Toro 07385 Workman HDX-D, 07385H Workman HDX-D, 07385TC Workman HDX-D, 07387 Workman HDX-D, 07387H Workman HDX-D Operator's Manual

FormNo.3401-233RevA

Workman

®

HDX-DUtilityVehicle

withBed

ModelNo.07385—SerialNo.316000001andUp
ModelNo.07385H—SerialNo.316000001andUp
ModelNo.07385TC—SerialNo.316000001andUp
ModelNo.07387—SerialNo.316000001andUp
ModelNo.07387H—SerialNo.316000001andUp
ModelNo.07387TC—SerialNo.316000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3401-233*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Figure1

1.Modelandserialnumberlocation

Thismachineisautilityvehicleintendedtobeusedby
professional,hiredoperatorsincommercialapplications.It
isprimarilydesignedforthetransportofimplementsusedin
suchapplications.Thisvehicleallowsforthesafetransport
ofanoperatorandonepassengerintheidentiedseats.The
bedofthisvehicleisnotsuitableforanyriders.

ThisproductcomplieswithallrelevantEuropeandirectives;
fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.

ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineonany
forest-covered,brush-covered,orgrass-coveredlandunless
theengineisequippedwithasparkarrester,asdenedin
Section4442,maintainedineffectiveworkingorderorthe
engineisconstructed,equipped,andmaintainedforthe
preventionofre.

Introduction

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.

©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

SoundPressure.......................................................7

Vibration................................................................7

SafetyandInstructionalDecals.................................8

Setup...........................................................................13

1InstallingtheSteeringWheel..................................13

2InstallingtheRollover-ProtectionSystem

(ROPS).............................................................13

3CheckingtheFluidLevels.....................................14

ProductOverview.........................................................15

Controls...............................................................15

Specications........................................................18

Attachments/Accessories........................................18

Operation....................................................................19

OperatingtheCargoBox.........................................19

CheckingtheEngine-OilLevel.................................20

AddingFuel...........................................................21

CheckingtheCoolantLevel.....................................22

CheckingtheTransaxle/Hydraulic-Fluid

Level.................................................................23

CheckingtheHighFlowHydraulic-Fluid

Level.................................................................23

CheckingtheFront-Differential-OilLevel..................24

CheckingtheTorqueoftheWheelNuts.....................24

CheckingtheTirePressure......................................25

CheckingtheBrake-FluidLevel................................25

StartingtheEngine.................................................26

DrivingtheVehicle.................................................26

StoppingtheMachine.............................................26

ShuttingofftheEngine...........................................26

BreakinginaNewMachine......................................26

CheckingtheSafety-InterlockSystem........................27

EnsuringPassengerSafety.......................................27

EnsuringProperSpeed...........................................28

EnsuringProperTurning.........................................28

EnsuringProperBraking.........................................28

PreventingTipOvers..............................................28

OperatingonHills..................................................28

LoadingandDumping............................................29

UsingtheDifferentialLock......................................29

Using4-WheelDrive..............................................30

TransportingtheMachine........................................30

TowingtheMachine...............................................30

TowingaTrailerwiththeMachine.............................31

UsingtheHydraulicControl....................................31

Maintenance.................................................................33

RecommendedMaintenanceSchedule(s)......................33

OperatinginAdverseConditions..............................34

PremaintenanceProcedures........................................35

UsingtheBedSupport............................................35

RemovingtheFullBed............................................36

InstallingtheFullBed.............................................36

RaisingtheMachine................................................37

RemovingtheHood...............................................38

InstallingtheHood.................................................38

Lubrication...............................................................39

GreasingtheBearingsandBushings..........................39

EngineMaintenance..................................................41

ServicingtheAirCleaner.........................................41

ChangingtheEngineOilandFilter...........................41

FuelSystemMaintenance...........................................42

CheckingtheFuelLinesandConnections..................42

ServicingtheFuelFilter/WaterSeparator...................42

ElectricalSystemMaintenance....................................43

ServicingtheFuses.................................................43

Jump-StartingtheMachine......................................44

ServicingtheBattery...............................................45

DriveSystemMaintenance.........................................45

ChangingtheFront-DifferentialOil..........................45

InspectingtheConstant-VelocityBoot......................46

AdjustingtheShiftCables........................................46

AdjustingtheHigh-to-LowCable.............................46

AdjustingDifferential-LockCable............................46

InspectingtheTires................................................47

CheckingtheFront-WheelAlignment.......................47

CoolingSystemMaintenance......................................48

RemovingDebrisfromtheCoolingSystem................48

ChangingtheEngineCoolant...................................48

BrakeMaintenance....................................................49

AdjustingtheParkingBrake.....................................49

AdjustingtheBrakePedal........................................50

BeltMaintenance......................................................51

AdjustingtheAlternatorBelt...................................51

ControlsSystemMaintenance.....................................51

AdjustingtheAcceleratorPedal................................51

AdjustingtheClutchPedal.......................................52

ConvertingtheSpeedometer....................................52

HydraulicSystemMaintenance....................................53

ChangingtheHydraulicFluidandCleaningthe

Strainer..............................................................53

ReplacingtheHydraulicFilter..................................53

ChangingtheHigh-FlowHydraulicFluidand

Filter.................................................................54

RaisingtheCargoBoxinanEmergency.....................54

Cleaning...................................................................56

WashingtheMachine..............................................56

Storage........................................................................56

3

Safety

Improperuseormaintenancebytheoperatororownercan
resultininjury.Toreducethepotentialforinjury,comply
withthesesafetyinstructionsandalwayspayattentionto
thesafetyalertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failuretocomplywith
theinstructionmayresultinpersonalinjuryordeath.

ThemachinemeetstherequirementsofSAEJ2258.

•Alwayswearsubstantialshoes.Donotwearloose-tting

clothing,tiebacklonghair,anddonotwearjewelry.

•Wearingsafetyglasses,safetyshoes,andlongpantsare

requiredbysomelocalregulations.

•Neverallowchildrentooperatethemachine.Never

allowadultstooperateitwithoutproperinstructions.
Onlytrainedandauthorizedpersonsshouldoperatethis
machine.

•Alwaysbeawareofwherebystandersare.

SafeOperatingPractices

Important:Thismachineisdesignedprimarilyasan

off-roadvehicleandisnotintendedforextensiveuse
onpublicroads.

Whenusingthemachineonpublicroads,followall
trafcregulationsanduseanyadditionalaccessories
thatmayberequiredbylaw,suchaslights,turn
signals,slow-movingvehicle(SMV)signs,andothers
asrequired.

Thismachinewasdesignedandtestedtooffersafeservice
whenoperatedandmaintainedproperly.Althoughhazard
controlandaccidentpreventionaredependentuponthe
designandcongurationofthemachine,thesefactorsare
alsodependentupontheawareness,concern,andproper
trainingoftheoperator,maintenance,andstorageofthe
machine.Improperuseormaintenanceofthemachinecan
resultininjuryordeath.

Thismachinehasadifferentfeelthanwhatdriversexperience
withpassengercarsortrucks.Sotaketimetobecomefamiliar
withyourmachine.

Notalloftheattachmentsthatadapttothemachine
arecoveredinthismanual.SeethespecicOperator’s
Manualprovidedwitheachattachmentforadditionalsafety
instructions.

Toreducethepotentialforinjuryordeath,complywith
thefollowingsafetyinstructions:

•Keepallshields,safetydevicesanddecalsinplace.Ifa

shield,safetydeviceordecalismalfunctioning,illegible,
ordamaged,repairorreplaceitbeforeoperatingthe
machine.

•Avoiddrivingwhenitisdark,especiallyinunfamiliar

areas.Ifyoumustdrivewhenitisdark,besuretodrive
cautiously,usetheheadlights.

•Beforeoperatingthevehicle,alwayscheckallpartsofthe

vehicleandanyattachments.Ifsomethingiswrong,stop
usingvehicle.Makesurethattheproblemiscorrected
beforevehicleorattachmentisoperatedagain.

•Operatethemachineonlyoutdoorsorinawell-ventilated

area.

SafeHandlingofFuels

•Toavoidpersonalinjuryorpropertydamage,useextreme

careinhandlingfuel.Fuelisextremelyammableandthe
vaporsareexplosive.

•Donotsmokenearthemachine.

•Useonlyanapprovednonmetal,portablefuelcontainer.

•Staticelectricdischargecanignitefuelvaporsinafuel

containerthatisnotgrounded.Neverllcontainers
insideavehicleoronatruckortrailerbedwithaplastic
liner.Removethefuelcontainerfromthebedofthe
machineandplaceitonthegroundandawayfromthe
vehiclebeforelling.

Supervisor’sResponsibilities

•Makesurethattheoperatorsarethoroughlytrainedand

familiarwiththeOperator’ sManualandalllabelsonthe
vehicle.

•Besuretoestablishyourownspecialproceduresand

workrulesforunusualoperatingconditions(e.g.,slopes
toosteepforthesafeoperationofthemachine).

BeforeOperating

•Thismachineisdesignedtocarryonlyyou,theoperator,

and1passengerintheseatprovidedbythemanufacturer.
Nevercarryanyotherpassengersonthevehicle.

•Becomefamiliarwiththecontrolsandknowhowtostop

theenginequickly.

•Neveroperatethemachinewhentired,ill,orunderthe

inuenceofdrugsoralcohol.

•Keepthenozzleincontactwiththecontainerwhilelling

thefuelcontainer.Removeequipmentfrombedofthe
machinebeforefuelingit.Donotuseanozzle-lock-open
device.

•Neverremovethefuelcaporaddfuelwiththeengine

running.

•Allowenginetocoolbeforerefueling.

•Neverrefuelthemachineindoors.

•Neverstorethemachineorfuelcontainerwherethereis

anopename,spark,orpilotlight,suchasonawater
heateroronotherappliances.

•Removeequipmentfromthetruckortrailerandrefuelit

ontheground.Ifthisisnotpossible,thenrefuelsuch
equipmentwithaportablecontainerratherthanfroma
fuel-dispensernozzle.

4

•Iffuelisspilledonclothing,changeclothingimmediately.

•Neveroverllthefueltank.Replacethefuelcapand

tightenitsecurely.

Operation

•Theoperatorandpassengermustuseseatbeltsand

remainseatedwheneverthemachineisinmotion.Keep
bothhandsonthesteeringwheel,wheneverpossible,and
thepassengershouldusethehandholdsprovided.Keep
yourarmsandlegswithinthevehiclebodyatalltimes.
Nevercarrypassengersintheboxoronattachments.
Remember,yourpassengermaynotbeexpectingyouto
brakeorturn,andmaynotbeready.

•Donotoverloadyourmachine.Thenameplate(located

underthemiddleofthedash)showstheloadlimitsfor
themachine.Neveroverllattachmentsorexceedthe
machinemaximumgrossvehicleweight(GVW).

•Whenstartingtheengine:

–Sitontheoperator’sseatandensurethattheparking

brakeisengaged.

–DisengagethePTO(ifsoequipped)andreturnthe

hand-throttlelevertotheOFFposition(ifequipped).

–Makesurethatthehydraulic-liftleverisinthecenter

position.

–MovetheshiftlevertotheNEUTRALpositionand

presstheclutchpedal.

–Keepyourfootofftheacceleratorpedal.

–TurnignitionswitchtotheONposition.Whenthe

glow-plugindicatorgoesoff,theengineisreadyto
start.

–TurntheignitionkeytotheSTARTposition.

•Failuretooperatemachinesafelymayresultinan

accident,tippingoverthemachine,and/orseriousinjury
ordeath.Topreventtippingorlossofcontrol,takethe
followingprecautions:

–Useextremecaution,reduceyourspeed,andmaintain

asafedistancearoundsandtraps,ditches,creeks,
ramps,anyunfamiliarareas,orotherhazards.

–Watchforholesorotherhiddenhazards.

–Usecautionwhenoperatingthemachineonasteep

slope.Normally,travelstraightupanddownslopes.
Reduceyourspeedwhenmakingsharpturnsor
whenturningonhillsides.Avoidturningonhillsides
wheneverpossible.

–Useextracautionwhenoperatingthevehicleon

wetsurfaces,athigherspeeds,orwithafullload.
Stoppingtimewillincreasewithafullload.Shiftinto
alowergearbeforestartingupordownahill.

–Whenloadingthebed,distributetheloadevenly.

Useextracautioniftheloadexceedsthedimensions
ofthemachine/bed.Operatethevehiclewithextra

cautionwhenhandlingoff-centerloadsthatcannot
becentered.Keeploadsbalancedandsecureto
preventthemfromshifting.

–Avoidsuddenstopsandstarts.Donotgofrom

reversetoforwardorforwardtoreversewithoutrst
comingtoacompletestop.

–Donotattemptsharpturnsorabruptmaneuversor

otherunsafedrivingactionsthatmaycausealossof
machinecontrol.

–Whendumping,donotletanyonestandbehindthe

machine,anddonotdumptheloadonanyone’sfeet.
Releasethetailgatelatchesfromthesideofbox,not
frombehind.

–Keepallbystandersaway .Beforebackingup,lookto

therearandensurethatnooneisbehindthemachine.
Backupslowly.

–Watchoutfortrafcwhennearorcrossingroads.

Alwaysyieldtherightofwaytopedestriansandother
machines.Thismachineisnotdesignedforuseon
streetsorhighways.Alwayssignalyourturnsorstop
earlyenoughsootherpersonsknowwhatyouplanto
do.Obeyalltrafcrulesandregulations.

–Neveroperatethemachineinornearanareawhere

thereisdustorfumesintheairwhichareexplosive.
Theelectricalandexhaustsystemsofthemachinecan
producesparkscapableofignitingexplosivematerials.

–Alwayswatchoutforandavoidlowoverhangssuch

astreelimbs,doorjambs,overheadwalkways,etc.
Makesurethatthereisenoughroomoverheadto
easilyclearthemachineandyourhead.

–Ifyouareeverunsureaboutsafeoperation,stop

work,andaskyoursupervisor.

•Donottouchtheengine,transaxle,radiator,mufer,or

mufermanifoldwhiletheengineisrunningorsoon
afterithasstopped,becausetheseareasmaybehot
enoughtocauseburns.

•Ifthemachineevervibratesabnormally,stopimmediately,

shuttheengineoff,waitforallmotiontostop,and
inspectfordamage.Repairalldamagebeforeresuming
operation.

•Beforegettingofftheseat:

1.Stopthemachine.

2.Settheparkingbrake.

3.TurntheignitionkeytotheOFFposition.

4.Removetheignitionkey .

Note:Ifthemachineisonanincline,blockthe
wheelsaftergettingoffthemachine.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

5

Braking

•Slowdownthemachinebeforeyouapproachanobstacle.

Thisgivesyouextratimetostoporturnaway .Hittingan
obstaclecaninjureyouandyourpassenger.Inaddition,it
candamagethemachineanditscontents.

•GrossVehicleWeight(GVW)hasamajorimpactonyour

abilitytostopand/orturn.Heavyloadsandattachments
makethemachinehardertostoporturn.Theheavierthe
load,thelongerittakestostop.

•Decreasethespeedofthemachineifthecargoboxhas

beenremovedandthereisnoattachmentinstalledon
themachine.Thebrakingcharacteristicschangeandfast
stopsmaycausetherearwheelstolockup,whichwill
affectthecontrolofthemachine.

•Turfandpavementaremuchmoreslipperywhentheyare

wet.Itcantake2to4timeslongertostopthemachine
onwetsurfacesasondrysurfaces.Ifyoudrivethrough
deep-standingwaterandgetthebrakeswet,theywillnot
workwelluntiltheyaredry.Afterdrivingthroughwater,
youshouldtestthebrakestomakesurethattheywork
properly.Iftheydonot,driveslowlyonalevelground
whileputtinglightpressureonthebrakepedal.Thiswill
dryoutthebrakes.

OperatingonHills

WARNING

Operatingthemachineonahillmaycausetipping
orrollingofthemachine,ortheenginemaystall
andyoucouldloseheadwayonthehill.Thiscould
resultinpersonalinjury.

•Donotoperatethemachineonexcessivelysteep
slopes.

•Donotacceleratequicklyorslamthebrakes
whenbackingdownahill,especiallywithaload.

•Iftheenginestallsoryouloseheadwayona
hill,slowlybackstraightdownthehill.Never
attempttoturnthemachinearound.

•Operatethemachineslowlyonahillanduse
caution.

•Avoidturningonahill.

•Reduceyourloadandthespeedofthemachine.

•Avoidstoppingonhills,especiallywithaload.

Taketheseprecautionswhenoperatingthemachineonahill:

•Slowthemachinedownbeforestartingupordownahill.

•Iftheenginestallsoryoubegintolosemomentumwhile

climbingahill,graduallyapplythebrakesandslowlyback
themachinestraightdownthehill.

•Turningwhiletravelingupordownhillscanbedangerous.

Ifyouhavetoturnwhileonahill,doitslowlyand
cautiously.Nevermakesharporfastturns.

•Heavyloadsaffectstability.Reducetheweightofthe

loadandyourgroundspeedwhenoperatingonhillsorif
theloadhasahighcenterofgravity.Securetheloadto
thecargoboxofthemachinetopreventtheloadfrom
shifting.Takeextracarewhenhaulingloadsthatshift
easily(liquid,rock,sand,etc.).

•Avoidstoppingonhills,especiallywithaload.Stopping

whilegoingdownahillwilltakelongerthanstoppingon
levelground.Ifyoumuststopthemachine,avoidsudden
speedchanges,whichmayinitiatetippingorrollingof
themachine.Donotslamonthebrakeswhenrolling
backward,asthismaycausethemachinetooverturn.

•WestronglyrecommendinstallingtheoptionalROPSkit

beforeridingonhillyterrain.

OperatingonRoughTerrain

Reducethegroundspeedofthemachineandloadcarriedin
themachinewhenoperatingonroughterrain,unevenground,
andnearcurbs,holes,andothersuddenchangesinterrain.
Loadsmayshift,causingthemachinetobecomeunstable.

WARNING

Suddenchangesinterrainmaycauseabrupt
steeringwheelmovement,possiblyresultingin
handandarminjuries.

•Reduceyourspeedwhenoperatingonrough
terrainandnearcurbs.

•Gripthesteeringwheellooselyaroundthe
perimeterkeepingthumbsupandoutoftheway
ofthesteeringwheelspokes.

LoadingandDumping

Theweightandpositionofcargoandpassengercanaffect
thestabilityandhandlingofthemachine.Beawareofthe
followingconditiontoavoidlosingcontrolofthemachine
ortippingitover:

•Donotexceedtheratedweightcapacityofthemachine

whenoperatingitwithaloadinthecargobox,when
towingatrailer,orboth;refertoSpecications(page18).

•Usecautionwhenoperatingthemachineonahillsideor

onroughterrain,particularlywithaloadinthecargobox
orwhentowingatrailerorboth.

•Beawarethatthestabilityandcontrolofthemachine

arereducedwhentheloadinthecargoboxispoorly
distributed.

•Carryingoversizedloadsinthecargoboxchangesthe

stabilityofthemachine.

•Thesteering,braking,andstabilityofthemachineare

affectedwhencarryingaloadwheretheweightofthe
materialcannotbeboundtothemachine,suchasthe
liquidinalargetank.

6

WARNING

Theweightoftheboxmaybeheavy.Handsor
otherbodypartscouldbecrushed.

–Keephandsandotherbodypartsclearwhen

loweringthebox.

–Donotdumpmaterialsonbystanders.

•Neverdumpaloadedcargoboxwhilethemachineis

sidewaysonahill.Thechangeinweightdistributionmay
causethemachinetooverturn.

•Whenoperatingwithaheavyloadinthecargobox,

reduceyourspeedandallowforsufcientbraking
distance.Donotsuddenlyapplythebrakes.Useextra
cautiononslopes.

•Beawarethatheavyloadsincreaseyourstoppingdistance

andreduceyourabilitytoturnquicklywithouttipping
over.

•Therearcargospaceisintendedforloadcarrying

purposesonly,notforpassengers.

•Neveroverloadyourmachine.Thenameplate(located

underthemiddleofthedash)showstheloadlimitsfor
themachine.Neveroverllattachmentsorexceedthe
machinemaximumgrossvehicleweight(GVW).

Maintenance

•Beforeservicingormakingadjustmentstothemachine,

shutofftheengine,settheparkingbrake,andremove
thekeyfromtheignitiontopreventaccidentalstarting
oftheengine.

•Neverworkunderaraisedbedwithoutplacingthebed

safetysupportonthefullyextendedcylinderrod.

•Makesurethatallhydraulic-lineconnectorsaretight,and

thatallhydraulichosesandlinesareingoodcondition
beforeapplyingpressuretothesystem.

•Beforedisconnectingorperforminganyworkonthe

hydraulicsystem,allpressureinthesystemmustbe
relievedbystoppingtheengine,cyclingthedumpvalve
fromraisetolowerand/orloweringboxandattachments.
Placetheremotehydraulicsleverintheoatposition.
Iftheboxmustbeinraisedposition,secureitwiththe
safetysupport.

•Tomakesurethattheentiremachineisingoodcondition,

keepallnuts,bolts,andscrewsproperlytightened.

•Toreducethepotentialrehazard,keeptheenginearea

freeofexcessivegrease,grass,leaves,andaccumulation
ofdirt.

•Iftheenginemustberunningtoperformamaintenance

adjustment,keephands,feet,clothing,andanypartsof
thebodyawayfromtheengineandanymovingparts.
Keepeveryoneaway.

•Donotoverspeedtheenginebychangingthegovernor

settings.Themaximumenginespeedis3,650rpm.To

ensuresafetyandaccuracy,haveanAuthorizedToro
Distributorcheckthemaximumenginespeedwitha
tachometer.

•Ifmajorrepairsareeverneededorassistanceisrequired,

contactanAuthorizedToroDistributor.

•Tobesureofoptimumperformanceandsafety,always

purchasegenuineTororeplacementpartsandaccessories.
Replacementpartsandaccessoriesmadebyother
manufacturerscouldbedangerous.Alteringthisvehicle
inanymannermayaffecttheoperationofthevehicle,
performance,durabilityoritsusemayresultininjuryor
death.SuchusecouldvoidtheproductwarrantyofThe
Toro®Company.

SoundPressure

Thisunithasasoundpressurelevelattheoperator’searof82
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Thesoundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO11201.

Vibration

Hand-Arm

•Measuredvibrationlevelforrighthand=0.41m/s

•Measuredvibrationlevelforlefthand=0.2m/s

•UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.

2

WholeBody

•Measuredvibrationlevel=0.3m/s

•UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.

2

2

2

2

7

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

106-6755

1.Enginecoolantunder
pressure.

2.Explosionhazard—read
theOperator'sManual.

115-7813

1.Poweroutlet—10A5.Lights,brake—15A

2.Switchedpower—10A

3.Fuelpump,supervisor
switch—10A

4.Horn,powerpoint—15A

3.Warning—donottouchthe
hotsurface.

4.Warning—readthe

Operator'sManual.

6.Hazard—10A

7.4WD,Transmission—10A

115-7740

1.Warning—maximumtrailerweightis680kg(1500lb);
maximumtongueweightis90kg(200lb).

2.Warning—trailerbrakesarerequiredwhentowinggreater
than680kg(1500lb);maximumtrailerweightwithtrailer
brakesis1591kg(3500lb);maximumtongueweightwith
trailerbrakesis273kg(600lb).

1.Warning—donottouchthehotsurface.

115-7723

1.Warning—thehydraulicoilpressureis124bar(1800psi).

115-2047

2.CouplerA

3.CouplerB

8

121-9776

1.Warning—readtheOperator’sManualandreceiveproper
trainingbeforeoperatingthemachine.

2.Warning—wearhearingprotection.5.Tippinghazard—taketurnsslowly;driveslowlyupandacross

3.Firehazard—stoptheenginebeforerefuelingthemachine.

4.Warning—engagetheparkingbrake,stoptheengine,and
removethekeyfromtheignitionbeforewalkingawayfrom
themachine.

cliffs;withnoload,donotexceed32kph(20mph);while
carryingaloadorwhendrivingonuneventerrain,driveslowly.

105-4215

106-2355

1.Slow

2.Fast

3.Transmission—thirdhigh;
nofastspeed

1.Warning—avoidpinchpoints.

93–9868

1.Crushinghazardofhand—readtheOperator’sManual.

115-7741

1.ReadtheOperator’sManualbeforeservicingtransmission
uid.

106-2353

1.Electricalpowerpoint

9

BatterySymbols

93-9899

Someorallofthesesymbolsareonyourbattery .

93-9879

1.Storedenergyhazard—readtheOperator'sManual.

1.Explosionhazard

2.Nore,opename,or
smoking.

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection.9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe
distancefromthebattery.

7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries

8.Batteryacidcancause
blindnessorsevereburns.

withwaterandgetmedical
helpfast.

10.Containslead;donot
discard.

115-7739

1.Falling,crushinghazard,bystanders—noriderson
machine.

93-9850

1.Donotrepairorrevise—readtheOperator'sManual.

93-9899

1.Crushinghazard—installthecylinderlock.

115-7756

1.Highowhydraulics—engaged

106-7767

1.Warning—readtheOperator'sManual;avoidtippingthe
machine;weartheseatbelt;leanawayfromthedirection
themachineistipping.

10

106-2377

1.Locked

2.Differentiallock9.Entanglementhazard,shaft—keepbystander'sasafe

3.Unlocked10.Retracthydraulics

4.Hydrauliclock11.Extendhydraulics

5.Engage12.Transmission—highspeed

6.Powertake-off(PTO)

7.Disengage14.Parkingbrake

8.Warning—readtheOperator'sManual.

distancefromthevehicle.

13.Transmission—lowspeed

1.Headlights4.Engine—run

2.Horn5.Engine—start

3.Engine—stop

115-2281

11

121-6287

1.Thecoolantlevelmust
becheckeddailybefore
use.ReadtheOperator's
Manualbeforechecking
theenginecoolantlevel.

121-6286

2.Donotopenoraddcoolant
totheradiator;doingso
willintroduceairintothe
systemandresultsin
enginedamage.Add
onlyenginecoolanttothe
reservoir.

1.Fillthereservoirwithenginecoolanttothebottomofthe
standpipe.

93-9852

1.Warning—readtheOperator’sManual.2.Crushinghazard—installthecylinderlock.

12

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1
2

3

Note:Determinetheleftandrightsideofthemachinefrom

thenormaloperatingposition.

Steeringwheel

ROPSframe
Bolt(1/2inch)

Nopartsrequired

1

InstallingtheSteeringWheel

TCModelsOnly

Partsneededforthisprocedure:

1

Steeringwheel

Procedure

1.Releasethetabsonthebackofthesteeringwheelthat
holdthecentercoverinplace,andremovethecover
fromthehubofthesteeringwheel.

2.Removethelocknutandwasherfromthesteeringshaft.

3.Slidethesteeringwheelandwasherontotheshaft.

Qty.

1

1
6

–

1.Steeringshaft

2.Dustcover6.Locknut

3.Steeringwheel7.Cover

4.Tabslotsinwheel8.Tabsincover

5.Alignthetabsofthecoverwiththeslotsinthesteering
wheel,andsnapthecoverontothesteering-wheelhub
(Figure3).

Installthesteeringwheel(TCmodels
only).

MounttheRollover-ProtectionSystem
(ROPS).

Checktheengineoil,the
transaxle/hydraulicuid,andthe
brake-uidlevels.

Figure3

Use

5.Washer

Note:Alignthesteeringwheelontheshaftsothat
thecrossbeamishorizontalwhenthetiresarepointed
straightaheadandthethickerspokeofthesteering
wheelisdownward.

Note:Thedustcoverispositionedontothesteering
shaftatthefactory.

4.Securethesteeringwheeltotheshaftwiththelocknut
andtorquethelocknutto24to29N∙m(18to22ft-lb)
asshowninFigure3.

13

2

3

Installingthe
Rollover-ProtectionSystem
(ROPS)

Partsneededforthisprocedure:

1

ROPSframe

6

Bolt(1/2inch)

Procedure

1.AligneachsideoftheROPSwiththemountingholes
intheframeateachsideofthevehicleasshownin

Figure4.

CheckingtheFluidLevels

NoPartsRequired

Procedure

1.Checktheengine-oillevelbeforeandaftertheengine
isrststarted;refertoCheckingtheEngine-OilLevel

(page20).

2.Checkthetransaxle/hydraulic-uidlevelbefore
theengineisrststarted;refertoCheckingthe

Transaxle/Hydraulic-FluidLevel(page23).

3.Checkthebrake-uidlevelbeforetheengineisrst
started;refertoCheckingtheBrake-FluidLevel(page

25).

Figure4

1.ROPS-mountingbracket2.Flangedbolts(1/2x1-1/4

2.SecureeachsideoftheROPStoframewith3anged
bolts(1/2x1-1/4inches)andtightentheboltsto115
N∙m(85ft-lb).

inches)

14

ProductOverview

CAUTION

Wornormaladjustedbrakesmayresultinpersonal

Controls

injury.

Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.

AcceleratorPedal

Theacceleratorpedal(Figure5)givestheoperatortheability
tovarytheengineandgroundspeedofthemachinewhen
thetransmissionisingear.Pressingthepedalincreasesthe
enginespeedandgroundspeed.Releasingthepedaldecreases
theenginespeedandgroundspeedofthemachine.

Ifthebrakepedaltravelstowithin3.8cm(1-1/2
inches)ofthevehicleoorboard,thebrakesmust
beadjustedorrepaired.

Gear-ShiftLever

Fullypresstheclutchpedalandmovetheshiftlever(Figure

6)intothedesiredgearselection.Adiagramoftheshift

patternisshownbelow.

Figure6

Important:Donotshiftthetransaxletothereverseor

forwardgearunlessthevehicleisstandingstill.Damage
tothetransaxlemayoccur.

Figure5

1.Clutchpedal

2.Brakepedal

3.Acceleratorpedal

ClutchPedal

Youmustfullypresstheclutchpedal(Figure5)todisengage
theclutchwhenstartingtheengineorshiftingtransmission
gears.Releasethepedalsmoothlywhenthetransmissionis
ingeartopreventunnecessarywearonthetransmissionand
otherrelatedparts.

Important:Donotridetheclutchpedalduring
operation.Theclutchpedalmustbefullyoutorthe
clutchwillslip,causingheatandwear.Neverhold
themachinestoppedonahillusingtheclutchpedal.
Damagetotheclutchmayoccur.

BrakePedal

Usethebrakepedal(Figure5)toapplytheservicebrakes
tostoporslowthevehicle.

CAUTION

Downshiftingfromtoohighaspeedcancausethe
rearwheelstoskid,resultinginlossofmachine
controlaswellasclutchand/ortransmission
damage.

Shiftsmoothlytoavoidgrindinggears.

DifferentialLock

Thedifferentiallockallowstherearaxletolockforincreased
traction.Youcanengagethedifferentiallockwhenthe
machineisinmotion(Figure7).Movetheleverforwardand
totherighttoengagethelock.

Note:Machinemotionplusaslightturnisrequiredto
engageordisengagethedifferentiallock.

CAUTION

Turningwiththedifferentiallockoncanresultin
lossofmachinecontrol.

Donotoperatethemachinewiththedifferential
lockonwhenmakingsharpturnsorathighspeeds;
refertoUsingtheDifferentialLock(page29).

15

Figure7

1.Gear-shiftlever4.Hydraulic-liftlock

2.Parkingbrake

3.Hydraulic-bedlift6.High–lowrangeshifter

5.Differentiallock

•Shiftonlyonlevelground.

•Presstheclutchpedalfully.

•MovetheleverfullyforwardforHIGHandfullyrearward

forLOW.

Highisforhigherspeeddrivingonlevel,drysurfaceswith
lightloads.

Lowisforlow-speeddriving.Usethisrangewhengreater
thannormalpowerorcontrolisrequired.Forexample,
steepgrades,difcultterrain,heavyloads,slowspeedbut
high-enginespeed(spraying).

Important:ThereisalocationbetweenHIGHandLOW
inwhichthetransaxleisinneitherrange.Donotuse
thispositionasaNEUTRALpositionbecausethevehicle
couldmoveunexpectedlyiftheHigh–Lowshifteris
bumpedandthegear-shiftleverisingear.

ParkingBrake

Whenevertheengineisshutoff,settheparkingbrake(Figure

7)inordertopreventthemachinefromaccidentallymoving.

•Tosettheparkingbrake,pullbackonthelever.

•Torelease,pushtheleverforward.

Note:Releasetheparkingbrakebeforemovingthe
machine.

Ifyouparkthemachineonasteepgrade,settheparking
brake,shiftthetransmissionintorstgearonauphillgrade
orreversegearonadownhillgrade,andplacechocksatthe
downhillsideofthewheels.

HydraulicLift

Thehydraulicliftraisesandlowersthebed.Moveitrearward
toraisethebed,andforwardtolowerit(Figure7).

Important:Whenloweringthebed,holdtheleverin
theforwardpositionfor1or2secondsafterthebed
contactstheframetosecureitintheloweredposition.
Donotholdthehydraulicliftineithertheraiseorlower
position,formorethan5seconds,oncethecylinders
havereachedtheendoftheirtravel.

Hydraulic-LiftLock

Thehydraulic-liftlocklockstheliftlever,sothehydraulic
cylindersdonotoperatewhenthemachineisnotequipped
withabed(Figure7).ItalsolockstheliftleverintheON
positionwhenusingthehydraulicsforattachments.

IgnitionSwitch

Usetheignitionswitch(Figure8)tostartandshutoffthe
engine.Ithas3positions:OFF,ON,andSTART.Rotatethe
keyclockwisetotheSTARTpositiontoengagethestarter
motor.Releasethekeywhentheenginestarts.Thekeymoves
automaticallytotheONposition.T oshutofftheengine,
rotatethekeycounterclockwisetotheOFFposition.

Figure8

1.Lightswitch8.Fuelgauge

2.High-ow-hydraulics
switch(TCmodelsonly)

3.Horn(TCmodelsonly)

4.Tachometer

5.Hourmeter

6.Speedometer13.Glow-plugindicator

7.Coolant-temperature
gaugeandlight

9.Ignitionswitch

10.Powerpoint

11.Supervisorswitch

12.Oil-pressure-warninglight

14.Chargeindicator

High–LowRangeShifter

Thehigh–lowrangeshifteradds3additionalspeedsfor
precisespeedcontrol(Figure7):

•Themachinemustbecompletelystoppedbeforeshifting

betweentheHIGHandLOWrange.

16

HourMeter

Thehourmeterindicatesthetotalhoursofmachine
operation.Thehourmeter(Figure8)startstofunction
wheneverthekeyswitchisrotatedtotheONpositionorif
theengineisrunning.

Speed-LimiterSwitch

Movethespeed-limiterswitch(Figure8)totheSLOWposition
andremovethekey.Theswitchlimitstheengineto2,200
rpmwhenthemachineisinthirdgearintheHighrange,
whichlimitsthetopspeedto21km/h(13mph).

LightSwitch

Pushthelightswitch(Figure8)totoggletheheadlightson
oroff.

Oil-Pressure-WarningLight

Theoil-pressure-warninglightglows(Figure8)ifthe
engine-oilpressuredropsbelowasafelevelwhiletheengine
isrunning.Ifthelightickersorremainson,stopthevehicle,
shutofftheengine,andchecktheoillevel.Iftheoillevelis
low,butaddingoildoesnotcausethelighttogooutwhen
theengineisstarted,shutofftheengineimmediatelyand
contactyourlocalTorodistributorforassistance.

Checktheoperationofwarninglightsasfollows:

1.Applytheparkingbrake.

2.TurntheignitionkeytotheON/PREHEATposition,
butdonotstarttheengine.

Note:Theoil-pressurelightshouldglowred.Ifthe
lightdoesnotfunction,eitherabulbisburnedoutor
thereisamalfunctioninthesystemwhichmustbe
repaired.

Note:Ifenginewasjustturnedoff,itmaytake1to
2minutesforthelighttocomeon.

engine,andcheckforpossiblecauses,suchasthealternator
belt(Figure8).

Important:Ifthealternatorbeltislooseorbroken,do
notoperatethemachineuntiladjustmentorrepairis
complete.Failuretoobservethisprecautionmayresult
indamagetotheengine.

Checktheoperationofthewarninglightsasfollows:

•Applytheparkingbrake.

•TurntheignitionkeytotheON/PREHEATposition,but

donotstarttheengine.Thecoolanttemperature,charge
indicator,andoil-pressurelightsshouldglow.Ifanylight
doesnotfunction,eitherabulbisburnedoutorthereisa
malfunctioninthesystemwhichmustberepaired.

FuelGauge

Thefuelgaugeshowstheamountoffuelinthetank.It
operatesonlywhenignitionswitchisintheONposition
(Figure8).Redindicateslowfuellevelandblinkingred
indicatesnearempty.

High-Flow-HydraulicsSwitch

TCModelsOnly

Turnontheswitchtoactivatethehigh-owhydraulics
(Figure8).

HornButton

TCModelsOnly

Pressingthehornbuttonactivatesthehorn(Figure8).

Tachometer

Registersthespeedoftheengine(Figure8andFigure9).The
whitetriangleindicates540rpmforPTOoperation(Figure9).

Glow-PlugIndicator

Theglow-plugindicator(Figure8)glowsredwhentheglow
plugsareactivated.

Important:Theglow-plugindicatorwillturnon,foran
additional15seconds,whentheswitchreturnstothe
STARTposition.

Coolant-TemperatureGaugeandLight

Registersthecoolanttemperatureintheengine.Operates
onlywhentheignitionswitchisinONposition(Figure

8).Theindicatorlightilluminatesblinkingrediftheengine

overheats.

ChargeIndicator

Illuminateswhenthebatteryisbeingdischarged.Ifthelight
illuminatesduringoperation,stopthemachine,turnoffthe

Figure9

1.Speedoftheengine2.3,300rpmfor540rpm
PTOoperation

17

Speedometer

Registersthegroundspeedofthemachine(Figure8).The
speedometerisinmphbutcaneasilyconvertedtokm/h;
refertoConvertingtheSpeedometer(page52).

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Dimensions

PowerPoint

Usethepowerpoint(Figure8)topoweroptional12V
electricalaccessories.

PassengerHandHold

Thepassengerhandholdislocatedonthedashboard(Figure

10).

Figure10

1.Passengerhandhold

2.Storagecompartment

Seat-AdjustmentLever

Theseatscanbeadjustedforwardandrearwardforyour
comfort(Figure11).

OverallWidth160cm(63inches)

Withoutbed:326
cm(128inches)

OverallLength

BaseWeight(Dry)

RatedCapacity
(includes91kg(200lb)
operator,91kg(200lb)
passengerandloaded
attachment)

MaximumGrossVehicle
Weight

TowCapacity

GroundClearance18cm(7inches)withnoload

WheelBase

WheelTread(centerlineto
centerline)

Height

Withfullbed:331
cm(130inches)
With2/3bedinrear-mounting
location:346cm(136inches)

Model07385—887kg
(1,956lb)
Model07385H—887kg
(1,956lb)
Model07385TC—924kg
(2,037lb)
Model07387—914kg
(2,015lb)
Model07387H—914kg
(2,015lb)
Model07387TC—951kg
(2,096lb)

Model07385—1,471kg
(3,244lb)
Model07385TC—1,435
kg(3,163lb)
Model07387—1,445kg
(3,185lb)
Model07387TC—1,408
kg(3,104lb)

2,359kg(5,200lb)

Tongueweight:272kg(600lb)
Maximumtrailerweight:1,587
kg(3,500lb)

118cm(70inches)

Front:117cm(46inches)
Rear:121cm(48inches)

191cm(75inches)totopof
ROPS

1.Seat-adjustmentlever

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.

Figure11

18