Toro 07390 Workman HDX-Auto, 07390H Workman HDX-Auto, 07390TC Workman HDX-Auto Operator's Manual

FormNo.3392-863RevB

Workman

®

HDX-AutoUtility

Vehicle

ModelNo.07390—SerialNo.315000001andUp
ModelNo.07390H—SerialNo.315000001andUp
ModelNo.07390TC—SerialNo.315000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3392-863*B

ThisproductcomplieswithallrelevantEuropeandirectives.
Fordetails,pleaseseetheseparateproductspecic
DeclarationofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Figure1

1.Modelandserialnumberlocation

Important:Theengineinthisproductisnotequipped
withasparkarrestedmufer.Itisaviolationof
CaliforniaPublicResourcecodeSection4442touse
oroperatethisengineonanyforest-covered,brush
covered,orgrass-coveredlandasdenedinCPRC4126.
Otherstatesorfederalareasmayhavesimilarlaws.

Introduction

Thismachineisautilityvehicleintendedtobeusedby
professional,hiredoperatorsincommercialapplications.It
isprimarilydesignedforthetransportofimplementsusedin
suchapplications.Thisvehicleallowsforthesafetransport
ofanoperatorandonepassengerintheidentiedseats.The
bedofthisvehicleisnotsuitableforanyriders.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.

©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

Supervisor’sResponsibilities.....................................4

BeforeOperating....................................................4

SafeHandlingofFuels.............................................4

Operation...............................................................5

Maintenance...........................................................6

RolloverProtectionSystem(ROPS)-Useand

Maintenance.......................................................6

Hauling..................................................................6

SoundPressure.......................................................7

Vibration................................................................7

SafetyandInstructionalDecals.................................7

Setup...........................................................................12

1InstallingtheSteeringWheel(TCandHModels

only).................................................................12

2InstallingtheROPS..............................................13

3ConnectingtheBattery(TCandHModels

only).................................................................13

4ConnectingtheCVTIntakeDuct(TCandH

Modelsonly)......................................................14

5CheckingtheFluidLevels.....................................15

ProductOverview.........................................................15

Controls...............................................................15

DashboardSwitches............................................17

InstrumentCluster..............................................17

Specications........................................................19

Attachments/Accessories........................................19

Operation....................................................................19

OperatingtheCargoBox.........................................19

CheckingtheFluidLevels........................................20

CheckingtheOilPressureWarningLight...................24

AddingFuel...........................................................25

CheckingtheTirePressure......................................26

RemovingDebrisfromtheCoolingSystem................26

PreformingPre-startChecks....................................26

StartingtheEngine.................................................27

DrivingtheVehicle.................................................27

StoppingtheVehicle...............................................27

StoppingtheEngine...............................................27

UsingtheSpeed-rangeControl................................27

UsingtheDifferentialLock......................................28

BreakinginaNewMachine......................................28

CheckingtheInterlockSystem.................................29

TransportingtheMachine........................................29

TowingtheMachine...............................................30

TowingaTrailerwiththeMachine.............................30

UsingtheHydraulicControl....................................30

OperatingTips......................................................31

Maintenance.................................................................34

RecommendedMaintenanceSchedule(s)......................34

HeavyDutyOperation............................................35

PremaintenanceProcedures........................................35

UsingtheBedSafetySupport...................................36

RemovingtheFullBed............................................36

InstallingtheFullBed.............................................37

JackingtheMachine................................................37

RemovingandInstallingtheHood............................38

Lubrication...............................................................39

GreasingtheBearingsandtheBushings.....................39

EngineMaintenance..................................................40

ServicingtheAirFilter............................................40

ChangingtheEngineOilandFilter...........................41

ReplacingtheSparkPlug.........................................42

FuelSystemMaintenance...........................................42

ReplacingtheFuelFilter..........................................42

InspectingtheCarbonCanisterAirFilter...................43

InspectingtheFuelLinesandConnections.................43

ElectricalSystemMaintenance....................................43

ServicingtheFuses.................................................43

Jump-StartingtheMachine......................................44

ServicingtheBattery...............................................45

DriveSystemMaintenance.........................................45

MaintainingtheTires,Wheels,and

Suspension........................................................45

MaintainingtheTransmission..................................47

MaintainingtheDifferentialandAxles.......................50

CoolingSystemMaintenance......................................51

ChangingtheEngineCoolant...................................51

BrakeMaintenance....................................................52

AdjustingtheParkingBrake.....................................52

AdjustingtheBrakePedal........................................53

ControlsSystemMaintenance.....................................54

ConvertingtheSpeedometer....................................54

AdjustingtheAcceleratorPedal................................54

HydraulicSystemMaintenance....................................57

ReplacingtheHydraulicFilter..................................57

ChangingtheHydraulicFluid...................................57

RaisingtheBoxinanEmergency..............................58

Storage........................................................................59

Troubleshooting...........................................................61

3

Safety

ThemachinemeetstherequirementsofSAEJ2258.

SafeOperatingPractices

Important:Themachineisdesignedprimarilyasan

off-roadvehicleandisnotintendedforextensiveuse
onpublicroads.

Whenusingthemachineonpublicroads,followall
trafcregulationsanduseanyadditionalaccessories
thatmayberequiredbylaw,suchaslights,turnsignals,
slowmovingvehicle(SMV)sign,andothersasrequired.

TheW orkmanwasdesignedandtestedtooffersafeservice
whenoperatedandmaintainedproperly.Althoughhazard
controlandaccidentpreventionpartiallyaredependent
uponthedesignandcongurationofthemachine,these
factorsarealsodependentupontheawareness,concern,and
propertrainingofthepersonnelinvolvedintheoperation,
maintenanceandstorageofthemachine.Improperuseor
maintenanceofthemachinecanresultininjuryordeath.

Thisisaspecializedutilityvehicledesignedforoff–roaduse
only.Itsrideandhandlingwillhaveadifferentfeelthanwhat
driversexperiencewithpassengercarsortrucks.Sotaketime
tobecomefamiliarwithyourmachine.

Notalloftheattachmentsthatadapttothemachine
arecoveredinthismanual.SeethespecicOperator’s
Manualprovidedwitheachattachmentforadditionalsafety
instructions.Readthesemanuals.

Toreducethepotentialforinjuryordeath,complywith
thefollowingsafetyinstructions:

Supervisor’sResponsibilities

•Makesureoperatorsarethoroughlytrainedandfamiliar

withtheOperator’ sManualandalllabelsonthevehicle.

•Besuretoestablishyourownspecialproceduresand

workrulesforunusualoperatingconditions(e.g.slopes
toosteepforthesafeoperationofthemachine).

BeforeOperating

•Operatethemachineonlyafterreadingandunderstanding

thecontentsofthismanual.Areplacementmanualis
availablebysendingcompletemodelandserialnumber
to:TheToro®Company,8111LyndaleAvenueSouth,
Minneapolis,Minnesota55420.

•Thismachineisdesignedtocarryonlyyou,the

operator,andonepassengerintheseatprovidedbythe
manufacturer.Nevercarryanyotherpassengersonthe
vehicle.

•Becomefamiliarwiththecontrolsandknowhowtostop

theenginequickly.

•Neveroperatethemachinewhenundertheinuence

ofdrugsoralcohol.

•Alwayswearsubstantialshoes.Donotoperatethe

machinewhilewearingsandals,tennisshoes,orsneakers.
Donotwearloosettingclothingorjewelrywhichcould
getcaughtinmovingpartsandcausepersonalinjury.

•Wearingsafetyglasses,substantialsafetyshoes,long

pants,andahelmetisadvisableandrequiredbysome
localsafetyandinsuranceregulations.

•Neverallowchildrentooperatethemachine.Never

allowadultstooperateitwithoutproperinstructions.
Onlytrainedandauthorizedpersonsshouldoperate
thismachine.Makesurealloperatorsarephysicallyand
mentallycapableofoperatingthemachine.

•Keepeveryone,especiallychildrenandpets,awayfrom

theareasofoperation.

•Checkthesafetyinterlocksystemdailyforproper

operation.Ifaswitchshouldmalfunction,replacethe
switchbeforeoperatingmachine.

•Keepallshields,safetydevicesanddecalsinplace.Ifa

shield,safetydeviceordecalismalfunctioning,illegible,
ordamaged,repairorreplaceitbeforeoperatingthe
machine.

•Beforeoperatingthevehicle,alwayscheckallpartsof

thevehicleandanyattachments.Ifsomethingiswrong,
stopusingvehicle.Makesuretheproblemiscorrected
beforevehicleorattachmentisoperatedagain.

•Useonlyanapprovednonmetal,portablefuelcontainer.

Staticelectricdischargecanignitefuelvaporsinafuel
containerthatisnotgrounded.Removethefuelcontainer
fromthebedofthemachineandplaceitontheground
andawayfromthevehiclebeforelling.Keepthe
nozzleincontactwiththecontainerwhilellingthefuel
container.Removeequipmentfrombedofthemachine
beforefuelingit.

•Operatethemachineonlyoutdoorsorinawellventilated

area.

SafeHandlingofFuels

•Toavoidpersonalinjuryorpropertydamage,use

extremecareinhandlinggasoline.Gasolineisextremely
ammableandthevaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andothersources

ofignition.

•Useonlyanapprovedfuelcontainer.

•Neverremovefuelcaporaddfuelwiththeengine

running.

•Allowenginetocoolbeforerefueling.

•Neverrefuelthemachineindoors.

•Neverstorethemachineorfuelcontainerwherethereis

anopename,spark,orpilotlightsuchasonawater
heateroronotherappliances.

•Neverllcontainersinsideavehicleoronatruckor

trailerbedwithaplasticliner.Alwaysplacecontainerson
thegroundawayfromyourvehiclebeforelling.

4

•Removeequipmentfromthetruckortrailerandrefuelit

ontheground.Ifthisisnotpossible,thenrefuelsuch
equipmentwithaportablecontainer,ratherthanfroma
fueldispensernozzle.

•Keepthenozzleincontactwiththerimofthefueltank

orcontaineropeningatalltimesuntilfuelingiscomplete.
Donotuseanozzlelockopendevice.

•Iffuelisspilledonclothing,changeclothingimmediately.

•Neveroverllfueltank.Replacefuelcapandtighten

securely.

Operation

•Theoperatorandpassengershouldremainseatedand

usetheseatbeltswheneverthevehicleisinmotion.The
operatorshouldkeepbothhandsonthesteeringwheel,
wheneverpossible,andthepassengershouldusethehand
holdsprovided.Keeparmsandlegswithinthevehicle
bodyatalltimes.Nevercarrypassengersintheboxor
onattachments.Rememberyourpassengermaynotbe
expectingyoutobrakeorturnandmaynotbeready.

•Neveroverloadyourvehicle.Thenameplate(located

underthemiddleofthedash)showstheloadlimitsfor
thevehicle.Neveroverllattachmentsorexceedthe
vehiclemaximumgrossvehicleweight(GVW).

•Whenstartingtheengine:

–Sitonoperator’sseatandensurethattheparking

brakeisengaged.

–DisengagePTO(ifsoequipped)andreturnthehand

throttlelevertotheOffposition(ifsoequipped).

–Makesurethehydraulicliftleverisinthecenter

position.

–Pressinthebrakepedal.

–Keepyourfootoffoftheacceleratorpedal.

–TurntheignitionkeytotheStartposition.

•Usingthemachinedemandsattention.Failuretooperate

machinesafelymayresultinanaccident,tipoverofthe
machine,andseriousinjuryordeath.Drivecarefully.
Topreventtippingorlossofcontrol,takethefollowing
precautions:

–Useextremecaution,reducespeed,andmaintain

asafedistancearoundsandtraps,ditches,creeks,
ramps,anyunfamiliarareas,orotherhazards.

–Watchforholesorotherhiddenhazards.

–Usecautionwhenoperatingthevehicleonasteep

slope.Normally,travelstraightupanddownslopes.
Reducespeedwhenmakingsharpturnsorwhen
turningonhillsides.Avoidturningonhillsides
wheneverpossible.

–Useextracautionwhenoperatingthemachineon

wetsurfaces,athigherspeeds,orwithafullload.
Stoppingtimewillincreasewithafullload.

–Whenloadingthebed,distributetheloadevenly.

Useextracautioniftheloadexceedsthedimensions

ofthevehicle/bed.Operatethemachinewithextra
cautionwhenhandlingoff-centerloadsthatcannot
becentered.Keeploadsbalancedandsecureto
preventthemfromshifting.

–Avoidsuddenstopsandstarts.Donotgofrom

reversetoforwardorforwardtoreversewithoutrst
comingtoacompletestop.

–Donotattemptsharpturnsorabruptmaneuversor

otherunsafedrivingactionsthatmaycausealossof
controlofthemachine.

–Donotpassanothermachinetravelinginthesame

directionatintersections,blindspots,oratother
dangerouslocations.

–Whendumping,donotletanyonestandbehind

machineanddonotdumptheloadonanyone’sfeet.
Releasethetailgatelatchesfromthesideofbox,not
frombehind.

–Keepallbystandersaway .Beforebackingup,lookto

therearandensurethatnooneisbehindthevehicle.
Backupslowly.

–Watchoutfortrafcwhennearorcrossingroads.

Alwaysyieldtherightofwaytopedestriansand
othervehicles.Alwayssignalyourturnsorstopearly
enoughsootherpersonsknowwhatyouplantodo.
Obeyalltrafcrulesandregulations.

–Neveroperatethemachineinornearanareawhere

thereisdustorfumesintheairwhichareexplosive.
Theelectricalandexhaustsystemsofthemachinecan
producesparkscapableofignitingexplosivematerials.

–Alwayswatchoutforandavoidlowoverhangssuch

astreelimbs,doorjambs,overheadwalkways,etc.
Makesurethereisenoughroomoverheadtoeasily
clearthemachineandyourhead.

–Ifyouareeverunsureaboutthesafeoperationofthe

machine,stopyourworkandaskyoursupervisor.

•Beforegettingofftheseat:

–Stopmovementofthemachine.

–Lowerbed.

–Shutengineoffandwaitforallmovementtostop.

–Setparkingbrake.

–Removekeyfromignition.

•Donottouchengine,transmission,radiator,muferor

mufermanifoldwhileengineisrunningorsoonafter
ithasstoppedbecausetheseareasmaybehotenough
tocauseburns.

•Ifthemachineevervibratesabnormally,stopthemachine

immediately,turnengineoff,waitforallmotionto
stopandinspectfordamage.Repairalldamagebefore
resumingoperation.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

5

Maintenance

•Beforeservicingormakingadjustmentstothemachine,

movethemachinetoalevelsurface,stoptheengine,set
theparkingbrake,andremovethekeyfromignitionto
preventaccidentalstartingoftheengine.

•Neverworkunderaraisedbedwithoutplacingthe

bed-safetysupportontothefullyextendedbed-actuator
rod.

•Makesureallhydraulicttingsaretight,andallhydraulic

hosesandlinesareingoodconditionbeforeapplying
pressuretothesystem.

inquiriestoTheToro®Company,CommercialDivision,
VehicleEngineeringDept.,8111LyndaleAve.So.,
Bloomington,Minnesota55420–1196USA.

RolloverProtectionSystem (ROPS)-UseandMaintenance

•TheROPSisanintegralandeffectivesafetydevice.Use

theseatbeltwhenoperatingthemachinewithROPS.

•Becertainthattheseatbeltcanbereleasedquicklyin

theeventofanemergency.

•Keepyourbodyandhandsawayfrompinholeleaksor

nozzlesthatejecthydraulicuidunderhighpressure.
Usepaperorcardboard,notyourhands,tosearch
forleaks.Hydraulicuidescapingunderpressurecan
havesufcientforcetopenetrateskinandcauseserious
damagetoyourbody.Ifuidisinjectedintotheskin,it
mustbesurgicallyremovedwithinafewhoursbyadoctor
familiarwiththisformofinjury,organgrenemayresult.

•Beforedisconnectingorperforminganyworkonthe

hydraulicsystem,allpressureinthehydraulicsystem
mustberelievedbystoppingtheengineandcyclingthe
hydrauliccontrolvalveforthebedliftfromraisetolower
and/orloweringboxandattachments.Ifequipped,
placetheremote-hydraulicsleverintheoatposition.
Iftheboxmustbeinraisedposition,secureitwiththe
bed-safetysupport.

•Tomakesuretheentiremachineisingoodcondition,

keepallnuts,bolts,andscrewsproperlytightened.

•Toreducethepotentialrehazard,keeptheenginearea

freeofexcessivegrease,grass,leaves,andaccumulation
ofdirt.

•Iftheenginemustberunningtoperformamaintenance

adjustment,keephands,feet,clothing,andanypartsof
thebodyawayfromtheengineandanymovingparts.
Keepeveryoneaway.

•Checkcarefullyforoverheadclearances(i.e.branches,

doorways,electricalwires)beforedrivingunderany
objectsanddonotcontactthem.

•KeeptheROPSinsafeoperatingconditionby

periodicallythoroughlyinspectingfordamageand
keepingallmountingfastenerstight.

•ReplaceadamagedROPS.Donotrepairorrevise.

•DonotremovetheROPS.

•AnyalterationstoaROPSmustbeapprovedbythe

manufacturer.

Hauling

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usefullwidthrampsforloadingmachineintotraileror

truck.

•Tiethemachinedownsecurelyusingstraps,chains,cable,

orropes.Bothfrontandrearstrapsshouldbedirected
downandoutwardfromthemachine.

•Donotoverspeedtheenginebychangingthegovernor

settings.Themaximumenginespeedis3650rpm.To
ensuresafetyandaccuracy,haveanAuthorizedToro
Distributorcheckthemaximumenginespeedwitha
tachometer.

•Ifmajorrepairsareeverneededorassistanceisrequired,

contactanAuthorizedToroDistributor.

•Tobesureofoptimumperformanceandsafety,always

purchasegenuineTororeplacementpartsandaccessories.
Replacementpartsandaccessoriesmadebyother
manufacturerscouldbedangerous.Alteringthismachine
inanymannermayaffecttheoperation,performance,
durabilityofthemachine,oritsusemayresultininjury
ordeath.Suchusecouldvoidtheproductwarrantyof
TheToro®Company.

•Thismachineshouldnotbemodiedwithout

authorizationfromTheToro®Company.Directany

6

SoundPressure

Thisunithasasoundpressurelevelattheoperator’searof79
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Thesoundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO11201.

Vibration

Hand-Arm

•Measuredvibrationlevelforrighthand=0.3m/s

2

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

•Measuredvibrationlevelforlefthand=0.4m/s

•UncertaintyValue(K)=0.2m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO20643.

2

WholeBody

•Measuredvibrationlevel=0.18m/s

•UncertaintyValue(K)=0.09m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.

2

2

2

106-6755

1.Enginecoolantunder
pressure.

2.Explosionhazard—read
theOperator'sManual.

1.Warning—donottouchthehotsurface.

1.Storedenergyhazard—readtheOperator'sManual.

3.Warning—donottouchthe
hotsurface.

4.Warning—readthe

Operator'sManual.

115-2047

93-9879

115-7740

1.Warning—maximumtrailerweightis680kg(1500lb);
maximumtongueweightis90kg(200lb).

2.Warning—trailerbrakesarerequiredwhentowinggreater
than680kg(1500lb).Maximumtrailerweightwithtrailer
brakesis1591kg(3500lb)maximumtongueweightwith
trailerbrakesis273kg(600lb).

115-7756

1.Highowhydraulics—engaged

7

115-7723

93-9899

1.Warning—thehydraulicoilpressureis124bar(1800psi).

2.CouplerA

3.CouplerB

93-9899

1.Crushinghazard—installthecylinderlock.

106-7767

1.Warning—readtheOperator'sManual;avoidtippingthe
machine;weartheseatbelt;leanawayfromthedirection
themachineistipping.

105-4215

1.Warning—avoidpinchpoints.

93-9850

1.Donotrepairorrevise—readtheOperator'sManual.

106-2353

1.Electricalpowerpoint

8

115-7739

1.Falling,crushinghazard,bystanders—noriderson
machine.

93–9868

1.Crushinghazardofhand—readtheOperator’sManual.

BatterySymbols

Someorallofthesesymbolsareonyourbattery .

105–7977

1.Tank2.Pressure

1.Explosionhazard

2.Nore,opename,or
smoking.

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe
distancefromthebattery.

7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries

8.Batteryacidcancause
blindnessorsevereburns.

withwaterandgetmedical
helpfast.

10.Containslead;donot
discard.

115-2282

1.Warning—readtheOperator'sManual.

2.Warning—stayawayfrommovingpartsandkeepallguardsandshieldsinplace.

3.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistancefromthevehicle,donotcarrypassengersin
thecargobed,keeparmsandlegsinsideofthevehicleatalltimes,anduseseatbeltsandhandholds.

93-9852

1.Warning—readtheOperator’sManual.2.Crushinghazard—installthecylinderlock.

9

127–8626

1.Powertake-off—15A5.Differentiallock—15A

2.Enginestart—10A

3.Hazards—10A7.Headlightsandrear

4.Engineignition—10A8.Horn—30A

6.Speedometer—10A

lights—15A

127–8760

1.Park4.Lowgear

2.Reverse5.Drive

3.Neutral

115-7746

1.Warning—donotoperatethismachineunlessyouaretrained.

2.Warning—locktheparkingbrake,stoptheengine,and
removetheignitionkeybeforeleavingthemachine.

3.Firehazard—stoptheenginebeforefueling.

4.Tippinghazard—slowdownandturngradually,usecaution
anddriveslowlywhendrivingonslopes,donotexceed32
kph(20mph),anddriveslowlyoverroughterrainorwhen
carryingafullorheavyload.

10

127-8620

1.Headlights4.Horn7.Engine—start

2.Differentiallock—lock

3.Differentiallock—unlock

5.Engine—stop8.Brake

6.Engine—run

1.Parkingbrake

2.Unlock—hydraulicsystem

3.Lock—hydraulicsystem6.Transport

121-9890

4.Cylinderretract

5.Cylinderextend8.Slow

11

7.Fast

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Steeringwheel

1

2
3

4

5

Cover
Washer(5/8inch)
ROPSframe
Flange-headbolt(1/2x1-1/4inch)

Nopartsrequired

Nopartsrequired

Nopartsrequired

MediaandAdditionalParts

Description

Operator'sManual

PartsManual1

OperatorTrainingMaterial

CVTKit121-9853

Qty.

Qty.

1
1
1
1
6

–

–

–

1

1

1

Readbeforeoperatingthevehicle.

Usetoreferencepartnumbers.

Viewbeforeoperatingthemachine.

ConnectingtheCVTIntakeDuct(TCandHModelsOnly)

Installthesteeringwheel.

MounttheROPS(RolloverProtection
System).

Connectthebattery.

Connectthecontinuouslyvariable
transmissionintakeduct.

Checktheengineoil,transaxle/hydraulic
uid,coolant,andbrakeuidlevels.

Use

Use

CVTAdapter127-8750

Note:Determinetheleftandrightsideofthemachinefromthenormaloperatingposition.

1

1

ConnectingtheCVTIntakeDuct(TCandHModelsOnly)

4.Securethesteeringwheeltotheshaftwiththenutand
tightenitto27–34N-m(20-25ft-lb).

5.Installthecoveronthesteeringwheel(Figure3).

InstallingtheSteeringWheel (TCandHModelsonly)

Partsneededforthisprocedure:

1

Steeringwheel

1

Cover

1

Washer(5/8inch)

Procedure

1.Ifthecoverisinstalled,removetheitfromthehubof
thesteeringwheel(Figure3).

2.Removethenutfromthesteeringshaft(Figure3).

3.Slidethesteeringwheelandwasherontothesteering
shaft(Figure3).

12

Figure3

1.Cover4.Steeringwheel

2.Nut

3.Washer(5/8inch)

5.Steeringshaft

2

Figure4

1.ROPSmountingbracket

3.SecureeachsideoftheROPSmountingbracketto
frameofthemachinewith3ange-headbolt(1/2x
1-1/4inch).

4.Torquetheange-headboltsto115N-m(85ft-lb).

2.Flange-headbolt

InstallingtheROPS

Partsneededforthisprocedure:

1

ROPSframe

6

Flange-headbolt(1/2x1-1/4inch)

Procedure

1.Applymedium-grade(service-removable)thread
lockingcompoundtothethreadsofthe6ange-head
bolts(1/2x1-1/4inch).

2.AligneachsideoftheROPSwiththemountingholes
oneachsideofframeofthemachineasshownin

Figure4.

3

ConnectingtheBattery(TC andHModelsonly)

NoPartsRequired

Procedure

WARNING

Incorrectbatterycableroutingcoulddamagethe
machineandcablescausingsparks.Sparkscan
causethebatterygassestoexplode,resultingin
personalinjury.

•Alwaysdisconnectthenegative(black)battery
cablebeforedisconnectingthepositive(red)
cable.

•Alwaysconnectthepositive(red)batterycable
rst.

1.Squeezethebatterycovertoreleasethetabsfromthe
batterybase(Figure5).

13

1.Batterycover

Figure5

4

ConnectingtheCVTIntake Duct(TCandHModelsonly)

NoPartsRequired

Procedure

Important:Removetheplasticbagcoveringtheendof

theCVTductbeforestartingtheengineofthemachine.

TheCVTkit121-9853andadapterkit127-8750isrequired
forthisprocedure.

1.Loosenthehoseclampsecuringtheplasticbagatthe
endoftheCVTintakehoseandremovethebag.

2.Removethebatterycoverfromthebatterybase(Figure

5).

3.Installthepositive-batterycable(red)ontothepositive
(+)terminalofthebatteryandsecurethecablewith
theboltsandnuts(Figure6).

Figure6

1.Insulatorboot
(positive-batterycable)

2.Negative-batterypost

3.Negative-batterycable

Note:Discardplasticbag.

2.Raisethecargoboxbyperformingthefollowing:

A.Settheparkingbrake;refertoParkingBrake

(page16).

B.Starttheengine;refertoStartingtheEngine(page

27).

C.Movethehydraulic-liftleverbackwardtoraisethe

cargobox;refertoHydraulicLiftLever(page16).

D.Shutofftheengine;refertoStoppingtheEngine

(page27).

E.Removethebedsupportfromthestoragebrackets

onbackoftheROPSpanelandinstallthesupport
ontothecylinderrodofthebedliftcylinder;refer
toUsingtheBedSafetySupport(page36).

3.AligntheCVTintakehoseontotheintake-tube
connectoratthebacksideoftheROPSpaneland
tightenthehoseclamp(Figure7).

4.Slidetheinsulatorbootoverthepositiveterminal.

Note:Theinsulatorbootisusedtopreventapossible
short-to-groundfromoccurring.

5.Installthenegative-batterycable(black)ontothe
negative(–)terminalofthebatteryandsecurethecable
withboltsandnuts.

6.Alignthebatterycovertothebatterybase(Figure5).

7.Squeezethebatterycover,alignthetabstothebattery
base,andreleasethebatterycover(Figure5).

14

1.CVTintakehose

2.Hoseclamp

Figure7

3.Intake-tubeconnector

4.Removethebedsupport,lowerthebed,shutoffthe
engine,andremovethekeyfromtheignitionswitch.

5

ProductOverview

Controls

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

CheckingtheFluidLevels

NoPartsRequired

Procedure

1.Checktheengineoillevelbeforeandaftertheengineis
rstoperated;refertoCheckingtheEngine-oilLevel

(page21).

2.Checkthetransmission-uidlevelbeforetheengineis
rstoperated;refertoCheckingtheTransmission-uid

Level(page47).

3.Checktheengine-coolantlevelbeforetheengineisrst
operated;referto(page).

4.Checkthebrakeuidlevelbeforetheengineisrst
operated;refertoCheckingtheBrakeFluid(page24).

AcceleratorPedal

Theacceleratorpedal(Figure8)givestheoperatortheability
tovarytheengineandgroundspeedofthevehiclewhenthe
transmissionisingear.Pressingthepedalincreasestheengine
speedandgroundspeed.Releasingthepedaldecreasesthe
enginespeedandgroundspeedofthemachine.

Figure8

1.Brakepedal2.Acceleratorpedal

BrakePedal

Usethebrakepedal(Figure8)toapplytheservicebrakes
tostoporslowthemachine.

CAUTION

Brakesthatarewornornotcorrectlyadjustedmay
resultinpersonalinjury.Ifthebrakepedaltravels
towithin3.8cm(1-1/2inches)ofthemachineoor
board,adjustorrepairthebrakes.

TransmissionLever

Usethetransmissionlever(Figure9)toshiftthetransmission
betweenP(park),R(reverse),N(neutral),L(lowforward),
andD(drive)groundoperation.

Important:DonotshiftthetransmissiontotheReverse,
Low,orDrivegearunlessthevehicleisstandingstilland
theengineisatlowidle.Otherwiseyoumaydamage
thetransmission.

15

Figure9

HydraulicLiftLever

Thehydraulicliftraisesandlowersthebed.Movethe
hydraulicliftleverrearwardtoraisethebed,andforwardto
lowerit(Figure11).

Important:Whenloweringthebed,holdtheleverinthe
forwardpositionfor1or2secondsafterthebedcontacts
theframetosecureitintheloweredposition.Donot
holdthehydraulicliftineithertheraiseorlowerposition
formorethan5secondsoncethecylindershavereached
theendoftheirtravel.

1.Transmissionlever

2.P(park)5.L(lowforward)

3.R(reverse)6.D(drive)

4.N(neutral)

ParkingBrake

Whenevertheengineisshutoff,settheparkingbrake(Figure

10)topreventaccidentalmovementofthevehicle.

•Tosettheparkingbrake,pullbackontheparking-brake

lever.

•Toreleasetheparkingbrake,pushtheleverforward.

Note:Releasetheparkingbrakebeforemovingthe
vehicle.

•Ifyouparkthevehicleonasteepuphillordownhillgrade,

shiftthetransmissionintoP(park)andsettheparking
brake.Placechocksatthedownhillsideofthewheels.

Figure11

1.Lowerthebed4.Unlocked

2.Raisethebed

3.Locked

5.Hydraulic-liftlock

6.Hydraulic-liftlever

Hydraulic-liftLock

Thehydraulic-liftlocklockstheliftleversothatthehydraulic
cylindersdonotoperatewhenthevehicleisnotequipped
withabed(Figure11).ItalsolockstheliftleverintheOn
positionwhenusingthehydraulicsforattachments.

Speed-rangeLever

Usethespeed-rangelever(Figure12)toselect1of
the4work-speedrangesforprecisecontrolofthe
maximum-groundspeedoratransport-speedrangethatisfor
movingthemachinebetweenjobsites.

1.Parking-brakelever

Figure10

16

LightSwitch

Pushthelightswitchdowntotoggletheheadlightsonorpush
thelightswitchuptotoggletheheadlightsoff(Figure13).

Differential-lockSwitch

Thedifferential-lockswitchallowsyoutolocktherearaxle
forincreasedtraction.Pushthedifferential-lockswitch
(Figure13)totogglethedifferentiallockonoroff.

Note:Youmaylockandunlockthedifferentialwhilethe
vehicleisinmotion.

HornButton(TCmodelsonly)

Pressingthehornbuttonactivatesthehorn(Figure13).

Figure12

1.Speed-rangelever4.C(mid-highrange)

2.T(transportrange)5.B(mid-lowrange)

3.D(highrange)6.A(lowrange)

DashboardSwitches

IgnitionSwitch

Usetheignitionswitch(Figure13)tostartandstopthe
engine.Ithas3positions:Off,Run,andStart.Rotatethekey
clockwisetotheStartpositiontoengagethestartermotor.
Releasethekeywhentheenginestarts.Thekeywillmove
automaticallytotheOnposition.Toshuttheengineoff,
rotatethekeycounterclockwisetotheOffposition.

PowerPoint

Usethepowerpointsocket(Figure13)topoweroptional
12-voltelectricalaccessories.

InstrumentCluster

Figure13

1.Highowhydraulicsswitch
(TCmodelsonly)

2.Lightswitch

3.Differentialswitch8.Start

4.Hornbutton(TCmodels
only)

5.Ignitionswitch

HighFlowHydraulicsSwitch(TCmodelsonly)

6.Off

7.On

9.Powerpoint

Pushtheswitchdowntostartthehighowhydraulicsand
pushtheswitchuptoshutoffthehydraulics(Figure13).

Note:Youmustsetthehighowhydraulicsswitchtothe
Offpositioninordertostarttheengine.

Figure14

1.Tachometer

2.Hourmeter

3.Speedometer

4.Fuelgauge

Tachometer

5.Charge-indicatorlight

6.Check-enginelight

7.Low-oilpressurelight

8.Coolant-temperature
gauge

Thetachometerdisplaysthespeedoftheengine(Figure14).

Note:Thewhitetriangleindicatesthedesiredenginespeed
for540rpmPTOoperation.

17

Figure15

temperaturelightwillilluminateredandashiftheengine
overheats.

FuelGauge

Thefuelgaugeshowstheamountoffuelinthetank.It
displaysonlywhenignitionswitchisintheOnposition
(Figure14).Theredsegmentofthedisplayindicateslow
fuellevelandtheashing-redlightindicatesthatthefuelin
thetankisnearempty .

PassengerHandHold

Thepassengerhandholdislocatedonthedashboard(Figure

16).

1.Enginespeed(inrpm)2.3300rpmfor540rpmPTO
operation

HourMeter

Thehourmeterindicatesthetotalhoursofmachine
operation.Thehourmeter(Figure14)startstofunction
wheneverthekeyswitchisrotatedtotheOnpositionorif
theengineisrunning.

Speedometer

Thespeedometerregistersthegroundspeedofthevehicle
(Figure14).Thespeedometerisinmph,butyoucaneasily
convertedthespeedometertokm/h.RefertoConverting

theSpeedometer(page54).

CheckEngineLight

Thecheckenginelight(Figure14)willilluminatetonotify
operatorofaenginemalfunction.

ContactyourauthorizedToroservicedealer.

OilPressureWarningLight

Figure16

1.Passengerhandhold

2.Storagecompartment

SeatAdjustingLever

Usetheseatadjustmentlevertoadjusttheseatforwardor
backwardforoperatorcomfort(Figure17).

Theoilpressurewarninglightilluminates(Figure14)ifthe
engineoilpressuredropsbelowasafelevelwhiletheengine
isrunning.

Important:Ifthelightickersorremainson,stopthe
vehicle,turnofftheengine,andchecktheoillevel.Ifthe
oillevelwaslow,butaddingoildoesnotcausethelight
togooutwhentheengineisstarted,turntheengine
offimmediatelyandcontactyourAuthorizedService
Distributorforassistance.

CoolantT emperatureGaugeandLight

Thecoolanttemperaturegaugedisplaysthecoolant
temperatureoftheengine.Thelightoperatesonlywhenthe
ignitionswitchisinOnposition(Figure14).Thecoolant

Figure17

1.Seat-adjustinglever

18

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Dimensions

OverallWidth160cm(63inches)

withoutbed—326cm(128inches);

OverallLength

BaseWeight(Dry)

RatedCapacity

(includes91kg(200

lb)operator,91kg

(200lb)passengerand

loadedattachment)

MaximumGross

VehicleWeight

TowCapacityTongueweight:272kg(600lb);

GroundClearance18cm(7inches)withnoload

WheelBase

WheelTread(center

linetocenterline)

Height

withfullbed—331cm(130inches);
with2/3bedinrearmounting
location—346cm(136inches)

Model07390—866kg(1905lb);
Model07390H—866kg(1905lb);
Model07390TC—887kg(1951lb)

Model07390—1498kg(3295lb);
Model07390TC—1477kg(3249lb);
Model07090H—1498kg(3298lb)

2363kg(5210lb)

Maximumtrailerweight:1587kg
(3,500lb)

118cm(70inches)

Front:117cm(46inches);Rear:121
cm(48inches)

191cm(75inches)totopofROPS

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

CAUTION

Youmaybeinjuredorkillediftheraisedbedofthe
machinefallsonyou.

Beforeworkingunderaraisedbed,removeany
cargoandpositionthesafetysupportonthefully
extendedcylinderrod.

OperatingtheCargoBox

RaisingtheCargoBox

WARNING

Drivingthevehiclewiththecargoboxraisedmay
causethevehicletotiporrolleasier.Thebox
structuremaybecomedamagedifyouoperatethe
vehiclewiththeboxraised.

•Onlyoperatethevehiclewhenthecargoboxis
down.

•Afterdumpingaload,lowerthecargobox.

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.

CAUTION

Ifaloadisconcentratednearthebackofthecargo
boxwhenyoureleasethelatches,thetailgatemay
unexpectedlytipopen,injuringyouorbystanders.

•Centertheloadinthecargobox,ifpossible.

•Ensurethatnooneisleaningovertheboxor
standingbehinditwhenreleasingthetailgate
latches.

•Removeallcargofromtheboxbeforeliftingthe
boxuptoservicethemachine.

1.Settheparkingbrake;refertoParkingBrake(page16).

2.Starttheengine;refertoStartingtheEngine(page27).

3.Movetheleverbackwardtoraisethecargoboxtothe
desiredposition.(Figure18).

Note:Ifyouaremaintainingthemachineandneedto
havetheboxraised,securetheboxwiththebedsafety
support;refertoUsingtheBedSafetySupport(page

36).

19

Figure18

1.Cargo-boxlever

LoweringtheBox

WARNING

Theweightoftheboxmaybeheavy.Handsor
otherbodypartscouldbecrushed.

Keephandsandotherbodypartsclearwhen
loweringthebox.

Figure19

1.Latchhandle3.Latchpin

2.Latchgate

1.Ensurethattheparkingbrakeisset;refertoParking

Brake(page16).

2.Ifthebedsupportisinstalled,removetheit;referto

UsingtheBedSafetySupport(page36).

3.Starttheengine;refertoStartingtheEngine(page27).

4.Movetheleverforwardtolowerthecargobox(Figure

18).

OpeningtheTailgate

1.Ensurethatthecargoboxisdownandlatched.

2.Openthelatchesontheleftandrightsideofthecargo
box(Figure19)andlowerthetailgate.

CheckingtheFluidLevels

PreparingtoChecktheFluidLevels

1.Movethemachinetoalevelsurface.

2.ShiftthetransmissiontotheParkposition,shutoff
theengine,settheparkingbrake,andremovethekey
fromtheignitionswitch.

3.Allowthemachinetocoolbeforeyouchecktheuid
levelsofthemachine.

4.Checkthefollowing:

Note:Checkingtheengineoil,hydraulicuidlevel,or
coolantlevelrequiresraisingandloweringthecargo
boxofthemachine;refertoOperatingtheCargoBox

(page19).

•CheckingtheEngine-oilLevel(page21)

•CheckingtheHydraulicFluid(page22)

•(page)

•CheckingtheBrakeFluid(page24)

20