Toro 07384, 07384TC, 07386, 07386H, 07386TC Operator's Manual

FormNo.3382-454RevB

Workman

ModelNo.07383—SerialNo.314000001andUp
ModelNo.07384—SerialNo.314000001andUp
ModelNo.07384H—SerialNo.314000001andUp
ModelNo.07384TC—SerialNo.314000001andUp
ModelNo.07386—SerialNo.314000001andUp
ModelNo.07386H—SerialNo.314000001andUp
ModelNo.07386TC—SerialNo.314000501andUp

®

HDXUtilityVehicle

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3382-454*B

Thismachineisautilityvehicleintendedtobeusedby
professional,hiredoperatorsincommercialapplications.Itis
primarilydesignedforthetransportofimplementsusedin
suchapplications.Thisvehicleallowsforthesafetransport
ofanoperatorandonepassengerintheidentiedseats.The
bedofthisvehicleisnotsuitableforanyriders.

ThisproductcomplieswithallrelevantEuropeandirectives;
fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Important:Theengineinthisproductisnotequipped
withasparkarrestedmufer.Itisaviolationof
CaliforniaPublicResourcecodeSection4442touse
oroperatethisengineonanyforest-covered,brush
covered,orgrass-coveredlandasdenedinCPRC4126.
Otherstatesorfederalareasmayhavesimilarlaws.

Introduction

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.

©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Introduction..................................................................2

Safety...........................................................................4

SafeOperatingPractices...........................................4

SoundPressure.......................................................7

Vibration................................................................7

SafetyandInstructionalDecals.................................8

Setup...........................................................................13

1InstallingtheSteeringWheel(TCmodels

only).................................................................13

2InstallingtheRolloverProtectionSystem

(ROPS)—TCmodelsonly...................................13

3CheckingtheFluidLevels.....................................14

ProductOverview.........................................................15

Controls...............................................................15

Specications........................................................18

Attachments/Accessories........................................18

Operation....................................................................19

OperatingtheCargoBox.........................................19

CheckingtheEngine-oilLevel..................................20

RespondingtoaCheck-engineLight.........................21

AddingFuel...........................................................21

CheckingtheCoolantLevel.....................................22

CheckingtheTransaxle/Hydraulic-uid

Level.................................................................23

CheckingtheHighFlowHydraulic-uidLevel(TC

modelsonly)......................................................24

CheckingtheFront-differential-oilLevel(4-wheel

drivemodelsonly)...............................................24

CheckingtheTorqueoftheWheelNuts.....................25

CheckingtheTirePressure......................................25

CheckingtheBrake-uidLevel.................................25

StartingtheEngine.................................................26

DrivingtheMachine...............................................26

StoppingtheMachine.............................................27

StoppingtheEngine...............................................27

BreakinginaNewMachine......................................27

CheckingtheSafety-interlockSystem........................27

EnsuringPassengerSafety.......................................28

EnsuringProperSpeed...........................................28

EnsuringProperTurning.........................................28

EnsuringProperBraking.........................................28

PreventingTipOvers..............................................29

OperatingonHills..................................................29

LoadingandDumping............................................29

UsingtheDifferentialLock......................................30

Using4-wheelDrive(4-wheeldrivemodels

only).................................................................30

TransportingtheMachine........................................30

TowingtheMachine...............................................31

TowingaTrailerwiththeMachine.............................31

UsingtheHydraulicControl....................................31

Maintenance.................................................................34

RecommendedMaintenanceSchedule(s)......................34

OperatinginAdverseConditions..............................35

PremaintenanceProcedures........................................36

UsingtheBedSupport............................................36

RemovingtheFullBed............................................37

InstallingtheFullBed.............................................37

RaisingtheMachine................................................38

RemovingtheHood...............................................39

InstallingtheHood.................................................39

Lubrication...............................................................40

GreasingtheBearingsandBushings..........................40

EngineMaintenance..................................................42

InspectingtheCarbonCanisterAirFilter...................42

ServicingtheAirCleaner.........................................42

ChangingtheEngineOilandFilter...........................43

ReplacingtheSparkPlug.........................................43

FuelSystemMaintenance...........................................44

ReplacingtheFuelFilter..........................................44

InspectingtheFuelLinesandConnections.................44

ElectricalSystemMaintenance....................................45

ServicingtheFuses.................................................45

JumpStartingtheMachine.......................................45

ServicingtheBattery...............................................46

DriveSystemMaintenance.........................................47

ChangingtheFront-differentialOil(4-wheeldrive

modelsonly)......................................................47

InspectingtheConstant-velocityBoot(4-wheel

drivemodelsonly)...............................................47

AdjustingtheShiftCables........................................47

AdjustingtheHigh–LowCable................................47

AdjustingDifferential-lockCable..............................47

InspectingtheTires................................................48

CheckingtheFront-wheelAlignment........................48

CoolingSystemMaintenance......................................49

RemovingDebrisfromtheCoolingSystem................49

ChangingtheEngineCoolant...................................50

BrakeMaintenance....................................................51

AdjustingtheParkingBrake.....................................51

AdjustingtheBrakePedal........................................51

BeltMaintenance......................................................52

AdjustingtheAlternatorBelt...................................52

ControlsSystemMaintenance.....................................53

AdjustingtheClutchPedal.......................................53

ConvertingtheSpeedometer....................................53

HydraulicSystemMaintenance....................................54

ChangingtheHydraulicuidandCleaningthe

Strainer..............................................................54

ReplacingtheHydraulicFilter..................................54

ChangingtheHigh-owHydraulicuidandFilter

(TCmodelsonly)................................................55

RaisingtheCargoBoxinanEmergency.....................55

Cleaning...................................................................57

WashingtheMachine..............................................57

Storage........................................................................57

3

Safety

Improperuseormaintenancebytheoperatororownercan
resultininjury.T oreducethepotentialforinjury,comply
withthesesafetyinstructionsandalwayspayattentionto
thesafetyalertsymbol,whichmeansCaution,Warning,or
Danger—“personalsafetyinstruction.”Failuretocomply
withtheinstructionmayresultinpersonalinjuryordeath.

SafeOperatingPractices

WARNING

Themachineisanoff-highwayvehicleonlyandis
notdesigned,equipped,ormanufacturedforuseon
publicroads.Usingitonapublicroadmayresult
inanaccident,whichcouldseriouslyinjureorkill
youorothers.

Donotusethismachineonpublicroads.

•Makesurethatoperatorsofthismachinearethoroughly

trainedandfamiliarwiththeOperator'sManualandall
labelsonthemachine.

•Besuretoestablishyourownspecialproceduresand

workrulesforunusualoperatingconditions(e.g.slopes
toosteepformachineoperation).

BeforeOperating

•Operatethemachineonlyafterreadingandunderstanding

thecontentsofthismanual.

•Neverallowchildrentooperatethemachine.Never

allowadultstooperateitwithoutproperinstructions.
Onlytrainedandauthorizedpersonsshouldoperate
thismachine.Makesurealloperatorsarephysicallyand
mentallycapableofoperatingthemachine.

•Thismachineisdesignedtocarryonlyyou,the

operator,andonepassengerintheseatprovidedbythe
manufacturer.Nevercarryanyotherpassengersonthe
machine.

•Neveroperatethemachinewhenundertheinuence

ofdrugsoralcohol.

•Becomefamiliarwiththecontrolsandknowhowtostop

theenginequickly.

•Keepallshields,safetydevicesanddecalsinplace.Ifa

shield,safetydeviceordecalismalfunctioning,illegible,
ordamaged,repairorreplaceitbeforeoperatingthe
machine.

•Alwayswearsubstantialshoes.Donotoperatethe

machinewhilewearingsandals,tennisshoes,orsneakers.
Donotwearloosettingclothingorjewelrywhichcould
getcaughtinmovingpartsandcausepersonalinjury.

•Wearingsafetyglasses,safetyshoes,longpants,anda

helmetisadvisableandrequiredbysomelocalsafetyand
insuranceregulations.

•Keepeveryone,especiallychildrenandpets,awayfrom

theareasofoperation.

•Beforeoperatingthemachine,alwayscheckallpartsof

themachineandanyattachments.Ifsomethingiswrong,
stopusingmachine.Makesuretheproblemiscorrected
beforemachineorattachmentisoperatedagain.

•Sincedieselfuelishighlyammable,handleitcarefully.

–Useanapprovedfuelcontainer.

–Donotremovethecapfromthefueltankwhenthe

engineishotorrunning.

–Donotsmokewhilehandlingfuel.

–Fillthefueltankoutdoorsandtoaboutoneinch

belowthetopoftank(bottomofllerneck).Donot
overll.

–Wipeupanyspilledfuel.

•Operatethemachineonlyoutdoorsorinawell-ventilated

area.

•Useonlyanapprovednonmetal,portablefuelcontainer.

Staticelectricdischargecanignitefuelvaporsina
ungroundedfuelcontainer.Removethefuelcontainer
fromthebedofthemachineandplaceitontheground
awayfromthemachinebeforelling.Keepthenozzle
incontactwiththecontainerwhilelling.Remove
equipmentfrommachinebedbeforelling.

•Checkthesafety-interlocksystemdailyforproper

operation.Ifaswitchshouldmalfunction,replacethe
switchbeforeoperatingmachine.Aftereverytwoyears,
replacetheinterlockswitchesinthesafetysystem,
whethertheyareworkingproperlyornot.

Operation

•Theoperatorandpassengermustuseseatbeltsand

remainseatedwheneverthemachineisinmotion.The
operatorshouldkeepbothhandsonthesteeringwheel,
wheneverpossible,andthepassengershouldusethehand
holdsprovided.Keeparmsandlegswithinthevehicle
bodyatalltimes.Nevercarrypassengersintheboxor
onattachments.Rememberyourpassengermaynotbe
expectingyoutobrakeorturnandmaynotbeready.

•Neveroverloadyourmachine.Thenameplate(located

underthemiddleofthedash)showstheloadlimitsfor
themachine.Neveroverllattachmentsorexceedthe
machinemaximumgrossvehicleweight(GVW).

•Whenstartingtheengine:

–Sitontheoperator’sseatandensurethattheparking

brakeisengaged.

–DisengagePTO(ifsoequipped)andreturnthehand

throttlelevertotheOffposition(ifsoequipped).

–Makesurethehydraulic-liftleverisinthecenter

position.

–MoveshiftlevertoNeutralandpresstheclutchpedal.

–Keepyourfootoffoftheacceleratorpedal.

4

–TurnignitionswitchtotheOnposition.Whenthe

glowplugindicatorgoesoff,theengineisreadyto
start.

–TurntheignitionkeytotheStartposition.

Note:Theglow-plugindicatorwillturnon,foran
additional15seconds,whentheswitchreturnstothe
Startposition.

•Usingthemachinedemandsattention.Failuretooperate

machinesafelymayresultinanaccident,tipoverofthe
machine,andseriousinjuryordeath.Drivecarefully.
Topreventtippingorlossofcontrol,takethefollowing
precautions:

–Useextremecaution,reducespeed,andmaintain

asafedistancearoundsandtraps,ditches,creeks,
ramps,anyunfamiliarareas,orotherhazards.

–Watchforholesorotherhiddenhazards.

–Usecautionwhenoperatingthemachineonasteep

slope.Normally,travelstraightupanddownslopes.
Reducespeedwhenmakingsharpturnsorwhen
turningonhillsides.Avoidturningonhillsides
wheneverpossible.

–Useextracautionwhenoperatingthevehicleon

wetsurfaces,athigherspeeds,orwithafullload.
Stoppingtimewillincreasewithafullload.Shiftinto
alowergearbeforestartingupordownahill.

–Whenloadingthebed,distributetheloadevenly .

Useextracautioniftheloadexceedsthedimensions
ofthemachine/bed.Operatethevehiclewithextra
cautionwhenhandlingoff-centerloadsthatcannot
becentered.Keeploadsbalancedandsecureto
preventthemfromshifting.

–Avoidsuddenstopsandstarts.Donotgofrom

reversetoforwardorforwardtoreversewithoutrst
comingtoacompletestop.

–Donotattemptsharpturnsorabruptmaneuversor

otherunsafedrivingactionsthatmaycausealossof
machinecontrol.

–Donotpassanothermachinetravelinginthesame

directionatintersections,blindspots,oratother
dangerouslocations.

–Whendumping,donotletanyonestandbehindthe

machine,anddonotdumptheloadonanyone’sfeet.
Releasethetailgatelatchesfromthesideofbox,not
frombehind.

–Keepallbystandersaway.Beforebackingup,lookto

therearandensurethatnooneisbehindthemachine.
Backupslowly.

–Watchoutfortrafcwhennearorcrossingroads.

Alwaysyieldtherightofwaytopedestriansandother
machines.Thismachineisnotdesignedforuseon
streetsorhighways.Alwayssignalyourturnsorstop
earlyenoughsootherpersonsknowwhatyouplanto
do.Obeyalltrafcrulesandregulations.

–Neveroperatethemachineinornearanareawhere

thereisdustorfumesintheairwhichareexplosive.
Theelectricalandexhaustsystemsofthemachinecan
producesparkscapableofignitingexplosivematerials.

–Alwayswatchoutforandavoidlowoverhangssuch

astreelimbs,doorjambs,overheadwalkways,etc.
Makesurethereisenoughroomoverheadtoeasily
clearthemachineandyourhead.

–Ifeverunsureaboutsafeoperation,stopwork,and

askyoursupervisor.

•Donottouchtheengine,transaxle,radiator,mufer,or

mufermanifoldwhileengineisrunningorsoonafter
ithasstoppedbecausetheseareasmaybehotenough
tocauseburns.

•Ifthemachineevervibratesabnormally,stopimmediately,

turnengineoff,waitforallmotiontostopandinspectfor
damage.Repairalldamagebeforeresumingoperation.

•Beforegettingoffoftheseat:

1.Stopthemovementofthemachine.

2.Settheparkingbrake.

3.TurntheignitionkeytotheOffposition.

4.Removetheignitionkey.

Note:Ifthemachineisonanincline,blockthe
wheelsaftergettingoffofthemachine.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

Braking

•Slowdownbeforeyouapproachanobstacle.Thisgives

youextratimetostoporturnaway .Hittinganobstacle
caninjureyouandyourpassenger.Inaddition,itcan
damagethemachineanditscontents.

•GrossVehicleW eight(GVW)hasamajorimpactonyour

abilitytostopand/orturn.Heavyloadsandattachments
makethemachinehardertostoporturn.Theheavierthe
load,thelongerittakestostop.

•Decreasethespeedofthemachineifthecargoboxhas

beenremovedandthereisnoattachmentinstalledon
themachine.Thebrakingcharacteristicschangeandfast
stopsmaycausetherearwheelstolockup,whichwill
affectthecontrolofthemachine.

•Turfandpavementaremuchmoreslipperywhentheyare

wet.Itcantake2to4timeslongertostopthemachine
onwetsurfacesasondrysurfaces.Ifyoudrivethrough
deep-standingwaterandgetthebrakeswet,theywill
notworkwelluntiltheyaredry.Afterdrivingthrough
water,youshouldtestthebrakestomakesuretheywork
properly.Iftheydonot,driveslowlyonalevelground
whileputtinglightpressureonthebrakepedal.Thiswill
drythebrakesout.

5

OperatingonHills

WARNING

WARNING

Operatingthemachineonahillmaycausetipping
orrollingofthemachine,ortheenginemaystall
andyoucouldloseheadwayonthehill.Thiscould
resultinpersonalinjury.

•Donotoperatemachineonexcessivelysteep
slopes.

•Donotacceleratequicklyorslamonthebrakes
whenbackingdownahill,especiallywithaload.

•Iftheenginestallsoryouloseheadwayona
hill,slowlybackstraightdownthehill.Never
attempttoturnthemachinearound.

•Operatethemachineslowlyonahillanduse
caution.

•Avoidturningonahill.

•Reduceyourloadandthespeedofthemachine.

•Avoidstoppingonhills,especiallywithaload.

Theseextracautionsneedtobetakenwhenoperatingthe
machineonahill:

•Slowthemachinedownbeforestartingupordownahill.

•Iftheenginestallsoryoubegintolosemomentumwhile

climbingahill,graduallyapplythebrakesandslowlyback
themachinestraightdownthehill.

•Turningwhiletravelingupordownhillscanbe

dangerous.Ifyouhavetoturnwhileonahill,doitslowly
andcautiously.Nevermakesharporfastturns.

•Heavyloadsaffectstability.Reducetheweightofthe

loadandyourgroundspeedwhenoperatingonhillsorif
theloadhasahighcenterofgravity.Securetheloadto
thecargoboxofthemachinetopreventtheloadfrom
shifting.Takeextracarewhenhaulingloadsthatshift
easily(liquid,rock,sand,etc.).

•Avoidstoppingonhills,especiallywithaload.Stopping

whilegoingdownahillwilltakelongerthanstopping
onlevelground.Ifthemachinemustbestopped,avoid
suddenspeedchanges,whichmayinitiatetippingor
rollingofthemachine.Donotslamonthebrakes
whenrollingbackward,asthismaycausethemachine
tooverturn.

•Ifyouwillbeusingthemachineonhillyterrain,youcan

installtheoptionalROPSKit.

OperatingonRoughTerrain

Reducethegroundspeedofthemachineandloadcarriedin
themachinewhenoperatingonroughterrain,unevenground,
andnearcurbs,holes,andothersuddenchangesinterrain.
Loadsmayshift,causingthemachinetobecomeunstable.

Ifyouwillbeusingthemachineonroughterrain,youcan
installtheoptionalROPSKit.

Suddenchangesinterrainmaycauseabrupt
steeringwheelmovement,possiblyresultingin
handandarminjuries.

•Reduceyourspeedwhenoperatingonrough
terrainandnearcurbs.

•Gripthesteeringwheellooselyaroundthe
perimeterkeepingthumbsupandoutoftheway
ofthesteeringwheelspokes.

LoadingandDumping

Theweightandpositionofcargoandpassengercanaffect
thestabilityandhandlingofthemachine.Beawareofthe
followingconditiontoavoidlosingcontrolofthemachine
ortippingitover:

•Donotexceedtheratedweightcapacityofthemachine

whenoperatingitwithaloadinthecargobox,when
towingatrailer,orboth;refertoSpecications(page18).

•Usecautionwhenoperatingthemachineonahillsideor

onroughterrain,particularlywithaloadinthecargobox
orwhentowingatrailerorboth.

•Usecautionwhencarryingtallloadsinthecargobox.

•Beawarethatthestabilityandcontrolofthemachine

arereducedwhentheloadinthecargoboxispoorly
distributed.

•Carryingoversizedloadsinthecargoboxchangesthe

stabilityofthemachine.

•Thesteering,braking,andstabilityofthemachineare

affectedwhencarryingaloadwheretheweightofthe
materialcannotbeboundtothemachinesuchasthe
liquidinalargetank.

WARNING

Theweightoftheboxmaybeheavy.Handsor
otherbodypartscouldbecrushed.

–Keephandsandotherbodypartsclearwhen

loweringthebox.

–Donotdumpmaterialsonbystanders.

•Neverdumpaloadedcargoboxwhilethemachineis

sidewaysonahill.Thechangeinweightdistributionmay
causethemachinetooverturn.

•Whenoperatingwithaheavyloadinthecargobox,

reduceyourspeedandallowforsufcientbraking
distance.Donotsuddenlyapplythebrakes.Useextra
cautiononslopes.

•Beawarethatheavyloadsincreaseyourstoppingdistance

andreduceyourabilitytoturnquicklywithouttipping
over.

•Therearcargospaceisintendedforloadcarrying

purposesonly,notforpassengers.

•Neveroverloadyourmachine.Thenameplate(located

underthemiddleofthedash)showstheloadlimitsfor

6

themachine.Neveroverllattachmentsorexceedthe
machinemaximumgrossvehicleweight(GVW).

Maintenance

WARNING

accessories.Replacementpartsandaccessoriesmadeby
othermanufacturerscouldbedangerous.Alteringthis
vehicleinanymannermayaffectthevehicle’ soperation,
performance,durabilityoritsusemayresultininjuryor
death.SuchusecouldvoidtheproductwarrantyofThe
Toro®Company.

Hydraulicuidescapingunderpressurecanhave
sufcientforcetopenetrateskinanddoserious
damage.Ifuidisinjectedintotheskinitmustbe
surgicallyremovedwithinafewhoursbyadoctor
familiarwiththisformofinjuryorgangrenemay
result.

Keepyourbodyandhandsawayfrompinholeleaks
ornozzlesthatejecthydraulicuidunderhigh
pressure.Usepaperorcardboard,nothands,to
searchforleaks.

•Beforeservicingormakingadjustmentstothemachine,

stoptheengine,settheparkingbrake,andremovethe
keyfromtheignitiontopreventaccidentalstartingof
theengine.

•Neverworkunderaraisedbedwithoutplacingthebed

safetysupportonthefullyextendedcylinderrod.

•Makesurethatallhydraulic-lineconnectorsaretight,and

thatallhydraulichosesandlinesareingoodcondition
beforeapplyingpressuretothesystem.

•Beforedisconnectingorperforminganyworkonthe

hydraulicsystem,allpressureinthesystemmustbe
relievedbystoppingtheengine,cyclingthedumpvalve
fromraisetolowerand/orloweringboxandattachments.
Placetheremotehydraulicsleverintheoatposition.
Iftheboxmustbeinraisedposition,secureitwiththe
safetysupport.

SoundPressure

Thisunithasasoundpressurelevelattheoperator’searof75
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Thesoundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO11201.

Vibration

Hand-Arm

•Measuredvibrationlevelforrighthand=0.34m/s

•Measuredvibrationlevelforlefthand=0.43m/s

•UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.

2

WholeBody

•Measuredvibrationlevel=0.33m/s

•UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.

2

2

2

2

•Tomakesurethattheentiremachineisingoodcondition,

keepallnuts,bolts,andscrewsproperlytightened.

•Toreducethepotentialrehazard,keeptheenginearea

freeofexcessivegrease,grass,leaves,andaccumulation
ofdirt.

•Iftheenginemustberunningtoperformamaintenance

adjustment,keephands,feet,clothing,andanypartsof
thebodyawayfromtheengineandanymovingparts.
Keepeveryoneaway .

•Donotoverspeedtheenginebychangingthegovernor

settings.Themaximumenginespeedis3650RPM.To
ensuresafetyandaccuracy ,haveanAuthorizedT oro
Distributorcheckthemaximumenginespeedwitha
tachometer.

•Ifmajorrepairsareeverneededorassistanceisrequired,

contactanAuthorizedToroDistributor.

•Tobesureofoptimumperformanceandsafety,

alwayspurchasegenuineTororeplacementpartsand

7

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

106-6755

1.Enginecoolantunder
pressure.

2.Explosionhazard—read
theOperator'sManual.

115-7813

1.Poweroutlet—10A5.Lights,brake—15A

2.Switchedpower—10A

3.Fuelpump,supervisor
switch—10A

4.Horn,powerpoint—15A

3.Warning—donottouchthe
hotsurface.

4.Warning—readthe

Operator'sManual.

6.Hazard—10A

7.4WD,Transmission—10A

115-7740

1.Warning—maximumtrailerweightis1500lb(680kg),
maximumtongueweightis200lb(90kg).

2.Warning—trailerbrakesarerequiredwhentowinggreater
than1500lb(680kg),maximumtrailerweightwithtrailer
brakesis3500lb(1591kg),maximumtongueweightwith
trailerbrakesis600lb(273kg).

1.Warning—donottouchthehotsurface.

115-7723

1.Warning—thehydraulicoilpressureis124bar(1800psi).

115-2047

2.CouplerA

3.CouplerB

8

115-2282

1.Warning—readtheOperator'sManual.

2.Warning—stayawayfrommovingparts,keepallguardsandshieldsinplace.

3.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistancefromthevehicle,donotcarrypassengersin
thecargobed,keeparmsandlegsinsideofthevehicleatalltimes,anduseseatbeltsandhandholds.

115-7746

1.Warning—donotoperatethismachineunlessyouaretrained.

2.Warning—locktheparkingbrake,stoptheengine,and
removetheignitionkeybeforeleavingthemachine.

106-2355

1.Slow

2.Fast

3.Transmission—thirdhigh;
nofastspeed

3.Firehazard—stoptheenginebeforefueling.

4.Tippinghazard—slowdownandturngradually ,usecaution
anddriveslowlywhendrivingonslopes,donotexceed20
mph(32kph),anddriveslowlyoverroughterrainorwhen
carryingafullorheavyload.

106-2353

1.Electricalpowerpoint

105-4215

115-7741

1.ReadtheOperator’sManualbeforeservicingtransmission
uid.

1.Warning—avoidpinchpoints.

93–9868

1.Crushinghazardofhand—readtheOperator’sManual.

9

BatterySymbols

93-9899

Someorallofthesesymbolsareonyourbattery

93-9879

1.Storedenergyhazard—readtheOperator'sManual.

1.Explosionhazard

2.Nore,opename,or
smoking.

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe
distancefromthebattery.

7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries

8.Batteryacidcancause
blindnessorsevereburns.

withwaterandgetmedical
helpfast.

10.Containslead;donot
discard.

115-7739

1.Falling,crushinghazard,bystanders—noriderson
machine.

93-9850

1.Donotrepairorrevise—readtheOperator'sManual.

93-9899

1.Crushinghazard—installthecylinderlock.

115-7756

1.Highowhydraulics—engaged

106-7767

1.Warning—readtheOperator'sManual;avoidtippingthe
machine;weartheseatbelt;leanawayfromthedirection
themachineistipping.

10

106-2377

1.Locked

2.Differentiallock9.Entanglementhazard,shaft—keepbystander'sasafe

3.Unlocked10.Retracthydraulics

4.Hydrauliclock11.Extendhydraulics

5.Engage12.Transmission—highspeed

6.Powertake-off(PTO)

7.Disengage14.Parkingbrake

8.Warning—readtheOperator'sManual.

distancefromthevehicle.

13.Transmission—lowspeed

1.Headlights4.Engine—run

2.Horn5.Engine—start

3.Engine—stop

115-2281

11

121-6287

110–0806

1.Fillthereservoirwithenginecoolanttothebottomofthe
standpipe.

121-6286

1.ReadtheOperator's
Manualbeforechecking

theenginecoolantlevel.

2.Donotaddenginecoolant
totheradiator;addengine
coolanttothereservoir,

93-9852

1.Warning—readtheOperator’sManual.2.Crushinghazard—installthecylinderlock.

12

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1
2

3

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Steeringwheel

ROPSframe
Bolt(1/2inch)

Nopartsrequired

Qty.

1

InstallingtheSteeringWheel (TCmodelsonly)

Partsneededforthisprocedure:

1

Steeringwheel

Use

1

1
6

–

Installthesteeringwheel(TCmodels
only).

MounttheRolloverProtectionSystem
(ROPS).

Checktheengineoil,the
transaxle/hydraulicuid,andthe
brakeuidlevels.

Procedure

1.Releasethetabsonthebackofthesteeringwheelthat
holdthecentercoverinplace,andremovethecover
fromthehubofthesteeringwheel.

2.Removethelocknutandwasherfromthesteeringshaft.

3.Slidethesteeringwheelandwasherontotheshaft.
Alignthesteeringwheelontheshaftsothatthecross
beamishorizontalwhenthetiresarepointedstraight
aheadandthethickerspokeofthesteeringwheelis
downward.

Note:Thedustcoverispositionontothesteering
shaftatthefactory.

4.Securethesteeringwheeltotheshaftwiththelocknut
(Figure3).Torquethelocknutto24to29N-m(18
to22ft-lb)

Figure3

1.Steeringshaft

2.Dustcover6.Locknut

3.Steeringwheel7.Cover

4.Tabslotsinwheel8.Tabsincover

5.Alignthetabsofthecoverwiththeslotsinthesteering
wheel,andsnapthecoverontothesteering-wheelhub
(Figure3).

5.Washer

13

2

3

InstallingtheRollover
ProtectionSystem
(ROPS)—TCmodelsonly

Partsneededforthisprocedure:

1

ROPSframe

6

Bolt(1/2inch)

Procedure

1.AligneachsideoftheROPSwiththemountingholes
intheframeateachsideofthevehicleasshownin
Figure4.

CheckingtheFluidLevels

NoPartsRequired

Procedure

1.Checktheengine-oillevelbeforeandaftertheengine
isrststarted;refertoCheckingtheEngine-oilLevel
(page20).

2.Checkthetransaxle/hydraulic-uidlevelbefore
theengineisrststarted;referto
Transaxle/Hydraulic-uidLevel(page23).

3.Checkthebrake-uidlevelbeforetheengineisrst
started;refertoCheckingtheBrake-uidLevel(page

25).

Checkingthe

Figure4

1.ROPS-mountingbracket2.Flangedbolts(1/2x1-1/4

2.SecureeachsideoftheROPStoframewith3anged
bolts(1/2x1-1/4inch),andtightentheboltsto115
N-m(85ft-lb).

inch)

14

ProductOverview

Controls

BrakePedal

Thebrakepedal(Figure5)isusedtoapplyservicebrakes
tostoporslowthemachine.

Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.

AcceleratorPedal

Theacceleratorpedal(Figure5)givestheoperatortheability
tovarytheengineandgroundspeedofthemachinewhen
thetransmissionisingear.Pressingthepedalincreasesthe
enginerpmandgroundspeed.Releasingthepedaldecreases
theenginerpmandgroundspeedofthemachine.

CAUTION

Wornormaladjustedbrakesmayresultinpersonal
injury.Ifthebrakepedaltravelstowithin3.8cm
(1-1/2inches)ofthemachineoorboard,the
brakesmustbeadjustedorrepaired.

Gear-shiftLever

Fullypresstheclutchpedalandmovetheshiftlever(Figure

6)intothedesiredgearselection.Adiagramoftheshift
patternisshownbelow.

Figure6

Important:Donotshiftthetransaxletothereverseor

forwardgearunlessthevehicleisstandingstill.Damage
tothetransaxlemayoccur.

Figure5

1.Clutchpedal

2.Brakepedal

3.Acceleratorpedal

ClutchPedal

Theclutchpedal(Figure5)mustbefullypressedtodisengage
clutchwhenstartingtheengineorshiftingtransmissiongears.
Releasethepedalsmoothlywhenthetransmissionisingear
topreventunnecessarywearonthetransmissionandother
relatedparts.

Important:Donotridetheclutchpedalduring
operation.Theclutchpedalmustbefullyoutorthe
clutchwillslipcausingheatandwear.Neverhold
themachinestoppedonahillusingtheclutchpedal.
Damagetotheclutchmayoccur.

CAUTION

Downshiftingfromtoohighaspeedcancausethe
rearwheelstoskidresultinginlossofmachine
controlaswellasclutchand/ortransmission
damage.Shiftsmoothlytoavoidgrindinggears.

DifferentialLock

Thedifferentiallockallowsrearaxletobelockedfor
increasedtraction.Thedifferentiallock(Figure7)maybe
engagedwhenthemachineisinmotion.Movethelever
forwardandtotherighttoengagethelock.

Note:Machinemotionplusaslightturnisrequiredto
engageordisengagedifferentiallock.

CAUTION

Turningwiththedifferentiallockoncanresult
inlossofmachinecontrol.Donotoperatewith
differentiallockonwhenmakingsharpturnsorat
highspeeds;refertoAdjustingDifferential-lock
Cable(page47)

.

15

Figure7

1.Gear-shiftlever4.Hydraulic-liftlock

2.Parkingbrake

3.Hydraulic-bedlift6.High–lowrangeshifter

5.Differentiallock

•Shiftonlyonlevelground.

•Presstheclutchpedalfully.

•MovetheleverfullyforwardforHighandfullyrearward

forLow .

Highisforhigherspeeddrivingonlevel,drysurfaceswith
lightloads.

Lowisforlow-speeddriving.Usethisrangewhengreater
thannormalpowerorcontrolisrequired.Forexample,
steepgrades,difcultterrain,heavyloads,slowspeedbut
high-enginespeed(spraying).

Important:ThereisalocationbetweenHighandLow
inwhichthetransaxleisinneitherrange.Donotuse
thispositionasaneutralpositionbecausethevehicle
couldmoveunexpectedlyiftheHigh–Lowshifteris
bumpedandthegear-shiftleverisingear.

ParkingBrake

Whenevertheengineisshutoff,settheparkingbrake(Figure

7)inordertopreventthemachinefromaccidentallymoving.

•Tosettheparkingbrake,pullbackonthelever.

•Torelease,pushtheleverforward.

Note:Releasetheparkingbrakebeforemovingthe
machine.

Ifyouparkthemachineonasteepgrade,settheparking
brake,shiftthetransmissionintorstgearonauphillgrade
orreversegearonadownhillgrade,andplacechocksatthe
downhillsideofthewheels.

HydraulicLift

Thehydraulicliftraisesandlowersthebed.Moveitrearward
toraisethebed,andforwardtolowerit(Figure7).

Important:Whenloweringthebed,holdtheleverin
theforwardpositionfor1or2secondsafterthebed
contactstheframetosecureitintheloweredposition.
Donotholdthehydraulicliftineithertheraiseorlower
position,formorethan5seconds,oncethecylinders
havereachedtheendoftheirtravel.

Hydraulic-liftLock

Thehydraulic-liftlocklockstheliftlever,sothehydraulic
cylindersdonotoperatewhenthemachineisnotequipped
withabed(Figure7).ItalsolockstheliftleverintheOn
positionwhenusingthehydraulicsforattachments.

High–LowRangeShifter

IgnitionSwitch

Usetheignitionswitch(Figure8)tostartandstopthe
engine.Ithas3positions:Off,On,andStart.Rotatethekey
clockwisetotheStartpositiontoengagethestartermotor.
Releasethekeywhentheenginestarts.Thekeywillmove
automaticallytotheOnposition.Toshuttheengineoff,
rotatethekeycounterclockwisetotheOffposition.

Figure8

1.Lightswitch8.Fuelgauge

2.High-ow-hydraulics
switch
(TCmodelsonly)

3.Horn
(TCmodelsonly)

4.Tachometer11.3rdhighlockoutswitch

5.Hourmeter

6.Speedometer13.Glow-plugindicator

7.Coolant-temperature
gaugeandlight

9.Ignitionswitch

10.Powerpoint

12.Oilpressurewarninglight

14.Chargeindicator

Thehigh–lowrangeshifteradds3additionalspeedsfor
precisespeedcontrol(Figure7).

•Themachinemustbecompletelystoppedbeforeshifting

betweentheHighandLowrange.

16

HourMeter

Thehourmeterindicatesthetotalhoursofmachine
operation.Thehourmeter(Figure8)startstofunction
wheneverthekeyswitchisrotatedtotheOnpositionorif
theengineisrunning.

•Applytheparkingbrake.

•TurntheignitionkeytotheOn/Preheatposition,butdo

notstarttheengine.Thecoolanttemperature,charge
indicator,andoil-pressurelightsshouldglow .Ifanylight
doesnotfunction,eitherabulbisburnedoutorthereisa
malfunctioninthesystemwhichmustberepaired.

Speed-limiterSwitch

Movethespeed-limiterswitch(Figure8)totheslowposition
andremovethekey.Theswitchlimitstheengineto2,200
rpmwhenthemachineisinthirdgearintheHighrange,
whichlimitsthetopspeedto21km/h(13mph).

LightSwitch

Pushthelightswitch(Figure8)totoggletheheadlightson
oroff.

Oil-pressure-warningLight

Theoil-pressure-warninglightglows(Figure8)ifthe
engine-oilpressuredropsbelowasafelevelwhiletheengine
isrunning.Ifthelightickersorremainson,stopthevehicle,
turnofftheengine,andchecktheoillevel.Iftheoillevelis
low,butaddingoildoesnotcausethelighttogooutwhen
theengineisrestarted,turntheengineoffimmediatelyand
contactyourlocalTorodistributorforassistance.

Checktheoperationofwarninglightsasfollows:

1.Applytheparkingbrake.

2.TurntheignitionkeytotheOn/Preheatposition,but
donotstarttheengine.

FuelGauge

Thefuelgaugeshowstheamountoffuelinthetank.It
operatesonlywhenignitionswitchisintheOnposition
(Figure8).Redindicateslowfuellevelandblinkingred
indicatesnearempty.

High-owHydraulicsSwitch(TC
modelsonly)

Turnontheswitchtoactivatethehigh-owhydraulics

Figure8).

(

HornButton(TCmodelsonly)

Pressingthehornbuttonactivatesthehorn(Figure8).

Tachometer

Registersthespeedoftheengine(Figure8andFigure9).The
whitetriangleindicatesdesiredspeedforPTOoperation
(Figure9).

Note:Theoilpressurelightshouldglowred.Ifthe
lightdoesnotfunction,eitherabulbisburnedoutor
thereisamalfunctioninthesystemwhichmustbe
repaired.

Note:Ifenginewasjustturnedoff,itmaytake1to
2minutesforthelighttocomeon.

Coolant-temperatureGaugeandLight

Registersthecoolanttemperatureintheengine.Operates
onlywhentheignitionswitchisinOnposition(Figure8).
Theindicatorlightilluminatesblinkingrediftheengine
overheats.

ChargeIndicator

Illuminateswhenbatteryisbeingdischarged.Ifthelight
illuminatesduringoperation,stopthemachine,turnoffthe
engine,andcheckforpossiblecauses,suchasthealternator
belt(

Figure8).

Important:Ifthealternatorbeltislooseorbroken,do
notoperatethemachineuntiladjustmentorrepairis
complete.Failuretoobservethisprecautionmayresult
indamagetotheengine.

Checktheoperationofwarninglightsasfollows:

Figure9

1.Speedoftheengine2.3300rpmfor540rpmPTO
operation

Check-engineLight

Thelight(Figure8)willilluminatetonotifyoperatorofa
enginemalfunction.

Speedometer

Registersthegroundspeedofthemachine(Figure8).The
speedometerisinmphbutcaneasilyconvertedtokm/h;
refertoConvertingtheSpeedometer(page53).

17

PowerPoint

Usethepowerpoint(Figure8)topoweroptional12volt
electricalaccessories.

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

PassengerHandHold

Thepassengerhandholdislocatedonthedashboard(Figure

10).

Figure10

1.Passengerhandhold

2.Storagecompartment

Seat-adjustingLever

Theseatscanbeadjustedforeandaftforoperatorcomfort
(Figure11).

Dimensions

OverallWidth160cm(63inches)

Withoutbed:326cm(128inches)

OverallLength

BaseWeight(Dry)

RatedCapacity
(includes91kg(200lb)
operator,91kg(200lb)

passengerandloaded

attachment)

MaximumGross

VehicleWeight

TowCapacityTongueweight:272kg(600lb)

GroundClearance18cm(7inches)withnoload

WheelBase

WheelTread(center

linetocenterline)

Height

Withfullbed:331cm(130inches)
With2/3bedinrear-mountinglocation:
346cm(136inches)

Model07383—736kg(1623lb)
Model07384—885kg(1951lb)
Model07384H—885kg(1951lb)
Model07384TC—921.6kg(2032lb)
Model07386—912kg(2010lb)
Model07386H—912kg(2010lb)
Model07386TC—948kg(2091lb)

Model07383—1623kg(3577lb)
Model07384—1474kg(3249lb)
Model07384H—1474kg(3249lb)
Model07384TC—1437kg(3168lb)
Model07386—1447kg(3190lb)
Model07386H—1447kg(3190lb)
Model07386TC—1410kg(3109lb)

2359kg(5200lb)

Maximumtrailerweight:1587kg
(3,500lb)

118cm(70inches)

Front:117cm(46inches)
Rear:121cm(48inches)

191cm(75inches)totopofROPS

1.Seat-adjustinglever

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.

Figure11

18