Toro 07383, 07386, 07386TC, Workman HDX, 07384 Operator's Manual

FormNo.3374-931RevB

Workman

ModelNo.07383—SerialNo.313000001andUp

ModelNo.07384—SerialNo.313000001andUp

ModelNo.07384TC—SerialNo.313000001andUp

ModelNo.07386—SerialNo.313000001andUp

ModelNo.07386TC—SerialNo.313000001andUp

®

HDXUtilityVehicle

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3374-931*B

Thismachineisautilityvehicleintendedtobeusedby
professional,hiredoperatorsincommercialapplications.Itis
primarilydesignedforthetransportofimplementsusedin
suchapplications.Thisvehicleallowsforthesafetransport
ofanoperatorandonepassengerintheidentiedseats.The
bedofthisvehicleisnotsuitableforanyriders.

ThisproductcomplieswithallrelevantEuropeandirectives.
FordetailspleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Important:Theengineinthisproductisnotequipped
withasparkarrestedmufer.Itisaviolationof
CaliforniaPublicResourcecodeSection4442touse
oroperatethisengineonanyforest-covered,brush
covered,orgrass-coveredlandasdenedinCPRC4126.
Otherstatesorfederalareasmayhavesimilarlaws.

Introduction

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Y ouareresponsibleforoperatingthe
productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.

©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contents

Introduction..................................................................2

Safety...........................................................................4

SafeOperatingPractices...........................................4

Supervisor’sResponsibilities.....................................4

BeforeOperating....................................................4

Operation...............................................................5

Maintenance...........................................................6

SoundPressure.......................................................6

Vibration................................................................6

SafetyandInstructionalDecals.................................7

Setup...........................................................................12

1InstallingtheSteeringWheel(TCModels

Only)................................................................12

2InstallingtheROPS(TCModelsOnly)....................12

3CheckingtheFluidLevels.....................................13

ProductOverview.........................................................13

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Controls...............................................................13

Specications........................................................17

Attachments/Accessories........................................17

Operation....................................................................17

CheckingtheEngineOilLevel.................................17

AddingFuel...........................................................18

CheckingtheCoolingSystem...................................19

CheckingtheTransaxle/HydraulicFluid

Level.................................................................20

CheckingtheHighFlowHydraulicFluid(TC

modelsonly)......................................................20

CheckingtheFrontDifferentialOilLevel

(Four-wheeldrivemodelsonly).............................21

CheckingtheTorqueoftheWheelNuts.....................21

CheckingtheTirePressure......................................21

CheckingtheBrakeFluid.........................................22

Pre–startingChecks................................................22

StartingtheEngine.................................................22

DrivingtheVehicle.................................................23

StoppingtheVehicle...............................................23

StoppingtheEngine...............................................23

BreakinginaNewVehicle.......................................23

CheckingtheInterlockSystem.................................23

OperatingCharacteristics........................................24

Passengers.............................................................24

Speed....................................................................25

Turning.................................................................25

Braking.................................................................25

TipOvers..............................................................25

Hills......................................................................26

LoadingandDumping............................................26

UsingtheDifferentialLock......................................27

FourWheelDrive(Four-wheeldrivemodels

only).................................................................27

TransportingtheVehicle.........................................27

TowingtheVehicle.................................................28

TowingaTrailerwiththeVehicle..............................28

HydraulicControl...................................................28

Maintenance.................................................................30

RecommendedMaintenanceSchedule(s)......................30

HeavyDutyOperation............................................31

PremaintenanceProcedures........................................31

UsingtheBedSafetySupport...................................32

RemovingtheFullBed............................................32

InstallingtheFullBed.............................................32

JackingtheVehicle..................................................33

RemovingtheHood...............................................34

Lubrication...............................................................35

GreasingBearingsandBushings...............................35

EngineMaintenance..................................................36

InspectingtheCarbonCanisterAirFilter...................36

ServicingtheAirCleaner.........................................37

ChangingtheEngineOilandFilter...........................37

ReplacingtheSparkPlug.........................................38

FuelSystemMaintenance...........................................38

ReplacingtheFuelFilter..........................................38

InspectingtheFuelLinesandConnections.................39

ElectricalSystemMaintenance....................................39

Fuses....................................................................39

JumpStartingtheVehicle.........................................40

ServicingtheBattery...............................................40

DriveSystemMaintenance.........................................41

ChangingtheFrontDifferentialOil(Four-wheel

drivemodelsonly)...............................................41

InspectingtheConstantVelocityBoot(Four-wheel

drivemodelsonly)...............................................41

AdjustingtheShiftCables........................................42

AdjustingtheHigh–LowCable................................42

AdjustingtheDifferentialLockCable........................42

InspectingtheTires................................................42

CheckingtheFrontWheelAlignment........................43

CoolingSystemMaintenance......................................44

RemovingDebrisfromtheCoolingSystem................44

ChangingtheEngineCoolant...................................44

BrakeMaintenance....................................................45

AdjustingtheParkingBrake.....................................45

AdjustingtheBrakePedal........................................46

BeltMaintenance......................................................47

AdjustingtheAlternatorBelt...................................47

ControlsSystemMaintenance.....................................47

AdjustingtheClutchPedal.......................................47

ConvertingtheSpeedometer....................................48

HydraulicSystemMaintenance....................................48

ChangingtheHydraulicFluidandCleaningthe

Strainer..............................................................48

ReplacingtheHydraulicFilter..................................49

ChangingtheHighFlowHydraulicOilandFilter

(TCmodelsonly)................................................49

RaisingtheBoxinanEmergency..............................50

Storage........................................................................52

Schematics...................................................................53

3

Safety

ThemachinemeetstherequirementsofSAEJ2258.

Supervisors,operatorsandservicepersonsshouldbefamiliar
withthefollowingstandardsandpublications:(Thematerial
maybeobtainedfromtheaddressshown).

•FlammableandCombustibleLiquidsCode:

ANSI/NFPA30

•NationalFireProtectionAssociation:

ANSI/NFPA#505;PoweredIndustrialTrucks

ADDRESS:

NationalFirePreventionAssociation

1BatterymarchPark

Quincy,Massachusetts02269

•ANSI/ASMEB56.8PersonalBurdenCarriers

ADDRESS:

AmericanNationalStandardsInstitute

25West43rdStreet

NewY ork,NewYork10036

•ANSI/UL558;InternalCombustionEnginePowered

IndustrialTrucks

ADDRESS:

AmericanNationalStandardsInstitute

25West43rdStreet

NewY ork,NewYork10036

or

UnderwritersLaboratories

333PngstenRoad

Northbrook,Illinois60062

SafeOperatingPractices

WARNING

TheWorkmanisanoff–highwayvehicleonly,and
isnotdesigned,equipped,ormanufacturedforuse
onpublicstreets,roads,orhighways.

TheWorkmanwasdesignedandtestedtooffersafeservice
whenoperatedandmaintainedproperly.Althoughhazard
controlandaccidentpreventionpartiallyaredependent
uponthedesignandcongurationofthemachine,these
factorsarealsodependentupontheawareness,concern,and
propertrainingofthepersonnelinvolvedintheoperation,
maintenanceandstorageofthemachine.Improperuseor
maintenanceofthemachinecanresultininjuryordeath.

Thisisaspecializedutilityvehicledesignedforoff–roaduse
only.Itsrideandhandlingwillhaveadifferentfeelthanwhat
driversexperiencewithpassengercarsortrucks.Sotaketime
tobecomefamiliarwithyourW orkman.

NotalloftheattachmentsthatadapttotheWorkman
arecoveredinthismanual.SeethespecicOperator’ s
Manualprovidedwitheachattachmentforadditionalsafety
instructions.Readthesemanuals.

Toreducethepotentialforinjuryordeath,complywith
thefollowingsafetyinstructions:

Supervisor’sResponsibilities

•Makesureoperatorsarethoroughlytrainedandfamiliar

withtheOperator’sManualandalllabelsonthevehicle.

•Besuretoestablishyourownspecialproceduresand

workrulesforunusualoperatingconditions(e.g.slopes
toosteepforvehicleoperation).Usethespeedlimiter
switchifhighspeedcouldresultinasafetyorvehicle
abusesituation.

BeforeOperating

•Operatethemachineonlyafterreadingandunderstanding

thecontentsofthismanual.Areplacementmanualis
availablebysendingcompletemodelandserialnumber
to:TheToro®Company,8111LyndaleAvenueSouth,
Minneapolis,Minnesota55420.

•Neverallowchildrentooperatethevehicle.Never

allowadultstooperateitwithoutproperinstructions.
Onlytrainedandauthorizedpersonsshouldoperate
thisvehicle.Makesurealloperatorsarephysicallyand
mentallycapableofoperatingthevehicle.

•Thisvehicleisdesignedtocarryonlyyou,theoperator,

andonepassengerintheseatprovidedbythe
manufacturer.Nevercarryanyotherpassengersonthe
vehicle.

•Neveroperatethevehiclewhenundertheinuenceof

drugsoralcohol.

•Becomefamiliarwiththecontrolsandknowhowtostop

theenginequickly .

•Keepallshields,safetydevicesanddecalsinplace.Ifa

shield,safetydeviceordecalismalfunctioning,illegible,
ordamaged,repairorreplaceitbeforeoperatingthe
machine.

•Alwayswearsubstantialshoes.Donotoperatethe

machinewhilewearingsandals,tennisshoes,orsneakers.
Donotwearloosettingclothingorjewelrywhichcould
getcaughtinmovingpartsandcausepersonalinjury.

•Wearingsafetyglasses,safetyshoes,longpants,anda

helmetisadvisableandrequiredbysomelocalsafetyand
insuranceregulations.

•Keepeveryone,especiallychildrenandpets,awayfrom

theareasofoperation.

4

•Beforeoperatingthevehicle,alwayscheckallpartsof

thevehicleandanyattachments.Ifsomethingiswrong,
stopusingvehicle.Makesuretheproblemiscorrected
beforevehicleorattachmentisoperatedagain.

•Sincegasolineishighlyammable,handleitcarefully.

–Useanapprovedfuelcontainer.

–Donotremovethecapfromthefueltankwhenthe

engineishotorrunning.

–Donotsmokewhilehandlingfuel.

–Fillthefueltankoutdoorsandtoaboutoneinch

belowthetopoftank(bottomofllerneck).Donot
overll.

–Wipeupanyspilledfuel.

•Operatevehicleonlyoutdoorsorinawellventilatedarea.

•Useonlyanapprovednonmetal,portablefuelcontainer.

Staticelectricdischargecanignitefuelvaporsina
ungroundedfuelcontainer.Removethefuelcontainer
fromthebedofthevehicleandplaceitontheground
awayfromthevehiclebeforelling.Keepthenozzle
incontactwiththecontainerwhilelling.Remove
equipmentfromvehiclebedbeforelling.

•Checkthesafetyinterlocksystemdailyforproper

operation.Ifaswitchshouldmalfunction,replacethe
switchbeforeoperatingmachine.

Operation

•Theoperatorandpassengershoulduseseatbeltsand

remainseatedwheneverthevehicleisinmotion.The
operatorshouldkeepbothhandsonthesteeringwheel,
wheneverpossible,andthepassengershouldusethehand
holdsprovided.Keeparmsandlegswithinthevehicle
bodyatalltimes.Nevercarrypassengersintheboxor
onattachments.Rememberyourpassengermaynotbe
expectingyoutobrakeorturnandmaynotbeready.

•Neveroverloadyourvehicle.Thenameplate(located

underthemiddleofthedash)showstheloadlimitsfor
thevehicle.Neveroverllattachmentsorexceedthe
vehiclemaximumgrossvehicleweight(GVW).

•Whenstartingtheengine:

–Sitonoperator’sseatandensurethattheparking

brakeisengaged.

–DisengagePTO(ifsoequipped)andreturnthehand

throttlelevertotheOffposition(ifsoequipped).

–Makesurethehydraulicliftleverisinthecenter

position.

–MoveshiftlevertoNeutralandpresstheclutchpedal.

–Keepyourfootoffoftheacceleratorpedal.

–TurntheignitionkeytotheStartposition.

•Usingthemachinedemandsattention.Failuretooperate

vehiclesafelymayresultinanaccident,tipoverofthe
vehicle,andseriousinjuryordeath.Drivecarefully.To
preventtippingorlossofcontrol,takethefollowing
precautions:

–Useextremecaution,reducespeed,andmaintain

asafedistancearoundsandtraps,ditches,creeks,
ramps,anyunfamiliarareas,orotherhazards.

–Watchforholesorotherhiddenhazards.

–Usecautionwhenoperatingthevehicleonasteep

slope.Normally,travelstraightupanddownslopes.
Reducespeedwhenmakingsharpturnsorwhen
turningonhillsides.Avoidturningonhillsides
wheneverpossible.

–Useextracautionwhenoperatingthevehicleon

wetsurfaces,athigherspeeds,orwithafullload.
Stoppingtimewillincreasewithafullload.Shiftinto
alowergearbeforestartingupordownahill.

–Whenloadingthebed,distributetheloadevenly.

Useextracautioniftheloadexceedsthedimensions
ofthevehicle/bed.Operatethevehiclewithextra
cautionwhenhandlingoff-centerloadsthatcannot
becentered.Keeploadsbalancedandsecureto
preventthemfromshifting.

–Avoidsuddenstopsandstarts.Donotgofrom

reversetoforwardorforwardtoreversewithoutrst
comingtoacompletestop.

–Donotattemptsharpturnsorabruptmaneuversor

otherunsafedrivingactionsthatmaycausealossof
vehiclecontrol.

–Donotpassanothervehicletravelinginthesame

directionatintersections,blindspots,oratother
dangerouslocations.

–Whendumping,donotletanyonestandbehind

vehicleanddonotdumptheloadonanyone’ sfeet.
Releasethetailgatelatchesfromthesideofbox,not
frombehind.

–Keepallbystandersaway.Beforebackingup,lookto

therearandensurethatnooneisbehindthevehicle.
Backupslowly .

–Watchoutfortrafcwhennearorcrossingroads.

Alwaysyieldtherightofwaytopedestriansandother
vehicles.Thisvehicleisnotdesignedforuseon
streetsorhighways.Alwayssignalyourturnsorstop
earlyenoughsootherpersonsknowwhatyouplanto
do.Obeyalltrafcrulesandregulations.

–Neveroperatethevehicleinornearanareawhere

thereisdustorfumesintheairwhichareexplosive.
Theelectricalandexhaustsystemsofthevehiclecan
producesparkscapableofignitingexplosivematerials.

–Alwayswatchoutforandavoidlowoverhangssuch

astreelimbs,doorjambs,overheadwalkways,etc.
Makesurethereisenoughroomoverheadtoeasily
clearthevehicleandyourhead.

–Ifeverunsureaboutsafeoperation,stopworkand

askyoursupervisor.

•Donottouchengine,transaxle,radiator,muferor

mufermanifoldwhileengineisrunningorsoonafter
ithasstoppedbecausetheseareasmaybehotenough
tocauseburns.

5

•Ifthemachineevervibratesabnormally,stopimmediately ,

turnengineoff,waitforallmotiontostopandinspectfor
damage.Repairalldamagebeforeresumingoperation.

•Beforegettingofftheseat:

–Stopmovementofthemachine.

–Lowerbed.

–Shutengineoffandwaitforallmovementtostop.

–Setparkingbrake.

–Removekeyfromignition.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

Maintenance

•Beforeservicingormakingadjustmentstothemachine,

stoptheengine,settheparkingbrake,andremovethekey
fromignitiontopreventaccidentalstartingoftheengine.

•Neverworkunderaraisedbedwithoutplacingthebed

safetysupportonthefullyextendedcylinderrod.

•Makesureallhydrauliclineconnectorsaretight,andall

hydraulichosesandlinesareingoodconditionbefore
applyingpressuretothesystem.

•Ifmajorrepairsareeverneededorassistanceisrequired,

contactanAuthorizedT oroDistributor.

•Tobesureofoptimumperformanceandsafety ,

alwayspurchasegenuineTororeplacementpartsand
accessories.Replacementpartsandaccessoriesmadeby
othermanufacturerscouldbedangerous.Alteringthis
vehicleinanymannermayaffectthevehicle’soperation,
performance,durabilityoritsusemayresultininjuryor
death.SuchusecouldvoidtheproductwarrantyofThe
Toro®Company.

•ThisvehicleshouldnotbemodiedwithoutT oro’s

authorization.DirectanyinquiriestoTheToro®
Company,CommercialDivision,VehicleEngineering
Dept.,8111LyndaleAve.So.,Bloomington,Minnesota
55420–1196USA.

SoundPressure

Thisunithasasoundpressurelevelattheoperator’searof75
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Thesoundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO11201.

Vibration

•Keepyourbodyandhandsawayfrompinholeleaksor

nozzlesthatejecthydraulicuidunderhighpressure.
Usepaperorcardboard,nothands,tosearchfor
leaks.Hydraulicuidescapingunderpressurecanhave
sufcientforcetopenetrateskinanddoseriousdamage.
Ifuidisinjectedintotheskinitmustbesurgically
removedwithinafewhoursbyadoctorfamiliarwiththis
formofinjuryorgangrenemayresult.

•Beforedisconnectingorperforminganyworkonthe

hydraulicsystem,allpressureinthesystemmustbe
relievedbystoppingtheengine,cyclingthedumpvalve
fromraisetolowerand/orloweringboxandattachments.
Placetheremotehydraulicsleverintheoatposition.
Iftheboxmustbeinraisedposition,secureitwiththe
safetysupport.

•Tomakesuretheentiremachineisingoodcondition,

keepallnuts,bolts,andscrewsproperlytightened.

•Toreducethepotentialrehazard,keeptheenginearea

freeofexcessivegrease,grass,leaves,andaccumulation
ofdirt.

•Iftheenginemustberunningtoperformamaintenance

adjustment,keephands,feet,clothing,andanypartsof
thebodyawayfromtheengineandanymovingparts.
Keepeveryoneaway.

Hand-Arm

•Measuredvibrationlevelforrighthand=0.34m/s

•Measuredvibrationlevelforlefthand=0.43m/s

•UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.

2

WholeBody

•Measuredvibrationlevel=0.33m/s

•UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.

2

2

2

2

•Donotoverspeedtheenginebychangingthegovernor

settings.Themaximumenginespeedis3650rpm.To
ensuresafetyandaccuracy ,haveanAuthorizedToro
Distributorcheckthemaximumenginespeedwitha
tachometer.

6

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

93-9084

1.Liftpoint

1.Enginecoolantunder
pressure.

2.Explosionhazard—read
theOperator'sManual.

2.Tie-downpoint

106-6755

3.Warning—donottouchthe
hotsurface.

4.Warning—readthe

Operator'sManual.

115-2047

115-7723

1.Warning—thehydraulicoilpressureis124bar(1800PSI).

2.CouplerA

3.CouplerB

93-9879

1.Storedenergyhazard—readtheOperator'sManual.

1.Warning—donottouchthehotsurface.

115-7740

1.Warning—maximumtrailerweightis1500lb(680kg),
maximumtongueweightis200lb(90kg).

2.Warning—trailerbrakesarerequiredwhentowinggreater
than1500lb(680kg),maximumtrailerweightwithtrailer
brakesis3500lb(1591kg),maximumtongueweightwith
trailerbrakesis600lb(273kg).

117–2718

7

115-7746

1.Warning—donotoperatethismachineunlessyouaretrained.

2.Warning—locktheparkingbrake,stoptheengine,and
removetheignitionkeybeforeleavingthemachine.

3.Firehazard—stoptheenginebeforefueling.

4.Tippinghazard—slowdownandturngradually,usecaution
anddriveslowlywhendrivingonslopes,donotexceed20
mph(32kph),anddriveslowlyoverroughterrainorwhen
carryingafullorheavyload.

115-2282

1.Warning—readtheOperator'sManual.

2.Warning—stayawayfrommovingparts,keepallguardsandshieldsinplace.

3.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistancefromthevehicle,donotcarrypassengersin
thecargobed,keeparmsandlegsinsideofthevehicleatalltimes,anduseseatbeltsandhandholds.

105-4215

115-7741

1.ReadtheOperator’sManualbeforeservicingtransmission
uid.

93-7814

1.Entanglementhazard,belt—stayawayfrommovingparts.

1.Warning—avoidpinchpoints.

106-2353

1.Electricalpowerpoint

8

115-7756

1.Highowhydraulics—engaged

106-2355

1.Slow

2.Fast

3.Transmission—thirdhigh;
nofastspeed

115-7739

1.Falling,crushinghazard,bystanders—noriderson
machine.

93–9868

1.Crushinghazardofhand—readtheOperator’sManual.

121–9669

1.4WD,Transmission10A5.Fuelpump,supervisor

2.Hazard10A

3.Lights,brake15A7.Poweroutlet10A

4.Horn,powerpoint15A

switch10A

6.Switchedpower10A

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or
smoking.

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe

7.Weareyeprotection;

8.Batteryacidcancause

10.Containslead;donot

distancefromthebattery.

explosivegasescan
causeblindnessandother
injuries

blindnessorsevereburns.

withwaterandgetmedical
helpfast.

discard.

93-9850

1.Donotrepairorrevise—readtheOperator'sManual.

9

106-2377

1.Locked

2.Differentiallock9.Entanglementhazard,shaft—keepbystander'sasafe

3.Unlocked10.Retracthydraulics

4.Hydrauliclock11.Extendhydraulics

5.Engage12.Transmission—highspeed

6.Powertake-off(PTO)

7.Disengage14.Parkingbrake

8.Warning—readtheOperator'sManual.

distancefromthevehicle.

13.Transmission—lowspeed

1.Headlights4.Engine—run

2.Horn5.Engine—start

3.Engine—stop

115-2281

10

106-7767

93-9899

1.Warning—readtheOperator'sManual;avoidtippingthe
machine;weartheseatbelt;leanawayfromthedirection
themachineistipping.

93-9899

1.Crushinghazard—installthecylinderlock.

11

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Steeringwheel

1

2
3

Cap
Washer1
ROPSframe
Bolt,1/2inch

Nopartsrequired

MediaandAdditionalParts

Description

Operator'sManual

PartsManual1

OperatorTrainingMaterial

Note:Determinetheleftandrightsideofthemachinefromthenormaloperatingposition.

Qty.

1

1

Readbeforeoperatingthevehicle.

Usetoreferencepartnumbers.

Viewbeforeoperatingthemachine.

Qty.

Use

1
1

1
6

–

Installthesteeringwheel.

MounttheROPS(RolloverProtection
System).

Checktheengineoil,transaxle/hydraulic
uid,andbrakeuidlevels.

Use

1

InstallingtheSteeringWheel (TCModelsOnly)

Partsneededforthisprocedure:

1

Steeringwheel

1

Cap

1Washer

Procedure

1.Removethenutfromthesteeringshaft.Slidethe
steeringwheelandwasherontothesteeringshaft
(

Figure3).

2.Securethesteeringwheeltotheshaftwiththenutand
tightenitto27–34N-m(20-25ft-lb).

3.Installthecaponthesteeringwheel.

Figure3

1.Steeringwheel3.Cap

2.Nut4.Washer

12

2

InstallingtheROPS(TC

3.Checkthebrakeuidlevelbeforetheengineisrst
started,refertoCheckingtheBrakeFluid(page22).

ProductOverview

ModelsOnly)

Partsneededforthisprocedure:

1

ROPSframe

6

Bolt,1/2inch

Procedure

1.AligneachsideoftheROPSwiththemountingholes
oneachsideofvehicleframeasshowninFigure4.

2.SecureeachsideoftheROPStoframewith3bolts
(1/2inch)andtightenthento115N-m(85ft-lb).

Controls

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

AcceleratorPedal

Theacceleratorpedal(Figure5)givestheoperatortheability
tovarytheengineandgroundspeedofthevehiclewhen
thetransmissionisingear.Pressingthepedalincreasesthe
enginerpmandgroundspeed.Releasingthepedaldecreases
theenginerpmandgroundspeedofthemachine.

Figure4

1.ROPS

2.Mountingbracket

3

CheckingtheFluidLevels

NoPartsRequired

Procedure

1.Checktheengineoillevelbeforeandaftertheengine
isrststarted,refertoCheckingtheEngineOilLevel
(page17).

2.Checkthetransaxle/hydraulicuidlevelbefore
theengineisrststarted,refertoCheckingthe
Transaxle/HydraulicFluidLevel(page20)

Figure5

1.Clutchpedal

2.Brakepedal

3.Acceleratorpedal

ClutchPedal

Theclutchpedal(Figure5)mustbefullypressedtodisengage
clutchwhenstartingtheengineorshiftingtransmissiongears.
Releasethepedalsmoothlywhenthetransmissionisingear
topreventunnecessarywearonthetransmissionandother
relatedparts.

Important:Donotridetheclutchpedalduring
operation.Theclutchpedalmustbefullyoutorthe
clutchwillslipcausingheatandwear.Neverholdthe
vehiclestoppedonahillusingtheclutchpedal.Damage
totheclutchmayoccur.

.

13

BrakePedal

Thebrakepedal(Figure5)isusedtoapplyservicebrakes
tostoporslowvehicle.

CAUTION

Wornormaladjustedbrakesmayresultinpersonal
injury.Ifthebrakepedaltravelstowithin3.8cm
(1-1/2inches)ofthevehicleoorboard,thebrakes
mustbeadjustedorrepaired.

GearShiftLever

Fullypresstheclutchpedalandmovetheshiftlever(Figure

5)intothedesiredgearselection.Adiagramoftheshift
patternisindicatedinFigure6.

Figure6

Important:Donotshiftthetransaxletothereverseor

forwardgearunlessthevehicleisstandingstill.Damage
tothetransaxlemayoccur.

CAUTION

Downshiftingfromtoohighaspeedcancause
therearwheelstoskidresultinginlossofvehicle
controlaswellasclutchand/ortransmission
damage.Shiftsmoothlytoavoidgrindinggears.

DifferentialLock

Thedifferentiallockallowsrearaxletobelockedforincreased
traction.Thedifferentiallock(Figure7)maybeengaged
whenthevehicleisinmotion.Movetheleverforwardandto
therighttoengagethelock.

Note:Vehiclemotionplusaslightturnisrequiredtoengage
ordisengagedifferentiallock.

Figure7

1.Gearshiftlever4.Hydraulicliftlock

2.Parkingbrake

3.Hydraulicbedlift6.High–lowrangeshifter

5.Differentiallock

ParkingBrake

Whenevertheengineisshutoff,theparkingbrake(Figure

7)mustbeengagedtopreventaccidentalmovementofthe
vehicle.Toengagetheparkingbrake,pullbackonthelever.
Todisengage,pushtheleverforward.Releasetheparking
brakebeforemovingthevehicle.Ifyouparkthevehicleon
asteepgrade,applytheparking.Also,shiftthetransmission
into1stgearonauphillgradeorreverseonadownhillgrade.
Placechocksatthedownhillsideofthewheels.

HydraulicLift

Thehydraulicliftraisesandlowersbed.Moveitrearwardto
raisethebed,andforwardtolowerit(Figure7).

Important:Whenloweringthebed,holdtheleverin
theforwardpositionfor1or2secondsafterthebed
contactstheframetosecureitintheloweredposition.
Donotholdthehydraulicliftineithertheraiseorlower
position,formorethan5seconds,oncethecylinders
havereachedtheendoftheirtravel.

HydraulicLiftLock

Thehydraulicliftlocklockstheliftleversothehydraulic
cylindersdonotoperatewhenthevehicleisnotequipped
withabed(Figure7).ItalsolockstheliftleverintheOn
positionwhenusingthehydraulicsforattachments.

High–LowRangeShifter

CAUTION

Turningwiththedifferentiallockoncanresult
inlossofvehiclecontrol.Donotoperatewith
differentiallockonwhenmakingsharpturnsorat
highspeeds.RefertoAdjustingtheDifferential
LockCable(page42)

.

Thehigh–lowrangeshifteraddsthreeadditionalspeedsfor
precisespeedcontrol(Figure7).

•Thevehiclemustbecompletelystoppedbeforeshifting

betweenHighandLowrange.

•Shiftonlyonlevelground.

•Pressclutchpedalfully.

•MovetheleverfullyforwardforHighandfullyrearward

forLow .

14

Highisforhigherspeeddrivingonlevel,drysurfaceswith
lightloads.

Lowisforlowspeeddriving.Usethisrangewhengreater
thannormalpowerorcontrolisrequired.Forexample,steep
grades,difcultterrain,heavyloads,slowspeedbuthigh
enginespeed(spraying).

SpeedLimiterSwitch

Movethespeedlimiterswitch(Figure8)totheslowposition
andremovethekey .Theswitchlimitstheengineto2,200
rpmwhenthemachineisinthirdgearintheHighrange,
whichlimitsthetopspeedto21km/h(13mph).

Important:ThereisalocationbetweenHighandLow
inwhichthetransaxleisinneitherrange.Donotuse
thispositionasaneutralpositionbecausethevehicle
couldmoveunexpectedlyiftheHigh–Lowshifteris
bumpedandthegearshiftleverisingear.

IgnitionSwitch

Usetheignitionswitch(Figure8)tostartandstoptheengine.
Ithasthreepositions:Off,Run,andStart.Rotatethekey
clockwisetotheStartpositiontoengagethestartermotor.
Releasethekeywhentheenginestarts.Thekeywillmove
automaticallytotheOnposition.Toshuttheengineoff,
rotatethekeycounterclockwisetotheOffposition.

LightSwitch

Pushthelightswitch(Figure8)totoggletheheadlightson
oroff.

OilPressureWarningLight

Theoilpressurewarninglightglows(Figure8)iftheengine
oilpressuredropsbelowasafelevelwhiletheengineis
running.Ifthelightickersorremainson,stopthevehicle,
turnofftheengine,andchecktheoillevel.Iftheoillevelwas
low,butaddingoildoesnotcausethelighttogooutwhen
theengineisrestarted,turntheengineoffimmediatelyand
contactyourlocalT orodistributorforassistance.

Checktheoperationofwarninglightsasfollows:

1.Applytheparkingbrake.

2.TurntheignitionkeytotheOnposition,butdonot
starttheengine.Theoilpressurelightshouldglowred.
Ifthelightdoesnotfunction,eitherabulbisburned
outorthereisamalfunctioninthesystemwhichmust
berepaired.

Note:Ifenginewasjustturnedoff,itmaytake1to2
minutesforthelighttocomeon.

Figure8

1.Lightswitch8.Fuelgauge

2.Highowhydraulicsswitch
(TCmodelsonly)

3.Horn(TCmodelsonly)

4.Tachometer

5.Speedometer12.Oilpressurewarninglight

6.Hourmeter

7.Coolanttemperature
gaugeandlight

9.Ignitionswitch

10.Powerpoint

11.Speedlimiterswitch

13.Checkenginelight

14.Chargeindicator

HourMeter

Indicatesthetotalhoursofmachineoperation.Thehour
meter(Figure8)startstofunctionwheneverthekeyswitchis
rotatedtotheOnpositionoriftheengineisrunning.

CoolantTemperatureGaugeandLight

Registersthecoolanttemperatureintheengine.Operates
onlywhentheignitionswitchisinOnposition(Figure8).
Theindicatorlightwillilluminateblinkingrediftheengine
overheats.

ChargeIndicator

Illuminateswhenbatteryisbeingdischarged.Iflight
illuminatesduringoperation,stopvehicle,turnoffengineand
checkforpossiblecauses,suchasalternatorbelt(Figure8).

Important:Ifalternatorbeltislooseorbroken,do
notoperatethevehicleuntiladjustmentorrepairis
complete.Failuretoobservethisprecautionmayresult
indamagetotheengine.

Checktheoperationofwarninglightsasfollows:

•Applyparkingbrake.

•TurntheignitionkeytotheOnposition,butdonotstart

theengine.Thecoolanttemperature,chargeindicator,
andoilpressurelightsshouldglow.Ifanylightdoes
notfunction,eitherabulbisburnedoutorthereisa
malfunctioninthesystemwhichmustberepaired.

15

FuelGauge

PassengerHandHold

Thefuelgaugeshowstheamountoffuelinthetank.It
operatesonlywhenignitionswitchisintheOnposition
(Figure8).Redindicateslowfuellevelandblinkingred
indicatesnearempty.

HighFlowHydraulicsSwitch(TC
modelsonly)

Turnontheswitchtoactivatethehighowhydraulics(Figure

8).

HornButton(TCmodelsonly)

Pressingthehornbuttonactivatesthehorn(Figure8).

Tachometer

Registersthespeedoftheengine(Figure8andFigure9).The
whitetriangleindicatesdesiredspeedforPTOoperation
(Figure9).

Thepassengerhandholdislocatedonthedashboard(Figure

10).

Figure10

1.Passengerhandhold

2.Storagecompartment

Figure9

1.Speedoftheengine2.3300rpmfor540rpmPTO

operation

CheckEngineLight

Thelight(Figure8)willilluminatetonotifyoperatorofa
enginemalfunction.

Speedometer

SeatAdjustingLever

Theseatscanbeadjustedforeandaftforoperatorcomfort
(Figure11).

Figure11

1.Seatadjustinglever

Registersthegroundspeedofthevehicle(Figure8).The
speedometerisinmphbutcaneasilyconvertedtokm/h.
RefertoConvertingtheSpeedometer(page48).

PowerPoint

Usethepowerpoint(Figure8)topoweroptional12volt
electricalaccessories.

16

Specications

G016095

Note:Specicationsanddesignaresubjecttochange
withoutnotice.

Dimensions

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

OverallWidth160cm(63inches)

w/obed:326cm(128.25inches)

OverallLength

BaseWeight(Dry)

RatedCapacity
(includes91kg(200lb)
operator,91kg(200lb)

passengerandloaded

attachment)

Maximum.Gross

VehicleWeight

TowCapacityT ongueweight:272kg(600lb)

GroundClearance18cm(7inches)w/noload

WheelBase

WheelTread(center

linetocenterline)

Height

w/fullbed:331cm(130.38inches)
w/2/3bedinrearmountinglocation:
346cm(136.38inches)

Model07383—736kg(1623lb)
Model07384—885kg(1951lb)
Model07384TC—921.6kg(2032lb)
Model07386—912kg(2010lb)Model
07386TC—948kg(2091lb)

Model07383—1623kg(3577lb)
Model07384—1474kg(3249lb)
Model07384TC—1437kg(3168lb)
Model07386—1447kg(3190lb)
Model07386TC—1410kg(3109lb)

2359kg(5200lb)

Maximumtrailerweight:1587kg
(3,500lb)

118cm(70inches)

Front:117cm(46inches)Rear:121
cm(47.7inches)

190.5cm(75inches)totopofROPS

Attachments/Accessories

AselectionofT oroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww.Toro.comforalistofallapproved
attachmentsandaccessories.

CAUTION

Beforeservicingormakingadjustmentstothe
machine,stoptheengine,settheparkingbrake,
andremovethekeyfromtheswitch.Removeany
loadmaterialfromthebedorotherattachment
beforeworkingunderaraisedbed.Neverwork
underaraisedbedwithoutpositioningthesafety
supportonafullyextendedcylinderrod.

CheckingtheEngineOilLevel

ServiceInterval:Beforeeachuseordaily

Theengineisshippedwithapproximately3.2l(3.4quarts)
(w/lter)ofoilinthecrankcase;however,youshouldcheck
theoillevelbeforeandaftertheengineisrststarted.

Note:Thebesttimetochecktheengineoiliswhenthe
engineiscoolbeforeithasbeenstartedfortheday.Ifithas
alreadybeenrun,allowtheoiltodrainbackdowntothe
sumpforatleast10minutesbeforechecking.Iftheoillevelis
atorbelowtheAddmarkonthedipstick,addoiltobringthe
oilleveltotheFullmark.Donotoverll.Iftheoillevelis
betweentheFullandAddmarks,noadditionaloilisrequired.

Theengineusesanyhigh-quality10W-30detergentoilhaving
theAmericanPetroleumInstitute(API)serviceclassication
SJ,SK,SL,SM,orhigher.Chooseaviscosityaccordingto
thetableinFigure12.

Figure12

1.Positionthemachineonalevelsurface.

2.Removethedipstick(Figure13)andwipeitwithaclean
rag.Insertthedipstickintothetubeandmakesure
itisseatedfully.Removedipstickandcheckthelevel
oftheoil.

17