Toro 08706 Operator's Manual

FormNo.3396-642RevA
G023363
SandPro
ModelNo.08706—SerialNo.314000001andUp ModelNo.08706TC—SerialNo.314000001andUp
®
2040ZTractionUnit
*3396-642*A
ThisproductcomplieswithallrelevantEuropeandirectives.
G023440
1
Fordetails,pleaseseetheseparateproductspecic DeclarationofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thismachineisaride-onpieceofutilityequipmentintended tobeusedbyprofessional,hiredoperatorsincommercial applications.Itisprimarilydesignedforconditioningsand trapsonwell-maintainedgolfcoursesandcommercial grounds.
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.
ThissparkignitionsystemcomplieswithCanadianICES-002.
Becauseinsomeareastherearelocal,state,orfederal regulationsrequiringthatasparkarresterbeusedonthe engineofthismachine,asparkarresterisavailableas anoption.Ifyourequireasparkarrester,contactyour AuthorizedToroServiceDealer.
GenuineT orosparkarrestersareapprovedbytheUSDA ForestryService.
Important:ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered landwithoutasparkarrestermufermaintainedin workingorder,ortheengineconstricted,equipped,and maintainedforthepreventionofre.Otherstatesor federalareasmayhavesimilarlaws.
Theenclosedengineowner'smanualissuppliedfor informationregardingtheUSEnvironmentalProtection Agency(EPA)andtheCaliforniaEmissionControl Regulationofemissionsystems,maintenance,and warranty.Replacementsmaybeorderedthroughtheengine manufacturer.
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Figure1identiesthelocationofthe modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.
©2015—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Contents
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
Safety...........................................................................4
SafeOperatingPractices...........................................4
SoundPowerLevel..................................................7
SoundPressureLevel...............................................7
VibrationLevel......................................................7
SafetyandInstructionalDecals.................................8
Setup...........................................................................13
1RemovingtheShippingBoard................................14
2InstallinganAttachment.......................................14
3InstallingtheFrontW eights...................................14
ProductOverview.........................................................18
Controls...............................................................18
Specications........................................................20
Attachments/Accessories........................................20
Operation....................................................................20
ThinkSafetyFirst...................................................20
InstallingandRemovingtheWeights.........................21
CheckingtheLeveloftheEngineOil.........................21
FillingtheFuelTank...............................................23
CheckingtheLeveloftheHydraulicFluid..................24
CheckingtheTirePressure......................................25
TorquingtheWheelLugNuts..................................25
UsingtheParkingBrake..........................................25
StartingandStoppingtheEngine..............................26
UsingtheSafetyInterlockSystem.............................26
DrivingtheMachine...............................................27
RakingaSandTrap.................................................28
BreakingintheMachine..........................................29
PushingorTowingtheMachine................................29
TransportingtheMachine........................................30
InstallingaWirelessHourMeter...............................31
OperatingTips......................................................32
Maintenance.................................................................33
RecommendedMaintenanceSchedule(s)......................33
DailyMaintenanceChecklist....................................34
PremaintenanceProcedures........................................35
LiftingtheMachine................................................35
Lubrication...............................................................35
GreasingtheMachine.............................................35
EngineMaintenance..................................................36
ServicingtheEngineOilandFilter............................36
ServicingtheAirCleaner.........................................38
ServicingtheSparkPlugs.........................................39
CheckingandAdjustingtheValveClearance...............39
CleaningandLappingtheValve-Seating
Surface..............................................................39
FuelSystemMaintenance...........................................40
ReplacingtheCarbon-CanisterFilter.........................40
ReplacingtheFuelFilter..........................................40
ElectricalSystemMaintenance....................................41
Jump-StartingtheMachine......................................41
ReplacingtheFuses................................................42
ServicingtheBattery...............................................42
DriveSystemMaintenance.........................................45
AdjustingtheTracking............................................45
3
ReplacingtheDriveBeltandtheTensioner
Pulley................................................................45
ControlsSystemMaintenance.....................................46
AdjustingtheControl-HandlePosition......................46
AdjustingtheControl-HandleLinkage......................47
AdjustingtheControl-HandleDampers....................48
AdjustingtheNeutral-LockResistance......................48
AdjustingtheEngineControls.................................49
HydraulicSystemMaintenance....................................51
CheckingtheHydraulicSystem................................51
ChangingtheHydraulicFluidandFilters....................51
CheckingtheHydraulicLinesandHoses....................53
Cleaning...................................................................54
InspectingandCleaningtheMachine........................54
Storage........................................................................54
StoringtheMachine................................................54
Troubleshooting...........................................................56
Safety
Thismachinehasbeendesignedinaccordance withANSIB71.4-2012.However,whenyouinstall attachmentsonthemachine,youmustaddadditional weighttothemachine,asspecied,tocomplytothe standards.
Improperlyusingormaintainingthemachinecanresult ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe safetyalertsymbol
Danger—personalsafetyinstruction.Failuretocomply withtheinstructionmayresultinpersonalinjuryor death.

SafeOperatingPractices

Training
ReadtheOperator'sManualandothertrainingmaterial
carefully.Becomefamiliarwiththecontrols,safetysigns, andtheproperuseoftheequipment.Iftheoperator(s)or mechanic(s)cannotreadorunderstandtheinformation, itistheowner'sresponsibilitytoexplainittothem.
Neverallowchildrenorpeopleunfamiliarwiththese
instructionstouseorservicethemachine.Local regulationsmayrestricttheageoftheoperator.
Neveroperatewhilepeople,especiallychildren,orpets
arenearby .
Keepinmindthattheoperatororuserisresponsiblefor
accidentsorhazardsoccurringtootherpeopleortheir property.
Donotcarrypassengers.
Alldriversandmechanicsshouldseekandobtain
professionalandpracticalinstruction.Theowneris responsiblefortrainingtheusers.Suchinstructionshould emphasize:
theneedforcareandconcentrationwhenworking
withride-onmachines;
controlofaride-onmachineslidingonaslopewill
notberegainedbytheapplicationofthebrake.The mainreasonsforlossofcontrolare:
insufcientwheelgrip,especiallyonwetgrass;
beingdriventoofast;
inadequatebraking;
thetypeofmachineisunsuitableforthetask;
lackofawarenessoftheeffectofground
conditions,especiallyslopes;
incorrectattachmentandcounterweight
installation.
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtopeopleaswellasdamage toproperty.
,whichmeansCaution,Warning,or
4
Preparation
Whileoperatingthemachine,alwayswearsubstantial,
slip-resistantfootwear,longtrousers,hardhat,safety glasses,andearprotection.Longhair,looseclothing,or jewelrymaygettangledinmovingparts.Donotoperate theequipmentwhenbarefootorwearingopensandals.
Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform thejob.Useonlyaccessoriesandattachmentsapproved bythemanufacturer.
Ensurethattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning properly.Donotoperateunlesstheyarefunctioning properly.
Operation
Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxideandotherexhaustgasses cancollect.
Operateonlyindaylightoringoodarticiallight.
Beforeattemptingtostarttheengine,shiftintoneutral,
andengagetheparkingbrake.
Donotputyourhandsorfeetnearorunderrotating
parts.
Usingthemachinedemandsattention.T opreventtipping
orlossofcontrol:
Watchforholesorotherhiddenhazards.
Usecautionwhenoperatingthemachineonasteep
slope.Reduceyourspeedwhenmakingsharpturns orwhenturningonhillsides.
Avoidsuddenstopsandstarts.Donotgofrom
reversetofullforwardwithoutrstcomingtoa completestop.
Beforebackingup,looktotherearandensurethat
nooneisbehindthemachine.
Watchoutfortrafcwhennearorcrossingroads.
Alwaysyieldtherightofway.
Usecarewhenpullingloadsorusingheavyequipment.
Useonlyapprovedhitchpoints.
Limitloadstothosethatyoucansafelycontrol.
Donotturnsharply.Usecarewhenreversing.
Neveroperatethemachinewithdamagedguards,shields,
orwithoutprotectivesafetydevicesinplace.Besureall interlocksareattached,adjustedproperly ,andfunctioning properly.
Donotchangetheenginegovernorsettingsoroverspeed
theengine.Operatingtheengineatexcessivespeedmay increasethehazardofpersonalinjury.
Beforeleavingtheoperator'sposition:
stoponlevelground;
movethecontrolhandlestotheneutralposition;
settheparkingbrake;
stoptheengineandremovethekey.
Raisetheattachmentwhenyoutransportthemachine.
Stoptheengineinthefollowingsituations:
beforefuelling;
beforechecking,cleaning,orworkingonthemachine;
afterstrikingaforeignobjectorifanabnormal
vibrationoccurs.Inspectthemachinefordamage andmakerepairsbeforestartingagainandoperating theequipment.
Reducethethrottlesettingduringenginerun-out.
Raisetheattachmentbeforebackingup.
Lookbehindanddownbeforebackingup,tobesureof
aclearpath.
Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.
Donotoperatethemachineundertheinuenceof
alcoholordrugs.
Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.
Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
RolloverProtectionSystem (ROPS)—UseandMaintenance
TheROPSisanintegralandeffectivesafetydevice.Keep
afoldingROPSintheraisedandlockedpositionanduse theseatbeltwhenoperatingthemachine.
LowerafoldingROPStemporarilyonlywhenabsolutely
necessary.Donotweartheseatbeltwhenfoldeddown.
Beawarethereisnorolloverprotectionwhenafolded
ROPSisinthedownposition.
Becertainthattheseatbeltcanbereleasedquicklyin
theeventofanemergency.
Checktheareatobemowedandneverfolddowna
foldingROPSinareaswherethereareslopes,dropoffs orwater.
Checkcarefullyforoverheadclearances(i.e.branches,
doorways,electricalwires)beforedrivingunderany objectsanddonotcontactthem.
KeeptheROPSinsafeoperatingconditionby
periodicallythoroughlyinspectingfordamageand keepingallmountingfastenerstight.
ReplaceadamagedROPS.Donotrepairorrevise.
DonotremovetheROPS.
AnyalterationstoaROPSmustbeapprovedbythe
manufacturer.
5
SafeHandlingofFuels
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineisextremely ammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
Useonlyanapprovedfuelcontainer.
Neverremovefuelcaporaddfuelwiththeengine
running.
Allowenginetocoolbeforerefueling.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlightsuchasonawater heateroronotherappliances.
Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainerson thegroundawayfromyourvehiclebeforelling.
Removeequipmentfromthetruckortrailerandrefuelit
ontheground.Ifthisisnotpossible,thenrefuelsuch equipmentwithaportablecontainer,ratherthanfroma fueldispensernozzle.
Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete.
Donotuseanozzlelockopendevice.
Iffuelisspilledonclothing,changeclothingimmediately.
Neveroverllfueltank.Replacefuelcapandtighten
securely.
MaintenanceandStorage
Keepallnuts,bolts,andscrewstighttobesurethatthe
equipmentisinsafeworkingcondition.
Neverstorethemachinewithfuelinthetankinsidea
buildingwherefumesmayreachanopenameoraspark.
Allowtheenginetocoolbeforestoringthemachinein
anyenclosure.
Toreducetherehazard,keeptheengine,mufer,
batteryarea,andfuel-storageareafreeofgrass,leaves, andexcessivegrease.
Keepallpartsingoodworkingconditionandallhardware
andhydraulicttingstightened.Replaceallwornor damagedpartsanddecals.
Ifthefueltankhastobedrained,dothisoutdoors.
Becarefulduringadjustmentofthemachine,toprevent
entrapmentofthengersbetweenmovingpartsand xedpartsofthemachine.
Disengagedrives,lowertheattachment,settheparking
brake,stoptheengine,andremovethekey .Waitforall movementtostopbeforeadjusting,cleaning,orrepairing themachine.
Usejackstandstosupportcomponentswhenrequired.
Carefullyreleasepressurefromcomponentswithstored
energy.
Disconnectthebatteryandremovethespark-plugwires
beforemakinganyrepairs.Disconnectthenegative batteryterminalrstandthepositiveterminallast. Connectthepositiveterminalrstandthenegative terminallast.
Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
Chargethebatteryinanopenwell-ventilatedarea,away
fromanysparkandames.Unplugthechargerbefore connectingordisconnectingitfromthebattery.Wear protectiveclothing,anduseinsulatedtools.
Makesurethatallthehydrauliclineconnectorsaretight
andallthehydraulichosesandlinesareingoodcondition beforeapplyingpressuretothesystem.
Keepyourbodyandhandsawayfrompinholeleaksor
nozzlesthatejecthydraulicuidunderhighpressure. Usepaperorcardboard,notyourhands,tosearchfor leaks.Hydraulicuidescapingunderpressurecanhave sufcientforcetopenetratetheskinandcauseserious injury.Seekimmediatemedicalattentionifanyuidis injectedintotheskin.
Beforedisconnectingorperforminganyworkonthe
hydraulicsystem,relieveallpressureinthesystemby stoppingtheengineandloweringtheattachmenttothe ground.
Checkallfuellinesfortightnessandwearonaregular
basis.Tightenorrepairthemasneeded.
Iftheenginemustberunningtoperformamaintenance
adjustment,keephands,feet,clothing,andanypartsof thebodyawayfromtheattachmentsandanymoving parts,especiallythescreenatthesideoftheengine.Keep everyoneaway.
Toensuresafetyandaccuracy,haveanAuthorizedToro
Distributorcheckthemaximumenginespeedwitha tachometer.
Thewarrantymaybevoidedifusedwithunapproved
attachments.
Ifmajorrepairsareeverneededorifassistanceisdesired,
contactanAuthorizedToroDistributor.
Tobestprotectyourinvestmentandmaintainoptimal
performanceofyourToroequipment,countonToro genuineparts.Whenitcomestoreliability ,Torodelivers replacementpartsdesignedtotheexactengineering specicationsofourequipment.Forpeaceofmind,insist onTorogenuineparts.
Hauling
Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
Usefullwidthrampsforloadingmachineintotraileror
truck.
Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Bothfrontandrearstrapsshouldbedirected downandoutwardfromthemachine.
6

SoundPowerLevel

Thisunithasaguaranteedsoundpowerlevelof99dBA, whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO11094.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’searof88 dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinENISO11201.
Wearhearingprotection.

VibrationLevel

Hand-Arm
Measuredvibrationlevelforrighthand=1.1m/s
Measuredvibrationlevelforlefthand=0.9m/s
UncertaintyValue(K)=0.6m/s
Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinEN1032.
WholeBody
Measuredvibrationlevel=0.39m/s
UncertaintyValue(K)=0.2m/s
Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinEN1032.
2
2
2
2
2
7
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
109-7232
1.Fast3.Neutral
2.Slow
4.Reverse
116–5610
1.Hourmeter4.Neutral
2.Powertake-off(PTO)5.Operator-presenceswitch
3.Parkingbrake6.Battery
115-8226
1.Tippinghazard—readtheOperator'smanual;alwayswear aseatbeltwhenoperating;donotremovetherollover protectionsystem(ROPS).
116-5944
117–2718
8
125–0214
1.Choke6.Slow
2.Headlight7.Engine—stop
3.Off
4.Headlightandtaillight9.Engine—start
5.Fast
8.Engine—run
127–0363
1.Warning—readtheOperator’sManual.
2.Warning—donotoperatethemachineunlessyouaretrained.6.Warning—wearaseatbelt.
3.Warning—keepbystandersaway.
4.Warning—keepawayfrommovingparts;keepallguardsand shieldsinplace.
5.Tippinghazard,slopes—donotturnathighspeed;slowdown andturngradually.
7.Warning—readtheOperator’sManualbeforeperforming maintenance;1)Engagetheparkingbrakes,2)Removethe keyfromtheignitionandremovethewirefromthesparkplug.
9
127–0365
1.Pressuptoraisethe attachment.
2.Pressdowntolowerthe attachment.
3.ReadtheOperator’s Manual.
1.ReadtheOperator’sManualforinformationon fuses—Headlights15A;Attachment10A;Enginestart25A; Battery20A.
127–0392
1.Warning—keepawayformhotsurfaces.
127–0371
2.ReadtheOperator’sManual.
10
127–7868
1.Warning—donotoperatethemachinewithoutthe attachmentinstalled.
130–2620
CEonly
1.ReadtheOperator’sManualforinformationonmaintenance.
2.Checkevery8operatinghours.16.Fueltank/lter
3.Oillevel—engine17.Capacity
4.Oillevel—hydraulictank18.Serviceinterval
5.Neutralinterlockswitch19.Filterpartnumber
6.Airlter20.ReadtheOperator’sManualforinformationon
7.Tirepressure(0.48bar)
8.Wheelnuttorque(61to75N-m)22.Left-handdrivenpulley
9.Battery23.Belttensioner
10.Fuel—gasolineonly24.Drivepulley
11.Seatinterlockswitch
12.Checkevery100operatinghours.26.Belttensioner—partnumber(replaceevery800operating
13.Lubrication
14.Engineoil
15.Hydraulicoil
fuses—Headlights15A;Attachment10A;Enginestart25A; Battery20A.
21.Beltrouting
25.Right-handdrivenpulley
hours)
27.Belt—partnumber(replaceevery800hours)
11
130–1851
CEonly
1.Warning—readtheOperator’sManual.
2.Warning—donotoperatethemachineunlessyouaretrained.6.Warning—wearaseatbelt.
3.Warning—keepbystandersawayfromthemachine.7.Warning—readtheOperator’sManualbeforeperforming
4.Warning—keepawayfrommovingparts;keepallguardsand shieldsinplace.
5.Tippinghazard—donotdriveupslopesgreaterthan13 degrees;donotdriveacrossslopesgreaterthan13degrees.
maintenance;1)Settheparkingbrake;2)Removethekey fromtheignitionandremovethewirefromthesparkplug.
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
2.Nore,opename,or smoking.
3.Causticliquid/chemical burnhazard
4.Weareyeprotection9.Flusheyesimmediately
5.ReadtheOperator's
Manual.
6.Keepbystandersasafe distancefromthebattery.
7.Weareyeprotection; explosivegasescan causeblindnessandother injuries
8.Batteryacidcancause blindnessorsevereburns.
withwaterandgetmedical helpfast.
10.Containslead;donot discard.
12
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
3 4 5
6
7
MediaandAdditionalParts
Nopartsrequired
Attachmentandrelatedparts(sold separately)
Frontweights(asneededper attachment)
Bolt(5/16x3/4inch) Nut(5/16inch)
Warningdecal(130-1851)
Servicedecal(130-2620)
Rollbar1 Bolt4 Flangelocknut4 Springwasher Bracket2
Qty.
Use
1 2
1
1
4
Removetheshippingboard.
Installanattachment.
Installthefrontweights.
Connectthebattery(Model08706TC only).
ApplytheCEwarningdecal,ifrequired (Model08706TConly).
ApplytheCEservicedecal,ifrequired (Model08706TConly).
InstalltheROPS(Model08706TConly).
Description
Operator'sManual Engineoperator'smanual1 Operatortrainingmaterials Pre-deliveryinspectionsheet1
PartsCatalog
CerticateofCompliance
Key2
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Note:Removeanddiscardalltheshippingbracketsandfasteners.
Qty.
1
1
1Usethecatalogtoorderparts.
1
Readthesheetbeforeoperating.
ThecerticateindicatesCEcompliance.
Starttheengine.
Use
13
1
G023667
2

RemovingtheShippingBoard

NoPartsRequired
Procedure
Beforeyoucaninstallanattachmentonthemachine,you mustremovetheshippingboard.
1.Removethenuts,bolts,andwasherssecuringthe shippingboardtotherearofthemachine(Figure3).
Figure3

InstallinganAttachment

Partsneededforthisprocedure:
Attachmentandrelatedparts(soldseparately)
Procedure
WARNING
Ifyoudrivethemachinewithoutanattachment installed,itcantipoverandinjuresomeoneor damageproperty.
Drivethemachineonlyifthereisanapproved attachmentinstalled.
RefertotheattachmentInstallationInstructionsforinformation oninstallingtheattachment.
3
2.Discardthefastenersandtheshippingboard.

InstallingtheFrontWeights

Partsneededforthisprocedure:
Frontweights(asneededperattachment)
Procedure
ThismachinehasbeendesignedinaccordancewithANSI B71.4-2012.However,whenyouinstallattachmentsonthe machine,youmustaddadditionalweighttothemachine,as specied,tocomplytothestandards.
Usethechartbelowtodeterminetheadditionalweight required.Themachinecomeswith4weights.Each attachmentcomeswiththenecessaryadditionalweights,if required.
Attachment
Flextoothrake4
Flextoothrakewithnishbrush
Naildrag6
Naildragwithnishdragmat
Numberofweightsrequired
6
8
RefertoInstallingandRemovingtheWeights(page21).
14
4
1
G023898
A B
C D
1
4
2
5
3
G023895
ConnectingtheBattery
Model08706TCOnly
Partsneededforthisprocedure:
1
Bolt(5/16x3/4inch)
2
Nut(5/16inch)
Procedure
1.Cutthecabletiesecuringthebatterycablestothe frame,anddiscardthecabletie(Figure4).
1.Cabletie
2.Removetheredplasticcoverfromthepositivebattery terminal(Figure5).
Figure4
Figure5
1.Redcover4.Blackcover
2.Positivecable5.Negativecable
3.Boot
3.Slidetheredbootawayfromtheendofthepositive batterycable,anduseabolt(5/16x3/4inch)and anut(5/16inch)tomountthepositivecabletothe positivebatteryterminal.
4.Slidetheredbootovertheterminalandthefasteners.
5.Removetheblackplasticcoverfromthenegative batteryterminal.
6.Useabolt(5/16x3/4inch)andanut(5/16inch) tomountthenegativecabletothenegativebattery terminal.
15
5
7
ApplyingtheCEWarning Decal
Model08706TCOnly
Partsneededforthisprocedure:
1
Warningdecal(130-1851)
Procedure
IfthismachinemustbeCEcompliant(Europe),applythe CEwarningdecal(130-1851)overtheexistingwarningdecal (127-0363).
6
ApplyingtheCEServiceDecal
InstallingtheROPS
Model08706TCOnly
Partsneededforthisprocedure:
1Rollbar
4Bolt
4Flangelocknut
4
Springwasher
2Bracket
Procedure
ForModel08706TC,installtheROPSasfollows:
Note:Model08706hastheROPSinstalledatthefactory.
1.Removetherollbarfromthecrate.
2.PlacetherollbaronthemachineasshowninFigure6.
Model08706TCOnly
Partsneededforthisprocedure:
1
Servicedecal(130-2620)
Procedure
IfthismachinemustbeCEcompliant(Europe),applythe CEservicedecal(130-2620)overtheexistingservicedecal (127–0371).
Figure6
1.Rollbar
2.Bolt(4)5.Flangelocknut(4)
3.Springwasher(4)
4.Bracket(2)
3.Installthebracketsontheframeofthemachine.
16
Important:Ensurethatthethrottlecableandthe
G023904
chokecableareoutoftheway ,sothattheydonot getpinchedbytherollbarorabracket.
4.Aligntheholesinthebrackets,therollbar,andthe frame.
5.Installabolt,withaspringwasher,througheachhole.
Important:Ensurethateachspringwasheris positionedsothattheconvexsidefacesthebolt headasshowninFigure7.
Figure7
6.Installaangelocknutoneachbolt,andtorqueeach ofthemto102N-m(75ft-lb).
17
ProductOverview
1
2
34
5
6
8
9
7
G023439
1
2
3
4
5
6
G023443
Controls
Figure9
1.Chokecontrol
2.Throttlelever5.Fuses
3.Hourmeter; safety-interlockdisplay
Figure8
1.Control handles
2.Raketube5.Battery
3.Fuel-tankcap
4.Attachment switch
6.Controlpanel
7.Parkingbrake
8.Attachmentlift
9.Engine
ControlHandles
Usethecontrolhandles(Figure8)todrivethemachine forwardandbackward,andtoturnineitherdirection.
IgnitionSwitch
Theignitionswitch(Figure9),usedtostartandstopthe engine,has3positions:Off,Run,andStart.Rotatethekey clockwisetotheStartpositiontostarttheengine.Releasethe keywhentheenginestarts.Thekeywillmoveautomatically totheRunposition.Toshuttheengineoff,rotatethekey counterclockwisetotheOffposition.
ChokeControl
Tostartacoldengine,closethecarburetorchokebypulling thechokecontrol(Figure9)uptotheClosedposition.After theenginestarts,regulatethechoketokeeptheengine runningsmoothly.Assoonaspossible,openthechokeby pushingthecontroldowntotheOpenposition.
Note:Awarmenginerequireslittleornochoking.
4.Ignitionswitch
6.Attachmentswitch
ThrottleLever
Thethrottlelever(Figure9)controlsthespeedoftheengine. MovingthethrottleleverforwardtowardtheFastposition increasestheenginespeed.Movingitbackwardtowardthe Slowpositiondecreasestheenginespeed.
Note:Thethrottlelevercannotstoptheengine.
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