Toro 07383, 07384H, 07384, 07384TC, 07386 Operator's Manual

FormNo.3401-137RevA

Workman

ModelNo.07383—SerialNo.316000001andUp
ModelNo.07384—SerialNo.316000001andUp
ModelNo.07384H—SerialNo.316000001andUp
ModelNo.07384TC—SerialNo.316000001andUp
ModelNo.07386—SerialNo.316000001andUp
ModelNo.07386H—SerialNo.316000001andUp
ModelNo.07386TC—SerialNo.316000001andUp

®

HDXUtilityVehicle

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3401-137*A

Thismachineisautilityvehicleintendedtobeusedby
professional,hiredoperatorsincommercialapplications.It
isprimarilydesignedforthetransportofimplementsusedin
suchapplications.Thisvehicleallowsforthesafetransport
ofanoperatorandonepassengerintheidentiedseats.The
bedofthisvehicleisnotsuitableforanyriders.

ThisproductcomplieswithallrelevantEuropeandirectives;
fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineonany
forest-covered,brush-covered,orgrass-coveredlandunless
theengineisequippedwithasparkarrester,asdenedin
Section4442,maintainedineffectiveworkingorderorthe
engineisconstructed,equipped,andmaintainedforthe
preventionofre.

Introduction

Themachineisdesignedprimarilyasanoff-roadvehicleand
isnotintendedforextensiveuseonpublicroads.

Figure1

1.Modelandserial-numberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.

©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

SoundPressure.......................................................7

Vibration................................................................7

SafetyandInstructionalDecals.................................8

Setup...........................................................................13

1InstallingtheSteeringWheel..................................13

2InstallingtheRollover-ProtectionSystem

(ROPS).............................................................13

3CheckingtheFluidLevels.....................................14

ProductOverview.........................................................15

Controls...............................................................15

Specications........................................................18

Attachments/Accessories........................................18

Operation....................................................................19

OperatingtheCargoBox.........................................19

CheckingtheEngine-OilLevel.................................20

RespondingtoaCheck-EngineLight........................21

AddingFuel...........................................................21

CheckingtheCoolantLevel.....................................22

CheckingtheTransaxle/Hydraulic-Fluid

Level.................................................................23

CheckingtheHighFlowHydraulic-Fluid

Level.................................................................24

CheckingtheFront-Differential-OilLevel..................25

CheckingtheTorqueoftheWheelNuts.....................25

CheckingtheTirePressure......................................25

CheckingtheBrake-FluidLevel................................25

StartingtheEngine.................................................26

DrivingtheMachine...............................................26

StoppingtheMachine.............................................27

ShuttingOfftheEngine..........................................27

BreakinginaNewMachine......................................27

CheckingtheSafety-InterlockSystem........................27

EnsuringPassengerSafety.......................................28

EnsuringProperSpeed...........................................28

EnsuringProperTurning.........................................28

EnsuringProperBraking.........................................28

PreventingTipOvers..............................................29

OperatingonHills..................................................29

LoadingandDumping............................................29

UsingtheDifferentialLock......................................30

Using4-WheelDrive..............................................30

TransportingtheMachine........................................31

TowingtheMachine...............................................31

TowingaTrailerwiththeMachine.............................31

UsingtheHydraulicControl....................................32

Maintenance.................................................................34

RecommendedMaintenanceSchedule(s)......................34

OperatinginAdverseConditions..............................35

PremaintenanceProcedures........................................36

UsingtheBedSupport............................................36

RemovingtheFullBed............................................37

InstallingtheFullBed.............................................37

RaisingtheMachine................................................38

RemovingtheHood...............................................39

InstallingtheHood.................................................39

Lubrication...............................................................40

GreasingtheBearingsandBushings..........................40

EngineMaintenance..................................................42

InspectingtheCarbonCanisterAirFilter...................42

ServicingtheAirCleaner.........................................42

ChangingtheEngineOilandFilter...........................43

ReplacingtheSparkPlugs........................................43

FuelSystemMaintenance...........................................44

ReplacingtheFuelFilter..........................................44

InspectingtheFuelLinesandConnections.................44

ElectricalSystemMaintenance....................................45

ServicingtheFuses.................................................45

JumpStartingtheMachine.......................................45

ServicingtheBattery...............................................46

DriveSystemMaintenance.........................................47

ChangingtheFront-DifferentialOil..........................47

InspectingtheConstant-VelocityBoot......................47

AdjustingtheShiftCables........................................47

AdjustingtheHigh–LowCable................................48

AdjustingDifferential-LockCable............................48

InspectingtheTires................................................48

CheckingtheFront-WheelAlignment.......................48

CoolingSystemMaintenance......................................49

RemovingDebrisfromtheCoolingSystem................49

ChangingtheEngineCoolant...................................50

BrakeMaintenance....................................................51

AdjustingtheParkingBrake.....................................51

AdjustingtheBrakePedal........................................51

BeltMaintenance......................................................52

AdjustingtheAlternatorBelt...................................52

ControlsSystemMaintenance.....................................53

AdjustingtheClutchPedal.......................................53

ConvertingtheSpeedometer....................................53

HydraulicSystemMaintenance....................................54

ChangingtheHydraulicFluidandCleaningthe

Strainer..............................................................54

ReplacingtheHydraulicFilter..................................54

ChangingtheHigh-FlowHydraulicFluidand

Filter.................................................................55

RaisingtheCargoBoxinanEmergency.....................55

Cleaning...................................................................57

WashingtheMachine..............................................57

Storage........................................................................57

3

Safety

Improperuseormaintenancebytheoperatororownercan
resultininjury.Toreducethepotentialforinjury,comply
withthesesafetyinstructionsandalwayspayattentionto
thesafetyalertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failuretocomplywith
theinstructionmayresultinpersonalinjuryordeath.

ThemachinemeetstherequirementsofSAEJ2258.

SafeOperatingPractices

Important:Thismachineisdesignedprimarilyasan

off-roadvehicleandisnotintendedforextensiveuse
onpublicroads.

Whenusingthemachineonpublicroads,followall
trafcregulationsanduseanyadditionalaccessories
thatmayberequiredbylaw,suchaslights,turn
signals,slow-movingvehicle(SMV)signs,andothers
asrequired.

Thismachinewasdesignedandtestedtooffersafeservice
whenoperatedandmaintainedproperly.Althoughhazard
controlandaccidentpreventionaredependentuponthe
designandcongurationofthemachine,thesefactorsare
alsodependentupontheawareness,concern,andproper
trainingoftheoperator,maintenance,andstorageofthe
machine.Improperuseormaintenanceofthemachinecan
resultininjuryordeath.

Thismachinehasadifferentfeelthanwhatdriversexperience
withpassengercarsortrucks.Sotaketimetobecomefamiliar
withyourmachine.

Notalloftheattachmentsthatadapttothemachine
arecoveredinthismanual.SeethespecicOperator’s
Manualprovidedwitheachattachmentforadditionalsafety
instructions.

Toreducethepotentialforinjuryordeath,complywith
thefollowingsafetyinstructions:

Supervisor’sResponsibilities

•Makesureoperatorsarethoroughlytrainedandfamiliar

withtheOperator’ sManualandalllabelsonthevehicle.

•Besuretoestablishyourownspecialproceduresand

workrulesforunusualoperatingconditions(e.g.,slopes
toosteepforthesafeoperationofthemachine).

BeforeOperating

•Thismachineisdesignedtocarryonlyyou,the

operator,andonepassengerintheseatprovidedbythe
manufacturer.Nevercarryanyotherpassengersonthe
vehicle.

•Becomefamiliarwiththecontrolsandknowhowtostop

theenginequickly.

•Neveroperatethemachinewhentired,ill,orunderthe

inuenceofdrugsoralcohol.

•Alwayswearsubstantialshoes.Donotwearloose-tting

clothing,tiebacklonghair,anddonotwearjewelry.

•Wearingsafetyglasses,safetyshoes,andlongpantsare

requiredbysomelocalsafetyandinsuranceregulations.

•Neverallowchildrentooperatethemachine.Never

allowadultstooperateitwithoutproperinstructions.
Onlytrainedandauthorizedpersonsshouldoperatethis
machine.Makesurethatalloperatorsarephysicallyand
mentallycapableofoperatingthemachine.

•Alwaysbeawareofwherebystandersare.

•Keepallshields,safetydevicesanddecalsinplace.Ifa

shield,safetydeviceordecalismalfunctioning,illegible,
ordamaged,repairorreplaceitbeforeoperatingthe
machine.

•Avoiddrivingwhenitisdark,especiallyinunfamiliar

areas.Ifyoumustdrivewhenitisdark,besuretodrive
cautiously,usetheheadlights.

•Beforeoperatingthevehicle,alwayscheckallpartsofthe

vehicleandanyattachments.Ifsomethingiswrong,stop
usingvehicle.Makesurethattheproblemiscorrected
beforevehicleorattachmentisoperatedagain.

•Operatethemachineonlyoutdoorsorinawell-ventilated

area.

SafeHandlingofFuels

•Toavoidpersonalinjuryorpropertydamage,useextreme

careinhandlingfuel.Fuelisextremelyammableandthe
vaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andothersources

ofignition.

•Useonlyanapprovednonmetal,portablefuelcontainer.

•Staticelectricdischargecanignitefuelvaporsinafuel

containerthatisnotgrounded.Neverllcontainers
insideavehicleoronatruckortrailerbedwithaplastic
liner.Removethefuelcontainerfromthebedofthe
machineandplaceitonthegroundandawayfromthe
vehiclebeforelling.

•Keepthenozzleincontactwiththecontainerwhilelling

thefuelcontainer.Removeequipmentfrombedofthe
machinebeforefuelingit.Donotuseanozzle-lock-open
device.

•Neverremovefuelcaporaddfuelwiththeengine

running.

•Allowenginetocoolbeforerefueling.

•Neverrefuelthemachineindoors.

•Neverstorethemachineorfuelcontainerwherethereis

anopename,spark,orpilotlight,suchasonawater
heateroronotherappliances.

•Removeequipmentfromthetruckortrailerandrefuelit

ontheground.Ifthisisnotpossible,thenrefuelsuch
equipmentwithaportablecontainerratherthanfroma
fuel-dispensernozzle.

4

•Iffuelisspilledonclothing,changeclothingimmediately.

•Neveroverllthefueltank.Replacethefuelcapand

tightenitsecurely.

Operation

•Theoperatorandpassengermustuseseatbeltsand

remainseatedwheneverthemachineisinmotion.Keep
bothhandsonthesteeringwheel,wheneverpossible,and
thepassengershouldusethehandholdsprovided.Keep
yourarmsandlegswithinthevehiclebodyatalltimes.
Nevercarrypassengersintheboxoronattachments.
Remember,yourpassengermaynotbeexpectingyouto
brakeorturn,andmaynotbeready.

•Neveroverloadyourvehicle.Thenameplate(located

underthemiddleofthedash)showstheloadlimitsfor
thevehicle.Neveroverllattachmentsorexceedthe
machinemaximumgross-vehicleweight(GVW).

•Whenstartingtheengine:

–Sitontheoperator’sseatandensurethattheparking

brakeisengaged.

–DisengagethePTO(ifsoequipped)andreturnthe

hand-throttlelevertotheOFFposition(ifequipped).

–Makesurethatthehydraulic-liftleverisinthecenter

position.

–MovetheshiftlevertotheNEUTRALpositionand

presstheclutchpedal.

–Keepyourfootofftheacceleratorpedal.

–TurnignitionswitchtotheONposition.

–TurntheignitionkeytotheSTARTposition.

•Failuretooperatemachinesafelymayresultinan

accident,tippingoverthemachine,and/orseriousinjury
ordeath.Topreventtippingorlossofcontrol,takethe
followingprecautions:

–Useextremecaution,reduceyourspeed,andmaintain

asafedistancearoundsandtraps,ditches,creeks,
ramps,anyunfamiliarareas,orotherhazards.

–Watchforholesorotherhiddenhazards.

–Usecautionwhenoperatingthemachineonasteep

slope.Normally,travelstraightupanddownslopes.
Reduceyourspeedwhenmakingsharpturnsor
whenturningonhillsides.Avoidturningonhillsides
wheneverpossible.

–Useextracautionwhenoperatingthevehicleon

wetsurfaces,athigherspeeds,orwithafullload.
Stoppingtimewillincreasewithafullload.Shiftinto
alowergearbeforestartingupordownahill.

–Whenloadingthebed,distributetheloadevenly.

Useextracautioniftheloadexceedsthedimensions
ofthemachine/bed.Operatethevehiclewithextra
cautionwhenhandlingoff-centerloadsthatcannot
becentered.Keeploadsbalancedandsecureto
preventthemfromshifting.

–Avoidsuddenstopsandstarts.Donotgofrom

reversetoforwardorforwardtoreversewithoutrst
comingtoacompletestop.

–Donotattemptsharpturnsorabruptmaneuversor

otherunsafedrivingactionsthatmaycausealossof
machinecontrol.

–Whendumping,donotletanyonestandbehindthe

machine,anddonotdumptheloadonanyone’sfeet.
Releasethetailgatelatchesfromthesideofbox,not
frombehind.

–Keepallbystandersaway .Beforebackingup,lookto

therearandensurethatnooneisbehindthemachine.
Backupslowly.

–Watchoutfortrafcwhennearorcrossingroads.

Alwaysyieldtherightofwaytopedestriansandother
machines.Thismachineisnotdesignedforuseon
streetsorhighways.Alwayssignalyourturnsorstop
earlyenoughsootherpersonsknowwhatyouplanto
do.Obeyalltrafcrulesandregulations.

–Neveroperatethemachineinornearanareawhere

thereisdustorfumesintheairwhichareexplosive.
Theelectricalandexhaustsystemsofthemachinecan
producesparkscapableofignitingexplosivematerials.

–Alwayswatchoutforandavoidlowoverhangssuch

astreelimbs,doorjambs,overheadwalkways,etc.
Makesurethereisenoughroomoverheadtoeasily
clearthemachineandyourhead.

–Ifyouareeverunsureaboutsafeoperation,stop

work,andaskyoursupervisor.

•Donottouchtheengine,transaxle,radiator,mufer,or

mufermanifoldwhiletheengineisrunningorsoonafter
ithasstoppedbecausetheseareasmaybehotenough
tocauseburns.

•Ifthemachineevervibratesabnormally,stopimmediately,

shuttheengineoff,waitforallmotiontostop,and
inspectfordamage.Repairalldamagebeforeresuming
operation.

•Beforegettingofftheseat:

1.Stopthemachine.

2.Settheparkingbrake.

3.TurntheignitionkeytotheOFFposition.

4.Removetheignitionkey .

Note:Ifthemachineisonanincline,blockthe
wheelsaftergettingoffthemachine.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

Braking

•Slowdownbeforeyouapproachanobstacle.Thisgives

youextratimetostoporturnaway.Hittinganobstacle

5

caninjureyouandyourpassenger.Inaddition,itcan
damagethemachineanditscontents.

•GrossVehicleWeight(GVW)hasamajorimpactonyour

abilitytostopand/orturn.Heavyloadsandattachments
makethemachinehardertostoporturn.Theheavierthe
load,thelongerittakestostop.

•Decreasethespeedofthemachineifthecargoboxhas

beenremovedandthereisnoattachmentinstalledon
themachine.Thebrakingcharacteristicschangeandfast
stopsmaycausetherearwheelstolockup,whichwill
affectthecontrolofthemachine.

•Turfandpavementaremuchmoreslipperywhentheyare

wet.Itcantake2to4timeslongertostopthemachine
onwetsurfacesasondrysurfaces.Ifyoudrivethrough
deep-standingwaterandgetthebrakeswet,theywill
notworkwelluntiltheyaredry.Afterdrivingthrough
water,youshouldtestthebrakestomakesuretheywork
properly.Iftheydonot,driveslowlyonalevelground
whileputtinglightpressureonthebrakepedal.Thiswill
drythebrakesout.

OperatingonHills

WARNING

Operatingthemachineonahillmaycausetipping
orrollingofthemachine,ortheenginemaystall
andyoucouldloseheadwayonthehill.Thiscould
resultinpersonalinjury.

•Donotoperatethemachineonexcessivelysteep
slopes.

theloadhasahighcenterofgravity.Securetheloadto
thecargoboxofthemachinetopreventtheloadfrom
shifting.Takeextracarewhenhaulingloadsthatshift
easily(liquid,rock,sand,etc.).

•Avoidstoppingonhills,especiallywithaload.Stopping

whilegoingdownahillwilltakelongerthanstoppingon
levelground.Ifyoumuststopthemachine,avoidsudden
speedchanges,whichmayinitiatetippingorrollingof
themachine.Donotslamonthebrakeswhenrolling
backward,asthismaycausethemachinetooverturn.

•Ifyouwillbeusingthemachineonhillyterrain,youcan

installtheoptionalROPSKit.

OperatingonRoughTerrain

Reducethegroundspeedofthemachineandloadcarriedin
themachinewhenoperatingonroughterrain,unevenground,
andnearcurbs,holes,andothersuddenchangesinterrain.
Loadsmayshift,causingthemachinetobecomeunstable.

WARNING

Suddenchangesinterrainmaycauseabrupt
steeringwheelmovement,possiblyresultingin
handandarminjuries.

•Reduceyourspeedwhenoperatingonrough
terrainandnearcurbs.

•Gripthesteeringwheellooselyaroundthe
perimeterkeepingthumbsupandoutoftheway
ofthesteeringwheelspokes.

•Donotacceleratequicklyorslamthebrakes
whenbackingdownahill,especiallywithaload.

•Iftheenginestallsoryouloseheadwayona
hill,slowlybackstraightdownthehill.Never
attempttoturnthemachinearound.

•Operatethemachineslowlyonahillanduse
caution.

•Avoidturningonahill.

•Reduceyourloadandthespeedofthemachine.

•Avoidstoppingonhills,especiallywithaload.

Taketheseprecautionswhenoperatingthemachineonahill:

•Slowthemachinedownbeforestartingupordownahill.

•Iftheenginestallsoryoubegintolosemomentumwhile

climbingahill,graduallyapplythebrakesandslowlyback
themachinestraightdownthehill.

•Turningwhiletravelingupordownhillscanbedangerous.

Ifyouhavetoturnwhileonahill,doitslowlyand
cautiously.Nevermakesharporfastturns.

•Heavyloadsaffectstability.Reducetheweightofthe

loadandyourgroundspeedwhenoperatingonhillsorif

LoadingandDumping

Theweightandpositionofcargoandpassengercanaffect
thestabilityandhandlingofthemachine.Beawareofthe
followingconditiontoavoidlosingcontrolofthemachine
ortippingitover:

•Donotexceedtheratedweightcapacityofthemachine

whenoperatingitwithaloadinthecargobox,when
towingatrailer,orboth;refertoSpecications(page18).

•Usecautionwhenoperatingthemachineonahillsideor

onroughterrain,particularlywithaloadinthecargobox
orwhentowingatrailerorboth.

•Beawarethatthestabilityandcontrolofthemachine

arereducedwhentheloadinthecargoboxispoorly
distributed.

•Carryingoversizedloadsinthecargoboxchangesthe

stabilityofthemachine.

•Thesteering,braking,andstabilityofthemachineare

affectedwhencarryingaloadwheretheweightofthe
materialcannotbeboundtothemachinesuchasthe
liquidinalargetank.

6

WARNING

Theweightoftheboxmaybeheavy.Handsor
otherbodypartscouldbecrushed.

–Keephandsandotherbodypartsclearwhen

loweringthebox.

–Donotdumpmaterialsonbystanders.

•Neverdumpaloadedcargoboxwhilethemachineis

sidewaysonahill.Thechangeinweightdistributionmay
causethemachinetooverturn.

•Whenoperatingwithaheavyloadinthecargobox,

reduceyourspeedandallowforsufcientbraking
distance.Donotsuddenlyapplythebrakes.Useextra
cautiononslopes.

•Beawarethatheavyloadsincreaseyourstoppingdistance

andreduceyourabilitytoturnquicklywithouttipping
over.

•Therearcargospaceisintendedforloadcarrying

purposesonly,notforpassengers.

•Neveroverloadyourmachine.Thenameplate(located

underthemiddleofthedash)showstheloadlimitsfor
themachine.Neveroverllattachmentsorexceedthe
machinemaximumgrossvehicleweight(GVW).

Maintenance

Placetheremotehydraulicsleverintheoatposition.
Iftheboxmustbeinraisedposition,secureitwiththe
safetysupport.

•Tomakesurethattheentiremachineisingoodcondition,

keepallnuts,bolts,andscrewsproperlytightened.

•Toreducethepotentialrehazard,keeptheenginearea

freeofexcessivegrease,grass,leaves,andaccumulation
ofdirt.

•Iftheenginemustberunningtoperformamaintenance

adjustment,keephands,feet,clothing,andanypartsof
thebodyawayfromtheengineandanymovingparts.
Keepeveryoneaway.

•Donotoverspeedtheenginebychangingthegovernor

settings.Themaximumenginespeedis3,650rpm.To
ensuresafetyandaccuracy,haveanAuthorizedToro
Distributorcheckthemaximumenginespeedwitha
tachometer.

•Ifmajorrepairsareeverneededorassistanceisrequired,

contactanAuthorizedToroDistributor.

•Tobesureofoptimumperformanceandsafety,

alwayspurchasegenuineTororeplacementpartsand
accessories.Replacementpartsandaccessoriesmadeby
othermanufacturerscouldbedangerous.Alteringthis
vehicleinanymannermayaffectthevehicle’soperation,
performance,durabilityoritsusemayresultininjuryor
death.SuchusecouldvoidtheproductwarrantyofThe
Toro®Company.

WARNING

Hydraulicuidescapingunderpressurecanhave
sufcientforcetopenetrateskinanddoserious
damage.Ifuidisinjectedintotheskin,itmustbe
surgicallyremovedwithinafewhoursbyadoctor
familiarwiththisformofinjuryorgangrenemay
result.

Keepyourbodyandhandsawayfrompinholeleaks
ornozzlesthatejecthydraulicuidunderhigh
pressure.Usepaperorcardboard,notyourhands,
tosearchforleaks.

•Beforeservicingormakingadjustmentstothemachine,

shutofftheengine,settheparkingbrake,andremove
thekeyfromtheignitiontopreventaccidentalstarting
oftheengine.

•Neverworkunderaraisedbedwithoutplacingthebed

safetysupportonthefullyextendedcylinderrod.

•Makesurethatallhydraulic-lineconnectorsaretight,and

thatallhydraulichosesandlinesareingoodcondition
beforeapplyingpressuretothesystem.

•Beforedisconnectingorperforminganyworkonthe

hydraulicsystem,allpressureinthesystemmustbe
relievedbystoppingtheengine,cyclingthedumpvalve
fromraisetolowerand/orloweringboxandattachments.

SoundPressure

Thisunithasasoundpressurelevelattheoperator’searof75
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Thesoundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO11201.

Vibration

Hand-Arm

•Measuredvibrationlevelforrighthand=0.34m/s

•Measuredvibrationlevelforlefthand=0.43m/s

•UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.

2

WholeBody

•Measuredvibrationlevel=0.33m/s

•UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.

2

2

2

2

7

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

106-6755

1.Enginecoolantunder
pressure.

2.Explosionhazard—read
theOperator'sManual.

3.Warning—donottouchthe
hotsurface.

4.Warning—readthe

Operator'sManual.

115-7813

1.Poweroutlet—10A5.Lights,brake—15A

2.Switchedpower—10A

3.Fuelpump,supervisor
switch—10A

4.Horn,powerpoint—15A

6.Hazard—10A

7.4WD,Transmission—10A

115-7740

1.Warning—maximumtrailerweightis1,500lb(680kg),
maximumtongueweightis200lb(90kg).

2.Warning—trailerbrakesarerequiredwhentowinggreater
than1,500lb(680kg),maximumtrailerweightwithtrailer
brakesis3,500lb(1,591kg),maximumtongueweightwith
trailerbrakesis600lb(273kg).

1.Warning—donottouchthehotsurface.

115-7723

1.Warning—thehydraulicoilpressureis124bar(1,800psi).

115-2047

2.CouplerA

3.CouplerB

8

115-2282

1.Warning—readtheOperator'sManual.

2.Warning—stayawayfrommovingparts,keepallguardsandshieldsinplace.

3.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistancefromthevehicle,donotcarrypassengersin
thecargobed,keeparmsandlegsinsideofthevehicleatalltimes,anduseseatbeltsandhandholds.

121-9776

1.Warning—readtheOperator’sManualandreceiveproper
trainingbeforeoperatingthemachine.

2.Warning—wearhearingprotection.5.Tippinghazard—taketurnsslowly;driveslowlyupandacross

3.Firehazard—stoptheenginebeforerefuelingthemachine.

106-2355

1.Slow

2.Fast

3.Transmission—thirdhigh;
nofastspeed

4.Warning—engagetheparkingbrake,stoptheengine,and
removethekeyfromtheignitionbeforewalkingawayfrom
themachine.

cliffs;withnoload,donotexceed32kph(20mph);while
carryingaloadorwhendrivingonuneventerrain,driveslowly.

106-2353

1.Electricalpowerpoint

115-7741

1.ReadtheOperator’sManualbeforeservicingtransmission
uid.

105-4215

1.Warning—avoidpinchpoints.

9

93–9868

93-9899

1.Crushinghazardofhand—readtheOperator’sManual.

BatterySymbols

Someorallofthesesymbolsareonyourbattery .

1.Explosionhazard

2.Nore,opename,or
smoking.

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe
distancefromthebattery.

7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries

8.Batteryacidcancause
blindnessorsevereburns.

withwaterandgetmedical
helpfast.

10.Containslead;donot
discard.

115-7756

1.High-owhydraulics—engaged

93-9879

1.Storedenergyhazard—readtheOperator'sManual.

115-7739

1.Falling,crushinghazard,bystanders—noriderson
machine.

93-9899

1.Crushinghazard—installthecylinderlock.

93-9850

1.Donotrepairorrevise—readtheOperator'sManual.

10

106-2377

1.Locked

2.Differentiallock9.Entanglementhazard,shaft—keepbystander'sasafe

3.Unlocked10.Retracthydraulics

4.Hydrauliclock11.Extendhydraulics

5.Engage12.Transmission—highspeed

6.Powertakeoff(PTO)

7.Disengage14.Parkingbrake

8.Warning—readtheOperator'sManual.

distancefromthevehicle.

13.Transmission—lowspeed

1.Headlights4.Engine—run

2.Horn5.Engine—start

3.Engine—stop

115-2281

11

110–0806

121-6286

1.Thecoolantlevelmust
becheckeddailybefore
use.ReadtheOperator's
Manualbeforechecking
thecoolantlevel.

2.Donotopenoraddcoolant
totheradiator;doingso
willintroduceairinto
thesystemandresultin
enginedamage.Onlyadd
coolanttothereservoir.

121-6287

1.Fillthereservoirwithenginecoolanttothebottomofthe
llerneck.

106-7767

1.Warning—readtheOperator'sManual;avoidtippingthe
machine;weartheseatbelt;leanawayfromthedirection
themachineistipping.

93-9852

1.Warning—readtheOperator’sManual.2.Crushinghazard—installthecylinderlock.

12

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1
2

3

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Steeringwheel

ROPSframe
Bolt(1/2inch)

Nopartsrequired

Qty.

1

InstallingtheSteeringWheel

TCModelsOnly

Partsneededforthisprocedure:

Use

1

1
6

–

Installthesteeringwheel(TCmodels
only).

MounttheRollover-ProtectionSystem
(ROPS).

Checktheengineoil,the
transaxle/hydraulicuid,andthe
brake-uidlevels.

1

Steeringwheel

Procedure

1.Releasethetabsonthebackofthesteeringwheelthat
holdthecentercoverinplace,andremovethecover
fromthehubofthesteeringwheel.

2.Removethelocknutandwasherfromthesteeringshaft.

3.Slidethesteeringwheelandwasherontotheshaft.

Note:Alignthesteeringwheelontheshaftsothat
thecrossbeamishorizontalwhenthetiresarepointed
straightaheadandthethickerspokeofthesteering
wheelisdownward.

Note:Thedustcoverispositionedontothesteering
shaftatthefactory.

4.Securethesteeringwheeltotheshaftwiththelocknut
andtorquethelocknutto24to29N∙m(18to22ft-lb)
asshowninFigure3.

Figure3

1.Steeringshaft

2.Dustcover6.Locknut

3.Steeringwheel7.Cover

4.Tabslotsinwheel8.Tabsincover

5.Alignthetabsofthecoverwiththeslotsinthesteering
wheel,andsnapthecoverontothesteering-wheelhub
(Figure3).

5.Washer

13

2

3

Installingthe
Rollover-ProtectionSystem
(ROPS)

Partsneededforthisprocedure:

1

ROPSframe

6

Bolt(1/2inch)

Procedure

1.AligneachsideoftheROPSwiththemountingholes
intheframeateachsideofthevehicleasshownin

Figure4.

CheckingtheFluidLevels

NoPartsRequired

Procedure

1.Checktheengine-oillevelbeforeandaftertheengine
isrststarted;refertoCheckingtheEngine-OilLevel

(page20).

2.Checkthetransaxle/hydraulic-uidlevelbefore
theengineisrststarted;refertoCheckingthe

Transaxle/Hydraulic-FluidLevel(page23).

3.Checkthebrake-uidlevelbeforetheengineisrst
started;refertoCheckingtheBrake-FluidLevel(page

25).

4.Checkthecoolantlevel;refertoCheckingtheCoolant

Level(page22).

Figure4

1.ROPS-mountingbracket2.Flangedbolts(1/2x1-1/4

2.SecureeachsideoftheROPStoframewith3anged
bolts(1/2x1-1/4inches),andtightentheboltsto115
N∙m(85ft-lb).

inches)

14

ProductOverview

Controls

BrakePedal

Thebrakepedal(Figure5)isusedtoapplytheservicebrakes
tostoporslowthemachine.

Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.

AcceleratorPedal

Theacceleratorpedal(Figure5)givestheoperatortheability
tovarytheengineandgroundspeedofthemachinewhen
thetransmissionisingear.Pressingthepedalincreasesthe
enginerpmandgroundspeed.Releasingthepedaldecreases
theenginerpmandgroundspeedofthemachine.

CAUTION

Wornormaladjustedbrakesmayresultinpersonal
injury.Ifthebrakepedaltravelstowithin3.8cm
(1-1/2inches)ofthemachineoorboard,the
brakesmustbeadjustedorrepaired.

Gear-ShiftLever

Fullypresstheclutchpedalandmovetheshiftlever(Figure

6)intothedesiredgearselection.Adiagramoftheshift

patternisshownbelow.

Figure6

Important:Donotshiftthetransaxletothereverseor

forwardgearunlessthevehicleisstandingstill.Damage
tothetransaxlemayoccur.

Figure5

1.Clutchpedal

2.Brakepedal

3.Acceleratorpedal

ClutchPedal

Theclutchpedal(Figure5)mustbefullypressedtodisengage
theclutchwhenstartingtheengineorshiftingtransmission
gears.Releasethepedalsmoothlywhenthetransmissionis
ingeartopreventunnecessarywearonthetransmissionand
otherrelatedparts.

Important:Donotridetheclutchpedalduring
operation.Theclutchpedalmustbefullyoutorthe
clutchwillslipcausingheatandwear.Neverhold
themachinestoppedonahillusingtheclutchpedal.
Damagetotheclutchmayoccur.

CAUTION

Downshiftingfromtoohighaspeedcancausethe
rearwheelstoskidresultinginlossofmachine
controlaswellasclutchand/ortransmission
damage.

DifferentialLock

Thedifferentiallockallowstherearaxletolockforincreased
traction.Youcanengagethedifferentiallockwhenthe
machineisinmotion(Figure7).Movetheleverforwardand
totherighttoengagethelock.

Note:Machinemotionplusaslightturnisrequiredto
engageordisengagethedifferentiallock.

CAUTION

Turningwiththedifferentiallockoncanresult
inlossofmachinecontrol.Donotoperatewith
differentiallockonwhenmakingsharpturnsorat
highspeeds;refertoAdjustingDifferential-Lock

Cable(page48).

15

Figure7

1.Gear-shiftlever4.Hydraulic-liftlock

2.Parkingbrake

3.Hydraulic-bedlift6.High–lowrangeshifter

5.Differentiallock

•Shiftonlyonlevelground.

•Presstheclutchpedalfully.

•MovetheleverfullyforwardforHighandfullyrearward

forLow .

Highisforhigherspeeddrivingonlevel,drysurfaceswith
lightloads.

Lowisforlow-speeddriving.Usethisrangewhengreater
thannormalpowerorcontrolisrequired.Forexample,
steepgrades,difcultterrain,heavyloads,slowspeedbut
high-enginespeed(spraying).

Important:ThereisalocationbetweenHighandLow
inwhichthetransaxleisinneitherrange.Donotuse
thispositionasaneutralpositionbecausethevehicle
couldmoveunexpectedlyiftheHigh–Lowshifteris
bumpedandthegear-shiftleverisingear.

ParkingBrake

Whenevertheengineisshutoff,settheparkingbrake(Figure

7)inordertopreventthemachinefromaccidentallymoving.

•Tosettheparkingbrake,pullbackonthelever.

•Torelease,pushtheleverforward.

Note:Releasetheparkingbrakebeforemovingthe
machine.

Ifyouparkthemachineonasteepgrade,settheparking
brake,shiftthetransmissionintorstgearonauphillgrade
orreversegearonadownhillgrade,andplacechocksatthe
downhillsideofthewheels.

HydraulicLift

Thehydraulicliftraisesandlowersthebed.Moveitrearward
toraisethebed,andforwardtolowerit(Figure7).

Important:Whenloweringthebed,holdtheleverin
theforwardpositionfor1or2secondsafterthebed
contactstheframetosecureitintheloweredposition.
Donotholdthehydraulicliftineithertheraiseorlower
position,formorethan5seconds,oncethecylinders
havereachedtheendoftheirtravel.

Hydraulic-LiftLock

Thehydraulic-liftlocklockstheliftlever,sothehydraulic
cylindersdonotoperatewhenthemachineisnotequipped
withabed(Figure7).ItalsolockstheliftleverintheON
positionwhenusingthehydraulicsforattachments.

IgnitionSwitch

Usetheignitionswitch(Figure8)tostartandshutoffthe
engine.Ithas3positions:OFF,ON,andSTART.Rotatethe
keyclockwisetotheSTARTpositiontoengagethestarter
motor.Releasethekeywhentheenginestarts.Thekeywill
moveautomaticallytotheONposition.Toshuttheengine
off,rotatethekeycounterclockwisetotheOFFposition.

Figure8

1.Lightswitch8.Fuelgauge

2.High-ow-hydraulics
switch(TCmodelsonly)

3.Horn(TCmodelsonly)

4.Tachometer

5.Hourmeter

6.Speedometer13.Glow-plugindicator

7.Coolant-temperature
gaugeandlight

9.Ignitionswitch

10.Powerpoint

11.Supervisorswitch

12.Oil-pressure-warninglight

14.Chargeindicator

High–LowRangeShifter

Thehigh–lowrangeshifteradds3additionalspeedsfor
precisespeedcontrol(Figure7).

•Themachinemustbecompletelystoppedbeforeshifting

betweentheHighandLowrange.

16

HourMeter

Thehourmeterindicatesthetotalhoursofmachine
operation.Thehourmeter(Figure8)startstofunction
wheneverthekeyswitchisrotatedtotheONpositionorif
theengineisrunning.

Speed-LimiterSwitch

Checktheoperationofwarninglightsasfollows:

•Applytheparkingbrake.

•TurntheignitionkeytotheON/PREHEATposition,but

donotstarttheengine.Thecoolanttemperature,charge
indicator,andoil-pressurelightsshouldglow.Ifanylight
doesnotfunction,eitherabulbisburnedoutorthereisa
malfunctioninthesystemwhichmustberepaired.

Movethespeed-limiterswitch(Figure8)totheSLOWposition
andremovethekey.Theswitchlimitstheengineto2,200
rpmwhenthemachineisinthirdgearintheHighrange,
whichlimitsthetopspeedto21km/h(13mph).

LightSwitch

Pushthelightswitch(Figure8)totoggletheheadlightson
oroff.

Oil-Pressure-WarningLight

Theoil-pressure-warninglightglows(Figure8)ifthe
engine-oilpressuredropsbelowasafelevelwhiletheengine
isrunning.Ifthelightickersorremainson,stopthevehicle,
turnofftheengine,andchecktheoillevel.Iftheoillevelis
low,butaddingoildoesnotcausethelighttogooutwhen
theengineisrestarted,turntheengineoffimmediatelyand
contactyourlocalTorodistributorforassistance.

Checktheoperationofwarninglightsasfollows:

1.Applytheparkingbrake.

2.TurntheignitionkeytotheON/PREHEATposition,
butdonotstarttheengine.

Note:Theoil-pressurelightshouldglowred.Ifthe
lightdoesnotfunction,eitherabulbisburnedoutor
thereisamalfunctioninthesystemwhichmustbe
repaired.

FuelGauge

Thefuelgaugeshowstheamountoffuelinthetank.It
operatesonlywhenignitionswitchisintheONposition
(Figure8).Redindicateslowfuellevelandblinkingred
indicatesnearempty.

High-Flow-HydraulicsSwitch

TCModelsOnly

Turnontheswitchtoactivatethehigh-owhydraulics
(Figure8).

HornButton

TCModelsOnly

Pressingthehornbuttonactivatesthehorn(Figure8).

Tachometer

Registersthespeedoftheengine(Figure8andFigure9).The
whitetriangleindicates540rpmforPTOoperation(Figure9).

Note:Ifenginewasjustturnedoff,itmaytake1to
2minutesforthelighttocomeon.

Coolant-TemperatureGaugeandLight

Registersthecoolanttemperatureintheengine.Operates
onlywhentheignitionswitchisinONposition(Figure8).

Note:Theindicatorlightilluminatesblinkingredifthe
engineoverheats.

ChargeIndicator

Illuminateswhenthebatteryisbeingdischarged.Ifthelight
illuminatesduringoperation,stopthemachine,turnoffthe
engine,andcheckforpossiblecauses,suchasthealternator
belt(Figure8).

Important:Ifthealternatorbeltislooseorbroken,do
notoperatethemachineuntiladjustmentorrepairis
complete.Failuretoobservethisprecautionmayresult
indamagetotheengine.

Figure9

1.Speedoftheengine2.3300rpmfor540rpmPTO
operation

Check-EngineLight

Thelightilluminatestonotifytheoperatorofanengine
malfunction;refertoRespondingtoaCheck-EngineLight

(page21).

17

Speedometer

Registersthegroundspeedofthemachine(Figure8).The
speedometerisinmphbutcaneasilyconvertedtokm/h;
refertoConvertingtheSpeedometer(page53).

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Dimensions

PowerPoint

Usethepowerpoint(Figure8)topoweroptional12V
electricalaccessories.

Passenger-HandHold

Thepassenger-handholdislocatedonthedashboard(Figure

10).

Figure10

1.Passenger-handhold

2.Storagecompartment

OverallWidth160cm(63inches)

Withoutbed:326cm(128inches)

OverallLength

BaseWeight(Dry)

RatedCapacity

(includes91kg(200

lb)operator,91kg

(200lb)passengerand

loadedattachment)

MaximumGross

VehicleWeight

TowCapacityTongueweight:272kg(600lb)

GroundClearance18cm(7inches)withnoload

WheelBase

WheelTread(center

linetocenterline)

Height

Withfullbed:331cm(130inches)
With2/3bedinrear-mounting
location:346cm(136inches)

Model07383—736kg(1,623lb)
Model07384—885kg(1,951lb)
Model07384H—885kg(1,951lb)
Model07384TC—921.6kg(2,032lb)
Model07386—912kg(2,010lb)
Model07386H—912kg(2,010lb)
Model07386TC—948kg(2,091lb)

Model07383—1,623kg(3,577lb)
Model07384—1,474kg(3,249lb)
Model07384H—1,474kg(3,249lb)
Model07384TC—1,437kg(3,168lb)
Model07386—1,447kg(3,190lb)
Model07386H—1,447kg(3,190lb)
Model07386TC—1,410kg(3,109lb)

2,359kg(5,200lb)

Maximumtrailerweight:1,587kg
(3,500lb)

118cm(70inches)

Front:117cm(46inches)
Rear:121cm(48inches)

191cm(75inches)totopofROPS

Seat-AdjustmentLever

Theseatscanbeadjustedforwardandrearwardforoperator
comfort(Figure11).

Figure11

1.Seat-adjustmentlever

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.

18