Toro 08886, Sand Pro 5020 Operator's Manual
Sand Pro) 5020
Model No. 08886—Serial No. 260000001 and Up
Form No. 3354–668 Rev. A
Operator’s Manual
Domestic English (EN)
Warning
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
Important The engine in this product is not equipped
with a spark arrester muffler. It is a violation of California
Public Resource Code Section 4442 to use or operate this
engine on any forest-covered, brush-covered, or
grass-covered land as defined in CPRC 4126. Other states
or federal areas may have similar laws.
This spark ignition system complies with Canadian
ICES-002.
Ce système d’allumage par étincelle de véhicule est
conforme à la norme NMB-002 du Canada.
The enclosed Engine Owner’s Manual is supplied for
information regarding The U.S. Environmental
Protection Agency (EPA) and the California Emission
Control Regulation of emission systems, maintenance
and warranty.
Keep this engine Owner’s Manual with your unit.
Should this engine Owner’s Manual become damaged
or illegible, replace immediately. Replacements may be
ordered through the engine manufacturer.
Contents
Page
Contents 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Before Operating 3. . . . . . . . . . . . . . . . . . . . . . . . . .
While Operating 3. . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sound Pressure Level 4. . . . . . . . . . . . . . . . . . . . . . .
Sound Power Level 5. . . . . . . . . . . . . . . . . . . . . . . .
Vibration Level 5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 5. . . . . . . . . . . . . . . . .
Specifications 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Specifications 8. . . . . . . . . . . . . . . . . . . . .
Measurements 8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Equipment 9. . . . . . . . . . . . . . . . . . . . . . . .
Setup 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Wheels 10. . . . . . . . . . . . . . . . . . . . . . .
Installing the Steering Wheel 10. . . . . . . . . . . . . . . . .
Removing The Battery 10. . . . . . . . . . . . . . . . . . . . . .
Activating and Charging the Battery 11. . . . . . . . . . .
Installing the Battery 11. . . . . . . . . . . . . . . . . . . . . . .
W 2005 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
Installing the Decals 11. . . . . . . . . . . . . . . . . . . . . . . .
Before Operating 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Crankcase Oil 12. . . . . . . . . . . . . . . . . .
Filling the Fuel Tank 12. . . . . . . . . . . . . . . . . . . . . . .
Checking the Hydraulic System 13. . . . . . . . . . . . . . .
Checking the Tire Pressure 14. . . . . . . . . . . . . . . . . .
Operation 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Controls 14. . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Shutoff Valve 16. . . . . . . . . . . . . . . . . . . . . . . . .
Starting and Stopping the Engine 16. . . . . . . . . . . . . .
Checking the Interlock System Operation 17. . . . . . .
Towing the Machine 17. . . . . . . . . . . . . . . . . . . . . . . .
Break-In Period 17. . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Characteristics 17. . . . . . . . . . . . . . . . . . . .
Inspecting and Cleaning the Machine 17. . . . . . . . . .
Maintenance 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 18. . . . . . . . .
Daily Maintenance Checklist 19. . . . . . . . . . . . . . . . .
Lubricating the Machine 20. . . . . . . . . . . . . . . . . . . .
Changing the Engine Oil and Filter 20. . . . . . . . . . . .
Servicing the Engine Air Cleaner 21. . . . . . . . . . . . .
General Air Cleaner Maintenance 21. . . . . . . . . . . . .
Servicing the Remote Air Cleaner 21. . . . . . . . . . . . .
Adjusting the Throttle Control 22. . . . . . . . . . . . . . . .
Adjusting the Choke Control 22. . . . . . . . . . . . . . . . .
Replacing the Spark Plugs 22. . . . . . . . . . . . . . . . . . .
Cleaning the Cylinder Head Fins 23. . . . . . . . . . . . . .
Changing the Hydraulic System Oil and Filter 23. . .
Checking the Hydraulic Lines and Hoses 24. . . . . . .
Charging the Hydraulic System 24. . . . . . . . . . . . . . .
Adjusting the Steering Chain 25. . . . . . . . . . . . . . . . .
Replacing the Fuel Filter 25. . . . . . . . . . . . . . . . . . . .
Adjusting the Traction Drive for Neutral 25. . . . . . . .
Adjusting the Traction Interlock Switch 26. . . . . . . .
Adjusting the Pedal for Forward 26. . . . . . . . . . . . . .
Adjusting Steering Wheel Tilt Lever 26. . . . . . . . . . .
Adjusting the Parking Brake 27. . . . . . . . . . . . . . . . .
Adjusting Lift Lever 27. . . . . . . . . . . . . . . . . . . . . . . .
Storing the Battery 28. . . . . . . . . . . . . . . . . . . . . . . . .
Caring for the Battery 28. . . . . . . . . . . . . . . . . . . . . .
Electrical Schematic 29. . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Schematic 30. . . . . . . . . . . . . . . . . . . . . . .
The Toro General Commercial Products Warranty 32. . .
All Rights Reserved
Printed in the USA
2
Introduction
Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although Toro designs and produces safe
products, you are responsible for operating the product
properly and safely.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model and
serial numbers of your product ready. These numbers are
stamped into a plate located on the left frame rail.
Write the product model and serial numbers in the space
below:
Model No.
Serial No.
This manual identifies potential hazards and has special
safety messages that help you and others avoid personal
injury and even death. Danger, Warning, and Caution are
signal words used to identify the level of hazard. However,
regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious
injury or death if you do not follow the recommended
precautions.
Before Operating
• Operate the machine only after reading and
understanding the contents of this manual.
• Never allow children to operate the machine or adults to
operate it without proper instructions.
• Become familiar with the controls and know how to
stop the engine quickly.
• Keep all shields, safety devices, and decals in place. If a
shield, safety device, or decal is malfunctioning,
illegible, or damaged, repair or replace it before
operating the machine.
• Always wear substantial shoes. Do not operate machine
while wearing sandals, tennis shoes, or sneakers. Do not
wear loose fitting clothing which could get caught in
moving parts and cause personal injury.
• Wearing safety glasses, safety shoes, long pants, and a
hard hat is advisable and required by some local safety
and insurance regulations.
• Ensure that the traction interlock switch is adjusted
correctly so that the engine cannot be started unless the
traction pedal is released and in the neutral position.
• Keep everyone, especially children and pets, away from
the areas of operation.
• Since gasoline is highly flammable, handle it carefully.
Warning signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.
Caution signals a hazard that may cause minor or moderate
injury if you do not follow the recommended precautions.
This manual uses two other words to highlight information.
Important calls attention to special mechanical
information and Note: emphasizes general information
worthy of special attention.
Safety
This machine was designed and tested to offer safe
service when operated and maintained properly.
Although hazard control and accident prevention
partially are dependent upon the design and
configuration of the machine, these factors are also
dependent upon the awareness, concern, and proper
training of the personnel involved in the operation,
transport, maintenance, and storage of the machine.
Improper use or maintenance of the machine can result
in injury or death. To reduce the potential for injury or
death, comply with the following safety instructions.
– Use an approved gasoline container.
– Do not remove the cap from the fuel tank when
engine is hot or running.
– Do not smoke while handling gasoline.
– Fill the fuel tank outdoors and to about 1 in.
(25 mm) below top of tank (bottom of the filler
neck). Do not overfill.
– Wipe up any spilled gasoline.
• Check the safety interlock system daily for proper
operation. If the switch should malfunction, replace the
switch before operating machine. After every two years,
replace the interlock switch in the safety system,
whether it is working properly or not.
While Operating
• Exhaust fumes are hazardous and could be deadly, so do
not run the engine in a confined area without adequate
ventilation.
• Sit on seat when operating the machine. Never carry
passengers.
3
• When starting the engine:
– Make sure that the traction pedal is released.
– After the engine is started, keep your foot off of the
traction pedal. The machine must not move. If
movement is evident, the neutral return bracket is
adjusted incorrectly; therefore, shut the engine off
and adjust the bracket so that the machine does not
move when in the neutral position. If the engine
does not start, check the interlock switch for proper
adjustment.
• Using the machine demands attention. To prevent
tipping or loss of control:
– Use care when entering and leaving sand traps. Use
extreme caution around ditches, creeks, or other
hazards.
Maintenance
• Before servicing or making adjustments to the machine,
stop the engine and pull the spark plug wire off of the
spark plug to prevent accidental starting of the engine.
• Make sure that all hydraulic line connectors are tight,
and all hydraulic hoses and lines are in good condition
before applying pressure to the system.
• Keep your body and hands away from pin hole leaks or
nozzles that eject hydraulic fluid under high pressure.
Use paper or cardboard, not your hands, to search for
leaks. Hydraulic fluid escaping under pressure can have
sufficient force to penetrate skin and do serious damage.
If fluid is injected into the skin it must be surgically
removed within a few hours by a doctor familiar with
this form of injury or gangrene may result.
– Watch for holes or other hidden hazards.
– Use caution when operating the machine on a steep
slope. Reduce your speed when making sharp turns
or when turning on hillsides.
– Avoid sudden stops and starts. Do not go from
reverse to full forward without first coming to a
complete stop.
– Before backing up, look to the rear and ensure that
no one is behind the machine.
– Watch out for traffic when near of crossing roads.
Always yield the right of way.
• If the optional Draw Bar, Part No. 92-2330, is installed
on the machine, the vertical load on the hitch should not
exceed 200 lb. (91 kg).
• Do not touch the engine, muffler, or exhaust pipe while
the engine is running or soon after it has stopped
because these areas are hot enough to cause burns.
• If the machine ever vibrates abnormally, stop
immediately, turn the engine off, wait for all motion to
stop, and inspect for damage. Repair all damage before
commencing operation.
• Before getting off of the seat:
– Engage the parking brake and lower the attachment.
Take precautions to prevent accidental starts, rolling
away, etc.
– Shut the engine off and wait for all movement to
stop.
• Whenever the machine is left unattended, be sure that
the engine is stopped, the parking brake is engaged, the
implement is lowered, and the key is removed from the
ignition.
• Before disconnecting or performing any work on the
hydraulic system, all pressure in the system must be
relieved by stopping the engine, engaging the parking
brake, and lowering the attachments to the ground.
• To make sure that the entire machine is in good
condition, keep all nuts, bolts, and screws properly
tightened.
• If major repairs are ever needed or assistance is
required, contact an Authorized Toro Distributor.
• To reduce potential fire hazard, keep the engine area
free of excessive grease, grass, leaves, and
accumulation of dirt.
• If the engine must be running to perform a maintenance
adjustment, keep hands, feet, clothing, and any parts of
the body away from the engine and any moving parts.
Keep everyone away.
• Do not overspeed engine by changing governor settings.
Maximum engine speed is 3200 RPM. To ensure safety
and accuracy, have an Authorized Toro Distributor
check the maximum engine speed with a tachometer.
• The engine must be shut off before checking the oil or
adding oil to the crankcase.
• To be sure of optimum performance and safety, always
purchase genuine Toro replacement parts and
accessories. Replacement parts and accessories made by
other manufacturers could be dangerous. Such use
could void the product warranty.
Sound Pressure Level
This unit has an equivalent continuous A-weighted sound
pressure at the operator ear of: 84 dB(A), based on
measurements of identical machines per Directive
98/37/EC and amendments.
4
Sound Power Level
This unit has a guaranteed sound power level of:
100 dBA/1 pW, based on measurements of identical
machines per Directive 2000/14/EC and amendments.
Whole Body
This unit does not exceed a vibration level of 0.5 m/s@ at
the posterior based on measurements of identical machines
per ISO 2631 procedures.
Vibration Level
Hand-Arm
This unit does not exceed a vibration level of 2.5 m/s@, at
the hands based on measurements of identical machines per
ISO 5349 procedures.
Safety decals and instructions are easily visible to the operator and are located near any area
of potential danger. Replace any decal that is damaged or lost.
Safety and Instruction Decals
1. Headlights
2. On
3. Off
4. Engine—stop
5. Engine—run
6. Engine—start
93-7272
1. Fan blades can cause injury—stay away from moving parts.
107-2162
7. Fast
8. Continuous variable setting
9. Slow
1. Warning—stay away from moving parts.
10. Choke—closed
11. Choke—open
93-9052
5
93–9051
93-9051
1. Read the operator’s manual.
98–0984
1. Implement float position
2. Implement lower position
3. Implement raise position
93-6668
1. The battery contains lead. Do not throw the battery in the
garbage. Read the operator’s manual before performing
maintenance.
93–7442
1. Parking brake.
98–0977
1. Tilt steering wheel.
2. Steering wheel lock.
3. Steering wheel unlock.
4. Warning
5. Read operator’s manual.
6. Do not tow machine
7. Refer to operator’s
manual for hydraulic oil
specifications.
6
93–9050
8. Do not park machine on a
slope.
9. Before leaving the
operator’s position, put
the traction control pedal
in neutral, turn the engine
off, and remove the
ignition key.
10. Traction pedal–forward,
neutral and reverse.
1. Explosion hazard
2. No fire, open flames, or
smoking.
3. Caustic liquid/chemical
burn hazard
104-4163
4. Wear eye protection
5. Read the Operator’s
6. Keep bystanders a safe
Manual.
distance from the battery.
93–9053
1. Warning—read the operator’s manual.
2. Crushing/dismemberment hazard—keep bystanders away.
3. Cutting hazard of feet—stay away from moving parts.
4. Tipping hazard—take caution when operating on slopes.
5. Warning—before leaving the operator’s position, put the
traction control pedal in neutral, turn the engine off, and
remove the ignition key.
1. Contains lead; do not
discard.
2. Recycle
3. Wear eye protection;
explosive gases can cause
blindness and other injuries
4. No sparks, flame, or
smoking
5. Sulfuric acid can cause
blindness or severe burns.
104-4164
6. Flush eyes immediately with
water and get medical help
fast.
7. Maximum fill line
7
8. Minimum fill line
9. Instructions for activating the
battery
Specifications
General Specifications
Configuration
Engine
Instrumentation Hour meter
Controls
Steering Front wheel steering with adjustable tilt steering wheel.
Gas Tank 5-1/2 gallon (25 l) capacity
Battery 12 volt, lead acid, 280 CCA.
Drive
Hydraulic Oil Filter 25 micron, spin-on type
Hydraulic Oil Reservoir 3 gallon (11.4 l) capacity
Valve Single section for raising and lowering of implement with float
Cylinder Double acting
Tires
Speeds (at 3200 RPM)
Seat Adjustment
Short wheel base tricycle vehicle with rear engine placement. All wheels powered.
Front wheel steering.
Briggs & Stratton, V-twin cylinder, 4 cycle, OHV, air cooled, gas engine with cast
iron sleeves. 18 hp @ 3600 RPM, 34.8 cu. in. (570 cc) displacement, 1-3/4 US qt.
(1.66 l) oil capacity. Electronic ignition. Full pressure lubrication, oil filter. Engine
and remote mounted air cleaners.
Hand operated throttle, choke, lift lever and parking brake. Foot pedal controls
traction forward / reverse speed.
Hydraulic. Coupling driven variable displacement piston pump with integral auxiliary
charge pump to hydraulic motors which directly drive wheels.
22 x 11.00-8 two-ply pneumatic tubeless. De-mountable and interchangeable.
Recommended tire pressure is 4–6 psi (28–41 kPa).
Variable between 0 and 11 MPH (0 and 18 km/h) forward and 0 and 4 MPH (0 and
6 km/h) reverse
4 inches (10.2 cm) fore and aft.Additional 1.75 inches forward adjustment available
by using front mounting holes. Additional adjustment for small operator attained by
removing seat slides and base and mounting seat directly to support.
Measurements
Width without implement 58 in. (148 cm)
Width with rake Model No.
08812
Height 45-1/4 in. (115 cm)
Length without implement 64-1/2 in. (164 cm)
Wheelbase 42-3/4 in. (109 cm)
Net weight (wet) 810 lb.( 302 kg)
75 in. (191 cm)
8
Optional Equipment
Drag Mat Model No. 08850
Rake Mounting Kit Model No. 08814
Tooth Rake Kit Model No. 08812
Weeder Kit Model No. 08815
Spring Rake Kit Model No. 08813
Finish Grader Model No. 08867
Spiker Model No. 08856
Front Blade Kit Model No. 08821
Sand Blade 240 Model No. 44900
Cyclone Debris Blower Model No. 08857
Blower Mounting Kit Model No. 08859
Blower Chute Kit Model No. 08860
Draw Bar Part No. 92-2330
Deluxe Grammer Seat Model No. 30797
Seat Adapter Plate (30797) Part No. 92–7171
Spark Arrestor Part No. 83–2240
240 Adapter Kit Model No. 44901
Sand Pro 5020 CE Kit Part No. 98-0990
Setup
Note: Determine the left and right sides of the machine from the normal operating position.
Loose Parts
Note: Use this chart as a checklist to ensure that all parts necessary for assembly have been shipped. If any of these parts are
missing, total setup cannot be completed.
Description
Qty. Use
Tire and wheel assembly
Lug nuts
Steering wheel
Roll pin, 1/4 x 2-1/2 in.
Capscrew, 1/4–20 x 5/8 in.
Locknut, 1/4–20
Capscrew, 1/2–13 x 1-1/4 in.
Washer, 1/2
Cylinder pin
Hairpin cotter
Capscrew, 3/8–16 x 2–1/4 in.
Locknut, 3/8–16
Spacer
Decals 2 Affix on machine, if desired.
Key
Parts catalog
Operator’s Manual
Engine Operator’s Manual
2
8
1
1
2
2
4
4
1
2
1
1
1
2
1
1
1
Installing the wheels
Mounting the steering wheel
Securing the battery cables to the battery
Attaching the implements to the frame
Attaching the cylinder to the implement
Read before operating the machine.
Note: Specifications and design subject to change without notice.
9
Installing the Wheels
Note: Install the rear wheels to the machine while it is still
on the pallet shipping blocks.
1. Mount a wheel to each wheel motor and secure them
with the lug nuts. Tighten the lugs nuts evenly and
gradually in a crisscross manner to 45–55 ft.-lb.
(61–75 N⋅m).
2. Remove the shipping blocks and lower the machine
onto the rear wheels.
1
2
1
Figure 2
1. Steering wheel 2. Roll pin
Removing The Battery
1. Pivot seat upward and engage seat prop.
2. Remove (2) wing nuts and washers securing top
battery hold down to side battery hold downs
(Fig. 3). Remove top battery hold and remove
battery.
Figure 1
1. Rear wheel
Note: We suggest saving the shipping blocks, as they are
the correct height for blocking the unit when changing the
tires, servicing the wheel motors, or performing other
service work.
Installing the Steering Wheel
1. Move the front wheel so that it points straight ahead.
2. Slide the steering wheel onto the steering shaft, aligning
the mounting holes.
3. Secure the steering wheel in place with the roll pin
(Fig. 2).
2
1. Battery
2. Positive (+) battery
terminal
4
3
1
Figure 3
3. Negative (–) battery
terminal
4. Top battery hold down
10
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