Toro 08706 Operator's Manual

FormNo.3419-786RevA
SandPro
ModelNo.08706—SerialNo.400800001andUp
®
2040ZTractionUnit
Registeratwww.T oro.com. OriginalInstructions(EN)
*3419-786*A
ThisproductcomplieswithallrelevantEuropean directives.Fordetails,pleaseseetheseparate productspecicDeclarationofConformity(DOC) sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ThissparkignitionsystemcomplieswithCanadian ICES-002.
Becauseinsomeareastherearelocal,state,or federalregulationsrequiringthatasparkarresterbe usedontheengineofthismachine,asparkarresteris availableasanoption.Ifyourequireasparkarrester, contactyourAuthorizedToroServiceDealer.
GenuineT orosparkarrestersareapprovedbythe USDAForestryService.
Introduction
Thismachineisaride-onpieceofutilityequipment intendedtobeusedbyprofessional,hiredoperators incommercialapplications.Itisprimarilydesigned forconditioningsandtrapsonwell-maintainedgolf coursesandcommercialgrounds.
Important:Tomaximizethesafety ,performance,
andproperoperationofthismachine,carefully readandfullyunderstandthecontentsofthis Operator’sManual.Failingtofollowthese operatinginstructionsortoreceiveproper trainingmayresultininjury.Formoreinformation onsafeoperatingpractices,includingsafetytips andtrainingmaterials,gotowww.Toro.com.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
Important:Withyourmobiledevice,youcan
scantheQRcode(ifequipped)ontheserial numberdecaltoaccesswarranty,parts,andother productinformation.
Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperate theengineonanyforest-covered,brush-covered, orgrass-coveredlandwithoutasparkarrester mufermaintainedinworkingorder,ortheengine constricted,equipped,andmaintainedforthe preventionofre.Otherstatesorfederalareas mayhavesimilarlaws.
Theenclosedengineowner'smanualissupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCaliforniaEmission ControlRegulationofemissionsystems,maintenance, andwarranty.Replacementsmaybeorderedthrough theenginemanufacturer.
g234875
Figure1
1.Modelandserialnumberlocation
©2017—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
Setup......................................................................10
1RemovingtheShippingBoard.........................11
2InstallinganAttachment..................................11
3InstallingtheFrontWeights.............................11
4ConnectingtheBattery..................................12
5ApplyingtheCEServiceDecal(CE
Only).............................................................12
6InstallingtheRollBar.....................................13
g000502
ProductOverview...................................................14
Controls...........................................................14
Specications..................................................16
Attachments/Accessories.................................16
Operation................................................................16
BeforeOperationSafety...................................16
InstallingandRemovingtheWeights................17
CheckingtheLeveloftheEngineOil.................17
FillingtheFuelTank..........................................19
CheckingtheLeveloftheHydraulic
Fluid..............................................................19
CheckingtheTirePressure...............................20
TorquingtheWheelLugNuts............................20
UsingtheParkingBrake...................................21
DuringOperationSafety...................................21
StartingandShuttingOfftheEngine.................22
UsingtheSafetyInterlockSystem....................23
DrivingtheMachine..........................................24
RakingaSandTrap..........................................25
AfterOperationSafety......................................26
BreakingintheMachine...................................26
PushingorT owingtheMachine........................26
TransportingtheMachine.................................27
LoadingtheMachine........................................28
InstallingaWirelessHourMeter.......................29
OperatingTips.................................................29
Maintenance...........................................................30
RecommendedMaintenanceSchedule(s)...........30
DailyMaintenanceChecklist.............................31
Pre-MaintenanceProcedures..............................32
Pre-MaintenanceSafety...................................32
LiftingtheMachine...........................................32
Lubrication..........................................................33
GreasingtheMachine.......................................33
EngineMaintenance...........................................34
EngineSafety...................................................34
ServicingtheEngineOilandFilter....................34
ServicingtheAirCleaner..................................36
ServicingtheSparkPlugs.................................36
CheckingandAdjustingtheValve
Clearance.....................................................37
CleaningandLappingtheValve-Seating
Surface.........................................................37
FuelSystemMaintenance...................................37
ReplacingtheCarbon-CanisterFilter................37
3
ReplacingtheFuelFilter...................................38
ElectricalSystemMaintenance...........................39
ElectricalSystemSafety...................................39
Jump-StartingtheMachine..............................39
ReplacingtheFuses.........................................40
ServicingtheBattery.........................................40
DriveSystemMaintenance..................................42
CheckingtheTracking......................................42
AdjustingtheTracking......................................42
ReplacingtheDriveBeltandtheT ensioner
Pulley............................................................43
ControlsSystemMaintenance.............................44
AdjustingtheControl-HandlePosition..............44
AdjustingtheControl-HandleLinkage...............44
AdjustingtheControl-HandleDampers.............45
AdjustingtheNeutral-LockResistance.............46
AdjustingtheEngineControls...........................46
HydraulicSystemMaintenance...........................48
HydraulicSystemSafety...................................48
CheckingtheHydraulicSystem........................48
ChangingtheHydraulicFluidand
Filters............................................................49
CheckingtheHydraulicLinesand
Hoses............................................................50
Cleaning..............................................................51
InspectingandCleaningtheMachine...............51
Storage...................................................................51
StoringtheMachine..........................................51
Troubleshooting......................................................53
Safety
Thismachinehasbeendesignedinaccordance withdirective2006/42/ECandANSIB71.4-2017. However,whenyouinstallattachmentsonthe machine,youmustaddadditionalweighttothe machine,asspecied,tocomplytothestandards.

GeneralSafety

Thisproductiscapableofcausingpersonalinjury. Alwaysfollowallsafetyinstructionstoavoidserious personalinjury.
Usingthisproductforpurposesotherthanitsintended usecouldprovedangeroustoyouandbystanders.
Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine. Ensurethateveryoneusingthisproductknows howtouseitandunderstandsthewarnings.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand workingonthemachine.
Keepthemachineasafedistanceawayfrom
bystanderswhileitismoving.
Keepchildrenoutoftheoperatingarea.Never
allowchildrentooperatethemachine.
Stopthemachineandshutofftheenginebefore
servicingorfuelingthemachine.
Improperlyusingormaintainingthismachinecan resultininjury .Toreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafety-alertsymbol,whichmeans Caution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere neededthroughoutthisOperator’sManual.
4
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal116-5610
116–5610
109-7232
1.Fast3.Neutral
2.Slow
decal109-7232
4.Reverse
1.Hourmeter4.Neutral
2.Powertake-off(PTO)5.Operator-presenceswitch
3.Parkingbrake6.Battery
decal116-5944
116-5944
decal117-2718
117–2718
115-8226
1.Tippinghazard—readtheOperator'smanual;alwayswear aseatbeltwhenoperating;donotremovetherollover protectionsystem(ROPS).
decal115-8226
5
125–0214
1.Choke6.Slow
2.Headlight7.Engine—stop
3.Off
4.Headlightandtaillight9.Engine—start
5.Fast
decal127-0365
127–0365
decal125-0214
8.Engine—run
1.Pressuptoraisethe attachment.
2.Pressdowntolowerthe attachment.
3.ReadtheOperator’s Manual.
6
decal127-0371
127–0371
1.ReadtheOperator’sManualforinformationon fuses—Headlights15A;Attachment10A;Enginestart25A; Battery20A.
127–0392
1.Warning—keepawayformhotsurfaces.
127–7868
2.ReadtheOperator’sManual.
decal127-0392
decal127-7868
1.Warning—donotoperatethemachinewithoutthe attachmentinstalled.
7
decal130-2620
130–2620
CEonly
1.ReadtheOperator’sManualforinformationonmaintenance.
15.Hydraulicoil
2.Checkevery8operatinghours.16.Fueltank/lter
3.Oillevel—engine17.Capacity
4.Oillevel—hydraulictank18.Serviceinterval
5.Neutralinterlockswitch19.Filterpartnumber
6.Airlter20.ReadtheOperator’sManualforinformationon
fuses—Headlights15A;Attachment10A;Enginestart25A; Battery20A.
7.Tirepressure(0.48bar)
21.Beltrouting
8.Wheelnuttorque(61to75N∙m)22.Leftdrivenpulley
9.Battery
23.Belttensioner
10.Fuel—gasolineonly24.Drivepulley
11.Seatinterlockswitch
25.Rightdrivenpulley
12.Checkevery100operatinghours.26.Belttensioner—partnumber(replaceevery800operating hours)
13.Lubrication
27.Belt—partnumber(replaceevery800hours)
14.Engineoil
8
decal132-4412
132-4412
1.Warning—readtheOperator’sManual.
6.Warning—wearaseatbelt.
2.Warning—donotoperatethemachineunlessyouaretrained.7.Warning—wearhearingprotection.
3.Warning—keepawayfrommovingparts;keepallguardsand
8.Warning—keepbystandersaway.
shieldsinplace.
4.Warning—donotoperatethemachinewithouttheattachment installed.
9.Warning—readtheOperator’sManualbeforeperforming maintenance;1)Engagetheparkingbrakes;2)Removethe keyfromtheignitionandremovethewirefromthesparkplug.
5.Tippinghazard,slopes—donotturnathighspeed;slowdown andturngradually.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
2.Nore,opename,or smoking
3.Causticliquid/chemical burnhazard
4.Weareyeprotection.9.Flusheyesimmediately
5.ReadtheOperator's
Manual.
6.Keepbystandersasafe distanceawayfromthe battery.
7.Weareyeprotection; explosivegasescan causeblindnessandother injuries.
8.Batteryacidcancause blindnessorsevereburns.
withwaterandgetmedical helpfast.
10.Containslead;donot discard;recycle
9
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
3 4 5
6
Nopartsrequired
Attachmentandrelatedparts(sold separately)
Frontweights(asneededper attachment)
Bolt(5/16x3/4inch) Nut(5/16inch)
Servicedecal(130-2620)
Rollbar1 Bolt4 Flangelocknut4 Springwasher Bracket2
MediaandAdditionalParts
Description
Operator'sManual Engineowner’smanual1 Pre-deliveryinspectionsheet1
CerticateofCompliance
Qty.
Qty.
1 2
1
4
1
Readthesheetbeforeoperating.
1
ThecerticateindicatesCEcompliance.
Removetheshippingboard.
Installanattachment.
Installthefrontweights.
Connectthebattery.
ApplytheCEservicedecal,ifrequired (CEonly).
Installtherollbar.
Use
Use
Key2
Starttheengine.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Note:Removeanddiscardalltheshippingbracketsandfasteners.
10
1
2

RemovingtheShipping Board

NoPartsRequired
Procedure
WARNING
Ifyoudrivethemachinewithouttheshipping boardoranattachmentinstalled,themachine cantipoverandinjuresomeoneordamage property.
Drivethemachineonlyiftheshippingboard oranapprovedattachmentisinstalled.
Beforeyoucaninstallanattachmentonthemachine, youmustremovetheshippingboard.
1.Parkthemachineonalevelsurface,movethe controlhandlestotheneutral-lockedposition, engagetheparkingbrake,shutofftheengine, andremovethekey.

InstallinganAttachment

Partsneededforthisprocedure:
Attachmentandrelatedparts(soldseparately)
Procedure
WARNING
Ifyoudrivethemachinewithoutanattachment installed,itcantipoverandinjuresomeone ordamageproperty.
Drivethemachineonlyifthereisanapproved attachmentinstalled.
Parkthemachineonalevelsurface,movethecontrol handlestotheneutral-lockedposition,engagethe parkingbrake,shutofftheengine,andremovethe key.
RefertotheattachmentInstallationInstructionsfor informationoninstallingtheattachment.
2.Removethenuts,bolts,andwasherssecuring theshippingboardtotherearofthemachine (Figure3).
Figure3
3.Discardthefastenersandtheshippingboard.
3

InstallingtheFrontWeights

Partsneededforthisprocedure:
Frontweights(asneededperattachment)
Procedure
Thismachinehasbeendesignedinaccordancewith 2006/42/EC,ENISO5395:2013(whenappropriate decalsareapplied),andANSIB71.4-2012.However,
g023667
whenyouinstallattachmentsonthemachine,you mustaddadditionalweighttothemachine,as specied,tocomplytothestandards.
Usethechartbelowtodeterminetheadditionalweight required.Themachinecomeswith4weights.Each attachmentcomeswiththenecessaryadditional weights,ifrequired.
Attachment
Flextoothrake4
Numberofweightsrequired
Flextoothrakewithnishbrush
11
6
Attachment
Naildrag6
Naildragwithnishdragmat
RefertoInstallingandRemovingtheWeights(page
17).
Numberofweightsrequired
8
4

ConnectingtheBattery

Partsneededforthisprocedure:
1
Bolt(5/16x3/4inch)
2
Nut(5/16inch)
Procedure
1.Cutthecabletiesecuringthebatterycablesto theframe,anddiscardthecabletie(Figure4).
1.Cabletie
g023895
Figure5
1.Redcover4.Blackcover
2.Positivecable5.Negativecable
3.Boot
3.Slidetheredbootawayfromtheendofthe positivebatterycable,anduseabolt(5/16x3/4 inch)andanut(5/16inch)tomountthepositive cabletothepositivebatteryterminal.
4.Slidetheredbootovertheterminalandthe fasteners.
5.Removetheblackplasticcoverfromthe negativebatteryterminal.
6.Useabolt(5/16x3/4inch)andanut(5/16inch) tomountthenegativecabletothenegative batteryterminal.
g023898
Figure4
2.Removetheredplasticcoverfromthepositive batteryterminal(Figure5).
12
5
ApplyingtheCEService Decal(CEOnly)
Partsneededforthisprocedure:
1
Servicedecal(130-2620)
Procedure
IfthismachinemustbeCEcompliant(Europe),apply theCEservicedecal(130-2620)overtheexisting servicedecal(127–0371).
6
g026804
Figure6

InstallingtheRollBar

Partsneededforthisprocedure:
1Rollbar
4Bolt
4Flangelocknut
4
Springwasher
2Bracket
Procedure
1.Removetherollbarfromthecrate.
2.Placetherollbaronthemachineasshownin
Figure6.
1.Rollbar
2.Bolt(4)5.Flangelocknut(4)
3.Springwasher(4)
3.Installthebracketsontheframeofthemachine.
Important:Ensurethatthethrottlecable
andthechokecableareoutoftheway ,so thattheydonotgetpinchedbytherollbar orabracket.
4.Aligntheholesinthebrackets,therollbar,and theframe.
5.Installabolt,withaspringwasher,througheach hole.
Important:Ensurethateachspringwasher
ispositionedsothattheconvexsidefaces theboltheadasshowninFigure7.
4.Bracket(2)
Figure7
6.Installaangelocknutoneachbolt,andtorque eachofthemto102N∙m(75ft-lb).
13
g023904
ProductOverview
Controls
g023443
Figure9
1.Control handles
2.Raketube5.Battery
3.Fuel-tankcap
Figure8
4.Attachment switch
6.Controlpanel
7.Parkingbrake
8.Attachmentlift
9.Engine
1.Chokecontrol
2.Throttlelever5.Fuses
3.Hourmeter; safety-interlockdisplay
g023439
4.Ignitionswitch
6.Attachmentswitch
ControlHandles
Usethecontrolhandles(Figure8)todrivethe machineforwardandbackward,andtoturnineither direction.
IgnitionSwitch
Theignitionswitch(Figure9),usedtostartandshut offtheengine,has3positions:OFF,RUN,andST ART. RotatethekeyclockwisetotheSTARTpositiontostart theengine.Releasethekeywhentheenginestarts. ThekeywillmoveautomaticallytotheRUNposition. Toshutofftheengine,rotatethekeycounterclockwise totheOFFposition.
ChokeControl
Tostartacoldengine,closethecarburetorchokeby pullingthechokecontrol(Figure9)uptotheCLOSED position.Aftertheenginestarts,regulatethechoke tokeeptheenginerunningsmoothly.Assoonas possible,openthechokebypushingthecontroldown totheOPENposition.
Note:Awarmenginerequireslittleornochoking.
14
ThrottleLever
HourMeter
Thethrottlelever(Figure9)controlsthespeedofthe engine.Movingthethrottleleverforwardtowardthe FASTpositionincreasestheenginespeed.Movingit backwardtowardtheSLOWpositiondecreasesthe enginespeed.
Note:Thethrottlelevercannotshutofftheengine.
AttachmentSwitch
Toraisetheattachment,presstheupperpartof theattachmentswitch(Figure10);tolowerthe attachment,pressthelowerpartoftheattachment switch.
Thehourmeter(Figure9)indicatesthetotalhoursof machineoperation.Thehourmeterrunswhenever theignitionswitchisintheONposition,aslongasthe batteryisfullycharged(13.8Vormore)oryouare sittingintheseat,therebyactivatingtheseatswitch.
Anoptionalwirelesshourmeterisavailablethrough yourAuthorizedT oroDistributor.Toinstallit,referto
InstallingaWirelessHourMeter(page29).
Seat-AdjustmentLever
Whilesittingontheseat,movetheleverinfrontofthe seat(Figure11)totheleft,andslidetheseattothe desiredposition.Releasethelevertolocktheseat intoposition.
Figure10
1.Attachmentswitch
Note:Themachinehasadouble-actingliftcylinder.
Youcanapplydownpressuretotheattachmentfor certainoperatingconditions.
g008962
Figure11
g020873
ParkingBrake
Toengagetheparkingbrake(Figure8),pullbackon theleveroftheparkingbrake.T odisengageit,push theleverforward.
15
Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
Machineonly
Weight
Width
Length
Height
Wheelbase
*with4weights,emptyfueltank,andnooperator
**withtheattachmentandweights,emptyfueltank,andnooperator
399kg(880lb)*417kg(920lb)**439kg(970lb)**445kg(980lb)**
147cm(58inches)213cm(84inches)182cm(71.5inches)198cm(78inches)
186cm(73.3inches)226cm(89.0inches)215cm(84.8inches)297cm(1 17inches)
Withextoothrake

Attachments/Accessories

AselectionofT oroapprovedattachmentsand accessoriesisavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributororgoto www.T oro.comforalistofallapprovedattachments andaccessories.
Tobestprotectyourinvestmentandmaintainoptimal performanceofyourToroequipment,countonT oro genuineparts.Whenitcomestoreliability,T oro deliversreplacementpartsdesignedtotheexact engineeringspecicationofourequipment.Forpeace ofmind,insistonT orogenuineparts.
WithnaildragWithnaildragand
nishmat
185cm(73inches)
147cm(58inches)
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.

BeforeOperationSafety

GeneralSafety

Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations mayrestricttheageoftheoperator.Theowner isresponsiblefortrainingalloperatorsand mechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Knowhowtostopthemachineandenginequickly.
Checkthatoperator-presencecontrols,safety
switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlessthey arefunctioningproperly.
Beforeoperating,alwaysinspectthemachine
toensurethatthecomponentsandfasteners areingoodworkingcondition.Replacewornor damagedcomponentsandfasteners.
Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould throw.

FuelSafety

Useextremecareinhandlingfuel.Itisammable
anditsvaporsareexplosive
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Donotremovethefuelcaporllthefueltank
whiletheengineisrunningorhot.
Donotaddordrainthefuelinanenclosedspace.
16
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such asonawaterheaterorotherappliance.
Ifyouspillfuel,donotattempttostarttheengine;
avoidcreatinganysourceofignitionuntilthefuel vaporshavedissipated.

InstallingandRemoving theWeights

ThemachinecomplieswiththeANSIB71.4-2012 standardsatthetimeofproduction.However, whenthefollowingattachmentsareinstalledonthe machine,additionalweightisrequiredtocomplyto thestandards.Usethechartbelowtodeterminethe additionalweightrequired.Themachinecomeswith4 weights.Eachattachmentcomeswiththenecessary additionalweights,ifrequired.
Attachment
Flextoothrake4
Flextoothrakewithnishbrush
Naildrag6
Naildragwithnishdragmat
1.Removethe2boltsand2nutssecuringthe existingweightsonthefrontofthemachine (Figure12).
Numberofweightsrequired
6
8
Note:Ifthemachineisequippedwiththelight
kit,removethenutandtheboltsecuringthe frontlighttothemachine.Retainalloftheparts; refertotheLightKitInstallationInstructions.
g023729
Figure12
2.Addorremoveweightsasnecessary.
3.Securetheweightswiththe2boltsandthe2 nuts.
Formostoftheattachments,usetheexisting
bolts.
Thenishdragmatincludes2longerbolts
toaccommodatetheadditionalweightsthat itrequires.
Note:Ifthemachineisequippedwiththelight
kit,installthefrontlightbyinsertingthebolt throughtheweightsandsecuringitwiththenut; refertotheLightKitInstallationInstructions.

CheckingtheLevelofthe EngineOil

ServiceInterval:Beforeeachuseordaily—Check
theleveloftheengineoil.
ToroPremiumEngineOilisavailablefromyour AuthorizedT oroDistributor.
CrankcaseCapacity:1.8L(1.7USqt)withlter change
Use4-cycleengineoilthatmeetsorexceedsthe followingrequirements:
APIservicecategory:SJ,SL,SM,orhigher
Viscosity:SAE30;refertothefollowingchartfor
otherviscosities(Figure13):
17
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