Toro 07359, 07359TC, Workman MDX-D Operator's Manual

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Page 1

FormNo.3389-299RevB

G014966

Workman

ModelNo.07359—SerialNo.315000001andUp ModelNo.07359TC—SerialNo.315000001andUp

MDX-DUtilityVehicle

Registeratwww.T oro.com. OriginalInstructions(EN)

*3389-299*B

Page 2

ThisproductcomplieswithallrelevantEuropeandirectives; fordetails,pleaseseetheseparateproductspecicDeclaration ofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Dieselengineexhaustandsomeofits constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Important:Thisengineisnotequippedwithaspark arrestermufer.ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered land.Otherstatesorfederalareasmayhavesimilarlaws.

CustomerServiceandhavethemodelandserialnumbersof yourproductready.Figure1identiesthelocationofthe modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Theenclosed

Engine Owner's Man ual

issuppliedfor informationregardingtheUSEnvironmentalProtection Agency(EPA)andtheCaliforniaEmissionControl Regulationofemissionsystems,maintenance,and warranty.Replacementsmaybeorderedthroughthe enginemanufacturer.

Introduction

Themachineisdesignedprimarilyasanoff-roadvehicleand isnotintendedforextensiveuseonpublicroads.Whenusing themachineonpublicroads,followalltrafcregulationsand useanyadditionalaccessoriesthatmayberequiredbylaw, suchaslights,turnsignals,slowmovingvehicle(SMV)sign, andothersasrequired.

Thismachineisautilityvehicleintendedtobeusedby professional,hiredoperatorsincommercialapplications.It isprimarilydesignedforthetransportofimplementsusedin suchapplications.Thisvehicleallowsforthesafetransport ofanoperatorandonepassengerintheidentiedseats.The bedofthisvehicleisnotsuitableforanyriders.

Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.

Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Page 3

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

BeforeOperating....................................................4

Supervisor’sResponsibilities.....................................5

SafeHandlingofFuels.............................................5

Operation...............................................................5

Maintenance...........................................................7

Hauling..................................................................7

SoundPower..........................................................8

SoundPressure.......................................................8

Hand-ArmVibration...............................................8

WholeBodyVibration.............................................8

SafetyandInstructionalDecals.................................9

Setup...........................................................................11

1InstallingtheSteeringWheel..................................12

2CheckingtheFluidLevelsandTireAir

Pressure............................................................12

3ReadingtheManualandViewingtheSafety

TrainingMaterial................................................12

ProductOverview.........................................................13

Controls...............................................................13

Specications........................................................16

Attachments/Accessories........................................16

Operation....................................................................17

ThinkSafetyFirst...................................................17

OperatingtheCargoBox.........................................17

PreformingPre-StartingChecks...............................18

CheckingtheBrakeFluidLevel................................19

CheckingtheEngine-OilLevel.................................19

CheckingtheTireAirPressure.................................20

AddingFuel...........................................................20

StartingtheEngine.................................................21

StoppingtheMachine.............................................21

ParkingtheMachine...............................................21

BreakinginaNewMachine......................................22

LoadingtheCargoBox...........................................22

TransportingtheVehicle.........................................23

TowingtheMachine...............................................23

TowingaTrailer.....................................................23

Maintenance.................................................................24

RecommendedMaintenanceSchedule(s)......................24

DailyMaintenanceChecklist....................................25

PremaintenanceProcedures........................................26

MaintainingtheVehicleunderSpecialOperating

Conditions.........................................................26

LiftingtheMachine................................................26

AccessingtheHood................................................26

Lubrication...............................................................27

GreasingtheMachine.............................................27

GreasingtheFrontWheelBearings...........................28

EngineMaintenance..................................................30

ServicingtheAirCleaner.........................................30

ServicingtheEngineOil..........................................31

FuelSystemMaintenance...........................................33

InspectingFuelLinesandConnections......................33

ReplacingtheFuelFilter..........................................33

ElectricalSystemMaintenance....................................33

ServicingtheBattery...............................................33

ReplacingtheFuses................................................35

MaintainingtheHeadlights......................................35

DriveSystemMaintenance.........................................37

MaintainingtheTires..............................................37

AdjustingtheFrontWheelToe-inand

Camber.............................................................37

CheckingtheTransaxleOilLevel..............................38

ChangingtheTransaxleOil......................................39

CheckingandAdjustingtheNeutralPosition..............39

InspectingthePrimaryDriveClutch.........................40

MaintainingthePrimaryDriveClutch.......................40

CoolingSystemMaintenance......................................41

CleaningtheEngineCoolingAreas...........................41

FillingtheRadiator.................................................41

BrakeMaintenance....................................................42

InspectingtheBrakes..............................................42

AdjustingtheParking-BrakeHandle..........................42

AdjustingtheBrakeCables......................................43

ChangingtheBrakeFluid........................................43

BeltMaintenance......................................................44

ServicingtheDriveBelt...........................................44

ReplacingtheDriveBelt..........................................44

CheckingtheBelt-pullBumper.................................44

ChassisMaintenance..................................................45

AdjustingtheCargo-boxLatches..............................45

Cleaning...................................................................45

WashingtheVehicle................................................45

Storage........................................................................46

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Safety

Improperuseormaintenancebytheoperatororownercan resultininjury.Toreducethepotentialforinjury,comply withthesesafetyinstructionsandalwayspayattentionto thesafetyalertsymbol,whichmeansCaution,Warning,or Danger—“personalsafetyinstruction.”Failuretocomply withtheinstructionmayresultinpersonalinjuryordeath.

ThemachinemeetstherequirementsofSAEJ2258.

SafeOperatingPractices

Important:Themachineisdesignedprimarilyasan

off-roadvehicleandisnotintendedforextensiveuseon publicroads.Whenusingthemachineonpublicroads, followalltrafcregulationsanduseanyadditional accessoriesthatmayberequiredbylaw,suchaslights, turnsignals,slowmovingvehicle(SMV)sign,and othersasrequired.

TheW orkmanwasdesignedandtestedtooffersafeservice whenoperatedandmaintainedproperly.Althoughhazard controlandaccidentpreventionpartiallyaredependent uponthedesignandcongurationofthemachine,these factorsarealsodependentupontheawareness,concern,and propertrainingofthepersonnelinvolvedintheoperation, maintenanceandstorageofthemachine.Improperuseor maintenanceofthemachinecanresultininjuryordeath.

•Thismachineisdesignedtocarryonlyyou,the

operator,andonepassengerintheseatprovidedbythe manufacturer.Nevercarryanyotherpassengersonthe vehicle.

•Becomefamiliarwiththecontrolsandknowhowtostop

theenginequickly.

•Neveroperatethemachinewhenundertheinuence

ofdrugsoralcohol.Evenprescriptiondrugsandcold medicinescancausedrowsiness.

•Donotdrivethemachinewhenyouaretired.Besureto

takeoccasionalbreaks.Itisveryimportantthatyoustay alertatalltimes.

•Alwayswearsubstantialshoes.Donotoperatethe

machinewhilewearingsandals,tennisshoes,orsneakers. Donotwearloosettingclothingorjewelrywhichcould getcaughtinmovingpartsandcausepersonalinjury.

•Wearingsafetyglasses,safetyshoes,longpants,anda

helmetisadvisableandrequiredbysomelocalsafetyand insuranceregulations.

•Neverallowchildrentooperatethemachine.Never

allowadultstooperateitwithoutproperinstructions. Onlytrainedandauthorizedpersonsshouldoperate thismachine.Makesurealloperatorsarephysicallyand mentallycapableofoperatingthemachine.

•Keepeveryone,especiallychildrenandpets,awayfrom

theareasofoperation.

Thisisaspecializedutilityvehicledesignedforoff–roaduse only.Itsrideandhandlingwillhaveadifferentfeelthanwhat driversexperiencewithpassengercarsortrucks.Sotaketime tobecomefamiliarwithyourWorkman.

NotalloftheattachmentsthatadapttotheWorkman arecoveredinthismanual.SeethespecicOperator’s Manualprovidedwitheachattachmentforadditionalsafety instructions.Readthesemanuals.

Toreducethepotentialforinjuryordeath,complywith thefollowingsafetyinstructions:

BeforeOperating

•Operatethemachineonlyafterreadingandunderstanding

thecontentsofthismanual.Areplacementmanualis availablebysendingcompletemodelandserialnumber to:TheToro®Company,8111LyndaleAvenueSouth, Minneapolis,Minnesota55420.

•Neverallowchildrentooperatethemachine.Anyone

whooperatesthemachineshouldhaveamotorvehicle license.

•Neverallowotheradultstooperatethemachinewithout

rstreadingandunderstandingtheOperator'sManual. Onlytrainedandauthorizedpersonsshouldoperatethis machine.Makesurethatalloperatorsarephysicallyand mentallycapableofoperatingthemachine.

•Checkthesafetyinterlocksystemdailyforproper

operation.Ifaswitchshouldmalfunction,replacethe switchbeforeoperatingmachine.

•Keepallshields,safetydevicesanddecalsinplace.Ifa

shield,safetydeviceordecalismalfunctioning,illegible, ordamaged,repairorreplaceitbeforeoperatingthe machine.

•Avoiddrivingwhenitisdark,especiallyinunfamiliar

areas.Ifyoumustdrivewhenitisdark,besuretodrive cautiously,usetheheadlights,andevenconsideradding additionallights.

•Beforeoperatingthevehicle,alwayscheckallpartsof

thevehicleandanyattachments.Ifsomethingiswrong, stopusingvehicle.Makesuretheproblemiscorrected beforevehicleorattachmentisoperatedagain.

•Useonlyanapprovednonmetal,portablefuelcontainer.

Staticelectricdischargecanignitefuelvaporsinafuel containerthatisnotgrounded.Removethefuelcontainer fromthebedofthemachineandplaceitontheground andawayfromthevehiclebeforelling.Keepthe nozzleincontactwiththecontainerwhilellingthefuel container.Removeequipmentfrombedofthemachine beforefuelingit.

•Operatethemachineonlyoutdoorsorinawellventilated

area.

Page 5

Supervisor’sResponsibilities

•Makesureoperatorsarethoroughlytrainedandfamiliar

withtheOperator’ sManualandalllabelsonthevehicle.

•Besuretoestablishyourownspecialproceduresand

workrulesforunusualoperatingconditions(e.g.slopes toosteepforthesafeoperationofthemachine).

SafeHandlingofFuels

•Toavoidpersonalinjuryorpropertydamage,useextreme

careinhandlingfuel.Dieselfuelisextremelyammable andthevaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andothersources

ofignition.

•Useonlyanapprovedfuelcontainer.

•Neverremovefuelcaporaddfuelwiththeengine

running.

•Allowenginetocoolbeforerefueling.

•Neverrefuelthemachineindoors.

•Neverstorethemachineorfuelcontainerwherethereis

anopename,spark,orpilotlightsuchasonawater heateroronotherappliances.

•Neverllcontainersinsideavehicleoronatruckor

trailerbedwithaplasticliner.Alwaysplacecontainerson thegroundawayfromyourvehiclebeforelling.

•Removeequipmentfromthetruckortrailerandrefuelit

ontheground.Ifthisisnotpossible,thenrefuelsuch equipmentwithaportablecontainer,ratherthanfroma fueldispensernozzle.

•Keepthenozzleincontactwiththerimofthefueltank

orcontaineropeningatalltimesuntilfuelingiscomplete. Donotuseanozzlelockopendevice.

•Iffuelisspilledonclothing,changeclothingimmediately.

•Neveroverllfueltank.Replacefuelcapandtighten

securely.

Operation

•Theoperatorandpassengershouldremainseatedand

usetheseatbeltswheneverthevehicleisinmotion.The operatorshouldkeepbothhandsonthesteeringwheel, wheneverpossible,andthepassengershouldusethehand holdsprovided.Keeparmsandlegswithinthevehicle bodyatalltimes.Nevercarrypassengersintheboxor onattachments.Rememberyourpassengermaynotbe expectingyoutobrakeorturnandmaynotbeready.

•Neveroverloadyourvehicle.Thenameplate(located

underthemiddleofthedash)showstheloadlimitsfor thevehicle.Neveroverllattachmentsorexceedthe vehiclemaximumgrossvehicleweight(GVW).

•Whenstartingtheengine:

–Sitonoperator’sseatandensurethattheparking

brakeisengaged.

–Keepyourfootonthebrake.

–TurnignitionswitchtotheOnposition.Whenthe

glowplugindicatorgoesoff,theengineisreadyto start.

–TurntheignitionkeytotheStartposition.

•Usingthemachinedemandsattention.Failuretooperate

machinesafelymayresultinanaccident,tipoverofthe machine,andseriousinjuryordeath.Drivecarefully. Topreventtippingorlossofcontrol,takethefollowing precautions:

–Useextremecaution,reducespeed,andmaintain

asafedistancearoundsandtraps,ditches,creeks, ramps,anyunfamiliarareas,orotherhazards.

–Watchforholesorotherhiddenhazards.

–Usecautionwhenoperatingthevehicleonasteep

slope.Normally,travelstraightupanddownslopes. Reducespeedwhenmakingsharpturnsorwhen turningonhillsides.Avoidturningonhillsides wheneverpossible.

–Useextracautionwhenoperatingthemachineon

wetsurfaces,athigherspeeds,orwithafullload. Stoppingtimewillincreasewithafullload.

–Whenloadingthebed,distributetheloadevenly.

Useextracautioniftheloadexceedsthedimensions ofthevehicle/bed.Operatethemachinewithextra cautionwhenhandlingoff-centerloadsthatcannot becentered.Keeploadsbalancedandsecureto preventthemfromshifting.

–Avoidsuddenstopsandstarts.Donotgofrom

reversetoforwardorforwardtoreversewithoutrst comingtoacompletestop.

–Donotattemptsharpturnsorabruptmaneuversor

otherunsafedrivingactionsthatmaycausealossof controlofthemachine.

–Donotpassanothermachinetravelinginthesame

directionatintersections,blindspots,oratother dangerouslocations.

–Whendumping,donotletanyonestandbehind

machineanddonotdumptheloadonanyone’sfeet. Releasethetailgatelatchesfromthesideofbox,not frombehind.

–Keepallbystandersaway .Beforebackingup,lookto

therearandensurethatnooneisbehindthevehicle. Backupslowly.

–Watchoutfortrafcwhennearorcrossingroads.

Alwaysyieldtherightofwaytopedestriansand othervehicles.Alwayssignalyourturnsorstopearly enoughsootherpersonsknowwhatyouplantodo. Obeyalltrafcrulesandregulations.

–Neveroperatethemachineinornearanareawhere

thereisdustorfumesintheairwhichareexplosive. Theelectricalandexhaustsystemsofthemachinecan producesparkscapableofignitingexplosivematerials.

–Alwayswatchoutforandavoidlowoverhangssuch

astreelimbs,doorjambs,overheadwalkways,etc.

Page 6

Makesurethereisenoughroomoverheadtoeasily clearthemachineandyourhead.

OperatingonHills

–Ifyouareeverunsureaboutthesafeoperationofthe

machine,stopyourworkandaskyoursupervisor.

•Beforegettingofftheseat:

–Stopmovementofthemachine.

–Lowerbed.

–Shutengineoffandwaitforallmovementtostop.

–Setparkingbrake.

–Removekeyfromignition.

•Donottouchengine,transmission,radiator,muferor

mufermanifoldwhileengineisrunningorsoonafter ithasstoppedbecausetheseareasmaybehotenough tocauseburns.

•Ifthemachineevervibratesabnormally,stopthemachine

immediately,turnengineoff,waitforallmotionto stopandinspectfordamage.Repairalldamagebefore resumingoperation.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.

Braking

•Slowdownbeforeyouapproachanobstacle.Thisgives

youextratimetostoporturnaway.Hittinganobstacle caninjureyouandyourpassenger.Inaddition,itcan damagethemachineanditscontents.

•Grossvehicleweight(GVW)hasamajorimpactonyour

abilitytostopand/orturn.Heavyloadsandattachments makethemachinehardertostoporturn.Theheavier theload,thelongerittakestostop.RefertoLoadingthe

CargoBox(page22)formoreinformation.

•Decreasethespeedofthemachineifthecargoboxhas

beenremovedandthereisnoattachmentinstalledon themachine.Thebrakingcharacteristicschangeandfast stopsmaycausetherearwheelstolockup,whichwill affectthecontrolofthemachine.

•Turfandpavementaremuchmoreslipperywhentheyare

wet.Itcantake2to4timeslongertostopthemachine onwetsurfacesasondrysurfaces.Ifyoudrivethrough deep-standingwaterandgetthebrakeswet,theywill notworkwelluntiltheyaredry.Afterdrivingthrough water,youshouldtestthebrakestomakesuretheywork properly.Iftheydonot,driveslowlyonalevelground whileputtinglightpressureonthebrakepedal.Thiswill drythebrakesout.

WARNING

Operatingthemachineonahillmaycausetipping orrollingofthemachine,ortheenginemaystall andyoucouldloseheadwayonthehill.Thiscould resultinpersonalinjury.

•Donotoperatemachineonexcessivelysteep slopes.

•Donotacceleratequicklyorslamonthebrakes whenbackingdownahill,especiallywithaload.

•Iftheenginestallsoryouloseheadwayona hill,slowlybackstraightdownthehill.Never attempttoturnthemachinearound.

•Operatethemachineslowlyonahillanduse caution.

•Avoidturningonahill.

•Reduceyourloadandthespeedofthemachine.

•Avoidstoppingonhills,especiallywithaload.

Theseextracautionsneedtobetakenwhenoperatingthe machineonahill:

•Slowthemachinedownbeforestartingupordownahill.

•Iftheenginestallsoryoubegintolosemomentumwhile

climbingahill,graduallyapplythebrakesandslowlyback themachinestraightdownthehill.

•Turningwhiletravelingupordownhillscanbedangerous.

Ifyouhavetoturnwhileonahill,doitslowlyand cautiously.Nevermakesharporfastturns.

•Heavyloadsaffectstability.Reducetheweightofthe

loadandyourgroundspeedwhenoperatingonhillsorif theloadhasahighcenterofgravity.Securetheloadto thecargoboxofthemachinetopreventtheloadfrom shifting.Takeextracarewhenhaulingloadsthatshift easily(liquid,rock,sand,etc.).

•Avoidstoppingonhills,especiallywithaload.Stopping

whilegoingdownahillwilltakelongerthanstopping onlevelground.Ifthemachinemustbestopped,avoid suddenspeedchanges,whichmayinitiatetippingor rollingofthemachine.Donotslamonthebrakes whenrollingbackward,asthismaycausethemachine tooverturn.

•Ifyouwillbeusingthemachineonhillyterrain,youcan

installtheoptionalROPSKit.

Page 7

OperatingonRoughTerrain

WARNING

Suddenchangesinterrainmaycauseabrupt steeringwheelmovement,possiblyresultingin handandarminjuries.

•Reduceyourspeedwhenoperatingonrough terrainandnearcurbs.

•Gripthesteeringwheellooselyaroundthe perimeterkeepingthumbsupandoutoftheway ofthesteeringwheelspokes.

Reducethegroundspeedofthemachineandloadcarriedin themachinewhenoperatingonroughterrain,unevenground, andnearcurbs,holes,andothersuddenchangesinterrain. Loadsmayshift,causingthemachinetobecomeunstable.

Ifyouwillbeusingthemachineonroughterrain,youcan installtheoptionalROPSKit.

LoadingandDumping

WARNING

Theweightoftheboxmaybeheavy.Handsor otherbodypartscouldbecrushed.

•Keephandsandotherbodypartsclearwhen loweringthebox.

•Donotdumpmaterialsonbystanders.

•Donotexceedtheratedweightcapacityofthemachine

whenoperatingitwithaloadinthecargobox,when towingatrailer,orboth;refertoSpecications(page16).

•Usecautionwhenoperatingthemachineonahillsideor

onroughterrain,particularlywithaloadinthecargobox orwhentowingatrailerorboth.

•Usecautionwhencarryingtallloadsinthecargobox.

•Beawarethatthestabilityandcontrolofthemachine

arereducedwhentheloadinthecargoboxispoorly distributed.

•Carryingoversizedloadsinthecargoboxchangesthe

stabilityofthemachine.

•Thesteering,braking,andstabilityofthemachineare

affectedwhencarryingaloadwheretheweightofthe materialcannotbeboundtothemachinesuchasthe liquidinalargetank.

•Neverdumpaloadedcargoboxwhilethemachineis

sidewaysonahill.Thechangeinweightdistributionmay causethemachinetooverturn.

•Whenoperatingwithaheavyloadinthecargobox,

reduceyourspeedandallowforsufcientbraking distance.Donotsuddenlyapplythebrakes.Useextra cautiononslopes.

•Beawarethatheavyloadsincreaseyourstoppingdistance

andreduceyourabilitytoturnquicklywithouttipping over.

•Therearcargospaceisintendedforloadcarrying

purposesonly,notforpassengers.

•Neveroverloadyourmachine.Thenameplate(located

underthemiddleofthedash)showstheloadlimitsfor themachine.Neveroverllattachmentsorexceedthe machinemaximumgrossmachineweight(GVW);refer toLoadingtheCargoBox(page22).

Maintenance

•Beforeservicingormakingadjustmentstothemachine,

movethemachinetoalevelsurface,stoptheengine,set theparkingbrake,andremovethekeyfromignitionto preventaccidentalstartingoftheengine.

•Tomakesuretheentiremachineisingoodcondition,

keepallnuts,bolts,andscrewsproperlytightened.

•Toreducethepotentialrehazard,keeptheenginearea

freeofexcessivegrease,grass,leaves,andaccumulation ofdirt.

•Iftheenginemustberunningtoperformamaintenance

adjustment,keephands,feet,clothing,andanypartsof thebodyawayfromtheengineandanymovingparts. Keepeveryoneaway.

•Donotoverspeedtheenginebychangingthegovernor

settings.Themaximumenginespeedis3650rpm.To ensuresafetyandaccuracy,haveanAuthorizedToro Distributorcheckthemaximumenginespeedwitha tachometer.

•Ifmajorrepairsareeverneededorassistanceisrequired,

contactanAuthorizedToroDistributor.

•Tobesureofoptimumperformanceandsafety,always

purchasegenuineTororeplacementpartsandaccessories. Replacementpartsandaccessoriesmadebyother manufacturerscouldbedangerous.Alteringthismachine inanymannermayaffecttheoperation,performance, durabilityofthemachine,oritsusemayresultininjury ordeath.Suchusecouldvoidtheproductwarrantyof TheToro®Company.

•Thismachineshouldnotbemodiedwithout

authorizationfromTheToro®Company.Directany inquiriestoTheToro®Company,CommercialDivision, VehicleEngineeringDept.,8111LyndaleAve.So., Bloomington,Minnesota55420–1196USA.

Hauling

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usefullwidthrampsforloadingmachineintotraileror

truck.

•Tiethemachinedownsecurelyusingstraps,chains,cable,

orropes.Bothfrontandrearstrapsshouldbedirected downandoutwardfromthemachine.

Page 8

SoundPower

Thisunithasaguaranteedsoundpowerlevelof98dBA, whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinENISO11094.

SoundPressure

Thisunithasasoundpressurelevelattheoperator’searof85 dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinENISO11201.

Hand-ArmVibration

Measuredvibrationlevelforrighthand=1.25m/s

Measuredvibrationlevelforlefthand=1.36m/s

UncertaintyValue(K)=0.68m/s2

Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinEN1032.

WholeBodyVibration

Measuredvibrationlevel=0.35m/s

UncertaintyValue(K)=0.17m/s

Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinEN1032.

Page 9

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.

104-6581

1.Warning—readtheOperator'sManual.

2.Firehazard—beforefueling,stoptheengine.

3.Warning—donotoperatethismachineunlessyouaretrained.

4.Tippinghazard—usecautionanddriveslowlywhileonslopes;driveslowlywhenturning,keepthevehiclespeedunder16MPH (26km/h)whencarryingafullorheavyloadandwhendrivingonroughterrain.

5.Fallingandarm/leginjuryhazards—donotcarrypassengersinthecargobedandkeeparmsandlegsinsideofthevehicleatall times.

119-9727

1.Horn7.Powerpoint

2.Hourmeter

3.Headlights

4.Engine—stop10.Fallinghazard—donotcarrypassengersinthecargobed.

5.Engine—on11.Fallinghazard—donotallowchildrentooperatethevehicle.

6.Engine—start

120-0627

1.Cutting/dismembermenthazard,fan—stayawayfrom movingparts,keepallguardsandshieldsinplace.

8.Warning—readtheOperator'sManual.

9.Collisionhazard—donotoperatethevehicleonpublicstreets, roads,orhighways.

115-7739

1.Falling,crushinghazard,bystanders—noriderson machine.

Page 10

99-7345

1.Warning—readtheOperator'sManual.

2.Hotsurface/burnhazard—stayasafedistancefromthe hotsurface.

3.Entanglementhazard,belt—stayawayfrommovingparts; keepallguardsinplace.

4.Crushinghazard,cargobox—usetheproprodtosupport thecargobed

99-7952

106-6755

1.Enginecoolantunder pressure.

2.Explosionhazard—read theOperator'sManual.

3.Warning—donottouchthe hotsurface.

4.Warning—readthe

Operator'sManual.

120-4837

1.ReadtheOperator's Manualforinformationon

fuses.

2.Alarm/powerpoint,10A6.Lift,15A

3.Engine,10A

4.Headlights,10A8.Horn,30A

5.Machinefuse,15A

7.Rearlift,15A

1.Choke

2.Reverse4.Forward

3.Neutral

99-7350

1.Maximumtongueweightis50lb(23kg);maximumtrailer weightis400lb(181kg).

115-2412

1.Warning—readtheOperator'sManual;nostorage.

Page 11

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Steeringwheel

Nopartsrequired

Operator'sManual Engineowner’smanual1 PartsCatalog SafetyTrainingmaterial RegistrationCard PredeliveryInspectionForm1 CerticateofQuality Key2

Qty.

Use

–

1 1 1

Installthesteeringwheel(Model 07359TConly).

Checktheuidlevelsandtireair pressure.

ReadtheOperator'sManualandview thetrainingmaterialbeforeoperating themachine.

Page 12

InstallingtheSteeringWheel

Partsneededforthisprocedure:

Steeringwheel

Procedure

Note:ThisprocedureisonlyneededforModel07359TC.

1.Throughtheopeningsinthebackofthesteering wheel,releasethelocktabsofthecentercoverand removethecoverfromthewheel(Figure3).

CheckingtheFluidLevelsand TireAirPressure

NoPartsRequired

Procedure

1.Checktheengineoillevelbeforeandaftertheengineis rstoperated;refertoCheckingtheEngine-OilLevel

(page19).

2.Checkthebrakeuidlevelbeforetheengineisrst operated;refertoCheckingtheBrakeFluidLevel(page

19).

3.Checkthetransaxle-oillevelbeforetheengineisrst operated;refertoCheckingtheTransaxleOilLevel

(page38).

4.Checktheairpressureinthetires;refertoChecking

theTireAirPressure(page20)

Figure3

1.Steeringshaft

2.Dustcover6.Locknut

3.Steeringwheel7.Centercover

4.Tabslotsinwheel

2.Removethelocknutandwasherfromthesteering shaft(Figure3).

3.Alignthesteeringwheelontothesplinesofthesteering shaft(Figure3).

Note:Positionthesteeringwheelontheshaft sothatwhenthetiresofthemachinearepointed straightahead,thecrossbeamofthesteeringwheelis horizontalandthethickerspokeofthesteeringwheel ispointingdown.

4.Assemblethewasherandlocknutthreadsofthe steeringshaft(Figure3).

5.Torquethenutto24-29N-m(18-22ft-lb).

6.Alignthelocktabsofthecentercovertotheopenings inthesteeringwheelandpressthecoverintothewheel untilthelockstabssnapintoplace(Figure3).

5.Washer

8.Opening(foraccesstothe steeringwheeltabs)

ReadingtheManualand ViewingtheSafetyTraining Material

Partsneededforthisprocedure:

Operator'sManual

1Engineowner’smanual

PartsCatalog

SafetyTrainingmaterial

RegistrationCard

1PredeliveryInspectionForm

CerticateofQuality

2Key

Procedure

•ReadtheOperator'sManualandEngineowner'smanual.

•Viewthesafetytrainingmaterial.

•Fillouttheregistrationcard.

•CompletethePredeliveryInspectionForm.

•ReviewtheCerticateofQuality.

Page 13

ProductOverview

Figure4

1.Hoodlatch

2.Parkingbrakehandle4.Towingtongue6.Fuelcap

3.Cargobox5.Gearshiftselector7.Cargoboxlever

Controls

AcceleratorPedal

Usetheacceleratorpedal(Figure5)tovarygroundspeed ofthemachine.Pressingdownthepedalincreasesground speed.Releasingthepedalwillslowthemachine.

Note:Themaximumforwardspeedis26km/h(16mph).

BrakePedal

Usethebrakepedalisusedtostoporslowthemachine (Figure5).

CAUTION

Operatingamachinewithwornorincorrectly adjustedbrakescanmayresultinpersonalinjury.

Ifbrakepedaltravelstowithin25mm(1inch)of thevehicleoorboard,thebrakesmustbeadjusted orrepaired.

1.Steeringwheel

2.Cupholder

3.Passengerhandhold

4.Brakepedal

Figure5

5.Acceleratorpedal

6.Parkingbrakehandle

7.Operator'sManualstorage

ParkingBrakeLever

Theparkingbrakeleverislocatedbetweentheseats(Figure

4andFigure5).Whenevertheengineisshutoff,setthe

(centerconsole)

tube

parkingbraketopreventthemachinefromaccidentalmoving. Tosettheparkingbrake,pullupontheparkingbrakelever. Toreleasetheparkingbrake,pushtheleverdown.Ifthe machineisparkedonasteepgrade,makesurethatthe parkingbrakeisset.

Page 14

HornButton(TCModelonly)

Thehornbuttonislocatedatthelowerleftcornerofthedash panel(Figure6).Pressthehornbuttontosoundthehorn.

oillightwarnstheoperatoriftheengineoilpressuredrops belowasafeleveltooperatetheengine.Ifthelightcomeson andremainslit,shutofftheengineandchecktheengineoil level.Addoiltotheengineifnecessary;refertoCheckingthe

Engine-OilLevel(page19).

Note:Theoillightmayicker.Thisisnormalandnoaction needstobetaken.

EngineCoolant-temperatureLight

Theenginecoolant-temperaturelightislocatedtothe rightofthebatteryandtheengineoilpressurelights,and abovetheglowplugindicatorlight(Figure6).Theengine coolant-temperaturelightwarnstheoperatorthatthecoolant temperatureoftheengineistoohottocontinueoperating theengine(theengineisoverheating).Stoptheengineand allowthemachinetocooldown.Checkthecoolantleveland thebeltstothefanandwaterpump.Fillthecoolantreservoir withcoolantasneededandreplaceanyworn,damaged,or slippingbelts.

Figure6

1.Hornbutton(TCModels Only)

2.Hourmeter

3.Lightswitch

4.Batterylight9.Powerpoint

5.Engineoilpressurelight

6.Engine coolant-temperaturelight

7.Glow-plugIndicatorlight

8.Starterswitch

LightSwitch

Thelightswitchislocatedtotheleftofthesteeringcolumn (Figure6).Usethelightswitchtoilluminatetheheadlights. Pushupthelightswitchturnontheheadlightsorpushdown theswitchtoturnoffthelights.

HourMeter

Thehourmeterislocatedtotheleftofthelightswitch (Figure6).Usethehourmetertondoutthetotalnumberof hourstheenginehasrun.Thehourmeterstartstofunction wheneveryouturnthekeyswitchtotheOnpositionorif theengineisrunning.

BatteryLight

Thebatterylightislocatedtotherightofthesteeringcolumn andabovetheoillight(Figure6).Thebatterylightwillturn onforseveralsecondswhenyourststarttheengine,and thenturnoffoncetheengineisrunning.Ifthelightremains onwhiletheengineisrunning,thealternator,battery,or electricalsystemisdamaged.

EngineOilPressureLight

Important:Iftheengineoverheatingproblempersists,

contactyourAuthorizedT oroDealerfordiagnosticsand repair.

Glow-plugIndicatorLight

Theglow-plugindicatorlightislocatedtotherightofthe batteryandtheengineoilpressurelights,andbelowthe enginecoolant-temperaturelight(Figure6).Theglow-plug indicatorlightwillilluminateredwhenyourotatetheignition switchtotheOnpositionandtheengineiscold.Thelight indicatesthattheglowplugsareoperating.

StarterSwitch

Theignitionswitchislocatedtotherightofthesteering columnandbelowtheindicatorlightsforthebattery,engine oilpressure,enginecoolanttemperature,glowplugs(Figure

6).Usetheignitionswitchtostartandstoptheengine.The

switchhas3positions:Off,On,andStart.Rotatethekey clockwisetotheOnpositiontoactivatetheglowplugs. Whentheglowplugindicatorlightturnsoff,rotatethekey counterclockwisetotheStartpositiontostarttheengine. Toshutofftheengine,rotatethekeycounterclockwiseto theOffposition.

Note:Removethekeyfromtheignitionwhenleavingthe machine.

PowerPoint

Thepowerpointislocatedtotherightofthestarterswitch (Figure6).Usethepowerpointtopower12voltoptional electricalaccessories.

Theengineoilpressurelightislocatedtotherightofthe steeringcolumnandbelowthebatterylight(Figure6).The

Page 15

Gear-ShiftSelector

G009193

PassengerHandHolds

Thegearshiftselectorislocatedbetweentheseatsandbelow theparkingbrakelever.Thegearshiftselectorhasthree positions:Forward,Reverse,andNeutral(Figure7).

Note:Theenginewillstartandruninanyofthethree positions.

Important:Alwaysstopthevehiclebeforechanging gears.

Thepassengerhandholdsarelocatedontherightsideofthe dashpanelandattheoutsideofeachseat(Figure9).

Figure9

1.Handhold—hiprestraint2.Passengerhandhold

Figure7

1.Gearshiftselector

FuelGauge

Thefuelgauge(Figure8)islocatedonthefueltank,nextto thellercapattheoperator'ssideofthemachine.Thegauge displaystheamountoffuelinthetank.

Figure8

1.Empty4.Fuelgauge

2.Full5.Fuel-tankcap

3.Needle

Page 16

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

Baseweight

Ratedcapacity(onlevelground)749kg(1650lb)total,including90.7kg(200lb)operatorand90.7kg(200lb)passenger,load,

Maximumgrossvehicleweight (GVW)(onlevelground)

Maximumcargocapacity(onlevel ground)

Towcapacity:

StandardhitchTongueweight23kg(50lb)Maximumtrailerweight182kg(400lb)

Heavy-dutyhitch

Overallwidth150cm(59inches)

Overalllength299cm(117.75inches)

Groundclearance25.4cm(10inches)atthefrontwithnoloadoroperator,18cm(7inches)attherearwith

Wheelbase

Wheeltread(centerlinetocenter line)

Cargoboxlength116.8cm(46inches)inside,132.7cm(52-1/4inches)outside

Cargoboxwidth124.5cm(49inches)inside,150cm(59inches)atoutsideofthemoldedfenders

Cargoboxheight25.4cm(10inches)inside

Maximumspeed

Enginespeed(non-adjustable)

Dry590kg(1300lb)

trailertongueweight,grosstrailerweight,accessories,andattachments

1341kg(2950lb)total,includingalloftheweightslistedabove

567kg(1250lb)total,includingtrailertongueweightandgrosstrailerweight

Tongueweight45kg(100lb)Maximumtrailerweight363kg(800lb)

noloadoroperator

205.7cm(81inches)

124.5cm(49inches)inthefront,120cm(47-1/4inches)intherear

26km/h(16mph)

Lowidle–1250±50rpm,Highidle–3470±50rpm

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhanceandexpand itscapabilities.ContactyourAuthorizedServiceDealerorDistributororgotowww.Toro.comforalistofallapproved attachmentsandaccessories.

Page 17

Operation

g014860

Note:Determinetheleftandrightsidesofthemachine fromthenormaloperatingposition.

ThinkSafetyFirst

Pleasecarefullyreadallofthesafetyinstructionsanddecals inthesafetysection.Knowingthisinformationcouldhelp youorbystandersavoidinjury.

OperatingtheCargoBox

RaisingtheCargoBox

WARNING

Drivingthemachinewiththecargoboxraisedmay causethemachinetotiporrolleasier.Thebox structuremaybecomedamagedifyouoperatethe machinewiththeboxraised.

•Onlyoperatethemachinewhenthecargobox isdown.

•Afteremptyingthecargobox,lowerit.

CAUTION

Ifaloadisconcentratednearthebackofthecargo boxwhenyoureleasethelatches,theboxmay unexpectedlytipopeninjuringyouorbystanders.

•Centerloadsinthecargoboxifpossible.

•Holdthecargoboxdownandensurethatno oneisleaningovertheboxorstandingbehindit whenreleasingthelatches.

Figure10

1.Latchlever3.Detentslot

2.Proprod

LoweringtheCargoBox

WARNING

Theweightoftheboxmaybeheavy.Handsor otherbodypartscouldbecrushed.

Keephandsandotherbodypartsclearwhen loweringthebox.

1.Raisethecargoboxslightlybyliftinguponthelatch lever(Figure10).

2.Pulltheproprodoutofthedetentslot(Figure10).

3.Lowertheboxuntilitlatchesintosecurely(Figure10).

•Removeallcargofromtheboxbeforeliftingthe boxuptoservicethemachine.

1.Liftthelatchleverthatisattheeithersidenearthe forwardcornerofthecargobox,andlifttheboxup (Figure10).

2.Securethecargoboxbypullingtheproprodintothe reardetentatendoftheslotthatisintheleftframeof themachine(Figure10).

Page 18

OpeningtheTailgate

1.Ensurethatthecargoboxisdownandlatched.

2.Liftuponthengerpullsatthebackpanelofthetail gate(Figure11).

Figure11

1.Tailgateange(cargobox)3.Liftup(ngerpull)

2.Lockange(tailgate)

4.Rotaterearwardanddown

Figure12

3.Useashort,shakingmotiontorotatethetailgateback andforthseveraltimes(Figure12).

Note:Thisactionwillhelpmovematerialawayfrom thehingearea

4.Lowerthetailgateandcheckformaterialremainingin thehingearea.

5.Repeatsteps1through4untilthematerialisremoved fromthehingearea.

6.Rotatethetailgateupandforwarduntilthelockanges ofthetailgateareushwiththetailgatepocketinthe cargobox(Figure11).

Note:Raiseorlowerthetailgateinordertoalignthe lockangesofthetailgatewiththeverticalopenings betweenthetailgateangesofthecargobox.

3.Alignthelockangesofthetailgatewiththeopenings betweenthetailgateangesofthecargobox(Figure

11).

4.Rotatethetailgaterearwardanddown(Figure11).

ClosingtheTailgate

Ifyouunloadedloosematerialsuchassand,landscapingrock, orwoodchipsfromthecargoboxofthemachine,somethe materialthatyouunloadedmayhavelodgedinthehinge areaofthetailgate.Performthefollowingbeforeclosingthe tailgate.

1.Useyourhandstoremoveasmuchofthematerial fromthehingeareaaspossible.

2.Rotatethetailgatetoapproximately45°position (Figure12).

7.Lowerthetailgateuntilitisseatedinthebackofthe cargobox(Figure11).

Note:Thelockangesofthetailgatewillbefully securedbythetailgateangesofthecargobox.

PreformingPre-Starting Checks

ServiceInterval:BeforeeachuseordailyCheckthe

followingitemseachtimeyoubegin usingthemachinefortheday:

•Checkbrakeuidlevels,andaddthespeciedbrake

uidsasneeded;refertoCheckingtheBrakeFluidLevel

(page19).

•Checkengineoil,andaddthespeciedoilasneeded;

refertoCheckingtheEngine-OilLevel(page19).

•Checktheairpressureinthetires;refertoCheckingthe

TireAirPressure(page20).

•Checkthebrakepedaloperation.

•Checktoseethatthelightsareworking.

•Turnthesteeringwheeltotheleftandrighttocheck

steeringresponse.

•Checkforoilleaks,looseparts,andanyothernoticeable

malfunctions.

Page 19

Note:Shutofftheengineandallowallmovingpartsto

-30

-34

-10

-23

-12

110

STARTING TEMPERA TURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

*A synthetic 5W -30 oil may be used.

15W -40

10W -30

5W-30

G017503

stopbeforecheckingforoilleaks,looseparts,andother wearanddamage.

Ifanyoftheaboveitemsarenotcorrect,notifyyour mechanicorcheckwithyoursupervisorbeforetakingthe machineoutfortheday.Yoursupervisormaywantyouto checkotheritemsonadailybasis,soaskhimorherabout additionaloperator’ sresponsibilities.

CheckingtheBrakeFluid Level

ServiceInterval:BeforeeachuseordailyCheckthe

brake-uidlevelbeforethemotorisrst used.

BrakeFluidType:DOT3

1.Parkthemachineonalevelsurface,settheparking brake,rotatetheOn/OffswitchtotheOffposition, andremovethekey..

2.Removetherubberpluginthecenterandontopof thedashtogainaccesstothemasterbrakecylinder andreservoir(Figure13).

Figure14

1.Brake-uidreservoir

2.Minimumline

4.Iftheuidlevelislow,preformthefollowing:

A.Cleantheareaaroundthereservoircap,and

removethecap(Figure13).

B.AddDOT3brakeuidtothereservoiruntilthe

uidlevelisabovetheMinimumline(Figure14).

Note:Donotoverllthereservoirwithbrake uid.

C.Installthereservoircap(Figure13).

5.Installtherubberplugintopofthedash(Figure14).

CheckingtheEngine-OilLevel

ServiceInterval:BeforeeachuseordailyChecktheoillevel

intheenginebeforetheengineisrst started.

Note:Themachineisshippedwithoilinthecrankcase; however,checktheoilbeforeandafteryoustarttheengine.

Figure13

1.Rubberplug

2.Reservoircap

3.Fillerneck(reservoir)

4.DOT3brakeuid

3.Lookattheoutlineoftheuidlevelatthesideofthe reservoir.(Figure14).

Note:ThelevelshouldbeabovetheMinimumline

OilType:Detergentoil(APIserviceCH-4,CI-4,CJ-4,or higher)

Viscosity:Seethetablebelow

Figure15

1.Movethemachinetoalevelsurface.

2.Raisethecargobox;refertoRaisingtheCargoBox

(page17).

3.Usearagtocleanaroundtheoildipstick(Figure16)so thatdirtcannotfallintothedipsticktubeanddamage theengine.

Page 20

G016858

2.Ifneeded,adjusttheairpressureinthetiresbyadding orremovingairinthetires.

AddingFuel

Theenginerunsonclean,freshdieselfuelwithaminimum cetaneratingof40.Purchasefuelinquantitiesthatcanbe usedwithin30daystoensurefuelfreshness.

Usesummergradedieselfuel(No.2-D)attemperatures above20F(–7C)andwintergradedieselfuel(No.1-D orNo.1-D/2-Dblend)below20F(–7C).Useofwinter gradedieselfuelatlowertemperaturesprovideslowerash pointandpourpointcharacteristics,allowingeasierstartsand lesseningthechancesofchemicalseparationofthefueldue tolowertemperatures.

Useofsummergradedieselfuelabove20F(–7C)will contributetowardlongerlifeofthefuelpumpcomponents.

Figure16

1.Fillcap

4.Removetheoildipstickandwipetheendclean.

5.Slidetheoildipstickintothedipsticktubefullyseating it(Figure16).

6.Pullthedipstickoutandlookattheend(Figure16).

Note:Iftheoillevelislow,removethellercapfrom theengineandaddthespeciedoiltoraisethelevelup to,butnotover,theFullmarkonthedipstick.Addthe oilslowlyandchecktheleveloftenduringthisprocess. Donotoverlltheenginewithoil..

7.Installtheoildipstickandrmlyseatit(Figure16).

8.Lowerthecargobox;refertoLoweringtheCargoBox

(page17).

2.Oildipstick

CheckingtheTireAirPressure

ServiceInterval:Beforeeachuseordaily

TireAirPressureRange:55to103kPa(8to22psi)

Important:Donotexceedthemaximumairpressure indicatedonthesidewallofthetire.

Note:Theairpressureneededinthetiresisdeterminedby thepayloadthatyouintendtocarry.

1.Checktheairpressureinthetires.

Important:Neverusekeroseneorgasolineinplaceof dieselfuel.Failuretoobservethiscautionwilldamage theengine.

DANGER

Incertainconditions,fuelisextremelyammable andhighlyexplosive.Areorexplosionfromfuel canburnyouandothersandcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,when theengineiscold.Wipeupanyfuelthatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Donotllthefueltankcompletelyfull.Addfuel tothefueltankuntilthelevelis1inch(25mm) belowthebottomofthellerneck.Thisempty spaceinthetankallowsfueltoexpand.

•Neversmokewhenhandlingfuel,andstayaway fromanopenameorwherefuelfumesmaybe ignitedbyaspark.

•Storefuelinanapprovedcontainerandkeepit outofthereachofchildren.Neverbuymore thana30-daysupplyoffuel.

•Donotoperatethemachinewithouttheentire intakeandexhaustsysteminplaceandinproper workingcondition.

Note:Theairpressurerangeinthefrontandreartires is55to103kPa(8to22psi).

•Uselowerairpressureinthetiresforlighter

payloads,forlessthesoilcompaction,fora smoothertheride,andtominimizetiremarksin theground.

•Usehigherairpressureinthetiresforcarrying

heavierpayloadsathigherspeeds.

Page 21

DANGER

Incertainconditionsduringfueling,static electricitycanbereleasedcausingasparkwhich canignitethefuelvapors.Areorexplosionfrom fuelcanburnyouandothersandcandamage property.

•Alwaysplacefuelcontainersonthegroundaway fromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicleoron atruckortrailerbedbecauseinteriorcarpets orplastictruckbedlinersmayinsulatethe containerandslowthelossofanystaticcharge.

•Whenpractical,removefuel-poweredequipment fromthetruckortrailerandrefueltheequipment withitswheelsontheground.

•Ifthisisnotpossible,thenrefuelsuchequipment onatruckortrailerfromaportablecontainer, ratherthanfromafueldispensernozzle.

•Ifafueldispensernozzlemustbeused,keepthe nozzleincontactwiththerimofthefueltank orcontaineropeningatalltimesuntilfuelingis complete.

FillingtheFuelTank

Thefueltankcapacityisapproximately26.5L(7USgallons).

1.Shutofftheengineandsettheparkingbrake.

2.Cleantheareaaroundthefuel-tankcap(Figure17).

Note:Thisspaceinthetankallowsfueltoexpand. Donotoverllthefueltank..

5.Installthefueltankcapsecurely.

6.Wipeupanyfuelthatmayhavespilled.

StartingtheEngine

Important:Donotattempttopushortowthevehicle

togetitstarted.

1.Sitintheoperator'sseat,insertthekeyintothestarter switch,pressdownonthebrake,androtatethekey clockwisetotheOnposition.

Note:Ifthebackupalarmisinstalledandthegear shiftselectorisinReverse,thebuzzerwillsoundto warntheoperator.

2.Oncetheglowplugindicatorlightturnsoff,rotatethe keycounterclockwisetotheStartposition.

3.Releasetheparkingbrake.

StoppingtheMachine

Important:Whenstoppingthemachineonanincline,

usetheservicebrakestostopthemachineandsetthe parkingbraketoholdthemachineinplace.Usingthe acceleratortostallthemachineonthehillcandamage themachine.

1.Removeyourfootfromtheacceleratorpedal;referto

AcceleratorPedal(page13)).

2.Slowlypressthebrakepedaltoapplytheservicebrakes untilthemachinecomestoacompletestop;referto

BrakePedal(page13).

Figure17

1.Empty4.Fuelgauge

2.Full5.Fuel-tankcap

3.Needle

3.Removethefuel-tankcap.

4.Fillthetanktoabout25mm(1inch)belowthetopof tank,(bottomofthellerneck).

Note:Thestoppingdistancemayvarydependingon themachineloadandspeed.

ParkingtheMachine

1.Stopthemachineusingtheservicebrakesbypressing andholdingthebrakepedal;refertoBrakePedal(page

13).

2.Settheparkingbrakebypullinguptheparking-brake lever;refertoParkingBrakeLever(page13).

3.Rotatethekeyforthestarterswitchcounterclockwise totheOffposition;refertoStarterSwitch(page14).

4.Removethekeyfromthestarterswitch.

Page 22

BreakinginaNewMachine

ServiceInterval:Aftertherst100hours—Performthe

breakinginanewmachineguidelines.

Performthebreakinginanewmachineguidelinestoprovide properperformanceandlonglifeforthemachine.

•Checktheuidandengineoillevelsregularly.Remain

alertforsignsthatthemachineoritscomponentsare overheating.

•Afterstartingacoldengine,letitwarmupforabout15

secondsbeforeusingthemachine.

•Avoidhardbrakingsituationsfortherstseveralhoursof

newmachinebreak-inoperation.Newbrakeliningsmay notbeatoptimumperformanceuntilseveralhoursofuse hascausedthebrakestobecomeburnished(broken-in).

•Varythemachinespeedduringoperation.Avoidfast

startsandquickstops.

•Abreak-inoilforengineisnotrequired.Originalengine

oilisthesametypespeciedforregularoilchanges.

•RefertoMaintainingtheVehicleunderSpecialOperating

Conditions(page26)foranyspeciallowhourchecks.

•Checkthefrontsuspensionpositioningandadjustitif

necessary;refertoAdjustingtheFrontWheelT oe-inand

Camber(page37).

LoadingtheCargoBox

Usethefollowingguidelineswhenloadingthecargoboxand operatingthemachine:

•Observetheweightcapacityofthemachineandlimit

theweightoftheloadthatyoucarryinthecargoboxas describedinSpecications(page16)andonthegross vehicleweighttagofthemachine(Figure18).

Note:Note:Theloadratingisspeciedformachine operationonalevelsurfaceonly .

•Reducetheweightoftheloadthatyoucarrywhenthe

materialsaretall(andhaveahighcenterofgravity)such asastackofbricks,landscapingtimbers,orfertilizerbags. Distributetheloadaslowaspossible,makingsurethat theloaddoesnotreduceyourabilitytoseebehindthe machinewhenoperatingit.

•Keeploadscenteredbyloadingthecargoboxasfollows:

–Evenlypositiontheweightinthecargoboxfrom

sidetoside.

Important:Tippingoverismorelikelytooccur ifthecargoboxisloadedtooneside.

–Evenlypositiontheweightinthecargoboxfrom

fronttoback.

Important:Lossofsteeringcontrolorthe machinemaytipoverifyoupositiontheload behindtherearaxleandthetractiononthefront tiresisreduced.

•Useextracautionwhentransportingoversizedloadsin

thecargobox,particularlywhenyoucannotcenterthe wightoftheoversizeloadtothecargobox

•Wheneverpossible,securetheloadbybindingittothe

cargoboxsoitdoesnotshift.

•Whentransportingliquidinalargetank(suchasasprayer

tank),usecautionwhendrivingthemachineuphillor downhill,whensuddenlychangingspeedorstopping,or whendrivingovertoughsurfaces.

Thecapacityofthecargoboxis0.37m (volume)ofmaterialthatcanbeplacedintheboxwithout exceedingthevehicleloadratingscanvarygreatlydepending onthedensityofthematerial.Forexample,alevelboxofwet sandweighs680kg(1500lb),whichexceedstheloadrating by113kg(250lb).Butalevelboxofwoodweighs295kg (650lb),whichisundertheloadrating.

Seethetablebelowforloadvolumelimitswithvarious materials:

(13ft3).Theamount

Figure18

1.Grossmachineweightdecal

•Reducetheweightoftheloadthatyoucarryinthecargo

boxwhenoperatingthemachineonhillsandrough terrain.

MaterialDensityMax.cargobox

Gravel,dry1521.7kg/m

Gravel,wet1922.2kg/m

Sand,dry1441.6kg/m

Sand,wet1922.2kg/m

Wood

Bark

Earth,packed

<720.8kg/m

720.8kg/m

1601.8kg/m

capacity(onlevel

ground)

(95lb/ft

(120lb/ft

(90lb/ft

(120lb/ft

(100lb/ft

)

(45

lb/ft

)

(<45

lb/ft

)

3/4full(approx.)

1/2full(approx.)

3/4full

1/2full

Full

3/4full(approx.)

Page 23

TransportingtheVehicle

TowingtheMachine

Formovingthevehiclelongdistances,atrailershouldbe used.Makesurethatthevehicleissecuredtothetrailer.Refer toFigure19andFigure20forthelocationofthetie-down points.

CAUTION

Looseseatsmayfalloffofthevehicleandtrailer whentransportingandlandonanothervehicleor becomeanobstructionontheroad.

Removetheseatsormakesurethattheseatsare securelyfastenedinthedetents.

Figure19

1.Towingtongueandtiedownpoint(frontofthemachine)

Incaseofanemergency ,themachinecanbetowedfora shortdistance.However,wedonotrecommendthisasa standardoperatingprocedure.

WARNING

Towingatexcessivespeedscouldcausealossof steeringcontrol,resultinginpersonalinjury.

Nevertowthemachinefasterthan8km/h(5mph).

Towingthemachineisa2-personjob.Ifthemachinemust bemovedaconsiderabledistance,transportitonatruckor trailer;refertoTransportingtheVehicle(page23).

1.Removethedrivebeltfromthemachine;referto

ReplacingtheDriveBelt(page44).

2.Afxatowlinetothetongueatthefrontofthe machine’sframe(Figure19).

3.Putthetransmissionofthemachineinneutraland releasetheparkingbrake;refertoGear-ShiftSelector

(page15)andParkingBrakeLever(page13).

TowingaTrailer

Figure20

1.Rearaxletie-downpoints(backofthemachine)

Themachineiscapableofpullingtrailers.2typesoftow hitchesareavailableforthemachine,dependingonyour application.ContactyourAuthorizedToroDistributorfor details.

Whenhaulingcargoortowingatrailer,donotoverloadyour vehicleortrailer.Overloadingcancausepoorperformance ordamagetothebrakes,axle,engine,transaxle,steering, suspension,bodystructure,ortires.Alwaysloadatrailerwith 60%ofthecargoweightinthefrontofthetrailer.Thisplaces approximately10%oftheGrossTrailerWeight(GTW)on thetowhitchofthevehicle.

Themaximumcargoloadshallnotexceed567kg(1250lb), includingtheGTW.Forexample,iftheGTW=181.5kg (400lb)thenthemaximumcargoload=386kg(850lb)

Toprovideadequatebrakingandtraction,alwaysloadthe cargoboxwhentrailering.DonotexceedtheGTWorGVW limits.

Avoidparkingavehiclewithatraileronahill.Ifyoumust parkonahill,engagetheparkingbrakeandblockthetrailer tires.

Page 24

Maintenance

Note:LookingforanElectricalSchematicorHydraulicSchematicforyourmachine?Downloadafreecopyoftheschematicby

visitingwww .T oro.comandsearchingforyourmachinefromtheManualslinkonthehomepage.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst8hours

Aftertherst50hours

Aftertherst100hours

Beforeeachuseordaily

Every100hours

MaintenanceProcedure

•Checktheconditionofthedrivebelt.

•Changetheengineoil.

•Performthebreakinginanewmachineguidelines.

•Preformthepre-staringchecks.Checkthefollowingitemseachtimeyoubegin usingthemachinefortheday:

•Checkthebrake-uidlevel.

•Checktheengineoil.Checktheoillevelintheenginebeforetheengineisrst started.

•Checkthetirepressure.

•Checkgearshiftoperation.

•Inspecttheprimarydriveclutch.

•Checktheradiatorcoolantlevel.

•Greasethebearingsandbushings.

•Air-cleanerlter:Inspectafterevery100operatinghoursReplacetheairlter elementsoonerifitdirtyordamaged.

•Checktheconditionofthetiresandrims.

•T orquethewheel-lugnuts.

•Checkthefrontwheeltoe-inandcamber.

•Checkthetransaxleoillevel.

•ChecktheoperationoftheNeutralgearshiftposition.

•Cleantheenginecoolingareas(twiceasofteninspecialoperatingconditions;refer toMaintainingtheVehicleunderSpecialOperatingConditions).

•Inspectthebrakes.

Every150hours

Every200hours

Every300hours

Every400hours

Every800hours

Every1,000hours

Yearly

Important:Refertoyour

•Changetheengineoil(twiceasofteninspecialoperatingconditions;referto MaintainingtheVehicleunderSpecialOperatingConditions).

•Changetheoillter.Changetheoiltwiceasoftenduringspecialoperating conditions;refertoMaintainingtheVehicleunderSpecialOperatingConditions.

•Replacetheairlterelement.

•Cleantheprimarydriveclutch(moreoftenindustyormuddyconditions).

•Adjusttheparkingbrakeifneeded.

•Checktheconditionandtensionofthedrivebelt.

•Greasethefrontwheelbearings.

•Inspectthefuellinesandconnections.

•Replacethefuellter.

•Changethetransaxleuid.

•Changetheradiatorcoolant.

•Changethebrakeuid.

•Completeallyearlymaintenanceproceduresspeciedintheengineowner'smanual.

engine operator's man ual

foradditionalmaintenanceprocedures.

Page 25

DailyMaintenanceChecklist

Duplicatethispageforroutineuse.

Fortheweekof: MaintenanceCheckItem

Mon.Tues.Wed.Thurs.Fri.

Checkbrakeandparking brakeoperation.

Checkgearshift/neutral operation.

Checkfuellevel.

Checkengineoillevel.

Checktransaxleoillevel.

Inspectairlter .

Inspectenginecooling ns.

Checkunusualengine noises.

Checkunusualoperating noises.

Checkclutchoperation.

Checktirepressure.

Checkuidleaks.

Checkinstrument operation.

Checkaccelerator operation.

Lubricateallgrease ttings.

Touchupdamagedpaint.

Sat.Sun.

WARNING

Thebedmustberaisedtoperformsomeroutinemaintenance.

Araisedbedcanfallandinjurepersonsthatareunderneathit.

•Alwaysusetheproprodtoholdthebedupbeforeworkingunderit.

•Removeanyloadmaterialfromthebedbeforeworkingunderit.

CAUTION

Ifyouleavethekeyinthestarterswitch,someonecouldaccidentlystarttheengineandseriouslyinjure youorotherbystanders.

Removethekeyfromthestarterswitchbeforeyoudoanymaintenance.

Page 26

Premaintenance Procedures

MaintainingtheVehicleunder SpecialOperatingConditions

Ifthevehicleissubjectedtoanyoftheconditionslisted below,maintenanceshouldbeperformedtwiceasfrequently.

•Desertoperation

•Coldclimateoperation(below50°F[10degreesC])

•Trailertowing

•Drivingtimetypicallylessthan5minutes

•Frequentoperationindustyconditions

•Constructionwork

•Afterextendedoperationinmud,sand,water,orsimilar

dirtyconditions,haveyourbrakesinspectedandcleaned assoonaspossible.Thiswillpreventanyabrasive materialfromcausingexcessivewear.

•Underfrequentheavydutyoperatingconditions,lubricate

allgreasettingsandinspectaircleanerdailytoprevent excessivewear.

LiftingtheMachine

DANGER

Themachinemaybeunstablewhenusingajack.It couldslipoffthejack,injuringanyonebeneathit.

•Donotstarttheenginewhilethemachineis onajack.

Figure21

1.Frontliftingpoint

•Theliftingpointattherearofthemachineisunderthe

axletubes(Figure22).

Figure22

1.Rearliftingpoints

AccessingtheHood

Raisingthehood

1.Liftupthehandleoftherubberlatchesateachside ofthehood(Figure23).

•Alwaysremovethekeyfromthestarterswitch beforegettingoffofthemachine.

•Blockthetireswhenthemachineissupported byliftingequipment.

•Usejackstandstosupportthemachineonce youhaveliftedtheit.

Important:Whenevertheengineisrunforroutine maintenanceand/orenginediagnostics,therearwheels ofthemachineshouldbe25mm(1inch)offtheground, withtherearaxlesupportedonjackstands.

•Theliftingpointatthefrontofthemachineisatthefront

oftheframebehindthetowingtongue(Figure21).

Figure23

2.Raisethehood.

Page 27

ClosingtheHood

1.Gentlylowerthehoodontothechassis.

Lubrication

2.Securethehoodbyaligningtherubberlatchesontothe latchanchorsateachsideofthehood(Figure23).

GreasingtheMachine

ServiceInterval:Every100hours/Yearly(whichevercomes

rst)—Greasethebearingsandbushings. Greasethemachinemorefrequently whenusingitforheavy-dutyoperations.

GreaseType:Number2general-purpose,lithium-base grease

1.Usearagtowipethegreasettingcleansothatforeign mattercannotbeforcedintothebearingorbushing.

2.Withagreasegun,apply1or2pumpsofgreaseinto thegreasettingsonthemachine.

3.Wipetheexcessgreaseoffthemachine.

Thegreasettingsarelocatedatthe4tie-rodends(Figure

24)andthe2kingpins(Figure25).

1.Greasetting

1.Greasetting(kingpin)

Figure24

Leftsideshown

2.Tierod

Figure25

Leftsideshown

Page 28

GreasingtheFrontWheel Bearings

ServiceInterval:Every300hours

Greasespecication:MobilgreaseXHP™-222

RemovingtheHubandRotor

1.Liftthefrontofthemachineandsupportitwithjack stands.

2.Removethe5lugnutsthatsecurethewheeltothehub (Figure26).

Figure27

Figure26

1.Lugnut3.Hub

2.Wheel

3.Removetheange-headbolts(3/8x1inch)thatsecure thebracketforthebrakeassemblytothespindleand separatethebrakefromthespindle(Figure27).

Note:Supportthebrakeassemblybeforeproceeding tothenextstep.

1.Caliperbracket(brake assembly)

2.Spindle

3.Flange-headbolts(3/8x 1inch)

4.Removethedustcapfromthehub(Figure28).

Figure28

1.Dustcap4.Tabwasher

2.Nutretainer

3.Spindlenut6.Cotterpin

5.Spindle

5.Removethecotterpinandhutretainerfromthe spindleandspindlenut(Figure28).

6.Removethespindlenutfromthespindle,andseparate thehubandrotorassemblyfromthespindle(Figure

28andFigure29).

Page 29

Figure29

8.Fillthecavityofhub50to80%fullofthespecied grease(Figure30).

9.Assembletheinboardbearingontotheraceatthe inboardsideofthehubandinstalltheseal(Figure30).

10.Repeatsteps1through9tothebearingsfortheother hub.

InstallingtheHubandRotor

1.Applyalightcoatofthespeciedgreasetothespindle (Figure31).

1.Hubandrotorassembly

2.Spindle

7.Wipecleanthespindlewitharag.

8.Repeatsteps1through7tothehubandrotoratthe othersideofthemachine.

GreasingtheWheelBearings

1.Removetheoutboardbearingandbearingracefrom thehub(Figure30).

Figure30

1.Outboardbearing

2.Outboard-bearingrace

3.Bearingcavity(hub)6.Seal

4.Inboard-bearingrace

5.Inboardbearing

Figure31

1.Retainer5.Hub,rotor,innerbearing,

2.Spindlenut6.Spindle

3.Tabwasher

4.Outerbearing

race,andseal

7.Holes(brakemountofthe spindleframe)

2.Assemblethehubandrotorontothespindlewiththe rotorinboard(Figure31).

3.Assembletheoutboardbearingontothespindleand seatthebearingtotheoutboardrace(Figure31).

2.Removetheseal,inboardbearingandbearingrace fromthehub(Figure30).

3.Wipecleanthesealandcheckforwearanddamage.

Note:Donotusecleaningsolventtocleantheseal. Replacethesealifitiswornordamaged.

4.Cleanthebearingsandraces,andcheckthesepartsfor wearanddamage.

Note:Replaceallwornordamagedparts.Ensurethat thebearingsandracesarecleananddry.

5.Cleanthecavityofthehubofallgrease,dirt,anddebris (Figure30).

6.Packthebearingswiththespeciedgrease.

7.Installtheinboardandoutboardbearingracesintothe hub(Figure30).

Note:Ensurethattheracesarefullyseatedinthe boresofthehub.

4.Assemblethetabwasherontothespindle(Figure31).

5.Threadthespindlenutontothespindleandtightenthe nutwhilerotatingthehub(Figure31).

Note:Tightenthenutandrotatethespindleuntilthe bearingsarefullyseatedandthehubhasnolinear-end movement.

6.Loosenthespindlenutuntilthehubrotatesfreely.

7.Torquethespindlenutto170N-cm(15in-lb)while rotatingthehub.

8.Installtheretaineroverthenutandcheckthealignment oftheslotintheretainerandtheholeinthespindlefor thecotterpin(Figure32).

Note:Iftheslotintheretainerandtheholeinthe spindlearenotaligned,tightenthespindlenuttoalign theslotandholetoamaximumtorqueof226N-cm (20in-lb)onthenut.

Page 30

1.Dustcap

2.Nutretainer

Figure32

3.Cotterpin

EngineMaintenance

ServicingtheAirCleaner

ServiceInterval:Every100hoursReplacetheairlter

elementsoonerifitdirtyordamaged.

Every200hours

Note:Servicetheaircleanermorefrequently(everyfew hours)ifoperatingconditionsareextremelydustyorsandy.

CheckingtheFilter

1.Raisethecargoboxandsecureitwiththeproprod; refertoRaisingtheCargoBox(page17).

9.Installthecotterpinandbendeachlegsaroundthe retainer(Figure32).

10.Installthedustcapontothehub(Figure32).

11.Repeatsteps1through10forthehubandrotoratthe othersideofthemachine.

InstallingtheBrakesandWheels

1.Cleanthe2ange-headbolts(3/8x1inch)andapply acoatforanti-seizecompoundtothethreadsofthe bolts.

2.Alignthebrakepadstoeithersideoftherotor(Figure

27)andtheholesinthecaliperbracketwiththeholes

inthebrakemountofthespindleframe(Figure31).

3.Assemblecaliperbrackettothespindleframe(Figure

27)withthe2ange-headbolts(3/8x1inch),and

torquethebolts47to54N-cm(35to40ft-lb).

4.Aligntheholesinthewheeltothestudsofthehub andassemblethewheeltothehubwiththevalvestem outward(Figure26).

Note:Ensurethemountingsurfaceofthewheelis ushwiththehub.

5.Securethewheeltothehubwiththelugnuts(Figure

26),andtorquethenutsto108to122N-m(80to90

ft-lb).

6.Repeatsteps1through5forthebrakeandwheelatthe othersideofthemachine.

2.Checktheaircleanerbodyfordamagewhichcould possiblycauseanairleak.Ensuretheair-ltercoveris sealingaroundtheaircleanerhousing(Figure33).

Note:Replaceadamagedaircleanercoverorhousing.

Figure33

1.Dirt-ejectionport

2.Latch

3.Air-ltercover6.Backofthemachine

3.Pullthelatchoutwardandrotatetheaircleanercover counterclockwise(Figure33).

4.Removethecoverfromtheaircleanerbody .

5.Gentlyslidetheair-lterelementoutoftheair-lter housing(Figure33)toreducetheamountofdust dislodged.

Note:Avoidknockingthelteragainsttheair-lter housing.

4.Air-lterelement

5.Air-lterhousing

6.Inspecttheair-lterelement.

•Iftheair-lterelementisclean,installthelter

element,refertoInstallingtheFilter(page31).

•Iftheair-lterelementisdamaged,replacethe

lterelement;referto.

Page 31

ReplacingtheAirFilter

-30

-34

-10

-23

-12

110

STARTING TEMPERA TURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

*A synthetic 5W -30 oil may be used.

15W -40

10W -30

5W-30

G017503

1.Removetheair-lterelement;refertosteps1through

5inCheckingtheFilter(page30).

2.Inspectthenewlterforshippingdamage.

Note:Checkthesealingendofthelter.

ServicingtheEngineOil

Note:Changetheoilandoilltermorefrequentlywhen

operatingconditionsareextremelydustyorsandy.

OilType:Detergentoil(APIserviceCH-4,CI-4,CJ-4,or higher)

Important:Donotinstalladamagedlter.

3.Installthenewairlter;refertoInstallingtheFilter

(page31).

InstallingtheFilter

Important:Topreventenginedamage,alwaysoperate

theenginewiththecompleteaircleanerassembly installed.

Note:Donotuseadamagedelement.

Note:Cleaningoftheusedair-lterelementisnot

recommendedduetothepossibilityofdamagetothelter media.

1.Cleanthedirtejectionportlocatedontheair-lter cover(Figure33).

2.Removetherubberoutletvalvefromthecover,clean thecavity,andreplacetheoutletvalve(Figure33).

3.Inserttheair-lterelementintoair-lterhousingby applyingpressuretotheouterrimoftheelementto seatitintotheair-lterhousing(Figure33).

Note:Ensurethatthelterissealedproperlyby applyingpressuretotheouterrimofthelterwhen installingit.Donotpressontheexiblecenterofthe lter.

4.Aligntheair-cleanercoverwiththeair-cleanerhousing withthetherubberoutletvalveinadownward position—betweenapproximately5:00to7:00O’clock whenviewedfromtheend(Figure33).

5.Securethecovertothehousingwiththelatches(Figure

33).

6.Lowerthecargobox;refertoLoweringtheCargoBox

(page17).

Viscosity:Seethetablebelow

CrankcaseCapacity:1.4liters.(48oz.or1.5qt)whenthe

lterischanged

Figure34

ChangingtheOil

ServiceInterval:Aftertherst50hours

Every150hours(twiceasofteninspecialoperating conditions;refertoMaintainingtheV ehicleunder SpecialOperatingConditions).

1.Startthevehicleandletitrunforafewminutesto warmtheoil.

2.Parkthemachineonalevelsurface,settheparking brake,turntheignitionoff,andremovethekey.

3.Raisethecargoboxandsecureitwiththeproprod; refertoRaisingtheCargoBox(page17).

4.Disconnectthepositivebatterycable;referto

DisconnectingtheBattery(page33).

5.Alignadrainpanwitha1.6L(1.7qt)capacityunder thedrainplug(Figure35).

Page 32

G016858

10.Addtheoilslowlyandchecktheleveloftenduringthis process.

Note:Donotoverlltheenginewithoil.

11.Installtheoil-llcapanddipstickrmlyinplace.

ChangingtheOilFilter

ServiceInterval:Every150hours/Yearly(whichevercomes

rst)Changetheoiltwiceasoftenduring specialoperatingconditions;referto MaintainingtheVehicleunderSpecial OperatingConditions.

1.Draintheoilfromtheengine;refertosteps1through

7inChangingtheOil(page31).

Figure35

1.Engineoillter

2.Engineoildrainplug

6.Removethedrainplug(Figure35).

Note:Allowtheoiltocompletelydrainfromthe engine.

Note:Disposeoftheusedoilatacertiedrecycling center.

7.Installthedrainplugandseal(Figure35),andtorque theplugto45to53N-m(33to39ft-lb).

8.Cleanaroundtheoildipstickandllcap,andremove thedipstick(Figure36).

2.Removetheexistingoillter(Figure35).

3.Applyalightcoatofcleanoiltothenewltergasket.

4.Threadthenewlterontothelteradapteruntilthe gasketcontactsthemountingplate,thentightenthe lteranadditional1/2to3/4turnfurther(Figure35).

Note:Donotovertightentheoillter.

5.Fillthecrankcasewiththespeciedoil;refertoFigure

34.

6.Startandruntheenginetocheckforleaks.

7.Stoptheengineandchecktheoillevel.

Note:Ifnecessary,addthespeciedoilintotheengine untiltheoillevelisattheFullmarkonthedipstick.

Figure36

1.Fillcap2.Dipstick

9.Pouroilintothellopeninguntiltheoillevelisupto theFullmarkonthedipstick.

Page 33

FuelSystem

G017504

ElectricalSystem

Maintenance

InspectingFuelLinesand Connections

ServiceInterval:Every400hours/Yearly(whichevercomes

rst)

Inspectthefuellines,ttings,andclampsforsignsofleaking, deterioration,damage,orlooseconnections.

Note:Repairanydamagedorleakingfuelsystemcomponent beforeusingthemachine.

ReplacingtheFuelFilter

ServiceInterval:Every800hours/Yearly(whichevercomes

rst)

1.Raisetheboxandsupportitwiththeproprod.

2.Placeacleancontainerunderthefuellter.

3.Unscrewthefuellterfromthebracket(Figure37).

Maintenance

ServicingtheBattery

Batteryvoltage:12voltwith540coldcrankingampsat-18° C(0°F).

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

DANGER

Batteryelectrolytecontainssulfuricacidwhichisa deadlypoisonandcausessevereburns.

•Donotdrinkelectrolyteorallowittocontact yourskin,eyesorclothing.Wearsafetyglasses toshieldyoureyesandrubberglovestoprotect yourhands.

•Fillthebatterywherecleanwaterisalways availableforushingtheskin.

Figure37

1.Fuellter

4.Installthereplacementlterbyturningituntilthe ltercontactsthetopofthebracket,thentightenitan additional3/4ofaturn.

•Alwayskeepthebatterycleanandfullycharged.

•Ifthebatteryterminalsarecorroded,cleanthemwitha

solutionof4partswaterand1partbakingsoda.

•Applyalightcoatingofgreasetothebatteryterminals

topreventcorrosion.

DisconnectingtheBattery

WARNING

Incorrectbatterycableroutingcoulddamagethe vehicleandcables,causingsparks.Sparkscan causethebatterygassestoexplode,resultingin personalinjury.

•Alwaysdisconnectthenegative(black)battery cablebeforedisconnectingthepositive(red) cable.

•Alwaysreconnectthepositive(red)batterycable beforereconnectingthenegative(black)cable.

•Alwayskeepthebatterystrapinplacetoprotect andsecurethebattery.

Page 34

WARNING

Batteryterminalsormetaltoolscouldshortagainst metalvehiclecomponents,causingsparks.Sparks cancausethebatterygassestoexplode,resulting inpersonalinjury.

InstallingtheBattery

1.Alignthebatterytothebatterytrayofthemachine (Figure38).

Note:Ensurethatthepositiveandnegativepostsof thebatteryarealignedasshowninFigure38.

•Whenremovingorinstallingthebattery,donot allowthebatteryterminalstotouchanymetal partsofthevehicle.

•Donotallowmetaltoolstoshortbetweenthe batteryterminalsandmetalpartsofthevehicle.

1.Squeezethesidesofthebatterycoverandremovethe coverfromthetopofthebattery(Figure38).

2.Securethebatterytothebatterytraywiththebattery clamp,carriagebolt,andlocknut(Figure38).

3.Connectthebatterycables;refertoConnectingthe

Battery(page34).

ConnectingtheBattery

1.Connectthepositive-batterycabletotheterminalof thebattery(Figure38).

2.Connectthenegative-batterycabletotheterminalof thebattery(Figure38).

3.Installthebatterycoverontothetopofthebattery (Figure38).

ChargingtheBattery

WARNING

Chargingthebatteryproducesgassesthatcan explode.

Neversmokenearthebatteryandkeepsparksand amesawayfrombattery.

Figure38

1.Positive-batteryterminal5.Batterycover

2.Positive-batterycable6.Locknut

3.Negative-batterycable7.Batteryclamp

4.Negative-batteryterminal

2.Disconnectthepositive-batterycablefromtheterminal ofthebattery(Figure38).

3.Disconnectthenegative-batterycablefromthe terminalofthebattery(Figure38).

8.Carriagebolt

RemovingtheBattery

1.Disconnectthebatterycables;refertoDisconnecting

theBattery(page33).

2.Removethelocknut,carriagebolt,andbatteryclamp thatsecuresthebatterytothebatterytray(Figure38).

3.Removethebatteryfromthebatterytray(Figure38).

Important:Alwayskeepthebatteryfullycharged (1.260specicgravity).Thisisespeciallyimportantto preventbatterydamagewhenthetemperatureisbelow 0°C(32°F).

1.Removethebatteryfromthemachine;referto

RemovingtheBattery(page34).

2.Connecta3to4ampbatterychargertothebattery posts.Chargethebatteryatarateof3to4ampfor4 to8hours(12volts).

Note:Donotoverchargethebattery.

3.Installthebatteryinthechassis;refertoInstallingthe

Battery(page34).

StoringtheBattery

Ifthemachinewillbestoredformorethan30days,remove thebatteryandchargeitfully .Eitherstoreitontheshelforon themachine.Leavethecablesdisconnectedifitisstoredon themachine.Storethebatteryinacoolatmospheretoavoid quickdeteriorationofthechargeinthebattery.Toprevent thebatteryfromfreezing,makesureitisfullycharged.

Page 35

ReplacingtheFuses

G017195

Thereare7fusesintheelectricalsystem.Theyarelocated beneaththedashonthedriver'sside(Figure39).

MaintainingtheHeadlights

ReplacingtheBulbs

Alarm/PowerPoint

Engine10A

Headlights10A

Machinefuse

Lift

Rearlift

Horn30A

10A

15A

CAUTION

Thehalogenbulbsbecomeextremelyhotwhenin operation.Handlingahotbulbcancausesevere burnsandpersonalinjury.

Alwaysallenoughtimetoforthebulbstocool beforereplacingthem.Usecarewheneverhandling thebulb.

CAUTION

Anysurfacecontaminationcandamagethe headlightbulbandleadingtoitsfailureorexplosion creatingaserioussafetyhazard.

Headlightlampsshouldbehandledwithout touchingtheclearquartz,eitherbyusingaclean papertowelorcarefullyholdingthebase.

Specication:SeeyourPartsCatalog.

1.Disconnectthebattery;refertoDisconnectingthe

Battery(page33).

Figure39

1.Fuseblock3.Pedalassembly

2.Groundblock

2.Openthehood;refertoRaisingthehood(page26).

3.Disconnecttheelectricalconnectorfortheharness fromtheconnectorofthelampassemblyattheback oftheheadlighthousing(Figure40).

Figure40

1.Harness-electrical connector

2.Lampassembly

3.Headlighthousing

4.Rotatethelampassembly1/4turncounterclockwise andmovingitrearward,outoftheheadlighthousing (Figure40).

Page 36

5.Insertthenewlampassemblyandheadlighthousing andalignthetabsinthelampassemblywiththeslots intheheadlighthousing(Figure40).

Note:Takecarenottotouchthehalogenlampwhen installingthenewlightbulb.

6.Securelampassemblybyturningit1/4turnclockwise (Figure40).

7.Securetheheadlightassemblywiththewashersand speedclipsthatyouremovedinstep4.

8.Connecttheelectricalconnectorfortheharnesstothe connectorofthelampassembly(Figure41).

9.Adjusttheheadlightstodirectthebeamstothedesired position,refertoAdjustingtheHeadlights(page36).

7.Connecttheelectricalconnectorfortheharnesstothe connectorofthenewlampassembly(Figure40).

8.Connectthebatteryandclosethehood;referto

ConnectingtheBattery(page34).

ReplacingtheHeadlight

1.Disconnectthebattery;refertoDisconnectingthe

Battery(page33).

2.Openthehood;refertoRaisingthehood(page26).

3.Disconnecttheelectricalconnectorfortheharness fromtheconnectorofthelampassembly(Figure41).

AdjustingtheHeadlights

Usethefollowingproceduretoadjusttheheadlightbeam positionwheneveraheadlightassemblyisreplacedor removed.

1.TurnthestarterkeytotheOnposition,andturnon theheadlights.

2.Atthebackoftheheadlightassembly,rotateadjustment screws(Figure41)topivottheheadlightassemblyand alignthepositionofthecastbeam.

3.Connectthebatteryandclosethehood;referto

ConnectingtheBattery(page34).

Figure41

1.Headlight

2.Adjustmentscrew6.Harness-electrical

3.Openinginthebumper

4.Flatwasher

5.Speedclip

connector

7.Lampassembly

4.Removethespeedclipsandwashersthatsecurethe headlighttotheheadlightbracket(Figure41).

Note:Retainallpartsforinstallationofthenew headlight.

5.Removetheheadlightassemblybymovingitforward throughtheopeninginthefrontbumper(Figure41).

6.Installthenewheadlightthroughtheopeninginthe bumper(Figure41).

Note:Ensuretheadjustmentpostsarelinedupwith theholesinthemountingbracketbehindthebumper.

Page 37

DriveSystem

g014968

Maintenance

MaintainingtheTires

ServiceInterval:Every100hours—Checktheconditionof

thetiresandrims.

Every100hours—Torquethewheel-lugnuts.

1.Inspectthetiresanrimsforsignsofwearanddamage.

Note:Operatingaccidents,suchashittingcurbs,can damageatireorrimandalsodisruptwheelalignment, soinspecttireconditionafteranaccident.

2.Torquethewheel-lugnutsto61to88N-m(45to 65ft-lb).

AdjustingtheFrontWheel Toe-inandCamber

ServiceInterval:Every100hours/Yearly(whichevercomes

rst)—Checkthefrontwheeltoe-inand camber.

Important:Youwillneedtoobtaintoolnumber TORO6010fromyourToroDistributortoperformthis procedure.

Thetoe-inshouldbe0to6mm(0to1/4inch)andthe cambershouldbe0+1/2degree,i.e.,thebottomofthewheel rimsangledin2.3mm(0.09inch)morethanthetop,withthe followingparameters:

•Checkthetirepressuretoensurethatthefronttiresare

inatedto82kPa(12psi).

•Either,addweighttothedriver'sseatequaltotheaverage

operatorwhowillrunthemachine,orhaveanoperator sitontheseat.Theweightoroperatormustremainon theseatforthedurationoftheprocedure.

•Onalevelsurface,rollthemachinestraightback2to3

m(6to10ft)andthenstraightforwardtotheoriginal startingposition.Thiswillallowthesuspensiontosettle intotheoperatingposition.

Figure42

Left,frontwheelshownfromthefront;theangleis

exaggeratedforillustrativepurposes

1.Measurehere

2.Measurehere—shouldbe2.3mm(0.09inch)largerthan themeasurementat1

2.Measurefromthesamepartoftherimonthetopand bottomofthetiretothesquare(Figure42).

Note:Thedistanceofthebottommeasurement shouldbe2.3mm(0.09inch)largerthanthetop measurement.Completethemeasurementonboth fronttiresbeforeadjusting.

Completethefollowingprocedureforeachtirethat needsadjusting:

3.UsingtoolTORO6010,rotatethecollarontheshock absorbertochangethelengthofthespring(Figure43).

•Ifthebottommeasurementwastooshort,reduce

thelengthofthespring.

•Ifthebottommeasurementwastoolong,increase

thelengthofthespring.

•Measurethetoe-inwiththewheelsfacingstraightahead.

1.Tocheckthecamber,placea90degreesquareonthe groundwiththeverticaledgetouchingthefaceofthe tire(Figure42).

Page 38

G014994

Figure43

G009235

Figure45

1.Jamnut2.Tierod

8.Rotatebothtierodstomovethefrontofthetire inwardoroutward.

9.Tightenthetierodjamnutswhentheadjustmentis correct.

1.Shock-absorberspring3.Springlength

2.Collar

4.Onalevelsurface,rollthemachinestraightback2to3 m(6to10ft)andthenstraightforwardtotheoriginal startingposition.

5.Repeatthisprocedure,startingwithstep1untilthe camberissetcorrectlyforbothfrontwheels.

6.Measurethedistancebetweenbothofthefronttiresat theaxleheightatboththefrontandrearofthefront tires(Figure44).

10.Ensurethatthereisfulltravelofthesteeringwheelin bothdirections.

CheckingtheTransaxleOil Level

ServiceInterval:Every100hours

OilType:SAE10W30(APIserviceSJorhigher)

1.Movethemachinetoalevelsurface,shutoffthe engine,settheparkingbrake,andremovethestarter key.

2.Removetheboltfromthelevelindicatinghole(Figure

46).

Note:Thetransaxleuidlevelshouldbeatthe bottomofthelevelindicatorhole.

Figure44

1.Tirecenterline—back3.Axlecenterline

2.Tirecenterline—front

7.Ifthemeasurementdoesnotfallwithin0to6mm(0 to1/4inch),loosenthejamnutsatbothendsofthe tierods(Figure45).

Figure46

1.Levelindicatorhole

3.Ifthetransaxleoilisnotlevelwiththebottomofthe levelindicatinghole,llthereservoirwiththespecied oil;refertoChangingtheTransaxleOil(page39).

Page 39

ChangingtheTransaxleOil

ServiceInterval:Every800hours/Yearly(whichevercomes

rst)

OilType:SAE10W30(APIserviceSJorhigher)

OilCapacity:1.4L(1.5qt)

1.Positionthevehicleonalevelsurface,settheparking brake,rotatetheOn/OffswitchtotheOffposition, andremovethekey.

2.Wipetheareaaroundthellanddrainplugscleanwith arag(Figure47).

Figure48

1.Oilll

8.Installandtightenthellplugandgasketintothe ll-plugholeofthetransmission(Figure47).

9.Starttheengineandoperatethemachine.

10.Checktheoillevelandaddmoreoilifthelevelisbelow thethreadsofthell-plughole(Figure47).

CheckingandAdjustingthe

Figure47

1.Drainplug2.Fillplug

3.Alignadrainpanwithacapacityof2L(2.1qt)ormore underthedrainplug.

4.Removethellplugbyrotatingitcounterclockwise (Figure47).

Note:Retainthellplugandgasketforinstallation instep8.

5.Removethedrainplugbyrotatingitcounterclockwise (Figure47).

Note:Retainthedrainplugandgasketforinstallation instep6.

Note:Allowtheoiltodrainfromthetransaxle completely.

6.Installandtightenthedrainplugandgasketintothe drain-plugholeofthetransmission(Figure47).

Note:Disposeoftheusedoilatacertiedrecycling center.

NeutralPosition

ServiceInterval:Every100hours

Whenperformingroutinemaintenanceand/orengine diagnostics,thetransaxlemustbeshiftedintoneutral(Figure

49).Thevehiclehasaneutralpositionontheshiftlever,

whichcontrolstheneutralinthetransaxle.Thefollowing stepsshouldbetakentomakesurethattheneutralshiftlever operatesthetransaxleneutralcorrectly:

1.SettheshiftleverintotheNeutralposition.

2.EnsurethattheneutralbracketisintheNeutral position(leveltothecablemountingbracketlocated belowtheshiftbracket)byturningthedrivenclutch (Figure49).

Note:Thevehicleshouldnotrollbackandforth.Ifit does,manuallymovetheneutralbrackettotheNeutral position.

7.Fillthereservoir(Figure48)throughthell-plughole withapproximately1.4L(1-1/2qt)ofthespeciedoil oruntiltheoillevelinthetransmissionisevenwiththe bottomofthethreads.(Figure47).

Page 40

Figure49

G017170

1.Neutralbracket2.Locknuts

3.Tighten1ofthelocknuts(Figure49)toachieveagap of0.76-1.52mm(0.03-0.06inch).

Note:Youmustholdthethreadedshaftbelowthe brackettotightenthelocknutontop.

4.Tightentheotherlocknuttoachieveagapof0.76-1.52 mm(0.03-0.06inch).

5.Pulluponeachshiftcableanensurethatthereis a0.76-1.52mm(0.03-0.06inch)gapbetweenthe nut/washerandtheneutralbracket(Figure50).

Note:Ifthereisanotagapadjustthenutstoachieve agapof0.76-1.52mm(0.03-0.06inch).

InspectingthePrimaryDrive Clutch

ServiceInterval:Beforeeachuseordaily

Clutchoperationshouldbemonitoreddailyforproper shifting.Ifshiftingisstickyorsluggish,ortheclutchdoesnot returncompletelytoneutralwhenidling,theclutchrequiresa simplecleaning.

Note:Focusdebrisremovalinandaroundmovingparts.

1.Stoptheengine,removethekey,andsettheparking brake.

2.Raiseandlatchthecargobox.

3.Removedirtandmudbuildupontheclutchwithwater anddrytheclutchimmediatelywithcompressedairto removeexcesswateranddebris.

Note:Remainingdebrismayberemovedusingafast dryingcontactcleaner.

MaintainingthePrimaryDrive Clutch

ServiceInterval:Every200hours—Cleantheprimarydrive

clutch(moreoftenindustyormuddy conditions).

Note:Operatingthevehiclewithadirtyclutchcanincrease weartointernalcomponents.

1.Stoptheengine,removethekey,andsettheparking brake.

Figure50

1.Neutralbracket

2.Pullup5.Wrong,adjusttoachieve

3.Cableboot

6.StarttheengineandshiftintoForward,Reverse,and Neutralseveraltimestoensurethattheneutralbracket isoperatingproperly.

4.0.76-1.52mm(0.03-0.06 inch)gap

agapof0.76-1.52mm (0.03-0.06inch)

2.Raiseandlatchthecargobox.

3.Removethe6ange-headboltssecuringtheclutch cover.

4.Setasidethecover,spacer,andspring(Figure51).

Figure51

1.Clutchshaft4.Clutchcover

2.Spring

3.Spacer

5.Removedirtandmudbuildupwithwateranddry immediatelywithcompressedairtoremoveexcess wateranddebris.

5.Flange-headbolt

Page 41

6.Removeanyremainingdebrisusingafast-drying

G016859

contactcleanerorbrakecleaner.

CoolingSystem

Note:Removethedebrisinandaroundmovingparts.

7.Ifdebrisorbuildupexistsaroundthebeltoralongthe clutchshaft,useaneabrasivepadorasimilarproduct toremoveit.

8.Installthespring,clutchcover,andange-headbolts.

9.Torquetheboltsto12-13.5N-m(105-120in-lb).

Maintenance

CleaningtheEngineCooling Areas

ServiceInterval:Every100hours

Cleantheexternalsurfacesoftheengineevery100operating hoursormoreoftenunderextremelydustyanddirty conditions.

Important:Nevercleantheenginewithpressurized waterbecausewatercouldcontaminatethefuelsystem.

FillingtheRadiator

InitialFill/FillingafterFlushing

ServiceInterval:Every1,000hours/Every2years

(whichevercomesrst)

Note:Usea50/50mixofEthyleneGlycolandwaterfor coolant.

1.Positionthevehicleonalevelsurface,settheparking brake,turntheignitionoff,andremovethekey.

CAUTION

Iftheenginehasbeenrunning,the pressurized,hotcoolantcanescapeandcause burns.

•Donotopentheradiatorcapwhenthe engineisrunning.

•Allowenginetocoolatleast15minutes oruntiltheradiatorcapiscoolenoughto touchwithoutburningyourhand.

•Usearagwhenopeningtheradiatorcap, andopenthecapslowlytoallowsteamto escape.

2.Removethellcap(Figure52)andllwithcoolant.

Figure52

1.Fillcap

2.Radiatoroverowtankcap

Page 42

3.Replacethellcapandremovetheradiatoroverow tankcap(Figure52).

BrakeMaintenance

Note:Neverleavebothcapsoffatthesametime. Thiswilladverselyaffectthellingofthetank.

4.Fillwithcoolanttothebottomofthellerneck.Do notoverll.Replacetheradiatoroverowtankcap andcleananyspills.

CheckingandRellingtheRadiator

ServiceInterval:Beforeeachuseordaily

Note:Usea50/50mixofethyleneglycolandwaterfor coolant.

1.Positionthevehicleonalevelsurface,settheparking brake,turntheignitionoff,andremovethekey.

CAUTION

Iftheenginehasbeenrunning,the pressurized,hotcoolantcanescapeandcause burns.

•Donotopentheradiatorcapwhenthe engineisrunning.

•Allowenginetocoolatleast15minutes oruntiltheradiatorcapiscoolenoughto touchwithoutburningyourhand.

InspectingtheBrakes

ServiceInterval:Every100hours

Brakesareacriticalsafetycomponentofthevehicle.Aswith allsafetycomponents,theyshouldbecloselyinspectedat regularintervalstoensureoptimumperformanceandsafety. Thefollowinginspectionsshouldbedoneevery100hours:

•Inspectthebrakeshoesforwearordamage.Ifthelining

(brakepad)thicknessislessthan1.6mm(1/16inch),the brakeshoesshouldbereplaced.

•Inspectthebackingplateandothercomponentsforsigns

ofexcessivewearordeformation.Ifanydeformationis found,theappropriatecomponentsmustbereplaced.

•Checkthebrakeuidlevel;refertoCheckingtheBrake

FluidLevel(page19).

AdjustingtheParking-Brake Handle

ServiceInterval:Every200hours

1.Removethehandgripfromtheparking-brakelever (Figure53).

•Usearagwhenopeningtheradiatorcap, andopenthecapslowlytoallowsteamto escape.

2.Removetheradiatoroverowtankcap(Figure52).

3.Ifthecoolantlevelislow,llthetankwithcoolantto thebottomofthellerneck.

Note:Donotoverll.

4.Replacetheradiatoroverowtankcapandcleanany spills.

Figure53

1.Handgrip

2.Brake-adjustmentknob4.Parking-brakelever

2.Loosenthesetscrewsecuringthebrake-adjustment knobtotheparking-brakelever(Figure53).

3.Rotatethebrake-adjustmentknobuntilabrake-lever forceof133to156N-m(30to35ft-lb)isrequiredto settheparking-brakelever(Figure53).

Note:Ifyourotatedthebrake-adjustmentknobthe fulltraveloftheadjusterandcannotattainthelever forceof133to156N-m(30to35ft-lb)thatisrequired tosettheparking-brakelever,performtheprocedure foradjustingthebrakecables;refertoAdjustingthe

BrakeCables(page43).

3.Setscrew

Page 43

4.Tightenthesetscrewandinstallthehandgrip(Figure

53).

A.Loosentherear-jamnut(Figure54)forthe

threadedadjusteroftheparking-brakecable 1turn.

AdjustingtheBrakeCables

1.Removethehandgripfromtheparkingbrake(Figure

53).

2.Loosenthesetscrew(Figure53)securingthe brake-adjustmentknobtotheparking-brake lever,releasetheparkingbrake,andloosenthe brake-adjustmentknob.

3.Atthebottomofthemachine,loosentherear-jamnut forthethreadedadjusteroftheparking-brakecable 4turns(Figure54).

Figure54

B.Tightentheforwardjamnut(Figure54).

C.Rotatethebrake-adjustmentknob(Figure53)

untilaforceof133to156N-m(30to35ft-lb) isrequiredtosettheparking-brakelever.

D.RepeatstepsAthroughCupto3moretimes

toattaintheparkingbrakeforcebetween133 to156N-m(30to35ft-lb).

Note:Ifyoucannotadjusttheparking-brake cableenoughtogetthebrake-adjustmentknob withinitsadjustmentrange,checkthebrakepads forexcessivewear.

•Tightenthesetscrewandinstallthehandgrip

(Figure53).

ChangingtheBrakeFluid

ServiceInterval:Every1,000hours

RefertoyourauthorizedAuthorizedServiceDealer.

1.Forward-jamnut4.Threadedadjuster

2.Rear-jamnut

3.Brake-cablebracket

4.Tightentheforwardjamnut(Figure54).

5.Rotatethebrake-adjustmentknob(Figure53)untila forceof133to156N-m(30to35ft-lb)isrequiredto settheparking-brakelever.

(parking-brakecable)

5.Frontofthemachine

•Ifyoucannotadjustthebrake-adjustmentknobby

looseningitandsettheparking-brakeleverwitha aforceof133to156N-m(30to35ft-lb);perform thefollowing:

A.Loosentheforward-jamnut(Figure54)for

thethreadedadjusteroftheparking-brake cable1turn.

B.Tightentherearjamnut(Figure54).

C.Rotatethebrake-adjustmentknob(Figure53)

untilaforceof133to156N-m(30to35ft-lb) isrequiredtosettheparking-brakelever.

D.RepeatstepsAthroughCupto2moretimes

toattaintheparkingbrakeforcebetween133 to156N-m(30to35ft-lb).

•Ifyoucannotadjustthebrake-adjustmentknob

bytighteningitandsettheparking-brakelever withaaforceof133to156N-m(30to35ft-lb); performthefollowing:

Page 44

BeltMaintenance

G017197

G01751 1

ServicingtheDriveBelt

Newbeltsmustbebrokeninbeforetheywillshiftproperly.A beltwillbrakeinwithintherst2hoursofnormaloperation.

CheckingtheDriveBelt

ServiceInterval:Aftertherst8hours

Every200hours

Note:Iftheunitcontinuestomovewhentheengineisat lowidle,theclutchesmaybedirtyandrequirewashing.

1.Parkthemachineonalevelsurface,settheparking brake,turntheignitionoff,andremovethekey.

ReplacingtheDriveBelt

1.Raisethecargobox;refertoRaisingtheCargoBox

(page17).

2.ShiftthetransmissionintoNeutral,settheparking brake,shutofftheengine,andremovetheignitionkey .

3.Rotateandroutethebeltoverthesecondaryclutch (Figure55).

4.Removethebeltfromtheprimaryclutch(Figure55).

Note:Discardtheoldbelt.

5.Alignthenewbeltovertheprimaryclutch(Figure55).

6.Rotateandroutethebeltoverthesecondaryclutch (Figure55).

7.Lowerthecargobox;refertoLoweringtheCargoBox

(page17).

2.Raisethecargoboxandsecureitwiththeproprod; refertoRaisingtheCargoBox(page17).

3.Rotateandinspectthebelt(Figure55)forexcessive wearordamage.

Note:Replacethebeltifnecessary.

Figure55

1.Primaryclutch

2.Drivebelt

3.Secondaryclutch

CheckingtheBelt-pullBumper

Note:Thebelt-pullbumperneedstobecheckedonly

whentroubleshootingvibration,performingarebuild,or experiencinganenginemountfailure.

Thebelt-pullbumper(Figure56)shouldmaintainagapof

2.2mm(0.09inches).

Ifthebumperistooclosetotheenginebracket,thebeltwill causeexcessivevibration.

Ifthebumperistoofarfromtheenginebracket,thebeltwill causeharmfulenginestress.

Toadjustthegap,loosenthe3ange-headboltssecuringthe brackettotheframeandslidethebrackettheappropriate distance.

Oncethegapiscorrect,tightenthe3ange-headbolts.

4.Lowerthecargobox;refertoLoweringtheCargoBox

(page17).

Figure56

1.Enginebracket3.Bracket

2.Bumper4.Flange-headbolt

Page 45

ChassisMaintenance

Cleaning

AdjustingtheCargo-box Latches

Ifthecargo-boxlatchisoutofadjustment,thecargobox vibratesupanddownasyoudrivethevehicle.Youcanadjust thelatchpoststomakethelatchesholdthecargoboxsnugly tothechassis.

1.Loosenthelocknutontheendofthelatchpost(Figure

57).

Figure57

1.Latch3.Latchpost

2.Locknut

WashingtheVehicle

Thevehicleshouldbewashedasneeded.Usewateraloneor withamilddetergent.Aragmaybeused,howeverthehood willloosesomeofitsluster.

Important:Pressurizedwaterisnotrecommended whenwashingthemachine.Itmaydamagetheelectrical system,loosenimportantdecals,orwashawaynecessary greaseatfrictionpoints.Avoidexcessiveuseofwater, especiallynearthecontrolpanel,engine,andbattery.

2.Rotatethelatchpostclockwiseuntilitissnugagainst thehookportionofthelatch(Figure57).

3.Torquethelocknutto19.7to25.4N-m(175to225 in-lb).

4.Repeatthissteps1through3forthelatchontheother sideofthevehicle.

Page 46

Storage

1.Positionthemachineonalevelsurface,settheparking brake,stoptheengine,andremovetheignitionkey.

2.Cleandirtandgrimefromtheentiremachine,including theoutsideoftheenginecylinderheadnsandblower housing.

Important:Youcanwashthemachinewithmild detergentandwater.Donotusehigh-pressure watertowashthemachine.Pressurewashing maydamagetheelectricalsystemorwashaway necessarygreaseatfrictionpoints.Avoidexcessive useofwater,especiallynearthecontrolpanel, lights,engine,andthebattery.

3.Inspectthebrakes;refertoInspectingtheBrakes(page

42).

4.Servicetheaircleaner;refertoServicingtheAir

Cleaner(page30).

5.Greasethemachine;refertoLubrication(page27).

6.Changetheengineoil;refertoChangingtheOil(page

31).

7.Checkthetirepressure;refertoCheckingtheTireAir

Pressure(page20).

8.Flushthefueltankwithfresh,cleandieselfuel.

9.Removethebatteryfromthechassis.

Note:Donotconnectthebatterycablestothebattery postsduringstorage.

Important:Thebatterymustbefullychargedto preventitfromfreezingandbeingdamagedat temperaturesbelow0degreesC(32degreesF). Afullychargedbatterymaintainsitschargefor about50daysattemperatureslowerthan4degrees C(40degreesF).Ifthetemperatureswillbeabove 4degreesC(40degreesF),checkthewaterlevel inthebatteryandchargeitevery30days.

10.Checkandtightenallbolts,nuts,andscrews.Repairor replaceanypartthatisdamaged.

11.Paintallscratchedorbaremetalsurfaces.

PaintisavailablefromyourAuthorizedServiceDealer.

12.Storethemachineinaclean,drygarageorstoragearea.

13.Removetheignitionkeyandputitinasafeplaceout ofthereachofchildren.

14.Coverthemachinetoprotectitandkeepitclean.

Page 47

InternationalDistributorList

Distributor:

AgrolancKft BalamaPrimaEngineeringEquip.HongKong85221552163 B-RayCorporation

CascoSalesCompany

CeresS.A.CostaRica

CSSCTurfEquipment(pvt)Ltd.SriLanka CyrilJohnston&Co. CyrilJohnston&Co.RepublicofIreland

EquiverMexico525553995444ParklandProductsLtd.NewZealand6433493760 FemcoS.A.Guatemala ForGarderOU

G.Y .K.CompanyLtd. GeomechanikiofAthensGreece GolfinternationalTurizm GuandongGoldenStarChina HakoGroundandGardenSweden

HakoGroundandGarden HayterLimited(U.K.) HydroturfInt.CoDubai HydroturfEgyptLLC IrrimacPortugal351212388260T oroEuropeNVBelgium3214562960 IrrigationProductsInt'lPvtLtd.India0091442449

JeanHeybroekb.v.Netherlands31306394611VictusEmakPoland48618238369

Country:

Hungary3627539640

Korea82325512076

PuertoRico7877888383

NorthernIreland442890813121

Estonia3723846060

Japan81726325861

Turkey902163365993Riversa

Norway4722907760 UnitedKingdom441279723444 UnitedArabEmirates97143479479T-MarktLogisticsLtd.Hungary3626525500 Egypt2025194308T oroAustraliaAustralia61395807355

PhoneNumber:Distributor:

5062391138

94112746100

442890813121

5024423277

30109350054

862087651338 4635100000

4387

Country:

MaquiverS.A.Colombia MaruyamaMfg.Co.Inc. Mountelda.s.CzechRepublic

Mountelda.s.Slovakia

MunditolS.A.

NormaGarden OslingerTurfEquipmentSA OyHakoGroundandGarden

Perfetto PratoverdeSRL.

Prochaska&Cie RTCohen2004Ltd.

LelyTurfcare SolvertS.A.S.

SpyprosStavrinidesLimitedCyprus SurgeSystemsIndiaLimited

ValtechMorocco21253766

Japan81332522285

Argentina54114821

Russia74954116120 Ecuador59342396970 Finland35898700733

Poland48618208416 Italy390499128

Austria4312785100 Israel97298617979 Spain Denmark4566109200 France331308177

India911292299901

Phone Number:

5712364079

420255704 220 420255704 220

9999

128

34952837500

00 35722434131

3636

EuropeanPrivacyNotice

TheInformationToroCollects ToroWarrantyCompany(Toro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer.

TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies inyourcountry.

BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMA TION ASDESCRIBEDINTHISPRIV ACYNOTICE.

TheWayT oroUsesInformation Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell youabout.ToromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot sellyourpersonalinformationtoanyothercompany.Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.

RetentionofyourPersonalInformation Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes (suchasregulatorycompliance),orasrequiredbyapplicablelaw .

Toro'sCommitmenttoSecurityofYourPersonalInformation Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent statusofpersonalinformation.

AccessandCorrectionofyourPersonalInformation Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailatlegal@toro.com.

AustralianConsumerLaw

AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oroDealer.

374-0269RevH

Page 48

ToroGeneralCommercialProductWarranty

ATwo-YearLimitedWarranty

ConditionsandProductsCovered

TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship fortwoyearsor1500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser. *Productequippedwithanhourmeter.

InstructionsforObtainingWarrantyService

YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:

ToroCommercialProductsServiceDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196

952–888–8801or800–952–2740 E-mail:commercial.warranty@toro.com

OwnerResponsibilities

AstheProductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired maintenanceandadjustmentscanbegroundsfordisallowingawarranty claim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.

•Productfailureswhichresultfromfailuretoperformrecommended

maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligent,orrecklessmanner.

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal Productoperationinclude,butarenotlimitedto,brakepadsand linings,clutchlinings,blades,reels,rollersandbearings(sealedor greasable),bedknives,sparkplugs,castorwheelsandbearings,tires, lters,belts,andcertainsprayercomponentssuchasdiaphragms, nozzles,andcheckvalves,etc.

•Failurescausedbyoutsideinuence.Conditionsconsideredtobe

outsideinuenceinclude,butarenotlimitedto,weather,storage practices,contamination,useofunapprovedfuels,coolants,lubricants, additives,fertilizers,water,orchemicals,etc.

•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,

diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.

•Normalnoise,vibration,wearandtear ,anddeterioration.

•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats

duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor windows,etc.

Parts

Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofT oro.T orowillmake thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace it.T oromayuseremanufacturedpartsforwarrantyrepairs.

DeepCycleandLithium-IonBatteryWarranty:

DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging, andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe batteriesinthisproductareconsumed,theamountofusefulworkbetween chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn out.Replacementofwornoutbatteries,duetonormalconsumption, istheresponsibilityoftheproductowner.Batteryreplacementmaybe requiredduringthenormalproductwarrantyperiodatowner’sexpense. Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly proratedwarrantybeginningyear3throughyear5basedonthetime inserviceandkilowatthoursused.RefertotheOperator'sManualfor additionalinformation.

MaintenanceisatOwner’sExpense

Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.

GeneralConditions

RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy underthiswarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty.All impliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.

Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom statetostate.

Noteregardingenginewarranty:

TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EP A)and/ortheCaliforniaAirResources Board(CARB).Thehourlimitationssetforthabovedonotapplytothe EmissionsControlSystemWarranty.RefertotheEngineEmissionControl WarrantyStatementsuppliedwithyourproductorcontainedintheengine manufacturer’sdocumentationfordetails

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheT oroimporter.

374-0253RevC