Toro 07354, Workman HDX-D Operator's Manual

FormNo.3362-385RevA

IndustrialWorkman

®

HDX-D

UtilityVehiclewithBed

ModelNo.07354—SerialNo.311000001andUp

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.T oro.com.OriginalInstructions(EN)

Thismachineisautilityvehicleintendedtobeusedby
professional,hiredoperatorsincommercialapplications.
Itisprimarilydesignedforthetransportofimplements
usedinsuchapplications.Thisvehicleallowsforthe
safetransportofanoperatorandonepassengerinthe
identiedseats.Thebedofthisvehicleisnotsuitable
foranyriders.

Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.

Introduction

Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.

Figure1

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

©2011—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Figure1

Contactusatwww.Toro.com.

2

PrintedintheUSA.

AllRightsReserved

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

Supervisor’sResponsibilities.................................4

BeforeOperating.................................................4

Operation.............................................................5

Maintenance.........................................................6

SoundPressure.....................................................6

Vibration..............................................................6

SoundLevelCertication.....................................7

SafetyandInstructionalDecals.............................8

Setup..........................................................................13

1CheckingtheFluidLevels................................13

ProductOverview......................................................14

Controls.............................................................14

Specications.....................................................17

Attachments/Accessories...................................17

Operation...................................................................18

CheckingtheEngineOilLevel............................18

AddingFuel.......................................................19

CheckingtheCoolantLevel................................20

CheckingtheTransaxle/HydraulicFluid

Level..............................................................20

CheckingtheHighFlowHydraulicFluid(If

soequipped)...................................................21

CheckingtheFrontDifferentialOilLevel

(FourWheelDriveModelsOnly)....................21

CheckingtheTorqueoftheWheel

Nuts...............................................................22

CheckingtheTirePressure.................................22

CheckingtheBrakeFluid....................................22

Pre–startingChecks............................................23

StartingtheEngine.............................................23

DrivingtheV ehicle.............................................23

StoppingtheVehicle...........................................24

StoppingtheEngine...........................................24

NewVehicleBreak–in........................................24

CheckingtheInterlockSystem............................24

OperatingCharacteristics...................................25

Passengers..........................................................25

Speed.................................................................26

Turning..............................................................26

Braking..............................................................26

TipOvers...........................................................26

Hills...................................................................27

LoadingandDumping........................................27

FourWheelDrive(FourWheelDriveModels

Only)..............................................................28

TransportingtheVehicle.....................................28

TowingtheVehicle.............................................28

TowingaTrailerwiththeVehicle.........................29

Maintenance...............................................................30

RecommendedMaintenanceSchedule(s)................30

ServiceIntervalChart.........................................31

HeavyDutyOperation.......................................32

PremaintenanceProcedures....................................32

RemovingtheFullBed.......................................32

InstallingtheFullBed.........................................32

JackingtheVehicle..............................................33

RemovingtheHood...........................................33

Lubrication.............................................................34

GreasingBearingsandBushings.........................34

EngineMaintenance...............................................37

ServicingtheAirCleaner....................................37

ChangingtheEngineOilAndFilter....................37

FuelSystemMaintenance.......................................38

FuelLinesandConnections................................38

ServicingtheWaterSeparator/Fuel

Filter..............................................................38

ElectricalSystemMaintenance................................39

Fuses..................................................................39

JumpStartingtheVehicle....................................40

ServicingtheBattery...........................................40

DriveSystemMaintenance.....................................41

ChangingtheFrontDifferentialOil(Four

WheelDriveModelsOnly).............................41

InspectingtheConstantVelocityBoot(Four

WheelDriveModelsOnly).............................41

AdjustingtheShiftCables...................................42

AdjustingtheHigh–LowCable...........................42

InspectingtheTires............................................42

CheckingtheFrontWheelAlignment.................42

CoolingSystemMaintenance..................................43

RemovingDebrisfromtheCooling

System............................................................43

ChangingEngineCoolant...................................44

BrakeMaintenance.................................................45

AdjustingtheParkingBrake................................45

AdjustingtheBrakePedal...................................45

BeltMaintenance....................................................46

AdjustingBelts...................................................46

ControlsSystemMaintenance.................................46

AdjustingtheAcceleratorPedal..........................46

AdjustingtheClutchPedal..................................47

ConvertingtheSpeedometer..............................47

HydraulicSystemMaintenance...............................48

ChangingtheHydraulicFluidandCleaning

theStrainer.....................................................48

ReplacingtheHydraulicFilter.............................48

ChangingtheHighFlowHydraulicOiland

Filter(Ifsoequipped).....................................49

Storage.......................................................................50

Schematics.................................................................51

3

Safety

ThemachinemeetstherequirementsofSAEJ2258.

Supervisors,operatorsandservicepersonsshouldbe
familiarwiththefollowingstandardsandpublications:
(Thematerialmaybeobtainedfromtheaddressshown).

•FlammableandCombustibleLiquidsCode:

ANSI/NFPA30

•NationalFireProtectionAssociation:

feelthanwhatdriversexperiencewithpassengercars
ortrucks.Sotaketimetobecomefamiliarwithyour
Workman.

NotalloftheattachmentsthatadapttotheW orkman
arecoveredinthismanual.SeethespecicOperator’s
Manualprovidedwitheachattachmentforadditional
safetyinstructions.Readthesemanuals.

Toreducethepotentialforinjuryordeath,comply
withthefollowingsafetyinstructions:

ANSI/NFPA#505;PoweredIndustrialTrucks

ADDRESS:

NationalFirePreventionAssociation
BarrymarchPark
Quincy,Massachusetts02269U.S.A

•ANSI/ASMEB56.8PersonalBurdenCarriers

ADDRESS:

AmericanNationalStandardsInstitute,Inc.
1430Broadway
NewYork,NewYork10018U.S.A.

•ANSI/UL558;InternalCombustionEngine
PoweredIndustrialTrucks

ADDRESS:
AmericanNationalStandardsInstitute,Inc.
1430Broadway
NewYork,NewYork10018U.S.A.

or

UnderwritersLaboratories333PngstenRoad
Northbrook,Illinois60062U.S.A.

SafeOperatingPractices

WARNING

TheWorkmanisanoff–highwayvehicleonly ,and
isnotdesigned,equipped,ormanufacturedforuse
onpublicstreets,roadsorhighways.

TheWorkmanwasdesignedandtestedtooffersafe
servicewhenoperatedandmaintainedproperly.
Althoughhazardcontrolandaccidentprevention
partiallyaredependentuponthedesignand
congurationofthemachine,thesefactorsarealso
dependentupontheawareness,concern,andproper
trainingofthepersonnelinvolvedintheoperation,
maintenanceandstorageofthemachine.Improperuse
ormaintenanceofthemachinecanresultininjuryor
death.

Thisisaspecializedutilityvehicledesignedforoff–road
useonly .Itsrideandhandlingwillhaveadifferent

Supervisor’sResponsibilities

•Makesureoperatorsarethoroughlytrainedand
familiarwiththeOperator’sManualandalllabelson
thevehicle.

•Besuretoestablishyourownspecialproceduresand
workrulesforunusualoperatingconditions(e.g.
slopestoosteepforvehicleoperation).Usethe3rd
HighLockoutswitchifhighspeedcouldresultina
safetyorvehicleabusesituation.

BeforeOperating

•Operatethemachineonlyafterreadingand
understandingthecontentsofthismanual.A
replacementmanualisavailablebysendingcomplete
modelandserialnumberto:TheToroCompany,
8111LyndaleAvenueSouth,Minneapolis,Minnesota

55420.

•Neverallowchildrentooperatethevehicle.Never
allowadultstooperateitwithoutproperinstructions.
Onlytrainedandauthorizedpersonsshouldoperate
thisvehicle.Makesurealloperatorsarephysically
andmentallycapableofoperatingthevehicle.

•Thisvehicleisdesignedtocarryonlyyou,the
operator,andonepassengerintheseatprovidedby
themanufacturer.Nevercarryanyotherpassengers
onthevehicle.

•Neveroperatethevehiclewhenundertheinuence
ofdrugsoralcohol.

•Becomefamiliarwiththecontrolsandknowhowto
stoptheenginequickly.

•Keepallshields,safetydevicesanddecalsinplace.
Ifashield,safetydeviceordecalismalfunctioning,
illegible,ordamaged,repairorreplaceitbefore
operatingthemachine.

•Alwayswearsubstantialshoes.Donotoperate
themachinewhilewearingsandals,tennisshoes,
orsneakers.Donotwearloosettingclothingor
jewelrywhichcouldgetcaughtinmovingpartsand
causepersonalinjury.

4

•Wearingsafetyglasses,safetyshoes,longpants,anda
helmetisadvisableandrequiredbysomelocalsafety
andinsuranceregulations.

•Keepeveryone,especiallychildrenandpets,away
fromtheareasofoperation.

•Beforeoperatingthevehicle,alwayscheckallparts
ofthevehicleandanyattachments.Ifsomethingis
wrong,stopusingvehicle.Makesuretheproblem
iscorrectedbeforevehicleorattachmentisoperated
again.

•Sincedieselfuelishighlyammable,handleit
carefully.

–Useanapprovedfuelcontainer.
–Donotremovethecapfromthefueltankwhen

theengineishotorrunning.
–Donotsmokewhilehandlingfuel.
–Fillthefueltankoutdoorsandtoaboutoneinch

belowthetopoftank(bottomofllerneck).Do

notoverll.
–Wipeupanyspilledfuel.

•Operatethevehicleonlyoutdoorsorinawell
ventilatedarea.

•Useonlyanapprovednonmetal,portablefuel
container.Staticelectricdischargecanignitefuel
vaporsinaungroundedfuelcontainer.Removethe
fuelcontainerfromthebedofthevehicleandplace
itonthegroundawayfromthevehiclebeforelling.
Keepthenozzleincontactwiththecontainerwhile
lling.Removeequipmentfromvehiclebedbefore
lling.

•Checkthesafetyinterlocksystemdailyforproper
operation.Ifaswitchmalfunctions,replacethe
switchbeforeoperatingmachine.

Operation

•Theoperatorandpassengershoulduseseatbelts
andremainseatedwheneverthevehicleisinmotion.
Theoperatorshouldkeepbothhandsonthesteering
wheel,wheneverpossible,andthepassengershould
usethehandholdsprovided.Keeparmsandlegs
withinthevehiclebodyatalltimes.Nevercarry
passengersintheboxoronattachments.Remember
yourpassengermaynotbeexpectingyoutobrakeor
turnandmaynotbeready.

•Neveroverloadyourvehicle.Thenameplate
(locatedunderthemiddleofthedash)showsthe
loadlimitsforthevehicle.Neveroverllattachments
orexceedthevehiclemaximumgrossvehicleweight
(GVW).

•Whenstartingtheengine:

–Sitonoperator’sseatandensurethattheparking

brakeisengaged.

–DisengagePTO(ifsoequipped)andreturnthe

handthrottlelevertotheOffposition(ifso
equipped).

–MoveshiftlevertoNeutralandpresstheclutch

pedal.
–Keepyourfootoffoftheacceleratorpedal.
–TurnignitionswitchtotheOnposition.When

theglowplugindicatorgoesoff,theengineis

readytostart.
–TurntheignitionkeytotheStartposition.

Note:Theglowplugindicatorwillturnon,foran
additional15seconds,whentheswitchreturnsto
theOnposition.

•Usingthemachinedemandsattention.Failureto
operatevehiclesafelymayresultinanaccident,tip
overofthevehicle,andseriousinjuryordeath.
Drivecarefully.Topreventtippingorlossofcontrol,
takethefollowingprecautions:

–Useextremecaution,reducespeed,andmaintain

asafedistancearoundsandtraps,ditches,creeks,

ramps,anyunfamiliarareas,orotherhazards.
–Watchforholesorotherhiddenhazards.
–Usecautionwhenoperatingthevehicleona

steepslope.Normally,travelstraightupand

downslopes.Reducespeedwhenmakingsharp

turnsorwhenturningonhillsides.Avoidturning

onhillsideswheneverpossible.
–Useextracautionwhenoperatingthevehicleon

wetsurfaces,athigherspeeds,orwithafullload.

Stoppingtimewillincreasewithafullload.Shift

intoalowergearbeforestartingupordowna

hill.
–Whenloadingthebed,distributetheload

evenly.Useextracautioniftheloadexceeds

thedimensionsofthevehicle/bed.Operate

thevehiclewithextracautionwhenhandling

off-centerloadsthatcannotbecentered.Keep

loadsbalancedandsecuretopreventthemfrom

shifting.
–Avoidsuddenstopsandstarts.Donotgofrom

reversetoforwardorforwardtoreversewithout

rstcomingtoacompletestop.
–Donotattemptsharpturnsorabruptmaneuvers

orotherunsafedrivingactionsthatmaycausea

lossofvehiclecontrol.
–Donotpassanothervehicletravelinginthesame

directionatintersections,blindspots,oratother

dangerouslocations.

5

–Keepallbystandersaway.Beforebackingup,

looktotherearandensurethatnooneisbehind
thevehicle.Backupslowly.

–Watchoutfortrafcwhennearorcrossingroads.

Alwaysyieldtherightofwaytopedestriansand
othervehicles.Thisvehicleisnotdesignedfor
useonstreetsorhighways.Alwayssignalyour
turnsorstopearlyenoughsootherpersons
knowwhatyouplantodo.Obeyalltrafcrules
andregulations.

–Neveroperatethevehicleinornearanarea

wherethereisdustorfumesintheairwhichare
explosive.Theelectricalandexhaustsystems
ofthevehiclecanproducesparkscapableof
ignitingexplosivematerials.

–Alwayswatchoutforandavoidlowoverhangs

suchastreelimbs,doorjambs,overhead
walkways,etc.Makesurethereisenoughroom
overheadtoeasilyclearthevehicleandyour
head.

–Ifeverunsureaboutsafeoperation,stopwork

andaskyoursupervisor.

•Donottouchengine,transaxle,radiator,muferor
mufermanifoldwhileengineisrunningorsoon
afterithasstoppedbecausetheseareasmaybehot
enoughtocauseburns.

•Ifthemachineevervibratesabnormally,stop
immediately,turnengineoff,waitforallmotion
tostopandinspectfordamage.Repairalldamage
beforeresumingoperation.

•Beforegettingofftheseat:

–Stopmovementofthemachine.
–Shutengineoffandwaitforallmovementto

stop.
–Setparkingbrake.
–Removekeyfromignition.

•Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.

highpressure.Usepaperorcardboard,nothands,
tosearchforleaks.Hydraulicuidescapingunder
pressurecanhavesufcientforcetopenetrateskin
anddoseriousdamage.Ifuidisinjectedintothe
skinitmustbesurgicallyremovedwithinafew
hoursbyadoctorfamiliarwiththisformofinjury
organgrenemayresult.

•Tomakesuretheentiremachineisingoodcondition,
keepallnuts,bolts,andscrewsproperlytightened.

•Toreducethepotentialrehazard,keeptheengine
areafreeofexcessivegrease,grass,leaves,and
accumulationofdirt.

•Iftheenginemustberunningtoperforma
maintenanceadjustment,keephands,feet,clothing,
andanypartsofthebodyawayfromtheengineand
anymovingparts.Keepeveryoneaway.

•Donotoverspeedtheenginebychangingthe
governorsettings.Themaximumenginespeedis
3650RPM.Toensuresafetyandaccuracy,havean
AuthorizedToroDistributorcheckthemaximum
enginespeedwithatachometer.

•Ifmajorrepairsareeverneededorassistanceis
required,contactanAuthorizedToroDistributor.

•Tobesureofoptimumperformanceandsafety,
alwayspurchasegenuineTororeplacementpartsand
accessories.Replacementpartsandaccessoriesmade
byothermanufacturerscouldbedangerous.Altering
thisvehicleinanymannermayaffectthevehicle’s
operation,performance,durabilityoritsusemay
resultininjuryordeath.Suchusecouldvoidthe
productwarrantyofTheToro®Company.

•Thisvehicleshouldnotbemodiedwithout
TheToro®Company’sauthorization.Directany
inquiriestoTheToro®Company ,Commercial
Division,VehicleEngineeringDept.,8111Lyndale
Ave.So.,Bloomington,Minnesota55420–1196.
USA

SoundPressure

Maintenance

•Beforeservicingormakingadjustmentstothe
machine,stoptheengine,settheparkingbrake,and
removethekeyfromignitiontopreventaccidental
startingoftheengine.

•Makesureallhydrauliclineconnectorsaretight,and
allhydraulichosesandlinesareingoodcondition
beforeapplyingpressuretothesystem.

•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthydraulicuidunder

Thisunithasasoundpressurelevelattheoperator’ s
earof82dBA,whichincludesanUncertaintyValue(K)
of1dBA.

Thesoundpressurelevelwasdeterminedaccordingto
theproceduresoutlinedinENISO11201.

Vibration

Hand-Arm

•Measuredvibrationlevelforrighthand=0.41m/s

6

2

•Measuredvibrationlevelforlefthand=0.2m/s

•UncertaintyValue(K)=0.5m/s

2

Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinEN1032.

WholeBody

•Measuredvibrationlevel=0.3m/s

•UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinEN1032.

2

2

SoundLevelCertication

WhentestedperITSDFB56-11-5-2005thevehicle
meetsAlcoa30.3.2Section4.1.2aforenginespeedsup
to:

•3650withoutcab@80dBA

•2850withcab@80dBA

2

7

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.

93-9852

1.Warning—readtheOperator’sManual.2.Crushinghazard—installthecylinderlock.

115-7739

1.Falling,crushinghazard,bystanders—noriderson
machine.

1.Warning—donottouchthehotsurface.

1.Liftpoint

115-2047

93-9084

115-7723

1.Warning—thehydraulicoilpressureis124bar(1800PSI).

2.CouplerA

3.CouplerB

2.Tie-downpoint

115-7740

1.Warning—maximumtrailerweightis1500lb(680kg),
maximumtongueweightis200lb(90kg).

2.Warning—trailerbrakesarerequiredwhentowinggreater
than1500lb(680kg),maximumtrailerweightwithtrailer
brakesis3500lb(1591kg),maximumtongueweightwith
trailerbrakesis600lb(273kg).

8

1.Headlights4.Engine—run

2.Horn5.Engine—start

3.Engine—stop

1.Warning—donotoperatethismachineunlessyouaretrained.

2.Warning—locktheparkingbrake,stoptheengine,and
removetheignitionkeybeforeleavingthemachine.

115-2281

115-7746

3.Firehazard—stoptheenginebeforefueling.

4.Tippinghazard—slowdownandturngradually ,usecaution
anddriveslowlywhendrivingonslopes,donotexceed20
mph(32kph),anddriveslowlyoverroughterrainorwhen
carryingafullorheavyload.

115-2282

1.Warning—readtheOperator’sManual.

2.Warning—stayawayfrommovingparts,keepallguardsandshieldsinplace.

3.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistancefromthevehicle,donotcarrypassengersin
thecargobed,keeparmsandlegsinsideofthevehicleatalltimes,anduseseatbeltsandhandholds.

9

115-7813

1.Poweroutlet10A5.Lights,brake15A

2.Switchedpower10A

3.Fuelpump,supervisor
switch10A

4.Horn,powerpoint15A

6.Hazard10A

7.4WD,Transmission10A

115-7814

106-6755

1.Enginecoolantunder
pressure.

2.Explosionhazard—read
theOperator’sManual.

3.Warning—donottouch
thehotsurface.

4.Warning—readthe

Operator’sManual.

93-9879

1.Storedenergyhazard—readtheOperator’sManual.

115-7741

1.ReadtheOperator’sManualbeforeservicingtransmission
uid.

93-7814

1.Entanglementhazard,belt—stayawayfrommovingparts.

93–9868

1.Crushinghazardofhand—readtheOperator’sManual.

10

93-9850

93-9899

1.Donotrepairorrevise—readtheOperator’sManual.

105-4215

1.Warning—avoidpinchpoints.

106-2353

1.Electricalpowerpoint

106-7767

1.Warning—readtheOperator’sManual;avoidtippingthe
machine;weartheseatbelt;leanawayfromthedirection
themachineistipping.

93-9899

1.Crushinghazard—installthecylinderlock.

106-2355

1.Slow

2.Fast

3.Transmission—thirdhigh;
nofastspeed

115-7756

1.Highowhydraulics—engaged

11

106-2377

1.Locked

2.Differentiallock9.Entanglementhazard,shaft—keepbystander’sasafe

3.Unlocked10.Retracthydraulics

4.Hydrauliclock11.Extendhydraulics

5.Engage12.Transmission—highspeed

6.Powertake-off(PTO)

7.Disengage14.Parkingbrake

8.Warning—readtheOperator’sManual.

distancefromthevehicle.

13.Transmission—lowspeed

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or
smoking.

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator’s

Manual.

6.Keepbystandersasafe
distancefromthebattery .

7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries

8.Batteryacidcancause
blindnessorsevereburns.

withwaterandgetmedical
helpfast.

10.Containslead;donot
discard.

12

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

Nopartsrequired

MediaandAdditionalParts

Description

Operator’sManual

PartsManual1

OperatorTrainingMaterial

Note:Determinetheleftandrightsideofthemachine
fromthenormaloperatingposition.

1

CheckingtheFluidLevels

Qty.

Qty.

–

1

1

Readbeforeoperatingthevehicle

Usetoreferencepartnumbers

Viewbeforeoperatingmachine

Checktheengineoil,transaxle/hydraulic
uid,andbrakeuidlevels

Use

Use

NoPartsRequired

Procedure

1.Checktheengineoillevelbeforeandaftertheengine
isrststarted,refertoCheckingtheEngineOil
LevelinOperation.

2.Checkthetransaxle/hydraulicuidlevelbefore
theengineisrststarted,refertoCheckingthe
Transaxle/HydraulicFluidLevelinOperation.

3.Checkthebrakeuidlevelbeforetheengineisrst
started,refertoCheckingtheBrakeFluidLevelin
Operation.

13

ProductOverview

Controls

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

AcceleratorPedal

Theacceleratorpedal(Figure3)givestheoperator
theabilitytovarytheengineandgroundspeedofthe
vehicle,whenthetransmissionisingear.Pressing
thepedalincreasesengineRPMandgroundspeed.
ReleasingthepedalwilldecreaseengineRPMand
groundspeedofthemachine.

GearShiftLever

Fullypresstheclutchpedalandmovetheshiftlever

Figure4)intothedesiredgearselection.Adiagramof

(
theshiftpatternisindicatedbelow .

Figure4

Important:Donotshiftthetransaxletothereverse

orforwardgearunlessthevehicleisstandingstill.
Damagetothetransaxlemayoccur.

CAUTION

Downshiftingfromtoohighaspeedcancause
therearwheelstoskidresultinginlossofvehicle
controlaswellasclutchand/ortransmission
damage.Shiftsmoothlytoavoidgrindinggears.

Figure3

1.Acceleratorpedal3.Brakepedal

2.Clutchpedal

ClutchPedal

Theclutchpedal(Figure3)mustbefullypressedto
disengageclutchwhenstartingtheengineorshifting
transmissiongears.Releasethepedalsmoothlywhenthe
transmissionisingeartopreventunnecessarywearon
thetransmissionandotherrelatedparts.

Important:Donotridetheclutchpedalduring
operation.Theclutchpedalmustbefullyoutorthe
clutchwillslipcausingheatandwear.Neverhold
thevehiclestoppedonahillusingtheclutchpedal.
Damagetotheclutchmayoccur.

BrakePedal

Thebrakepedal(Figure3)isusedtoapplyservice
brakestostoporslowvehicle.

ParkingBrake

Whenevertheengineisshutoff,theparkingbrake
(Figure5)mustbeengagedtopreventaccidental
movementofthevehicle.Toengagetheparkingbrake,
pullbackonthelever.Todisengage,pushthelever
forward.Releasetheparkingbrakebeforemovingthe
vehicle.Ifyouparkthevehicleonasteepgrade,apply
theparkingbrake.Also,shiftthetransmissioninto1st
gearonauphillgradeorreverseonadownhillgrade.
Placechocksatthedownhillsideofthewheels.

CAUTION

Wornormaladjustedbrakesmayresultinpersonal
injury.Ifthebrakepedaltravelstowithin1-1/2
inches(3.8cm)ofthevehicleoorboard,thebrakes
mustbeadjustedorrepaired.

14

Figure5

1.Gearshiftlever3.High–lowrangeshifter

2.Parkingbrake

High–LowRangeShifter

Thehigh–lowrangeshifteraddsthreeadditionalspeeds
forprecisespeedcontrol(Figure5).

•Thevehiclemustbecompletelystoppedbefore
shiftingbetweenHighandLowrange.

•Shiftonlyonlevelground.

•Pressclutchpedalfully.

•MovetheleverfullyforwardforHighandfully
rearwardforLow.

Figure6

1.Highow
hydraulicsswitch
(Optional)

2.Horn9.Powerpoint

3.Tachometer10.3rdhighlockoutswitch

4.Hourmeter

5.Speedometer12.Glowplugindicator

6.Coolanttemperature
gaugeandlight

7.Fuelgauge

8.Ignitionswitch

11.Oilpressurewarninglight

13.Chargeindicator

HourMeter

Highisforhigherspeeddrivingonlevel,drysurfaces
withlightloads.

Lowisforlowspeeddriving.Usethisrangewhen
greaterthannormalpowerorcontrolisrequired.For
example,steepgrades,difcultterrain,heavyloads,slow
speedbuthighenginespeed(spraying).

Important:ThereisalocationbetweenHighand
Lowinwhichthetransaxleisinneitherrange.
Donotusethispositionasaneutralposition
becausethevehiclecouldmoveunexpectedlyif
theHigh–Lowshifterisbumpedandthegearshift
leverisingear.

IgnitionSwitch

Usetheignitionswitch(Figure6)tostartandstopthe
engine.Ithasthreepositions:Off,On/Preheat,and
Start.RotatethekeyclockwisetotheStartpositionto
engagethestartermotor.Releasethekeywhenthe
enginestarts.Thekeywillmoveautomaticallytothe
Onposition.Toshuttheengineoff,rotatethekey
counterclockwisetotheOffposition.

Indicatesthetotalhoursofmachineoperation.The
hourmeter(Figure6)startstofunctionwheneverthe
keyswitchisrotatedtotheOnpositionoriftheengine
isrunning.

3rdHighLockoutSwitch

Movethe3rdhighlockoutswitch(Figure6)totheslow
positionandremovethekeytopreventtheuseofthird
gearwhenintheHighrange.Theenginewillshutoff
iftheshiftleverismovedtothirdgearwheninHigh
range.Thekeyisremovableineitherposition.

OilPressureWarningLight

Theoilpressurewarninglightglows(Figure6)ifthe
engineoilpressuredropsbelowasafelevelwhilethe
engineisrunning.Ifthelightickersorremainson,
stopthevehicle,turnofftheengine,andchecktheoil
level.Iftheoillevelwaslow ,butaddingoildoesnot
causethelighttogooutwhentheengineisrestarted,
turntheengineoffimmediatelyandcontactyourlocal
Torodistributorforassistance.

Checktheoperationofwarninglightsasfollows:

1.Applytheparkingbrake.

2.TurntheignitionkeytotheOn/Preheatposition,
butdonotstarttheengine.Theoilpressurelight
shouldglowred.Ifthelightdoesnotfunction,

15

eitherabulbisburnedoutorthereisamalfunction
inthesystemwhichmustberepaired.

HighFlowHydraulicsSwitch(Ifso
equipped)

Note:Ifenginewasjustturnedoff,itmaytake1to2

minutesforthelighttocomeon.

LowOilPressureShutDown

Iftheengineoilpressuredropsbelowasafelevel,
formorethan10seconds,theenginewillshutdown.
ContactyourlocalTorodistributorforassistance.

GlowPlugIndicator

Glowplugindicator(Figure6)willglowredwhenthe
glowplugsareactivated.

Important:Theglowplugindicatorwillturn
on,foranadditional15seconds,whentheswitch
returnstotheOnposition.

CoolantTemperatureGaugeandLight

Registersthecoolanttemperatureintheengine.
OperatesonlywhentheignitionswitchisinOnposition
(Figure6).Theindicatorlightwillilluminateblinking
rediftheengineoverheats.

Turnontheswitchtoactivatethehighowhydraulics
(Figure6).

HornButton

Pressingthehornbuttonactivatesthehorn(Figure6).

Tachometer

RegisterstheRPMoftheengine(Figure6&Figure7).
WhitetriangleindicatesdesiredRPMforPTOoperation
(Figure7).

ChargeIndicator

Illuminateswhenbatteryisbeingdischarged.Iflight
illuminatesduringoperation,stopvehicle,turnoff
engineandcheckforpossiblecauses,suchasalternator

Figure6).

belt(

Important:Ifalternatorbeltislooseorbroken,do
notoperatethevehicleuntiladjustmentorrepairis
complete.Failuretoobservethisprecautionmay
resultindamagetotheengine.

Checktheoperationofwarninglightsasfollows:

•Applyparkingbrake.

•TurntheignitionkeytotheOn/Preheatposition,
butdonotstarttheengine.Thecoolanttemperature,
chargeindicator,andoilpressurelightsshouldglow .
Ifanylightdoesnotfunction,eitherabulbisburned
outorthereisamalfunctioninthesystemwhich
mustberepaired.

FuelGauge

Figure7

1.RPMoftheengine2.3300RPMfor540RPM
PTOoperation

Speedometer

Registersthegroundspeedofthevehicle(Figure6).
ThespeedometerisinMPHbutcaneasilyconvertedto
KPH.RefertoConvertingtheSpeedometerinControls
Maintenance.

PowerPoint

Usethepowerpoint(Figure6)topoweroptional12
voltelectricalaccessories.

PassengerHandHold

Thepassengerhandholdislocatedonthedashboard
(Figure8).

Thefuelgaugeshowstheamountoffuelinthetank.It
operatesonlywhenignitionswitchisintheOn/Preheat
position(
blinkingredindicatesnearempty.

Figure6).Redindicateslowfuelleveland

16

Figure8

1.Passengerhandhold

2.Storagecompartment

SeatAdjustingLever

Theseatscanbeadjustedforeandaftforoperator
comfort(

Figure9).

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Dimensions

OverallWidth63inches(160cm)

w/obed:128.25inches(326cm)

OverallLength

BaseWeight(Dry)1806lb(819kg)

RatedCapacity
(includes200lb.
operator,200lb.

passengerandloaded

attachment).

Maximum.Gross

VehicleWeight

TowCapacityT ongueweight600lb(272kg)

GroundClearance7inches(18cm)w/noload

WheelBase

WheelTread(center

linetocenterline)

Height

w/fullbed:130.38inches(331cm)
w/2/3bedinrearmountinglocation:

136.38inches(346cm)

3044lb(1381kg)

4,850lb(2200kg)

Maximumtrailerweight3,500lb(1587
kg)

70inches(1 18cm)

Front:46inches(117cm)
Rear:47.7inches(121cm)

75inches(190.5cm)totopofROPS

1.Seatadjustinglever

Figure9

Attachments/Accessories

AselectionofToroapprovedattachmentsand
accessoriesareavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.Toro.comforalistofallapprovedattachments
andaccessories.

17