Toro 08884, 08885, Sand Pro 2020, Sand Pro 3020 Operator's Manual
Sand Pro) 2020 & 3020
Model No. 08884—Serial No. 260000001 and Up
Model No. 08885—Serial No. 260000001 and Up
Form No. 3354–666 Rev. A
Operator’s Manual
Domestic English (EN)
Warning
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
Important The engine in this product is not equipped
with a spark arrester muffler. It is a violation of California
Public Resource Code Section 4442 to use or operate this
engine on any forest-covered, brush-covered, or
grass-covered land as defined in CPRC 4126. Other states
or federal areas may have similar laws.
This spark ignition system complies with Canadian
ICES-002.
Ce système d’allumage par étincelle de véhicule est
conforme à la norme NMB-002 du Canada.
The enclosed Engine Owner’s Manual is supplied for
information regarding The U.S. Environmental
Protection Agency (EPA) and the California Emission
Control Regulation of emission systems, maintenance
and warranty.
Keep this engine Owner’s Manual with your unit.
Should this engine Owner’s Manual become damaged
or illegible, replace immediately. Replacements may be
ordered through the engine manufacturer.
Contents
Page
Introduction 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Before Operating 3. . . . . . . . . . . . . . . . . . . . . . . . . .
While Operating 3. . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sound Pressure Level 4. . . . . . . . . . . . . . . . . . . . . . .
Sound Power Level 4. . . . . . . . . . . . . . . . . . . . . . . .
Vibration Level 5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 5. . . . . . . . . . . . . . . . .
Specifications 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Specifications 7. . . . . . . . . . . . . . . . . . . . .
Measurements 7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Equipment 8. . . . . . . . . . . . . . . . . . . . . . . .
Setup 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Wheels 9. . . . . . . . . . . . . . . . . . . . . . .
Installing the Steering Wheel 9. . . . . . . . . . . . . . . . .
Mounting the Seat 9. . . . . . . . . . . . . . . . . . . . . . . . .
Activating and Charging the Battery 10. . . . . . . . . . .
Installing the Battery 10. . . . . . . . . . . . . . . . . . . . . . .
Installing the Refuse Container 11. . . . . . . . . . . . . . .
Installing the Decals 11. . . . . . . . . . . . . . . . . . . . . . . .
Before Operating 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Crankcase Oil 11. . . . . . . . . . . . . . . . . .
Filling the Fuel Tank 12. . . . . . . . . . . . . . . . . . . . . . .
Checking the Hydraulic System 13. . . . . . . . . . . . . . .
Checking the Tire Pressure 13. . . . . . . . . . . . . . . . . .
Operation 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Controls 14. . . . . . . . . . . . . . . . . . . . . . . . .
Starting and Stopping the Engine 15. . . . . . . . . . . . . .
Checking the Interlock System Operation 16. . . . . . .
Towing the Machine 16. . . . . . . . . . . . . . . . . . . . . . . .
Break-In Period 16. . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Characteristics 16. . . . . . . . . . . . . . . . . . . .
Inspecting and Cleaning the Machine 16. . . . . . . . . .
Maintenance 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 17. . . . . . . . .
Daily Maintenance Checklist 18. . . . . . . . . . . . . . . . .
Lubricating the Machine 19. . . . . . . . . . . . . . . . . . . .
Changing the Engine Oil and Filter 19. . . . . . . . . . . .
Servicing the Engine Air Cleaner 20. . . . . . . . . . . . .
General Air Cleaner Maintenance 20. . . . . . . . . . . . .
Servicing the Remote Air Cleaner 20. . . . . . . . . . . . .
Adjusting the Throttle Control 21. . . . . . . . . . . . . . . .
Adjusting the Choke Control 21. . . . . . . . . . . . . . . . .
Replacing the Spark Plugs 21. . . . . . . . . . . . . . . . . . .
Cleaning the Cylinder Head Fins 22. . . . . . . . . . . . . .
Changing the Hydraulic System Oil and Filter 22. . .
Checking the Hydraulic Lines and Hoses 22. . . . . . .
Charging the Hydraulic System 23. . . . . . . . . . . . . . .
Adjusting the Steering Chain 23. . . . . . . . . . . . . . . . .
Replacing the Fuel Filter 24. . . . . . . . . . . . . . . . . . . .
Adjusting the Traction Drive for Neutral 24. . . . . . . .
Adjusting the Traction Interlock Switch 24. . . . . . . .
Adjusting the Pedal for Forward 25. . . . . . . . . . . . . .
Adjusting the Brake Linkage 25. . . . . . . . . . . . . . . . .
Adjusting the Lift Lever 25. . . . . . . . . . . . . . . . . . . . .
Storing the Battery 26. . . . . . . . . . . . . . . . . . . . . . . . .
Caring for the Battery 26. . . . . . . . . . . . . . . . . . . . . .
Electrical Schematic 27. . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Schematic–Sand Pro 2020 28. . . . . . . . . .
Hydraulic Schematic–Sand Pro 3020 29. . . . . . . . . .
Evaporative Emission Control Warranty Statement 31. .
The Toro General Commercial Products Warranty 32. . .
W 2005 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
All Rights Reserved
Printed in the USA
2
Introduction
Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although Toro designs and produces safe
products, you are responsible for operating the product
properly and safely.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model and
serial numbers of your product ready. These numbers are
stamped into a plate located on the left fender.
Write the product model and serial numbers in the space
below:
Before Operating
• Operate the machine only after reading and
understanding the contents of this manual.
• Never allow children to operate the machine or adults to
operate it without proper instructions.
• Become familiar with the controls and know how to
stop the engine quickly.
• Keep all shields, safety devices, and decals in place. If a
shield, safety device, or decal is malfunctioning,
illegible, or damaged, repair or replace it before
operating the machine.
• Always wear substantial shoes. Do not operate machine
while wearing sandals, tennis shoes, or sneakers. Do not
wear loose fitting clothing which could get caught in
moving parts and cause personal injury.
Model No.
Serial No.
This manual identifies potential hazards and has special
safety messages that help you and others avoid personal
injury and even death. Danger, Warning, and Caution are
signal words used to identify the level of hazard. However,
regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious
injury or death if you do not follow the recommended
precautions.
Warning signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.
Caution signals a hazard that may cause minor or moderate
injury if you do not follow the recommended precautions.
This manual uses two other words to highlight information.
Important calls attention to special mechanical
information and Note: emphasizes general information
worthy of special attention.
Safety
• Wearing safety glasses, safety shoes, long pants, and a
hard hat is advisable and required by some local safety
and insurance regulations.
• Ensure that the traction interlock switch is adjusted
correctly so that the engine cannot be started unless the
traction pedal is released and in the neutral position.
• Keep everyone, especially children and pets, away from
the areas of operation.
• Since gasoline is highly flammable, handle it carefully.
– Use an approved gasoline container.
– Do not remove the cap from the fuel tank when
engine is hot or running.
– Do not smoke while handling gasoline.
– Fill the fuel tank outdoors and to about 1 in.
(25 mm) below top of tank (bottom of the filler
neck). Do not overfill.
– Wipe up any spilled gasoline.
• Check the safety interlock system daily for proper
operation. If the switch should malfunction, replace the
switch before operating machine. After every two years,
replace the interlock switch in the safety system,
whether it is working properly or not.
This machine was designed and tested to offer safe
service when operated and maintained properly.
Although hazard control and accident prevention
partially are dependent upon the design and
configuration of the machine, these factors are also
dependent upon the awareness, concern, and proper
training of the personnel involved in the operation,
transport, maintenance, and storage of the machine.
Improper use or maintenance of the machine can result
in injury or death. To reduce the potential for injury or
death, comply with the following safety instructions.
While Operating
• Exhaust fumes are hazardous and could be deadly, so do
not run the engine in a confined area without adequate
ventilation.
• Sit on seat when operating the machine. Never carry
passengers.
• When starting the engine:
– Make sure that the traction pedal is released.
3
– After the engine is started, keep your foot off of the
traction pedal. The machine must not move. If
movement is evident, the neutral return bracket is
adjusted incorrectly; therefore, shut the engine off
and adjust the bracket so that the machine does not
move when in the neutral position. If the engine
does not start, check the interlock switch for proper
adjustment.
• Using the machine demands attention. To prevent
tipping or loss of control:
– Use care when entering and leaving sand traps. Use
extreme caution around ditches, creeks, or other
hazards.
– Watch for holes or other hidden hazards.
– Use caution when operating the machine on a steep
slope. Reduce your speed when making sharp turns
or when turning on hillsides.
– Avoid sudden stops and starts. Do not go from
reverse to full forward without first coming to a
complete stop.
– Before backing up, look to the rear and ensure that
no one is behind the machine.
– Watch out for traffic when near of crossing roads.
Always yield the right of way.
• If the optional Draw Bar, Part No. 92-2330, is installed
on the machine, the vertical load on the hitch should not
exceed 200 lb. (91 kg).
• Do not touch the engine, muffler, or exhaust pipe while
the engine is running or soon after it has stopped
because these areas are hot enough to cause burns.
• If the machine ever vibrates abnormally, stop
immediately, turn the engine off, wait for all motion to
stop, and inspect for damage. Repair all damage before
commencing operation.
• Before getting off of the seat:
– Engage the parking brake and lower the attachment.
Take precautions to prevent accidental starts, rolling
away, etc.
– Shut the engine off and wait for all movement to
stop.
• Whenever the machine is left unattended, be sure that
the engine is stopped, the parking brake is engaged, the
implement is lowered, and the key is removed from the
ignition.
• Make sure that all hydraulic line connectors are tight,
and all hydraulic hoses and lines are in good condition
before applying pressure to the system.
• Keep your body and hands away from pin hole leaks or
nozzles that eject hydraulic fluid under high pressure.
Use paper or cardboard, not your hands, to search for
leaks. Hydraulic fluid escaping under pressure can have
sufficient force to penetrate skin and do serious damage.
If fluid is injected into the skin it must be surgically
removed within a few hours by a doctor familiar with
this form of injury or gangrene may result.
• Before disconnecting or performing any work on the
hydraulic system, all pressure in the system must be
relieved by stopping the engine, engaging the parking
brake, and lowering the attachments to the ground.
• To make sure that the entire machine is in good
condition, keep all nuts, bolts, and screws properly
tightened.
• If major repairs are ever needed or assistance is
required, contact an Authorized Toro Distributor.
• To reduce potential fire hazard, keep the engine area
free of excessive grease, grass, leaves, and
accumulation of dirt.
• If the engine must be running to perform a maintenance
adjustment, keep hands, feet, clothing, and any parts of
the body away from the engine and any moving parts.
Keep everyone away.
• Do not overspeed engine by changing governor settings.
Maximum engine speed is 3200 RPM. To ensure safety
and accuracy, have an Authorized Toro Distributor
check the maximum engine speed with a tachometer.
• The engine must be shut off before checking the oil or
adding oil to the crankcase.
• To be sure of optimum performance and safety, always
purchase genuine Toro replacement parts and
accessories. Replacement parts and accessories made by
other manufacturers could be dangerous. Such use
could void the product warranty.
Sound Pressure Level
This unit has an equivalent continuous A-weighted sound
pressure at the operator ear of: 82 dB(A), based on
measurements of identical machines per Directive
98/37/EC and amendments.
Maintenance
• Before servicing or making adjustments to the machine,
stop the engine and pull the spark plug wire off of the
spark plug to prevent accidental starting of the engine.
Sound Power Level
This unit has a guaranteed sound power level of:
96 dBA/1 pW, based on measurements of identical
machines per Directive 2000/14/EC and amendments.
4
Vibration Level
Hand-Arm
This unit does not exceed a vibration level of 2.5 m/s@, at
the hands based on measurements of identical machines per
ISO 5349 procedures.
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any area
of potential danger. Replace any decal that is damaged or lost.
26-7390
Whole Body
This unit does not exceed a vibration level of 0.5 m/s@ at
the posterior based on measurements of identical machines
per ISO 2631 procedures.
93-6668
1. The battery contains lead. Do not throw the battery in the
garbage. Read the operator’s manual before performing
maintenance.
92-8985
1. Warning—read the operator’s manual.
2. Crushing/dismemberment hazard—keep bystanders away.
3. Cutting hazard of feet—stay away from moving parts.
4. Tipping hazard—take caution when operating on slopes.
5. Do not tow the machine.
6. Do not park the machine on a slope.
7. Before leaving the operator’s position, put the traction control
pedal in neutral, set the parking brake, turn the engine off, and
remove the ignition key.
93-9052
1. Warning—stay away from moving parts.
93-7276
1. Explosion hazard—wear eye protection.
2. Chemical burns to hands—flush with water and seek medical
attention.
3. Fire hazard—no sparks, flame, or smoking.
4. Poison—keep children away from the battery.
93-9051
93-9051
1. Read the operator’s manual.
5
95-0646
95-0645
1. Hot surface—keep bystanders away.
1. Headlights
2. Engine—stop
3. Engine—run
4. Engine—start
95-0648
5. Choke
6. Fast throttle
1. Implement float position
2. Implement lower position
95-0647
3. Implement raise position
4. Parking brake
7. Variable speed
8. Slow throttle
6
Specifications
General Specifications
Short wheel base tricycle vehicle with mid engine placement. Front wheels
Configuration
Engine
Instrumentation Hour meter
Gas Tank 4-1/4 gallon (16.1 l) capacity
Battery 12 volt, lead acid, 32 amp. hour
powered on 2020 and all wheels powered on 3020. Front wheel steering. Operator
positioned centrally.
Briggs & Stratton, V-twin cylinder, 4 cycle, OHV, air cooled, gas engine with cast
iron sleeves. 16 hp @ 3600 RPM, 29.3 cu. in. (480 cc) displacement, 1-3/4 US qt.
(1.66 l) oil capacity. Electronic ignition. Full pressure lubrication, oil filter. Engine
and remote mounted air cleaners.
Drive
Hydraulic Oil Filter 25 micron, spin-on type
Hydraulic Oil Reservoir 3 gallon (11.4 l) capacity
Valve Single section for raising and lowering of implement with float
Cylinder Double acting
Wheel Bearings Needle bearing in each wheel motor
Tires
Speeds (at 3200 RPM)
Seat Adjustment 4 inches (10.2 cm) fore and aft.
Hydraulic. Coupling driven variable displacement piston pump with integral auxiliary
charge pump to geroller motors which directly drive wheels.
22 x 11.00-8 two-ply pneumatic tubeless. De-mountable and interchangeable.
Recommended tire pressure is 4–6 psi (28–41 kPa).
Variable between 0 and 9 MPH (0 and 14 km/h) forward and 0 and 4 MPH (0 and
6 km/h) reverse
Measurements
Width without implement 57-1/2 in. (146 cm)
Width with rake Model No.
08812
Height 45 in. (114 cm)
75 in. (191 cm)
Length without rake 76 in. (193 cm)
Net weight (wet)
Sand Pro 2020
Sand Pro 3020
650 lb.( 295 kg)
700 lb. (318 kg)
7
Optional Equipment
Drag Mat Model No. 08850
Rake Mounting Kit Model No. 08814
Tooth Rake Kit Model No. 08812
Weeder Kit Model No. 08815
Spring Rake Kit Model No. 08813
Finish Grader Model No. 08867
Spiker Model No. 08856
Front Blade Kit Model No. 08821
Sand Blade 240 Model No. 44900
Cyclone Debris Blower Model No. 08857
Blower Mounting Kit Model No. 08858
Blower Chute Kit Model No. 08860
Prong Rake Attachment Part No. 42-3960
Draw Bar Part No. 92-2330
2 Speed Valve Kit Part No. 95–5834
Deluxe Grammer Seat Model No. 30797
Seat Adapter Plate (30797) Part No. 92–7171
Spark Arrestor Part No. 95-5819
Setup
Note: Determine the left and right sides of the machine from the normal operating position.
Loose Parts
Note: Use this chart as a checklist to ensure that all parts necessary for assembly have been shipped. If any of these parts are
missing, total setup cannot be completed.
Description
Tire and wheel assembly
Lug nuts
Steering wheel
Roll pin, 1/4 x 2-1/2 in.
Seat
Capscrew, 5/16 x 5/8 in.
Capscrew, 5/16 x 5/8 in.
Locknut, 5/16 in.
Capscrew, 1/2 x 1-1/4 in.
Washer, 1/2 in.
Cylinder pin
Cotter pin
Decal 2 Affix on machine, if desired.
Key
Parts catalog
Operator’s Manual
Engine Operator’s Manual
Qty. Use
2
Installing the wheels
8
1
Mounting the steering wheel
1
1
Mounting the seat to the seat plate
4
2
Securing the battery cables to the battery
2
4
Attaching the implements to the frame
4
1
Attaching the cylinder to the implement
2
2
1
1
Read before operating the machine.
1
Note: Specifications and design subject to change without notice.
8
Installing the Wheels
Installing the Steering Wheel
Note: Install the rear wheels to the machine while it is still
on the pallet shipping blocks.
1. Mount a wheel to each wheel motor and secure them
with the lug nuts. Tighten the lugs nuts evenly and
gradually in a crisscross manner to 45–55 ft.-lb.
(61–75 N⋅m).
2. Remove the banding securing the machine to the pallet.
3. Place a jack under the square tube of the frame (Fig. 1).
1
Figure 1
1. Tubular frame
1. Move the front wheel so that it points straight ahead.
2. Slide the steering wheel onto the steering shaft, aligning
the mounting holes.
3. Secure the steering wheel in place with the roll pin
(Fig. 2).
1
2
Figure 2
1. Steering wheel 2. Roll pin
Mounting the Seat
1. Secure the seat to the seat plate with 4 capscrews (5/16
x 5/8 in.) (Fig. 3).
Note: For removal of the shipping blocks, place the jack
only under the tubular frame. Do not place the jack under
the wheel motors, or damage could result.
4. Jack up the machine, remove the shipping blocks, and
lower the machine onto the rear wheels.
Note: We suggest saving the shipping blocks, as they are
the correct height for blocking the unit when changing the
tires, servicing the wheel motors, or performing other
service work.
1
2
Figure 3
1. Seat 2. Seat plate
2. Move the lever on the right side of the seat outward,
slide the seat to the desired position, and release the
lever to lock the seat into position.
9
Activating and Charging the
Installing the Battery
Battery
Warning
Battery posts, terminals, and related accessories
contain lead and lead compounds, chemicals
known to the State of California to cause cancer
and reproductive harm. Wash hands after
handling.
If the battery is not filled with electrolyte or activated, bulk
electrolyte with 1.260 specific gravity must be purchased
from a local battery supply outlet and added to the battery.
Danger
Battery electrolyte contains sulfuric acid which is a
deadly poison and causes severe burns.
• Do not drink electrolyte and avoid contact with
skin, eyes or clothing. Wear safety glasses to
shield your eyes and rubber gloves to protect
your hands.
• Fill the battery where clean water is always
available for flushing the skin.
1. Set the battery in place, with the negative (–) terminal
to the outside (Fig. 4).
2
1
3
Figure 4
1. Battery
2. Positive (+) terminal
2. Secure the positive cable (red), which is the wire
attached to the solenoid under the front shroud, to the
positive (+) terminal with a capscrew and locknut.
3. Negative (–) terminal
Warning
1. Remove the filler caps from the battery and slowly fill
each cell until electrolyte is up to the fill line.
2. Replace the filler caps and connect a 3 to 4 amp. battery
charger to the battery posts. Charge the battery at a rate
of 3 to 4 amperes for 4 to 8 hours.
Warning
Charging the battery produces gasses that can
explode.
Never smoke near the battery and keep sparks and
flames away from battery.
3. When the battery is charged, disconnect the charger
from the electrical outlet and battery posts. Allow the
battery to sit for 5–10 minutes.
4. Remove the filler caps. Slowly add electrolyte to each
cell until the level is up to the fill line. Install the filler
caps.
Important Do not overfill the battery. Electrolyte will
overflow onto other parts of the machine and severe
corrosion and deterioration will result.
Incorrect battery cable routing could damage the
machine and cables causing sparks. Sparks can
cause the battery gasses to explode, resulting in
personal injury.
• Always disconnect the negative (black) battery
cable before disconnecting the positive (red)
cable.
• Always connect the positive (red) battery cable
before connecting the negative (black) cable.
Warning
Battery terminals or metal tools could short
against metal machine components causing sparks.
Sparks can cause the battery gasses to explode,
resulting in personal injury.
• When removing or installing the battery, do not
allow the battery terminals to touch any metal
parts of the machine.
• Do not allow metal tools to short between the
battery terminals and metal parts of the
machine.
10
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