Toro 07359, 07359TC, Workman MDX-D Operator's Manual

FormNo.3389-299RevB

G014966

Workman

ModelNo.07359—SerialNo.315000001andUp
ModelNo.07359TC—SerialNo.315000001andUp

®

MDX-DUtilityVehicle

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3389-299*B

ThisproductcomplieswithallrelevantEuropeandirectives;
fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Important:Thisengineisnotequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.

CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Theenclosed

Engine Owner's Man ual

issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.

Introduction

Themachineisdesignedprimarilyasanoff-roadvehicleand
isnotintendedforextensiveuseonpublicroads.Whenusing
themachineonpublicroads,followalltrafcregulationsand
useanyadditionalaccessoriesthatmayberequiredbylaw,
suchaslights,turnsignals,slowmovingvehicle(SMV)sign,
andothersasrequired.

Thismachineisautilityvehicleintendedtobeusedby
professional,hiredoperatorsincommercialapplications.It
isprimarilydesignedforthetransportofimplementsusedin
suchapplications.Thisvehicleallowsforthesafetransport
ofanoperatorandonepassengerintheidentiedseats.The
bedofthisvehicleisnotsuitableforanyriders.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro

©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

BeforeOperating....................................................4

Supervisor’sResponsibilities.....................................5

SafeHandlingofFuels.............................................5

Operation...............................................................5

Maintenance...........................................................7

Hauling..................................................................7

SoundPower..........................................................8

SoundPressure.......................................................8

Hand-ArmVibration...............................................8

WholeBodyVibration.............................................8

SafetyandInstructionalDecals.................................9

Setup...........................................................................11

1InstallingtheSteeringWheel..................................12

2CheckingtheFluidLevelsandTireAir

Pressure............................................................12

3ReadingtheManualandViewingtheSafety

TrainingMaterial................................................12

ProductOverview.........................................................13

Controls...............................................................13

Specications........................................................16

Attachments/Accessories........................................16

Operation....................................................................17

ThinkSafetyFirst...................................................17

OperatingtheCargoBox.........................................17

PreformingPre-StartingChecks...............................18

CheckingtheBrakeFluidLevel................................19

CheckingtheEngine-OilLevel.................................19

CheckingtheTireAirPressure.................................20

AddingFuel...........................................................20

StartingtheEngine.................................................21

StoppingtheMachine.............................................21

ParkingtheMachine...............................................21

BreakinginaNewMachine......................................22

LoadingtheCargoBox...........................................22

TransportingtheVehicle.........................................23

TowingtheMachine...............................................23

TowingaTrailer.....................................................23

Maintenance.................................................................24

RecommendedMaintenanceSchedule(s)......................24

DailyMaintenanceChecklist....................................25

PremaintenanceProcedures........................................26

MaintainingtheVehicleunderSpecialOperating

Conditions.........................................................26

LiftingtheMachine................................................26

AccessingtheHood................................................26

Lubrication...............................................................27

GreasingtheMachine.............................................27

GreasingtheFrontWheelBearings...........................28

EngineMaintenance..................................................30

ServicingtheAirCleaner.........................................30

ServicingtheEngineOil..........................................31

FuelSystemMaintenance...........................................33

InspectingFuelLinesandConnections......................33

ReplacingtheFuelFilter..........................................33

ElectricalSystemMaintenance....................................33

ServicingtheBattery...............................................33

ReplacingtheFuses................................................35

MaintainingtheHeadlights......................................35

DriveSystemMaintenance.........................................37

MaintainingtheTires..............................................37

AdjustingtheFrontWheelToe-inand

Camber.............................................................37

CheckingtheTransaxleOilLevel..............................38

ChangingtheTransaxleOil......................................39

CheckingandAdjustingtheNeutralPosition..............39

InspectingthePrimaryDriveClutch.........................40

MaintainingthePrimaryDriveClutch.......................40

CoolingSystemMaintenance......................................41

CleaningtheEngineCoolingAreas...........................41

FillingtheRadiator.................................................41

BrakeMaintenance....................................................42

InspectingtheBrakes..............................................42

AdjustingtheParking-BrakeHandle..........................42

AdjustingtheBrakeCables......................................43

ChangingtheBrakeFluid........................................43

BeltMaintenance......................................................44

ServicingtheDriveBelt...........................................44

ReplacingtheDriveBelt..........................................44

CheckingtheBelt-pullBumper.................................44

ChassisMaintenance..................................................45

AdjustingtheCargo-boxLatches..............................45

Cleaning...................................................................45

WashingtheVehicle................................................45

Storage........................................................................46

3

Safety

Improperuseormaintenancebytheoperatororownercan
resultininjury.Toreducethepotentialforinjury,comply
withthesesafetyinstructionsandalwayspayattentionto
thesafetyalertsymbol,whichmeansCaution,Warning,or
Danger—“personalsafetyinstruction.”Failuretocomply
withtheinstructionmayresultinpersonalinjuryordeath.

ThemachinemeetstherequirementsofSAEJ2258.

SafeOperatingPractices

Important:Themachineisdesignedprimarilyasan

off-roadvehicleandisnotintendedforextensiveuseon
publicroads.Whenusingthemachineonpublicroads,
followalltrafcregulationsanduseanyadditional
accessoriesthatmayberequiredbylaw,suchaslights,
turnsignals,slowmovingvehicle(SMV)sign,and
othersasrequired.

TheW orkmanwasdesignedandtestedtooffersafeservice
whenoperatedandmaintainedproperly.Althoughhazard
controlandaccidentpreventionpartiallyaredependent
uponthedesignandcongurationofthemachine,these
factorsarealsodependentupontheawareness,concern,and
propertrainingofthepersonnelinvolvedintheoperation,
maintenanceandstorageofthemachine.Improperuseor
maintenanceofthemachinecanresultininjuryordeath.

•Thismachineisdesignedtocarryonlyyou,the

operator,andonepassengerintheseatprovidedbythe
manufacturer.Nevercarryanyotherpassengersonthe
vehicle.

•Becomefamiliarwiththecontrolsandknowhowtostop

theenginequickly.

•Neveroperatethemachinewhenundertheinuence

ofdrugsoralcohol.Evenprescriptiondrugsandcold
medicinescancausedrowsiness.

•Donotdrivethemachinewhenyouaretired.Besureto

takeoccasionalbreaks.Itisveryimportantthatyoustay
alertatalltimes.

•Alwayswearsubstantialshoes.Donotoperatethe

machinewhilewearingsandals,tennisshoes,orsneakers.
Donotwearloosettingclothingorjewelrywhichcould
getcaughtinmovingpartsandcausepersonalinjury.

•Wearingsafetyglasses,safetyshoes,longpants,anda

helmetisadvisableandrequiredbysomelocalsafetyand
insuranceregulations.

•Neverallowchildrentooperatethemachine.Never

allowadultstooperateitwithoutproperinstructions.
Onlytrainedandauthorizedpersonsshouldoperate
thismachine.Makesurealloperatorsarephysicallyand
mentallycapableofoperatingthemachine.

•Keepeveryone,especiallychildrenandpets,awayfrom

theareasofoperation.

Thisisaspecializedutilityvehicledesignedforoff–roaduse
only.Itsrideandhandlingwillhaveadifferentfeelthanwhat
driversexperiencewithpassengercarsortrucks.Sotaketime
tobecomefamiliarwithyourWorkman.

NotalloftheattachmentsthatadapttotheWorkman
arecoveredinthismanual.SeethespecicOperator’s
Manualprovidedwitheachattachmentforadditionalsafety
instructions.Readthesemanuals.

Toreducethepotentialforinjuryordeath,complywith
thefollowingsafetyinstructions:

BeforeOperating

•Operatethemachineonlyafterreadingandunderstanding

thecontentsofthismanual.Areplacementmanualis
availablebysendingcompletemodelandserialnumber
to:TheToro®Company,8111LyndaleAvenueSouth,
Minneapolis,Minnesota55420.

•Neverallowchildrentooperatethemachine.Anyone

whooperatesthemachineshouldhaveamotorvehicle
license.

•Neverallowotheradultstooperatethemachinewithout

rstreadingandunderstandingtheOperator'sManual.
Onlytrainedandauthorizedpersonsshouldoperatethis
machine.Makesurethatalloperatorsarephysicallyand
mentallycapableofoperatingthemachine.

•Checkthesafetyinterlocksystemdailyforproper

operation.Ifaswitchshouldmalfunction,replacethe
switchbeforeoperatingmachine.

•Keepallshields,safetydevicesanddecalsinplace.Ifa

shield,safetydeviceordecalismalfunctioning,illegible,
ordamaged,repairorreplaceitbeforeoperatingthe
machine.

•Avoiddrivingwhenitisdark,especiallyinunfamiliar

areas.Ifyoumustdrivewhenitisdark,besuretodrive
cautiously,usetheheadlights,andevenconsideradding
additionallights.

•Beforeoperatingthevehicle,alwayscheckallpartsof

thevehicleandanyattachments.Ifsomethingiswrong,
stopusingvehicle.Makesuretheproblemiscorrected
beforevehicleorattachmentisoperatedagain.

•Useonlyanapprovednonmetal,portablefuelcontainer.

Staticelectricdischargecanignitefuelvaporsinafuel
containerthatisnotgrounded.Removethefuelcontainer
fromthebedofthemachineandplaceitontheground
andawayfromthevehiclebeforelling.Keepthe
nozzleincontactwiththecontainerwhilellingthefuel
container.Removeequipmentfrombedofthemachine
beforefuelingit.

•Operatethemachineonlyoutdoorsorinawellventilated

area.

4

Supervisor’sResponsibilities

•Makesureoperatorsarethoroughlytrainedandfamiliar

withtheOperator’ sManualandalllabelsonthevehicle.

•Besuretoestablishyourownspecialproceduresand

workrulesforunusualoperatingconditions(e.g.slopes
toosteepforthesafeoperationofthemachine).

SafeHandlingofFuels

•Toavoidpersonalinjuryorpropertydamage,useextreme

careinhandlingfuel.Dieselfuelisextremelyammable
andthevaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andothersources

ofignition.

•Useonlyanapprovedfuelcontainer.

•Neverremovefuelcaporaddfuelwiththeengine

running.

•Allowenginetocoolbeforerefueling.

•Neverrefuelthemachineindoors.

•Neverstorethemachineorfuelcontainerwherethereis

anopename,spark,orpilotlightsuchasonawater
heateroronotherappliances.

•Neverllcontainersinsideavehicleoronatruckor

trailerbedwithaplasticliner.Alwaysplacecontainerson
thegroundawayfromyourvehiclebeforelling.

•Removeequipmentfromthetruckortrailerandrefuelit

ontheground.Ifthisisnotpossible,thenrefuelsuch
equipmentwithaportablecontainer,ratherthanfroma
fueldispensernozzle.

•Keepthenozzleincontactwiththerimofthefueltank

orcontaineropeningatalltimesuntilfuelingiscomplete.
Donotuseanozzlelockopendevice.

•Iffuelisspilledonclothing,changeclothingimmediately.

•Neveroverllfueltank.Replacefuelcapandtighten

securely.

Operation

•Theoperatorandpassengershouldremainseatedand

usetheseatbeltswheneverthevehicleisinmotion.The
operatorshouldkeepbothhandsonthesteeringwheel,
wheneverpossible,andthepassengershouldusethehand
holdsprovided.Keeparmsandlegswithinthevehicle
bodyatalltimes.Nevercarrypassengersintheboxor
onattachments.Rememberyourpassengermaynotbe
expectingyoutobrakeorturnandmaynotbeready.

•Neveroverloadyourvehicle.Thenameplate(located

underthemiddleofthedash)showstheloadlimitsfor
thevehicle.Neveroverllattachmentsorexceedthe
vehiclemaximumgrossvehicleweight(GVW).

•Whenstartingtheengine:

–Sitonoperator’sseatandensurethattheparking

brakeisengaged.

–Keepyourfootonthebrake.

–TurnignitionswitchtotheOnposition.Whenthe

glowplugindicatorgoesoff,theengineisreadyto
start.

–TurntheignitionkeytotheStartposition.

•Usingthemachinedemandsattention.Failuretooperate

machinesafelymayresultinanaccident,tipoverofthe
machine,andseriousinjuryordeath.Drivecarefully.
Topreventtippingorlossofcontrol,takethefollowing
precautions:

–Useextremecaution,reducespeed,andmaintain

asafedistancearoundsandtraps,ditches,creeks,
ramps,anyunfamiliarareas,orotherhazards.

–Watchforholesorotherhiddenhazards.

–Usecautionwhenoperatingthevehicleonasteep

slope.Normally,travelstraightupanddownslopes.
Reducespeedwhenmakingsharpturnsorwhen
turningonhillsides.Avoidturningonhillsides
wheneverpossible.

–Useextracautionwhenoperatingthemachineon

wetsurfaces,athigherspeeds,orwithafullload.
Stoppingtimewillincreasewithafullload.

–Whenloadingthebed,distributetheloadevenly.

Useextracautioniftheloadexceedsthedimensions
ofthevehicle/bed.Operatethemachinewithextra
cautionwhenhandlingoff-centerloadsthatcannot
becentered.Keeploadsbalancedandsecureto
preventthemfromshifting.

–Avoidsuddenstopsandstarts.Donotgofrom

reversetoforwardorforwardtoreversewithoutrst
comingtoacompletestop.

–Donotattemptsharpturnsorabruptmaneuversor

otherunsafedrivingactionsthatmaycausealossof
controlofthemachine.

–Donotpassanothermachinetravelinginthesame

directionatintersections,blindspots,oratother
dangerouslocations.

–Whendumping,donotletanyonestandbehind

machineanddonotdumptheloadonanyone’sfeet.
Releasethetailgatelatchesfromthesideofbox,not
frombehind.

–Keepallbystandersaway .Beforebackingup,lookto

therearandensurethatnooneisbehindthevehicle.
Backupslowly.

–Watchoutfortrafcwhennearorcrossingroads.

Alwaysyieldtherightofwaytopedestriansand
othervehicles.Alwayssignalyourturnsorstopearly
enoughsootherpersonsknowwhatyouplantodo.
Obeyalltrafcrulesandregulations.

–Neveroperatethemachineinornearanareawhere

thereisdustorfumesintheairwhichareexplosive.
Theelectricalandexhaustsystemsofthemachinecan
producesparkscapableofignitingexplosivematerials.

–Alwayswatchoutforandavoidlowoverhangssuch

astreelimbs,doorjambs,overheadwalkways,etc.

5

Makesurethereisenoughroomoverheadtoeasily
clearthemachineandyourhead.

OperatingonHills

–Ifyouareeverunsureaboutthesafeoperationofthe

machine,stopyourworkandaskyoursupervisor.

•Beforegettingofftheseat:

–Stopmovementofthemachine.

–Lowerbed.

–Shutengineoffandwaitforallmovementtostop.

–Setparkingbrake.

–Removekeyfromignition.

•Donottouchengine,transmission,radiator,muferor

mufermanifoldwhileengineisrunningorsoonafter
ithasstoppedbecausetheseareasmaybehotenough
tocauseburns.

•Ifthemachineevervibratesabnormally,stopthemachine

immediately,turnengineoff,waitforallmotionto
stopandinspectfordamage.Repairalldamagebefore
resumingoperation.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

Braking

•Slowdownbeforeyouapproachanobstacle.Thisgives

youextratimetostoporturnaway.Hittinganobstacle
caninjureyouandyourpassenger.Inaddition,itcan
damagethemachineanditscontents.

•Grossvehicleweight(GVW)hasamajorimpactonyour

abilitytostopand/orturn.Heavyloadsandattachments
makethemachinehardertostoporturn.Theheavier
theload,thelongerittakestostop.RefertoLoadingthe

CargoBox(page22)formoreinformation.

•Decreasethespeedofthemachineifthecargoboxhas

beenremovedandthereisnoattachmentinstalledon
themachine.Thebrakingcharacteristicschangeandfast
stopsmaycausetherearwheelstolockup,whichwill
affectthecontrolofthemachine.

•Turfandpavementaremuchmoreslipperywhentheyare

wet.Itcantake2to4timeslongertostopthemachine
onwetsurfacesasondrysurfaces.Ifyoudrivethrough
deep-standingwaterandgetthebrakeswet,theywill
notworkwelluntiltheyaredry.Afterdrivingthrough
water,youshouldtestthebrakestomakesuretheywork
properly.Iftheydonot,driveslowlyonalevelground
whileputtinglightpressureonthebrakepedal.Thiswill
drythebrakesout.

WARNING

Operatingthemachineonahillmaycausetipping
orrollingofthemachine,ortheenginemaystall
andyoucouldloseheadwayonthehill.Thiscould
resultinpersonalinjury.

•Donotoperatemachineonexcessivelysteep
slopes.

•Donotacceleratequicklyorslamonthebrakes
whenbackingdownahill,especiallywithaload.

•Iftheenginestallsoryouloseheadwayona
hill,slowlybackstraightdownthehill.Never
attempttoturnthemachinearound.

•Operatethemachineslowlyonahillanduse
caution.

•Avoidturningonahill.

•Reduceyourloadandthespeedofthemachine.

•Avoidstoppingonhills,especiallywithaload.

Theseextracautionsneedtobetakenwhenoperatingthe
machineonahill:

•Slowthemachinedownbeforestartingupordownahill.

•Iftheenginestallsoryoubegintolosemomentumwhile

climbingahill,graduallyapplythebrakesandslowlyback
themachinestraightdownthehill.

•Turningwhiletravelingupordownhillscanbedangerous.

Ifyouhavetoturnwhileonahill,doitslowlyand
cautiously.Nevermakesharporfastturns.

•Heavyloadsaffectstability.Reducetheweightofthe

loadandyourgroundspeedwhenoperatingonhillsorif
theloadhasahighcenterofgravity.Securetheloadto
thecargoboxofthemachinetopreventtheloadfrom
shifting.Takeextracarewhenhaulingloadsthatshift
easily(liquid,rock,sand,etc.).

•Avoidstoppingonhills,especiallywithaload.Stopping

whilegoingdownahillwilltakelongerthanstopping
onlevelground.Ifthemachinemustbestopped,avoid
suddenspeedchanges,whichmayinitiatetippingor
rollingofthemachine.Donotslamonthebrakes
whenrollingbackward,asthismaycausethemachine
tooverturn.

•Ifyouwillbeusingthemachineonhillyterrain,youcan

installtheoptionalROPSKit.

6

OperatingonRoughTerrain

WARNING

Suddenchangesinterrainmaycauseabrupt
steeringwheelmovement,possiblyresultingin
handandarminjuries.

•Reduceyourspeedwhenoperatingonrough
terrainandnearcurbs.

•Gripthesteeringwheellooselyaroundthe
perimeterkeepingthumbsupandoutoftheway
ofthesteeringwheelspokes.

Reducethegroundspeedofthemachineandloadcarriedin
themachinewhenoperatingonroughterrain,unevenground,
andnearcurbs,holes,andothersuddenchangesinterrain.
Loadsmayshift,causingthemachinetobecomeunstable.

Ifyouwillbeusingthemachineonroughterrain,youcan
installtheoptionalROPSKit.

LoadingandDumping

WARNING

Theweightoftheboxmaybeheavy.Handsor
otherbodypartscouldbecrushed.

•Keephandsandotherbodypartsclearwhen
loweringthebox.

•Donotdumpmaterialsonbystanders.

•Donotexceedtheratedweightcapacityofthemachine

whenoperatingitwithaloadinthecargobox,when
towingatrailer,orboth;refertoSpecications(page16).

•Usecautionwhenoperatingthemachineonahillsideor

onroughterrain,particularlywithaloadinthecargobox
orwhentowingatrailerorboth.

•Usecautionwhencarryingtallloadsinthecargobox.

•Beawarethatthestabilityandcontrolofthemachine

arereducedwhentheloadinthecargoboxispoorly
distributed.

•Carryingoversizedloadsinthecargoboxchangesthe

stabilityofthemachine.

•Thesteering,braking,andstabilityofthemachineare

affectedwhencarryingaloadwheretheweightofthe
materialcannotbeboundtothemachinesuchasthe
liquidinalargetank.

•Neverdumpaloadedcargoboxwhilethemachineis

sidewaysonahill.Thechangeinweightdistributionmay
causethemachinetooverturn.

•Whenoperatingwithaheavyloadinthecargobox,

reduceyourspeedandallowforsufcientbraking
distance.Donotsuddenlyapplythebrakes.Useextra
cautiononslopes.

•Beawarethatheavyloadsincreaseyourstoppingdistance

andreduceyourabilitytoturnquicklywithouttipping
over.

•Therearcargospaceisintendedforloadcarrying

purposesonly,notforpassengers.

•Neveroverloadyourmachine.Thenameplate(located

underthemiddleofthedash)showstheloadlimitsfor
themachine.Neveroverllattachmentsorexceedthe
machinemaximumgrossmachineweight(GVW);refer
toLoadingtheCargoBox(page22).

Maintenance

•Beforeservicingormakingadjustmentstothemachine,

movethemachinetoalevelsurface,stoptheengine,set
theparkingbrake,andremovethekeyfromignitionto
preventaccidentalstartingoftheengine.

•Tomakesuretheentiremachineisingoodcondition,

keepallnuts,bolts,andscrewsproperlytightened.

•Toreducethepotentialrehazard,keeptheenginearea

freeofexcessivegrease,grass,leaves,andaccumulation
ofdirt.

•Iftheenginemustberunningtoperformamaintenance

adjustment,keephands,feet,clothing,andanypartsof
thebodyawayfromtheengineandanymovingparts.
Keepeveryoneaway.

•Donotoverspeedtheenginebychangingthegovernor

settings.Themaximumenginespeedis3650rpm.To
ensuresafetyandaccuracy,haveanAuthorizedToro
Distributorcheckthemaximumenginespeedwitha
tachometer.

•Ifmajorrepairsareeverneededorassistanceisrequired,

contactanAuthorizedToroDistributor.

•Tobesureofoptimumperformanceandsafety,always

purchasegenuineTororeplacementpartsandaccessories.
Replacementpartsandaccessoriesmadebyother
manufacturerscouldbedangerous.Alteringthismachine
inanymannermayaffecttheoperation,performance,
durabilityofthemachine,oritsusemayresultininjury
ordeath.Suchusecouldvoidtheproductwarrantyof
TheToro®Company.

•Thismachineshouldnotbemodiedwithout

authorizationfromTheToro®Company.Directany
inquiriestoTheToro®Company,CommercialDivision,
VehicleEngineeringDept.,8111LyndaleAve.So.,
Bloomington,Minnesota55420–1196USA.

Hauling

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usefullwidthrampsforloadingmachineintotraileror

truck.

•Tiethemachinedownsecurelyusingstraps,chains,cable,

orropes.Bothfrontandrearstrapsshouldbedirected
downandoutwardfromthemachine.

7

SoundPower

Thisunithasaguaranteedsoundpowerlevelof98dBA,
whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO11094.

SoundPressure

Thisunithasasoundpressurelevelattheoperator’searof85
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO11201.

Hand-ArmVibration

Measuredvibrationlevelforrighthand=1.25m/s

Measuredvibrationlevelforlefthand=1.36m/s

UncertaintyValue(K)=0.68m/s2

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.

WholeBodyVibration

Measuredvibrationlevel=0.35m/s

UncertaintyValue(K)=0.17m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.

2

2

2

2

8

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

104-6581

1.Warning—readtheOperator'sManual.

2.Firehazard—beforefueling,stoptheengine.

3.Warning—donotoperatethismachineunlessyouaretrained.

4.Tippinghazard—usecautionanddriveslowlywhileonslopes;driveslowlywhenturning,keepthevehiclespeedunder16MPH
(26km/h)whencarryingafullorheavyloadandwhendrivingonroughterrain.

5.Fallingandarm/leginjuryhazards—donotcarrypassengersinthecargobedandkeeparmsandlegsinsideofthevehicleatall
times.

119-9727

1.Horn7.Powerpoint

2.Hourmeter

3.Headlights

4.Engine—stop10.Fallinghazard—donotcarrypassengersinthecargobed.

5.Engine—on11.Fallinghazard—donotallowchildrentooperatethevehicle.

6.Engine—start

120-0627

1.Cutting/dismembermenthazard,fan—stayawayfrom
movingparts,keepallguardsandshieldsinplace.

8.Warning—readtheOperator'sManual.

9.Collisionhazard—donotoperatethevehicleonpublicstreets,
roads,orhighways.

115-7739

1.Falling,crushinghazard,bystanders—noriderson
machine.

9

99-7345

1.Warning—readtheOperator'sManual.

2.Hotsurface/burnhazard—stayasafedistancefromthe
hotsurface.

3.Entanglementhazard,belt—stayawayfrommovingparts;
keepallguardsinplace.

4.Crushinghazard,cargobox—usetheproprodtosupport
thecargobed

99-7952

106-6755

1.Enginecoolantunder
pressure.

2.Explosionhazard—read
theOperator'sManual.

3.Warning—donottouchthe
hotsurface.

4.Warning—readthe

Operator'sManual.

120-4837

1.ReadtheOperator's
Manualforinformationon

fuses.

2.Alarm/powerpoint,10A6.Lift,15A

3.Engine,10A

4.Headlights,10A8.Horn,30A

5.Machinefuse,15A

7.Rearlift,15A

1.Choke

2.Reverse4.Forward

3.Neutral

99-7350

1.Maximumtongueweightis50lb(23kg);maximumtrailer
weightis400lb(181kg).

115-2412

1.Warning—readtheOperator'sManual;nostorage.

10

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2

3

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Steeringwheel

Nopartsrequired

Operator'sManual
Engineowner’smanual1
PartsCatalog
SafetyTrainingmaterial
RegistrationCard
PredeliveryInspectionForm1
CerticateofQuality
Key2

Qty.

Use

1

–

1

1
1
1

1

Installthesteeringwheel(Model
07359TConly).

Checktheuidlevelsandtireair
pressure.

ReadtheOperator'sManualandview
thetrainingmaterialbeforeoperating
themachine.

11

1

2

InstallingtheSteeringWheel

Partsneededforthisprocedure:

1

Steeringwheel

Procedure

Note:ThisprocedureisonlyneededforModel07359TC.

1.Throughtheopeningsinthebackofthesteering
wheel,releasethelocktabsofthecentercoverand
removethecoverfromthewheel(Figure3).

CheckingtheFluidLevelsand TireAirPressure

NoPartsRequired

Procedure

1.Checktheengineoillevelbeforeandaftertheengineis
rstoperated;refertoCheckingtheEngine-OilLevel

(page19).

2.Checkthebrakeuidlevelbeforetheengineisrst
operated;refertoCheckingtheBrakeFluidLevel(page

19).

3.Checkthetransaxle-oillevelbeforetheengineisrst
operated;refertoCheckingtheTransaxleOilLevel

(page38).

4.Checktheairpressureinthetires;refertoChecking

theTireAirPressure(page20)

Figure3

1.Steeringshaft

2.Dustcover6.Locknut

3.Steeringwheel7.Centercover

4.Tabslotsinwheel

2.Removethelocknutandwasherfromthesteering
shaft(Figure3).

3.Alignthesteeringwheelontothesplinesofthesteering
shaft(Figure3).

Note:Positionthesteeringwheelontheshaft
sothatwhenthetiresofthemachinearepointed
straightahead,thecrossbeamofthesteeringwheelis
horizontalandthethickerspokeofthesteeringwheel
ispointingdown.

4.Assemblethewasherandlocknutthreadsofthe
steeringshaft(Figure3).

5.Torquethenutto24-29N-m(18-22ft-lb).

6.Alignthelocktabsofthecentercovertotheopenings
inthesteeringwheelandpressthecoverintothewheel
untilthelockstabssnapintoplace(Figure3).

5.Washer

8.Opening(foraccesstothe
steeringwheeltabs)

3

ReadingtheManualand ViewingtheSafetyTraining Material

Partsneededforthisprocedure:

1

Operator'sManual

1Engineowner’smanual

1

PartsCatalog

1

SafetyTrainingmaterial

1

RegistrationCard

1PredeliveryInspectionForm

1

CerticateofQuality

2Key

Procedure

•ReadtheOperator'sManualandEngineowner'smanual.

•Viewthesafetytrainingmaterial.

•Fillouttheregistrationcard.

•CompletethePredeliveryInspectionForm.

•ReviewtheCerticateofQuality.

12

ProductOverview

Figure4

1.Hoodlatch

2.Parkingbrakehandle4.Towingtongue6.Fuelcap

3.Cargobox5.Gearshiftselector7.Cargoboxlever

Controls

AcceleratorPedal

Usetheacceleratorpedal(Figure5)tovarygroundspeed
ofthemachine.Pressingdownthepedalincreasesground
speed.Releasingthepedalwillslowthemachine.

Note:Themaximumforwardspeedis26km/h(16mph).

BrakePedal

Usethebrakepedalisusedtostoporslowthemachine
(Figure5).

CAUTION

Operatingamachinewithwornorincorrectly
adjustedbrakescanmayresultinpersonalinjury.

Ifbrakepedaltravelstowithin25mm(1inch)of
thevehicleoorboard,thebrakesmustbeadjusted
orrepaired.

1.Steeringwheel

2.Cupholder

3.Passengerhandhold

4.Brakepedal

Figure5

5.Acceleratorpedal

6.Parkingbrakehandle

7.Operator'sManualstorage

ParkingBrakeLever

Theparkingbrakeleverislocatedbetweentheseats(Figure

4andFigure5).Whenevertheengineisshutoff,setthe

(centerconsole)

tube

parkingbraketopreventthemachinefromaccidentalmoving.
Tosettheparkingbrake,pullupontheparkingbrakelever.
Toreleasetheparkingbrake,pushtheleverdown.Ifthe
machineisparkedonasteepgrade,makesurethatthe
parkingbrakeisset.

13

HornButton(TCModelonly)

Thehornbuttonislocatedatthelowerleftcornerofthedash
panel(Figure6).Pressthehornbuttontosoundthehorn.

oillightwarnstheoperatoriftheengineoilpressuredrops
belowasafeleveltooperatetheengine.Ifthelightcomeson
andremainslit,shutofftheengineandchecktheengineoil
level.Addoiltotheengineifnecessary;refertoCheckingthe

Engine-OilLevel(page19).

Note:Theoillightmayicker.Thisisnormalandnoaction
needstobetaken.

EngineCoolant-temperatureLight

Theenginecoolant-temperaturelightislocatedtothe
rightofthebatteryandtheengineoilpressurelights,and
abovetheglowplugindicatorlight(Figure6).Theengine
coolant-temperaturelightwarnstheoperatorthatthecoolant
temperatureoftheengineistoohottocontinueoperating
theengine(theengineisoverheating).Stoptheengineand
allowthemachinetocooldown.Checkthecoolantleveland
thebeltstothefanandwaterpump.Fillthecoolantreservoir
withcoolantasneededandreplaceanyworn,damaged,or
slippingbelts.

Figure6

1.Hornbutton(TCModels
Only)

2.Hourmeter

3.Lightswitch

4.Batterylight9.Powerpoint

5.Engineoilpressurelight

6.Engine
coolant-temperaturelight

7.Glow-plugIndicatorlight

8.Starterswitch

LightSwitch

Thelightswitchislocatedtotheleftofthesteeringcolumn
(Figure6).Usethelightswitchtoilluminatetheheadlights.
Pushupthelightswitchturnontheheadlightsorpushdown
theswitchtoturnoffthelights.

HourMeter

Thehourmeterislocatedtotheleftofthelightswitch
(Figure6).Usethehourmetertondoutthetotalnumberof
hourstheenginehasrun.Thehourmeterstartstofunction
wheneveryouturnthekeyswitchtotheOnpositionorif
theengineisrunning.

BatteryLight

Thebatterylightislocatedtotherightofthesteeringcolumn
andabovetheoillight(Figure6).Thebatterylightwillturn
onforseveralsecondswhenyourststarttheengine,and
thenturnoffoncetheengineisrunning.Ifthelightremains
onwhiletheengineisrunning,thealternator,battery,or
electricalsystemisdamaged.

EngineOilPressureLight

Important:Iftheengineoverheatingproblempersists,

contactyourAuthorizedT oroDealerfordiagnosticsand
repair.

Glow-plugIndicatorLight

Theglow-plugindicatorlightislocatedtotherightofthe
batteryandtheengineoilpressurelights,andbelowthe
enginecoolant-temperaturelight(Figure6).Theglow-plug
indicatorlightwillilluminateredwhenyourotatetheignition
switchtotheOnpositionandtheengineiscold.Thelight
indicatesthattheglowplugsareoperating.

StarterSwitch

Theignitionswitchislocatedtotherightofthesteering
columnandbelowtheindicatorlightsforthebattery,engine
oilpressure,enginecoolanttemperature,glowplugs(Figure

6).Usetheignitionswitchtostartandstoptheengine.The

switchhas3positions:Off,On,andStart.Rotatethekey
clockwisetotheOnpositiontoactivatetheglowplugs.
Whentheglowplugindicatorlightturnsoff,rotatethekey
counterclockwisetotheStartpositiontostarttheengine.
Toshutofftheengine,rotatethekeycounterclockwiseto
theOffposition.

Note:Removethekeyfromtheignitionwhenleavingthe
machine.

PowerPoint

Thepowerpointislocatedtotherightofthestarterswitch
(Figure6).Usethepowerpointtopower12voltoptional
electricalaccessories.

Theengineoilpressurelightislocatedtotherightofthe
steeringcolumnandbelowthebatterylight(Figure6).The

14

Gear-ShiftSelector

G009193

1

2

PassengerHandHolds

Thegearshiftselectorislocatedbetweentheseatsandbelow
theparkingbrakelever.Thegearshiftselectorhasthree
positions:Forward,Reverse,andNeutral(Figure7).

Note:Theenginewillstartandruninanyofthethree
positions.

Important:Alwaysstopthevehiclebeforechanging
gears.

Thepassengerhandholdsarelocatedontherightsideofthe
dashpanelandattheoutsideofeachseat(Figure9).

Figure9

1.Handhold—hiprestraint2.Passengerhandhold

Figure7

1.Gearshiftselector

FuelGauge

Thefuelgauge(Figure8)islocatedonthefueltank,nextto
thellercapattheoperator'ssideofthemachine.Thegauge
displaystheamountoffuelinthetank.

Figure8

1.Empty4.Fuelgauge

2.Full5.Fuel-tankcap

3.Needle

15