Toro 07379, Workman HDX-D Operator's Manual

FormNo.3379-623RevA

IndustrialWorkman

®

HDX-D

UtilityVehiclewithBed

ModelNo.07379—SerialNo.313000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3379-623*A

Thismachineisautilityvehicleintendedtobeusedby
professional,hiredoperatorsincommercialapplications.Itis
primarilydesignedforthetransportofimplementsusedin
suchapplications.Thisvehicleallowsforthesafetransport
ofanoperatorandonepassengerintheidentiedseats.The
bedofthisvehicleisnotsuitableforanyriders.

Introduction

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Useofthisproductmaycauseexposureto
chemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orother

reproductiveharm.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Y ouareresponsibleforoperatingthe
productproperlyandsafely.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.

©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA.

AllRightsReserved

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

3

Contents

Introduction..................................................................2

Safety...........................................................................5

SafeOperatingPractices...........................................5

Supervisor’sResponsibilities.....................................5

BeforeOperating....................................................5

Operation...............................................................6

Maintenance...........................................................7

SoundPressure.......................................................7

Vibration................................................................7

SoundLevelCertication.........................................7

SafetyandInstructionalDecals.................................8

Setup...........................................................................13

1CheckingtheFluidLevels.....................................13

ProductOverview.........................................................14

Controls...............................................................14

Specications........................................................17

Attachments/Accessories........................................17

Operation....................................................................17

CheckingtheEngine-oilLevel..................................17

AddingFuel...........................................................18

CheckingtheCoolantLevel.....................................19

CheckingtheTransaxle/HydraulicFluid

Level.................................................................19

CheckingtheHigh-owHydraulicFluid(Ifso

equipped)..........................................................20

CheckingtheFront-differential-oilLevel

(Four-wheel-driveModelsOnly)...........................20

CheckingtheTorqueoftheWheelNuts.....................21

CheckingtheTirePressure......................................21

CheckingtheBrakeFluid.........................................21

Pre-startingChecks.................................................22

StartingtheEngine.................................................22

DrivingtheVehicle.................................................22

StoppingtheVehicle...............................................23

StoppingtheEngine...............................................23

Break-inNewVehicle.............................................23

CheckingtheInterlockSystem.................................23

OperatingCharacteristics........................................23

Passengers.............................................................24

Speed....................................................................24

TurningtheV ehicle................................................25

BrakingtheVehicle.................................................25

PreventingTipOvers..............................................25

OperatingtheVehicleonHills..................................25

LoadingontoandDumpingFromthe

Vehicle..............................................................26

FourWheelDrive(Four-wheel-driveModels

Only)................................................................26

TransportingtheVehicle.........................................26

TowingtheVehicle.................................................27

TowingaTrailerwiththeVehicle..............................27

Maintenance.................................................................28

RecommendedMaintenanceSchedule(s)......................28

Heavy-dutyOperation............................................30

PremaintenanceProcedures........................................30

RemovingtheFullBed............................................30

InstallingtheFullBed.............................................30

JackingUptheVehicle............................................31

RemovingtheHood...............................................31

Lubrication...............................................................32

GreasingBearingsandBushings...............................32

EngineMaintenance..................................................35

ServicingtheAirCleaner.........................................35

ChangingtheEngineOilandFilter...........................35

FuelSystemMaintenance...........................................36

FuelLinesandConnections.....................................36

ServicingtheW aterSeparator/FuelFilter...................36

ElectricalSystemMaintenance....................................37

Fuses....................................................................37

JumpStartingtheVehicle.........................................38

ServicingtheBattery...............................................38

DriveSystemMaintenance.........................................39

ChangingtheFrontDifferentialOil

(Four-wheel-driveModelsOnly)...........................39

InspectingtheConstantVelocityBoot

(Four-wheel-driveModelsOnly)...........................39

AdjustingtheShiftCables........................................40

AdjustingtheHigh–LowCable................................40

InspectingtheTires................................................40

CheckingtheFrontWheelAlignment........................40

CoolingSystemMaintenance......................................41

RemovingDebrisfromtheCoolingSystem................41

ChangingtheEngineCoolant...................................42

BrakeMaintenance....................................................43

AdjustingtheParkingBrake.....................................43

AdjustingtheBrakePedal........................................44

BeltMaintenance......................................................44

AdjustingBelts.......................................................44

ControlsSystemMaintenance.....................................45

AdjustingtheAcceleratorPedal................................45

AdjustingtheClutchPedal.......................................45

ConvertingtheSpeedometer....................................46

HydraulicSystemMaintenance....................................46

ChangingtheHydraulicFluidandCleaningthe

Strainer..............................................................46

ReplacingtheHydraulicFilter..................................47

ChangingtheHigh-owHydraulicOilandFilter

(Ifsoequipped)..................................................47

Storage........................................................................49

Schematics...................................................................50

4

Safety

ThismachinemeetstherequirementsofSAEJ2258.

Supervisors,operatorsandservicepersonsshouldbefamiliar
withthefollowingstandardsandpublications:(Thematerial
maybeobtainedfromtheaddressshown).

•FlammableandCombustibleLiquidsCode:

ANSI/NFPA30

•NationalFireProtectionAssociation:

ANSI/NFPA#505;PoweredIndustrialTrucks

ADDRESS:

NationalFirePreventionAssociation
BarrymarchPark
Quincy,Massachusetts02269U.S.A

•ANSI/ASMEB56.8PersonalBurdenCarriers

NotalltheattachmentsthatadapttotheWorkmanare
coveredinthismanual.SeethespecicOperator’sManual
providedwitheachattachmentforadditionalsafety
instructions.Readthesemanuals.

Toreducethepotentialforinjuryordeath,complywith
thefollowingsafetyinstructions.

Supervisor’sResponsibilities

•Makesurethatalloperatorsarethoroughlytrainedand

familiarwiththeOperator’sManualandalllabelsonthe
vehicle.

•Besuretoestablishyourownspecialproceduresand

workrulesforunusualoperatingconditions(e.g.,slopes
toosteepforvehicleoperation).Usethe3rdhighlockout
switchifdrivingathighspeedcouldendangeryouand
othersordamagethevehicle.

ADDRESS:

AmericanNationalStandardsInstitute,Inc.
1430Broadway
NewYork,NewYork10018U .S.A.

•ANSI/UL558;InternalCombustionEnginePowered

IndustrialTrucks

ADDRESS:
AmericanNationalStandardsInstitute,Inc.
1430Broadway
NewYork,NewYork10018U .S.A.

or

UnderwritersLaboratories
333PngstenRoad
Northbrook,Illinois60062U.S.A.

SafeOperatingPractices

WARNING

TheWorkmanisanoff–highwayvehicleonly,and
isnotdesigned,equipped,ormanufacturedforuse
onpublicstreets,roads,orhighways.

BeforeOperating

•Operatethemachineonlyafterreadingandunderstanding

thecontentsofthismanual.Areplacementmanualis
availablebysendingcompletemodelandserialnumber
to:TheToroCompany,8111LyndaleAvenueSouth,
Minneapolis,Minnesota55420.

•Neverallowchildrentooperatethevehicle.Never

allowadultstooperateitwithoutproperinstructions.
Onlytrainedandauthorizedpersonsshouldoperatethis
vehicle.Makesurethatalloperatorsarephysicallyand
mentallycapableofoperatingthevehicle.

•Thisvehicleisdesignedtocarryonlyyou,theoperator,

and1passengerintheseatprovidedbythemanufacturer.
Nevercarryanyotherpassengersonthevehicle.

•Neveroperatethevehiclewhenundertheinuenceof

drugsoralcohol.

•Becomefamiliarwiththecontrolsandknowhowtostop

theenginequickly .

•Keepallshields,safetydevices,anddecalsinplace.If

ashield,asafetydevice,oradecalismalfunctioning,
illegible,ordamaged,repairorreplaceitbeforeoperating
themachine.

Thismachinewasdesignedandtestedtooffersafeservice
whenoperatedandmaintainedproperly.Althoughhazard
controlandaccidentpreventionpartiallydependuponthe
designandcongurationofthemachine,thesefactorsalso
dependupontheawareness,concern,andpropertrainingof
thepersonnelinvolvedintheoperation,maintenanceand
storageofthemachine.Improperuseormaintenanceofthe
machinecanresultininjuryordeath.

Thisisaspecializedutilityvehicledesignedforoff–roaduse
only.Itsrideandhandlingwillhaveadifferentfeelthanwhat
driversexperiencewithpassengercarsortrucks.Sotaketime
tobecomefamiliarwiththisvehicle.

•Alwayswearsubstantialshoes.Donotoperatethe

machinewhilewearingsandals,tennisshoes,orsneakers.
Donotwearloosettingclothingorjewelrywhichcould
getcaughtinmovingpartsandcausepersonalinjury.

•Wearingsafetyglasses,safetyshoes,longpants,anda

helmetisadvisableandrequiredbysomelocalsafetyand
insuranceregulations.

•Keepeveryone,especiallychildrenandpets,awayfrom

theareasofoperation.

•Beforeoperatingthevehicle,alwayscheckallpartsof

thevehicleandanyattachments.Ifsomethingiswrong,

5

stopusingthevehicle.Makesurethattheproblemis
correctedbeforeoperatingthevehicleortheattachment.

•Sincedieselfuelishighlyammable,handleitcarefully.

–Useanapprovedfuelcontainer.
–Donotremovethecapfromthefueltankwhenthe

engineishotorrunning.
–Donotsmokewhilehandlingfuel.
–Fillthefueltankoutdoorsandtoabout1inchbelow

thetopoftank(bottomofllerneck).Donot

overllthetank.
–Wipeupanyspilledfuel.

•Operatethevehicleonlyoutdoorsorinawell-ventilated

area.

•Useonlyanapprovednonmetal,portablefuelcontainer.

Staticelectricdischargecanignitefuelvaporsina
ungroundedfuelcontainer.Removethefuelcontainer
fromthebedofthevehicleandplaceitontheground
awayfromthevehiclebeforelling.Keepthenozzle
incontactwiththecontainerwhilelling.Removethe
equipmentfromvehiclebedbeforellingthetank.

•Checkthesafetyinterlocksystemdailyforproper

operation.Ifaswitchmalfunctions,replacetheswitch
beforeoperatingthemachine.

Operation

•Theoperatorandpassengershoulduseseatbeltsand

remainseatedwheneverthevehicleisinmotion.The
operatorshouldkeepbothhandsonthesteeringwheel
wheneverpossible,andthepassengershouldusethehand
holdsprovided.Keeparmsandlegswithinthevehicle
bodyatalltimes.Nevercarrypassengersintheboxoron
attachments.Rememberthatyourpassengermaynotbe
expectingyoutobrakeorturnandmaynotbeready.

•Neveroverloadyourvehicle.Thenameplate(located

underthemiddleofthedash)showstheloadlimitsfor
thevehicle.Neveroverllattachmentsorexceedthe
vehiclemaximumgrossvehicleweight(GVW).

•Whenstartingtheengine:

–Sitonoperator’sseatandensurethattheparking

brakeisengaged.
–DisengagethePTO(ifsoequipped)andreturn

thehandthrottlelevertotheOffposition(ifso

equipped).
–MovetheshiftlevertotheNeutralpositionandpress

theclutchpedal.
–Keepyourfootofftheacceleratorpedal.
–TurntheignitionswitchtotheOnposition.When

theglowplugindicatorgoesoff,theengineisready

tostart.
–TurntheignitionkeytotheStartposition.

Note:Theglowplugindicatorwillturnonforan
additional15secondswhenyoureturntheswitchtothe
Onposition.

•Usingthemachinedemandsattention.Failuretooperate

vehiclesafelymayresultinanaccident,tippingoverof
thevehicle,andseriousinjuryordeath.Drivecarefully .
Topreventtippingorlossofcontrol,takethefollowing
precautions:

–Useextremecaution,reducespeed,andmaintain

asafedistancearoundsandtraps,ditches,creeks,
ramps,anyunfamiliarareas,orotherhazards.

–Watchforholesorotherhiddenhazards.

–Usecautionwhenoperatingthevehicleonasteep

slope.Normally,travelstraightupanddownslopes.
Reducespeedwhenmakingsharpturnsorwhen
turningonhillsides.Avoidturningonhillsides
wheneverpossible.

–Useextracautionwhenoperatingthevehicleon

wetsurfaces,athigherspeeds,orwithafullload.
Stoppingtimewillincreasewithafullload.Shiftinto
alowergearbeforestartingupordownahill.

–Whenloadingthebed,distributetheloadevenly.

Useextracautioniftheloadexceedsthedimensions
ofthevehicle/bed.Operatethevehiclewithextra
cautionwhenhandlingoff-centerloadsthatcannot
becentered.Keeploadsbalancedandsecureto
preventthemfromshifting.

–Avoidsuddenstopsandstarts.Donotgofrom

reversetoforwardorforwardtoreversewithoutrst
comingtoacompletestop.

–Donotattemptsharpturnsorabruptmaneuversor

otherunsafedrivingactionsthatmaycausealossof
vehiclecontrol.

–Donotpassanothervehicletravelinginthesame

directionatintersections,blindspots,oratother
dangerouslocations.

–Keepallbystandersaway.Beforebackingup,lookto

therearandensurethatnooneisbehindthevehicle.
Backupslowly .

–Watchoutfortrafcwhennearorcrossingroads.

Alwaysyieldtherightofwaytopedestriansandother
vehicles.Thisvehicleisnotdesignedforuseon
streetsorhighways.Alwayssignalyourturnsorstop
earlyenoughsothatotherpersonsknowwhatyou
plantodo.Obeyalltrafcrulesandregulations.

–Neveroperatethevehicleinornearanareawhere

thereisdustorfumesintheair,whichareexplosive.
Theelectricalandexhaustsystemsofthevehiclecan
producesparkscapableofignitingexplosivematerials.

–Alwayswatchoutforandavoidlowoverhangs,such

astreelimbs,doorjambs,overheadwalkways,etc.
Makesurethatthereisenoughroomover-headto
easilyclearthevehicleandyourhead.

–Ifyouareeverunsureaboutsafeoperation,stop

workandaskyoursupervisor.

•Donottouchtheengine,transaxle,radiator,muferor

mufermanifoldwhiletheengineisrunningorsoon

6

afterithasstopped,becausetheseareasmaybehot
enoughtocauseburns.

•Ifthemachineevervibratesabnormally,stopimmediately ,

turnengineoff,waitforallmotiontostopandinspectfor
damage.Repairalldamagebeforeresumingoperation.

•Beforegettingofftheseat:

–Stopthemachine.

–Shutofftheengineandwaitforallmovementtostop.

performance,durabilityoritsusemayresultininjuryor
death.SuchusecouldvoidtheproductwarrantyofThe
ToroCompany.

•ThisvehicleshouldnotbemodiedwithoutThe

ToroCompany’sauthorization.Directanyinquiries
toTheToroCompany,CommercialDivision,Vehicle
EngineeringDept.,8111LyndaleAve.So.,Bloomington,
Minnesota55420–1196USA

–Settheparkingbrake.

–Removethekeyfromtheignition.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

Maintenance

•Beforeservicingormakingadjustmentstothemachine,

stoptheengine,settheparkingbrake,andremovethe
keyfromtheignitiontopreventaccidentalstartingof
theengine.

•Makesurethatallhydrauliclineconnectorsaretightand

allhydraulichosesandlinesareingoodconditionbefore
applyingpressuretothesystem.

•Keepyourbodyandhandsawayfrompin-holeleaksor

nozzlesthatejecthydraulicuidunderhighpressure.
Usepaperorcardboard,notyourhands,tosearchfor
leaks.Hydraulicuidescapingunderpressurecanhave
sufcientforcetopenetrateskinanddoseriousdamage.
Ifuidisinjectedintotheskin,itmustbesurgically
removedwithinafewhoursbyadoctorfamiliarwiththis
formofinjury;otherwise,gangrenemayresult.

•Tomakesurethattheentiremachineisingoodcondition,

keepallnuts,bolts,andscrewsproperlytightened.

SoundPressure

Thisunithasasoundpressurelevelattheoperator’searof82
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Thesoundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO11201.

Vibration

Hand-Arm

•Measuredvibrationlevelforrighthand=0.41m/s

•Measuredvibrationlevelforlefthand=0.2m/s

•UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.

2

WholeBody

•Measuredvibrationlevel=0.3m/s

•UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.

2

2

2

2

•Toreducethepotentialrehazard,keeptheenginearea

freeofexcessivegrease,grass,leaves,anddirt.

•Iftheenginemustberunningtoperformamaintenance

adjustment,keepyourhands,feet,clothing,andanyparts
ofyourbodyawayfromtheengineandfromanymoving
parts.Keepeveryoneaway .

•Donotoverspeedtheenginebychangingthegovernor

settings.Themaximumenginespeedis3650rpm.T o
ensuresafetyandaccuracy ,haveanAuthorizedToro
Distributorcheckthemaximumenginespeedwitha
tachometer.

•Ifmajorrepairsareeverneededorifassistanceis

required,contactanAuthorizedToroDistributor.

•Tobesureofoptimumperformanceandsafety ,

alwayspurchasegenuineTororeplacementpartsand
accessories.Replacementpartsandaccessoriesmadeby
othermanufacturerscouldbedangerous.Alteringthis
vehicleinanymannermayaffectthevehicle’soperation,

SoundLevelCertication

WhentestedperITSDFB56-11-5-2005thevehiclemeets
Alcoa30.3.2Section4.1.2aforenginespeedsupto:

•3650withoutcab@80dBA

•2850withcab@80dBA

7

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

93-9852

1.Warning—readtheOperator’sManual.2.Crushinghazard—installthecylinderlock.

115-7739

1.Falling,crushinghazard,bystanders—noriderson
machine.

1.Warning—donottouchthehotsurface.

1.Liftpoint

115-2047

115-7723

1.Warning—thehydraulicoilpressureis124bar(1800psi).

2.CouplerA

3.CouplerB

93-9084

2.Tie-downpoint

115-7740

1.Warning—maximumtrailerweightis680kg(1500lb),
maximumtongueweightis90kg(200lb).

2.Warning—trailerbrakesarerequiredwhentowinggreater
than680kg(1500lb),maximumtrailerweightwithtrailer
brakesis1591kg(3500lb),maximumtongueweightwith
trailerbrakesis273kg(600lb).

8

1.Headlights4.Engine—run

2.Horn5.Engine—start

3.Engine—stop

115-2281

115-7746

1.Warning—donotoperatethismachineunlessyouaretrained.

2.Warning—locktheparkingbrake,stoptheengine,and
removetheignitionkeybeforeleavingthemachine.

3.Firehazard—stoptheenginebeforefueling.

4.Tippinghazard—slowdownandturngradually,usecaution
anddriveslowlywhendrivingonslopes,donotexceed32
kph(20mph),anddriveslowlyoverroughterrainorwhen
carryingafullorheavyload.

115-2282

1.Warning—readtheOperator'sManual.

2.Warning—stayawayfrommovingparts,keepallguardsandshieldsinplace.

3.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistancefromthevehicle,donotcarrypassengersin
thecargobed,keeparmsandlegsinsideofthevehicleatalltimes,anduseseatbeltsandhandholds.

9

93-7814

1.Entanglementhazard,belt—stayawayfrommovingparts.

93–9868

115-7813

1.Poweroutlet10A5.Lights,brake15A

2.Switchedpower10A

3.Fuelpump,supervisor
switch10A

4.Horn,powerpoint15A

6.Hazard10A

7.4WD,Transmission10A

115-7741

1.ReadtheOperator’sManualbeforeservicingtransmission
uid.

1.Crushinghazardofhand—readtheOperator’sManual.

93-9850

1.Donotrepairorrevise—readtheOperator'sManual.

106-6755

1.Enginecoolantunder
pressure.

2.Explosionhazard—read
theOperator'sManual.

3.Warning—donottouchthe
hotsurface.

4.Warning—readthe

Operator'sManual.

93-9879

1.Storedenergyhazard—readtheOperator'sManual.

105-4215

1.Warning—avoidpinchpoints.

106-2353

1.Electricalpowerpoint

10

106-2355

93-9899

1.Slow

2.Fast

3.Transmission—thirdhigh;
nofastspeed

93-9899

1.Crushinghazard—installthecylinderlock.

115-7756

1.Highowhydraulics—engaged

106-7767

1.Warning—readtheOperator'sManual;avoidtippingthe
machine;weartheseatbelt;leanawayfromthedirection
themachineistipping.

11

106-2377

1.Locked

2.Differentiallock9.Entanglementhazard,shaft—keepbystander'sasafe

3.Unlocked10.Retracthydraulics

4.Hydrauliclock11.Extendhydraulics

5.Engage12.Transmission—highspeed

6.Powertake-off(PTO)

7.Disengage14.Parkingbrake

8.Warning—readtheOperator'sManual.

distancefromthevehicle.

13.Transmission—lowspeed

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or
smoking.

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe
distancefromthebattery.

7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries

8.Batteryacidcancause
blindnessorsevereburns.

withwaterandgetmedical
helpfast.

10.Containslead;donot
discard.

12

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

Nopartsrequired

MediaandAdditionalParts

Description

Operator'sManual

PartsManual1

OperatorTrainingMaterial

Note:Determinetheleftandrightsideofthemachinefrom
thenormaloperatingposition.

1

CheckingtheFluidLevels

Qty.

Qty.

–

1

1

Readthemanualbeforeoperatingthevehicle.

Usethemanualtoreferencethepartnumbers.

Viewthemanualbeforeoperatingthemachine.

Checktheuidlevels

Use

Use

NoPartsRequired

Procedure

1.Checktheengineoillevelbeforeandaftertheengine
isrststarted;refertoCheckingtheEngine-oilLevel
(page17).

2.Checkthetransaxle/hydraulicuidlevelbefore
theengineisrststarted;refertoCheckingthe
Transaxle/HydraulicFluidLevel(page19).

3.Checkthebrakeuidlevelbeforetheengineisrst
started;refertoCheckingtheBrakeFluid(page21).

13

ProductOverview

Controls

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

AcceleratorPedal

Theacceleratorpedal(Figure3)givesyoutheabilityto
varytheengineandgroundspeedofthevehiclewhenthe
transmissionisingear.Pressingthepedalincreasesengine
speedandthegroundspeed.Releasingthepedaldecreases
theenginespeedandthegroundspeedofthemachine.

GearShiftLever

Fullypresstheclutchpedalandmovetheshiftlever(Figure

4)intothedesiredgearselection.Adiagramoftheshift
patternisindicatedbelow .

Figure4

Important:Donotshiftthetransaxletothereverseor

forwardgearunlessthevehicleisstandingstill.Damage
tothetransaxlemayoccur.

CAUTION

Downshiftingfromtoohighaspeedcancause
therearwheelstoskidresultinginlossofvehicle
controlaswellasclutchand/ortransmission
damage.Shiftsmoothlytoavoidgrindinggears.

Figure3

1.Acceleratorpedal3.Brakepedal

2.Clutchpedal

ClutchPedal

Presstheclutchpedal(Figure3)fullytodisengagetheclutch
whenstartingtheengineorshiftingthetransmissiongears.
Releasethepedalsmoothlywhenthetransmissionisingear
topreventunnecessarywearonthetransmissionandother
relatedparts.

Important:Donotridetheclutchpedalduring
operation.Theclutchpedalmustbefullyoutorthe
clutchwillslipcausingheatandwear.Neverholdthe
vehiclestoppedonahillusingtheclutchpedal.Damage
totheclutchmayoccur.

BrakePedal

Usethebrakepedal(Figure3)toapplytheservicebrakes
tostoporslowthevehicle.

ParkingBrake

Whenevertheengineisshutoff,theparkingbrake(Figure

5)mustbeengagedtopreventaccidentalmovementofthe
vehicle.Toengagetheparkingbrake,pullbackonthelever.
Todisengage,pushtheleverforward.Releasetheparking
brakebeforemovingthevehicle.Ifyouparkthevehicle
onasteepgrade,applytheparkingbrake.Also,shiftthe
transmissioninto1stgearonauphillgradeorreverseona
downhillgrade.Placechocksatthedownhillsideofthe
wheels.

Figure5

1.Gearshiftlever3.High–lowrangeshifter

2.Parkingbrake

CAUTION

Wornormaladjustedbrakesmayresultinpersonal
injury.Ifthebrakepedaltravelstowithin3.8cm
(1-1/2inches)ofthevehicleoorboard,thebrakes
mustbeadjustedorrepaired.

High–LowRangeShifter

Thehigh–lowrangeshifteraddsthreeadditionalspeedsfor
precisespeedcontrol(Figure5).

•Thevehiclemustbecompletelystoppedbeforeshifting

betweenHighandLowrange.

14

•Shiftonlyonlevelground.

•Pressclutchpedalfully.

•MovetheleverfullyforwardforHighandfullyrearward

forLow .

Highisforhigherspeeddrivingonlevel,drysurfaceswith
lightloads.

ThirdHighLockoutSwitch

Movethe3rdhighlockoutswitch(Figure6)totheslow
positionandremovethekeytopreventtheuseofthirdgear
whenintheHighrange.Theenginewillshutoffiftheshift
leverismovedtothirdgearwheninHighrange.Thekeyis
removableineitherposition.

Lowisforlowspeeddriving.Usethisrangewhengreater
thannormalpowerorcontrolisrequired.Forexample,steep
grades,difcultterrain,heavyloads,slowspeedbuthigh
enginespeed(spraying).

Important:ThereisalocationbetweenHighandLow
inwhichthetransaxleisinneitherrange.Donotuse
thispositionasaneutralpositionbecausethevehicle
couldmoveunexpectedlyiftheHigh–Lowshifteris
bumpedandthegearshiftleverisingear.

IgnitionSwitch

Usetheignitionswitch(Figure6)tostartandstoptheengine.
Ithasthreepositions:Off,On/Preheat,andStart.Rotate
thekeyclockwisetotheStartpositiontoengagethestarter
motor.Releasethekeywhentheenginestarts.Thekeywill
moveautomaticallytotheOnposition.Toshuttheengine
off,rotatethekeycounterclockwisetotheOffposition.

OilPressureWarningLight

Theoilpressurewarninglightglows(Figure6)iftheengine
oilpressuredropsbelowasafelevelwhiletheengineis
running.Ifthelightickersorremainson,stopthevehicle,
turnofftheengine,andchecktheoillevel.Iftheoillevelwas
low,butaddingoildoesnotcausethelighttogooutwhen
theengineisrestarted,turntheengineoffimmediatelyand
contactyourlocalT orodistributorforassistance.

Checktheoperationofwarninglightsasfollows:

1.Applytheparkingbrake.

2.TurntheignitionkeytotheOn/Preheatposition,but
donotstarttheengine.Theoilpressurelightshould
glowred.Ifthelightdoesnotfunction,eitherabulb
isburnedoutorthereisamalfunctioninthesystem
whichmustberepaired.

Note:Ifenginewasjustturnedoff,itmaytake1to2
minutesforthelighttocomeon.

LowOilPressureShutDown

Iftheengineoilpressuredropsbelowasafelevel,formore
than10seconds,theenginewillshutdown.Contactyour
localTorodistributorforassistance.

Figure6

1.Highow
hydraulicsswitch
(Optional)

2.Horn9.Powerpoint

3.Tachometer10.3rdhighlockoutswitch

4.Hourmeter

5.Speedometer12.Glowplugindicator

6.Coolanttemperature
gaugeandlight

7.Fuelgauge

8.Ignitionswitch

11.Oilpressurewarninglight

13.Chargeindicator

HourMeter

Indicatesthetotalhoursofmachineoperation.Thehour
meter(Figure6)startstofunctionwheneverthekeyswitchis
rotatedtotheOnpositionoriftheengineisrunning.

GlowPlugIndicator

Glowplugindicator(Figure6)willglowredwhentheglow
plugsareactivated.

Important:Theglowplugindicatorwillturnon,foran
additional15seconds,whentheswitchreturnstothe
Onposition.

CoolantTemperatureGaugeandLight

Registersthecoolanttemperatureintheengine.Operates
onlywhentheignitionswitchisinOnposition(Figure6).
Theindicatorlightwillilluminateblinkingrediftheengine
overheats.

ChargeIndicator

Thechargeindicatorilluminateswhenthebatteryisbeing
discharged.Ifthelightilluminatesduringoperation,stopthe
vehicle,turnofftheengineandcheckforpossiblecauses,
suchasthealternatorbelt(

Important:Ifthealternatorbeltislooseorbroken,
donotoperatethevehicleuntiladjustmentorrepairis

Figure6).

15

complete.Failuretoobservethisprecautionmayresult
indamagetotheengine.

Checktheoperationofwarninglightsasfollows:

•Applytheparkingbrake.

•TurntheignitionkeytotheOn/Preheatposition,butdo

notstarttheengine.Thecoolanttemperature,charge
indicator,andoilpressurelightsshouldglow.Ifanylight
doesnotfunction,eitherabulbisburnedoutorthereisa
malfunctioninthesystemwhichmustberepaired.

FuelGauge

Thefuelgaugeshowstheamountoffuelinthetank.It
operatesonlywhentheignitionswitchisintheOn/Preheat
position(Figure6).Redindicateslowfuellevelandblinking
redindicatesnearempty.

High-owHydraulicsSwitch(Ifso
equipped)

Turnontheswitchtoactivatethehighowhydraulics(Figure

6).

PowerPoint

Usethepowerpoint(Figure6)topoweroptional12volt
electricalaccessories.

PassengerHandHold

Thepassengerhandholdislocatedonthedashboard(Figure

8).

HornButton

Pressingthehornbuttonactivatesthehorn(Figure6).

Tachometer

Registerstherpmoftheengine(Figure6&Figure7).White
triangleindicatesthedesiredrpmforPTOoperation(Figure

7).

Figure7

Figure8

1.Passengerhandhold

2.Storagecompartment

SeatAdjustingLever

Theseatscanbeadjustedforeandaftforoperatorcomfort
(Figure9).

Figure9

1.Seatadjustinglever

1.Rpmoftheengine2.3300rpmfor540rpmPTO

operation

Speedometer

Registersthegroundspeedofthevehicle(Figure6).The
speedometerisinmphbutcaneasilyconvertedtokph.Refer
toConvertingtheSpeedometer(page46).

16

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Dimensions

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

OverallWidth160cm(63inches)

w/obed:326cm(128.25inches)

OverallLength

BaseWeight(Dry)819kg(1806lb)

RatedCapacity
(includes200lb.
operator,200lb.

passengerandloaded

attachment).

Maximum.Gross

VehicleWeight

TowCapacityT ongueweight272kg(600lb)

GroundClearance18cm(7inches)w/noload

WheelBase

WheelTread(center

linetocenterline)

Height

w/fullbed:331cm(130.38inches)
w/2/3bedinrearmountinglocation:
346cm(136.38inches)

1381kg(3044lb)

2200kg(4,850lb)

Maximumtrailerweight1587kg
(3,500lb)

118cm(70inches)

Front:117cm(46inches)
Rear:121cm(47.7inches)

190.5cm(75inches)totopofROPS

CAUTION

Beforeservicingormakingadjustmentstothe
machine,stoptheengine,settheparkingbrake,
andremovethekeyfromtheswitch.

CheckingtheEngine-oilLevel

ServiceInterval:Beforeeachuseordaily

Note:Thebesttimetochecktheengineoiliswhenthe
engineiscoolbeforeithasbeenstartedfortheday.Ifithas
alreadybeenrun,allowtheoiltodrainbackdowntothe
sumpforatleast10minutesbeforechecking.Iftheoillevelis
atorbelowtheAddmarkonthedipstick,addoiltobringthe
oilleveltotheFullmark.Donotoverll.Iftheoillevelis
betweentheFullandAddmarks,noadditionaloilisrequired.

TheengineusesanyDetergentdieselengineoil(APIservice
CH-4orhigher).Chooseaviscosityaccordingtothetable
inFigure10.

Attachments/Accessories

AselectionofT oroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww.Toro.comforalistofallapproved
attachmentsandaccessories.

Figure10

1.Positionthemachineonalevelsurface.

2.Removethedipstickandwipeitwithacleanrag.Insert
thedipstickintothetubeandmakesureitisseated
fully.Removethedipstickandchecktheleveloftheoil.

3.Iftheoillevelislow,removethellercap(

Figure11)
andaddenoughoiltoraisetheleveltotheFullmark
onthedipstick.

17