyteoractivated,
bulkelectrolytewith1.260specicgravitymustbe
purchasedfromalocalbatterysupplyoutletandadded
tothebattery.

DANGER

Batteryelectrolytecontainssulfuricacidwhichisa
deadlypoisonandcausessevereburns.

•Donotdrinkelectrolyteandavoidcontactwith
skin,eyesorclothing .Wearsafetyglassesto
shieldyoureyesandrubberglovestoprotect
yourhands.

•Fillthebatterywherecleanwaterisalways
availableforushingtheskin.

1.Removethellercapsfromthebatteryandslowly
lleachcelluntilelectrolyteisuptothellline.

2.Replacethellercapsandconnecta3to4amp.
batterychargertothebatteryposts.Chargethe
batteryatarateof3to4amperesfor4to8hours.

WARNING

Chargingthebatteryproducesgassesthatcan
explode.

Neversmokenearthebatteryandkeepsparks
andamesawayfrombattery.

10

3.Whenthebatteryischarged,disconnectthecharger
fromtheelectricaloutletandbatteryposts.Allow
thebatterytositfor5-10minutes.

4.Removethellercaps.Slowlyaddelectrolyteto
eachcelluntilthelevelisuptothellline.Install
thellercaps.

Important:Donotoverllthebattery.
Electrolytewilloverowontootherpartsofthe
machineandseverecorrosionanddeterioration
willresult.

WARNING

Incorrectbatterycableroutingcoulddamage
themachineandcablescausingsparks.Sparks
cancausethebatterygassestoexplode,
resultinginpersonalinjury.

•Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.

•Alwaysconnectthepositive(red)battery
cablebeforeconnectingthenegative(black)
cable.

3

InstallingtheBattery

Partsneededforthisprocedure:

2

Bolt(5/8inch)

2

Locknut(5/8inch)

Procedure

1.Setthebatteryinplace,withthenegativeterminal
positionedtotheoutsideofthemachine(Figure3).

Figure3

1.Battery

2.Positive(+)battery
terminal

3.Negative(-)battery
terminal

WARNING

Batteryterminalsormetaltoolscouldshort
againstmetalmachinecomponentscausing
sparks.Sparkscancausethebatterygassesto
explode,resultinginpersonalinjury.

•Whenremovingorinstallingthebattery,do
notallowthebatteryterminalstotouchany
metalpartsofthemachine.

•Donotallowmetaltoolstoshortbetween
thebatteryterminalsandmetalpartsofthe
machine.

2.Securethepositivecable(red)tothepositive(+)
terminalwitha5/16x5/8inchboltandlocknut

Figure3).

(

3.Securethesmallblackwireandthenegativecable
(black)tothenegative(-)terminalofthebattery
withabolt(5/16x5/8inch)andlocknut(5/16
inch)(Figure3).

4.Coattheterminalsandmountingfastenerswith
petroleumjellytopreventcorrosion.Slidethe
rubberbootoverthepositive(+)terminaltoprevent
apossibleshortfromoccurring.

5.Installthebatteryclampandsecurethebatterywith
therodsandwingnuts.

11