Toro 08706 Operator's Manual

Download

FormNo.3419-786RevA

SandPro

ModelNo.08706—SerialNo.400800001andUp

2040ZTractionUnit

Registeratwww.T oro.com. OriginalInstructions(EN)

*3419-786*A

ThisproductcomplieswithallrelevantEuropean directives.Fordetails,pleaseseetheseparate productspecicDeclarationofConformity(DOC) sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemical

orchemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

ThissparkignitionsystemcomplieswithCanadian ICES-002.

Becauseinsomeareastherearelocal,state,or federalregulationsrequiringthatasparkarresterbe usedontheengineofthismachine,asparkarresteris availableasanoption.Ifyourequireasparkarrester, contactyourAuthorizedToroServiceDealer.

GenuineT orosparkarrestersareapprovedbythe USDAForestryService.

Introduction

Thismachineisaride-onpieceofutilityequipment intendedtobeusedbyprofessional,hiredoperators incommercialapplications.Itisprimarilydesigned forconditioningsandtrapsonwell-maintainedgolf coursesandcommercialgrounds.

Important:Tomaximizethesafety ,performance,

andproperoperationofthismachine,carefully readandfullyunderstandthecontentsofthis Operator’sManual.Failingtofollowthese operatinginstructionsortoreceiveproper trainingmayresultininjury.Formoreinformation onsafeoperatingpractices,includingsafetytips andtrainingmaterials,gotowww.Toro.com.

Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.

Important:Withyourmobiledevice,youcan

scantheQRcode(ifequipped)ontheserial numberdecaltoaccesswarranty,parts,andother productinformation.

Important:ItisaviolationofCaliforniaPublic

ResourceCodeSection4442touseoroperate theengineonanyforest-covered,brush-covered, orgrass-coveredlandwithoutasparkarrester mufermaintainedinworkingorder,ortheengine constricted,equipped,andmaintainedforthe preventionofre.Otherstatesorfederalareas mayhavesimilarlaws.

Theenclosedengineowner'smanualissupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCaliforniaEmission ControlRegulationofemissionsystems,maintenance, andwarranty.Replacementsmaybeorderedthrough theenginemanufacturer.

g234875

Figure1

1.Modelandserialnumberlocation

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................5

Setup......................................................................10

1RemovingtheShippingBoard.........................11

2InstallinganAttachment..................................11

3InstallingtheFrontWeights.............................11

4ConnectingtheBattery..................................12

5ApplyingtheCEServiceDecal(CE

Only).............................................................12

6InstallingtheRollBar.....................................13

g000502

ProductOverview...................................................14

Controls...........................................................14

Specications..................................................16

Attachments/Accessories.................................16

Operation................................................................16

BeforeOperationSafety...................................16

InstallingandRemovingtheWeights................17

CheckingtheLeveloftheEngineOil.................17

FillingtheFuelTank..........................................19

CheckingtheLeveloftheHydraulic

Fluid..............................................................19

CheckingtheTirePressure...............................20

TorquingtheWheelLugNuts............................20

UsingtheParkingBrake...................................21

DuringOperationSafety...................................21

StartingandShuttingOfftheEngine.................22

UsingtheSafetyInterlockSystem....................23

DrivingtheMachine..........................................24

RakingaSandTrap..........................................25

AfterOperationSafety......................................26

BreakingintheMachine...................................26

PushingorT owingtheMachine........................26

TransportingtheMachine.................................27

LoadingtheMachine........................................28

InstallingaWirelessHourMeter.......................29

OperatingTips.................................................29

Maintenance...........................................................30

RecommendedMaintenanceSchedule(s)...........30

DailyMaintenanceChecklist.............................31

Pre-MaintenanceProcedures..............................32

Pre-MaintenanceSafety...................................32

LiftingtheMachine...........................................32

Lubrication..........................................................33

GreasingtheMachine.......................................33

EngineMaintenance...........................................34

EngineSafety...................................................34

ServicingtheEngineOilandFilter....................34

ServicingtheAirCleaner..................................36

ServicingtheSparkPlugs.................................36

CheckingandAdjustingtheValve

Clearance.....................................................37

CleaningandLappingtheValve-Seating

Surface.........................................................37

FuelSystemMaintenance...................................37

ReplacingtheCarbon-CanisterFilter................37

ReplacingtheFuelFilter...................................38

ElectricalSystemMaintenance...........................39

ElectricalSystemSafety...................................39

Jump-StartingtheMachine..............................39

ReplacingtheFuses.........................................40

ServicingtheBattery.........................................40

DriveSystemMaintenance..................................42

CheckingtheTracking......................................42

AdjustingtheTracking......................................42

ReplacingtheDriveBeltandtheT ensioner

Pulley............................................................43

ControlsSystemMaintenance.............................44

AdjustingtheControl-HandlePosition..............44

AdjustingtheControl-HandleLinkage...............44

AdjustingtheControl-HandleDampers.............45

AdjustingtheNeutral-LockResistance.............46

AdjustingtheEngineControls...........................46

HydraulicSystemMaintenance...........................48

HydraulicSystemSafety...................................48

CheckingtheHydraulicSystem........................48

ChangingtheHydraulicFluidand

Filters............................................................49

CheckingtheHydraulicLinesand

Hoses............................................................50

Cleaning..............................................................51

InspectingandCleaningtheMachine...............51

Storage...................................................................51

StoringtheMachine..........................................51

Troubleshooting......................................................53

Safety

Thismachinehasbeendesignedinaccordance withdirective2006/42/ECandANSIB71.4-2017. However,whenyouinstallattachmentsonthe machine,youmustaddadditionalweighttothe machine,asspecied,tocomplytothestandards.

GeneralSafety

Thisproductiscapableofcausingpersonalinjury. Alwaysfollowallsafetyinstructionstoavoidserious personalinjury.

Usingthisproductforpurposesotherthanitsintended usecouldprovedangeroustoyouandbystanders.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine. Ensurethateveryoneusingthisproductknows howtouseitandunderstandsthewarnings.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand workingonthemachine.

•Keepthemachineasafedistanceawayfrom

bystanderswhileitismoving.

•Keepchildrenoutoftheoperatingarea.Never

allowchildrentooperatethemachine.

•Stopthemachineandshutofftheenginebefore

servicingorfuelingthemachine.

Improperlyusingormaintainingthismachinecan resultininjury .Toreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafety-alertsymbol,whichmeans Caution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere neededthroughoutthisOperator’sManual.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal116-5610

116–5610

109-7232

1.Fast3.Neutral

2.Slow

decal109-7232

4.Reverse

1.Hourmeter4.Neutral

2.Powertake-off(PTO)5.Operator-presenceswitch

3.Parkingbrake6.Battery

decal116-5944

116-5944

decal117-2718

117–2718

115-8226

1.Tippinghazard—readtheOperator'smanual;alwayswear aseatbeltwhenoperating;donotremovetherollover protectionsystem(ROPS).

decal115-8226

125–0214

1.Choke6.Slow

2.Headlight7.Engine—stop

3.Off

4.Headlightandtaillight9.Engine—start

5.Fast

decal127-0365

127–0365

decal125-0214

8.Engine—run

1.Pressuptoraisethe attachment.

2.Pressdowntolowerthe attachment.

3.ReadtheOperator’s Manual.

decal127-0371

127–0371

1.ReadtheOperator’sManualforinformationon fuses—Headlights15A;Attachment10A;Enginestart25A; Battery20A.

127–0392

1.Warning—keepawayformhotsurfaces.

127–7868

2.ReadtheOperator’sManual.

decal127-0392

decal127-7868

1.Warning—donotoperatethemachinewithoutthe attachmentinstalled.

decal130-2620

130–2620

CEonly

1.ReadtheOperator’sManualforinformationonmaintenance.

15.Hydraulicoil

2.Checkevery8operatinghours.16.Fueltank/lter

3.Oillevel—engine17.Capacity

4.Oillevel—hydraulictank18.Serviceinterval

5.Neutralinterlockswitch19.Filterpartnumber

6.Airlter20.ReadtheOperator’sManualforinformationon

fuses—Headlights15A;Attachment10A;Enginestart25A; Battery20A.

7.Tirepressure(0.48bar)

21.Beltrouting

8.Wheelnuttorque(61to75N∙m)22.Leftdrivenpulley

9.Battery

23.Belttensioner

10.Fuel—gasolineonly24.Drivepulley

11.Seatinterlockswitch

25.Rightdrivenpulley

12.Checkevery100operatinghours.26.Belttensioner—partnumber(replaceevery800operating hours)

13.Lubrication

27.Belt—partnumber(replaceevery800hours)

14.Engineoil

decal132-4412

132-4412

1.Warning—readtheOperator’sManual.

6.Warning—wearaseatbelt.

2.Warning—donotoperatethemachineunlessyouaretrained.7.Warning—wearhearingprotection.

3.Warning—keepawayfrommovingparts;keepallguardsand

8.Warning—keepbystandersaway.

shieldsinplace.

4.Warning—donotoperatethemachinewithouttheattachment installed.

9.Warning—readtheOperator’sManualbeforeperforming maintenance;1)Engagetheparkingbrakes;2)Removethe keyfromtheignitionandremovethewirefromthesparkplug.

5.Tippinghazard,slopes—donotturnathighspeed;slowdown andturngradually.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or smoking

3.Causticliquid/chemical burnhazard

4.Weareyeprotection.9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe distanceawayfromthe battery.

7.Weareyeprotection; explosivegasescan causeblindnessandother injuries.

8.Batteryacidcancause blindnessorsevereburns.

withwaterandgetmedical helpfast.

10.Containslead;donot discard;recycle

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

3 4 5

Nopartsrequired

Attachmentandrelatedparts(sold separately)

Frontweights(asneededper attachment)

Bolt(5/16x3/4inch) Nut(5/16inch)

Servicedecal(130-2620)

Rollbar1 Bolt4 Flangelocknut4 Springwasher Bracket2

MediaandAdditionalParts

Description

Operator'sManual Engineowner’smanual1 Pre-deliveryinspectionsheet1

CerticateofCompliance

Qty.

–

1 2

Readthesheetbeforeoperating.

ThecerticateindicatesCEcompliance.

Removetheshippingboard.

Installanattachment.

Installthefrontweights.

Connectthebattery.

ApplytheCEservicedecal,ifrequired (CEonly).

Installtherollbar.

Use

Key2

Starttheengine.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Note:Removeanddiscardalltheshippingbracketsandfasteners.

RemovingtheShipping Board

NoPartsRequired

Procedure

WARNING

Ifyoudrivethemachinewithouttheshipping boardoranattachmentinstalled,themachine cantipoverandinjuresomeoneordamage property.

Drivethemachineonlyiftheshippingboard oranapprovedattachmentisinstalled.

Beforeyoucaninstallanattachmentonthemachine, youmustremovetheshippingboard.

1.Parkthemachineonalevelsurface,movethe controlhandlestotheneutral-lockedposition, engagetheparkingbrake,shutofftheengine, andremovethekey.

InstallinganAttachment

Partsneededforthisprocedure:

–

Attachmentandrelatedparts(soldseparately)

Procedure

WARNING

Ifyoudrivethemachinewithoutanattachment installed,itcantipoverandinjuresomeone ordamageproperty.

Drivethemachineonlyifthereisanapproved attachmentinstalled.

Parkthemachineonalevelsurface,movethecontrol handlestotheneutral-lockedposition,engagethe parkingbrake,shutofftheengine,andremovethe key.

RefertotheattachmentInstallationInstructionsfor informationoninstallingtheattachment.

2.Removethenuts,bolts,andwasherssecuring theshippingboardtotherearofthemachine (Figure3).

Figure3

3.Discardthefastenersandtheshippingboard.

InstallingtheFrontWeights

Partsneededforthisprocedure:

–

Frontweights(asneededperattachment)

Procedure

Thismachinehasbeendesignedinaccordancewith 2006/42/EC,ENISO5395:2013(whenappropriate decalsareapplied),andANSIB71.4-2012.However,

g023667

whenyouinstallattachmentsonthemachine,you mustaddadditionalweighttothemachine,as specied,tocomplytothestandards.

Usethechartbelowtodeterminetheadditionalweight required.Themachinecomeswith4weights.Each attachmentcomeswiththenecessaryadditional weights,ifrequired.

Attachment

Flextoothrake4

Numberofweightsrequired

Flextoothrakewithnishbrush

Attachment

Naildrag6

Naildragwithnishdragmat

RefertoInstallingandRemovingtheWeights(page

17).

Numberofweightsrequired

ConnectingtheBattery

Partsneededforthisprocedure:

Bolt(5/16x3/4inch)

Nut(5/16inch)

Procedure

1.Cutthecabletiesecuringthebatterycablesto theframe,anddiscardthecabletie(Figure4).

1.Cabletie

g023895

Figure5

1.Redcover4.Blackcover

2.Positivecable5.Negativecable

3.Boot

3.Slidetheredbootawayfromtheendofthe positivebatterycable,anduseabolt(5/16x3/4 inch)andanut(5/16inch)tomountthepositive cabletothepositivebatteryterminal.

4.Slidetheredbootovertheterminalandthe fasteners.

5.Removetheblackplasticcoverfromthe negativebatteryterminal.

6.Useabolt(5/16x3/4inch)andanut(5/16inch) tomountthenegativecabletothenegative batteryterminal.

g023898

Figure4

2.Removetheredplasticcoverfromthepositive batteryterminal(Figure5).

ApplyingtheCEService Decal(CEOnly)

Partsneededforthisprocedure:

Servicedecal(130-2620)

Procedure

IfthismachinemustbeCEcompliant(Europe),apply theCEservicedecal(130-2620)overtheexisting servicedecal(127–0371).

g026804

Figure6

InstallingtheRollBar

Partsneededforthisprocedure:

1Rollbar

4Bolt

4Flangelocknut

Springwasher

2Bracket

Procedure

1.Removetherollbarfromthecrate.

2.Placetherollbaronthemachineasshownin

Figure6.

1.Rollbar

2.Bolt(4)5.Flangelocknut(4)

3.Springwasher(4)

3.Installthebracketsontheframeofthemachine.

Important:Ensurethatthethrottlecable

andthechokecableareoutoftheway ,so thattheydonotgetpinchedbytherollbar orabracket.

4.Aligntheholesinthebrackets,therollbar,and theframe.

5.Installabolt,withaspringwasher,througheach hole.

Important:Ensurethateachspringwasher

ispositionedsothattheconvexsidefaces theboltheadasshowninFigure7.

4.Bracket(2)

Figure7

6.Installaangelocknutoneachbolt,andtorque eachofthemto102N∙m(75ft-lb).

g023904

ProductOverview

Controls

g023443

Figure9

1.Control handles

2.Raketube5.Battery

3.Fuel-tankcap

Figure8

4.Attachment switch

6.Controlpanel

7.Parkingbrake

8.Attachmentlift

9.Engine

1.Chokecontrol

2.Throttlelever5.Fuses

3.Hourmeter; safety-interlockdisplay

g023439

4.Ignitionswitch

6.Attachmentswitch

ControlHandles

Usethecontrolhandles(Figure8)todrivethe machineforwardandbackward,andtoturnineither direction.

IgnitionSwitch

Theignitionswitch(Figure9),usedtostartandshut offtheengine,has3positions:OFF,RUN,andST ART. RotatethekeyclockwisetotheSTARTpositiontostart theengine.Releasethekeywhentheenginestarts. ThekeywillmoveautomaticallytotheRUNposition. Toshutofftheengine,rotatethekeycounterclockwise totheOFFposition.

ChokeControl

Tostartacoldengine,closethecarburetorchokeby pullingthechokecontrol(Figure9)uptotheCLOSED position.Aftertheenginestarts,regulatethechoke tokeeptheenginerunningsmoothly.Assoonas possible,openthechokebypushingthecontroldown totheOPENposition.

Note:Awarmenginerequireslittleornochoking.

ThrottleLever

HourMeter

Thethrottlelever(Figure9)controlsthespeedofthe engine.Movingthethrottleleverforwardtowardthe FASTpositionincreasestheenginespeed.Movingit backwardtowardtheSLOWpositiondecreasesthe enginespeed.

Note:Thethrottlelevercannotshutofftheengine.

AttachmentSwitch

Toraisetheattachment,presstheupperpartof theattachmentswitch(Figure10);tolowerthe attachment,pressthelowerpartoftheattachment switch.

Thehourmeter(Figure9)indicatesthetotalhoursof machineoperation.Thehourmeterrunswhenever theignitionswitchisintheONposition,aslongasthe batteryisfullycharged(13.8Vormore)oryouare sittingintheseat,therebyactivatingtheseatswitch.

Anoptionalwirelesshourmeterisavailablethrough yourAuthorizedT oroDistributor.Toinstallit,referto

InstallingaWirelessHourMeter(page29).

Seat-AdjustmentLever

Whilesittingontheseat,movetheleverinfrontofthe seat(Figure11)totheleft,andslidetheseattothe desiredposition.Releasethelevertolocktheseat intoposition.

Figure10

1.Attachmentswitch

Note:Themachinehasadouble-actingliftcylinder.

Youcanapplydownpressuretotheattachmentfor certainoperatingconditions.

g008962

Figure11

g020873

ParkingBrake

Toengagetheparkingbrake(Figure8),pullbackon theleveroftheparkingbrake.T odisengageit,push theleverforward.

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

Machineonly

Weight

Width

Length

Height

Wheelbase

*with4weights,emptyfueltank,andnooperator

**withtheattachmentandweights,emptyfueltank,andnooperator

399kg(880lb)*417kg(920lb)**439kg(970lb)**445kg(980lb)**

147cm(58inches)213cm(84inches)182cm(71.5inches)198cm(78inches)

186cm(73.3inches)226cm(89.0inches)215cm(84.8inches)297cm(1 17inches)

Withextoothrake

Attachments/Accessories

AselectionofT oroapprovedattachmentsand accessoriesisavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributororgoto www.T oro.comforalistofallapprovedattachments andaccessories.

Tobestprotectyourinvestmentandmaintainoptimal performanceofyourToroequipment,countonT oro genuineparts.Whenitcomestoreliability,T oro deliversreplacementpartsdesignedtotheexact engineeringspecicationofourequipment.Forpeace ofmind,insistonT orogenuineparts.

WithnaildragWithnaildragand

nishmat

185cm(73inches)

147cm(58inches)

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations mayrestricttheageoftheoperator.Theowner isresponsiblefortrainingalloperatorsand mechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Knowhowtostopthemachineandenginequickly.

•Checkthatoperator-presencecontrols,safety

switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlessthey arefunctioningproperly.

•Beforeoperating,alwaysinspectthemachine

toensurethatthecomponentsandfasteners areingoodworkingcondition.Replacewornor damagedcomponentsandfasteners.

•Inspecttheareawhereyouwillusethemachine

andremoveallobjectsthatthemachinecould throw.

FuelSafety

•Useextremecareinhandlingfuel.Itisammable

anditsvaporsareexplosive

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainthefuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel vaporshavedissipated.

InstallingandRemoving theWeights

ThemachinecomplieswiththeANSIB71.4-2012 standardsatthetimeofproduction.However, whenthefollowingattachmentsareinstalledonthe machine,additionalweightisrequiredtocomplyto thestandards.Usethechartbelowtodeterminethe additionalweightrequired.Themachinecomeswith4 weights.Eachattachmentcomeswiththenecessary additionalweights,ifrequired.

Attachment

Flextoothrake4

Flextoothrakewithnishbrush

Naildrag6

Naildragwithnishdragmat

1.Removethe2boltsand2nutssecuringthe existingweightsonthefrontofthemachine (Figure12).

Numberofweightsrequired

Note:Ifthemachineisequippedwiththelight

kit,removethenutandtheboltsecuringthe frontlighttothemachine.Retainalloftheparts; refertotheLightKitInstallationInstructions.

g023729

Figure12

2.Addorremoveweightsasnecessary.

3.Securetheweightswiththe2boltsandthe2 nuts.

•Formostoftheattachments,usetheexisting

bolts.

•Thenishdragmatincludes2longerbolts

toaccommodatetheadditionalweightsthat itrequires.

Note:Ifthemachineisequippedwiththelight

kit,installthefrontlightbyinsertingthebolt throughtheweightsandsecuringitwiththenut; refertotheLightKitInstallationInstructions.

CheckingtheLevelofthe EngineOil

ServiceInterval:Beforeeachuseordaily—Check

theleveloftheengineoil.

ToroPremiumEngineOilisavailablefromyour AuthorizedT oroDistributor.

CrankcaseCapacity:1.8L(1.7USqt)withlter change

Use4-cycleengineoilthatmeetsorexceedsthe followingrequirements:

•APIservicecategory:SJ,SL,SM,orhigher

•Viscosity:SAE30;refertothefollowingchartfor

otherviscosities(Figure13):

Important:Usingmulti-viscosityoils,suchas

10W-30,increasesoilconsumption.Checkthe oillevelmorefrequentlywhenusingthem.

Figure13

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Removethedipstick(Figure14)andwipeitwith acleancloth(Figure15).

g023445

g008792

Figure15

3.Insertthedipstickintothelltubewithout threadingitintotheport.

4.Removethedipstickfromthetubeandcheck

g023517

Figure14

theoillevel.Iftheoillevelislow,slowlypour onlyenoughoilintothelltubetoraisetheoil leveltotheupper-limitmarkonthedipstick

1.Dipstick

Important:Keeptheengineoillevel

betweentheupperandlowerlimitsonthe dipstick.Enginefailuremayoccurasaresult ofrunningtheenginewithtoomuchortoo littleengineoil.

5.Installthedipstickrmlyinplace.

Important:Thedipstickmustbefullyseated

inthetubetoprovidepropersealingof theenginecrankcase.Failuretosealthe crankcasemayresultinenginedamage.

FillingtheFuelTank

CheckingtheLevelofthe

Fueltankcapacity:17L(4.5USgallons)

RecommendedFuel:

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane ratingof87orhigher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl ether)byvolumeisacceptable.EthanolandMTBE arenotthesame.Gasolinewith15%ethanol (E15)byvolumeisnotapprovedforuse.Never usegasolinethatcontainsmorethan10%ethanol byvolume,suchasE15(contains15%ethanol), E20(contains20%ethanol),orE85(contains85% ethanol).Usingunapprovedgasolinemaycause performanceproblemsand/orenginedamage whichmaynotbecoveredunderwarranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessafuelstabilizer isused.

•Donotaddoiltogasoline.

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Cleantheareaaroundthefuel-tankcap(Figure

16).

HydraulicFluid

ServiceInterval:Beforeeachuseordaily—Check

thelevelofthehydraulicuid.

Important:Foraccuracy,checkthelevelofthe

hydraulicuidonlywhentheengineandthe hydraulicsystemarecold.

Thereservoirsofthemachinearelledatthefactory withhigh-qualityhydraulicuid.Thebesttimeto checkthehydraulicuidiswhentheuidiscold.The machineshouldbeinthetransportconguration.If theuidlevelisbelowthetopofthehorizontalpartof thecut-outsightwindowontherearofthehydraulic reservoirs(Figure17),adduidtobringtheuidto theacceptablelevel.Donotoverllthereservoirs. Iftheuidlevelisatthetopofthehorizontalpartof thesightwindow,nouidadditionisrequired.The recommendedreplacementuidis:

FluidType:T oroPremiumTransmission/Hydraulic TractorFluidorMobiluid

Capacity:

•Leftside—1.9L(2.0USqt)

•Rightside—2.0L(2.1USqt)

Alternativeuids:Ifthespecieduidisnotavailable, otheruniversaltractorhydraulicuids(UTHF)may beused,buttheymustbeonlyconventional, petroleum-basedproducts,notsyntheticsor biodegradableuids.Thespecicationsmustfall withinthelistedrangeforallofthefollowingmaterial propertiesandtheuidshouldmeetlistedindustry standards.Checkwithyouruidsuppliertoseeifthe uidmeetsthesespecications.

424

Figure16

1.Fuel-tankcap

3.Removethefuel-tankcap.

4.Fillthetanktoabout25mm(1inch)belowthe topofthetank(bottomofthellerneck).Donot overll.

5.Installthecap.

6.Wipeupanyfuelthatmayhavespilled,to preventarehazard.

Note:T orowillnotassumeresponsibilityfordamage

causedbyimpropersubstitutions,souseonly productsfromreputablemanufacturerswhowillstand behindtheirrecommendation.

g023449

MaterialProperties:

Viscosity,ASTMD445cSt@40°C(104°F)55to62

ViscosityIndexASTMD2270

PourPoint,ASTMD97-37°Cto-43°C(-35°Fto-46°F)

IndustrySpecications: APIGL-4,AGCOPoweruid821XL,FordNewHolland FNHA-2-C-201.00,KubotaUDT ,JohnDeereJ20C,Vickers 35VQ25,andVolvoWB-101/BM

140to152

Note:Manyhydraulicuidsarealmostcolorless,

makingitdifculttospotleaks.Areddyeadditive forthehydraulicuidisavailablein20ml(2/3oz) bottles.Onebottleissufcientfor15to22L(4to 6USgallons)ofhydraulicuid.Orderpartnumber 44-2500fromyourAuthorizedT oroDistributor.

A.Cleantheareaaroundtheuid-reservoir

capstopreventdebrisfromenteringthe system(Figure17).

B.Removethecapsfromthereservoirs.

C.Slowlyllthereservoirwiththeappropriate

hydraulicuiduntilthelevelreachesthe bottomoftheopeningsinthebrackets.

Important:Topreventsystem

contamination,cleanthetopoftheuid containerbeforeopeningit.Ensurethat thepourspoutandthefunnelareclean.

Important:Donotoverllthereservoirs.

D.Installthereservoircaps.

1.Parkthemachineonalevelsurface,lowerthe attachment,engagetheparkingbrake,shutoff theengine,andremovethekey.

2.Lookattheopeningineachoftheuid-reservoir brackets,andcheckthelevelofthehydraulic uid.

Note:Theuidlevelshouldbeatthebottomof

eachoftheopenings,asshowninFigure17.

CheckingtheTirePressure

ServiceInterval:Beforeeachuseordaily

Parkthemachineonalevelsurface,lowerthe attachment,engagetheparkingbrake,shutoffthe engine,andremovethekey .

Checkthetirepressurebeforeoperatingthemachine (Figure18).

Pressure:48kPa(7psi)

Figure17

1.Hydraulic-uidreservoirs

2.Fluid-reservoircap4.Fluidlevel

3.Bracket

3.Iftheuidlevelislowineitherofthereservoirs, adduidasfollows:

g002706

Figure18

1.Valvestem2.Lugnut

TorquingtheWheelLug

g023450

Nuts

ServiceInterval:Aftertherst8hours

Every100hours

Parkthemachineonalevelsurface,lowerthe attachment,engagetheparkingbrake,shutoffthe engine,andremovethekey .

Torquethelugsnuts(Figure18)to61to75N∙m(45 to55ft-lb).

UsingtheParkingBrake

Alwaysengagetheparkingbrakewhenyoustopthe machineorleaveitunattended.

EngagingtheParkingBrake

WARNING

Theparkingbrakemaynotholdthemachine parkedonaslopeandcouldcausepersonal injuryorpropertydamage.

Donotparkonslopesunlessthewheelsare chockedorblocked.

Toengagetheparkingbrake,pullupwardonthe handle(Figure19).

Figure19

DisengagingtheParkingBrake

Todisengagetheparkingbrake,pushdownwardon thehandle(Figure20).

Figure20

DuringOperationSafety

GeneralSafety

•Theowner/operatorcanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor propertydamage.

•Wearappropriateclothing,includingeye

protection;slip-resistant,substantialfoot protection;longpants;andhearingprotection.Tie backlonghairanddonotwearjewelry.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Nevercarrypassengersonthemachineandkeep

bystandersandpetsawayfromthemachine duringoperation.

•Operatethemachineonlyingoodvisibilitytoavoid

holesorhiddenhazards.

•Avoidoperatingonwetgrass.Reducedtraction

couldcausethemachinetoslide.

•Beforeyoustarttheengine,ensurethatalldrives

areinneutral,theparkingbrakeisengaged,and youareintheoperatingposition.

•Lookbehindanddownbeforebackinguptobe

sureofaclearpath.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscureyour vision.

g016994

g016995

•Donotoperateneardrop-offs,ditches,or

embankments.Themachinecouldsuddenlyroll overifawheelgoesovertheedgeoriftheedge givesway .

•Stopthemachineandinspecttheattachment

afterstrikinganobjectorifthereisanabnormal vibrationinthemachine.Makeallnecessary repairsbeforeresumingoperation.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalkswiththe machine.Alwaysyieldtheright-of-way.

•Neverrunanengineinanareawhereexhaust

gassesareenclosed.

•Neverleavearunningmachineunattended.

•Beforeleavingtheoperatingposition,dothe

following:

–Parkthemachineonlevelground. –Lowertheattachments. –Engagetheparkingbrake. –Shutofftheengineandremovethekey. –Waitforallmovingpartstostop.

•Donotoperatethemachinewhenthereistherisk

oflightning.

•Donotusethemachineasatowingvehicle.

•Whennecessary ,wetsurfacespriortoconditioning

tominimizedustcreation.

•Useaccessories,attachments,andreplacement

partsapprovedbyTheT oro®Companyonly.

RolloverProtectionSystem (ROPS)Safety

•DonotremovetheROPSfromthemachine.

•Ensurethattheseatbeltisattachedandthatyou

canreleaseitquicklyinanemergency.

•Checkcarefullyforoverheadobstructionsanddo

notcontactthem.

•KeeptheROPSinsafeoperatingconditionby

thoroughlyinspectingitperiodicallyfordamage andkeepingallthemountingfastenerstight.

•ReplaceadamagedROPS.Donotrepairoralter

it.

MachineswithaFixedRollBar

•TheROPSisanintegralsafetydevice.

•Alwayswearyourseatbelt.

•Keepallmovementonslopesslowandgradual.

Donotsuddenlychangethespeedordirectionof themachine.

•Donotoperatethemachineneardrop-offs,

ditches,embankments,orbodiesofwater.The machinecouldsuddenlyrolloverifawheelgoes overtheedgeortheedgecavesin.Establisha safetyareabetweenthemachineandanyhazard (2machinewidths).

StartingandShuttingOff theEngine

1.Movethecontrolhandlestotheneutral-locked position(Figure21).

SlopeSafety

•Establishyourownproceduresandrulesfor

operatingonslopes.Theseproceduresmust includesurveyingthesitetodeterminewhich slopesaresafeformachineoperation.Always usecommonsenseandgoodjudgmentwhen performingthissurvey.

•Slopesareamajorfactorrelatedtolossofcontrol

androlloveraccidents,whichcanresultinsevere injuryordeath.Theoperatorisresponsiblefor safeslopeoperation.Operatingthemachineon anysloperequiresextracaution.

•Slopesareamajorfactorrelatedtoloss-of-control

andtip-overaccidents,whichcanresultinsevere injuryordeath.Operatingthemachineonany sloperequiresextracaution.

•Operatethemachineatalowerspeedwhenyou

areonaslope.

•Ifyoufeeluneasyoperatingthemachineona

slope,donotdoit.

•Watchforholes,ruts,bumps,rocks,orother

hiddenobjects.Uneventerraincouldoverturnthe machine.T allgrasscanhideobstacles.

•Choosealowgroundspeedsoyouwillnothave

tostoporshiftwhileonaslope.

•Arollovercanoccurbeforethetireslosetraction.

•Avoidoperatingthemachineonwetgrass.Tires

maylosetraction;regardlessifthebrakesare availableandfunctioning.

•Avoidstarting,stopping,orturningthemachine

onaslope.

Figure21

1.Controlhandle

(neutral-lockedposition)

2.Center,unlockedposition5.Frontofthemachine

3.Forward

2.Engagetheparkingbrake;refertoUsingthe

ParkingBrake(page21).

3.PullthechokecontrolupwardtotheONposition (whenstartingacoldengine),andmovethe throttlelevertotheSLOWposition.

4.Backward

Important:Whenoperatingthemachine

intemperatureslessthan0°C(32°F)allow themachinetimetowarmupbeforeusing

g004532

it.Thispreventsdamagetothehydraulic system.

4.Insertthekeyintotheignitionswitchandrotate itclockwisetostarttheengine.Releasethekey whentheenginestarts.Regulatethechoketo keeptheenginerunningsmoothly.

Important:Topreventoverheatingofthe

startermotor,donotkeeptheignitionkey intheSTARTpositionforlongerthan10 seconds.After10secondsofcontinuous cranking,wait60secondsbeforeusingthe startermotoragain.

5.Toshutofftheengine,movethethrottlecontrol totheSLOWposition,andturnthekeytothe OFFposition.Removethekeyfromtheswitch topreventaccidentalstarting.

g023660

Figure22

1.Trianglesappearwhentheinterlockcomponentsareinthe correctposition.

Note:Inanemergency,simplyturnthekeyto

theOFFposition.

UsingtheSafetyInterlock System

CAUTION

Ifthesafetyinterlockswitchesare disconnectedordamaged,themachinecould operateunexpectedly,causingpersonal injury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock switchesdaily ,andreplaceanydamaged switchesbeforeoperatingthemachine.

Thesafetyinterlocksystemisdesignedtopreventthe enginefromstartingunless:

•Theparkingbrakeisengaged.

•Thecontrolhandlesareintheneutral-locked

position

Thesafetyinterlocksystemalsostopstheengine whenyoumovethecontrolhandlesoutofthe neutral-lockedpositionwhileyouareoutoftheseator whiletheparkingbrakeisset.

Note:ThePTO(powertake-off)interlockisnotused

onthismachine.

TestingtheSafetyInterlock System

ServiceInterval:Beforeeachuseordaily

Ifthesafetyinterlocksystemdoesnotoperateas describedbelow,haveanAuthorizedToroDistributor repairitimmediately.

1.Sitontheseat,movethecontrolhandlestothe neutralposition,andengagetheparkingbrake.

2.Starttheengine.

3.Getofftheseatandslowlymoveeachcontrol handleforwardandbackward.

Theengineshouldshutoffin1to3secondsafter movingeithercontrolhandleineitherdirection. Ifitdoesnot,correcttheproblem.Repeatsteps

2and3fortheothercontrolhandle.

4.Sittingontheseat,engagetheparking brake.Moveeithercontrolhandleoutofthe neutral-lockedposition.Trystartingtheengine; theengineshouldnotcrank.Repeatthisstep fortheothercontrolhandle.

Thehourmeterhassymbolstonotifyyouwhenthe interlockcomponentisinthecorrectposition.When thecomponentisinthecorrectposition,atriangle appearsinthecorrespondinglocation(Figure22).

DrivingtheMachine

CAUTION

Operatingthemachinedemandsattentionto preventtippingorlossofcontrol.

•Usecarewhenenteringandleavingsand traps.

•Useextremecautionaroundditches, creeks,orotherhazards.

•Usecautionwhenoperatingthemachine onasteepslope.

•Reduceyourspeedwhenmakingsharp turnsorwhenturningonhillsides.

•Avoidsuddenstopsandstarts.

•Donotgofromreversetofullforward withoutrstcomingtoacompletestop.

CAUTION

UsingtheControlHandles

Themachinecanspinveryrapidly.Ifyou misusethecontrolhandles,youmaylose controlofthemachineandinjuresomeoneor damagethemachineorotherproperty.

•Usecautionwhenmakingturns.

•Slowthemachinedownbeforemaking sharpturns.

Figure23

1.Controlhandle (neutral-lockedposition)

2.Center,unlockedposition5.Frontofthemachine

3.Forward

4.Backward

DrivingtheMachineForward

Note:Theengineshutsoffifyoumovethecontrol

handleswhiletheparkingbrakeisengaged.

1.Disengagetheparkingbrake;refertoUsingthe

ParkingBrake(page21).

2.Movethecontrolhandlestothecenter,unlocked

position.

3.Togoforward,slowlypushthecontrolhandles

forward(Figure24).

Tostopthemachine,movethecontrolhandles totheneutralposition.

g004532

Figure24

DrivingtheMachineBackward

1.Ensurethattheattachmentisinthedesired position.

2.Movethecontrolhandlestothecenter,unlocked position.

3.Togobackward,lookbehindandslowlypullthe controlhandlesbackward(Figure25).

g023442

Figure25

g023441

RakingaSandTrap

Readthisentiresectiononrakingbeforerakinga sandtrap.Therearemanyconditionsthatdetermine theadjustmentsnecessary.Thetextureanddepthof thesand,moisturecontent,weeds,andtheamountof compactionareallfactorsthatcanvaryfromcourseto course,orevenfromtraptotraponthesamecourse. Maketheadjustmentsontherakeforoptimumresults inyourparticulararea.

LearningHowtoRake

Practicerakinginalargeandleveltraponthecourse. Practicestartingandstopping,turning,raisingand loweringtherake,enteringandleavingthetrap,etc. Practiceatamoderateenginespeedandaslow groundspeed.Thistraininghelpstheoperatortogain condenceintheperformanceofthemachine.

Therecommendedpatternforrakingatrapisshown inFigure26.Thispatternavoidsunnecessary overlap,keepscompactiontoaminimum,andleaves aneat,attractivepatternonthesand.Thisisthemost efcientrakingmethod,however,itisimportantto varytherakingpatternregularlytoreducethechance ofcreatingawashboardeffect.

1.Enteratrapstraightinto

thelongdimensionina levelarea.

Figure26

2.Exitatrapatarightangle inalevelarea.

•Neverstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.

•Keepallpartsofthemachineingoodworking

conditionandallhardwaretightened.

•Replaceallwornordamageddecals.

BreakingintheMachine

Newenginestaketimetodevelopfullpower.Drive systemshavemorefrictionwhentheyarenew, placingadditionalloadontheengine.

Allowtherst8hoursofoperatingtimeforthe break-inperiod.

Sincethersthoursofoperationarecriticaltofuture

g003409

dependabilityofthemachine,monitorthefunctions andperformancecloselysothatyoucannoticeand correctminordifculties,whichcouldleadtomajor problems.Inspectthemachinefrequentlyduring thebreak-inperiod,forsignsofoilleakage,loose fasteners,oranyothermalfunction.

Enterthetrapstraightintothelongdimension,where thebankistheleaststeep.Drivethroughthecenter ofthetrapalmosttotheend,turntoeitherdirection assharpasyoucan,andcomebackrightnexttothe rstpass.SpiraloutwardasshowninFigure26,and leavethetrapatarightangleinalevelarea.

Leavesteep,shortbanksandsmallpocketsfor touch-upwithahandrake.

EnteringandLeavingtheTrap

Whenenteringthetrap,donotlowertherakeuntilitis overthesand.Thisavoidscuttingtheturfordragging grassclippingsorotherdebrisintothetrap.Lowerthe rakewhilethemachineismoving.

Whenleavingthetrap,startraisingtherakewhenthe frontwheelleavesthetrap.Asthemachinemoves out,therakewillbeliftingandwillnotdragsandout ontothegrass.

Throughexperienceandpractice,theoperatorwill soonunderstandtherequiredtimingforenteringand leavingthetrapproperly.

AfterOperationSafety

•Cleangrassanddebrisfromthemuferand

enginecompartmenttohelppreventres.Clean upoilorfuelspills.

•Allowtheenginetocoolbeforestoringthemachine

inanyenclosure.

•Shutoffthefuelbeforestoringortransportingthe

machine.

PushingorTowingthe Machine

WARNING

Handsmaybecomeentangledintherotating drivecomponentsbelowtheenginedeck, whichcouldresultinseriousinjury.

Shutofftheengine,removethekey,andallow allmovingpartstostopbeforeaccessingthe bypass-valvelevers.

WARNING

Theengineandhydrostatictransmissions canbecomeveryhotandcausesevereburns.

Allowtheengineandhydrostatic transmissionstocoolcompletelybefore accessingthebypass-valvelevers.

Important:Donottowthemachineforlong

distancesorathighspeeds.Doingsocould damagethemachine.Y oucantowthemachine slowlyfromthegroomingsurfacetotheon-site trailer.

Thebypass-valveleversarelocatedonthetopof eachhydrostatictransmission.

Important:Ensurethatthebypass-valvelevers

areinthefullyforwardpositionwhenoperating

themachine,orseveredamagetothehydraulic systemcanoccur.

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Fromunderneaththemachine,rotatethe bypass-valvelevers(Figure27andFigure28) sothattheypointinward,towardthecenterof themachine(Figure29),anddisengagethe parkingbrake;refertoUsingtheParkingBrake

(page21).

Note:Thisallowsthehydraulicuidtobypass

thepumps,enablingthewheelstoturnfreely.

g023555

Figure29

Figure27

Leftbypass-valvelever

Figure28

Rightbypass-valvelever

1.Inwardtopushortowthe machine

2.Forwardtodrivethe machine

3.Whenyouarenishedpushingortowingthe machine,rotatethebypass-valveleverssothat theypointtowardthefrontofthemachine,to allowthemachinetodrive(Figure29).

g023553

TransportingtheMachine

WARNING

Drivingonthestreetorroadwaywithout turnsignals,lights,reectivemarkings,ora slow-moving-vehicleemblemisdangerous andcanleadtoaccidentscausingpersonal injury.

Donotdrivethemachineonapublicstreet orroadway.

g023554

1.Ifyouareusingatrailer,connectittothetowing vehicleandconnectthesafetychains.

2.Ifapplicable,connectthetrailerbrakes.

3.Loadthemachineontothetrailerortruck.

4.Movethecontrolhandlestotheneutral-locked position,engagetheparkingbrake,shutoffthe engine,andremovethekey.

5.Usethetie-downpointsonthemachine(Figure

30)tosecurelyfastenthemachinetothe

transportvehiclewithstraps,chains,cable,or ropes.

Figure30

1.Tie-downpoints

LoadingtheMachine

Useextremecautionwhenloadingorunloadingthe machineontoatraileroratruck.Useafull-widthramp thatiswiderthanthemachineforthisprocedure.

Important:Donotusenarrowindividualramps

foreachsideofthemachine.

Ensurethattherampislongenoughsothattheangle doesnotexceed13degrees(Figure31).Asteeper anglemaycausetheattachmenttogetcaughtas themachinemovesfromthegroundtotherampand machinecomponentstogetcaughtasthemachine movesfromtheramptothetransportvehicle.Steeper anglesmayalsocausethemachinetotiporlose control.Ifyouareloadingthemachineonorneara slope,positionthetrailerortrucksothatitisonthe downsideoftheslopeandtherampextendsupthe slope;thisminimizestherampangle.Thetraileror truckshouldbeaslevelaspossible.

WARNING

Loadingthemachineontoatransportvehicle increasesthepossibilityoftippingoverand couldcauseseriousinjuryordeath.

•Useextremecautionwhenoperatingthe machineonaramp.

•EnsurethattheROPSisinstalledand secureandusetheseatbeltwhenloading orunloadingthemachine.Ensurethatthe ROPSclearsthetopofanenclosedtrailer.

g023892

•Useonlyafull-widthramp;donotuse individualrampsforeachsideofthe machine.

•Donotexceeda13-degreeanglebetween therampandthegroundorbetweenthe rampandthetransportvehicle.

•Avoidsuddenaccelerationordeceleration whiledrivingthemachineonaramp,as thiscouldcausealossofcontrolora tip-over.

•Ensurethatanattachmentisinstalledand intheraisedpositionwhenloadingthe machineontoatransportvehicle.

Figure31

1.Trailer3.Notgreaterthan13 degrees

2.Full-widthramp4.Full-widthramp—side view

g000951

InstallingaWirelessHour Meter

Anoptionalwirelesshourmeterisavailablethrough yourAuthorizedT oroDistributor.

RefertotheWirelessHourmeterSystemguide.

1.Parkthemachineonalevelsurface,lowerthe attachment,engagetheparkingbrake,shutoff theengine,andremovethekey.

2.Removethecontrolpanel(Figure32).

•Donotraketooclosetoashort,steepbank.The

sandwillmerelyowdownintothebottomofthe trap.

•Sometouch-upwithahandrakemaybenecessary

onsteepbanks,smallpockets,etc.

Figure32

1.Controlpanel2.Screw(4)

3.Locatethewirelesshour-meterjumper.

Note:Thejumperislabeled.

4.Attachthewirelesshourmeter.

5.Tiethewirelesshourmetertotheexisting harnesstopreventexcessivemotioninthe console.

6.Installthecontrolpanel.

OperatingTips

•Ifthesandisdeepenough,youcanrakerightup

totheedgeofthetrapinlevelareas.

•Ifthesandfeathersouttotheturf,stayfarenough

awayfromtheedgetoavoiddisturbingthe underlyingsoil.

g023736

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

CAUTION

Ifyouleavethekeyintheswitch,someonecouldaccidentlystarttheengineandseriously injureyouorotherbystanders.

Removethekeyfromtheswitchbeforeyoudoanymaintenance.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst8hours

Beforeeachuseordaily

Every100hours

Every200hours

Every300hours

MaintenanceProcedure

•T orquethewheellugnuts.

•Changetheengineoil.

•Changetheengineoillter.

•Changethehydraulicuidandlters.

•Checktheleveloftheengineoil.

•Checkthelevelofthehydraulicuid.

•Checkthetirepressure.

•Checkthesafetyinterlocksystem.

•Checktheconditionofthehydrauliclinesandhoses.

•Inspectandcleanthemachine.

•T orquethewheellugnuts.

•Greasethemachine.

•Changetheengineoil(moreofteninextremelydustyordirtyoperatingconditions).

•Changetheengineoillter(moreofteninextremelydustyordirtyoperating conditions).

•Servicethesparkplugs.

•Checkthebatterycableconnections.

•Replacetheairlter(moreoftenindustyconditions).

•Replacethecarbon-canisterlter.

•Checkandadjustthevalveclearance.

•Cleanandlapthevalve-seatingsurface.

Every400hours

Every800hours

•Changethehydraulicuidandlters.

•Replacethefuellter.

Important:Refertoyourengineowner'smanualforadditionalmaintenanceprocedures.

DailyMaintenanceChecklist

Duplicatethispageforroutineuse.

Fortheweekof: MaintenanceCheckItem

Mon.Tues.Wed.Thurs.Fri.

Checkthesafetyinterlock operation.

Checktheparkingbrake operation.

Checktheoperationofthe controlhandles.

Checkthefuellevel.

Checktheengineoillevel.

Checktheairltercondition.

Cleantheenginecooling ns.

Checkunusualengine noises.

Checkunusualoperating noises.

Checkthelevelofthe hydraulicuid.

Checkhydraulichosesfor damage.

Checkforuidleaks.

Checkthetirepressure.

Checktheinstrument operation.

Lubricateallgreasettings.

Touch-updamagedpaint.

1.Immediatelyaftereverywashing,regardlessoftheintervallisted.

Sat.Sun.

NotationforAreasofConcern

Inspectionperformedby:

ItemDate

Information

Pre-Maintenance Procedures

Pre-MaintenanceSafety

•Beforeadjusting,cleaning,repairing,orleaving

themachine,dothefollowing:

–Parkthemachineonalevelsurface.

–Movethethrottleswitchtothelow-idleposition.

–Lowertheattachment.

–Ensurethatthetractionisinneutral.

–Engagetheparkingbrake.

–Shutofftheengineandremovethekey.

–Waitforallmovingpartstostop.

–Allowmachinecomponentstocoolbefore

performingmaintenance.

•Ifpossible,donotperformmaintenancewhilethe

engineisrunning.Keepawayfrommovingparts.

•Usejackstandstosupportthemachineor

componentswhenrequired.

g023550

Figure33

1.Supportpoints(rear)2.Supportpoints(front)

•Carefullyreleasepressurefromcomponentswith

storedenergy.

LiftingtheMachine

WARNING

Mechanicalorhydraulicjacksmayfailto supportthemachineandcauseseriousinjury.

Usejackstandswhensupportingthe machine.

RefertoFigure33forthesupportpoints.

Lubrication

GreasingtheMachine

ServiceInterval:Every100hours

GreaseType:No.2lithiumgrease

Greaseeachgreasettinglocatedonthefrontwheel hub,thebelttensioner,andtheattachmentliftas follows:

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Wipethegreasettingcleansothatforeign mattercannotbeforcedintothebearingor bushing.

3.Attachagreaseguntothetting,andpump greaseintothetting.

4.Wipeupanyexcessgrease.

•Frontwheelbearing(1)—Figure34

g023437

Figure35

•Attachmentlift(4)—Figure36

Figure34

•Belttensioner(1)—Figure35

g023438

Figure36

g023436

EngineMaintenance

3.Removethedrainplug(Figure39)andletthe oildrainintoasuitablecontainer.Whentheoil stopsdraining,installthedrainplug.

EngineSafety

•Shutofftheenginebeforecheckingtheoilor

addingoiltothecrankcase.

•Donotchangethegovernorspeedoroverspeed

theengine.

ServicingtheEngineOil andFilter

ChangingtheEngineOil

ServiceInterval:Aftertherst8hours—Changethe

engineoil.

Every100hours—Changetheengineoil(more ofteninextremelydustyordirtyoperating conditions).

ToroPremiumEngineOilisavailablefromyour AuthorizedT oroDistributor.

CrankcaseCapacity:1.66L(1.75USqt)withlter change

Note:Insertapieceofpaperorlightcardboard

intothedrainholetochanneltheoilawayfrom theenginemountingplate(Figure38).

Use4-cycleengineoilthatmeetsorexceedsthe followingrequirements:

•APIservicecategory:SJ,SL,SM,orhigher

•Viscosity:SAE30;refertothefollowingchartfor

otherviscosities(Figure37):

Important:Usingmulti-viscosityoils,suchas

10W-30,increasesoilconsumption.Checkthe oillevelmorefrequentlywhenusingthem.

Figure37

g026690

Figure38

1.Cardboard

2.Drainplug

g023445

3.Drainhole

1.Runtheengineforafewminutestowarmtheoil.

2.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

g023444

Figure39

1.Drainplug3.Dipstick

2.Oillter

4.Removethedipstickandwipeitwithaclean cloth(Figure40).

Figure40

5.Pourfreshoilintothelltube.

6.Starttheengineandletitrunforabout3 minutes,andensurethattherearenoleaks.

7.Stoptheengine.

8.Checktheoillevel,andaddoilifnecessary.

9.Installthedipstick.

10.Disposeoftheusedoilaccordingtolocalcodes.

ChangingtheEngineOilFilter

ServiceInterval:Aftertherst8hours—Changethe

engineoillter.

Every100hours—Changetheengineoillter (moreofteninextremelydustyordirtyoperating conditions).

1.Runtheengineforafewminutestowarmtheoil.

2.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

3.Draintheengineoil;refertoServicingthe

EngineOilandFilter(page34).

4.Placeadrainpanundertheoillter,andturnthe ltercounterclockwisetoremoveit(Figure41).

g008796

Figure41

g008748

5.Applyalightcoatofcleanoiltothegasketof thenewlter.

6.Installthenewlter,turningitbyhanduntilthe gasketcontactsthelteradapter;thentightenit 3/4turnmore.

Important:Donotovertightenthelter.

7.Checktheoillevel;refertoCheckingtheLevel

oftheEngineOil(page17).

8.Ifnecessary,addoilintothelltube.

9.Starttheengineandletitrunforabout3 minutes,andensurethattherearenoleaks.

10.Shutofftheengine.

11.Checktheoillevel,andaddoilifnecessary.

Note:Thelterholdssomeoil,sotheoillevel

maydecreasewheninstallinganewlter.

12.Installthedipstick.

13.Disposeoftheusedoilaccordingtolocalcodes.

ServicingtheAirCleaner

5.Cleanthedirt-ejectionportlocatedinthe removablecover.

ReplacingtheAirFilter

ServiceInterval:Every200hours(moreoftenin

dustyconditions).

Note:Changingtheairlterbeforeitisnecessary

onlyincreasesthechanceofdirtenteringtheengine whenthelterisremoved.

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Releasethelatchessecuringtheair-cleaner covertotheair-cleanerbody(Figure42).

6.Installthecoversothatthedirt-ejectionport pointsdownward.

7.Securethelatches.

8.Checkthewholeintakesystemforleaks, damage,orloosehoseclamps.

ServicingtheSparkPlugs

ServiceInterval:Every100hours

Type:NGKBPR4ES(orequivalent)

Gap:0.76mm(0.030inch)

Note:Thesparkplugsusuallylastalongtime;

however,youshouldcheckthemwhenevertheengine malfunctions.

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Cleantheareaaroundeachofthespark plugssothatforeignmattercannotfallintothe cylinderswhenyouremovethesparkplugs.

Figure42

1.Latch(2)3.Cover

2.Airlter

3.Removethecoverfromtheair-cleanerbody .

4.Removetheoldlter,andinstallthenewlter.

4.Dirt-ejectionport

Note:Inspectthenewlterforshipping

damage,checkingthesealingendofthelter andthebody .Donotuseadamagedelement. Insertthenewlterbyapplyingpressuretothe outerrimoftheelementtoseatitinthecanister. Donotapplypressuretotheexiblecenterof thelter.

Note:Donotcleantheusedelement,because

itcandamagetheltermedia.

g023446

g023447

Figure43

1.Spark-plugwires

3.Disconnectthespark-plugwiresfromthespark plugs,andremovetheplugsfromthecylinder heads.

4.Checktheconditionofthesideelectrode,the centerelectrode,andtheinsulatortoensure thatthereisnodamage.

Important:Replacethesparkplugsif

theyarecracked,fouled,dirty,orotherwise malfunctioning.Donotcleantheelectrodes,

becausegritenteringthecylindermay damagetheengine.

FuelSystem

5.Foreachsparkplug,setthegapbetweenthe centerelectrodeandthesideelectrodeto0.76 mm(0.030inch);refertoFigure44.Installeach ofthecorrectlygappedsparkplugswithagasket seal,andtightentheplugsto22N∙m(16ft-lb).

Figure44

1.Sideelectrode

2.Centerelectrode4.0.76mm(0.030inch)gap

3.Insulator

CheckingandAdjustingthe

Maintenance

Replacingthe Carbon-CanisterFilter

ServiceInterval:Every200hours

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Removethefastenerssecuringtheseat assemblytothemachine.

g019300

ValveClearance

ServiceInterval:Every300hours

Thisproceduremustbeperformedwiththeproper tools.SeeyourauthorizedKawasakienginedealer forservice,unlessyouhavetheproperequipment andadequatemechanicalprociency.

CleaningandLappingthe Valve-SeatingSurface

ServiceInterval:Every300hours

Thisproceduremustbeperformedwiththeproper tools.SeeyourauthorizedKawasakienginedealer forservice,unlessyouhavetheproperequipment andadequatemechanicalprociency.

g023891

Figure45

1.Seatassembly3.Washer(4)

2.Bolt(4)

3.Disconnectthelterfromthecarboncanister (Figure46).

1.Carbon-canisterlter

g023990

Figure46

4.Connectthenewltertothecarboncanister.

5.Installtheseatsupportplateandtheseat.

ReplacingtheFuelFilter

ServiceInterval:Every800hours

Thefuellinehasanin-linelter.Replaceitasfollows:

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Loosenthehoseclamponthecarburetorsideof thelter,andremovethefuellinefromthelter (Figure47andFigure48).

g008963

Figure48

1.Fuellter

Figure47

1.Fuellter

2.Hoseclamp(2)

3.Fuelline

3.Placeadrainpanunderthelter,loosenthe remaininghoseclamp,andremovethelter.

4.Slidethehoseclampsontotheendsofthefuel lines.

5.Pushthefuellinesontothenewfuellter,and securethemwiththehoseclamps.

Note:Installthenewlterwiththearrowon

thelterbodypointingawayfromthefueltank (towardthecarburetor).

g023448

ElectricalSystem Maintenance

ElectricalSystemSafety

•Disconnectthebatterybeforerepairingthe

machine.Disconnectthenegativeterminalrst andthepositivelast.Connectthepositiveterminal rstandthenegativelast.

•Chargethebatteryinanopen,well-ventilated

area,awayfromsparksandames.Unplugthe chargerbeforeconnectingordisconnectingthe battery.Wearprotectiveclothinganduseinsulated tools.

WARNING

CALIFORNIA

Proposition65Warning

Note:Besurethattheventcapsaretightand

level.Placeadampcloth,ifavailable,overthe ventcapsoneachbattery .Besurethatthe machinesdonottouchandthatbothelectrical systemsareturnedoffandhavethesamerated systemvoltage.Theseinstructionsarefor negative-groundsystemsonly.

3.Connectthepositive(+)cabletothepositive(+) terminalofthedischargedbatterythatiswired tothestarterorsolenoidasshowninFigure49.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Jump-StartingtheMachine

1.Removeanycorrosionfromthebattery terminals,andensurethattheconnectionsare tightbeforejump-startingthemachine.

Important:Corrosionorlooseconnections

cancauseunwantedelectricalvoltage spikesatanytimeduringthejump-starting procedure,whichcoulddamagetheengine.

Donotattempttojump-startthemachineif thebatteryterminalsarelooseorcorroded.

DANGER

Jump-startingaweakbatterythatis crackedorfrozen,orhasalowelectrolyte leveloranopen/shortedbatterycell,can causeanexplosionresultinginserious personalinjury.

Figure49

1.Positive(+)cableon dischargedbattery

2.Positive(+)cableon boosterbattery

3.Negative(–)cableonthe boosterbattery

4.Negative(–)cableonthe engineblock

4.Connecttheotherendofthepositivecableto

thepositiveterminaloftheboosterbattery.

5.Connecttheblacknegative(–)cabletotheother

terminal(negative)oftheboosterbattery.

6.Makethenalconnectionontheengineblock

(notonthenegativebatterypost)ofthemachine withthedischargedbattery,awayfromthe battery,andstandback(Figure50).

5.Boosterbattery

6.Dischargedbattery

7.Engineblock

g012785

Donotjump-startaweakbatteryifthese conditionsexist.

2.Ensurethattheboosterbatteryisagood,fully chargedlead-acidbatterywithatleast12.6V . Useproperlysizedjumpercableswithshort lengthstoreducethevoltagedropbetweenthe systems.Makesurethatthecablesarecolor codedorlabeledforthecorrectpolarity.

g013117

Figure50

1.Engineblock

2.Negative(–)cable

7.Starttheengine,andremovethecablesinthe reverseorderofconnection.

Note:Disconnectthecableconnectedtothe

engineblock(blackcable)rst.

ReplacingtheFuses

Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparkingbrake, shutofftheengine,andremovethekey.

Thefuseblock(Figure51)islocatednearthecontrol panel.

Important:Alwayskeepthebatteryfullycharged.

Thisisespeciallyimportanttopreventbattery damagewhenthetemperatureisbelow0°C(32°F).

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Chargethebatteryfor10to15minutesat25to 30A,or30minutesat10A.

3.Whenthebatteryisfullycharged,unplugthe chargerfromtheelectricaloutlet,anddisconnect thechargerleadsfromthebatteryposts(Figure

52).

4.Installthebatteryinthemachineandconnect thebatterycables;refertoInstallingtheBattery

(page41).

Important:Donotrunthemachinewiththe

batterydisconnected;electricaldamagemay occur.

Figure51

1.Lights(soldseparately)

2.Attachment—10A

3.Enginestart—25A

4.Battery—20A

Toreplaceafuse,removeitbysimplypullingitout fromthefuseblock,andinstallanewfuse

Important:Alwaysuseafuseofthesametype

andamperageastheoneyouarereplacing; otherwise,youcoulddamagetheelectrical system.Refertothedecalonthebackoftheseat forthefunctionandamperageofeachfuse.

ServicingtheBattery

ChargingtheBattery

WARNING

Chargingthebatteryproducesgasesthatcan explode,seriouslyinjuringyouorbystanders.

g023451

g000960

Figure52

1.Positivebatterypost

2.Negativebatterypost

Ifthebatterynolongerholdsacharge,replaceit; refertoRemovingtheBattery(page40)andInstalling

theBattery(page41).

3.Red(+)chargerlead

4.Black(-)chargerlead

RemovingtheBattery

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Removethewingnutsandwasherssecuring thebatteryhold-down(Figure53).

Neversmokenearthebattery,andkeep sparksandamesawayfromthebattery.

Figure53

WARNING

Batteryterminalsormetaltools couldshortagainstmetalmachine components,causingsparks.Sparks cancausethebatterygasestoexplode, resultinginpersonalinjury .

•Whenremovingorinstallingthe battery,donotallowthebattery terminalstotouchanymetalpartsof themachine.

•Donotallowmetaltoolstoshort betweenthebatteryterminalsand metalpartsofthemachine.

4.Slidetheredterminalbootoffthepositive(+) batteryterminal,andremovethepositive(red) batterycable.

5.Removethebattery.

g023653

InstallingtheBattery

3.Disconnectthenegative(black)groundcable fromthebatterypost.

WARNING

Incorrectbatterycableroutingcould damagethemachineandcables,causing sparks.Sparkscancausethebattery gasestoexplode,resultinginpersonal injury.

•Alwaysdisconnectthenegative (black)batterycablebefore disconnectingthepositive(red) cable.

•Alwaysconnectthepositive(red) batterycablebeforeconnectingthe negative(black)cable.

1.Placethebatteryinthetray .

g023659

Figure54

2.Installthepositive(red)batterycabletothe positive(+)batteryterminal,andtightenthenut ontothebolt.

Important:Theredcablemaybecovered

byawireloom.Thepositivecableistheone withtheredboot.

3.Installthenegative(black)groundcabletothe negative(-)batteryterminal,andtightenthenut ontothebolt.

4.Slidetheredterminalbootontothepositive(+) batterypost.

5.Installthehold-down,andsecureitwiththewing nutsandwashers.

DriveSystem Maintenance

CheckingtheTracking

1.Drivetoaat,openarea,andmovethecontrol handlestotheneutral-lockedposition.

CheckingandCleaningtheBattery

ServiceInterval:Every100hours—Checkthe

batterycableconnections.

Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparkingbrake, shutofftheengine,andremovethekey.

Keepthetopofthebatteryclean.Ifthemachineis storedinalocationwheretemperaturesareextremely high,thebatterywilldischargemorerapidlythanifthe machineisstoredinacoolerlocation.

Keepthetopofthebatterycleanbywashingitwith abrushdippedinammoniaorasolutionofsodium bicarbonate.Flushthetopsurfacewithwaterafter cleaning.Donotremovethellcapwhilecleaning thebattery .

Thebatterycablesmustbetightontheterminalsto providegoodelectricalcontact.

Ifcorrosionoccursatthebatteryterminals,disconnect thecables,negative(-)cablerst,andscrapethe clampsandterminalsseparately.Connectthecables, positive(+)cablerst,andcoattheterminalswith petroleumjelly.

2.MovethethrottlemidwaybetweentheFASTand SLOWpositions.

3.Movebothcontrolhandlesallthewayforward untiltheybothhitthestopsintheT-slot.

4.Checkwhichwaythemachinetracks.

AdjustingtheTracking

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Dependingonwhichwaythemachinetracks, dothefollowing:

•Ifittrackstotheright,loosentheboltsand

adjusttheleftstopplaterearwarduntilthe machinetracksstraight(Figure55).

•Ifittrackstotheleft,loosentheboltsand

adjusttherightstopplaterearwarduntilthe machinetracksstraight(Figure55).

Figure55

Leftcontrolhandleshown

1.Bolt(4)2.Stopplate

3.Tightentheboltstosecurethestopplate(Figure

55).

g023556

Important:Ensurethateachcontrolhandle

stopsagainstthestopplateandnotagainstthe transmissioninternalstop.

ReplacingtheDriveBelt andtheTensionerPulley

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Raisetherearofthemachineandsupportitwith jackstands;refertoLiftingtheMachine(page

32).

g023551

Figure57

1.Tensionerassembly2.Nut

WARNING

Mechanicalorhydraulicjacksmayfailto supportthemachineandcauseserious injury.

Usejackstandswhensupportingthe machine.

3.Usearatchetinthesquareholeinthetensioner armtocounteractagainstthetensionerspring (Figure56),andremovethebeltfromthe tensionerpulley.

6.Removetheboltsecuringtheoldtensioner pulleytothetensionerarm,andinstallanew pulley(Figure58).

g023552

Figure58

Figure56

1.Lefttransmissionpulley

2.Tensionerspring5.Enginepulley

3.Tensionerarm6.Righttransmissionpulley

4.Tensionerpulley

4.Unhookthetensionerspringfromthetensioner armandtheframe(Figure56).

5.Removethenutthatsecuresthetensioner assemblytotheframe(Figure57).

1.Bolt4.Pulley

2.Spacer

3.Seal

g023453

5.Tensionerarm

7.Removethebeltfromthetransmissionpulleys andtheenginepulley.

8.Installthenewbeltaroundtheenginepulleyand the2transmissionpulleys.

9.Installthespringonthetensionerarmandthe frame(Figure56).

10.Usearatchetinthesquareholeinthetensioner armtotemporarilystretchthetensionerspring, andalignthebelttothetensionerpulley .

ControlsSystem Maintenance

Adjustingthe Control-HandlePosition

Thereare2heightpositionsforthecontrolhandles; highandlow.

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Loosentheboltsandangenutsthatattachthe handlestothelevers(Figure59).

g009195

Figure60

Figure59

1.Bolt3.Lever

2.Controlhandle

3.Alignthefront-to-rearpositionofthehandlesby bringingthemtogethertotheneutralposition, andslidingthemuntiltheyarealigned(Figure

60).

4.Flangenut

4.Tightentheboltsandangenutstosecurethe handlestothelevers.

Adjustingthe

g009040

Control-HandleLinkage

Turningthedoublenutsonthecontrol-handlelinkage allowsyoutone-tunetheadjustmentsothatthe machinedoesnotmoveinneutral.Makeadjustments forneutralpositioningonly.

WARNING

Toadjustthecontrol-handlelinkage,the enginemustberunningandthedrivewheels mustbeabletoturn.Contactwithmoving partsorhotsurfacesmaycausepersonal injury.

Keephands,feet,otherbodyparts,and clothingawayfromrotatingpartsandhot surfaces.

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Raiseall3wheelsofthemachineupoffthe oor,andsupportthemachinewithjackstands justhighenoughtoallowthedrivewheelstoturn freely;refertoLiftingtheMachine(page32).

WARNING

Mechanicalorhydraulicjacksmayfailto supportthemachineandcauseserious injury.

Usejackstandswhensupportingthe machine.

3.Pressdownontheseat,orplaceaweighton theseat,topresstheinterlockswitchdown.

4.Starttheengineandmovethethrottleleverto theFastposition.

5.Removethepressure(orweight)fromtheseat.

6.Disengagetheparkingbrake.

7.On1sideofthemachine,slowlyturnthedouble nutsonthelinkage(Figure61)untilthewheel onthatsidestartstorotate,thenturnthedouble nutsintheoppositedirectionuntilthewheel rotatesintheotherdirection.

Note:Thecontrolhandlesneedtobeinthe

neutralpositionwhilemakinganynecessary adjustments.

11.Removethejackstands,andcarefullylowerthe machinetotheground.

12.Starttheengineagain,andensurethatthe machinedoesnotcreepinneutralwiththe parkingbrakedisengaged.

Adjustingthe Control-HandleDampers

Youcanadjustthetopdamper-mountingboltto changethecontrol-handleresistance.

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Toaccessthedamper-mountingbolts,remove theboltsthatsecurethestopplatestotheframe (Figure62).

Figure61

1.Doublenuts

8.Turnthedoublenutsbacktheotherway

untiltheyareatthemidpointbetweenthe2 positions.

9.Repeatsteps7and8fortheotherside.

10.Shutofftheengine.

g023557

Figure62

Leftsideshown

1.Bolt(4)2.Stopplate

3.Removethelocknut,movethedamper-mounting bolttothedesiredposition,andinstallthe locknut.RefertoFigure63forthemounting options.

Note:Torquethelocknutto22.6N∙m(16.7

ft-lb).Theboltmustprotrudepasttheendofthe

g023650

locknutwhenitistight.

•Formoreresistance,tightentheangednut.

•Forlessresistance,loosentheangednut.

4.Tightenthejamnut.

5.Repeatthisprocedurefortheothercontrol handle.

AdjustingtheEngine Controls

Figure63

Rightsideshown

1.Locknut

2.Mostresistance(rmestfeel)

3.Damper

4.Mediumresistance(mediumfeel)

5.Leastresistance(softestfeel)

4.Adjustthetracking;refertoAdjustingthe

Tracking(page42).

AdjustingtheNeutral-Lock Resistance

Ifyoupreferadifferentamountofside-to-side resistanceinthecontrolhandleswhenyoumove themintoandoutoftheneutral-lockedposition,you canadjustitasfollows:

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

g008620

AdjustingtheThrottleControl

Properthrottleoperationdependsuponproper adjustmentofthethrottlecontrol.Beforeadjustingthe carburetor,ensurethatthethrottlecontrolisoperating properly.

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Loosentheclampscrewsecuringthe throttle-cablehousingtotheengine(Figure65).

2.Loosenthejamnut(Figure64).

Figure64

1.Flangednut2.Jamnut

3.Tightenorloosentheangednuttothedesired feel.

g023652

Figure65

g008621

1.Clampscrew(choke-cable housing)

2.Choke-cablehousing4.Clampscrew

3.Throttle-cablehousing

(throttle-cablehousing)

3.MovethethrottlecontrolforwardtotheFast

position.

4.Pullupthecablehousingofthethrottlecable (Figure65)untilthethrottlecablehasalmostno slack,andtightentheclampscrew.

5.Tightentheclampscrewandchecktheengine speed:

•Highidle:2750to2950rpm

•Lowidle:1450to1650rpm

g023671

Figure66

AdjustingtheChokeControl

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Loosentheclampscrewsecuringthe choke-cablehousingtotheengine(Figure65).

3.PushthechokecontroldowntotheOPEN position;refertoChokeControl(page14).

4.Ensurethatthechokevalveonthecarburetoris fullyopened.

5.Pullupthecablehousingofthechokecable (Figure65)untilthechokecablehasalmostno slack,andtightentheclampscrew.

6.Ensurethatthechokevalvemovestothefully closedpositionwhenyoupullthechokecontrol outwardandtothefullyopenedpositionwhen youpushthechokecontroldownward.

AdjustingtheEngineGovernor SpeedControl

1.Governorarm

4.Adjustthestopscrewonthecarburetor(Figure

67)sothattheidlespeedis1350to1550rpm.

Note:Checkthespeedwithatachometer.

g023651

Figure67

1.Stopscrew

5.Allowthegovernorarmtoreturntotheoriginal position.

6.Loosenthejamnutonthelow-idlespeed setscrew.

7.Adjustthelow-idlespeedsetscrewsothatthe idlespeedis1450to1650rpm.

WARNING

Theenginemustberunningduring adjustmentoftheenginegovernorspeed control.Contactwithmovingpartsorhot surfacesmaycausepersonalinjury.

•Ensurethatthecontrolhandlesarein theneutral-lockedposition,andengage theparkingbrakebeforeperformingthis procedure.

•Keephands,feet,clothing,andotherbody partsawayfromanyrotatingparts,the mufer,andotherhotsurfaces.

Adjustthelow-idlespeedasfollows:

1.Starttheengineandletitrunathalfthrottlefor approximately5minutestowarmup.

2.MovethethrottlecontroltotheSLOWsetting.

3.Pushthespringendofthegovernorarm downward(Figure66).

8.Tightenthejamnut.

Adjustthehigh-idlespeedasfollows:

Important:Donotadjustthehigh-idlespeedwith

theaircleanerremoved.

1.Starttheengineandallowittowarmup thoroughly.

2.Loosenthejamnutonthehigh-idlespeed setscrewafewturns.

3.Movethethrottlecontrolsothattheidlespeed is2750to2950rpm.

4.Tightenthehigh-idlespeedsetscrewsothatit justtouchesthetabonthespeed-controllever.

Figure68

HydraulicSystem Maintenance

HydraulicSystemSafety

•Ensurethatallhydraulic-uidhosesand

linesareingoodconditionandallhydraulic connectionsandttingsaretightbefore applyingpressuretothehydraulicsystem.

•Keepyourbodyandhandsawayfrompinhole

leaksornozzlesthatejecthigh-pressure hydraulicuid.

•Usecardboardorpapertondhydraulicleaks.

•Safelyrelieveallpressureinthehydraulic

systembeforeperforminganyworkonthe hydraulicsystem.

•Seekimmediatemedicalattentionifuid

isinjectedintoskin.Injecteduidmustbe surgicallyremovedwithinafewhoursbya

g023672

doctor.

1.Jamnut4.High-idlespeedsetscrew

2.Low-idlespeedsetscrew

3.Tab(onthespeed-control lever)

5.Tightenthejamnut.

5.Speed-controllever

CheckingtheHydraulic System

Wheneveryourepairorreplaceahydraulic component,youshouldreplacethehydraulic-uid ltersandcheckthehydraulicsystemtoensurethatit worksproperly.

Important:Makesurethatthehydraulic

reservoirsandthemanifoldlterarelledwith uidatalltimeswhencheckingthehydraulic system.

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Raiseall3wheelsofthemachineupoffthe oor,andsupportthemachinewithjackstands justhighenoughtoallowthedrivewheelstoturn freely;refertoLiftingtheMachine(page32).

WARNING

Mechanicalorhydraulicjacksmayfailto supportthemachineandcauseserious injury.

Usejackstandswhensupportingthe machine.

3.Starttheengineandsetthethrottletoallowthe enginetorunatlowidle.

4.Movethecontrolhandlestothefull-forward position,andwatchforthedrivewheelstoturn smoothly.

5.Movethecontrolhandlestothefull-reverse position,andwatchforthedrivewheelstoturn smoothly.

6.Presstheattachmentswitchuntilthelift-cylinder rodmovesinandoutseveraltimes.

Ifthecylinderroddoesnotmoveafter10to 15seconds,orifthepumpmakesabnormal sounds,shutofftheengineimmediatelyand determinethecauseorproblem.

Inspectforthefollowingconditions,andmake thenecessaryrepairsorseeyourauthorized Torodistributor:

•Thebeltisremovedorseverelyworn.

•Theuidlevelisinadequate.

•Ahydrauliclterisloose.

•Thechargepumpisworn.

•Thechargerelieflterisworn.

•Thereisanissuewiththeswitchorthe

wiring.

•Thesolenoidvalveisplugged.

ChangingtheHydraulic FluidandFilters

ServiceInterval:Aftertherst8hours

Every400hours

Capacity:

•Leftside—1.9L(2.0USqt)

•Rightside—2.0L(2.1USqt)

FluidType:T oroPremiumTransmission/Hydraulic TractorFluidorMobiluid

424

Figure69

1.Filtercaps

2.Drainplug—gearside4.Drainplug—pumpside

3.Manifoldlter

4.Removetheltercap,andpullthelteroutof thetransmission(Figure70).

g023456

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Placeadrainpanunderthelefthydrostatic transmission.

3.Removethedrainplugonthepumpsideand thedrainplugonthegearside(Figure69),and allowtheoiltodraincompletely.

Figure70

1.Cap

2.Filter

5.Installanewlter,andinstalltheltercap.

6.Repeatsteps2through5fortherighthydrostatic transmission.

7.Cleantheareaaroundthemanifoldlter,which islocatedontherightsideofthemachine.

8.Placeadrainpanunderthemanifoldlter (Figure71).

g023549

1.Topplugs

g023455

Figure72

Figure71

9.Slowlyloosenthemanifoldlteruntiluidows pastthegasketanddripsout.

10.Removethelterwhentheuidowslows.

11.Lubricatethesealinggasketonthereplacement lterwithcleanhydraulicuid,andinstallitby handuntilthegasketcontactsthemounting surface.

12.Tightenthelter3/4turnfurther.

13.Filleachofthehydraulicreservoirswithfresh hydraulicuiduntilthelevelisatthebottomof thesightwindowsinthereservoirbrackets.

Important:Donotoverllthehydraulic

system.RefertoCheckingtheLevelofthe

HydraulicFluid(page19).

Note:T oallowtheuidtoowintothesystem

morequickly,youcanremovetheplug(Figure

72)ontopofeachhydrostatictransmission.

Whenuidstartstocomeoutofthehole,install theplugandcontinuellingthereservoiruntil theuidisatthecorrectlevel.

g008748

14.Startandruntheengine.Operatetheliftcylinder untilitextendsandretracts.

15.Checktoensurethatthemachinecandrive forwardandbackward.

16.Shutofftheengineandchecktheuidlevelin reservoir,adduidifnecessary.

17.Checktheconnectionsforleaks,andensure thatthehydraulicsystemworksproperly;refer toCheckingtheHydraulicSystem(page48).

18.Disposeoftheuseduidproperly.

CheckingtheHydraulic LinesandHoses

ServiceInterval:Beforeeachuseordaily

Checkthehydrauliclinesandhosesdailyfor leaks,kinkedlines,loosemountingsupports,wear, loosettings,weatherdeterioration,andchemical deterioration.Makeallnecessaryrepairsbefore operating.

Important:Ensurethattheplugsarein

placeandsecurebeforestartingtheengine.

Cleaning

Storage

InspectingandCleaning theMachine

ServiceInterval:Beforeeachuseordaily

1.Atthecompletionofoperation,parkthemachine onalevelsurface,lowertheattachment, movethecontrolhandlestotheneutral-locked position,engagetheparkingbrake,shutoffthe engine,andremovethekey.

2.Thoroughlywashthemachinewithagarden hose—withoutanozzle—sothatexcessive waterpressuredoesnotcausecontamination anddamagetothesealsandbearings.

3.Makesurethatthecoolingnsandthearea aroundtheengine-coolingairintakearefreeof debris.Aftercleaning,inspectthemachinefor possiblehydraulic-uidleaks,damage,orwear tohydraulicandmechanicalcomponents.

StoringtheMachine

1.Parkthemachineonalevelsurface,movethe controlhandlestotheneutral-lockedposition, engagetheparkingbrake,shutofftheengine, andremovethekey.

2.Thoroughlycleanthemachine,theattachments, andtheengine.

3.Checkthetirepressure.Inatethetiresto48 kPa(7psi).

4.Checkallfastenersforlooseness;tightenas necessary.

5.Greaseoroilallgreasettingsandpivotpoints. Wipeoffanyexcesslubricant.

6.Lightlysandandusetouch-uppaintonpainted areasthatarescratched,chipped,orrusted.

7.Changetheengineoilandlter;referto

ServicingtheEngineOilandFilter(page34).

8.Conditionthefuelsystemasfollows:

A.Addapetroleum-based

stabilizer/conditionertofuelinthe tank.Followthemixinginstructionsfrom thestabilizermanufacturer.Donotuse analcohol-basedstabilizer(ethanolor methanol).

Torofuelstabilizerisavailablefromyour AuthorizedT oroDistributor.

Important:Donotstore

stabilizer/conditionedfuelover90 days.

Note:Fuelstabilizer/conditionerismost

effectivewhenmixedwithfreshfueland usedatalltimes.

B.Runtheenginefor5minutestodistribute

theconditionedfuelthroughthefuelsystem.

C.Shutofftheengine,allowittocool,and

drainthefueltankusingapump-type siphon.Disposeoffuelproperly;recycleit accordingtolocalcodes.

D.Starttheengineandrunituntilitshutsoff.

E.Choketheengine.

F.Startandruntheengineuntilitdoesnot

startagain.

9.Thoroughlycleanandservicetheair-cleaner assembly.RefertoServicingtheAirCleaner

(page36).

10.Sealtheaircleanerinletandtheexhaustoutlet withweatherproofmaskingtape.

11.Checkthedipstickandfuel-tankcaptoensure thattheyaresecurelyinplace.

12.Servicethebatteryandcablesasfollows:

A.Removethebatteryterminalsfromthe

batteryposts.

B.Cleanthebattery,terminalsandpostswith

awirebrushandbakingsodasolution.

C.Coatthecableterminalsandbatteryposts

withGrafo112Xskin-overgrease(ToroPart No.505-47),orpetroleumjellytoprevent corrosion.

D.Slowlychargethebatteryfor24hoursevery

60daystopreventleadsulfationofthe battery.

Note:Thespecicgravityofafullycharged

batteryis1.250.

Note:Storethebatteryinacoolenvironment

toavoidquickdeteriorationofthechargeinthe battery.Topreventthebatteryfromfreezing, makesurethatitisfullycharged.

Troubleshooting

Problem

Thestarterdoesnotcrank.

Theenginedoesnotstart,startshard,or failstokeeprunning

PossibleCauseCorrectiveAction

1.Theparkingbrakeisnotengaged.1.Engagetheparkingbrake.

2.Thecontrolhandlesarenotinthe neutral-lockedposition.

3.Theoperatorisnotseated.

4.Thebatteryisdischarged.

5.Therearecorrodedorlooseelectrical connections.

6.Afuseisblown.6.Replacetheblownfuse.

7.Arelayorswitchisworn.

1.Thefueltankisempty.1.Fillthefueltankwithfreshfuel.

2.Theoillevelinthecrankcaseislow.2.Addoiltothecrankcase.

3.Thethrottleisnotinthecorrect position.

4.Thereisdirtinfuellter.4.Replacethefuellter.

5.Dirt,water,orstalefuelisinthefuel system.

6.Theaircleanerisdirty.

7.Theseatswitchisnotfunctioning properly.

8.Therearecorrodedorlooseelectrical connections.

9.Arelayorswitchisworn.

10.Thesparkplugsareworn.10.Adjustorreplacethesparkplugs.

11.Aspark-plugwireisnotconnected.

2.Movethecontrolhandlestothe neutral-lockedposition.

3.Sitontheseat.

4.Chargethebattery.

5.Checktheelectricalconnectionsfor goodcontact.

7.ContactaT oroauthorizedservice dealer.

3.Ensurethatthethrottlecontrolis midwaybetweentheSLOWandFAST positions.

5.ContactaT oroauthorizedservice dealer.

6.Cleanorreplacetheair-cleaner element.

7.Checktheseat-switchindicator. Replacetheseatswitchifneeded.

8.Checktheelectricalconnections forgoodcontact.Cleanthe connectorterminalsthoroughlywith electrical-contactcleaner,apply dielectricgrease,andconnectthe terminalsagain.

9.ContactanAuthorizedServiceDealer.

11.Connectthespark-plugwires.

Theenginelosespower.

Theengineoverheats.

Themachinepullstotheleftortheright (withthecontrolhandlesfullyforward).

1.Theengineloadisexcessive.1.Reducethegroundspeed.

2.Theaircleanerisdirty.

3.Theoillevelinthecrankcaseislow.3.Addoiltothecrankcase.

4.Coolingnsandairpassagesabove theengineareplugged.

5.Thereisdirtinthefuellter.5.Replacethefuellter.

6.Dirt,water,orstalefuelisinthefuel system.

1.Theengineloadisexcessive.1.Reducethegroundspeed.

2.Theoillevelinthecrankcaseislow.2.Addoiltothecrankcase.

3.Thecoolingnsandairpassages abovetheengineareplugged.

1.Thetrackingneedsadjustment.1.Adjustthetracking.

2.Thetirepressureinthedrivetiresis notcorrect.

2.Cleantheair-cleanerelement.

4.Removetheobstructionfromthe coolingnsandairpassages.

6.ContactaT oroauthorizedservice dealer.

3.Removetheobstructionfromthe coolingnsandairpassages.

2.Adjustthetirepressureinthedrive tires.

Problem

PossibleCauseCorrectiveAction

Themachinedoesnotdrive.

Themachinevibratesabnormally .

1.Oneorbothofthebypassvalvesisnot closedtight.

2.Thedrivebeltisworn,loose,orbroken.

3.Thedrivebeltisoffapulley.3.Changethebelt.

4.Thetensionerspringisbrokenor missing.

5.Thehydraulic-uidlevelislow.5.Addhydraulicuidtothereservoirs.

6.Thehydraulicuidistoohot.6.Allowthehydraulicuidtocooldown.

1.Oneorseveralenginemountingbolts areloose.

2.Theenginepulleyortensionerpulley isloose.

3.Theenginepulleyisdamaged.

1.Tightenthebypassvalves.

2.Changethebelt.

4.Replacethespring.

1.Tightentheenginemountingbolts.

2.Tightentheappropriatepulley.

3.ContactaT oroauthorizedservice dealer.

EuropeanPrivacyNotice

TheInformationT oroCollects ToroWarrantyCompany(T oro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer.

TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies inyourcountry.

BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMA TION ASDESCRIBEDINTHISPRIV ACYNOTICE.

TheW ayT oroUsesInformation Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell youabout.ToromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot sellyourpersonalinformationtoanyothercompany.Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.

RetentionofyourPersonalInformation Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes (suchasregulatorycompliance),orasrequiredbyapplicablelaw .

Toro'sCommitmenttoSecurityofYourPersonalInformation Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent statusofpersonalinformation.

AccessandCorrectionofyourPersonalInformation Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailatlegal@toro.com.

AustralianConsumerLaw

AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalToroDealer.

374-0282RevC

TheToroWarranty

ATwo-YearLimitedWarranty

ConditionsandProductsCovered

TheToroCompanyanditsafliate,ToroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship fortwoyearsor1500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser . *Productequippedwithanhourmeter.

InstructionsforObtainingWarrantyService

YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:

ToroCommercialProductsServiceDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196

952–888–8801or800–952–2740 E-mail:commercial.warranty@toro.com

OwnerResponsibilities

AstheProductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired maintenanceandadjustmentscanbegroundsfordisallowingawarranty claim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-Tororeplacement

parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.

•Productfailureswhichresultfromfailuretoperformrecommended

maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligent,orrecklessmanner.

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal Productoperationinclude,butarenotlimitedto,brakepadsand linings,clutchlinings,blades,reels,rollersandbearings(sealedor greasable),bedknives,sparkplugs,castorwheelsandbearings,tires, lters,belts,andcertainsprayercomponentssuchasdiaphragms, nozzles,andcheckvalves,etc.

•Failurescausedbyoutsideinuence.Conditionsconsideredtobe

outsideinuenceinclude,butarenotlimitedto,weather,storage practices,contamination,useofunapprovedfuels,coolants,lubricants, additives,fertilizers,water,orchemicals,etc.

•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,

diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.

•Normalnoise,vibration,wearandtear,anddeterioration.

•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats

duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor windows,etc.

Parts

Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofT oro.T orowillmake thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace it.T oromayuseremanufacturedpartsforwarrantyrepairs.

DeepCycleandLithium-IonBatteryWarranty:

DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging, andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe batteriesinthisproductareconsumed,theamountofusefulworkbetween chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn out.Replacementofwornoutbatteries,duetonormalconsumption, istheresponsibilityoftheproductowner.Batteryreplacementmaybe requiredduringthenormalproductwarrantyperiodatowner’sexpense. Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly proratedwarrantybeginningyear3throughyear5basedonthetime inserviceandkilowatthoursused.RefertotheOperator'sManualfor additionalinformation.

MaintenanceisatOwner’sExpense

Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.

GeneralConditions

RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy underthiswarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty.All impliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.

Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom statetostate.

Noteregardingenginewarranty:

TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EP A)and/ortheCaliforniaAirResources Board(CARB).Thehourlimitationssetforthabovedonotapplytothe EmissionsControlSystemWarranty.RefertotheEngineEmissionControl WarrantyStatementsuppliedwithyourproductorcontainedintheengine manufacturer’sdocumentationfordetails

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheT oroimporter.

374-0253RevD

Toro 08706 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

GeneralSafety

RemovingtheShipping Board

InstallinganAttachment

InstallingtheFrontWeights

ConnectingtheBattery

InstallingtheRollBar

Attachments/Accessories

BeforeOperationSafety

GeneralSafety

FuelSafety

InstallingandRemoving theWeights

CheckingtheLevelofthe EngineOil

FillingtheFuelTank

CheckingtheTirePressure

UsingtheParkingBrake

EngagingtheParkingBrake

DisengagingtheParkingBrake

DuringOperationSafety

GeneralSafety

RolloverProtectionSystem (ROPS)Safety

StartingandShuttingOff theEngine

SlopeSafety

UsingtheSafetyInterlock System

TestingtheSafetyInterlock System

DrivingtheMachine

UsingtheControlHandles

DrivingtheMachineForward

DrivingtheMachineBackward

RakingaSandTrap

LearningHowtoRake

BreakingintheMachine

EnteringandLeavingtheTrap

AfterOperationSafety

PushingorTowingthe Machine

TransportingtheMachine

LoadingtheMachine

InstallingaWirelessHour Meter

DailyMaintenanceChecklist

Pre-MaintenanceSafety

LiftingtheMachine

GreasingtheMachine

EngineSafety

ServicingtheEngineOil andFilter

ChangingtheEngineOil

ChangingtheEngineOilFilter

ServicingtheAirCleaner

ReplacingtheAirFilter

ServicingtheSparkPlugs

Replacingthe Carbon-CanisterFilter

CleaningandLappingthe Valve-SeatingSurface

ReplacingtheFuelFilter

ElectricalSystemSafety

Jump-StartingtheMachine

ReplacingtheFuses

ServicingtheBattery

ChargingtheBattery

RemovingtheBattery

InstallingtheBattery

CheckingtheTracking

CheckingandCleaningtheBattery

AdjustingtheTracking

ReplacingtheDriveBelt andtheTensionerPulley

Adjustingthe Control-HandlePosition

Adjustingthe Control-HandleDampers

AdjustingtheEngine Controls

AdjustingtheNeutral-Lock Resistance

AdjustingtheThrottleControl

AdjustingtheChokeControl

AdjustingtheEngineGovernor SpeedControl

HydraulicSystemSafety

CheckingtheHydraulic System

ChangingtheHydraulic FluidandFilters

CheckingtheHydraulic LinesandHoses

InspectingandCleaning theMachine

StoringtheMachine