Toro 07363, Workman 3100 Operator's Manual
Workman) 3100
Air Cooled Gas Utility Vehicle
Model No. 07363—Serial No. 250000001 and Up
Form No. 3352–442 Rev C
Operator’s Manual
English (EN)
Warning
CALIFORNIA
Proposition 65 Warning
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
Important The engine in this product is not equipped
with a spark arrester muffler. It is a violation of California
Public Resource Code Section 4442 to use or operate this
engine on any forest-covered, brush-covered, or
grass-covered land as defined in CPRC 4126. Other states
or federal areas may have similar laws.
This spark ignition system complies with Canadian
ICES-002.
Ce système d’allumage par étincelle de véhicule est
conforme à la norme NMB-002 du Canada.
Contents
Page
Introduction 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setup 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install ROPS 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Activate and Charge Battery 14. . . . . . . . . . . . . . . . .
Full Bed Removal 16. . . . . . . . . . . . . . . . . . . . . . . . .
Re–Install Full Bed 16. . . . . . . . . . . . . . . . . . . . . . . .
Before Operating 18. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Crankcase Oil 18. . . . . . . . . . . . . . . . . . . . . .
Fill Fuel Tank 18. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Transaxle / Hydraulic Fluid 19. . . . . . . . . . . .
Check Torque Of Wheel Nuts 19. . . . . . . . . . . . . . .
Check Tire Pressure 19. . . . . . . . . . . . . . . . . . . . . . .
Check Brake Fluid 20. . . . . . . . . . . . . . . . . . . . . . . .
Operation 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controls 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pre–starting Checks 24. . . . . . . . . . . . . . . . . . . . . . .
Starting Engine 24. . . . . . . . . . . . . . . . . . . . . . . . . . .
Driving Vehicle 24. . . . . . . . . . . . . . . . . . . . . . . . . . .
Stopping Vehicle 24. . . . . . . . . . . . . . . . . . . . . . . . . .
Stopping Engine 25. . . . . . . . . . . . . . . . . . . . . . . . . .
New Vehicle Break–in 25. . . . . . . . . . . . . . . . . . . . .
Check Interlock System 25. . . . . . . . . . . . . . . . . . . .
Operating Characteristics 25. . . . . . . . . . . . . . . . . . .
Passengers 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
Speed 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turning 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Braking 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tipovers 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hills 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loading And Dumping 28. . . . . . . . . . . . . . . . . . . . .
Using The Differential Lock 28. . . . . . . . . . . . . . . .
Transporting Vehicle 29. . . . . . . . . . . . . . . . . . . . . .
Towing Vehicle 29. . . . . . . . . . . . . . . . . . . . . . . . . . .
Trailer Towing 29. . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Control 29. . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Interval Chart 32. . . . . . . . . . . . . . . . . . . . . .
Lubrication 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 34. . . . . . . . .
Daily Maintenance Checklist 35. . . . . . . . . . . . . . . .
Heavy Duty Operation 36. . . . . . . . . . . . . . . . . . . . .
Using Bed Safety Support 36. . . . . . . . . . . . . . . . . .
Jacking Vehicle 37. . . . . . . . . . . . . . . . . . . . . . . . . . .
Servicing Air Cleaner 37. . . . . . . . . . . . . . . . . . . . . .
Changing Engine Oil And Filter 38. . . . . . . . . . . . . .
Fuel System 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing Debris From Engine 39. . . . . . . . . . . . . .
Adjusting Belt 39. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjusting Choke 39. . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing Spark Plugs 39. . . . . . . . . . . . . . . . . . . . .
Adjusting Accelerator 40. . . . . . . . . . . . . . . . . . . . . .
Changing Transaxle / Hydraulic Fluid 40. . . . . . . . .
Replacing Transaxle Filter 41. . . . . . . . . . . . . . . . . .
Cleaning Hydraulic Strainer 41. . . . . . . . . . . . . . . . .
Adjusting Brake Pedal 41. . . . . . . . . . . . . . . . . . . . .
Adjusting Clutch Pedal 42. . . . . . . . . . . . . . . . . . . . .
Adjusting Parking Brake 43. . . . . . . . . . . . . . . . . . .
Adjusting Shift Cables 43. . . . . . . . . . . . . . . . . . . . .
Adjusting High–low Cable 43. . . . . . . . . . . . . . . . . .
Adjusting Differential Lock Cable 44. . . . . . . . . . . .
Inspect Brakes 44. . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspect Tires 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Wheel Toe 44. . . . . . . . . . . . . . . . . . . . . . . . . .
Emergency Box Raising 44. . . . . . . . . . . . . . . . . . . .
Fuses 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jump Starting Procedure 46. . . . . . . . . . . . . . . . . . .
Battery Storage 47. . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Care 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Schematic 48. . . . . . . . . . . . . . . . . . . . . .
Electrical Schematic 49. . . . . . . . . . . . . . . . . . . . . . .
The Toro General Commercial Products Warranty 52. .
W 2004 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
All Rights Reserved
2
Printed in the USA
Introduction
Safety
Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although Toro designs and produces safe
products, you are responsible for operating the product
properly and safely.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Toro
Distributor or Toro Customer Service and have the model
and serial numbers of your product ready. These numbers
are stamped into a plate located on the right frame member
under dash.
Write the product model and serial numbers in the space
below:
Model No:
Serial No.
This manual identifies potential hazards and has special
safety messages that help you and others avoid personal
injury and even death. Danger, Warning, and Caution are
signal words used to identify the level of hazard. However,
regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious
injury or death if you do not follow the recommended
precautions.
The TORO WORKMAN) meets the requirements of
SAE J2258.
Supervisors, operators and service persons should be
familiar with the following standards and publications:
(The material may be obtained from the address shown).
• Flammable and Combustible Liquids Code:
ANSI/NFPA 30
• National Fire Protection Association:
ANSI/NFPA #505; Powered Industrial Trucks
ADDRESS:
National Fire Prevention Association
Barrymarch Park
Quincy, Massachusetts 02269 U.S.A
• ANSI/ASME B56.8 Personal Burden Carriers
ADDRESS:
American National Standards Institute, Inc.
1430 Broadway
New York, New York 10018 U.S.A.
• ANSI/UL 558; Internal Combustion Engine Powered
Industrial Trucks
ADDRESS:
American National Standards Institute, Inc.
1430 Broadway
New York, New York 10018 U.S.A.
OR
Underwriters Laboratories
333 Pfingsten Road
Northbrook, Illinois 60062 U.S.A.
Warning signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.
Caution signals a hazard that may cause minor or moderate
injury if you do not follow the recommended precautions.
This manual uses two other words to highlight information.
Important calls attention to special mechanical
information and Note: emphasizes general information
worthy of special attention.
3
Safe Operating Practices
Warning
The WORKMAN is an off–highway vehicle
only, and is not designed, equipped, or
manufactured for use on public streets, roads
or highways.
The WORKMAN) was designed and tested to offer
safe service when operated and maintained properly.
Although hazard control and accident prevention
partially are dependent upon the design and
configuration of the machine, these factors are also
dependent upon the awareness, concern, and proper
training of the personnel involved in the operation,
maintenance and storage of the machine. Improper use
or maintenance of the machine can result in injury or
death.
This is a specialized utility vehicle designed for off–road
use only. its ride and handling will have a different feel
than what drivers experience with passenger cars or
trucks. So take time to become familiar with your
WORKMAN).
Not all of the attachments that adapt to the
WORKMAN) are covered in this manual. See the
specific Operator’s Manual provided with attachment
for additional safety instructions. READ THESE
MANUALS.
TO REDUCE THE POTENTIAL FOR INJURY OR
DEATH, COMPLY WITH THE FOLLOWING
SAFETY INSTRUCTIONS.
• Never
• This vehicle is designed to carry only you, the operator,
• Never operate the vehicle when under the influence of
• Become familiar with the controls and know how to
• Keep all shields, safety devices and decals in place. If a
• Always wear substantial shoes. Do not operate machine
• Wearing safety glasses, safety shoes, long pants and a
• Keep everyone, especially children and pets, away from
• Before operating the vehicle, always check all parts of
allow children to operate the vehicle. Never
allow adults to operate it without proper instructions.
Only trained and authorized persons should operate this
vehicle. Make sure all operators are physically and
mentally capable of operating the vehicle. Anyone who
operates the vehicle should have a motor vehicle
license.
and one passenger in the seat provided by the
manufacturer. Never carry any other passengers on the
vehicle.
drugs or alcohol.
stop the engine quickly.
shield, safety device or decal is malfunctioning,
illegible, or damaged, repair or replace it before
operating the machine.
while wearing sandals, tennis shoes or sneakers. Do not
wear loose fitting clothing or jewelry which could get
caught in moving parts and cause personal injury.
helmet is advisable and required by some local safety
and insurance regulations.
the areas of operation.
the vehicle and any attachments. If something is wrong,
stop using vehicle. Make sure problem is corrected
before vehicle or attachment is operated again.
Supervisor’s Responsibilities
• Make sure operators are thoroughly trained and familiar
with the Operator’s Manual and all labels on the
vehicle.
• Be sure to establish your own special procedures and
work rules for unusual operating conditions (e.g. slopes
too steep for vehicle operation). Use the 3rd High
Lockout switch if high speed could result in a safety or
vehicle abuse situation.
Before Operating
• Operate the machine only after reading and
understanding the contents of this manual. A
replacement manual is available by sending complete
model and serial number to: The Toro Company, 8111
Lyndale Avenue South, Minneapolis, Minnesota 55420.
• Since gasoline is highly flammable, handle it carefully.
– Use an approved gasoline container.
– Do not remove cap from fuel tank when engine is
hot or running.
– Do not smoke while handling gasoline.
– Fill fuel tank outdoors and to about one inch below
top of tank (bottom of filler neck). Do not overfill.
– Wipe up any spilled gasoline.
• Use only an approved non–metal, portable fuel
container. Static electric discharge can ignite gasoline
vapors in a ungrounded fuel container. Remove the fuel
container from the bed of the vehicle and place on the
ground away from the vehicle before filling. Keep
nozzle in contact with container while filling. Remove
equipment from vehicle bed before filling
4
• Check the safety interlock system daily for proper
operation. If a switch should malfunction, replace the
switch before operating machine. After every two years,
replace the interlock switches in the safety system,
whether they are working properly or not.
While Operating
• Operator and passenger should use seat belts and
remain seated whenever the vehicle is in motion.
Operator should keep both hands on steering wheel,
whenever possible and passenger should use hand holds
provided. Keep arms and legs within the vehicle body at
all times. Never carry passengers in the box or on
attachments. Remember your passenger may not be
expecting you to brake or turn and may not be ready.
• Never overload your vehicle. Name plate (located under
middle of dash) shows load limits for vehicle. Never
overfill attachments or exceed the vehicle maximum
GVW.
• When starting the engine:
– Sit on operator’s seat and ensure parking brake is
engaged.
– Disengage PTO (if so equipped) and return hand
throttle lever to OFF position (if so equipped).
– Move shift lever to NEUTRAL and depress clutch
pedal.
– If engine is cold– depress and hold the accelerator
pedal about half way down and pull choke knob out
to ON position while cranking engine.
– If engine is hot– depress and hold the accelerator
pedal about half way down while cranking engine.
– If engine is flooded – fully depress accelerator pedal
and hold it to the floor until the engine starts. Never
pump the accelerator pedal.
– Turn ignition key to START.
• Using the machine demands attention. Failure to
operate vehicle safely may result in an accident, tip over
of vehicle and serious injury or death. Drive carefully.
To prevent tipping or loss of control:
– Use extreme caution, reduce speed and maintain a
safe distance around sand traps, ditches, creeks,
ramps, any unfamiliar areas or other hazards.
– Watch for holes or other hidden hazards.
– Use caution when operating vehicle on a steep
slope. Normally travel straight up and down slopes.
Reduce speed when making sharp turns or when
turning on hillsides. Avoid turning on hillsides
whenever possible.
– Use extra caution when operating vehicle on wet
surfaces, at higher speeds or with a full load.
Stopping time will increase with a full load. Shift
into a lower gear before starting up or down a hill.
– When loading bed, distribute load evenly. Use extra
caution if the load exceeds the dimensions of the
vehicle/bed. Operate vehicle with extra caution
when handling off–center loads that cannot be
centered. Keep loads balanced and secure to prevent
them from shifting.
– Avoid sudden stops and starts. Do not go from
reverse to forward or forward to reverse without
first coming to a complete stop.
– Do not attempt sharp turns or abrupt maneuvers or
other unsafe driving actions that may cause a loss of
vehicle control.
– Do not pass another vehicle traveling in the same
direction at intersections, blind spots, or at other
dangerous locations.
– When dumping, do not let anyone stand behind
vehicle and do not dump load on any one’s feet.
Release tailgate latches from side of box, not from
behind.
– Keep all bystanders away. Before backing up, look
to the rear and assure no one is behind the vehicle.
Back up slowly.
– Watch out for traffic when near or crossing roads.
Always yield the right of way to pedestrians and
other vehicles. This vehicle is not designed for use
on streets or highways. Always signal your turns or
stop early enough so other persons know what you
plan to do. Obey all traffic rules and regulations.
– Never operate vehicle in or near an area where there
is dust or fumes in the air which are explosive. The
electrical and exhaust systems of the vehicle can
produce sparks capable of igniting explosive
materials.
– Always watch out for and avoid low over hangs
such as tree limbs, door jambs, over head walkways,
etc. Make sure there is enough room over head to
easily clear the vehicle and your head.
– If ever unsure about safe operation, STOP WORK
and ask your supervisor.
• Do not touch engine, transaxle, muffler or muffler
manifold while engine is running or soon after it has
stopped because these areas may be hot enough to cause
burns.
• If the machine ever vibrates abnormally, stop
immediately, turn engine off, wait for all motion to stop
and inspect for damage. Repair all damage before
resuming operation.
• Before getting off the seat:
5
– Stop movement of the machine.
– Lower bed.
– Shut engine off and wait for all movement to stop.
– Set parking brake.
– Remove key from ignition.
– Block wheels if machine is on an incline.
• If major repairs are ever needed or assistance is
required, contact an Authorized TORO Distributor.
• To be sure of optimum performance and safety, always
purchase genuine TORO replacement parts and
accessories. Replacement parts and accessories made by
other manufacturers could be dangerous. Altering this
vehicle in any manner may affect the vehicle’s
operation, performance, durability or its use may result
in injury or death. Such use could void the product
warranty of The TORO Company.
Maintenance
• Before servicing or making adjustments to the machine,
stop engine, set parking brake and remove key from
ignition to prevent accidental starting of the engine.
• Never work under a raised bed without placing bed
safety support on fully extended cylinder rod.
• Make sure all hydraulic line connectors are tight, and all
hydraulic hoses and lines are in good condition before
applying pressure to the system.
• Keep body and hands away from pin hole leaks or
nozzles that eject hydraulic fluid under high pressure.
Use paper or cardboard, not hands, to search for leaks.
Hydraulic fluid escaping under pressure can have
sufficient force to penetrate skin and do serious damage.
If fluid is injected into the skin it must be surgically
removed within a few hours by a doctor familiar with
this form of injury or gangrene may result.
• Before disconnecting or performing any work on the
hydraulic system, all pressure in system must be
relieved by stopping engine, cycling dump valve from
raise to lower and/or lowering box and attachments.
Place the remote hydraulics lever in the float position. If
box must be in raised position, secure with safety
support.
• To make sure entire machine is in good condition, keep
all nuts, bolts and screws properly tightened.
• This vehicle should not be modified without the TORO
Company’s authorization. Direct any inquiries to The
TORO Company, Commercial Division, Vehicle
Engineering Dept., 300 West 82nd St., Bloomington,
Minnesota 55420–1196. USA
Sound Pressure Level
This unit has an equivalent continuous A-weighted sound
pressure at the operator ear of: 82 dB(A), based on
measurements of identical machines per Directive
98/37/EC and amendments.
Vibration Level
Hand-Arm
This unit does not exceed a vibration level of 2.5 m/s
the hands based on measurements of identical machines per
ISO 5349 procedures.
Whole Body
This unit does not exceed a vibration level of 0.5 m/s2at
the posterior based on measurements of identical machines
per ISO 2631 procedures.
2
at
• To reduce potential fire hazard, keep the engine area
free of excessive grease, grass, leaves and accumulation
of dirt.
• If the engine must be running to perform a maintenance
adjustment, keep hands, feet, clothing, and any parts of
the body away from the engine and any moving parts.
Keep everyone away.
• Do not overspeed engine by changing governor settings.
Maximum engine speed is 3650 rpm. To assure safety
and accuracy, have an Authorized TORO Distributor
check maximum engine speed with a tachometer.
6
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any area
of potential danger. Replace any decal that is damaged or lost.
1. Warning—read the
Operator’s Manual.
2. Crushing hazard—install the
cylinder lock.
93-9852
93-9442
1. Maximum tongue weight
is 90 kg; maximum trailer
weight is 680 kg.
2. For information on
93-6687
1. Do not step here.
93-6689
1. Warning—do not carry passengers.
transmission fluid, read
the Operator’s Manual.
93-9850
1. Do not repair or revise—read the Operator’s Manual.
93-9899
1. Crushing hazard—install the cylinder lock.
93-9868
1. Crushing hazard of hand—read the Operator’s Manual.
7
93-9879
1. Stored energy hazard—read the Operator’s Manual.
66-6840
80-8040
106-2353
1. Electrical power
106-2355
1. Slow to fast 2. Transmission—third high;
no fast speed
93-9449
1. Read the Operator’s
Manual.
2. Grease every 100 hours.
3. Add grease (9 grease
points).
93-8071
1. Hot surface/burn hazard—stay a safe distance from the hot
surface.
106-7897
1. The maximum load is 1019 kg, the vehicle weight is 795 kg,
and the maximum gross vehicle weight is 1814 kg.
8
106-2352
1. Warning—do not operate the
vehicle on public streets,
roads, or highways.
2. Preheat–glow plug
(Diesel only)
3. Headlights
4. Engine—low oil pressure
5. Engine—preheat indicator
(Diesel only)
6. Horn
7. Battery –low charge
(Liquid cooled only)
8. Temperature level
(Liquid cooled only)
9. Hour meter
10. Off
11. On
106-2383
1. Warning—read the Operator’s Manual.
2. Fire hazard—stop the engine before fueling.
3. Tipping hazard—do not drive the vehicle across or up a slope greater than 12 degrees, slow down and turn gradually, do not exceed 16
mph (26 kmh), and drive slowly over rough terrain or when carrying a full or heavy load.
4. Crushing/dismemberment hazard of bystanders—keep bystanders a safe distance from the vehicle, do not carry passengers in the cargo
bed, and keep arms and legs inside of the vehicle at all times.
5. Warning—stop the engine and remove the ignition key before leaving the vehicle.
9
106-2384
1. Locked
2. Differential lock
3. Unlocked
4. Hydraulic lock
5. Engage
6. Power take-off (PTO)
7. Disengage
8. Warning—read the
Operator’s Manual.
106-2377
9. Entanglement hazard,
shaft—keep bystanders a
safe distance from the
vehicle.
10. Retract hydraulics
10
11. Extend hydraulics
12. Transmission—high speed
13. Transmission—low speed
1. Warning—read the
Operator’s Manual.
2. Avoid tipping the
machine.
106-7767
3. Wear the seat belt.
4. Lean away from the
direction the machine is
tipping.
106-7894
1. Engine—start
2. Ignition
3. Headlights
4. Power point
93-9448
1. Warning—when adding fuel to the tank, leave 25 mm between
the fuel and the top of the tank; read the Operator’s Manual.
1. Warning—the hydraulic
oil pressure is 124 bar
(1800 PSI).
106-7888
2. Coupler A
3. Coupler B
Battery Symbols
Some or all of these symbols are on your battery.
1. Explosion hazard
2. No fire, open flames, or
smoking.
3. Caustic liquid/chemical
burn hazard
4. Wear eye protection
5. Read the Operator’s
Manual.
6. Keep bystanders a safe
distance from the battery.
7. Wear eye protection;
explosive gases can
cause blindness and
other injuries
8. Battery acid can cause
blindness or severe
burns.
9. Flush eyes immediately
with water and get
medical help fast.
10. Contains lead; do not
discard.
11
Specifications
Note: Specifications and design subject to change without notice.
General Specifications
Type
Engine
Battery 12 volt with 525 cold cranking Amps @ 0 degrees F.
Fuel System Gasoline tank capacity is 7 gallons. 12 volt, electric fuel pump.
Transmission
Clutch 6.7” clutch and pressure plate.
Frame Welded, high strength steel construction.
Front Suspension
Rear Suspension
Steering System Power steering, 3–3/4 turns lock–to–lock. 14” diameter steering wheel.
Tires
Brakes
ROPS 2 post roll over protection structure.
4 wheel step through, out front operator style, two person vehicle. Certified to meet
SAE J2258.
Kohler, 4 cycle, air cooled, 23 hp @ 3600 rpm, 41.1 cu. in. (674 cc) displacement.
Mechanical fuel pump, 2 qt. oil capacity. Large capacity dual element air cleaner.
Rear transaxle configuration, twin axle drive. 3 speed synchromesh, H–shift pattern
with high–low range providing 6 forward and 2 reverse speeds. Manual engage
differential lock.
Independent “A” frame control arm, dual progressive rate coil springs and dual
shock absorbers with anti–sway bar.
DeDion axle (weight carrying axle is independent of transaxle), leaf spring and dual
shock absorbers.
Front tires: 20” x 10”-10, 4-ply rating, rib tread.
Rear tires: 24” x 12”-12, 6-ply rating, turf tread.
4 wheel hydraulic, dual safety circuit self adjusting drum: 8” diameter front and rear.
Hand actuated parking brake actuates rear brake shoes.
4 gpm pressure balanced gear pump provides hydraulic flow for power steering, lift
Hydraulics
Seat
Controls
Gauges Hour meter, oil pressure warning light and fuel gauge.
Lights Twin halogen headlights and single taillight. Rear stop light.
Tow Hitch Hitch has hole for ball or pin.
Interlocks Clutch pedal must be depressed to start engine or disengage PTO, if so equipped.
Ground Speed
and optional remote hydraulics. Lift control valve and dual cylinders for lifting dump
box. Transaxle is used for reservoir for hydraulic system. 8 quart total capacity.
Spin–on 25 micron hydraulic oil filter. 100 mesh strainer in transaxle.
Bucket seats with seat belts and hip restraints. 7” fore and aft adjustment for
comfort.
Foot operated accelerator, clutch and brake pedals. Hand operated shifter,
differential lock, parking brake, high–low range shifter, hydraulic lift and tilt steering
levers. Ignition switch, light switch, choke knob, horn button and 3rd high lockout
switch.
Forward Speeds w/24” Rear Tires
High range: 7.6/11.5/19.8 mph
Low range: 2.9/4.5/7.7 mph
Reverse Speeds w/24” Tires
High range: 7.2 mph
Low range: 2.8 mph
12
Base Weight
(Dry w/o flatbed)
Rated Capacity 2,530 lbs. (includes 200 lb. operator, 200 lb. passenger and loaded attachment).
1470 lbs.
Maximum. Gross Vehicle
Weight
Tow Capacity
Ground Clearance 7” w/ no load
Wheel Base 70”
Wheel Tread
(center line to center line)
4,000 lbs.
Tongue weight 200 lbs.
Maximum trailer weight 1,500 lbs.
Front 46”
Rear 47.7”
Dimensions
Overall Width 63”
Overall Length 128.25” w/o bed
130.38” w/full bed
136.38” w/2/3 bed in rear
mounting location
Height 75” to top of ROPS
13
Setup
Note: Determine the left and right side of the machine from the normal operating position.
Description Qty. Use
ROPS frame
Capscrew 1/2–13 x 3” lg.
Locknuts 1/2–13
Operator’s Manual (vehicle) 2 Read before operating the machine.
Parts Catalog 1
Install ROPS
1. Insert each side of ROPS into mounting bracket on each
side of vehicle frame, positioning ROPS as shown in
figure 1.
2. Secure each side of ROPS to mounting brackets with
(2) 1/2–13 x 3” lg. capscrews and locknuts.
1
4
4
Mount ROPS (Rollover Protection System)
Activate and Charge Battery
If battery is not filled with electrolyte or activated, it must
be removed from vehicle, filled with electrolyte and
charged. Bulk electrolyte with 1.260 specific gravity can be
purchased from a local battery supply outlet.
Warning
CALIFORNIA
1
Battery posts, terminals, and related accessories
contain lead and lead compounds, chemicals
known to the State of California to cause cancer
and reproductive harm. Wash hands after
handling.
Proposition 65 Warning
2
FRONT
Figure 1
1. ROPS 2. Mounting bracket
Danger
Battery electrolyte contains sulfuric acid which is a
deadly poison and causes severe burns.
• Do not drink electrolyte and avoid contact with
skin, eyes or clothing. Wear safety glasses to
shield your eyes and rubber gloves to protect
your hands.
• Fill the battery where clean water is always
available for flushing the skin.
14
1. Loosen knobs securing battery cover to battery base and
slide cover off.
2
1. Battery cover
2. Knob
2. Remove capscrew, washers and locknut securing battery
hold down to battery base. Remove hold down and slide
battery out of battery base.
3. Remove filler caps from battery and slowly fill each
cell until electrolyte is just above the plates.
4. Replace filler caps and connect a 3 to 4 amp battery
charger to the battery posts. Charge the battery at a rate
of 3 to 4 amperes for 4 to 8 hours.
1
Figure 2
2
3
3. Battery base
2
1
Figure 3
1. Positive (+) cable 2. Hold down
6. Remove filler caps. Slowly add electrolyte to each cell
until level is up to fill ring. Install filler caps.
Important Do not overfill battery. Electrolyte will
overflow onto other parts of the vehicle and severe
corrosion and deterioration will result.
7. Slide battery into battery base so battery terminals are
toward the rear of the vehicle.
8. Install the positive cable (red) to the positive (+)
terminal and the negative cable (black) to the negative
(—) terminal of the battery and secure with capscrews
and nuts. Slide the rubber boot over the positive
terminal to prevent possible short–out from occurring.
Warning
Charging the battery produces gasses that can
explode.
Never smoke near the battery and keep sparks and
flames away from battery.
5. When battery is charged, disconnect charger from
electrical outlet and battery posts.
Warning
Incorrect battery cable routing could damage the
machine and cables causing sparks. Sparks can
cause the battery gasses to explode, resulting in
personal injury.
• Always disconnect the negative (black) battery
cable before disconnecting the positive (red)
cable.
• Always connect the positive (red) battery cable
before connecting the negative (black) cable.
9. Install battery hold down and secure to base with
capscrew, washers and locknut.
10. Reinstall battery cover to battery base and tighten
knobs.
15
Full Bed Removal
1. Start engine. Engage hydraulic lift lever and lower bed
until cylinders are loose in slots. Release lift lever and
turn off engine.
2. Remove lynch pins from outer ends of cylinder rod
clevis pins (Fig. 4).
3
1
5
1
6
4
2 3
Figure 4
1. Bed mounting plate
2. Cylinder rod end
3. Clevis pin
4. Lynch pin
5. Rear slots (Full bed)
6. Front slots (2/3 bed)
3. Remove clevis pins securing cylinder rod ends to bed
mounting plates by pushing pins towards inside (Fig. 5).
4
2
5
Figure 5
1. Left rear corner of bed
2. Vehicle frame channel
3. Pivot plate
4. Clevis pin
5. Lynch pin
Note: Carriage bolt heads are to be positioned inside the
machine.
2
4. Remove lynch pins and clevis pins securing pivot
brackets to frame channels (Fig. 5).
5. Lift bed off vehicle.
Caution
The full bed weighs approximately 325 pounds, so
do not try to install or remove it by yourself. Use
an overhead hoist or get the help of two or three
other people.
6. Store cylinders in storage clips. Engage hydraulic lift
lock lever on vehicle to prevent accidental extension of
lift cylinders.
Re–Install Full Bed
Note: If bed sides will be installed on flat bed, it is easier to
install them before bed is installed on vehicle.
Note: Assure rear pivot plates are bolted to the bed
frame/channel so that lower end angles to the rear (Fig. 5).
3
1
Figure 6
1. Spacer bracket
2. Wear block
3. Carriage bolt
1. Assure lift cylinders are fully retracted.
Caution
The full bed weighs approximately 325 pounds, so
do not try to install or remove it by yourself. Use
an overhead hoist or get the help of two or three
other people.
16
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