Toro Outcross 9060, 07511BA, 07511CA, 07511AA, 07511DA Service Manual

Outcross9060

Models07511AA/BA/CA/DA

FormNo.18234SLRevB

OriginalInstructions(EN)

Contactusatwww.Toro.com.

AllRightsReserved

RevisionHistory

RevisionDateDescription

10/2018

InitialRelease

RevisionHistoryPage2

Outcross9060

18234SLRevB

ReaderComments

TheT oroCompanyT echnicalAssistanceCentermaintainsacontinuous efforttoimprovethequalityandusefulnessofitspublications.T odothis effectively,weencourageuserfeedback.Pleasecommentonthecompleteness, accuracy,organization,usability,andreadabilityofthismanualbyane-mail toservicemanuals@toro.com

orMailto:

TechnicalPublicationManager,Commercial TheT oroCompany 8111LyndaleAvenueSouth Bloomington,MN55420-1196 Phone:+1952-887-8495

Outcross9060 18234SLRevB

Page3

ReaderComments

Page4

Outcross9060

18234SLRevB

Preface

Thepurposeofthispublicationistoprovidetheservicetechnicianwith informationfortroubleshooting,testing,andrepairingthemajorsystemsand componentsoftheOutcross9060tractionunit(ModelNo.07511AA,07511BA, 07511CA,and07511DA).

RefertothetractionunitOperator’sManualandaccessoryInstallation Instructionsforinstallation,operation,maintenance,andadjustmentinformation. KeepacopyoftheOperator’sManuals,accessoryInstallationInstructionsand PartsCatalogsforyourmachineanditsaccessorieswiththisServiceManualfor reference.AdditionalcopiesoftheOperator’sManuals,InstallationInstructions, PartsCatalogsandthisServiceManualareavailableatwww.toro.com

TheToroCompanyreservestherighttochangetheproductspecicationsor thispublicationwithoutnotice.

DANGER

Thissafetysymbolmeansdanger.Whenyouseethissymbol, carefullyreadtheinstructionsthatfollow.Failuretoobeythe instructionscouldkillorcauseseriouspermanentinjuryordisability .

WARNING

Thissafetysymbolmeanswarning.Whenyouseethissymbol, carefullyreadtheinstructionsthatfollow.Failuretoobeythe instructionscanresultinseriousinjury.

CAUTION

Thissafetysymbolmeanscaution.Whenyouseethissymbol, carefullyreadtheinstructionsthatfollow.Failuretoobeythe instructionscanresultinminortomoderateinjury.

IMPORTANT

TheImportantnoticewillgivetheimportantinstructionswhichyou mustfollowtopreventdamagetothesystemsorcomponentson themachine.

Outcross9060 18234SLRevB

Note:ANotewillprovideadditionalinformationaboutthecorrectoperation,

maintenance,service,testing,orrepairofthemachine.

Page5

Preface

ServiceProcedureIcons

ThefollowingiconsappearthroughoutthisServiceManualtobringattentionto specicimportantdetailsofaserviceprocedure.

CriticalProcess

Thisiconisusedtohighlight:

•installingsafetyequipment(shields,guards,seatbelts,brakesandR.O.P .S.

components)thatmayhavebeenremoved

•dimensionsorsettingsthatmustbemaintainedforpropermachineoperation

•aspecicfastenertighteningsequence

•componentorientationthatmaynotbeobvious

CriticalTorque

Thisiconisusedtohighlightanassemblytorquerequirementthatisdifferentthan whatisrecommendedintheStandardT orqueTables;refertoStandardTorque

forDry,ZincPlated,andSteelFasteners(InchSeries)(page2–9)orStandard TorqueforDry,ZincPlated,andSteelFasteners(MetricFasteners)(page2–10).

FluidSpecications

Thisiconisusedtohighlightuidspecicationsandcapacitiesthatareless common,andmaynotappearonthemachineservicedecalorinthemachine Operator’sManualoraccessoryInstallationInstructions.

Note:RefertotheservicedecalsonthemachineandthemachineOperator’s ManualandaccessoryInstallationInstructionsforcommonlyuseduid

specicationsandcapacities.

Preface

Page6

Outcross9060

18234SLRevB

YanmarTNV(Tier4)SeriesServiceManual YanmarTNV(Tier4)SeriesTroubleshootingManual DanfossH1ClosedCircuitAxialPistonPumpsServiceManual DanfossH1ClosedCircuitAxialPistonPumpsRepairInstructions DanfossKandLFrameVariableMotorsServiceManual DanfossSteeringUnitTypeOSPB,OSPCandOSPFServiceManual Gresen/ParkerHydraulicsModelV10SectionalBodyDirectionalControlValve

ServiceManual CarraroDriveTechModel26.09MAxleRepairManual SandenSDCompressorServiceGuide

Preface

Page8

Outcross9060

18234SLRevB

Chapter1

Safety

TableofContents

SafetyInstructions................................................................................................................................1–2

Supervisor’sResponsibilities.............................................................................................................1–2

BeforeOperatingtheMachine...........................................................................................................1–3

OperatingtheMachine.......................................................................................................................1–4

MaintenanceandService...................................................................................................................1–6

JackingInstructions..............................................................................................................................1–8

RaisingtheFrontoftheMachine........................................................................................................1–8

RaisingtheRearoftheMachine........................................................................................................1–9

SafetyandInstructionalDecals............................................................................................................1–9

Outcross9060 18234SLRevB

Page1–1

Safety

SafetyInstructions

TheOutcross9060machineistestedandcertiedbyT oroforcompliance withexistingsafetystandardsandspecications.Althoughhazardcontroland accidentpreventionarepartiallydependentuponthedesignandcongurationof themachine,hazardcontrolandaccidentpreventionarealsodependentupon theawareness,concernandpropertrainingofthepersonnelinvolvedinthe operation,transport,maintenanceandstorageofthemachine.Improperuseor maintenanceofthemachinecanresultininjuryordeath.T oreducethepotential forinjuryordeath,complywiththefollowingsafetyinstructions.

WARNING

Toreducethepotentialofinjuryordeath,complywiththefollowing safetyinstructionsaswellasinformationfoundinthetractionunit

Operator’sManual,accessoryInstallationInstructions,andthe OperatorandSafetyTrainingVideosfoundonwww.toro.com

Supervisor’sResponsibilities

1.Ensurethatthemachineoperatorsarefullytrainedandfamiliarwiththe

tractionunitOperator’sManual,alloftheoperatingandsafetydecalsonthe machine,andanyoperationinformationfoundintheInstallationInstructions foraccessoriesthatareinstalledonthemachine.

2.Establishyourownspecialproceduresandworkrulesforunusualoperating

conditions(e.g.,slopestoosteepformachineoperation).Surveythework sitecompletelytodeterminehillsonwhichyoucanoperatesafely.When performingthissitesurvey ,alwaysunderstandandtakeintoconsideration theturfconditionandrolloverrisk.

Safety:SafetyInstructions

Page1–2

Outcross9060

18234SLRevB

BeforeOperatingtheMachine

•ReviewandunderstandthecontentsofthetractionunitOperator’sManual,

alloftheoperatingandsafetydecalsonthemachine,andanyoperation informationfoundintheInstallationInstructionsforaccessoriesthatare installedonthemachine.AdditionalcopiesofthetractionunitOperator’s ManualandaccessoryInstallationInstructionsareavailableatwww.toro.com.

•ViewandunderstandtheOperatorandSafetyTrainingVideosfoundat

www.toro.com

•Neverallowchildrentooperatethemachine.Neverallowadultstooperate

themachinewithoutproperinstructions.

•Becomefamiliarwiththecontrolsandknowhowtostopthemachineand

enginequickly.

•Keepalltheshields,safetydevices,anddecalsinplace.Ifashield,safety

device,ordecalisillegibleordamaged,repairorreplaceitbeforeoperating themachine.

•Alwayswearsubstantialshoes.Donotoperatemachinewhilewearing

sandals,tennisshoesorsneakers.Donotwearloosettingclothingwhich couldgetcaughtinmovingpartsandcausepersonalinjury.

•Wearingsafetyglasses,safetyshoes,longpantsandahelmetisadvisable

andrequiredbysomelocalsafetyandinsuranceregulations.

•Makesureworkareaisclearofobjectswhichmightbepickedupandthrown

bytheattachments.

•Keepeveryone,especiallychildrenandpets,awayfromtheareaofoperation.

•Ensurethesafetyinterlocksarefunctioningproperly.Adjustorreplace

anymalfunctioningswitchesorinterlockmechanismsbeforeoperatingthe machine.RefertoCheckingtheOperationoftheInterlockSwitches(page

6–13)foradditionalinformation.

•Dieselfuelishighlyammable;handleitcarefully.

–Storefuelincontainersspecicallydesignedforstoringfuel.

–Donotremovethefueltankcapofthemachinewhiletheengineishot

orrunning.

–Donotsmokewhilehandlingfuel.

–Fillthefueltankoutdoorsandonlytoalevelwithinaninchofthetopof

thetank,notthellerneck.Donotoverllthefueltank.

–Replacethefueltankandfuelcontainercapssecurelyafterrefuelling

themachine.

–Ifyouspillfuel,donotattempttostarttheenginebutmovethemachine

awayfromthespill.Avoidcreatinganysourceofignitionuntilfuelvapors havedissipated.Wipeupanyspilledfuel.

Outcross9060 18234SLRevB

Page1–3

Safety:SafetyInstructions

OperatingtheMachine

DANGER

Theexhaustfumesarehazardousandhavethepotentialofcausing injuryordeath.

Donotruntheengineinaconnedareawithoutadequateventilation.

Note:OperatoradvisoriesareautomaticallydisplayedbytheInfoCenterwhen

amachinefunctionispreventedandadditionalactionisrequired.Typically,an advisorycanbeeliminatedwithachangeinmachinecontrolsbytheoperator. RefertoOperatorAdvisories(page3–3)foradditionalinformation.

1.Sitontheoperatorseatwhenstartingthemachine.

2.Tostarttheengine:

A.DisengagethePTO(switchindownposition)

B.MovethetransmissionshiftlevertotheNEUTRALposition.

C.Ensurethattheauxiliaryhydraulicleverisinthecenterposition.

D.SettheignitionkeytotheRUNposition.

E.Engagetheparkingbrake(switchilluminated).

F.Keepyourfootofftheacceleratorpedal.

G.TurntheignitionkeytotheSTARTpositionandholduntiltheenginestarts

(nolongerthan20seconds).

3.Usingthemachinedemandsoperatorattention.T opreventlossofmachine

control:

A.Operatemachineattachmentsonlyindaylightorwhenthereisgood

articiallight.

B.Watchforholesorotherhiddenhazards.

C.Donotdriveclosetosandtraps,ditches,creeksorotherhazards.

D.Traverseslopescarefully .Donotstartorstopsuddenlywhentraveling

uphillordownhill.

E.Reducespeedwhenmakingsharpturns.Avoidsuddenstopsandstarts.

F.Beforebackingup,looktothereartobesurenooneisbehindthe

machine.

G.Watchoutfortrafcwhennearorcrossingroads.Alwaysyieldthe

right-of-way.

H.Depressthedeceleratorpedalwhengoingdownhilltokeepforward

speedslowandtomaintaincontrolofthemachine.

4.Keephands,feetandclothingawayfrommovingpartsandthedischarge

areaofanattachment.

5.Raisetheattachmentswhendrivingfromoneworkareatoanother.

6.Donottouchtheengine,muferorexhaustpipewhiletheengineisrunning

orsoonafteritisstoppedbecausetheseareascouldbehotenoughto causeburns.

7.Ifanattachmentstrikesasolidobjectorvibratesabnormally ,stop

immediately,turntheengineoff,waitforallmotiontostopandinspectfor damage.Adamagedattachmentmustberepairedorreplacedbefore operationiscontinued.

8.DON’TTAKEANINJURYRISK!Whenapersonorpetappears

unexpectedlyinorneartheareawhileoperatinganattachment,STOP.

Safety:SafetyInstructions

Page1–4

Outcross9060

18234SLRevB

OperatingtheMachine(continued)

Carelessoperation,combinedwithterrainangles,ricochetsorimproperly positionedguardscanleadtothrownobjectinjuries.Donotresume operationuntiltheareaiscleared.

9.Beforegettingofftheseat:

A.Makesureanyattachmentsaredisengaged.

IMPORTANT

Whenanattachmentisloweredtotheground,thepressurein thehydraulicliftcircuitisreleasedandaccidentallyloweringthe attachmentisavoided.

B.Loweranyattachmentstotheground.

C.Settheparkingbrakeiftheenginewillbeleftrunning,or,stoptheengine

andremovethekeyfromkeyswitch.

10.WhenusingtheoptionalInchModefeature:

A.Keepbystandersawayfromthemachine.

B.UsetheInchModefeatureonlyonalevelsurface.

C.Whilemovingthemachine,donotstandinfrontoforbehindthemachine.

Outcross9060 18234SLRevB

Page1–5

Safety:SafetyInstructions

MaintenanceandService

Themaintenanceproceduresandrecommendedserviceintervalsforyour machinearecoveredinthetractionunitOperator’sManualandaccessory InstallationInstructions.Refertothispublicationwhenperformingregular equipmentmaintenance.Severalmaintenanceprocedureshavebreak-in intervalsidentiedinthetractionunitOperator’sManualandaccessory InstallationInstructions.RefertotheEngineOperator’sManualforadditional enginespecicmaintenanceprocedures.

•Beforeservicingormakinganyadjustmentstothemachine,lowerany

attachments,shutofftheengine,andremovethekeyfromthekeyswitch.

•Ensurethatthemachineisinsafeoperatingconditionbykeepingallthe

nuts,bolts,andscrewstight.

•Ensurethatallofthehydrauliclineconnectorsaretightandthatallthe

hydraulichosesandlinesareingoodconditionbeforeapplyingpressureto

thehydraulicsystem.

•Useeyeprotectionwhenworkingonthehydraulicsystemandits

components.

•Keepyourbodyandhandsawayfrompin-holeleaksinthehydrauliclines

thatejecthydraulicuidunderhighpressure.Usecardboardorpapertond

hydraulicleaks.Thehydraulicuidescapingunderpressurecanpenetrate

theskinandcauseinjury.Ifhydraulicuidisaccidentallyinjectedintothe

skin,youmusthaveitsurgicallyremovedwithinafewhoursbyadoctor

familiarwiththistypeofinjury .Otherwise,gangrenemayresult.

•Beforedisconnectingorperforminganyworkonthehydraulicsystem,

releaseallthepressureinthesystembyparkingthemachineonalevel

surface,loweringthecuttingdeck(orimplement)completely ,andthen

shuttingofftheengine.

•Toreducepotentialrehazards,keeptheengineareafreeofexcessive

grease,grass,leaves,anddirt.Cleantheprotectivescreenonthemachine

frequently.

•Checkallfuellinesfortightnessandwearonaregularbasis.Tightenor

repairfuellinesasneeded.

•Ifyoumustruntheenginetoperformmaintenanceortomakeanadjustment,

keepyourhands,feet,clothing,andotherpartsofthebodyawayfromany

attachmentsandothermovingparts.Keepbystandersaway.

•Shutofftheenginebeforecheckingoraddingoiltotheenginecrankcase.

•Disconnectthebatterybeforeservicingthemachine.Disconnectthenegative

batterycableandthenthepositivecable.Ifbatteryvoltageisnecessaryfor

troubleshootingortestprocedures,temporarilyconnectthebattery.Connect

thepositivebatterycableandthenthenegativecable.

•Batteryacidispoisonousandcancauseburns.Avoidacidcontactwithskin,

eyes,andclothing.Protectyourface,eyes,andclothingwhenworkingwitha

battery.

•Batterygasescanexplode.Keepcigarettes,sparks,andamesawayfrom

thebattery.

•Ifitisnecessarytoliftthemachinetoperformaserviceprocedure;refer

toJackingInstructions(page1–8).

•Beforeperforminganyweldingonthemachine,turnthekeyswitchto

theOFFposition.T opreventdamagetothemachineelectricalsystem,

disconnecttheground(-)cabletotheframewhenweldingontheframe,or

disconnecttheground(-)cabletotheoperatorplatformwhenweldingon

theoperatorplatform.

•Ifmajorrepairsarenecessary ,contactyourAuthorizedT oroDistributor.

Safety:SafetyInstructions

Page1–6

Outcross9060

18234SLRevB

MaintenanceandService(continued)

•Ensuretodisposeofpotentiallyharmfulwaste(e.g.,fuel,oil,enginecoolant,

lters,battery)inanenvironmentallysafemanner.Followalllocalcodesand regulationswhenrecyclingordisposingofwaste.

•Atthetimeofmanufacture,themachineconformedtoMachineryDirective

2006/42/EC,ElectromagneticCompatibility(EMC)Directive2014/30/EU, andISOstandardsforpower,mass,vibration,andsound.T oensurethe optimumperformanceandcontinuedsafetycerticationofthemachine,use genuineT ororeplacementpartsandaccessories.Thereplacementpartsand accessoriesofothermanufacturerscanresultinnon-conformancewiththe safetystandardsandcanvoidthewarranty.

Outcross9060 18234SLRevB

Page1–7

Safety:SafetyInstructions

JackingInstructions

CAUTION

Failingtoproperlysupportthemachinewithappropriatejackstands cancausethemachinetomoveorfallandcanresultinpersonal injury.

Approximateweights:

•Basemodel=2,340kg(5,160lbs)

•Cabmodel=2,640kg(5,820lbs)

Whenchangingtheattachments,tires,orperformingotherservice:

•Beforeyouliftthemachine,removealltheattachmentsthatmay interferewiththesafeandcorrectliftofthemachine.Removethe frontloaderattachmentandcounterweightifequipped.

•Parkthemachineonasolidlevelsurface,suchasaconcrete oor.

•Alwaysblockthewheelswithchocks.

•Usethecorrectblocks,hoists,andjackstoliftthemachine.

RaisingtheFrontoftheMachine

•Usetheappropriatejackstandstosupporttheraisedmachine.

•DoNotuseanattachmentasajackingpoint.

g232342

Figure1

Safety:JackingInstructions

1.Frontjackpoint(framechannelbehind sideplate)

1.Blockthe2rearwheelswithchockstopreventthemachinefrommoving.

2.Positionthejacksecurelyunderthedesiredfrontjackingpoint.

3.Afterraisingthefrontofthemachine,useanappropriatejackstandunder thevehicleframetosupportthemachine.

Page1–8

2.Frontjackstandpoint(framechannel behindsideplate)

Outcross9060

18234SLRevB

RaisingtheRearoftheMachine

g232344

Figure2

1.Rearjackpoint

1.Blockthe2frontwheelswithchockstopreventthemachinefrommoving.

2.Positionthejacksecurelyunderthedesiredrearjackingpoint.

3.Afterraisingtherearofthemachine,useanappropriatejackstandunderthe vehicleframetosupportthemachine.

SafetyandInstructionalDecals

Numeroussafetyandinstructiondecalsareafxedtothetractionunitand attachmentsofyourOutcross9060machine.Ifanydecalbecomesillegible ordamaged,installanewdecal.DecalpartnumbersarelistedintheParts Catalog,tractionunitOperator’sManual,andaccessoryInstallationInstructions. OrderreplacementdecalsfromanAuthorizedT oroDistributor.

2.Rearjackstandpoint(framechannel)

Outcross9060 18234SLRevB

Page1–9

Safety:SafetyandInstructionalDecals

Page1–10

Outcross9060

18234SLRevB

Chapter2

SpecicationsandMaintenance

TableofContents

Specications.......................................................................................................................................2–2

OverallDimensions............................................................................................................................2–2

TractionUnit.......................................................................................................................................2–3

Engine................................................................................................................................................2–3

HydraulicSystem...............................................................................................................................2–4

TractionandPTODrive......................................................................................................................2–4

Chassis..............................................................................................................................................2–5

TorqueSpecications...........................................................................................................................2–6

CalculatingtheT orqueV aluesWhenUsingaDrive-AdapterWrench.................................................2–7

IdentifyingtheFastener......................................................................................................................2–8

StandardT orqueforDry ,ZincPlated,andSteelFasteners(InchSeries)............................................2–9

StandardT orqueforDry,ZincPlated,andSteelFasteners(MetricFasteners).................................2–10

OtherT orqueSpecications.............................................................................................................2–11

ConversionFactors..........................................................................................................................2–11

ShopSupplies....................................................................................................................................2–12

SpecialT ools......................................................................................................................................2–14

Outcross9060 18234SLRevB

Page2–1

SpecicationsandMaintenance

Specications

OverallDimensions

g231580

SpecicationsandMaintenance:Specications

Figure3

Outcross9060

Page2–2

Outcross9060

18234SLRevB

TractionUnit

Engine

ItemDescription

Weight

Model0751 1AA(basemodel)2,340kg(5,160lb)

Model07511BA(basemodelwith frontloader*)

Model0751 1CA(cabmodel)2,640kg(5,820lb)

Model0751 1DA(cabmodelwithfront loader*)

*Frontloaderattachment(bucket)andrearcounterweightnotincluded

ItemDescription

Make/DesignationYanmar4TNV86CT-DTR2:4−Cycle,4

Bore

Stroke90mm(3.54inches)

Totaldisplacement

Firingorder

DirectionofrotationCounterclockwise(viewedfromtheywheel)

Fuel

Fueltankcapacity

FuelpumpYanmarelectricsupplypump

Fuelinjectiontype

GovernorElectronicAllSpeed

Lowidle(noload)1,200+/-100rpm

ECOmode(noload)2,300+/-100rpm

Highidle(noload)3,000+/-100rpm

Engineoil

Engine-oilviscosity

Crankcase-oilcapacity5.7L(6USqt)

Oilpump

CoolantcapacitywithoutOperatorcab7.6L(8USqt)

Alternator/Regulator12VDC,55A

Engineweight(dry)225kg(496lb)

Cylinder,WaterCooled,Turbocharged,EP A

1(closesttotheywheelend)-3-4

DieselorBiodieselfuel(uptoB20)with

Commonrailsystem(EPATier4certied)

APICJ-4,ACEAE-6,JASODH-2

RefertotheOperator’sManual

withOperatorcab8.5L(9USqt)

2,680kg(5,910lb)

2,980kg(6,570lb)

Tier4compliantDiesel

86mm(3.38inches)

2,090cm

(farthestfromywheel)-2

ultra-lowsulfurcontent

53.4L(14.1USgallons)

Yanmartrochoidpump

(127.5in3)

Outcross9060 18234SLRevB

Page2–3

SpecicationsandMaintenance:Specications

HydraulicSystem

ItemDescription

Piston(traction)pump(P1)and(P2)Danfosstandemvariabledisplacement

Maximumpumpdisplacement(per pump)

GearpumpCasappa2section,positivedisplacement

Frontsection(P3)displacement16.9cc(1.03in³)perrevolution

RearSection(P4)displacement11cc(0.67in³)perrevolution

Driveaxlemotors

Displacement(perrevolution)38cc(2.32in³)maximum/18.5cc(1.13

SteeringvalveDanfossSteeringUnitTypeOSPCloadsensing

ReliefPressures

Tractioncircuit

Chargecircuit1,999kPa(290psi)

Steering(RV1)20,684kPa(3,000psi)

Hitchlift(RV2)20,684kPa(3,000psi)

Auxiliaryloadvalve

HydrauliclterSpin-oncartridgetype

HydraulicuidRefertothetractionunitOperator'sManual

Hydraulictankcapacity

Danfosspositivedisplacement,2position,axial

37.8cc(2.31in³/rev)perrevolution

pistonmotorwithloopushingvalve

distributorvalvewithrotarymeter

Forward=33,095kPa(4,800psi)

Reverse=33,095kPa(4,800psi)

axialpistonpump

geartypepump

in³)minimum

20,684kPa(3,000psi)

48L(12.75gallons)

TractionandPTODrive

ItemDescription

Tires

Front

Rear

Wheellugnuttorque

Driveaxleuidcapacity

Wheelhub

Axle

RearPTOgearboxuidcapacity1.4L(1.5USqt)Mobil424®multipurpose

BrakeAssemblyuidcapacity160ml(5.4ounces)Mobil424®multipurpose

TurfTread29x12.5–15,6ply@151to

TurfTread29x12.5–15,12ply@413to

TurfTread32x16–15,6ply@151to

380to434N∙m(280to320ft-lb)

0.4L(0.4USqt)Mobil424®multipurpose

9L(9.5USqt)Mobil424®multipurpose

tractorlubricantorequivalent

165kPa(22to24psi)

448kPa(60to65psi)

165kPa(22to24psi)

tractorlubricant

SpecicationsandMaintenance:Specications

Page2–4

Outcross9060

18234SLRevB

Chassis

ItemDescription

Bedcapacity/volume

Standardbed453kg(1,000lb),0.6cubicmeters(0.8cubicyards)

Cargobed(optional)2,041kg(4,500lb),1cubicmeters(1.3cubicyards)

Outcross9060 18234SLRevB

Page2–5

SpecicationsandMaintenance:Specications

TorqueSpecications

Therecommendedfastenertorquevaluesarelistedinthefollowingtables.For criticalapplications,asdeterminedbyT oro,eithertherecommendedtorqueora torquethatisuniquetotheapplicationisclearlyidentiedandspeciedinthis ServiceManual.

Thesetorquespecicationsfortheinstallationandtighteningofthefastenerswill applytoallthefastenerswhichdonothaveaspecicrequirementidentiedin thisServiceManual.Thefollowingfactorsmustbeconsideredwhenapplying thetorque:cleanlinessofthefastener,useofathreadsealant(e.g.,Loctite), degreeoflubricationonthefastener,presenceofaprevailingtorquefeature (e.g.,Nylocknut),hardnessofthesurfaceunderneaththeheadofthefastener, orsimilarconditionwhichaffectstheinstallation.

Asnotedinthefollowingtables,thetorquevaluesshouldbereducedby25%

forlubricatedfastenersorfastenerswithawetthreadlockingcompound appliedtoachievethesimilarstressasadryfastener.Thetorquevaluesmust

bereducedwhenthefasteneristhreadedintothealuminumorbrass.The specictorquevalueshouldbedeterminedbasedonthealuminumorbrass materialstrength,fastenersize,lengthofthreadengagement,etc.

Thestandardmethodofcheckingthetorquecanbeperformedbymarkingaline onthefastener(headornut)andmatingpart,thenbackoffthefastener1/4 ofaturn.Measurethetorquenecessarytotightenthefasteneruntilthelines matchup.

SpecicationsandMaintenance:T orqueSpecications

Page2–6

Outcross9060

18234SLRevB

CalculatingtheTorqueValuesWhenUsingaDrive-AdapterWrench

g205924

Figure4

TorqueConversionFactor=A/B

1.Torquewrench

2.Drive-adapterwrench(crowfoot)4.B(effectivelengthoftorquewrenchand

3.A(effectivelengthoftorquewrench)

drive-adapterwrench)

Usingadrive-adapterwrench(e.g.,crowfootwrench)inanypositionotherthan 90°and270°totheframeofthetorquewrenchwillaffectthetorquevalue measuredbythetorquewrenchbecauseoftheeffectivelength(lever)ofthe torquewrenchchanges.Whenusingatorquewrenchwithadrive-adapter wrench,multiplythelistedtorquerecommendationbythecalculatedtorque conversionfactor(Figure4)todeterminepropertighteningtorque.Whenusinga torquewrenchwithadrive-adapterwrench,thecalculatedtorquewillbelower thanthelistedtorquerecommendation.

Example:Themeasuredeffectivelengthofthetorquewrench(distancefrom thecenterofthehandletothecenterofthesquaredrive)is457mm(18inches).

Themeasuredeffectivelengthofthetorquewrenchwiththedrive-adapter wrenchinstalled(distancefromthecenterofthehandletothecenterofthe drive-adapterwrench)is483mm(19inches).

Thecalculatedtorqueconversionfactorforthistorquewrenchwiththis drive-adapterwrenchwouldbe18/19=0.947.

Ifthelistedtorquerecommendationforafasteneris103to127N∙m(76to94 ft-lb),thepropertorquewhenusingthistorquewrenchwithadrive-adapter wrenchwouldbe98to121N∙m(72to89ft-lb).

Outcross9060 18234SLRevB

Page2–7

SpecicationsandMaintenance:T orqueSpecications

IdentifyingtheFastener

g206089

Figure5

MetricBoltsandScrews

1.Class8.82.Class10.9

g206088

Figure6

InchSeriesBoltsandScrews

1.Grade12.Grade53.Grade8

FastenerswithaLockingFeature

IMPORTANT

Ifafastenerwithalockingfeatureorpreviouslyappliedthread lockingcompoundisreused,cleanthefastenerthreadsandapply newthreadlockertothefastenerduringinstallation.

Lockingfeaturesaredesignedtocreatefrictionandpreventafastenerfrom loosening.Lockingfeaturescanbefoundonexternallyorinternallythreaded fasteners.Commonexamplesareplasticinsertsincorporatedintothefastener andpre-applied“dry”threadlockingcompound.Keepinmind,afastenerwith alockingfeatureusuallymeanstherewillbefrictionduringinitialinstallation andduringremoval.

Tororecommendsreplacingfastenerswithalockingfeatureoncetheyhave beenremovedbecausetheeffectivenessofthelockingfeaturediminisheswith eachreuse.Ifitisnecessarytoreuseafastenerwithalockingfeature;applya threadlockingcompound(Loctiteforexample)tothefastenerduringinstallation. Usetheappropriatestrengthandtypeofthreadlockingcompoundbasedon application,fastenersizeorinformationfoundintheproductOperatorsManual, ServiceManualorInstallationInstructions.

SpecicationsandMaintenance:T orqueSpecications

Page2–8

Outcross9060

18234SLRevB

StandardTorqueforDry,ZincPlated,andSteelFasteners(Inch Series)

ThreadSizeGrade1,5

#6-32UNC

#6-40UNF

8-32UNC

#8-36UNF

#10-24UNC

#10-32UNF

1/4-20UNC

1/4-28UNF

5/16-18UNC

5/16-24UNF

3/8-16UNC

3/8-24UNF

7/16-14UNC

7/16-20UNF

1/2-13UNC

1/2-20UNF

5/8-11UNC

5/8-18UNF

3/4-10UNC

3/4-16UNF

7/8-9UNC

7/8-14UNF

and8with

ThinHeight

Nuts

in-lbin-lbN∙cmin-lbN∙cmin-lbN∙cm

10±213±2147±23

13±225±5282±56

18±230±5339±56

48±753±7599±79100±101130±1 13140±151582±169

53±765±10734±1 131 15±121299±136160±171808±192

115±15105±151186±169200±252260±282300±303390±339

138±17128±171146±192225±252542±282325±333672±373

ft-lbft-lb

16±216±222±330±341±443±558±7

17±218±224±335±447±550±668±8

27±327±337±450±568±770±795±9

29±329±339±455±675±877±8104±11

30±348±765±975±8102±11105±11142±15

32±453±772±985±9115±12120±12163±16

65±1088±12119±16150±15203±20210±21285±28

75±1095±15129±20170±18230±24240±24325±33

93±12140±20190±27265±27359±37375±38508±52

115±15165±25224±34300±30407±41420±43569±58

140±20225±25305±34430±45583±61600±60813±81

155±25260±30353±41475±48644±65667±66904±89

SAEGrade1Bolts,

Screws,Studs,andSems

withRegularHeight

Nuts(SAEJ995Grade2

orStrongerNuts)

N∙m

SAEGrade5Bolts,

Screws,Studs,andSems

withRegularHeight

Nuts(SAEJ995Grade2

orStrongerNuts)

15±2169±2323±3262±34

17±2192±2325±3282±34

29±3328±3441±5463±56

31±4350±4543±5486±56

42±5475±5660±6678±68

48±5542±5668±7768±79

ft-lb

N∙m

SAEGrade8Bolts,

Screws,Studs,andSems

withRegularHeight

Nuts(SAEJ995Grade2

orStrongerNuts)

ft-lb

N∙m

Note:Reducethetorquevalueslistedinthetableaboveby25%forlubricatedfasteners.Lubricated

fastenersaredenedasthreadscoatedwithalubricant,suchasengineoil,orathreadsealant,such asLoctite.

Note:Thetorquevaluesmustbereducedwheninstallingthefastenersintothreadedaluminumor brass.Thespeciedtorquevalueshouldbedeterminedbasedonthealuminumorbasematerial strength,fastenersize,lengthofthreadengagement,etc.

Note:ThenominaltorquevalueslistedaboveforGrade5and8fastenersarebasedon75%ofthe minimumproofloadspeciedinSAEJ429.Thetoleranceisapproximately±10%ofthenominal torquevalue.Thethinheightnutsincludejamnuts.

Outcross9060 18234SLRevB

Page2–9

SpecicationsandMaintenance:T orqueSpecications

StandardTorqueforDry,ZincPlated,andSteelFasteners(Metric Fasteners)

ThreadSize

M5X0.857±6in-lb644±68N∙cm78±8in-lb881±90N∙cm

M6X1.096±10in-lb1085±113N∙cm133±14in-lb1503±158N∙cm

M8X1.25

M10X1.5

M12X1.75

M16X2.0

M20X2.5

Class8.8Bolts,Screws,andStuds

withRegularHeightNuts(Class8

19±2ft-lb

38±4ft-lb

66±7ft-lb

166±17ft-lb

325±33ft-lb

orStrongerNuts)

26±3N∙m

52±5N∙m

90±10N∙m

225±23N∙m

440±45N∙m

Class10.9Bolts,Screws,andStuds

withRegularHeightNuts(Class10

28±3ft-lb

54±6ft-lb

93±10ft-lb

229±23ft-lb

450±46ft-lb

orStrongerNuts)

38±4N∙m

73±8N∙m

126±14N∙m

310±31N∙m

610±62N∙m

Note:Reducethetorquevalueslistedinthetableaboveby25%forlubricatedfasteners.Lubricated fastenersaredenedasthreadscoatedwithalubricant,suchasengineoil,orathreadsealant,such asLoctite.

Note:Thenominaltorquevalueslistedabovearebasedon75%oftheminimumproofloadspeciedin SAEJ1199.Thetoleranceisapproximately±10%ofthenominaltorquevalue.

SpecicationsandMaintenance:T orqueSpecications

Page2–10

Outcross9060

18234SLRevB

OtherTorqueSpecications

SAEGrade8SteelSetScrews

ThreadSize

1/4-20UNC

5/16-18UNC

3/8-16UNC35±10ft-lb18±3ft-lb

1/2-13UNC75±15ft-lb50±10ft-lb

ThreadCuttingScrews(ZincPlatedSteel)

ThreadSizeBaselineTorque**

No.6-32UNC

No.8-32UNC

No.10-24UNC

1/4-20UNC

5/16-18UNC

3/8-16UNC

SquareHeadHexSocket

140±20in-lb73±12in-lb

215±35in-lb145±20in-lb

Type1,Type23orTypeF

RecommendedTorque

20±5in-lb

30±5in-lb

38±7in-lb

85±15in-lb

110±20in-lb

200±100in-lb

WheelBoltsandLugNuts

ThreadSizeRecommendedTorque*

7/16-20UNFGrade565±10ft-lb

1/2-20UNFGrade580±10ft-lb

M12X1.25Class8.880±10ft-lb

M12X1.5Class8.880±10ft-lb

88±14N∙m

108±14N∙m

*Forsteelwheelsandnon-lubricatedfasteners

ThreadCuttingScrews(ZincPlatedSteel)

ThreadSize

No.6182020±5in-lb

No.8151830±5in-lb

No.10121638±7in-lb

No.12111485±15in-lb

ThreadsperInch

BaselineTorque**

TypeATypeB

**Theholesize,materialstrength,materialthickness,andmaterialnishmustbe consideredwhendeterminingthespeciedtorquevalues.Allthetorquevalues arebasedonthenon-lubricatedfasteners.

ConversionFactors

Outcross9060 18234SLRevB

in-lbX11.2985=N∙cmN∙cmX0.08851=in-lb

ft-lbX1.3558=N∙mN∙mX0.7376=ft-lb

Page2–11

SpecicationsandMaintenance:T orqueSpecications

ShopSupplies

TheproceduresfoundinthisServiceManualmayrecommendtheuse ofcommonlyusedshopsupplies(lubricants,sealantsandadhesives).A symboldenotingtheuseofashopsupplymayappearinguresthatsupport aprocedure.Alwaysrefertothewrittenprocedureforspecicinformation regardingthetypeandtheapplicationofashopsupply .

IMPORTANT

Alwaysfollowmanufacturersinstructionswhenusingorstoring shopsupplies.

ShopSupplies

ANTI-SEIZELUBRICANT

Usedtopreventcorrosion,gallingandseizurebetweenmetalparts.Most oftenappliedtoshaftsandboresduringassembly .Unlessotherwise specied,highviscosityregulargradelithium-graphitebasedanti-seize lubricantshouldbeused.

GREASE

Canbeusedtopre-ll(pack)bearings,bootsandsealspriortoassembly , easeinstallationofcomponentsduringassembly,orllcavitiesbetween movingpartsthroughgreasettingsafterassembly.Unlessotherwise noted,refertothemachineOperator’sManualorInstallationInstructions forgreasespecications.

THREADLOCKINGCOMPOUND(threadLocker)

Usedtolockthreadedfastenersinposition.Availableinlow,mediumand highstrengthforvarioussizefastenersandapplications.Mostthread lockingcompoundsareappliedimmediatelypriortofastenerinstallation. Somethreadlockingcompoundsusea“Wicking”feature,andcanbe appliedafterfastenerinstallation.Mostthreadlockingcompoundsallow thefastenertoberemovedwithstandardtoolsoncecured.Highstrength threadlockingcompoundsmayrequireapplyingheattothefastenerand thesurroundingareatoallowfastenerremoval.

Note:Somefastenershaveadrythreadlockingcompoundpre-applied (Patch-Loc)sonoadditionalthreadlockingcompoundisnecessarywhen installinga“new”fastener.Thesefastenersaredesignedtoberemoved andre-installedonlyoncebeforeapplyingadditionalthreadlocking compoundisnecessary .

RETAININGCOMPOUND(bearingsandsleeves)

Anadhesiveusedtosecurebearings,bushingsandcylindricalparts intohousingsorontoshafts.Whencured,bearingandsleeveretaining compoundllsthegapbetweenmatingpartswithahardresinthat increasesloaddistributionandprotectsagainstcorrosion.

ADHESIVE

Usedtosecureavarietyofcomponentsimmediatelypriortoassembly . Mayberecommendedforinstallingnewcomponentsorwhenreusinga componentthathadapre-appliedadhesivesuchashoodseals,mouldings andweather-stripping.

THREADSEALANT

SpecicationsandMaintenance:ShopSupplies

Usedtosealthreadedttingsandsensorsfromair,fuelandoilpressure leaksandpreventgallingandseizurebetweenthreadedparts.Athread sealantinpastermispreferredoversealanttape.Thesealantshould remainsemi-pliabletoallowforcomponentremovalwithstandardtools. Somethreadsealantsmayrequiretheuseofacleanerorprimerprior touse.

Page2–12

Outcross9060

18234SLRevB

+ 354 hidden pages

Toro Outcross 9060, 07511BA, 07511CA, 07511AA, 07511DA Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

RevisionHistory

ReaderComments

Preface

ServiceProcedureIcons

TableofContents

SafetyInstructions

Supervisor’sResponsibilities

BeforeOperatingtheMachine

OperatingtheMachine

MaintenanceandService

JackingInstructions

RaisingtheFrontoftheMachine

RaisingtheRearoftheMachine

SafetyandInstructionalDecals

OverallDimensions

TractionUnit

Engine

HydraulicSystem

TractionandPTODrive

Chassis

CalculatingtheTorqueValuesWhenUsingaDrive-AdapterWrench

IdentifyingtheFastener

StandardTorqueforDry,ZincPlated,andSteelFasteners(Inch Series)

StandardTorqueforDry,ZincPlated,andSteelFasteners(Metric Fasteners)

ConversionFactors

ShopSupplies