Toro 07385, 07385TC, 07387TC, Workman HDX-D, 07387 Operator's Manual

FormNo.3374-948RevB

Workman

®

HDX-DUtilityVehicle

withBed

ModelNo.07385—SerialNo.313000001andUp

ModelNo.07385TC—SerialNo.313000001andUp

ModelNo.07387—SerialNo.313000001andUp

ModelNo.07387TC—SerialNo.313000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3374-948*B

Thismachineisautilityvehicleintendedtobeusedby
professional,hiredoperatorsincommercialapplications.Itis
primarilydesignedforthetransportofimplementsusedin
suchapplications.Thisvehicleallowsforthesafetransport
ofanoperatorandonepassengerintheidentiedseats.The
bedofthisvehicleisnotsuitableforanyriders.

ThisproductcomplieswithallrelevantEuropeandirectives,
fordetailspleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Figure1

1.Modelandserialnumberlocation

ModelNo.

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Important:Theengineinthisproductisnotequipped
withasparkarrestedmufer.Itisaviolationof
CaliforniaPublicResourcecodeSection4442touse
oroperatethisengineonanyforest-covered,brush
covered,orgrass-coveredlandasdenedinCPRC4126.
Otherstatesorfederalareasmayhavesimilarlaws.

Introduction

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Y ouareresponsibleforoperatingthe
productproperlyandsafely.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.

©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Introduction..................................................................2

Safety...........................................................................4

SafeOperatingPractices...........................................4

Supervisor’sResponsibilities.....................................4

BeforeOperating....................................................4

Operation...............................................................5

Maintenance...........................................................6

SoundPressure.......................................................6

Vibration................................................................6

SafetyandInstructionalDecals.................................7

Setup...........................................................................12

1InstallingtheSteeringWheel(TCmodels

only).................................................................12

2InstallingtheROPS(TCmodelsonly)......................12

3ActivatingandChargingtheBattery(TCmodels

only).................................................................13

4CheckingFluidLevels...........................................14

ProductOverview.........................................................15

Controls...............................................................15

Specications........................................................18

Attachments/Accessories........................................18

Operation....................................................................19

CheckingtheEngineOilLevel.................................19

AddingFuel...........................................................19

CheckingtheCoolantLevel.....................................21

CheckingtheTransaxle/HydraulicFluid

Level.................................................................22

CheckingtheHighFlowHydraulicFluid(TC

modelsonly)......................................................22

CheckingtheFrontDifferentialOilLevel

(Four-wheeldrivemodelsonly).............................23

CheckingtheTorqueoftheWheelNuts.....................23

CheckingtheTirePressure......................................23

CheckingtheBrakeFluid.........................................23

Pre–startingChecks................................................24

StartingtheEngine.................................................24

DrivingtheVehicle.................................................24

StoppingtheVehicle...............................................25

StoppingtheEngine...............................................25

NewVehicleBreak–in.............................................25

CheckingtheInterlockSystem.................................25

OperatingCharacteristics........................................25

Passengers.............................................................26

Speed....................................................................27

Turning.................................................................27

Braking.................................................................27

TipOvers..............................................................27

Hills......................................................................27

LoadingandDumping............................................28

UsingTheDifferentialLock....................................28

FourWheelDrive(Four-wheeldrivemodels

only).................................................................29

TransportingtheVehicle.........................................29

TowingtheVehicle.................................................29

TowingaTrailerwiththeVehicle..............................30

HydraulicControl...................................................30

Maintenance.................................................................32

RecommendedMaintenanceSchedule(s)......................32

HeavyDutyOperation............................................33

PremaintenanceProcedures........................................34

UsingtheBedSafetySupport...................................34

RemovingtheFullBed............................................34

InstallingtheFullBed.............................................35

JackingtheVehicle..................................................36

RemovingtheHood...............................................36

Lubrication...............................................................37

GreasingBearingsandBushings...............................37

EngineMaintenance..................................................39

ServicingtheAirCleaner.........................................39

ChangingtheEngineOilAndFilter..........................39

FuelSystemMaintenance...........................................40

FuelLinesandConnections.....................................40

ServicingtheW aterSeparator/FuelFilter...................40

ElectricalSystemMaintenance....................................41

Fuses....................................................................41

JumpStartingtheVehicle.........................................42

ServicingtheBattery...............................................42

DriveSystemMaintenance.........................................43

ChangingtheFrontDifferentialOil(Four-wheel

drivemodelsonly)...............................................43

InspectingtheConstantVelocityBoot(Four-wheel

drivemodelsonly)...............................................43

AdjustingtheShiftCables........................................44

AdjustingtheHigh–LowCable................................44

AdjustingDifferentialLockCable.............................44

InspectingtheTires................................................44

CheckingtheFrontWheelAlignment........................45

CoolingSystemMaintenance......................................46

RemovingDebrisfromtheCoolingSystem................46

ChangingEngineCoolant........................................46

BrakeMaintenance....................................................48

AdjustingtheParkingBrake.....................................48

AdjustingtheBrakePedal........................................48

BeltMaintenance......................................................49

AdjustingBelts.......................................................49

ControlsSystemMaintenance.....................................49

AdjustingtheAcceleratorPedal................................49

AdjustingtheClutchPedal.......................................49

ConvertingtheSpeedometer....................................50

HydraulicSystemMaintenance....................................51

ChangingtheHydraulicFluidandCleaningthe

Strainer..............................................................51

ReplacingtheHydraulicFilter..................................51

ChangingtheHighFlowHydraulicOilandFilter

(TCmodelsonly)................................................52

RaisingtheBoxinanEmergency..............................52

Storage........................................................................54

Schematics...................................................................55

3

Safety

ThemachinemeetstherequirementsofSAEJ2258.

Supervisors,operatorsandservicepersonsshouldbefamiliar
withthefollowingstandardsandpublications:(Thematerial
maybeobtainedfromtheaddressshown).

•FlammableandCombustibleLiquidsCode:

ANSI/NFPA30

•NationalFireProtectionAssociation:

ANSI/NFPA#505;PoweredIndustrialTrucks

ADDRESS:

NationalFirePreventionAssociation
BatterymarchPark
Quincy,Massachusetts02169U.S.A

•ANSI/ASMEB56.8PersonalBurdenCarriers

ADDRESS:

AmericanNationalStandardsInstitute,Inc.
25W est43rdStreet
NewYork,NewYork10036U .S.A.

•ANSI/UL558;InternalCombustionEnginePowered

IndustrialTrucks

ADDRESS:
AmericanNationalStandardsInstitute,Inc.
25W est43rdStreet
NewYork,NewYork10036U .S.A.

or

UnderwritersLaboratories
333PngstenRoad
Northbrook,Illinois60062U.S.A.

SafeOperatingPractices

WARNING

TheWorkmanisanoff–highwayvehicleonly,and
isnotdesigned,equipped,ormanufacturedforuse
onpublicstreets,roadsorhighways.

NotalloftheattachmentsthatadapttotheWorkman
arecoveredinthismanual.SeethespecicOperator’ s
Manualprovidedwitheachattachmentforadditionalsafety
instructions.Readthesemanuals.

Toreducethepotentialforinjuryordeath,complywith
thefollowingsafetyinstructions:

Supervisor’sResponsibilities

•Makesureoperatorsarethoroughlytrainedandfamiliar

withtheOperator’sManualandalllabelsonthevehicle.

•Besuretoestablishyourownspecialproceduresand

workrulesforunusualoperatingconditions(e.g.slopes
toosteepforvehicleoperation).Usethe3rdHigh
Lockoutswitchifhighspeedcouldresultinasafetyor
vehicleabusesituation.

BeforeOperating

•Operatethemachineonlyafterreadingandunderstanding

thecontentsofthismanual.Areplacementmanualis
availablebysendingcompletemodelandserialnumber
to:TheToroCompany,8111LyndaleAvenueSouth,
Minneapolis,Minnesota55420.

•Neverallowchildrentooperatethevehicle.Never

allowadultstooperateitwithoutproperinstructions.
Onlytrainedandauthorizedpersonsshouldoperate
thisvehicle.Makesurealloperatorsarephysicallyand
mentallycapableofoperatingthevehicle.

•Thisvehicleisdesignedtocarryonlyyou,theoperator,

andonepassengerintheseatprovidedbythe
manufacturer.Nevercarryanyotherpassengersonthe
vehicle.

•Neveroperatethevehiclewhenundertheinuenceof

drugsoralcohol.

•Becomefamiliarwiththecontrolsandknowhowtostop

theenginequickly .

•Keepallshields,safetydevicesanddecalsinplace.Ifa

shield,safetydeviceordecalismalfunctioning,illegible,
ordamaged,repairorreplaceitbeforeoperatingthe
machine.

TheWorkmanwasdesignedandtestedtooffersafeservice
whenoperatedandmaintainedproperly.Althoughhazard
controlandaccidentpreventionpartiallyaredependent
uponthedesignandcongurationofthemachine,these
factorsarealsodependentupontheawareness,concern,and
propertrainingofthepersonnelinvolvedintheoperation,
maintenanceandstorageofthemachine.Improperuseor
maintenanceofthemachinecanresultininjuryordeath.

Thisisaspecializedutilityvehicledesignedforoff–roaduse
only.Itsrideandhandlingwillhaveadifferentfeelthanwhat
driversexperiencewithpassengercarsortrucks.Sotaketime
tobecomefamiliarwithyourW orkman.

•Alwayswearsubstantialshoes.Donotoperatethe

machinewhilewearingsandals,tennisshoes,orsneakers.
Donotwearloosettingclothingorjewelrywhichcould
getcaughtinmovingpartsandcausepersonalinjury.

•Wearingsafetyglasses,safetyshoes,longpants,anda

helmetisadvisableandrequiredbysomelocalsafetyand
insuranceregulations.

•Keepeveryone,especiallychildrenandpets,awayfrom

theareasofoperation.

•Beforeoperatingthevehicle,alwayscheckallpartsof

thevehicleandanyattachments.Ifsomethingiswrong,

4

stopusingvehicle.Makesuretheproblemiscorrected
beforevehicleorattachmentisoperatedagain.

•Sincedieselfuelishighlyammable,handleitcarefully.

–Useanapprovedfuelcontainer.

–Donotremovethecapfromthefueltankwhenthe

engineishotorrunning.

–Donotsmokewhilehandlingfuel.

–Fillthefueltankoutdoorsandtoaboutoneinch

belowthetopoftank(bottomofllerneck).Donot
overll.

–Wipeupanyspilledfuel.

•Operatethevehicleonlyoutdoorsorinawellventilated

area.

•Useonlyanapprovednonmetal,portablefuelcontainer.

Staticelectricdischargecanignitefuelvaporsina
ungroundedfuelcontainer.Removethefuelcontainer
fromthebedofthevehicleandplaceitontheground
awayfromthevehiclebeforelling.Keepthenozzle
incontactwiththecontainerwhilelling.Remove
equipmentfromvehiclebedbeforelling.

•Checkthesafetyinterlocksystemdailyforproper

operation.Ifaswitchshouldmalfunction,replacethe
switchbeforeoperatingmachine.Aftereverytwoyears,
replacetheinterlockswitchesinthesafetysystem,
whethertheyareworkingproperlyornot.

Operation

•Theoperatorandpassengermustuseseatbeltsand

remainseatedwheneverthevehicleisinmotion.The
operatorshouldkeepbothhandsonthesteeringwheel,
wheneverpossible,andthepassengershouldusethehand
holdsprovided.Keeparmsandlegswithinthevehicle
bodyatalltimes.Nevercarrypassengersintheboxor
onattachments.Rememberyourpassengermaynotbe
expectingyoutobrakeorturnandmaynotbeready.

•Neveroverloadyourvehicle.Thenameplate(located

underthemiddleofthedash)showstheloadlimitsfor
thevehicle.Neveroverllattachmentsorexceedthe
vehiclemaximumgrossvehicleweight(GVW).

•Whenstartingtheengine:

–Sitonoperator’sseatandensurethattheparking

brakeisengaged.

–DisengagePTO(ifsoequipped)andreturnthehand

throttlelevertotheOffposition(ifsoequipped).

–Makesurethehydraulicliftleverisinthecenter

position.

–MoveshiftlevertoNeutralandpresstheclutchpedal.

–Keepyourfootoffoftheacceleratorpedal.

–TurnignitionswitchtotheOnposition.Whenthe

glowplugindicatorgoesoff,theengineisreadyto
start.

–TurntheignitionkeytotheStartposition.

Note:Theglowplugindicatorwillturnon,foran
additional15seconds,whentheswitchreturnstothe
Startposition.

•Usingthemachinedemandsattention.Failuretooperate

vehiclesafelymayresultinanaccident,tipoverofthe
vehicle,andseriousinjuryordeath.Drivecarefully .To
preventtippingorlossofcontrol,takethefollowing
precautions:

–Useextremecaution,reducespeed,andmaintain

asafedistancearoundsandtraps,ditches,creeks,
ramps,anyunfamiliarareas,orotherhazards.

–Watchforholesorotherhiddenhazards.

–Usecautionwhenoperatingthevehicleonasteep

slope.Normally,travelstraightupanddownslopes.
Reducespeedwhenmakingsharpturnsorwhen
turningonhillsides.Avoidturningonhillsides
wheneverpossible.

–Useextracautionwhenoperatingthevehicleon

wetsurfaces,athigherspeeds,orwithafullload.
Stoppingtimewillincreasewithafullload.Shiftinto
alowergearbeforestartingupordownahill.

–Whenloadingthebed,distributetheloadevenly.

Useextracautioniftheloadexceedsthedimensions
ofthevehicle/bed.Operatethevehiclewithextra
cautionwhenhandlingoff-centerloadsthatcannot
becentered.Keeploadsbalancedandsecureto
preventthemfromshifting.

–Avoidsuddenstopsandstarts.Donotgofrom

reversetoforwardorforwardtoreversewithoutrst
comingtoacompletestop.

–Donotattemptsharpturnsorabruptmaneuversor

otherunsafedrivingactionsthatmaycausealossof
vehiclecontrol.

–Donotpassanothervehicletravelinginthesame

directionatintersections,blindspots,oratother
dangerouslocations.

–Whendumping,donotletanyonestandbehind

vehicleanddonotdumptheloadonanyone’ sfeet.
Releasethetailgatelatchesfromthesideofbox,not
frombehind.

–Keepallbystandersaway.Beforebackingup,lookto

therearandensurethatnooneisbehindthevehicle.
Backupslowly .

–Watchoutfortrafcwhennearorcrossingroads.

Alwaysyieldtherightofwaytopedestriansandother
vehicles.Thisvehicleisnotdesignedforuseon
streetsorhighways.Alwayssignalyourturnsorstop
earlyenoughsootherpersonsknowwhatyouplanto
do.Obeyalltrafcrulesandregulations.

–Neveroperatethevehicleinornearanareawhere

thereisdustorfumesintheairwhichareexplosive.
Theelectricalandexhaustsystemsofthevehiclecan
producesparkscapableofignitingexplosivematerials.

–Alwayswatchoutforandavoidlowoverhangssuch

astreelimbs,doorjambs,overheadwalkways,etc.

5

Makesurethereisenoughroomoverheadtoeasily
clearthevehicleandyourhead.

–Ifeverunsureaboutsafeoperation,stopworkand

askyoursupervisor.

•Donottouchengine,transaxle,radiator,muferor

mufermanifoldwhileengineisrunningorsoonafter
ithasstoppedbecausetheseareasmaybehotenough
tocauseburns.

•Ifthemachineevervibratesabnormally,stopimmediately ,

turnengineoff,waitforallmotiontostopandinspectfor
damage.Repairalldamagebeforeresumingoperation.

•Beforegettingofftheseat:

–Stopmovementofthemachine.

–Lowerbed.

–Shutengineoffandwaitforallmovementtostop.

–Setparkingbrake.

–Removekeyfromignition.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

•Iftheenginemustberunningtoperformamaintenance

adjustment,keephands,feet,clothing,andanypartsof
thebodyawayfromtheengineandanymovingparts.
Keepeveryoneaway.

•Donotoverspeedtheenginebychangingthegovernor

settings.Themaximumenginespeedis3650RPM.To
ensuresafetyandaccuracy ,haveanAuthorizedToro
Distributorcheckthemaximumenginespeedwitha
tachometer.

•Ifmajorrepairsareeverneededorassistanceisrequired,

contactanAuthorizedT oroDistributor.

•Tobesureofoptimumperformanceandsafety ,

alwayspurchasegenuineTororeplacementpartsand
accessories.Replacementpartsandaccessoriesmadeby
othermanufacturerscouldbedangerous.Alteringthis
vehicleinanymannermayaffectthevehicle’soperation,
performance,durabilityoritsusemayresultininjuryor
death.SuchusecouldvoidtheproductwarrantyofThe
Toro®Company.

•ThisvehicleshouldnotbemodiedwithoutThe

Toro®Company’sauthorization.Directanyinquiries
toTheT oro®Company ,CommercialDivision,V ehicle
EngineeringDept.,8111LyndaleAve.So.,Bloomington,
Minnesota55420–1196.USA

Maintenance

•Beforeservicingormakingadjustmentstothemachine,

stoptheengine,settheparkingbrake,andremovethekey
fromignitiontopreventaccidentalstartingoftheengine.

•Neverworkunderaraisedbedwithoutplacingthebed

safetysupportonthefullyextendedcylinderrod.

•Makesureallhydrauliclineconnectorsaretight,andall

hydraulichosesandlinesareingoodconditionbefore
applyingpressuretothesystem.

•Keepyourbodyandhandsawayfrompinholeleaksor

nozzlesthatejecthydraulicuidunderhighpressure.
Usepaperorcardboard,nothands,tosearchfor
leaks.Hydraulicuidescapingunderpressurecanhave
sufcientforcetopenetrateskinanddoseriousdamage.
Ifuidisinjectedintotheskinitmustbesurgically
removedwithinafewhoursbyadoctorfamiliarwiththis
formofinjuryorgangrenemayresult.

•Beforedisconnectingorperforminganyworkonthe

hydraulicsystem,allpressureinthesystemmustbe
relievedbystoppingtheengine,cyclingthedumpvalve
fromraisetolowerand/orloweringboxandattachments.
Placetheremotehydraulicsleverintheoatposition.
Iftheboxmustbeinraisedposition,secureitwiththe
safetysupport.

•Tomakesuretheentiremachineisingoodcondition,

keepallnuts,bolts,andscrewsproperlytightened.

SoundPressure

Thisunithasasoundpressurelevelattheoperator’searof82
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Thesoundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO11201.

Vibration

Hand-Arm

•Measuredvibrationlevelforrighthand=0.41m/s

•Measuredvibrationlevelforlefthand=0.2m/s

•UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.

2

WholeBody

•Measuredvibrationlevel=0.3m/s

•UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.

2

2

2

2

•Toreducethepotentialrehazard,keeptheenginearea

freeofexcessivegrease,grass,leaves,andaccumulation
ofdirt.

6

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

93-9852

1.Warning—readtheOperator’sManual.2.Crushinghazard—installthecylinderlock.

115-7739

1.Falling,crushinghazard,bystanders—noriderson
machine.

1.Headlights4.Engine—run

2.Horn5.Engine—start

3.Engine—stop

115-2047

1.Warning—donottouchthehotsurface.

115-2281

1.Liftpoint

93-9084

2.Tie-downpoint

7

115-7723

1.Warning—thehydraulicoilpressureis124bar(1800PSI).

2.CouplerA

3.CouplerB

115-7740

1.Warning—maximumtrailerweightis1500lb(680kg),
maximumtongueweightis200lb(90kg).

2.Warning—trailerbrakesarerequiredwhentowinggreater
than1500lb(680kg),maximumtrailerweightwithtrailer
brakesis3500lb(1591kg),maximumtongueweightwith
trailerbrakesis600lb(273kg).

115-7746

1.Warning—donotoperatethismachineunlessyouaretrained.

2.Warning—locktheparkingbrake,stoptheengine,and
removetheignitionkeybeforeleavingthemachine.

3.Firehazard—stoptheenginebeforefueling.

4.Tippinghazard—slowdownandturngradually,usecaution
anddriveslowlywhendrivingonslopes,donotexceed20
mph(32kph),anddriveslowlyoverroughterrainorwhen
carryingafullorheavyload.

115-2282

1.Warning—readtheOperator'sManual.

2.Warning—stayawayfrommovingparts,keepallguardsandshieldsinplace.

3.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistancefromthevehicle,donotcarrypassengersin
thecargobed,keeparmsandlegsinsideofthevehicleatalltimes,anduseseatbeltsandhandholds.

8

93-7814

1.Entanglementhazard,belt—stayawayfrommovingparts.

93–9868

115-7813

1.Poweroutlet10A5.Lights,brake15A

2.Switchedpower10A

3.Fuelpump,supervisor
switch10A

4.Horn,powerpoint15A

6.Hazard10A

7.4WD,Transmission10A

115-7741

1.ReadtheOperator’sManualbeforeservicingtransmission
uid.

1.Crushinghazardofhand—readtheOperator’sManual.

93-9850

1.Donotrepairorrevise—readtheOperator'sManual.

106-6755

1.Enginecoolantunder
pressure.

2.Explosionhazard—read
theOperator'sManual.

3.Warning—donottouchthe
hotsurface.

4.Warning—readthe

Operator'sManual.

93-9879

1.Storedenergyhazard—readtheOperator'sManual.

105-4215

1.Warning—avoidpinchpoints.

106-2353

1.Electricalpowerpoint

9

106-2355

93-9899

1.Slow

2.Fast

3.Transmission—thirdhigh;
nofastspeed

93-9899

1.Crushinghazard—installthecylinderlock.

115-7756

1.Highowhydraulics—engaged

106-7767

1.Warning—readtheOperator'sManual;avoidtippingthe
machine;weartheseatbelt;leanawayfromthedirection
themachineistipping.

10

106-2377

1.Locked

2.Differentiallock9.Entanglementhazard,shaft—keepbystander'sasafe

3.Unlocked10.Retracthydraulics

4.Hydrauliclock11.Extendhydraulics

5.Engage12.Transmission—highspeed

6.Powertake-off(PTO)

7.Disengage14.Parkingbrake

8.Warning—readtheOperator'sManual.

distancefromthevehicle.

13.Transmission—lowspeed

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or
smoking.

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe
distancefromthebattery.

7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries

8.Batteryacidcancause
blindnessorsevereburns.

withwaterandgetmedical
helpfast.

10.Containslead;donot
discard.

11

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Steeringwheel

1

2
3

4

Cap
Washer1
ROPSframe
Bolt,1/2inch

Electrolyte

Nopartsrequired

MediaandAdditionalParts

Description

Operator'sManual

PartsManual1

OperatorTrainingMaterial

Note:Determinetheleftandrightsideofthemachinefrom
thenormaloperatingposition.

Qty.

Qty.

1
1

1
6

A/R

–

1

1

Readbeforeoperatingthevehicle

Usetoreferencepartnumbers

Viewbeforeoperatingmachine

Installthesteeringwheel.

MounttheROPS(RolloverProtection
System).

Activateandchargethebattery.

Checktheengineoil,transaxle/hydraulic
uid,andbrakeuidlevels.

Use

Use

1

InstallingtheSteeringWheel (TCmodelsonly)

Partsneededforthisprocedure:

1

Steeringwheel

1

Cap

1Washer

Procedure

1.Removethenutfromthesteeringshaft.Slidethe
steeringwheel,andwasherontothesteeringshaft
(

Figure3).

2.Securethesteeringwheeltotheshaftwiththenutand
tightenitto27–34N-m(20-25ft-lb).

3.Installthecaponthesteeringwheel.

Figure3

1.Steeringwheel3.Cap

2.Jamnut4.Washer

12

charged.Bulkelectrolytewith1.260specicgravitycanbe
purchasedfromalocalbatterysupplyoutlet.

2

InstallingtheROPS
(TCmodelsonly)

Partsneededforthisprocedure:

1

ROPSframe

6

Bolt,1/2inch

Procedure

1.AligneachsideoftheROPSwiththemountingholes
oneachsideofthevehicleframeasshownin

2.SecureeachsideoftheROPStoframewith3bolts
(1/2inch)andtightenthemto115N-m(85ft-lb).

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

Figure4.

DANGER

Batteryelectrolytecontainssulfuricacidwhichisa
deadlypoisonandcausessevereburns.

•Donotdrinkelectrolyteandavoidcontactwith
skin,eyesorclothing.Wearsafetyglassesto
shieldyoureyesandrubberglovestoprotect
yourhands.

•Fillthebatterywherecleanwaterisalways
availableforushingtheskin.

Figure4

1.ROPS3.ROPScoverplate

2.Mountingbracket

3

ActivatingandCharging theBattery (TCmodelsonly)

Partsneededforthisprocedure:

A/R

Procedure

Electrolyte

1.Removethebatterycoverfromthebatterycase
(Figure5).

Figure5

1.Batterycover

2.Removethebatteryfromthebatterycase.

3.Removethellercapsfromthebatteryandslowlyll
eachcelluntilelectrolyteisjustabovetheplates.

4.Replacethellercapsandconnecta3to4ampbattery
chargertothebatteryposts.Chargethebatteryata
rateof3to4amperesfor4to8hours.

Ifthebatteryisnotlledwithelectrolyteoractivated,it
mustberemovedfromthevehicle,lledwithelectrolyteand

13

WARNING

Chargingthebatteryproducesgassesthatcan
explode.

4

Neversmokenearthebatteryandkeepsparks
andamesawayfrombattery.

5.Whenthebatteryischarged,disconnectthecharger
fromtheelectricaloutletandbatteryposts(Figure6).

Figure6

1.Battery

6.Removethellercaps.Slowlyaddelectrolytetoeach
celluntillevelisuptothellring.Installthellercaps.

CheckingFluidLevels

NoPartsRequired

Procedure

1.Checktheengineoillevelbeforeand
aftertheengineisrststarted,referto
CheckingtheEngineOilLevel(page19).

2.Checkthetransaxle/hydraulicuidlevel
beforetheengineisrststarted,referto
CheckingtheTransaxle/HydraulicFluidLevel(page22).

3.Checkthebrakeuidlevelbeforetheengineisrst
started,refertoCheckingtheBrakeFluid(page23).

Important:Donotoverllthebattery.Electrolyte
willoverowontootherpartsofthevehicleand
severecorrosionanddeteriorationwillresult.

7.Insertthebatteryintothebatterycasesothebattery
terminalsaretowardtheoutsideofthevehicle.

8.Installthepositivecable(red)tothepositive(+)
terminalandthenegativecable(black)tothenegative
(–)terminalofthebatteryandsecurethenwithbolts
andnuts.Slidetherubberbootoverthepositive
terminaltopreventapossibleshort-outfromoccurring.

WARNING

Incorrectbatterycableroutingcoulddamage
themachineandcablescausingsparks.
Sparkscancausethebatterygassesto
explode,resultinginpersonalinjury.

•Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.

•Alwaysconnectthepositive(red)battery
cable

9.Installthebatterycoveronthebatterycase.

14

ProductOverview

Controls

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

AcceleratorPedal

Theacceleratorpedal(Figure7)givestheoperatortheability
tovarytheengineandgroundspeedofthevehicle,whenthe
transmissionisingear.Pressingthepedalincreasesengine
rpmandgroundspeed.Releasingthepedalwilldecrease
enginerpmandgroundspeedofthemachine.

Figure7

1.Acceleratorpedal3.Brakepedal

2.Clutchpedal

ClutchPedal

Theclutchpedal(Figure7)mustbefullypressedtodisengage
clutchwhenstartingtheengineorshiftingtransmissiongears.
Releasethepedalsmoothlywhenthetransmissionisingear
topreventunnecessarywearonthetransmissionandother
relatedparts.

Important:Donotridetheclutchpedalduring
operation.Theclutchpedalmustbefullyoutorthe
clutchwillslipcausingheatandwear.Neverholdthe
vehiclestoppedonahillusingtheclutchpedal.Damage
totheclutchmayoccur.

GearShiftLever

Fullypresstheclutchpedalandmovetheshiftlever(Figure8)
intothedesiredgearselection.Adiagramoftheshiftpattern
isindicatedbelow .

Figure8

Important:Donotshiftthetransaxletothereverseor

forwardgearunlessthevehicleisstandingstill.Damage
tothetransaxlemayoccur.

CAUTION

Downshiftingfromtoohighaspeedcancause
therearwheelstoskidresultinginlossofvehicle
controlaswellasclutchand/ortransmission
damage.Shiftsmoothlytoavoidgrindinggears.

DifferentialLock

Thedifferentiallockallowsrearaxletobelockedforincreased
traction.Thedifferentiallock(Figure9)maybeengaged
whenthevehicleisinmotion.Movetheleverforwardandto
therighttoengagethelock.

Note:V ehiclemotionplusaslightturnisrequiredtoengage
ordisengagedifferentiallock.

CAUTION

Turningwiththedifferentiallockoncanresult
inlossofvehiclecontrol.Donotoperatewith
differentiallockonwhenmakingsharpturnsorat
highspeeds.Refertousingthedifferentiallock.

BrakePedal

Thebrakepedal(Figure7)isusedtoapplyservicebrakes
tostoporslowvehicle.

CAUTION

Wornormaladjustedbrakesmayresultinpersonal
injury.Ifthebrakepedaltravelstowithin3.8cm
(1-1/2inches)ofthevehicleoorboard,thebrakes
mustbeadjustedorrepaired.

15

Figure9

Highisforhigherspeeddrivingonlevel,drysurfaceswith
lightloads.

Lowisforlowspeeddriving.Usethisrangewhengreater
thannormalpowerorcontrolisrequired.Forexample,steep
grades,difcultterrain,heavyloads,slowspeedbuthigh
enginespeed(spraying).

Important:ThereisalocationbetweenHighandLow
inwhichthetransaxleisinneitherrange.Donotuse
thispositionasaneutralpositionbecausethevehicle
couldmoveunexpectedlyiftheHigh–Lowshifteris
bumpedandthegearshiftleverisingear.

1.Gearshiftlever4.Hydraulicliftlock

2.Parkingbrake

3.Hydraulicbedlift6.High–lowrangeshifter

5.Differentiallock

ParkingBrake

Whenevertheengineisshutoff,theparkingbrake(Figure9)
mustbeengagedtopreventaccidentalmovementofthe
vehicle.Toengagetheparkingbrake,pullbackonthelever.
Todisengage,pushtheleverforward.Releasetheparking
brakebeforemovingthevehicle.Ifyouparkthevehicleon
asteepgrade,applytheparking.Also,shiftthetransmission
into1stgearonauphillgradeorreverseonadownhillgrade.
Placechocksatthedownhillsideofthewheels.

HydraulicLift

Thehydraulicliftraisesandlowersbed.Moveitrearwardto
raisethebed,andforwardtolowerit(Figure9).

Important:Whenloweringthebed,holdtheleverin
theforwardpositionfor1or2secondsafterthebed
contactstheframetosecureitintheloweredposition.
Donotholdthehydraulicliftineithertheraiseorlower
position,formorethan5seconds,oncethecylinders
havereachedtheendoftheirtravel.

HydraulicLiftLock

Thehydraulicliftlocklockstheliftleversothehydraulic
cylindersdonotoperatewhenthevehicleisnotequipped
withabed(Figure9).ItalsolockstheliftleverintheOn
positionwhenusingthehydraulicsforattachments.

High–LowRangeShifter

Thehigh–lowrangeshifteraddsthreeadditionalspeedsfor
precisespeedcontrol(Figure9).

•Thevehiclemustbecompletelystoppedbeforeshifting

betweenHighandLowrange.

•Shiftonlyonlevelground.

•Pressclutchpedalfully.

•MovetheleverfullyforwardforHighandfullyrearward

forLow .

IgnitionSwitch

Usetheignitionswitch(Figure10)tostartandstopthe
engine.Ithasthreepositions:Off,On/Preheat,andStart.
RotatethekeyclockwisetotheStartpositiontoengagethe
startermotor.Releasethekeywhentheenginestarts.The
keywillmoveautomaticallytotheOnposition.Toshut
theengineoff,rotatethekeycounterclockwisetotheOff
position.

Figure10

1.Lightswitch8.Fuelgauge

2.Highow
hydraulicsswitch
(TCmodelsonly)

3.Horn
(TCmodelsonly)

4.Tachometer11.3rdhighlockoutswitch

5.Hourmeter

6.Speedometer13.Glowplugindicator

7.Coolanttemperature
gaugeandlight

9.Ignitionswitch

10.Powerpoint

12.Oilpressurewarninglight

14.Chargeindicator

HourMeter

Indicatesthetotalhoursofmachineoperation.Thehour
meter(Figure10)startstofunctionwheneverthekeyswitch
isrotatedtotheOnpositionoriftheengineisrunning.

16

3rdHighLockoutSwitch

Movethe3rdhighlockoutswitch(Figure10)totheslow
positionandremovethekeytopreventtheuseofthirdgear
whenintheHighrange.Theenginewillshutoffiftheshift
leverismovedtothirdgearwheninHighrange.Thekeyis
removableineitherposition.

•Applyparkingbrake.

•TurntheignitionkeytotheOn/Preheatposition,butdo

notstarttheengine.Thecoolanttemperature,charge
indicator,andoilpressurelightsshouldglow.Ifanylight
doesnotfunction,eitherabulbisburnedoutorthereisa
malfunctioninthesystemwhichmustberepaired.

LightSwitch

Pushthelightswitch(Figure10)totoggletheheadlightson
oroff.

OilPressureWarningLight

Theoilpressurewarninglightglows(Figure10)iftheengine
oilpressuredropsbelowasafelevelwhiletheengineis
running.Ifthelightickersorremainson,stopthevehicle,
turnofftheengine,andchecktheoillevel.Iftheoillevelwas
low,butaddingoildoesnotcausethelighttogooutwhen
theengineisrestarted,turntheengineoffimmediatelyand
contactyourlocalT orodistributorforassistance.

Checktheoperationofwarninglightsasfollows:

1.Applytheparkingbrake.

2.TurntheignitionkeytotheOn/Preheatposition,but
donotstarttheengine.Theoilpressurelightshould
glowred.Ifthelightdoesnotfunction,eitherabulb
isburnedoutorthereisamalfunctioninthesystem
whichmustberepaired.

Note:Ifenginewasjustturnedoff,itmaytake1to2
minutesforthelighttocomeon.

FuelGauge

Thefuelgaugeshowstheamountoffuelinthetank.It
operatesonlywhenignitionswitchisintheOn/Preheat
position(Figure10).Redindicateslowfuellevelandblinking
redindicatesnearempty.

HighFlowHydraulicsSwitch(TC
modelsonly)

Turnontheswitchtoactivatethehighowhydraulics
(Figure10).

HornButton(TCmodelsonly)

Pressingthehornbuttonactivatesthehorn(Figure10).

Tachometer

Registersthespeedoftheengine(Figure10&Figure11).
WhitetriangleindicatesdesiredrpmforPTOoperation
(Figure11).

GlowPlugIndicator

Glowplugindicator(Figure10)willglowredwhentheglow
plugsareactivated.

Important:Theglowplugindicatorwillturnon,foran
additional15seconds,whentheswitchreturnstothe
Startposition.

CoolantTemperatureGaugeandLight

Registersthecoolanttemperatureintheengine.Operates
onlywhentheignitionswitchisinOnposition(
Theindicatorlightwillilluminateblinkingrediftheengine
overheats.

Figure10).

ChargeIndicator

Illuminateswhenbatteryisbeingdischarged.Iflight
illuminatesduringoperation,stopvehicle,turnoffengineand
checkforpossiblecauses,suchasalternatorbelt(Figure10).

Important:Ifalternatorbeltislooseorbroken,do
notoperatethevehicleuntiladjustmentorrepairis
complete.Failuretoobservethisprecautionmayresult
indamagetotheengine.

Checktheoperationofwarninglightsasfollows:

Figure11

1.Speedoftheengine2.3,300rpmfor540rpm
PTOoperation

Speedometer

Registersthegroundspeedofthevehicle(Figure10).The
speedometerisinmphbutcaneasilyconvertedtokm/h.
RefertoConvertingtheSpeedometer(page50).

PowerPoint

Usethepowerpoint(Figure10)topoweroptional12volt
electricalaccessories.

17

PassengerHandHold

Thepassengerhandholdislocatedonthedashboard
(Figure12).

Figure12

1.Passengerhandhold

2.Storagecompartment

SeatAdjustingLever

Theseatscanbeadjustedforeandaftforoperatorcomfort
(Figure13).

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Dimensions

OverallWidth160cm(63inches)

w/obed:326cm(128.25inches)

OverallLength

BaseWeight(Dry)

RatedCapacity
(includes91kg(200lb)
operator,91kg(200lb)

passengerandloaded

attachment).

Maximum.Gross

VehicleWeight

TowCapacityT ongueweight:272kg(600lb)

GroundClearance18cm(7inches)w/noload

WheelBase

WheelTread(center

linetocenterline)

Height

w/fullbed:331cm(130.38inches)
w/2/3bedinrearmountinglocation:
346cm(136.38inches)

Model07385—887kg(1,956lb)
Model07385TC—924kg(2,037lb)
Model07387—914kg(2,015lb)
Model07387TC—951kg(2,096lb)

Model07385—1,471kg(3,244lb)
Model07385TC—1,435kg(3,163lb)
Model07387—1,445kg(3,185lb)
Model07387TC—1,408kg(3,104lb)

2,359kg(5,200lb)

Maximumtrailerweight:1,587kg
(3,500lb)

118cm(70inches)

Front:117cm(46inches)
Rear:121cm(47.7inches)

190.5cm(75inches)totopofROPS

1.Seatadjustinglever

Attachments/Accessories

AselectionofT oroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww.Toro.comforalistofallapproved
attachmentsandaccessories.

Figure13

18