Toro 07299, 07299TC, Workman MDE Operator's Manual

FormNo.3382-400RevB

G015454

Workman

ModelNo.07299—SerialNo.314000001andUp
ModelNo.07299TC—SerialNo.314000001andUp

®

MDEUtilityMachine

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3382-400*B

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Thismachineisautilitymachineintendedtobeusedby
professional,hiredoperatorsincommercialapplications.It
isprimarilydesignedforthetransportofimplementsusedin
suchapplications.Thismachineallowsforthesafetransport
ofanoperatorandonepassengerintheidentiedseats.The
bedofthismachineisnotsuitableforanyriders.

ThisproductcomplieswithallrelevantEuropeandirectives;
fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.

Introduction

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.

1.Modelandserialnumberlocation

©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Figure1

Contactusatwww.Toro.com.

2

PrintedintheUSA.

AllRightsReserved

Contents

Introduction..................................................................2

Safety...........................................................................4

SafeOperatingPractices...........................................4

BeforeOperating....................................................4

Operation...............................................................4

HandlingandServicingBatteries...............................6

Maintenance...........................................................7

SoundPressure.......................................................7

Hand-armVibration................................................7

Whole-bodyVibration.............................................7

SafetyandInstructionalDecals.................................8

Setup...........................................................................11

1InstallingtheSteeringWheel..................................11

2InstallingtheBatteries..........................................11

3CheckingtheTirePressure....................................13

4SettingtheChargerVoltage(model07299TC

only).................................................................14

5ReadingtheManualandViewingtheSafety

Video................................................................14

ProductOverview.........................................................15

Controls...............................................................15

Specications........................................................17

Attachments/Accessories........................................17

Operation....................................................................18

ThinkSafetyFirst...................................................18

PreformingPre-startingChecks................................18

CheckingtheTirePressure......................................18

OperatingtheMachine............................................18

StoppingtheMachine.............................................18

ParkingtheMachine...............................................18

UnderstandingandUsingtheBatterySystem..............18

OperatingtheCargoBox.........................................20

BreakinginaNewMachine......................................22

TransportingtheMachine........................................22

TowingtheMachine...............................................22

TowingaMachine..................................................23

Maintenance.................................................................24

RecommendedMaintenanceSchedule(s)......................24

DailyMaintenanceChecklist....................................24

PremaintenanceProcedures........................................25

MaintainingtheMachineunderSpecialOperating

Conditions.........................................................25

LiftingtheMachine................................................25

AccessingtheHood................................................26

Lubrication...............................................................26

AddingGrease.......................................................26

ElectricalSystemMaintenance....................................27

MaintainingtheBatteries.........................................27

ReplacingtheFuses................................................29

ReplacingtheHeadlights.........................................29

DriveSystemMaintenance.........................................30

InspectingtheTires................................................30

AdjustingtheFrontWheelToe-inand

Camber.............................................................30

CheckingtheTransaxle-oilLevel..............................32

ChangingtheTransaxleOil......................................32

BrakeMaintenance....................................................33

CheckingtheBrake-uidLevel.................................33

InspectingtheBrakes..............................................33

AdjustingtheParkingBrake.....................................33

Cleaning...................................................................34

WashingtheMachine..............................................34

Storage........................................................................34

Troubleshooting...........................................................35

3

Safety

Improperuseormaintenancebytheoperatororownercan
resultininjury.Toreducepotentialinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safetyalertsymbol,whichmeansCaution,Warning,or
Danger—“personalsafetyinstruction.”Failuretocomply
withtheinstructionmayresultinpersonalinjuryordeath.

Supervisors,operators,andservicepersonsshouldbefamiliar
withthefollowingstandardsandpublications(thematerial
maybeobtainedfromtheaddressshown):

SAEJ2258LightUtilitymachine

SAEInternational,400CommonwealthDrive,Warrendale,
PA15096-0001U .S.A.

SafeOperatingPractices

WARNING

Themachineisanoff-highwayvehicleonly,andis
notdesigned,equipped,ormanufacturedforuseon
publicroads.Usingitonapublicroadmayresult
inanaccident,whichcouldseriouslyinjureorkill
youorothers.

Donotusethismachineonpublicroads.

Supervisor'sResponsibilities

•Makesurethatoperatorsarethoroughlytrainedand

familiarwiththeOperator'sManualandalllabelsonthe
machine.

•Besuretoestablishyourownspecialproceduresand

workrulesforunusualoperatingconditions(e.g.slopes
toosteepformachineoperation).

Note:Thismachinehasasupervisorspeedlimitswitchto
allowyoutolimitthemaximumspeedthattheoperatorcan
drivethemachine.

BeforeOperating

•Operatethemachineonlyafterreadingandunderstanding

thecontentsofthismanual.

•Neverallowchildrentooperatethemachine.Anyone

whooperatesthemachineshouldhaveamotorvehicle
license.

•Neverallowotheradultstooperatethemachinewithout

rstreadingandunderstandingtheOperator'sManual.
Onlytrainedandauthorizedpersonsshouldoperatethis
machine.Makesurethatalloperatorsarephysicallyand
mentallycapableofoperatingthemachine.

•Thismachineisdesignedtocarryonlyyou,the

operator,andonepassengerintheseatprovidedbythe
manufacturer.Nevercarryanyotherpassengersonthe
machine.

•Neveroperatethemachinewhenundertheinuence

ofdrugsoralcohol.Evenprescriptiondrugsandcold
medicinescancausedrowsiness.

•Donotdrivethemachinewhenyouaretired.Besureto

takeoccasionalbreaks.Itisveryimportantthatyoustay
alertatalltimes.

•Becomefamiliarwiththecontrolsandknowhowtostop

themachinequickly.

•Keepallshields,safetydevices,anddecalsinplace.Ifa

shield,safetydevice,ordecalismalfunctioning,illegible,
ordamaged,repairorreplaceitbeforeoperatingthe
machine.

•Alwayswearsubstantialshoes.Donotoperatethe

machinewhilewearingsandals,tennisshoesorsneakers.
Donotwearloosettingclothingorjewelrywhichcould
getcaughtinmovingpartsandcausepersonalinjury.

•Wearingsafetyglasses,safetyshoes,longpants,anda

helmetisadvisableandrequiredbysomelocalsafetyand
insuranceregulations.

•Avoiddrivingwhenitisdark,especiallyinunfamiliar

areas.Ifyoumustdrivewhenitisdark,besuretodrive
cautiously,usetheheadlights,andevenconsideradding
additionallights.

•Beextremelycarefulwhenoperatingaroundpeople.

Alwaysbeawareofwherebystandersmightbe.

•Beforeoperatingthemachine,alwayscheckthedesignated

areasofthemachinethatarestatedinthepre-starting
sectionofthismanual.Ifsomethingiswrong,donotuse
themachine.Makesurethattheproblemiscorrected
beforethemachineorattachmentisoperated.

Operation

•Theoperatorandpassengershouldremainseated

wheneverthemachineisinmotion.Theoperatorshould
keepbothhandsonthesteeringwheelwheneverpossible,
andthepassengershouldusethehandholdsprovided.
Keepyourarmsandlegswithinthemachinebodyatall
times.

•Driveslowerandturnlesssharplywhenyouarecarrying

apassenger.Rememberyourpassengermaynotbe
expectingyoutobrakeorturnandmaynotbeready.

•Alwayswatchoutforandavoidlowoverhangssuchas

treelimbs,doorjambs,andoverheadwalkways.Make
surethereisenoughroomoverheadtoeasilyclearthe
machineandyourhead.

•Failuretooperatethemachinesafelymayresultinan

accident,tipoverofthemachine,andseriousinjuryor
death.Drivecarefully.Topreventtippingorlossof
control:

–Useextremecaution,reducespeed,andmaintain

asafedistancearoundsandtraps,ditches,creeks,
ramps,unfamiliarareas,oranyareasthathaveabrupt
changesingroundconditionsorelevation.

4

–Watchforholesorotherhiddenhazards.
–Useextracautionwhenoperatingthemachineon

wetsurfaces,inadverseweatherconditions,athigher
speeds,orwithafullload.Stoppingtimeanddistance
willincreasewithafullload.

–Avoidsuddenstopsandstarts.Donotgofrom

reversetoforwardorforwardtoreversewithoutrst
comingtoacompletestop.

–Slowdownbeforeturning.Donotattemptsharp

turnsorabruptmaneuversorotherunsafedriving
actionsthatmaycausealossofmachinecontrol.

–Whendumping,donotletanyonestandbehindthe

machineanddonotdumptheloadonanyone'sfeet.
Releasethetailgatelatchesfromthesideofthebox,
notfrombehind.

–Onlyoperatethemachinewhenthecargoboxis

downandlatched.

–Beforebackingup,looktotherearandensurethat

nooneisbehindyou.Backupslowly.

–Watchoutfortrafcwhenyouarenearorcrossing

roads.Alwaysyieldtherightofwaytopedestrians
andothermachines.Thismachineisnotdesignedfor
useonstreetsorhighways.Alwayssignalyourturns
orstopearlyenoughsothatotherpeopleknowwhat
youplantodo.Obeyalltrafcrulesandregulations.

–Theelectricalsystemofthemachinecanproduce

sparkscapableofignitingexplosivematerials.Never
operatethemachineinornearanareawherethereis
dustorfumesintheairwhichareexplosive.

–Ifyouareeverunsureaboutsafeoperation,stopwork

andaskyoursupervisor.

•Ifthemachineevervibratesabnormally,stopimmediately,

waitforallmotiontostop,andinspectthemachinefor
damage.Repairalldamagebeforecommencingoperation.

•Beforegettingofftheseat:

1.Stopthemovementofthemachine.

2.Settheparkingbrake.

3.TurnthekeytotheOffposition.

4.Removethekey.

Note:Ifthemachineisonanincline,blockthe
wheelsaftergettingoffofthemachine.

5.Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.

Braking

•Slowdownbeforeyouapproachanobstacle.This

givesyouextratimetostoporturnaway.Hittingan
obstaclecandamagethemachineanditscontents.More
important,itcaninjureyouandyourpassenger.

•Grossmachineweight(GVW)hasamajorimpactonyour

abilitytostopand/orturn.Heavyloadsandattachments
makeamachinehardertostoporturn.Theheavierthe

load,thelongerittakestostop.RefertoLoadingthe
CargoBox(page21)formoreinformation.

•Decreasethemachinespeedifthecargoboxhasbeen

removedandthereisnoattachmentonthemachine.The
brakingcharacteristicschangeandfaststopsmaycause
therearwheelstolockup,whichmayaffectthecontrol
ofthemachine.

•Turfandpavementaremuchmoreslipperywhenthey

arewet.Itcantake2to4timesaslongtostoponwet
surfacesasondrysurfaces.Ifyoudrivethroughstanding
waterdeepenoughtogetthebrakeswet,theywillnot
workwelluntiltheyaredry.Afterdrivingthroughwater,
youshouldtestthebrakestomakesuretheywork
properly.Iftheydonot,driveslowlywhileputtinglight
pressureonthebrakepedal.Thiswilldrythebrakesout.

OperatingonHills

WARNING

Operatingthemachineonahillmaycausetipping
orrollingofthemachine,orthebatteriesmayrun
lowandyoucouldloseheadwayonthehill.This
couldresultinpersonalinjury.

•Donotoperatethemachineonexcessivelysteep
slopes.

•Donotacceleratequicklyorslamonthebrakes
whenbackingdownahill,especiallywithaload.

•Ifthebatteriesrunloworyoubegintolose
headwaywhileclimbingahill,graduallyapply
thebrakesandslowlybackstraightdownthe
hill.

•Operatethemachineslowlyonahillanduse
caution.

•Avoidturningonahill.

•Reduceyourloadandthespeedofthemachine.

•Avoidstoppingonhills,especiallywithaload.

Theseextracautionsneedtobetakenwhenoperatingthe
machineonahillbyperformingthefollowing:

•Slowdownbeforestartingupordownahill.

•Ifthebatteriesrunloworyoubegintoloseheadway

whileclimbingahill,graduallyapplythebrakesandslowly
backstraightdownthehill.

•Turningwhiletravelingupordownhillscanbedangerous.

Ifyouhavetoturnwhileonahill,doitslowlyand
cautiously.Nevermakesharporfastturns.

•Heavyloadsaffectstability.Reducetheweightoftheload

andyourspeedwhenoperatingonhillsoriftheloadhas
ahighcenterofgravity.Securetheloadtopreventitfrom
shiftingandtakeextracarewhenhaulingloadsthatshift
easily(liquid,rock,sand,etc.).

•Avoidstoppingonhills,especiallywithaload.Stopping

whilegoingdownahillwilltakelongerthanstopping

5

onlevelground.Ifthemachinemustbestopped,avoid
suddenspeedchanges,whichmayinitiatetippingor
rollingofthemachine.Donotslamonthebrakes
whenrollingbackward,asthismaycausethemachine
tooverturn.

•YoucaninstallanoptionalROPSkitforoperationon

hillyterrain.

OperatingonRoughTerrain

Reduceyourspeedandloadwhenoperatingonroughterrain,
unevenground,nearcurbs,holes,andothersuddenchanges
interrain.Loadsmayshift,causingthemachinetobecome
unstable.

YoucaninstallaoptionalROPSkitforoperationinrough
terrain.

WARNING

Suddenchangesinterrainmaycauseabrupt
steeringwheelmovement,possiblyresultingin
handandarminjuries.

•Reduceyourspeedwhenoperatingonrough
terrainandnearcurbs.

•Gripthesteeringwheellooselyaroundthe
perimeterkeepingthumbsupandoutoftheway
ofthesteering-wheelspokes.

LoadingandDumping

Theweightandpositionofthecargoandpassengercan
changethemachinecenterofgravityandmachinehandling.
Toavoidlossofcontrolandpersonalinjury,followthese
guidelines:

•Donotcarryloadswhichexceedtheloadlimitsdescribed

onthemachineweightlabel;refertoLoadingtheCargo
Box(page21)forthemachineweightlimits.Theload
ratingisforlevelsurfacesonly .

•Reducetheweightoftheloadwhenoperatingonhills

androughterraintoavoidtippingoroverturningofthe
machine.

•Reducetheweightoftheloadifthecenterofgravityis

high.Itemssuchasbricks,fertilizer,orlandscapetimbers
stackhigherinthebox.Thehigheraloadisstacked,the
morelikelythemachineistotipover.Distributetheload
aslowaspossible,makingsurethattheloaddoesnot
affectrearvisibility.

•Positiontheweightoftheloadevenlyfromsidetoside.

Ifyoupositiontheloadtowardoneofthesides,the
machineismorelikelytotipoverwhileturning.

•Positiontheweightofaloadevenlyfromfronttoback.

Ifyoupositiontheloadbehindtherearaxle,itwillreduce
theweightonthefrontwheels.Thismayresultinaloss
ofsteeringcontrolorcausethemachinetotipoveron
hillsorbumpyterrain.

•Useextracautioniftheloadexceedsthedimensionsof

theboxandwhenhandlingoff-centerloadsthatcannot
becentered.Keeploadsbalancedandsecuretoprevent
themfromshifting.

•Alwayssecureloadssothattheydonotshift.Ifaloadis

notsecured,oryouaretransportingaliquidinalarge
containersuchasasprayer,theloadcanshift.This
shiftinghappensmostoftenwhileturning,goingupor
downhills,suddenlychangingspeeds,orwhiledriving
overroughsurfaces.Shiftingloadscancausethemachine
totipover.

WARNING

Theweightoftheboxmaybeheavy.Handsor
otherbodypartscouldbecrushed.

–Keephandsandotherbodypartsclearwhen

loweringthebox.

–Donotdumpmaterialsonbystanders.

•Neverdumpaloadedcargoboxwhilethemachineis

sidewaysonahill.Thechangeinweightdistributionmay
causethemachinetooverturn.

•Whenoperatingwithaheavyloadinthecargobox,

reduceyourspeedandallowforsufcientbraking
distance.Donotsuddenlyapplythebrakes.Useextra
cautiononslopes.

•Beawarethatheavyloadsincreaseyourstoppingdistance

andreduceyourabilitytoturnquicklywithouttipping
over.

•Therearcargospaceisintendedforloadcarrying

purposesonly,notforpassengers.

•Neveroverloadyourmachine.Thedecal(locatedonthe

rearframe)showsloadlimitsforthemachine.Never
overloadtheattachmentsorexceedthegrossmachine
weight(GVW).

HandlingandServicing Batteries

•Toreducethepotentialforre,keepthebatteriesand

motorareafreeofexcessivegrease,grass,leaves,and
accumulationofdirt.

•Alwaysdisconnectandremoveabatterycablebefore

servicinganyelectricalcomponents.

•Disconnectinganybatterycablewillinhibitoperationof

theelectricalsystem.

•Batteryelectrolytecontainssulfuricacid.Sulfuricacid

produceshydrogengaswhich,intherightproportions,
isexplosive.

–Alwaysservice,store,andchargethemachineina

well-ventilatedarea.

–Keepsparksandopenamesawayfromthebatteries.

6

–Donotsmokenearthebatteries.

–Neveruseanopenametocheckthelevelorleakage

ofbatteryelectrolyte.

•Usecautionwhenhandlingandworkingaround

electrolyte.Thesulfuricacidinelectrolytecanburnskin
anddamageclothing.Furthermore,itcanbeemittedasa
gasthatcandamageyourlungs.

–Wearpropereye,hand,andfaceprotection.

–Donotleanoverthebatteriesatanytime.

–Avoidbreathinginbatteryfumes.

–Fillthebatterieswherecleanwaterisalwaysavailable

forushingtheskin.

–Ifyougetelectrolyteonyourskinoreyes,ush

theaffectedareafor20minuteswithcleanwater.
Removeacid-soakedclothing.Seekmedicalattention
immediately.

–Keepchildrenandpetsawayfromthebatteriesand

electrolyte.

•Electrolyteisverypoisonous.

–Donotdrinkelectrolyte.

–Ifelectrolyteisswallowed,donotinducevomiting;

instead,drinklargeamountsofwaterormilkfollowed
bymilkofmagnesia,beatenraweggs,orvegetable
oil.Getmedicalattentionimmediately.

–Keepchildrenandpetsawayfromthebatteriesand

electrolyte.

•Whennotllingthebatteries,keepthebatteryventcaps

tightonthebatteries.Neveroperatethemachineifany
oftheventcapsaremissingordamaged.

•Whenremovingorinstallingthebatteries,donotallow

thebatteryterminalstotouchanymetalpartsofthe
machine.

•Donotallowmetaltoolstoshortbetweenthebattery

terminalsandmetalpartsofthemachine.Removeall
jewelryandwatchesbeforeservicingthebatteries.

•Donotcheckabatterychargebyplacingametalobject

acrosstheposts.Thiswillcausesparkswhichcancause
anexplosion.

•Alwayskeepthebatteryretainersinplacetoprotectand

securethebatteries.

•Readandunderstandthecharginginstructionsbefore

chargingthebatteries;refertoChargingtheBatteries
(page27).Also,takethefollowingprecautionsand
actionswhenchargingthebatteries:

–TurnthemachineOn/OffswitchtoOffbefore

connectingthechargertoapowersource.

–Useonlythebatterychargersuppliedwiththe

machinetochargethebatteries.

–Donotchargeadamagedorfrozenbattery.

–AlwaysunplugtheACpowercordfromthepower

outletbeforeunpluggingitfromthemachinecharging
receptacletoavoidsparks.

–Ifduringchargingabatterygetshot,beginsemitting

largeamountsofgasses,orspewselectrolyte,
immediatelydisconnectthechargerpowercordfrom
thepoweroutlet.Havethemachineservicedbyan
AuthorizedServiceDealerbeforeusingitagain.

Maintenance

•Onlyqualiedandauthorizedpersonnelshallbe

permittedtomaintain,repair,adjust,orinspectthe
machine.

•Beforeservicingormakingadjustmentstothemachine,

stopthemachine,settheparkingbrake,andremovethe
keytopreventsomeonefromaccidentallystartingthe
motor.

•Tomakesurethattheentiremachineisingoodcondition,

keepallnuts,bolts,andscrewsproperlytightened.

•Donotuseopenpansoffuelorammablecleaning

uidsforcleaningparts.

•Ifmajorrepairsareeverneededorassistanceisrequired,

contactanAuthorizedToroDistributor.

•Tobesureofoptimumperformanceandsafety,always

purchasegenuineTororeplacementpartsandaccessories.
Replacementpartsandaccessoriesmadebyother
manufacturerscouldbedangerous.Alteringthismachine
inanymannerthatmayaffectmachineoperation,
performance,durability ,oritsuse,mayresultininjuryor
death.Suchusecouldvoidtheproductwarranty.

SoundPressure

Thisunithasasoundpressurelevelattheoperator’searof68
dBA,whichincludestheUncertaintyValue(K)of1dBA.

Hand-armVibration

Measuredvibrationlevelforrighthand=0.43m/s²

Measuredvibrationlevelforlefthand=0.38m/s²

UncertaintyValue(K)=0.5m/s²

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.

Whole-bodyVibration

Measuredvibrationlevel=0.2m/s²

UncertaintyValue(K)=0.5m/s²

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.

7

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

112-3310

1.Warning—readtheOperator'sManual.10.Lighton,OK

2.Collisionhazard—donotoperatethevehicleonpublicstreets,
roads,orhighways.

3.Fallinghazard—donotcarrypassengersinthecargobed.

4.Fallinghazard—donotallowchildrentooperatethevehicle.

5.Tostartthemotor,sitontheoperator'sseat,releasethe
parkingbrake,turnthepowerkeyon,pullthechokeleverout
(ifneeded),andpresstheacceleratorpedal.

6.Tostopthemotor,releasetheacceleratorpedal,setthe
parkingbrake,turnthepowerkeyoff,andremovethepower
key.

7.Horn

8.Headlights

9.Battery/hourmeter

11.Lightblinking,readtheOperator'sManual.

12.Cargobedlift

13.Rearlift

14.Forward

15.Reverse

16.Power—Off

17.Power—On

104-7215

1.Warning—readtheOperator'sManual.

2.Explosionhazard—nore,openames,orsmokingaroundbatteries.

3.Warning—donotoperatethismachineunlessyouaretrained.

4.Tippinghazard—usecautionanddriveslowlywhileonslopes;driveslowlywhenturning,keepthevehiclespeedunder16mph
(26km/h)whencarryingafullorheavyloadandwhendrivingonroughterrain.

5.Fallingandarm/leginjuryhazards—donotcarrypassengersinthecargobedandkeeparmsandlegsinsideofthevehicleatall
times.

8

104-7207

1.Poisonhazard—readtheOperator'sManual.

2.Explosionhazard—nore,openames,orsmoking.

3.Causticliquid/chemicalburnhazard—toperformrstaid,
ushwithwater.

115-2412

1.Warning—readtheOperator'sManual;nostorage.

107-0257

1.Batteryschematic

107-0356

1.Warning—donottouchmovingobjects,fan;donottouch
thehotsurfaces;readtheOperator'sManual.

107-0295

1.Warning—readtheOperator'sManualformoreinformation
onbatteries;batteriescontainlead,donotdiscard;
disconnectthepowercordfrompowersourcebeforedriving
vehicle.

2.Explosionhazard—nore,openames,orsmoking;avoid
sparks.

99-7350

1.Maximumtongueweightis50lb(23kg);maximumtrailer
weightis400lb(181kg).

9

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.ReadtheOperator’s
Manualforinformationon
fuses.

2.Electrical
power/accessories—
10A

115–7621

3.Hornandlights—10A

1.Explosionhazard

2.Nore,opename,or
smoking.

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe

7.Weareyeprotection;

8.Batteryacidcancause

10.Containslead;donot

distancefromthebattery.

explosivegasescan
causeblindnessandother
injuries

blindnessorsevereburns.

withwaterandgetmedical
helpfast.

discard.

10

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2

3

4

5

Steeringwheel

Batteryholddown2
Batteryhold-downrod2
Batterycables
Battery-traypads4
Batterypad1
Flangenut(3/8inch)
Battery-terminal-protectorspray1

Nopartsrequired

Nopartsrequired

Operator'sManual
PartsCatalog
Safetytrainingmaterial
Registrationcard1
PredeliveryInspectionForm1
CerticateofQuality
Key2

Qty.

Use

1

7

2

–

–

1
1
1

1

Installthesteeringwheel(model
07299TConly).

Installthebatteries(model07299TC
only).

Checkthetirepressure.

Setthechargervoltage(model07299TC
only).

ReadtheOperator'sManualandview
thetrainingmaterialbeforeoperating
themachine.

Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.

1

InstallingtheSteeringWheel

Partsneededforthisprocedure:

1

Steeringwheel

Procedure

Note:ThisprocedureisonlyneededforModelNo.

07299TC.

1.Releasethetabsonthebackofthesteeringwheelthat
holdthecentercoverinplace,andremovethecover.

2.Removethenutandwasherfromthesteeringshaft.

3.Slidethesteeringwheelandwasherontotheshaft.

4.Positionthesteeringwheelontheshaft,sothatthe
crossbeamishorizontalwhenthetiresarepointed
straightaheadandthethickerspokeofthesteering
wheelisdownward.

5.Securethesteeringwheeltotheshaftwiththenut
(Figure3).

Figure3

1.Steeringshaft

2.Dustcover6.Nut

3.Steeringwheel7.Cover

4.Tabslotsinthewheel8.Tabsinthecover

6.Torquethenutto24to29N-m(18to22ft-lbs).

7.Snapthecentercoverintoplace.

5.Washer

11

2

InstallingtheBatteries

Partsneededforthisprocedure:

2Batteryholddown

2Batteryhold-downrod

7

Batterycables

4Battery-traypads

1Batterypad

2

Flangenut(3/8inch)

1Battery-terminal-protectorspray

Procedure

3.Removetheadhesivestripfromthebackofthebattery
padandinstallitontothefrontinsidefaceoftherear
frame(Figure5).

Note:Thepadshouldbeapproximately6mm(1/4
inch)belowthebottomedgeoftheuppersetofcutout
holes(Figure5).

UseeitherTrojanT105orT145,orUSBatteryUS2200or
US145.

BatterySpecication:6V225AH@20hrrate
Dimensions:(LxWxH)26.4x18.1x26.5cm(10-3/8x
7-1/8x10-7/16inches)

1.TurnthekeyswitchtotheOffpositionandremove
thekey.

2.Installthebattery-traypadsintotherear-frame
assembly(Figure4).

Figure5

1.Batterypad3.Uppercutoutholes

2.Frontinsideface

4.Installthebatteries(Figure6).

Note:Payattentiontothebatterypolaritywhen
installingthenewbatteries(Figure6).

WARNING

Incorrectbatterycableroutingcoulddamage
themachineandcables,causingsparks.
Sparkscancausethebatterygassesto
explode,resultinginpersonalinjury.

Alwaysensurethebatterypolaritywhen
makingconnections.

CAUTION

Batteriescangiveyouapowerfulelectrical
shock.

1.Battery-traypads

2.Rear-frameassembly

•Usetoolswithplastichandlesorwrapthe
handlesofmetaltoolswithelectricaltape.

•Becarefulnottocontactbothapositive
terminalandanegativeterminalatthe
sametime.

Figure4

12