Toro 07367, 07366, 07370, 07367TC, 07370TC Operator's Manual

FormNo.3363-949RevC
Workman
®
HDXUtilityVehicle
ModelNo.07366—SerialNo.310000001andUp
ModelNo.07367—SerialNo.310000001andUp
ModelNo.07367TC—SerialNo.310000001andUp
ModelNo.07370—SerialNo.310000001andUp
ModelNo.07370TC—SerialNo.310000001andUp
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.T oro.com.OriginalInstructions(EN)
Thismachineisautilityvehicleintendedtobeusedby professional,hiredoperatorsincommercialapplications. Itisprimarilydesignedforthetransportofimplements usedinsuchapplications.Thisvehicleallowsforthe safetransportofanoperatorandonepassengerinthe identiedseats.Thebedofthisvehicleisnotsuitable foranyriders.
ThisproductcomplieswithallrelevantEuropean directives,fordetailspleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
TheengineexhaustfromthisproductcontainschemicalsknowntothestateofCalifornia
tocausecancer,birthdefects,orotherreproductiveharm.
Important:Theengineinthisproductisnot equippedwithasparkarrestedmufer.Itis aviolationofCaliforniaPublicResourcecode Section4442touseoroperatethisengineonany forest-covered,brushcovered,orgrass-coveredland asdenedinCPRC4126.Otherstatesorfederal areasmayhavesimilarlaws.
Introduction
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Youareresponsibleforoperating theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comfor productandaccessoryinformation,helpndingadealer, ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts, oradditionalinformation,contactanAuthorized ServiceDealerorToroCustomerServiceandhave themodelandserialnumbersofyourproductready. Figure1identiesthelocationofthemodelandserial numbersontheproduct.Writethenumbersinthe spaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjury ordeathifyoudonotfollowtherecommended precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
©2011—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
Contents
Introduction.................................................................2
Safety...........................................................................4
SafeOperatingPractices.......................................4
Supervisor’sResponsibilities.................................5
BeforeOperating.................................................5
Operation.............................................................5
Maintenance.........................................................6
SoundPressure.....................................................7
Vibration..............................................................7
SafetyandInstructionalDecals.............................8
Setup.........................................................................13
1InstalltheSteeringWheel(TCModels
Only)..............................................................13
2InstalltheROPS(RolloverProtection
System)(TCModelsOnly)..............................13
3ActivateandChargetheBattery(TCModels
Only)..............................................................14
4CheckingFluidLevels......................................15
ProductOverview......................................................16
Controls.............................................................16
Specications.....................................................20
Attachments/Accessories...................................20
Operation...................................................................20
CheckingtheEngineOilLevel............................20
AddingFuel.......................................................21
CheckingtheCoolingSystem..............................23
CheckingtheTransaxle/HydraulicFluid
Level..............................................................23
CheckingtheHighFlowHydraulicFluid(TC
modelsonly)...................................................23
CheckingtheFrontDifferentialOilLevel
(FourWheelDriveModelsOnly)....................24
CheckingtheTorqueoftheWheel
Nuts...............................................................24
CheckingtheTirePressure.................................25
CheckingtheBrakeFluid....................................25
Pre–startingChecks............................................25
StartingtheEngine.............................................26
DrivingtheV ehicle.............................................26
StoppingtheVehicle...........................................26
StoppingtheEngine...........................................26
NewVehicleBreak–in........................................26
CheckingtheInterlockSystem............................27
OperatingCharacteristics...................................27
Passengers..........................................................28
Speed.................................................................28
Turning..............................................................29
Braking..............................................................29
TipOvers...........................................................29
Hills...................................................................29
LoadingandDumping........................................30
UsingTheDifferentialLock...............................30
FourWheelDrive(FourWheelDriveModels
Only)..............................................................31
TransportingV ehicle..........................................31
TowingtheVehicle.............................................31
TowingaTrailerwiththeVehicle.........................32
HydraulicControl...............................................32
Maintenance...............................................................34
RecommendedMaintenanceSchedule(s)................34
ServiceIntervalChart.........................................35
HeavyDutyOperation.......................................36
PremaintenanceProcedures....................................36
UsingtheBedSafetySupport..............................36
RemovingtheFullBed.......................................37
InstallingtheFullBed.........................................37
JackingtheVehicle..............................................38
RemovingtheHood...........................................39
Lubrication.............................................................40
GreasingBearingsandBushings.........................40
EngineMaintenance...............................................42
InspectingtheCarbonCanisterAir
Filter..............................................................42
ServicingtheAirCleaner....................................42
ChangingtheEngineOilAndFilter....................42
ReplacingtheSparkPlugs...................................43
FuelSystemMaintenance.......................................44
ReplacingtheFuelFilter.....................................44
FuelLinesandConnections................................44
ElectricalSystemMaintenance................................45
Fuses..................................................................45
JumpStartingtheVehicle....................................45
ServicingtheBattery...........................................46
DriveSystemMaintenance.....................................47
ChangingtheFrontDifferentialOil(Four
WheelDriveModelsOnly).............................47
InspectingtheConstantVelocityBoot(Four
WheelDriveModelsOnly).............................47
AdjustingtheShiftCables...................................47
AdjustingtheHigh–LowCable...........................47
AdjustingDifferentialLockCable.......................47
InspectingtheTires............................................48
CheckingtheFrontWheelAlignment.................48
CoolingSystemMaintenance..................................49
RemovingDebrisfromtheCooling
System............................................................49
ChangingEngineCoolant...................................50
BrakeMaintenance.................................................51
AdjustingtheParkingBrake................................51
AdjustingtheBrakePedal...................................51
BeltMaintenance....................................................52
AdjustingtheAlternatorBelt..............................52
ControlsSystemMaintenance.................................53
AdjustingtheAcceleratorPedal..........................53
AdjustingtheClutchPedal..................................53
3
ConvertingtheSpeedometer..............................54
HydraulicSystemMaintenance...............................55
ChangingtheHydraulicFluidandCleaning
theStrainer.....................................................55
ReplacingtheHydraulicFilter.............................55
ChangingtheHighFlowHydraulicOiland
Filter(TCModelsonly)...................................56
RaisingtheBoxinanEmergency........................56
Storage.......................................................................58
Schematics.................................................................60
Safety
ThemachinemeetstherequirementsofSAEJ2258.
Supervisors,operatorsandservicepersonsshouldbe familiarwiththefollowingstandardsandpublications: (Thematerialmaybeobtainedfromtheaddressshown).
FlammableandCombustibleLiquidsCode:
ANSI/NFPA30
NationalFireProtectionAssociation:
ANSI/NFPA#505;PoweredIndustrialTrucks
ADDRESS:
NationalFirePreventionAssociation BarrymarchPark Quincy,Massachusetts02269U.S.A
ANSI/ASMEB56.8PersonalBurdenCarriers
ADDRESS:
AmericanNationalStandardsInstitute,Inc. 1430Broadway NewYork,NewYork10018U.S.A.
ANSI/UL558;InternalCombustionEngine PoweredIndustrialTrucks
ADDRESS: AmericanNationalStandardsInstitute,Inc. 1430Broadway NewYork,NewYork10018U.S.A.
or
UnderwritersLaboratories 333PngstenRoad Northbrook,Illinois60062U.S.A.
SafeOperatingPractices
WARNING
TheWorkmanisanoff–highwayvehicleonly,and isnotdesigned,equipped,ormanufacturedforuse onpublicstreets,roadsorhighways.
TheWorkmanwasdesignedandtestedtooffer safeservicewhenoperatedandmaintainedproperly. Althoughhazardcontrolandaccidentprevention partiallyaredependentuponthedesignand congurationofthemachine,thesefactorsarealso dependentupontheawareness,concern,andproper trainingofthepersonnelinvolvedintheoperation, maintenanceandstorageofthemachine.Improperuse ormaintenanceofthemachinecanresultininjuryor death.
4
Thisisaspecializedutilityvehicledesignedforoff–road useonly .Itsrideandhandlingwillhaveadifferent feelthanwhatdriversexperiencewithpassengercars ortrucks.Sotaketimetobecomefamiliarwithyour Workman.
NotalloftheattachmentsthatadapttotheW orkman arecoveredinthismanual.SeethespecicOperator’s Manualprovidedwitheachattachmentforadditional safetyinstructions.Readthesemanuals.
Toreducethepotentialforinjuryordeath,comply withthefollowingsafetyinstructions:
Supervisor’sResponsibilities
Makesureoperatorsarethoroughlytrainedand familiarwiththeOperator’sManualandalllabelson thevehicle.
Besuretoestablishyourownspecialprocedures andworkrulesforunusualoperatingconditions(e.g. slopestoosteepforvehicleoperation).Usethe3rd HighLockoutswitchifhighspeedcouldresultina safetyorvehicleabusesituation.
BeforeOperating
Operatethemachineonlyafterreadingand understandingthecontentsofthismanual.A replacementmanualisavailablebysendingcomplete modelandserialnumberto:TheToro®Company , 8111LyndaleAvenueSouth,Minneapolis,Minnesota
55420.
Neverallowchildrentooperatethevehicle.Never allowadultstooperateitwithoutproperinstructions. Onlytrainedandauthorizedpersonsshouldoperate thisvehicle.Makesurealloperatorsarephysically andmentallycapableofoperatingthevehicle.
Thisvehicleisdesignedtocarryonlyyou,the operator,andonepassengerintheseatprovidedby themanufacturer.Nevercarryanyotherpassengers onthevehicle.
Neveroperatethevehiclewhenundertheinuence ofdrugsoralcohol.
Becomefamiliarwiththecontrolsandknowhowto stoptheenginequickly.
Keepallshields,safetydevicesanddecalsinplace. Ifashield,safetydeviceordecalismalfunctioning, illegible,ordamaged,repairorreplaceitbefore operatingthemachine.
Alwayswearsubstantialshoes.Donotoperate themachinewhilewearingsandals,tennisshoes, orsneakers.Donotwearloosettingclothingor
jewelrywhichcouldgetcaughtinmovingpartsand causepersonalinjury.
Wearingsafetyglasses,safetyshoes,longpants,anda helmetisadvisableandrequiredbysomelocalsafety andinsuranceregulations.
Keepeveryone,especiallychildrenandpets,away fromtheareasofoperation.
Beforeoperatingthevehicle,alwayscheckallparts ofthevehicleandanyattachments.Ifsomethingis wrong,stopusingvehicle.Makesuretheproblem iscorrectedbeforevehicleorattachmentisoperated again.
Sincegasolineishighlyammable,handleitcarefully.
Useanapprovedfuelcontainer.
Donotremovethecapfromthefueltankwhen
theengineishotorrunning.
Donotsmokewhilehandlingfuel.
Fillthefueltankoutdoorsandtoaboutoneinch
belowthetopoftank(bottomofllerneck).Do notoverll.
Wipeupanyspilledfuel.
Operatevehicleonlyoutdoorsorinawellventilated area.
Useonlyanapprovednonmetal,portablefuel container.Staticelectricdischargecanignitefuel vaporsinaungroundedfuelcontainer.Removethe fuelcontainerfromthebedofthevehicleandplace itonthegroundawayfromthevehiclebeforelling. Keepthenozzleincontactwiththecontainerwhile lling.Removeequipmentfromvehiclebedbefore lling.
Checkthesafetyinterlocksystemdailyforproper operation.Ifaswitchshouldmalfunction,replace theswitchbeforeoperatingmachine.
Operation
Theoperatorandpassengershoulduseseatbelts andremainseatedwheneverthevehicleisinmotion. Theoperatorshouldkeepbothhandsonthesteering wheel,wheneverpossible,andthepassengershould usethehandholdsprovided.Keeparmsandlegs withinthevehiclebodyatalltimes.Nevercarry passengersintheboxoronattachments.Remember yourpassengermaynotbeexpectingyoutobrakeor turnandmaynotbeready.
Neveroverloadyourvehicle.Thenameplate(located underthemiddleofthedash)showstheloadlimits
5
forthevehicle.Neveroverllattachmentsorexceed thevehiclemaximumgrossvehicleweight(GVW).
Whenstartingtheengine: –Sitonoperator’sseatandensurethattheparking
brakeisengaged.
DisengagePTO(ifsoequipped)andreturnthe
handthrottlelevertotheOffposition(ifso equipped).
Makesurethehydraulicliftleverisinthecenter
position.
MoveshiftlevertoNeutralandpresstheclutch
pedal. –Keepyourfootoffoftheacceleratorpedal. –TurntheignitionkeytotheStartposition.
Usingthemachinedemandsattention.Failureto operatevehiclesafelymayresultinanaccident,tip overofthevehicle,andseriousinjuryordeath.Drive carefully.Topreventtippingorlossofcontrol,take thefollowingprecautions:
Useextremecaution,reducespeed,andmaintain
asafedistancearoundsandtraps,ditches,creeks,
ramps,anyunfamiliarareas,orotherhazards. –Watchforholesorotherhiddenhazards. –Usecautionwhenoperatingthevehicleona
steepslope.Normally,travelstraightupand
downslopes.Reducespeedwhenmakingsharp
turnsorwhenturningonhillsides.Avoidturning
onhillsideswheneverpossible. –Useextracautionwhenoperatingthevehicleon
wetsurfaces,athigherspeeds,orwithafullload.
Stoppingtimewillincreasewithafullload.Shift
intoalowergearbeforestartingupordownahill. –Whenloadingthebed,distributetheload
evenly.Useextracautioniftheloadexceeds
thedimensionsofthevehicle/bed.Operate
thevehiclewithextracautionwhenhandling
off-centerloadsthatcannotbecentered.Keep
loadsbalancedandsecuretopreventthemfrom
shifting. –Avoidsuddenstopsandstarts.Donotgofrom
reversetoforwardorforwardtoreversewithout
rstcomingtoacompletestop. –Donotattemptsharpturnsorabruptmaneuvers
orotherunsafedrivingactionsthatmaycausea
lossofvehiclecontrol. –Donotpassanothervehicletravelinginthesame
directionatintersections,blindspots,oratother
dangerouslocations. –Whendumping,donotletanyonestandbehind
vehicleanddonotdumptheloadonanyone’s
feet.Releasethetailgatelatchesfromthesideof box,notfrombehind.
Keepallbystandersaway.Beforebackingup,
looktotherearandensurethatnooneisbehind thevehicle.Backupslowly.
Watchoutfortrafcwhennearorcrossingroads.
Alwaysyieldtherightofwaytopedestriansand othervehicles.Thisvehicleisnotdesignedfor useonstreetsorhighways.Alwayssignalyour turnsorstopearlyenoughsootherpersons knowwhatyouplantodo.Obeyalltrafcrules andregulations.
Neveroperatethevehicleinornearanarea
wherethereisdustorfumesintheairwhichare explosive.Theelectricalandexhaustsystemsof thevehiclecanproducesparkscapableofigniting explosivematerials.
Alwayswatchoutforandavoidlowoverhangs
suchastreelimbs,doorjambs,overhead walkways,etc.Makesurethereisenoughroom overheadtoeasilyclearthevehicleandyour head.
Ifeverunsureaboutsafeoperation,stopwork
andaskyoursupervisor.
Donottouchengine,transaxle,radiator,muferor mufermanifoldwhileengineisrunningorsoon afterithasstoppedbecausetheseareasmaybehot enoughtocauseburns.
Ifthemachineevervibratesabnormally,stop immediately,turnengineoff,waitforallmotion tostopandinspectfordamage.Repairalldamage beforeresumingoperation.
Beforegettingofftheseat:
Stopmovementofthemachine. –Lowerbed. –Shutengineoffandwaitforallmovementto
stop. –Setparkingbrake. –Removekeyfromignition.
Lightningcancausesevereinjuryordeath.If lightningisseenorthunderisheardinthearea,do notoperatethemachine;seekshelter.
Maintenance
Beforeservicingormakingadjustmentstothe machine,stoptheengine,settheparkingbrake,and removethekeyfromignitiontopreventaccidental startingoftheengine.
Neverworkunderaraisedbedwithoutplacingthe bedsafetysupportonthefullyextendedcylinderrod.
6
Makesureallhydrauliclineconnectorsaretight,and allhydraulichosesandlinesareingoodcondition beforeapplyingpressuretothesystem.
Keepyourbodyandhandsawayfrompinhole leaksornozzlesthatejecthydraulicuidunder highpressure.Usepaperorcardboard,nothands, tosearchforleaks.Hydraulicuidescapingunder pressurecanhavesufcientforcetopenetrateskin anddoseriousdamage.Ifuidisinjectedintothe skinitmustbesurgicallyremovedwithinafew hoursbyadoctorfamiliarwiththisformofinjury organgrenemayresult.
Beforedisconnectingorperforminganyworkonthe hydraulicsystem,allpressureinthesystemmustbe relievedbystoppingtheengine,cyclingthedump valvefromraisetolowerand/orloweringboxand attachments.Placetheremotehydraulicsleverinthe oatposition.Iftheboxmustbeinraisedposition, secureitwiththesafetysupport.
Tomakesuretheentiremachineisingoodcondition, keepallnuts,bolts,andscrewsproperlytightened.
Toreducethepotentialrehazard,keeptheengine areafreeofexcessivegrease,grass,leaves,and accumulationofdirt.
Iftheenginemustberunningtoperforma maintenanceadjustment,keephands,feet,clothing, andanypartsofthebodyawayfromtheengineand anymovingparts.Keepeveryoneaway.
Donotoverspeedtheenginebychangingthe governorsettings.Themaximumenginespeedis 3650RPM.Toensuresafetyandaccuracy,havean AuthorizedToroDistributorcheckthemaximum enginespeedwithatachometer.
Ifmajorrepairsareeverneededorassistanceis required,contactanAuthorizedToroDistributor.
Tobesureofoptimumperformanceandsafety, alwayspurchasegenuineTororeplacementpartsand accessories.Replacementpartsandaccessoriesmade byothermanufacturerscouldbedangerous.Altering thisvehicleinanymannermayaffectthevehicle’s operation,performance,durabilityoritsusemay resultininjuryordeath.Suchusecouldvoidthe productwarrantyofTheT oro®Company.
Thisvehicleshouldnotbemodiedwithout TheToro®Company’sauthorization.Directany inquiriestoTheToro®Company ,Commercial Division,VehicleEngineeringDept.,8111Lyndale Ave.So.,Bloomington,Minnesota55420–1196. USA
SoundPressure
Thisunithasasoundpressurelevelattheoperator’ s earof75dBA,whichincludesanUncertaintyValue(K) of1dBA.
Thesoundpressurelevelwasdeterminedaccordingto theproceduresoutlinedinENISO11201.
Vibration
Hand-Arm
Measuredvibrationlevelforrighthand=0.34m/s
2
Measuredvibrationlevelforlefthand=0.43m/s
2
UncertaintyValue(K)=0.5m/s
2
Measuredvaluesweredeterminedaccordingtothe proceduresoutlinedinEN1032.
WholeBody
Measuredvibrationlevel=0.33m/s
2
UncertaintyValue(K)=0.5m/s
2
Measuredvaluesweredeterminedaccordingtothe proceduresoutlinedinEN1032.
7
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof potentialdanger.Replaceanydecalthatisdamagedorlost.
93-9084
1.Liftpoint
2.Tie-downpoint
106-6755
1.Enginecoolantunder pressure.
3.Warning—donottouchthe hotsurface.
2.Explosionhazard—read theOperator'sManual.
4.Warning—readthe
Operator'sManual.
115-2047
1.Warning—donottouchthehotsurface.
115-7740
1.Warning—maximumtrailerweightis1500lb(680kg), maximumtongueweightis200lb(90kg).
2.Warning—trailerbrakesarerequiredwhentowinggreater than1500lb(680kg),maximumtrailerweightwithtrailer brakesis3500lb(1591kg),maximumtongueweightwith trailerbrakesis600lb(273kg).
115-7723
1.Warning—thehydraulicoilpressureis124bar(1800PSI).
2.CouplerA
3.CouplerB
93-9879
1.Storedenergyhazard—readtheOperator'sManual.
117–2718
8
115-7746
1.Warning—donotoperatethismachineunlessyouaretrained.
3.Firehazard—stoptheenginebeforefueling.
2.Warning—locktheparkingbrake,stoptheengine,and removetheignitionkeybeforeleavingthemachine.
4.Tippinghazard—slowdownandturngradually,usecaution anddriveslowlywhendrivingonslopes,donotexceed20 mph(32kph),anddriveslowlyoverroughterrainorwhen carryingafullorheavyload.
115-2282
1.Warning—readtheOperator'sManual.
2.Warning—stayawayfrommovingparts,keepallguardsandshieldsinplace.
3.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistancefromthevehicle,donotcarrypassengersin thecargobed,keeparmsandlegsinsideofthevehicleatalltimes,anduseseatbeltsandhandholds.
115-7741
1.ReadtheOperator’sManualbeforeservicingtransmission uid.
93-7814
1.Entanglementhazard,belt—stayawayfrommovingparts.
105-4215
1.Warning—avoidpinchpoints.
106-2353
1.Electricalpowerpoint
9
106-2355
1.Slow
3.Transmission—thirdhigh; nofastspeed
2.Fast
115-7739
1.Falling,crushinghazard,bystanders—noriderson machine.
93–9868
1.Crushinghazardofhand—readtheOperator’sManual.
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe distancefromthebattery .
2.Nore,opename,or smoking.
7.Weareyeprotection; explosivegasescan causeblindnessandother injuries
3.Causticliquid/chemical burnhazard
8.Batteryacidcancause blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately withwaterandgetmedical helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot discard.
115-7756
1.Highowhydraulics—engaged
115-7813
1.Poweroutlet10A5.Lights,brake15A
2.Switchedpower10A
6.Hazard10A
3.Fuelpump,supervisor switch10A
7.4WD,Transmission10A
4.Horn,powerpoint15A
93-9850
1.Donotrepairorrevise—readtheOperator'sManual.
10
106-2377
1.Locked
8.Warning—readtheOperator'sManual.
2.Differentiallock9.Entanglementhazard,shaft—keepbystander'sasafe distancefromthevehicle.
3.Unlocked10.Retracthydraulics
4.Hydrauliclock11.Extendhydraulics
5.Engage12.Transmission—highspeed
6.Powertake-off(PTO)
13.Transmission—lowspeed
7.Disengage14.Parkingbrake
115-7814
11
115-2281
1.Headlights4.Engine—run
2.Horn5.Engine—start
3.Engine—stop
106-7767
1.Warning—readtheOperator'sManual;avoidtippingthe
machine;weartheseatbelt;leanawayfromthedirection themachineistipping.
93-9899
93-9899
1.Crushinghazard—installthecylinderlock.
12
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
Steeringwheel
1
Cap
1
1
Washer1
Installthesteeringwheel.
ROPSframe
1
2
Bolt,1/2inch
6
MounttheROPS(RolloverProtection System)
3
Electrolyte
A/R
Activateandchargethebattery.
4
Nopartsrequired
Checktheengineoil,transaxle/hydraulic uid,andbrakeuidlevels
MediaandAdditionalParts
Description
Qty.
Use
Operator'sManual
1
Readbeforeoperatingthevehicle
PartsManual1
Usetoreferencepartnumbers
OperatorTrainingMaterial
1
Viewbeforeoperatingmachine
Note:Determinetheleftandrightsideofthemachinefromthenormaloperatingposition.
1
InstalltheSteeringWheel (TCModelsOnly)
Partsneededforthisprocedure:
1
Steeringwheel
1
Cap
1Washer
Procedure
1.Removethenutfromthesteeringshaft.Slidethe steeringwheelandwasherontothesteeringshaft (
Figure3).
2.Securethesteeringwheeltotheshaftwiththenut andtightenitto20-25ft-lb(27–34N-m).
3.Installthecaponthesteeringwheel.
Figure3
1.Steeringwheel3.Cap
2.Nut4.Washer
13
2
InstalltheROPS(Rollover ProtectionSystem) (TCModelsOnly)
Partsneededforthisprocedure:
1
ROPSframe
6
Bolt,1/2inch
Procedure
1.AligneachsideoftheROPSwiththemountingholes oneachsideofvehicleframeasshownin
Figure4.
2.SecureeachsideoftheROPStoframewith3bolts (1/2inch)andtightenthento85ft-lb(115N-m).
Figure4
1.ROPS
2.Mountingbracket
3
ActivateandChargethe Battery (TCModelsOnly)
Partsneededforthisprocedure:
A/R
Electrolyte
Procedure
Ifthebatteryisnotlledwithelectrolyteoractivated,it mustberemovedfromthevehicle,lledwithelectrolyte andcharged.Bulkelectrolytewith1.260specicgravity canbepurchasedfromalocalbatterysupplyoutlet.
WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
Washhandsafterhandling.
DANGER
Batteryelectrolytecontainssulfuricacidwhichisa deadlypoisonandcausessevereburns.
Donotdrinkelectrolyteandavoidcontactwith skin,eyesorclothing.Wearsafetyglassesto shieldyoureyesandrubberglovestoprotect yourhands.
Fillthebatterywherecleanwaterisalways availableforushingtheskin.
1.Removethebatterycoverfromthebatterycase (Figure5).
14
Figure5
1.Batterycover
2.Removethebatteryfromthebatterycase.
3.Removethellercapsfromthebatteryandslowly lleachcelluntilelectrolyteisjustabovetheplates.
4.Replacethellercapsandconnecta3to4amp batterychargertothebatteryposts.Chargethe batteryatarateof3to4amperesfor4to8hours.
WARNING
Chargingthebatteryproducesgassesthatcan explode.
Neversmokenearthebatteryandkeepsparks andamesawayfrombattery.
5.Whenthebatteryischarged,disconnectthecharger fromtheelectricaloutletandbatteryposts(Figure6).
Figure6
1.Battery
6.Removethellercaps.Slowlyaddelectrolytetoeach celluntillevelisuptothellring.Installtheller caps.
Important:Donotoverllthebattery. Electrolytewilloverowontootherpartsofthe vehicleandseverecorrosionanddeterioration willresult.
7.Insertthebatteryintothebatterycasesothebattery terminalsaretowardtheoutsideofthevehicle.
8.Installthepositivecable(red)tothepositive(+) terminalandthenegativecable(black)tothe negative(–)terminalofthebatteryandsecurethen withboltsandnuts.Slidetherubberbootoverthe positiveterminaltopreventapossibleshort-out fromoccurring.
WARNING
Incorrectbatterycableroutingcoulddamage themachineandcablescausingsparks.Sparks cancausethebatterygassestoexplode, resultinginpersonalinjury.
Alwaysdisconnectthenegative(black) batterycablebeforedisconnectingthe positive(red)cable.
Alwaysconnectthepositive(red)battery cable
9.Installthebatterycoveronthebatterycase.
4
CheckingFluidLevels
NoPartsRequired
Procedure
1.Checktheengineoillevelbeforeandaftertheengine isrststarted,refertoCheckingtheEngineOil LevelinOperation.
2.Checkthetransaxle/hydraulicuidlevelbefore theengineisrststarted,refertoCheckingthe Transaxle/HydraulicFluidLevelinOperation.
3.Checkthebrakeuidlevelbeforetheengineisrst started,refertoCheckingtheBrakeFluidLevelin Operation.
15
ProductOverview
Controls
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
AcceleratorPedal
Theacceleratorpedal(Figure7)givestheoperator theabilitytovarytheengineandgroundspeedofthe vehicle,whenthetransmissionisingear.Pressing thepedalincreasesengineRPMandgroundspeed. ReleasingthepedalwilldecreaseengineRPMand groundspeedofthemachine.
Figure7
1.Acceleratorpedal3.Brakepedal
2.Clutchpedal
ClutchPedal
Theclutchpedal(Figure7)mustbefullypressedto disengageclutchwhenstartingtheengineorshifting transmissiongears.Releasethepedalsmoothlywhenthe transmissionisingeartopreventunnecessarywearon thetransmissionandotherrelatedparts.
Important:Donotridetheclutchpedalduring operation.Theclutchpedalmustbefullyoutorthe clutchwillslipcausingheatandwear.Neverhold thevehiclestoppedonahillusingtheclutchpedal. Damagetotheclutchmayoccur.
BrakePedal
Thebrakepedal(Figure7)isusedtoapplyservice brakestostoporslowvehicle.
CAUTION
Wornormaladjustedbrakesmayresultinpersonal injury.Ifthebrakepedaltravelstowithin1-1/2 inches(3.8cm)ofthevehicleoorboard,thebrakes mustbeadjustedorrepaired.
GearShiftLever
Fullypresstheclutchpedalandmovetheshiftlever (Figure7)intothedesiredgearselection.Adiagramof theshiftpatternisindicatedinFigure8.
Figure8
Important:Donotshiftthetransaxletothereverse
orforwardgearunlessthevehicleisstandingstill. Damagetothetransaxlemayoccur.
CAUTION
Downshiftingfromtoohighaspeedcancause therearwheelstoskidresultinginlossofvehicle controlaswellasclutchand/ortransmission damage.Shiftsmoothlytoavoidgrindinggears.
DifferentialLock
Thedifferentiallockallowsrearaxletobelockedfor increasedtraction.Thedifferentiallock(
Figure9)may beengagedwhenthevehicleisinmotion.Movethe leverforwardandtotherighttoengagethelock.
Note:Vehiclemotionplusaslightturnisrequiredto engageordisengagedifferentiallock.
CAUTION
Turningwiththedifferentiallockoncanresult inlossofvehiclecontrol.Donotoperatewith differentiallockonwhenmakingsharpturnsorat highspeeds.Refertousingthedifferentiallock.
16
Figure9
1.Gearshiftlever4.Hydraulicliftlock
2.Parkingbrake
5.Differentiallock
3.Hydraulicbedlift6.High–lowrangeshifter
ParkingBrake
Whenevertheengineisshutoff,theparkingbrake (Figure9)mustbeengagedtopreventaccidental movementofthevehicle.Toengagetheparkingbrake, pullbackonthelever.Todisengage,pushthelever forward.Releasetheparkingbrakebeforemovingthe vehicle.Ifyouparkthevehicleonasteepgrade,apply theparking.Also,shiftthetransmissioninto1stgear onauphillgradeorreverseonadownhillgrade.Place chocksatthedownhillsideofthewheels.
HydraulicLift
Thehydraulicliftraisesandlowersbed.Moveitrearward toraisethebed,andforwardtolowerit(Figure9).
Important:Whenloweringthebed,holdthelever intheforwardpositionfor1or2secondsafterthe bedcontactstheframetosecureitinthelowered position.Donotholdthehydraulicliftineitherthe raiseorlowerposition,formorethan5seconds, oncethecylindershavereachedtheendoftheir travel.
HydraulicLiftLock
Thehydraulicliftlocklockstheliftleversothehydraulic cylindersdonotoperatewhenthevehicleisnot equippedwithabed(
Figure9).Italsolocksthelift leverintheOnpositionwhenusingthehydraulicsfor attachments.
High–LowRangeShifter
Thehigh–lowrangeshifteraddsthreeadditionalspeeds forprecisespeedcontrol(Figure9).
Thevehiclemustbecompletelystoppedbefore shiftingbetweenHighandLowrange.
Shiftonlyonlevelground.
Pressclutchpedalfully.
MovetheleverfullyforwardforHighandfully rearwardforLow.
Highisforhigherspeeddrivingonlevel,drysurfaces withlightloads.
Lowisforlowspeeddriving.Usethisrangewhen greaterthannormalpowerorcontrolisrequired.For example,steepgrades,difcultterrain,heavyloads,slow speedbuthighenginespeed(spraying).
Important:ThereisalocationbetweenHighand Lowinwhichthetransaxleisinneitherrange. Donotusethispositionasaneutralposition becausethevehiclecouldmoveunexpectedlyifthe High–Lowshifterisbumpedandthegearshift leverisingear.
IgnitionSwitch
Usetheignitionswitch(Figure10)tostartandstop theengine.Ithasthreepositions:Off,Run,andStart. RotatethekeyclockwisetotheStartpositiontoengage thestartermotor.Releasethekeywhentheenginestarts. ThekeywillmoveautomaticallytotheOnposition.To shuttheengineoff,rotatethekeycounterclockwiseto theOffposition.
Figure10
1.Lightswitch8.Fuelgauge
2.Highow hydraulicsswitch (TCmodelsonly)
9.Ignitionswitch
3.Horn (TCmodelsonly)
10.Powerpoint
4.Tachometer11.3rdhighlockoutswitch
5.Speedometer12.Oilpressurewarninglight
6.Hourmeter
13.Checkenginelight
7.Coolanttemperature gaugeandlight
14.Chargeindicator
17
HourMeter
Indicatesthetotalhoursofmachineoperation.The hourmeter(Figure10)startstofunctionwheneverthe keyswitchisrotatedtotheOnpositionoriftheengine isrunning.
3rdHighLockoutSwitch
Movethe3rdhighlockoutswitch(Figure10)totheslow positionandremovethekeytopreventtheuseofthird gearwhenintheHighrange.Theenginewillshutoff iftheshiftleverismovedtothirdgearwheninHigh range.Thekeyisremovableineitherposition.
LightSwitch
Pushthelightswitch(Figure10)totoggletheheadlights onoroff.
OilPressureWarningLight
Theoilpressurewarninglightglows(Figure10)ifthe engineoilpressuredropsbelowasafelevelwhilethe engineisrunning.Ifthelightickersorremainson, stopthevehicle,turnofftheengine,andchecktheoil level.Iftheoillevelwaslow,butaddingoildoesnot causethelighttogooutwhentheengineisrestarted, turntheengineoffimmediatelyandcontactyourlocal Torodistributorforassistance.
Checktheoperationofwarninglightsasfollows:
1.Applytheparkingbrake.
2.TurntheignitionkeytotheOnposition,butdonot starttheengine.Theoilpressurelightshouldglow red.Ifthelightdoesnotfunction,eitherabulbis burnedoutorthereisamalfunctioninthesystem whichmustberepaired.
Note:Ifenginewasjustturnedoff,itmaytake1to2 minutesforthelighttocomeon.
CoolantTemperatureGaugeandLight
Registersthecoolanttemperatureintheengine. OperatesonlywhentheignitionswitchisinOnposition (Figure10).Theindicatorlightwillilluminateblinking rediftheengineoverheats.
ChargeIndicator
Illuminateswhenbatteryisbeingdischarged.Iflight illuminatesduringoperation,stopvehicle,turnoff engineandcheckforpossiblecauses,suchasalternator belt(Figure10).
Important:Ifalternatorbeltislooseorbroken,do notoperatethevehicleuntiladjustmentorrepairis complete.Failuretoobservethisprecautionmay resultindamagetotheengine.
Checktheoperationofwarninglightsasfollows:
Applyparkingbrake.
TurntheignitionkeytotheOnposition,butdonot starttheengine.Thecoolanttemperature,charge indicator,andoilpressurelightsshouldglow .Ifany lightdoesnotfunction,eitherabulbisburnedout orthereisamalfunctioninthesystemwhichmust berepaired.
FuelGauge
Thefuelgaugeshowstheamountoffuelinthetank.It operatesonlywhenignitionswitchisintheOnposition (
Figure10).Redindicateslowfuellevelandblinking
redindicatesnearempty .
HighFlowHydraulicsSwitch(TC modelsonly)
Turnontheswitchtoactivatethehighowhydraulics (Figure10).
HornButton(TCmodelsonly)
Pressingthehornbuttonactivatesthehorn(Figure10).
Tachometer
RegisterstheRPMoftheengine(Figure10&Figure11). WhitetriangleindicatesdesiredRPMforPTOoperation (
Figure11).
Figure11
1.RPMoftheengine2.3300RPMfor540RPM PTOoperation
18
CheckEngineLight
Thelight(Figure10)willilluminatetonotifyoperatorof aenginemalfunction.
Important:Theengineisequippedwithonboard diagnosticstotroubleshootenginemalfunctions. RefertotheToroServiceManualforinformation ontheoperationofthediagnosticsandhowtoread thecodesofthesystem.
Speedometer
Registersthegroundspeedofthevehicle(Figure10). ThespeedometerisinMPHbutcaneasilyconvertedto KPH.RefertoConvertingtheSpeedometerinControls Maintenance.
PowerPoint
Usethepowerpoint(Figure10)topoweroptional12 voltelectricalaccessories.
PassengerHandHold
Thepassengerhandholdislocatedonthedashboard (Figure12).
Figure12
1.Passengerhandhold
2.Storagecompartment
SeatAdjustingLever
Theseatscanbeadjustedforeandaftforoperator comfort(Figure13).
Figure13
1.Seatadjustinglever
19
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Dimensions
OverallWidth63inches(160cm)
OverallLength
w/obed:128.25inches(326cm) w/fullbed:130.38inches(331cm) w/2/3bedinrearmountinglocation:
136.38inches(346cm)
BaseWeight(Dry)
Model07366—1623lb(736kg) Model07367—1951lb(885kg) Model07367TC—2032lb(921.6kg) Model07370—2010lb(912kg) Model07370TC—2091lb(948kg)
RatedCapacity (includes200lb. operator,200lb.
passengerandloaded
attachment).
Model07366—3227lb(1464kg) Model07367—2899lb(1315kg) Model07367TC—2818lb(1278kg) Model07370—2840lb(1288kg) Model07370TC—2759lb(1251kg)
Maximum.Gross
VehicleWeight
4,850lb(2200kg)
TowCapacityT ongueweight600lb(272kg)
Maximumtrailerweight3,500lb(1587 kg)
GroundClearance7inches(18cm)w/noload
WheelBase
70inches(1 18cm)
WheelTread(center
linetocenterline)
Front:46inches(117cm) Rear:47.7inches(121cm)
Height
75inches(190.5cm)totopofROPS
Attachments/Accessories
AselectionofToroapprovedattachmentsand accessoriesareavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributororgoto www.Toro.comforalistofallapprovedattachments andaccessories.
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
CAUTION
Beforeservicingormakingadjustmentstothe machine,stoptheengine,settheparkingbrake, andremovethekeyfromtheswitch.Removeany loadmaterialfromthebedorotherattachment beforeworkingunderaraisedbed.Neverwork underaraisedbedwithoutpositioningthesafety supportonafullyextendedcylinderrod.
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
Theengineisshippedwithapproximately3.5quarts (3.3l)(w/lter)ofoilinthecrankcase;however,you shouldchecktheoillevelbeforeandaftertheengine isrststarted.
Note:Thebesttimetochecktheengineoiliswhen theengineiscoolbeforeithasbeenstartedforthe day.Ifithasalreadybeenrun,allowtheoiltodrain backdowntothesumpforatleast10minutesbefore checking.IftheoillevelisatorbelowtheAddmark onthedipstick,addoiltobringtheoilleveltotheFull mark.Donotoverll.Iftheoillevelisbetweenthe FullandAddmarks,noadditionaloilisrequired.
Theengineusesanyhigh-quality10W-30detergentoil havingtheAmericanPetroleumInstitute(API)service classicationSJ,SK,SL,SM,orhigher.Choosea viscosityaccordingtothetablein
Figure14.
G016095
Figure14
1.Positionthemachineonalevelsurface.
2.Removethedipstick(Figure15)andwipeitwitha cleanrag.Insertthedipstickintothetubeandmake sureitisseatedfully.Removedipstickandcheck theleveloftheoil.
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