Toro 08887, Sand Pro 2020 Operator's Manual

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Page 1

FormNo.3368-824RevA

SandPro

ModelNo.08887—SerialNo.311000001andUp

2020TractionUnit

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.T oro.com.OriginalInstructions(EN)

Page 2

ThisproductcomplieswithallrelevantEuropean directives,fordetailspleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Important:Thisengineisnotequippedwitha sparkarrestermufer.ItisaviolationofCalifornia PublicResourceCodeSection4442touseoroperate theengineonanyforest-covered,brush-covered,or grass-coveredland.Otherstatesorfederalareas mayhavesimilarlaws.

ThissparkignitionsystemcomplieswithCanadian ICES-002.

Introduction

Thismachineisaride-onpieceofutilityequipment intendedtobeusedbyprofessional,hiredoperators incommercialapplications.Itisprimarilydesigned forconditioningsandtrapsandsportseldson well-maintainedgolfcoursesandcommercialgrounds.

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Youareresponsibleforoperating theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww .T oro.comfor productandaccessoryinformation,helpndinga dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.These numbersarestampedintoaplatelocatedontheleft framerail.Writethenumbersinthespaceprovided.

Theenclosed

Engine Owner’ s Man ual

issupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCalifornia EmissionControlRegulationofemissionsystems, maintenance,andwarranty.Replacementsmaybe orderedthroughtheenginemanufacturer.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafetyalertsymbol (Figure1),whichsignalsahazardthatmaycauseserious injuryordeathifyoudonotfollowtherecommended precautions.

Figure1

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Page 3

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

SoundPowerLevel...............................................6

SoundPressureLevel...........................................6

VibrationLevel....................................................6

SafetyandInstructionalDecals.............................7

Setup............................................................................9

1InstallingtheSteeringWheel............................10

2ActivatingandChargingtheBattery..................10

3InstallingtheBattery........................................11

4InstallingtheRefuseContainer.........................11

ProductOverview......................................................13

Controls.............................................................13

Specications.....................................................14

Attachments/Accessories...................................14

Operation...................................................................15

CheckingtheEngineOilLevel............................15

FillingtheFuelTank...........................................15

CheckingtheHydraulicFluidLevel.....................16

CheckingtheTirePressure.................................17

TorquetheWheelLugNuts................................17

StartingandStoppingtheEngine........................17

CheckingtheInterlockSystem............................18

TowingtheMachine...........................................18

Break-inPeriod..................................................18

OperatingCharacteristics...................................18

Maintenance...............................................................20

RecommendedMaintenanceSchedule(s)................20

DailyMaintenanceChecklist...............................21

PremaintenanceProcedures....................................21

Lubrication.............................................................22

GreasingtheMachine.........................................22

EngineMaintenance...............................................23

ChangingtheEngineOilandFilter.....................23

ServicingtheRemoteAirCleaner........................23

ReplacingtheSparkPlugs...................................24

CleaningtheCylinderHeadFins.........................24

FuelSystemMaintenance.......................................25

ReplacingtheFuelFilter.....................................25

ElectricalSystemMaintenance................................25

CaringfortheBattery.........................................25

DriveSystemMaintenance.....................................26

AdjustingtheTractionDriveforNeutral.............26

AdjustingtheTractionInterlockSwitch..............27

AdjustingthePedalforForward..........................27

AdjustingtheSteeringChain...............................27

BrakeMaintenance.................................................28

AdjustingtheBrakeInterlockSwitch...................28

AdjustingtheBrakeLinkage...............................28

ControlsSystemMaintenance.................................29

AdjustingtheLiftLever......................................29

AdjustingtheEngineControls............................29

HydraulicSystemMaintenance...............................30

ChangingtheHydraulicSystemOiland

Filter..............................................................30

CheckingtheHydraulicLinesandHoses.............31

ChargingtheHydraulicSystem...........................31

Cleaning.................................................................32

InspectingandCleaningtheMachine..................32

Storage.......................................................................32

TractionUnit......................................................32

Engine...............................................................32

Schematics.................................................................33

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Safety

TheSandProtractionunitcomplieswithANSI B71.4-2004Standardsatthetimeofproduction. However,whenattachmentsareinstalledonthe machineadditionalweightisrequiredtocomplyto thestandards.

Improperuseormaintenancebytheoperatoror ownercanresultininjury.Toreducethepotentialfor

injury,complywiththesesafetyinstructionsandalways payattentiontothesafetyalertsymbol Caution,Warning,orDanger—“personalsafety instruction.”Failuretocomplywiththeinstruction

mayresultinpersonalinjuryordeath.

SafeOperatingPractices

ThefollowinginstructionsarefromANSIB71.4-2004.

,whichmeans

◊incorrecthitchingandloaddistribution.

•Theowner/usercanpreventandisresponsiblefor accidentsorinjuriesoccurringtohimselforherself, otherpeople,orproperty.

Preparation

•Whileoperating,alwayswearsubstantialfootwear, longtrousers,hardhat,safetyglasses,andear protection.Longhair,looseclothing,orjewelrymay gettangledinmovingparts.Donotoperatethe equipmentwhenbarefootorwearingopensandals.

•Warning—Fuelishighlyammable.Takethe followingprecautions:

–Storefuelincontainersspecicallydesignedfor

thispurpose.

–Refueloutdoorsonlyanddonotsmokewhile

refueling.

Training

•Readtheoperator’smanualandothertraining materialcarefully .Befamiliarwiththecontrols, safetysigns,andtheproperuseoftheequipment.

•Iftheoperatorormechaniccannotreadthe languageofistheowner’sresponsibilitytoexplain thismaterialtothem.

•Neverallowchildrenorpeopleunfamiliarwiththese instructionstouseorservicethemachine.Local regulationsmayrestricttheageoftheoperator.

•Neveroperatewhilepeople,especiallychildren,or petsarenearby .

•Keepinmindthattheoperatororuserisresponsible foraccidentsorhazardsoccurringtootherpeopleor theirproperty.

•Donotcarrypassengers.

•Alldriversandmechanicsshouldseekandobtain professionalandpracticalinstruction.Theowneris responsiblefortrainingtheusers.Suchinstruction shouldemphasize:

–theneedforcareandconcentrationwhen

workingwithride-onmachines;

–controlofaride-onmachineslidingonaslope

willnotberegainedbytheapplicationofthe brake.Themainreasonsforlossofcontrolare:

◊insufcientwheelgrip; ◊beingdriventoofast; ◊inadequatebraking; ◊thetypeofmachineisunsuitableforitstask; ◊lackofawarenessoftheeffectofground

conditions,especiallyslopes;

–Addfuelbeforestartingtheengine.Never

removethecapofthefueltankoraddfuelwhile theengineisrunningorwhentheengineishot.

–Iffuelisspilled,donotattempttostartthe

enginebutmovethemachineawayfromthe areaofspillageandavoidcreatinganysourceof ignitionuntilfuelvaporshavedissipated.

–Replaceallfueltanksandcontainercapssecurely.

•Replacefaultymufers.

•Evaluatetheterraintodeterminewhataccessories andattachmentsareneededtoproperlyand safelyperformthejob.Onlyuseaccessoriesand attachmentsapprovedbythemanufacturer.

•Checkthatoperator’spresencecontrols,safety switchesandshieldsareattachedandfunctioning properly.Donotoperateunlesstheyarefunctioning properly.

Operation

WARNING

Engineexhaustcontainscarbonmonoxide,which isanodorless,deadlypoisonthatcankillyou.

Donotrunengineindoorsorinanenclosedarea.

•Donotoperatetheengineinaconnedspacewhere dangerouscarbonmonoxidefumescancollect.

•Operateonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengage allattachments,shiftintoneutral,andengagethe parkingbrake.

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•Donotputhandsorfeetnearorunderrotating parts.

•Usingthemachinedemandsattention.Toprevent tippingorlossofcontrol:

–Watchforholesorotherhiddenhazards. –Usecautionwhenoperatingthemachineona

steepslope.Reduceyourspeedwhenmaking sharpturnsorwhenturningonhillsides.

–Avoidsuddenstopsandstarts.Donotgofrom

reversetofullforwardwithoutrstcomingtoa completestop.

–Beforebackingup,looktotherearandensure

thatnooneisbehindthemachine.

–Watchoutfortrafcwhennearofcrossing

roads.Alwaysyieldtherightofway.

•IftheoptionalHitchTowBar,PartNo.110-1375, isinstalledonthemachine,refertotheattachment Operator’sManualformaximumhitchload.

•Stayalertforholesintheterrainandotherhidden hazards.

•Usecarewhenpullingloadsorusingheavy equipment.

–Useonlyapprovedhitchpoints. –Limitloadstothoseyoucansafelycontrol. –Donotturnsharply.Usecarewhenreversing.

•Watchoutfortrafcwhencrossingornearroadways.

•Neveroperatethemachinewithdamagedguards, shields,orwithoutsafetyprotectivedevicesinplace. Besureallinterlocksareattached,adjustedproperly, andfunctioningproperly.

•Donotchangetheenginegovernorsettingsor overspeedtheengine.Operatingtheengineat excessivespeedmayincreasethehazardofpersonal injury.

•Beforeleavingtheoperator’sposition:

–stoponlevelground; –releasethetractionpedalandlowerthe

attachments; –settheparkingbrake; –stoptheengineandremovethekey.

•Disengagedrivetoattachmentswhentransporting ornotinuse.

•Stoptheengineanddisengagedrivetoattachment

–beforerefuelling; –beforechecking,cleaningorworkingonthe

machine;

–afterstrikingaforeignobjectorifanabnormal

vibrationoccurs.Inspectthemachinefor

damageandmakerepairsbeforerestartingand operatingtheequipment.

•Reducethethrottlesettingduringenginerun-out and,iftheengineisprovidedwithashut-offvalve, turnthefueloffattheconclusionofoperation.

•Lookbehindanddownbeforebackinguptobesure ofaclearpath.

•Slowdownandusecautionwhenmakingturnsand crossingroadsandsidewalks.

•Donotoperatethemachineundertheinuenceof alcoholordrugs.

•Lightningcancausesevereinjuryordeath.If lightningisseenorthunderisheardinthearea,do notoperatethemachine;seekshelter.

•Usecarewhenloadingorunloadingthemachine intoatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs, trees,orotherobjectsthatmayobscurevision.

MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetank insideabuildingwherefumesmayreachanopen ameorspark.

•Allowtheenginetocoolbeforestoringinany enclosure.

•Toreducetherehazard,keeptheengine,mufer, batterycompartmentandfuelstorageareafreeof grass,leaves,orexcessivegrease.

•Keepallpartsingoodworkingconditionandall hardwareandhydraulicttingstightened.Replaceall wornordamagedpartsanddecals.

•Ifthefueltankhastobedrained,dothisoutdoors.

•Becarefulduringadjustmentofthemachineto prevententrapmentofthengersbetweenmoving partsandxedpartsofthemachine.

•Disengagedrives,lowertheattachment,setparking brake,stopengineandremovekey .Waitforall movementtostopbeforeadjusting,cleaningor repairing.

•Usejackstandstosupportcomponentswhen required.

•Carefullyreleasepressurefromcomponentswith storedenergy.

•Disconnectbatteryandremovesparkplugwire beforemakinganyrepairs.Disconnectthenegative terminalrstandthepositivelast.Reconnect positiverstandnegativelast.

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•Keephandsandfeetawayfrommovingparts.If possible,donotmakeadjustmentswiththeengine running.

Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinENISO11201.

•Chargebatteriesinanopenwellventilatedarea, awayfromsparkandames.Unplugchargerbefore connectingordisconnectingfrombattery.Wear protectiveclothinganduseinsulatedtools.

•Makesureallhydrauliclineconnectorsaretightand allhydraulichosesandlinesareingoodcondition beforeapplyingpressuretothesystem.

•Keepyourbodyandhandsawayfrompinhole leaksornozzlesthatejecthydraulicuidunder highpressure.Usepaperorcardboard,notyour hands,tosearchforleaks.Hydraulicuidescaping underpressurecanhavesufcientforcetopenetrate theskinandcauseseriousinjury.Seekimmediate medicalattentionifuidisinjectedintoskin.

•Beforedisconnectingorperforminganyworkon thehydraulicsystem,allpressureinthesystemmust berelievedbystoppingtheengineandloweringthe attachmentstotheground.

•Checkallfuellinesfortightnessandwearona regularbasis.Tightenorrepairthemasneeded.

VibrationLevel

Hand-Arm

Measuredvibrationlevelforrighthand=3.37m/s

Measuredvibrationlevelforlefthand=3.36m/s

UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtothe proceduresoutlinedinEN1032.

WholeBody

Measuredvibrationlevel=0.14m/s

UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtothe proceduresoutlinedinENISO20643.

•Iftheenginemustberunningtoperforma maintenanceadjustment,keephands,feet,clothing, andanypartsofthebodyawayfromtheattachments andanymovingparts,especiallythescreenatthe sideoftheengine.Keepeveryoneaway.

•Toensuresafetyandaccuracy,haveanAuthorized ToroDistributorcheckthemaximumenginespeed withatachometer.

•Ifmajorrepairsareeverneededorifassistanceis desired,contactanAuthorizedT oroDistributor.Use onlyToro-approvedattachmentsandreplacement parts.Thewarrantymaybevoidedifusedwith unapprovedattachments.

SoundPowerLevel

Thisunithasaguaranteedsoundpowerlevelof97dBA, whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO11094.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’s earof83dBA,whichincludesanUncertaintyValue(K) of1dBA.

Page 7

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof potentialdanger.Replaceanydecalthatisdamagedorlost.

119-2482

1.Warning—readtheOperator’sManual.

2.Warning—readtheOperator’sManual,donotoperatethismachineunlessyouaretrained.

3.Crushinghazard,bystanders—keepbystandersasafedistancefromthemachine.

4.Entanglementhazard,armandbody;hotsurfacehazard—donotoperatewithoutcentershroudinplace.

5.Tippinghazard—slowmachinebeforeturning,donotturnathighspeeds.

6.Warning—donotparkthemachineonaslope;beforeleavingthemachine,putthetractioncontrolpedalinneutral,lowerthe implement,turntheengineoff,andremovetheignitionkey.

7.Warning—readtheOperator’sManual;donottowthemachine.

114-4318

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112-7629

1.Headlights3.Engine—run

2.Engine—stop4.Engine—start6.Fast

5.Choke7.Continuousvariablesetting

8.Slow

93-9052

1.Warning—stayawayfrommovingparts.

95-0647

1.Implementoatposition

2.Implementlowerposition4.Parkingbrake

3.Implementraiseposition

117–2718

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or smoking.

3.Causticliquid/chemical burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator’s

Manual.

6.Keepbystandersasafe

7.Weareyeprotection;

8.Batteryacidcancause

10.Containslead;donot

distancefromthebattery .

explosivegasescan causeblindnessandother injuries

blindnessorsevereburns.

withwaterandgetmedical helpfast.

discard.

1.ReadtheOperator’sManual.

93–9051

Page 9

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Steeringwheel

1 2 3 4

Rollpin(1/4x2inch)

Bulkelectrolyte,1.260specicgravity (notincluded)

Bolt(5/8inch) Locknut(5/8inch)

Refusecontainer

MediaandAdditionalParts

Description

Capscrew(1/2x1–1/4inch) Washer(1/2inch) Cylinderpin Cotterpin Operator’sManual EngineOperator’sManual PartsCatalog OperatorTrainingMaterials Key2 CerticateofCompliance

Qty.

1 1

2 2

4 4 1 2 1 1 1 1

Readthemanualsandviewthetrainingmaterialsbefore operatingthemachine.Usetheremainingpartsforthe installationofattachments.

Installthesteeringwheel.

Activateandchargethebattery.

Installthebattery

Installtherefusecontainer

Use

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Note:Removeanddiscardalltheshippingbracketsandfasteners.

Page 10

InstallingtheSteeringWheel

Partsneededforthisprocedure:

Steeringwheel

Rollpin(1/4x2inch)

Procedure

1.Movethefrontwheelsothatitpointsstraightahead.

2.Slidethesteeringwheelontothesteeringshaft (Figure2).

Figure2

1.Steeringwheel

3.Securethesteeringwheelinplacewiththerollpin

Figure2).

(

2.Rollpin

ActivatingandChargingthe Battery

Partsneededforthisprocedure:

Bulkelectrolyte,1.260specicgravity(notincluded)

Procedure

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

Ifthebatteryisnotlledwithelectrolyteoractivated, bulkelectrolytewith1.260specicgravitymustbe purchasedfromalocalbatterysupplyoutletandadded tothebattery.

DANGER

Batteryelectrolytecontainssulfuricacidwhichisa deadlypoisonandcausessevereburns.

•Donotdrinkelectrolyteandavoidcontactwith skin,eyesorclothing .Wearsafetyglassesto shieldyoureyesandrubberglovestoprotect yourhands.

•Fillthebatterywherecleanwaterisalways availableforushingtheskin.

1.Removethellercapsfromthebatteryandslowly lleachcelluntilelectrolyteisuptothellline.

2.Replacethellercapsandconnecta3to4amp. batterychargertothebatteryposts.Chargethe batteryatarateof3to4amperesfor4to8hours.

WARNING

Chargingthebatteryproducesgassesthatcan explode.

Neversmokenearthebatteryandkeepsparks andamesawayfrombattery.

Page 11

3.Whenthebatteryischarged,disconnectthecharger fromtheelectricaloutletandbatteryposts.Allow thebatterytositfor5-10minutes.

4.Removethellercaps.Slowlyaddelectrolyteto eachcelluntilthelevelisuptothellline.Install thellercaps.

Important:Donotoverllthebattery. Electrolytewilloverowontootherpartsofthe machineandseverecorrosionanddeterioration willresult.

WARNING

Incorrectbatterycableroutingcoulddamage themachineandcablescausingsparks.Sparks cancausethebatterygassestoexplode, resultinginpersonalinjury.

•Alwaysdisconnectthenegative(black) batterycablebeforedisconnectingthe positive(red)cable.

•Alwaysconnectthepositive(red)battery cablebeforeconnectingthenegative(black) cable.

InstallingtheBattery

Partsneededforthisprocedure:

Bolt(5/8inch)

Locknut(5/8inch)

Procedure

1.Setthebatteryinplace,withthenegativeterminal positionedtotheoutsideofthemachine(Figure3).

Figure3

1.Battery

2.Positive(+)battery terminal

3.Negative(-)battery terminal

WARNING

Batteryterminalsormetaltoolscouldshort againstmetalmachinecomponentscausing sparks.Sparkscancausethebatterygassesto explode,resultinginpersonalinjury.

•Whenremovingorinstallingthebattery,do notallowthebatteryterminalstotouchany metalpartsofthemachine.

•Donotallowmetaltoolstoshortbetween thebatteryterminalsandmetalpartsofthe machine.

2.Securethepositivecable(red)tothepositive(+) terminalwitha5/16x5/8inchboltandlocknut

Figure3).

(

3.Securethesmallblackwireandthenegativecable (black)tothenegative(-)terminalofthebattery withabolt(5/16x5/8inch)andlocknut(5/16 inch)(Figure3).

4.Coattheterminalsandmountingfastenerswith petroleumjellytopreventcorrosion.Slidethe rubberbootoverthepositive(+)terminaltoprevent apossibleshortfromoccurring.

5.Installthebatteryclampandsecurethebatterywith therodsandwingnuts.

Page 12

InstallingtheRefuseContainer

Partsneededforthisprocedure:

Refusecontainer

Procedure

Slidetherefusecontainerontothemountingstudson thefrontofthefueltank(Figure4).

1.Refusecontainer

Figure4

Page 13

ProductOverview

Controls

TractionandStoppingPedal

Thetractionpedal(Figure5)has3functions:tomake themachinemoveforward,tomoveitbackward,andto stopthemachine.Usingtheheelandtoeoftheright foot,depressthetopofthepedaltomoveforwardand thebottomofpedaltomovebackwardortoassistin stoppingwhenmovingforward( thepedaltomoveormoveittotheneutralpositionto stopthemachine.Foroperatorcomfort,donottherest heelofthefootonreversewhenoperatingforward.

Figure6).Also,allow

CAUTION

Usethemaximumgroundspeedonlywhendriving fromoneareatoanother.

Maximumspeedisnotrecommendedwhenusing amountedortowedattachment.

Important:Donotoperateinreversewiththe attachmentinthedown(operating)positionorthe attachmentcouldbeseverelydamaged.

IgnitionSwitch

Theignitionswitch(Figure7),usedtostartandstopthe engine,hasthreepositions:Off,Run,andStart.Rotate thekeyclockwisetotheStartpositiontoengagethe startermotor.Releasethekeywhentheenginestarts. ThekeywillmoveautomaticallytotheOnposition.To shuttheengineoff,rotatethekeycounterclockwiseto theOffposition.

Figure5

1.Tractionandstoppingpedal

Figure6

Groundspeedisproportionatetohowthefartraction pedalisdepressed.Formaximumgroundspeed,the pedalmustbefullydepressedwhilethethrottleisin theFastposition.Togetmaximumpowerorwhen ascendingahill,havethethrottleintheFastposition whiledepressingthepedalslightlytokeeptheengine RPMhigh.WhentheengineRPMbeginstodecrease, releasethepedalslightlytoallowtheRPMtoincrease.

Important:Formaximumpullingpower,the throttleshouldbeintheFastpositionandthe tractionpedaljustbarelydepressed.

Figure7

1.Ignitionkey

2.Chokecontrol6.Lights(optional)

3.Throttlecontrol

4.Hourmeter

5.Fuse(optionlights)

7.Fuse(main)

ChokeControl

Tostartacoldengine,closethecarburetorchokeby pullingthechokecontrol(Figure7)outtotheOn position.Aftertheenginestarts,regulatethechoketo keeptheenginerunningsmoothly.Assoonaspossible, openthechokebypushingitdownwardtotheOff position.Awarmenginerequireslittleornochoking.

ThrottleControl

Thethrottlecontrollever(Figure7)connectstoand operatesthethrottlelinkagetothecarburetor.The

Page 14

controlhas2positions:SlowandFast.Theengine

g016653

speedcanbevariedbetweenthe2settings.

Note:Theenginecannotbestoppedbythethrottle control.

HourMeter

Thehourmeter(Figure7),indicatesthetotalhoursof machineoperation.Thehourmeterstartstofunction wheneverthekeyswitchisrotatedtotheOnposition.

LiftLever

Toraisetheattachment,pulltheliftlever(Figure8) back;tolowertheattachment,pushtheleverforward. Fortheoatposition,movetheleverintothedetent position.Whenthedesiredpositionisattained,release theleveranditwillreturntoneutral.

Figure8

1.Liftlever

2.Parkingbrake

Figure9

1.Fuelshutoffvalve

SeatAdjustment

Movetheleveronthesideoftheseatoutward,slide theseattothedesiredposition,andreleasetheleverto locktheseatintoposition.

Anadditional2-1/2inches(64mm)offorward adjustmentmaybeattainedby,proceedasfollows:

1.Removethe(4)locknutssecuringtheseatslidesto theseatplate.

2.Movetheseat/slidestotheforwardsetofmounting holesintheseatplate.

3.Securetheseatslidestotheseatplatewiththe locknutspreviouslyremoved.

Specications

Note:Themachinehasadouble-actingliftcylinder.

Downpressurecanbeappliedtotheattachmentfor certainoperatingconditions.

ParkingBrake

Toengagetheparkingbrake(Figure8)pullbackon theparkingbrakelever.T odisengageit,pushthelever forward.

FuelShutoffValve

Closethefuelshutoffvalve(Figure9)whenstoringor traileringthemachine.

Note:Specicationsanddesignaresubjecttochange withoutnotice.

Widthwithoutattachment

Widthwithrake,modelnumber 08812

Lengthwithoutrake

Height

Wheelbase

Netweight

57–1/2inches(146cm)

75inches(191cm)

76inches(163cm)

45inches(114cm)

42-3/4inches(109cm)

834lb.(378kg)

Attachments/Accessories

AselectionofToroapprovedattachmentsand accessoriesareavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributororgoto www.Toro.comforalistofallapprovedattachments andaccessories.

Page 15

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

4.Installthedipstickrmlyinplace.

Important:Thedipstickmustbefullyseated inthetubetoprovidepropersealingofthe enginecrankcase.Failuretosealthecrankcase mayresultinenginedamage.

CheckingtheEngineOilLevel

ServiceInterval:Beforeeachuseordaily

Theengineisshippedwithoilinthecrankcase; however,theoillevelmustbecheckedbeforeandafter theengineisrststarted.

Crankcasecapacityisapproximately1-3/4USquarts (1.66l)withthelter.

Usehigh-qualityengineoilthatmeetsthefollowing specications:

•APIClassicationLevelRequired:SJ,SK,SLor higher.

•Preferredoil:SAE30(above40degreesF)

1.Positionthemachineonalevelsurface.

2.Pivotseatrearward.

3.Pulloutthedipstick( cleanrag.Insertthedipstickintothetubeandmake surethatitisseatedfully .Removethedipstickfrom thetubeandchecktheoillevel.Iftheoillevelis low,removethellercapfromthevalvecoverand addenoughoiltoraisetheleveltotheFullmark onthedipstick.

Important:Besuretokeeptheengineoillevel betweentheupperandlowerlimitsontheoil gauge.Enginefailuremayoccurasaresultof overllingorunderllingtheengineoil.

Figure10)andwipeitwitha

5.Pivottheseatdown.

Important:Checktheoillevelevery8 operatinghoursordaily.Initially,changethe oilaftertherst8hoursofoperation;thereafter, undernormalconditions,changetheoiland lterevery50hours.However,changetheoil morefrequentlywhentheengineisoperatedin extremelydustyordirtyconditions.

FillingtheFuelTank

UseUnleadedregulargasolinesuitableforautomotive use(87pumpoctaneminimum).Leadedregular gasolinemaybeusedifunleadedregularisnotavailable.

Fueltankcapacityisapproximately4-1/2gallons (16.1l).

DANGER

Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.

•Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupanygasoline thatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Donotllthefueltankcompletelyfull.Add gasolinetothefueltankuntilthelevelis1inch (25mm)belowthebottomofthellerneck. Thisemptyspaceinthetankallowsgasoline toexpand.

•Neversmokewhenhandlinggasoline,andstay awayfromanopenameorwheregasoline fumesmaybeignitedbyaspark.

•Storegasolineinanapprovedcontainerand keepitoutofthereachofchildren.Neverbuy morethana30-daysupplyofgasoline.

•Donotoperatewithoutentireexhaustsystem inplaceandinproperworkingcondition.

Figure10

1.Dipstick

2.Oilllcap

Page 16

DANGER

Incertainconditionsduringfueling,static electricitycanbereleasedcausingasparkwhich canignitethegasolinevapors.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.

•Alwaysplacegasolinecontainersontheground awayfromyourvehiclebeforelling.

•Donotllgasolinecontainersinsideavehicle oronatruckortrailerbedbecauseinterior carpetsorplastictruckbedlinersmayinsulate thecontainerandslowthelossofanystatic charge.

•Whenpractical,removegas-powered equipmentfromthetruckortrailerandrefuel theequipmentwithitswheelsontheground.

Figure11

1.Fueltankcap

4.Wipeupanyfuelthatmayhavespilledtopreventa rehazard.

•Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfromaportable container,ratherthanfromagasolinedispenser nozzle.

•Ifagasolinedispensernozzlemustbeused, keepthenozzleincontactwiththerimofthe fueltankorcontaineropeningatalltimesuntil fuelingiscomplete.

WARNING

Gasolineisharmfulorfatalifswallowed. Long-termexposuretovaporscancauseserious injuryandillness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor conditioneropening .

•Keepgasawayfromeyesandskin.

1.Cleantheareaaroundthefueltankcap(Figure11).

2.Removethefueltankcap.

3.Fillthetanktoabout1in.(25mm)belowthetop ofthetank(bottomofthellerneck).Donot overll.Installthecap.

Important:Neverusemethanol,gasoline containingmethanol,orgasoholcontaining morethan10%ethanolbecausethefuelsystem couldbedamaged.Donotmixoilwith gasoline.

CheckingtheHydraulicFluid Level

ServiceInterval:Beforeeachuseordaily

Thereservoirislledatthefactorywithapproximately 3U.S.gallons(11.4l)ofhighqualityhydraulicuid.

Checkthelevelofthehydraulicuidbeforethe engineisrststartedanddailythereafter.The

recommendedreplacementuidisasfollows:

ToroPremiumAllSeasonHydraulicFluid(Availablein5 gallonpailsor55gallondrums.SeepartscatalogorT oro distributorforpartnumbers.)

Alternateuids:IftheT orouidisnotavailable,other uidsmaybeusedprovidedtheymeetallthefollowing materialpropertiesandindustryspecications.W edo notrecommendtheuseofsyntheticuid.Consult withyourlubricantdistributortoidentifyasatisfactory product

Note:Torowillnotassumeresponsibilityfordamage causedbyimpropersubstitutions,souseonlyproducts fromreputablemanufacturerswhowillstandbehind theirrecommendation.

Page 17

HighViscosityIndex/LowPourPointAntiwear HydraulicFluid,ISOVG46

MaterialProperties:

Viscosity,ASTMD445cSt@40°C44to48

ViscosityIndexASTM D2270 PourPoint,ASTMD97-34°Fto-49°F

IndustrySpecications:

VickersI-286-S(QualityLevel),VickersM-2950-S (QualityLevel),DenisonHF-0

cSt@100°C9.1to9.8 140to160

Note:Manyhydraulicuidsarealmostcolorless, makingitdifculttospotleaks.Areddyeadditivefor thehydraulicsystemoilisavailablein2/3oz.(20ml) bottles.Onebottleissufcientfor4-6gal(15-221)of hydraulicoil.Orderpartnumber44-2500fromyour authorizedTorodistributor.

BiodegradableHydraulicFluid-Mobil224H

ToroBiodegradableHydraulicFluid

(Availablein5gallonpailsor55gallondrums.Seeparts catalogorTorodistributorforpartnumbers.) Alternateuid:MobilEAL224H

Thisisvegetable-oilbasedbiodegradableoiltestedand approvedbyToroforthismodel.Thisuidisnotas resistanttohightemperaturesasstandarduid,somake suretofollowrecommendeduidchangeintervalswith thisuid.Contaminationbymineral-basedhydraulic uidswillchangethebiodegradabilityandtoxicityof thisoil.Whenchangingfromstandarduidtothe biodegradabletype,becertaintofollowtheapproved ushingprocedure.ContactyourlocalToroDistributor fordetails.

4.Iftheuidlevelislow ,slowlyllthereservoir withtheappropriatehydraulicuiduntilthelevel reachestheneckeddownareaonthedipstick.Do notoverll.

5.Installthereservoircap.

Important:Topreventsystemcontamination, cleanthetopofthehydraulicoilcontainers beforepuncturing .Ensurethatthepourspout andfunnelareclean.

CheckingtheTirePressure

ServiceInterval:Beforeeachuseordaily

Checkthetirepressurebeforeoperatingthemachine (Figure13).Thecorrectairpressureinthefrontand reartiresare:

•forTreadedtires4-6psi(0.3-0.4bar)

•forSmoothtires8-10psi(0.5-0.7bar)

1.Cleantheareaaroundthehydraulicoilreservoircap topreventdebrisfromenteringtank(

Figure12

1.Oilreservoircap

Figure12).

2.Removethecapfromthereservoir.

3.Checktheoillevelinthereservoir.Theoillevel shouldbeuptothetopoftheconepointonthe tankscreen.

Figure13

1.Valvestem2.Lugnut

TorquetheWheelLugNuts

ServiceInterval:Aftertherst8hours

Every100hours

Initially,torquethewheellugsaftertherst8hoursof operation;thereafter,torquethenutsafterevery100 operatinghours.Torquethelugsnutsto45-55ft-lb (61-75N⋅m).

StartingandStoppingthe Engine

1.Removeyourfootfromthetractionpedal,make surethatthepedalisintheneutralposition,and engagetheparkingbrake.

Page 18

2.PullthechokeleverouttotheOnposition(when startingacoldengine)andthethrottlelevertothe Slowposition.

Important:Whenoperatingthemachinein temperatureslessthan32°F(0°C)allowthe machinetimetowarmupbeforeusing .This preventsdamagetothehydrostatandthe tractionloop.

3.Insertthekeyintotheignitionswitchandrotateit clockwisetostarttheengine.Releasethekeywhen theenginestarts.Regulatethechoketokeepthe enginerunningsmoothly.

Important:Topreventoverheatingofthe startermotor,donotengagethestarterlonger than10seconds.After10secondsofcontinuous cranking,wait60secondsbeforeengagingthe startermotoragain.

Important:Whentheengineisstartedforthe rsttime,orafteranoverhauloftheengine, operatethemachineinforwardandreversefor 1to2minutes.Alsooperatetheliftlevertobe sureofproperoperationofallparts.

2.Sitontheseatandengagetheparkingbrake.

3.Depressthetractionpedalinforwardandreverse whiletryingtostarttheengine.

4.Iftheenginecranks,theremaybeamalfunctionin theinterlocksystem.Repairitimmediately.

5.Iftheenginedoesnotcrank,thesystemisoperating correctly.

6.Withtheoperatorintheseat,tractionpedalin neutralandparkingbrakeon,theengineshould start.Liftofftheseatandslowlydepressthe tractionpedal,theengineshouldstopinoneto threeseconds.Correctproblemifnotoperating properly.

7.Withtheoperatorontheseat,theparkingbrake engagedandtheenginerunning,Depressthe tractionpedalinforwardandreverse.Theengine shouldstopwithin2seconds.Iftheenginedoesnot stop,theremaybeamalfunctionintheinterlock system.Repairitimmediately.Iftheenginedoes stop,thesystemisoperatingcorrectly.

TowingtheMachine

4.Tostoptheengine,movethethrottlecontroltothe SlowpositionandrotatetheignitionkeytoOff. Engagetheparkingbrakeandremovethekeyfrom theswitchtopreventaccidentalstarting.

5.Closethefuelshutoffvalvebeforestoringthe machine.

CAUTION

Shuttheengineoffandwaitforallmoving partstostopbeforecheckingforoilleaks,loose parts,andothermalfunctions.

CheckingtheInterlockSystem

CAUTION

Ifsafetyinterlockswitchesaredisconnectedor damagedthemachinecouldoperateunexpectedly causingpersonalinjury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlockswitches dailyandreplaceanydamagedswitchesbefore operatingthemachine.

Thepurposeoftheinterlocksystemistopreventthe enginefromcrankingorstartingunlessthetraction pedalisintheneutralposition.

Incaseofemergency,themachinecanbetowedfora shortdistance.However,wedonotrecommendthis asastandardprocedure.

Important:Donottowthemachinefasterthan 2–3MPH(3–5km/h)becausethedrivesystem maybedamaged.Ifthemachinemustbemoved aconsiderabledistance,transportitonatruck ortrailer.Thetiresmaylockupifthemachine istowedtoofast.Ifthisoccurs,stoptowingthe machineandwaitforthetractioncircuitpressure tostabilizebeforeresumingtowingataslower speed.

Break-inPeriod

Only8hoursofoperatingtimeisrequiredforthe break-inperiod.

Sincethersthoursofoperationarecriticaltofuture dependabilityofthemachine,monitoritsfunctions andperformancecloselysothatminordifculties, whichcouldleadtomajorproblems,arenotedandcan becorrected.Inspectthemachinefrequentlyduring break-inforsignsofoilleakage,loosefasteners,orany othermalfunction.

OperatingCharacteristics

1.Checktheinterlockoperationinawideopenarea freeofdebrisandbystanders.Stoptheengine.

Refertotheattachmentoperator’ smanualforspecic operatinginstructionsfortheattachment.

Page 19

Practicedrivingthemachinebecauseitsoperating characteristicsaredifferentthansomeutilityvehicles. Twopointstoconsiderwhenoperatingthevehicleare transmissionandenginespeed.

TomaintainsomewhatconstantengineRPM,depress thetractionpedalslowly.Thisallowstheenginetokeep upwiththegroundspeedofthevehicle.Bycontrast, pushingdownquicklyonthetractionpedalwillreduce engineRPMand,asaresult,therewillnotbeenough torque-powertomovethevehicle.Therefore,to transfermaximumpowertotherearwheels,move thethrottletoFastandslightlydepressthetraction pedal.Bycomparison,maximumgroundspeedwithno loadresultswhenthethrottleisintheFastposition andthetractionpedalisslowlybutfullydepressed.In summary,alwayskeeptheengineRPMhighenoughto delivermaximumtorque-powertotherearwheels.

CAUTION

Operatingthemachinedemandsattentionto preventtippingorlossofcontrol.

•Usecarewhenenteringandleavingsandtraps.

•Useextremecautionaroundditches,creeks, orotherhazards.

•Usecautionwhenoperatingthemachineon asteepslope.

•Reduceyourspeedwhenmakingsharpturns orwhenturningonhillsides.

•Avoidsuddenstopsandstarts.

•Donotgofromreversetofullforwardwithout rstcomingtoacompletestop.

Page 20

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

CAUTION

Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure youorotherbystanders.

Removethekeyfromtheignitionbeforeyoudoanymaintenance.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst8hours

Beforeeachuseordaily

Every25hours

Every50hours

Every100hours

Every200hours

Every400hours

Every800hours

MaintenanceProcedure

•T orquethewheellugnuts.

•Changetheengineoilandlter.

•Changethehydrauliclter.

•Checktheengineoillevel.

•Checkthehydraulicuidlevel.

•Checkthetirepressure.

•Checktheconditionofthehydrauliclinesandhoses.

•Inspectandcleanthemachine.

•Checkthesafetyinterlockoperation

•Greasethefrontwheelbearings

•Checkthebatteryuidlevelandthecableconnections.

•Changetheengineoilandlter.

•T orquethewheellugnuts.

•Greasethesteeringshaftandsprocket

•Replacetheairlter.

•Changethehydraulicsystemoilandlter.

•Replacethesparkplugs.

•Replacethefuellter.

•Decarbonthecombustionchamber.

•Adjustthevalvesandtorquehead.

•ChecktheengineRPM(atidleandfullthrottle).

•Drainandcleanthefueltank.

Every1,500hours

Important:Refertoyour

•Replacemovinghoses.

•Replacetheneutralandseatinterlockswitches.

Engine Operator’ s Man ual

foradditionalmaintenanceprocedures.

Page 21

DailyMaintenanceChecklist

Duplicatethispageforroutineuse.

Fortheweekof: MaintenanceCheckItem

Mon.Tues.Wed.Thurs.Fri.

Checkthesafetyinterlock operation.

Checkthesteeringoperation.

Checkfuellevel.

Checktheengineoillevel.

Checktheairltercondition.

Cleantheenginecoolingns.

Checkunusualengine noises.

Checkunusualoperating noises.

Checkthehydraulicoillevel.

Checkhydraulichosesfor damage.

Checkforuidleaks.

Checkthetirepressure.

Checktheinstrument operation.

Touch-updamagedpaint.

Sat.Sun.

NotationforAreasofConcern

Inspectionperformedby:

ItemDate

Premaintenance Procedures

Important:Thefastenersonthecoversofthis machinearedesignedtoremainonthecoverafter removal.Loosenallofthefastenersoneachcovera fewturnssothatthecoverisloosebutstillattached, thengobackandloosenthemuntilthecover

Information

comesfree.Thiswillpreventyoufromaccidentally strippingtheboltsfreeoftheretainers

Page 22

Lubrication

GreasingtheMachine

Themachinehasgreasettingsthatmustbelubricated regularlywithNo.2GeneralPurposeLithiumBase Grease.Lubricatethefrontwheelbearingsafterevery 25hoursofoperation.Lubricatethesteeringshaftevery 100hours.

Lubricatethefollowingbearingsandbushings:

•Frontwheelbearing(2)(

Figure14)

Figure14

ServiceInterval:Every25hours

Every100hours

1.Wipethegreasettingcleansothatforeignmatter cannotbeforcedintothebearingorbushing.

2.Pumpgreaseintothebearingorbushing.

3.Wipeupexcessgrease.

•Steeringshaftandsprocket(Figure15)

Figure15

Note:Donotlubricatethesteeringchainunlessit

becomesstiffbecauseofrust.Ifthechainrusts,it maybelubricatedlightlywithadry-typelubricant.

Page 23

EngineMaintenance

necessaryonlyincreasesthechanceofdirtentering theenginewhenthelterisremoved.

ChangingtheEngineOiland Filter

ServiceInterval:Aftertherst8hours

Every50hours

Changetheoilandlterinitiallyaftertherst8hoursof operation;thereafterchangetheoilandthelterevery 50hours.

1.Parkthemachineonalevelsurfaceandturnthe engineoff.

2.Removethedrainplug( intoadrainpan.Whentheoilstops,installthedrain plug.

Figure16)andletoilow

•Besurethecoverisseatedcorrectlyandsealswith theaircleanerbody .

ReplacingtheAirFilter

ServiceInterval:Every200hours

1.Releasethelatchessecuringtheaircleanercoverto theaircleanerbody(

1.Aircleanerlatch

2.Dustcap4.Dirtejectionport

Figure17).

Figure17

3.Airlter

Figure16

3.Removetheoillter(Figure16).Applyalightcoat ofcleanoiltothenewltergasket.

4.Screwthelteronbyhanduntilthegasketcontacts thelteradapter;thentighten1/2to3/4turn further.Donotovertighten.

5.Addoiltothecrankcase;refertoCheckingthe CrankcaseOil.

6.Disposeofusedoilproperly .

ServicingtheRemoteAir Cleaner

•Checktheaircleanerbodyfordamagewhichcould causeanairleak.Replaceifdamaged.Checkthe wholeintakesystemforleaks,damageorloosehose clamps.

2.Removethecoverfromtheaircleanerbody .Before removingthelter,uselowpressureair(40psi, cleananddry)tohelpremovelargeaccumulations ofdebrispackedbetweenoutsideofprimarylter andthecanister.

Important:Avoidusinghighpressureairwhich couldforcedirtthroughthelterintotheintake tract.Thiscleaningprocesspreventsdebris frommigratingintotheintakewhentheprimary lterisremoved.

3.Removeandreplacethelter.

Inspectthenewlterforshippingdamage,checking thesealingendofthelterandthebody.Donotuse adamagedelement.Insertthenewlterbyapplying pressuretotheouterrimoftheelementtoseatitin thecanister.Donotapplypressuretotheexible centerofthelter.

Note:Cleaningoftheusedelementisnot recommendedduetothepossibilityofdamageto theltermedia.

•Servicetheaircleanerlterevery200hoursorearlier ifengineperformancesuffersduetoextremelydusty, dirtyconditions.Changingtheairlterbeforeitis

4.Cleanthedirtejectionportlocatedintheremovable cover.Removetherubberoutletvalvefromthe cover,cleanthecavityandreplacetheoutletvalve.

Page 24

5.Installthecoverorientingtherubberoutletvalvein adownwardposition-betweenapproximately5:00 to7:00whenviewedfromtheend.

CleaningtheCylinderHead Fins

6.Securethelatches.

ReplacingtheSparkPlugs

ServiceInterval:Every800hours

Replacethesparkplugsafterevery800operatinghours oryearly,whicheveroccursrst.

Type:ChampionRC12YC(orequivalent)

AirGap:0.030in.(0.76mm)

Note:Thesparkplugusuallylastsalongtime;however, theplugshouldberemovedandcheckedwheneverthe enginemalfunctions.

1.Cleantheareaaroundthesparkplugssothatforeign mattercannotfallintothecylinderwhenthespark plugisremoved.

2.Pullthesparkplugwiresoffofthesparkplugsand removetheplugsfromthecylinderhead.

3.Checktheconditionofthesideelectrode,center electrode,andcenterelectrodeinsulatortoensure thatthereisnodamage.

Toavoidoverheatingandpossibleenginedamage,the coolingnsonthecylinderheadmustbekeptclean.

Important:Acracked,fouled,dirty,or otherwisemalfunctioningsparkplugmustbe replaced.Donotsand-blast,scrape,orclean theelectrodesbyusingawirebrushbecause gritmayeventuallyreleasefromtheplugand fallintothecylinder.Theresultisusuallya damagedengine.

4.Settheairgapbetweenthecenterandsideofthe electrodesat0.030in.(0.76mm)( thecorrectlygappedsparkplugwithgasketseal,and tightentheplugto200in-lb(23N⋅m).Ifatorque wrenchisnotused,tightentheplugrmly.

Figure18).Install

Figure18

Page 25

FuelSystem

G008963

12

ElectricalSystem

Maintenance

ReplacingtheFuelFilter

ServiceInterval:Every800hours

Aninlinelterisincorporatedintothefuelline.Change thelterevery800hours.Usethefollowingprocedures whenreplacementbecomesnecessary:

1.Closefuelshutoffvalve,loosenthehoseclampon thecarburetorsideoflterandremovethefuelline fromthelter(

Figure19).

Maintenance

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

CaringfortheBattery

ServiceInterval:Every25hours

Thebatteryelectrolytelevelmustbeproperlymaintained andthetopofthebatterykeptclean.Ifthemachineis storedinalocationwheretemperaturesareextremely high,thebatterywillrundownmorerapidlythanif themachineisstoredinalocationwheretemperatures arecool.

Figure19

1.Fuellter

2.Hoseclamps

2.Placeadrainpanunderlter,loosentheremaining hoseclampandremovelter.

3.Installthenewlterwitharrowonthelterbody pointingawayfromthefueltank(towardcarburetor).

4.Slidethehoseclampsontotheendsofthefuellines. Pushthefuellinesontothefuellterandsecure themwiththehoseclamps.Besurethatthearrow onthesideofthelterpointstowardthecarburetor.

3.Fuelline

DANGER

Batteryelectrolytecontainssulfuricacidwhichisa deadlypoisonandcausessevereburns.

•Donotdrinkelectrolyteandavoidcontactwith skin,eyesorclothing .Wearsafetyglassesto shieldyoureyesandrubberglovestoprotect yourhands.

•Fillthebatterywherecleanwaterisalways availableforushingtheskin.

Keepthetopofthebatterycleanbywashingit periodicallywithabrushdippedinammoniaor bicarbonateofsodasolution.Flushthetopsurfacewith wateraftercleaning.Donotremovethellcapwhile cleaning.

Thebatterycablesmustbetightontheterminalsto providegoodelectricalcontact.

Page 26

WARNING

Incorrectbatterycableroutingcoulddamagethe machineandcablescausingsparks.Sparkscan causethebatterygassestoexplode,resultingin personalinjury.

•Alwaysdisconnectthenegative(black)battery cablebeforedisconnectingthepositive(red) cable.

•Alwaysconnectthepositive(red)batterycable beforeconnectingthenegative(black)cable.

Ifcorrosionoccursatthebatteryterminals,disconnect thecables,negative(-)cablerst,andscrapetheclamps andterminalsseparately.Reconnectthecables,positive (+)cablerst,andcoattheterminalswithpetroleum jelly.

•Checktheelectrolytelevelevery25operatinghours or,ifthemachineisinstorage,every30days.

•Maintainthecelllevelwithdistilledordemineralized water.Donotllthecellsabovethellline.

DriveSystem Maintenance

AdjustingtheTractionDrive forNeutral

Ifthemachinemoveswhenthetractionpedalisinthe neutralposition,thetractioncammustbeadjusted.

1.Parkthemachineonalevelsurfaceandturnthe engineoff.

2.Pivottheseatupwardandremovetheengineshield.

3.Raiseonerearwheeloffoftheoorandplace supportblocksundertheframe.

4.Loosenthelocknutonthetractionadjustmentcam

Figure20).

(

Figure20

1.Tractionadjustmentcam

2.Locknut

3.Screw

4.Gap

WARNING

Theenginemustberunningsothatthenal adjustmentofthetractionadjustmentcamcan beperformed.Contactwithmovingpartsorhot surfacesmaycausepersonalinjury.

Keephands,feet,face,andotherbodyparts awayfromrotatingparts,themufer,andother hotsurfaces.

5.Starttheengineandrotatethecamhex(Figure20) inbothdirectionstodeterminethemidpositionof theneutralspan.

6.Tightenthelocknutsecuringtheadjustment.

7.Stoptheengine.

Page 27

8.Installtheengineshieldandlowertheseat.

9.Removethejackstandsandlowerthemachineto theshopoor.Testdrivethemachinetomakesure thatitdoesnotmovewhenthetractionpedalisin neutral.

AdjustingtheTraction InterlockSwitch

AdjustingtheSteeringChain

Sincethechainandsprocketaresubjectedtosand thrownupbythefronttire,inspectthemfrequentlyfor wear.Ifeitherthechainorsprocketiswornbeyond acceptablelimits,bothshouldbereplaced.

1.Placethefrontwheelinthestraightaheadposition

2.Adjustthelocknutsuntilthechainissnugonboth sidesofthesprocket(

Figure22).

1.Adjustthetransmissionforneutral;referto AdjustingtheTractionDriveforNeutral.

2.Activatethepumplevertoensurethatallpartsare operatingfreelyandseatedproperly .

3.Adjustthescrewuntiltheairgapis.060inches ±.030(1.524mm±.762)(

4.Checkforproperoperation.

Figure20).

AdjustingthePedalfor Forward

Thepedalmustbeadjustedforforwardifthejam nutsonthecontrolrodareloosenedorifthepedalis removed.

1.Parkthemachineonalevelsurface,turntheengine off,andengagetheparkingbrake.

2.Makesurethatthepumpisinneutral.

3.Loosenthejamnutsonthecontrolrod(

4.Pressdownontherearofthepedaluntilthepedal contactsthefootrest.

Figure21).

3.Turnthesteeringwheelfullleftandfullrighttobe surethatthechaindoesnotbindorhangupineither direction.Adjustasrequired.

Figure22

1.Adjustingnuts

5.Adjustthejamnutstoallowfullstrokeofthepump, slightlydeectingthecontrolrodwhenthepedal isatfullstroke.

Figure21

1.Pedal

2.Jamnuts

3.Controlrod

Page 28

BrakeMaintenance

7.Engageanddisengagetheparkingbraketomake sureitdoesnotinterferewiththeswitch.

AdjustingtheBrakeInterlock Switch

1.Parkthemachineonalevelsurfaceandturnthe engineoff.

2.Disengagetheparkingbrake.

3.Removetheknobfromtheliftlever(Figure23).

8.Testforproperoperation

9.Installthevalveshroud.

10.Adjusttheliftleverguide.RefertoAdjustingthe LiftLever.

AdjustingtheBrakeLinkage

Thebrakeshavebeensetatthefactoryforoptimum performance,butafteruseandwearanadjustmentmay berequired.

1.Parkthemachineonalevelsurface,turntheengine off,andblockthewheels.

2.Loosenthejamnutontheactuatorrod( Removethecotterpinretainingtheactuatorrod. Increaseordecreasetheactuatorrodlengthby rotatingtherod.Installtheactuatorrodusinganew cotterpinandsecurethejamnut.

Figure25).

Figure23

1.Liftleverknob

2.Valveshroudmounting screws

4.Removethe(3)mountingscrewsandremovethe valveshroud(

Figure23).

5.Loosenthe(2)nutssecuringbrakeinterlockswitch tobrakesensorbracket(

Figure24).

6.Adjustthebrakeswitchuntiltheairgapbetweenthe switchandtheparkingbrakeleverlinkis.060inches ±.030.(1.524mm±.762)(Figure24).Tightenthe switchmountingnuts.

Figure25

1.Actuatorrod

2.Adjustmentrod(2)4.Cotterpin(3)

3.Jamnut(3)

3.Ifmodifyingtheactuatorrodlengthdoesnot improvebrakeperformance,adjustboththeleft andrightadjustmentrodsequallyusingthesame proceduredescribedinstep2.

1.Brakeswitchmounting knob

Figure24

2.Valveshroudmounting screws

Page 29

ControlsSystem Maintenance

AdjustingtheLiftLever

Iftheimplementfailstooatwhentheliftleverisin thedetentposition,anadjustmenttotheleverguideis required.

1.Parkthemachineonalevelsurface,turntheengine off,andengagetheparkingbrake.

2.Disconnecttheimplementfromtheliftcylinderand extendthecylinderpartway.

3.Loosenthecapscrewsandlocknutssecuringthe leverguide(

4.Movetheleverguideuntilthecylindermovesfreely whentheliftleverisinthedetentposition.

5.Tightenthecapscrewsandlocknutslockingthe adjustment.

1.Liftlever

Figure26)tothevalveshroud.

Figure26

2.Leverguide

Figure27

1.Throttlecasingclamp screw

2.Throttlecable

3.Swivel6.Chokecable

3.Movetheremotethrottlecontrolleverforwardto theFastposition.

4.Pullrmlyonthethrottlecableuntilthebackofthe swivelcontactsthestop(

5.Tightenthecableclampscrewandchecktheengine RPMsetting:

•HighIdle:3150±50

•LowIdle:1750±50

4.Stop

5.Chokecasingclampscrew

Figure27).

AdjustingtheChokeControl

1.Pivottheseatupwardandremovetheengineshield.

2.Loosenthecableclampscrewsecuringthecableto theengine(Figure27).

3.Movetheremotechokecontrolleverforwardtothe Closedposition.

AdjustingtheEngineControls

AdjustingtheThrottleControl

Properthrottleoperationisdependentuponproper adjustmentofthethrottlecontrol.Beforeadjustingthe carburetor,ensurethatthethrottlecontrolisoperating properly.

1.Pivottheseatupwardandremovetheengineshield.

2.Loosenthecableclampscrewsecuringthecableto theengine(

Figure27).

4.Pullrmlyonthechokecable( chokebutteryiscompletelyclosed;thentightenthe cableclampscrew .

Figure27)untilthe

AdjusttheEngineGovernorSpeed Control

Important:Beforetheenginegovernorspeed

controlisadjusted,thethrottleandchokecontrols mustbeadjustedproperly.

Page 30

WARNING

Theenginemustberunningduringadjustmentof theenginegovernorspeedcontrol.Contactwith movingpartsorhotsurfacesmaycausepersonal injury.

•Ensuretractionpedalisinneutralandengage theparkingbrakebeforeperformingthis procedure.

•Keephands,feet,clothing,andotherbodyparts awayfromanyrotatingparts,themufer,and otherhotsurfaces.

Note:Toadjustthelowidle,useallthefollowingsteps. Ifonlythehighidleistobeadjusted,proceeddirectly tostep5.

HydraulicSystem Maintenance

ChangingtheHydraulic SystemOilandFilter

ServiceInterval:Aftertherst8hours

Every400hours

Thehydraulicsystemltermustbechangedinitially, aftertherst8hoursofoperation,andthereafterevery 400hoursofoperationoryearly ,whicheveroccurs rst.UseagenuineTorooillterforreplacement. Thehydraulicoilmustbechangedevery400hoursof operationoryearly,whicheveroccursrst.

1.Starttheengineandletitrunathalfthrottlefor approximatelyveminutestowarmup.

2.MovethethrottlecontroltotheSlowsetting.Adjust theidlestopscrewcounterclockwiseuntilitno longercontactsthethrottlelever.

3.Bendthegovernedidlespringanchortang

Figure28)toattainanidlespeedof1750±50RPM.

( Checkthespeedwithatachometer.

Figure28

ShownwithCarbAdapterRemoved

1.Parkthemachineonalevelsurfaceandturnthe engineoff.

2.Pivottheseatupward.

3.Disconnectthetubefromthebottomttingofthe reservoirandlettheoilowintoadrainpan.Install andtightenthetubewhentheoilstopsdraining.

4.Cleantheareaaroundthehydraulicoillter (Figure29).Removethelterfromthebottomof thelterhousingandallowtheoiltoowintoa drainpan.Useabottom-typelterwrench.Dispose oftheoillterproperly

1.Governedidlespring anchortag

4.Adjusttheidlestopscrewuntiltheidlespeedis increased25to50RPMovertheidlespeedsetin step3.Finalidlespeedmustbe1750±100RPM.

5.MovethethrottlecontroltotheFastposition.Bend thehighspeedspringanchortang(Figure28)to attainahighspeedof3150±50RPM.

2.Highspeedspringanchor tag

Figure29

1.Hydrauliclter

5.Applyalmofoilontheltergasket.Installthe lterbyhanduntilthegasketcontactsthemounting head;thentightenthelteranadditional3/4turn.

6.Fillthereservoirtotheproperlevel;referto CheckingtheHydraulicSystem.

7.Placeallofthecontrolsintheneutralordisengaged positionandstarttheengine.Runtheengineatthe lowestpossibleRPMtopurgethesystemofair.

Page 31

8.Runtheengineuntiltheliftcylinderextendsand retractsandforwardandreversewheelmotionis achieved.

9.Stoptheengineandchecktheoillevelinthe reservoir.Addoilifnecessary

10.Checkallconnectionsforleaks.

11.Lowertheseat.

12.Disposeofusedoilproperly .

CheckingtheHydraulicLines andHoses

ServiceInterval:Beforeeachuseordaily

(Figure30),allowingthepumpshaftfreedomto rotateduringstart-up.

Checkthehydrauliclinesandhosesdailyforleaks,kinked lines,loosemountingsupports,wear,loosettings, weatherdeterioration,andchemicaldeterioration.Make allnecessaryrepairsbeforeoperating.

WARNING

Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury.

•Makesureallhydraulicuidhosesandlinesare ingoodconditionandallhydraulicconnections andttingsaretightbeforeapplyingpressureto thehydraulicsystem.

•Keepyourbodyandhandsawayfrompin holeleaksornozzlesthatejecthighpressure hydraulicuid.

•Usecardboardorpapertondhydraulicleaks.

•Safelyrelieveallpressureinthehydraulicsystem beforeperforminganyworkonthehydraulic system.

•Seekimmediatemedicalattentionifuidis injectedintoskin.

ChargingtheHydraulic System

Wheneverahydrauliccomponentisrepairedor replaced,thehydraulicoilltershouldbechangedand thehydraulicsystemcharged.

Makesurethatthehydraulicreservoirandlterarelled withoilatalltimeswhenchargingthehydraulicsystem.

1.Parkthemachineonalevelsurfaceandturnthe engineoff.

2.Pivottheseatupwardandremovetheengineshield.

3.Loosenthelocknutonthespringadjustingpinuntil thebearingmovesfreelyfromthecamonthelever

Figure30

1.Springadjustingpin3.Cam

2.Bearing

4.Raiseonerearwheeloffoftheoorandplace supportblocksundertheframe.

5.Starttheengineandsetthethrottletoallowthe enginetorunatapproximately1800RPM.

6.Actuatetheliftvalveleveruntiltheliftcylinder rodmovesinandoutseveraltimes.Ifthecylinder roddoesnotmoveafter10-15secondsorthe pumpemitsabnormalsounds,shuttheengineoff immediatelyanddeterminethecauseorproblem. Inspectforthefollowing:

•Looselterorsuctionlines

•Looseorfaultycoupleronthepump

•Blockedsuctionline

•Faultychargereliefvalve

•Faultychargepump

Ifthecylindermovesin10-15seconds,proceedto step7.

7.Operatethetractionpedalinforwardandreverse. Thewheelthatisoffoftheoorshouldrotateinthe properdirection.Ifthewheelrotatesinthewrong direction,stoptheengine,removethelinesfromthe rearofthepumpandreversethelocations.Ifthe wheelrotatesintheproperdirection,stoptheengine andadjustthespringadjustingpinlocknut.Adjust thetractionneutralposition;refertoAdjustingthe TractionDriveforNeutral.

8.Checktheadjustmentofthetractioninterlock switch;refertoAdjustingtheTractionInterlock Switch.

9.Installtheengineshieldandlowertheseat.

Page 32

Cleaning

Storage

InspectingandCleaningthe Machine

ServiceInterval:Beforeeachuseordaily

Atthecompletionofoperation,thoroughlywashthe machinewithagardenhose-withoutanozzle-sothat excessivewaterpressurewillnotcausecontamination anddamagetothesealsandbearings.

Makesurethatthecoolingnsandareaaroundthe enginecoolingairintakearekeptfreeofdebris.After cleaning,inspectthemachineforpossiblehydraulic uidleaks,damage,orweartohydraulicandmechanical components.

TractionUnit

1.Thoroughlycleanthetractionunit,attachmentsand theengine.

2.Checkthetirepressure.Refertocheckingthetire pressure.

3.Checkallfastenersforlooseness;tightenas necessary.

4.Greaseoroilallgreasettingsandpivotpoints. Wipeoffanyexcesslubricant.

5.Lightlysandandusetouchuppaintonpaintedareas thatarescratched,chippedorrusted.

6.Servicethebatteryandcablesasfollows:

A.Removethebatteryterminalsfromthebattery

posts.

B.Cleanthebattery,terminalsandpostswithawire

brushandbakingsodasolution.

C.Coatthecableterminalsandbatterypostswith

Grafo112Xskin-overgrease(ToroPartNo. 505-47),orpetroleumjellytopreventcorrosion.

D.Slowlyrechargethebatteryfor24hoursevery60

daystopreventleadsulfationofthebattery.

Note:Thespecicgravityofafullycharged batteryis1.250.

Note:Storethebatteryinacoolatmosphereto avoidquickdeteriorationofthechargeinthebattery. Topreventthebatteryfromfreezing,makesurethat itisfullycharged.

Engine

1.Changetheengineoilandlter.RefertoChanging theEngineOilandFilter.

2.Starttheengineandrunitatidlespeedfortwo minutes.

3.Thoroughlycleanandservicetheaircleaner assembly.RefertoServicingtheAirCleaner.

4.Sealtheaircleanerinletandtheexhaustoutletwith weatherproofmaskingtape.

5.Checktheoilllercap,hydraulicreservoircapand fueltankcaptoensuretheyaresecurelyinplace.

Page 33

Schematics

ElectricalSchematic(Rev.A)

Page 34

HydraulicSchematic(Rev.C)

Page 35

Notes:

Page 36

TheToroTotalCoverageGuarantee

ALimitedWarranty

ConditionsandProductsCovered

TheT oro toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship fortwoyearsor1500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser. *Productequippedwithanhourmeter.

Companyanditsafliate,T oroWarrantyCompany,pursuant

InstructionsforObtainingWarrantyService

YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:

CommercialProductsServiceDepartment ToroWarrantyCompany

811 1LyndaleAvenueSouth Bloomington,MN55420-1196 E-mail:commercial.warranty@toro.com

OwnerResponsibilities

AstheProductowner,youareresponsibleforrequiredmaintenance andadjustmentsstatedinyourOperator’sManual.Failuretoperform requiredmaintenanceandadjustmentscanbegroundsfordisallowinga warrantyclaim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.

•Productfailureswhichresultfromfailuretoperformrecommended

maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.

•ProductfailureswhichresultfromoperatingtheProductinan

abusive,negligentorrecklessmanner.

•Partssubjecttoconsumptionthroughuseunlessfoundtobe

defective.Examplesofpartswhichareconsumed,orusedup,during normalProductoperationinclude,butarenotlimitedto,brakes padsandlinings,clutchlinings,blades,reels,bedknives,tines, sparkplugs,castorwheels,tires,lters,belts,andcertainsprayer componentssuchasdiaphragms,nozzles,andcheckvalves,etc.

•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside

inuenceinclude,butarenotlimitedto,weather,storagepractices, contamination,useofunapprovedcoolants,lubricants,additives, fertilizers,water,orchemicals,etc.

•Normalnoise,vibration,wearandtear,anddeterioration.

•Normal“wearandtear”includes,butisnotlimitedto,damageto

seatsduetowearorabrasion,wornpaintedsurfaces,scratched decalsorwindows,etc.

Parts

Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofT oro.Torowill makethenaldecisionwhethertorepairanyexistingpartorassemblyor replaceit.T oromayuseremanufacturedpartsforwarrantyrepairs.

NoteRegardingDeepCycleBatteryWarranty:

Deepcyclebatterieshaveaspeciedtotalnumberofkilowatt-hoursthey candeliverduringtheirlifetime.Operating,recharging,andmaintenance techniquescanextendorreducetotalbatterylife.Asthebatteriesinthis productareconsumed,theamountofusefulworkbetweencharging intervalswillslowlydecreaseuntilthebatteryiscompletelywornout. Replacementofwornoutbatteries,duetonormalconsumption,isthe responsibilityoftheproductowner.Batteryreplacementmayberequired duringthenormalproductwarrantyperiodatowner’sexpense.

MaintenanceisatOwner’sExpense

Enginetune-up,lubricationcleaningandpolishing,replacementof ItemsandConditionsNotCoveredlters,coolant,andcompleting RecommendedMaintenancearesomeofthenormalservicesT oro productsrequirethatareattheowner’sexpense.

GeneralConditions

RepairbyanAuthorizedT oroDistributororDealerisyoursoleremedy underthiswarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheT oroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty.

Allimpliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.Somestatesdonotallowexclusions ofincidentalorconsequentialdamages,orlimitationsonhowlongan impliedwarrantylasts,sotheaboveexclusionsandlimitationsmaynot applytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.

Noteregardingenginewarranty:

TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EP A)and/ortheCaliforniaAir ResourcesBoard(CARB).Thehourlimitationssetforthabovedonot applytotheEmissionsControlSystemWarranty .RefertotheEngine EmissionControlW arrantyStatementprintedinyourOperator’sManual orcontainedintheenginemanufacturer’sdocumentationfordetails

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor’sserviceorhavedifcultyobtaining guaranteeinformation,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.

374-0253RevA