Toro 07299, 07299TC, Workman MDE Operator's Manual

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Page 1

FormNo.3382-400RevB

G015454

Workman

ModelNo.07299—SerialNo.314000001andUp ModelNo.07299TC—SerialNo.314000001andUp

MDEUtilityMachine

Registeratwww.T oro.com. OriginalInstructions(EN)

*3382-400*B

Page 2

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Thismachineisautilitymachineintendedtobeusedby professional,hiredoperatorsincommercialapplications.It isprimarilydesignedforthetransportofimplementsusedin suchapplications.Thismachineallowsforthesafetransport ofanoperatorandonepassengerintheidentiedseats.The bedofthismachineisnotsuitableforanyriders.

ThisproductcomplieswithallrelevantEuropeandirectives; fordetails,pleaseseetheseparateproductspecicDeclaration ofConformity(DOC)sheet.

Introduction

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.

Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Figure1identiesthelocationofthe modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.

1.Modelandserialnumberlocation

Figure1

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

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Contents

Introduction..................................................................2

Safety...........................................................................4

SafeOperatingPractices...........................................4

BeforeOperating....................................................4

Operation...............................................................4

HandlingandServicingBatteries...............................6

Maintenance...........................................................7

SoundPressure.......................................................7

Hand-armVibration................................................7

Whole-bodyVibration.............................................7

SafetyandInstructionalDecals.................................8

Setup...........................................................................11

1InstallingtheSteeringWheel..................................11

2InstallingtheBatteries..........................................11

3CheckingtheTirePressure....................................13

4SettingtheChargerVoltage(model07299TC

only).................................................................14

5ReadingtheManualandViewingtheSafety

Video................................................................14

ProductOverview.........................................................15

Controls...............................................................15

Specications........................................................17

Attachments/Accessories........................................17

Operation....................................................................18

ThinkSafetyFirst...................................................18

PreformingPre-startingChecks................................18

CheckingtheTirePressure......................................18

OperatingtheMachine............................................18

StoppingtheMachine.............................................18

ParkingtheMachine...............................................18

UnderstandingandUsingtheBatterySystem..............18

OperatingtheCargoBox.........................................20

BreakinginaNewMachine......................................22

TransportingtheMachine........................................22

TowingtheMachine...............................................22

TowingaMachine..................................................23

Maintenance.................................................................24

RecommendedMaintenanceSchedule(s)......................24

DailyMaintenanceChecklist....................................24

PremaintenanceProcedures........................................25

MaintainingtheMachineunderSpecialOperating

Conditions.........................................................25

LiftingtheMachine................................................25

AccessingtheHood................................................26

Lubrication...............................................................26

AddingGrease.......................................................26

ElectricalSystemMaintenance....................................27

MaintainingtheBatteries.........................................27

ReplacingtheFuses................................................29

ReplacingtheHeadlights.........................................29

DriveSystemMaintenance.........................................30

InspectingtheTires................................................30

AdjustingtheFrontWheelToe-inand

Camber.............................................................30

CheckingtheTransaxle-oilLevel..............................32

ChangingtheTransaxleOil......................................32

BrakeMaintenance....................................................33

CheckingtheBrake-uidLevel.................................33

InspectingtheBrakes..............................................33

AdjustingtheParkingBrake.....................................33

Cleaning...................................................................34

WashingtheMachine..............................................34

Storage........................................................................34

Troubleshooting...........................................................35

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Safety

Improperuseormaintenancebytheoperatororownercan resultininjury.Toreducepotentialinjury,complywith thesesafetyinstructionsandalwayspayattentiontothe safetyalertsymbol,whichmeansCaution,Warning,or Danger—“personalsafetyinstruction.”Failuretocomply withtheinstructionmayresultinpersonalinjuryordeath.

Supervisors,operators,andservicepersonsshouldbefamiliar withthefollowingstandardsandpublications(thematerial maybeobtainedfromtheaddressshown):

SAEJ2258LightUtilitymachine

SAEInternational,400CommonwealthDrive,Warrendale, PA15096-0001U .S.A.

SafeOperatingPractices

WARNING

Themachineisanoff-highwayvehicleonly,andis notdesigned,equipped,ormanufacturedforuseon publicroads.Usingitonapublicroadmayresult inanaccident,whichcouldseriouslyinjureorkill youorothers.

Donotusethismachineonpublicroads.

Supervisor'sResponsibilities

•Makesurethatoperatorsarethoroughlytrainedand

familiarwiththeOperator'sManualandalllabelsonthe machine.

•Besuretoestablishyourownspecialproceduresand

workrulesforunusualoperatingconditions(e.g.slopes toosteepformachineoperation).

Note:Thismachinehasasupervisorspeedlimitswitchto allowyoutolimitthemaximumspeedthattheoperatorcan drivethemachine.

BeforeOperating

•Operatethemachineonlyafterreadingandunderstanding

thecontentsofthismanual.

•Neverallowchildrentooperatethemachine.Anyone

whooperatesthemachineshouldhaveamotorvehicle license.

•Neverallowotheradultstooperatethemachinewithout

rstreadingandunderstandingtheOperator'sManual. Onlytrainedandauthorizedpersonsshouldoperatethis machine.Makesurethatalloperatorsarephysicallyand mentallycapableofoperatingthemachine.

•Thismachineisdesignedtocarryonlyyou,the

operator,andonepassengerintheseatprovidedbythe manufacturer.Nevercarryanyotherpassengersonthe machine.

•Neveroperatethemachinewhenundertheinuence

ofdrugsoralcohol.Evenprescriptiondrugsandcold medicinescancausedrowsiness.

•Donotdrivethemachinewhenyouaretired.Besureto

takeoccasionalbreaks.Itisveryimportantthatyoustay alertatalltimes.

•Becomefamiliarwiththecontrolsandknowhowtostop

themachinequickly.

•Keepallshields,safetydevices,anddecalsinplace.Ifa

shield,safetydevice,ordecalismalfunctioning,illegible, ordamaged,repairorreplaceitbeforeoperatingthe machine.

•Alwayswearsubstantialshoes.Donotoperatethe

machinewhilewearingsandals,tennisshoesorsneakers. Donotwearloosettingclothingorjewelrywhichcould getcaughtinmovingpartsandcausepersonalinjury.

•Wearingsafetyglasses,safetyshoes,longpants,anda

helmetisadvisableandrequiredbysomelocalsafetyand insuranceregulations.

•Avoiddrivingwhenitisdark,especiallyinunfamiliar

areas.Ifyoumustdrivewhenitisdark,besuretodrive cautiously,usetheheadlights,andevenconsideradding additionallights.

•Beextremelycarefulwhenoperatingaroundpeople.

Alwaysbeawareofwherebystandersmightbe.

•Beforeoperatingthemachine,alwayscheckthedesignated

areasofthemachinethatarestatedinthepre-starting sectionofthismanual.Ifsomethingiswrong,donotuse themachine.Makesurethattheproblemiscorrected beforethemachineorattachmentisoperated.

Operation

•Theoperatorandpassengershouldremainseated

wheneverthemachineisinmotion.Theoperatorshould keepbothhandsonthesteeringwheelwheneverpossible, andthepassengershouldusethehandholdsprovided. Keepyourarmsandlegswithinthemachinebodyatall times.

•Driveslowerandturnlesssharplywhenyouarecarrying

apassenger.Rememberyourpassengermaynotbe expectingyoutobrakeorturnandmaynotbeready.

•Alwayswatchoutforandavoidlowoverhangssuchas

treelimbs,doorjambs,andoverheadwalkways.Make surethereisenoughroomoverheadtoeasilyclearthe machineandyourhead.

•Failuretooperatethemachinesafelymayresultinan

accident,tipoverofthemachine,andseriousinjuryor death.Drivecarefully.Topreventtippingorlossof control:

–Useextremecaution,reducespeed,andmaintain

asafedistancearoundsandtraps,ditches,creeks, ramps,unfamiliarareas,oranyareasthathaveabrupt changesingroundconditionsorelevation.

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–Watchforholesorotherhiddenhazards. –Useextracautionwhenoperatingthemachineon

wetsurfaces,inadverseweatherconditions,athigher speeds,orwithafullload.Stoppingtimeanddistance willincreasewithafullload.

–Avoidsuddenstopsandstarts.Donotgofrom

reversetoforwardorforwardtoreversewithoutrst comingtoacompletestop.

–Slowdownbeforeturning.Donotattemptsharp

turnsorabruptmaneuversorotherunsafedriving actionsthatmaycausealossofmachinecontrol.

–Whendumping,donotletanyonestandbehindthe

machineanddonotdumptheloadonanyone'sfeet. Releasethetailgatelatchesfromthesideofthebox, notfrombehind.

–Onlyoperatethemachinewhenthecargoboxis

downandlatched.

–Beforebackingup,looktotherearandensurethat

nooneisbehindyou.Backupslowly.

–Watchoutfortrafcwhenyouarenearorcrossing

roads.Alwaysyieldtherightofwaytopedestrians andothermachines.Thismachineisnotdesignedfor useonstreetsorhighways.Alwayssignalyourturns orstopearlyenoughsothatotherpeopleknowwhat youplantodo.Obeyalltrafcrulesandregulations.

–Theelectricalsystemofthemachinecanproduce

sparkscapableofignitingexplosivematerials.Never operatethemachineinornearanareawherethereis dustorfumesintheairwhichareexplosive.

–Ifyouareeverunsureaboutsafeoperation,stopwork

andaskyoursupervisor.

•Ifthemachineevervibratesabnormally,stopimmediately,

waitforallmotiontostop,andinspectthemachinefor damage.Repairalldamagebeforecommencingoperation.

•Beforegettingofftheseat:

1.Stopthemovementofthemachine.

2.Settheparkingbrake.

3.TurnthekeytotheOffposition.

4.Removethekey.

Note:Ifthemachineisonanincline,blockthe wheelsaftergettingoffofthemachine.

5.Lightningcancausesevereinjuryordeath.If lightningisseenorthunderisheardinthearea,do notoperatethemachine;seekshelter.

Braking

•Slowdownbeforeyouapproachanobstacle.This

givesyouextratimetostoporturnaway.Hittingan obstaclecandamagethemachineanditscontents.More important,itcaninjureyouandyourpassenger.

•Grossmachineweight(GVW)hasamajorimpactonyour

abilitytostopand/orturn.Heavyloadsandattachments makeamachinehardertostoporturn.Theheavierthe

load,thelongerittakestostop.RefertoLoadingthe CargoBox(page21)formoreinformation.

•Decreasethemachinespeedifthecargoboxhasbeen

removedandthereisnoattachmentonthemachine.The brakingcharacteristicschangeandfaststopsmaycause therearwheelstolockup,whichmayaffectthecontrol ofthemachine.

•Turfandpavementaremuchmoreslipperywhenthey

arewet.Itcantake2to4timesaslongtostoponwet surfacesasondrysurfaces.Ifyoudrivethroughstanding waterdeepenoughtogetthebrakeswet,theywillnot workwelluntiltheyaredry.Afterdrivingthroughwater, youshouldtestthebrakestomakesuretheywork properly.Iftheydonot,driveslowlywhileputtinglight pressureonthebrakepedal.Thiswilldrythebrakesout.

OperatingonHills

WARNING

Operatingthemachineonahillmaycausetipping orrollingofthemachine,orthebatteriesmayrun lowandyoucouldloseheadwayonthehill.This couldresultinpersonalinjury.

•Donotoperatethemachineonexcessivelysteep slopes.

•Donotacceleratequicklyorslamonthebrakes whenbackingdownahill,especiallywithaload.

•Ifthebatteriesrunloworyoubegintolose headwaywhileclimbingahill,graduallyapply thebrakesandslowlybackstraightdownthe hill.

•Operatethemachineslowlyonahillanduse caution.

•Avoidturningonahill.

•Reduceyourloadandthespeedofthemachine.

•Avoidstoppingonhills,especiallywithaload.

Theseextracautionsneedtobetakenwhenoperatingthe machineonahillbyperformingthefollowing:

•Slowdownbeforestartingupordownahill.

•Ifthebatteriesrunloworyoubegintoloseheadway

whileclimbingahill,graduallyapplythebrakesandslowly backstraightdownthehill.

•Turningwhiletravelingupordownhillscanbedangerous.

Ifyouhavetoturnwhileonahill,doitslowlyand cautiously.Nevermakesharporfastturns.

•Heavyloadsaffectstability.Reducetheweightoftheload

andyourspeedwhenoperatingonhillsoriftheloadhas ahighcenterofgravity.Securetheloadtopreventitfrom shiftingandtakeextracarewhenhaulingloadsthatshift easily(liquid,rock,sand,etc.).

•Avoidstoppingonhills,especiallywithaload.Stopping

whilegoingdownahillwilltakelongerthanstopping

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onlevelground.Ifthemachinemustbestopped,avoid suddenspeedchanges,whichmayinitiatetippingor rollingofthemachine.Donotslamonthebrakes whenrollingbackward,asthismaycausethemachine tooverturn.

•YoucaninstallanoptionalROPSkitforoperationon

hillyterrain.

OperatingonRoughTerrain

Reduceyourspeedandloadwhenoperatingonroughterrain, unevenground,nearcurbs,holes,andothersuddenchanges interrain.Loadsmayshift,causingthemachinetobecome unstable.

YoucaninstallaoptionalROPSkitforoperationinrough terrain.

WARNING

Suddenchangesinterrainmaycauseabrupt steeringwheelmovement,possiblyresultingin handandarminjuries.

•Reduceyourspeedwhenoperatingonrough terrainandnearcurbs.

•Gripthesteeringwheellooselyaroundthe perimeterkeepingthumbsupandoutoftheway ofthesteering-wheelspokes.

LoadingandDumping

Theweightandpositionofthecargoandpassengercan changethemachinecenterofgravityandmachinehandling. Toavoidlossofcontrolandpersonalinjury,followthese guidelines:

•Donotcarryloadswhichexceedtheloadlimitsdescribed

onthemachineweightlabel;refertoLoadingtheCargo Box(page21)forthemachineweightlimits.Theload ratingisforlevelsurfacesonly .

•Reducetheweightoftheloadwhenoperatingonhills

androughterraintoavoidtippingoroverturningofthe machine.

•Reducetheweightoftheloadifthecenterofgravityis

high.Itemssuchasbricks,fertilizer,orlandscapetimbers stackhigherinthebox.Thehigheraloadisstacked,the morelikelythemachineistotipover.Distributetheload aslowaspossible,makingsurethattheloaddoesnot affectrearvisibility.

•Positiontheweightoftheloadevenlyfromsidetoside.

Ifyoupositiontheloadtowardoneofthesides,the machineismorelikelytotipoverwhileturning.

•Positiontheweightofaloadevenlyfromfronttoback.

Ifyoupositiontheloadbehindtherearaxle,itwillreduce theweightonthefrontwheels.Thismayresultinaloss ofsteeringcontrolorcausethemachinetotipoveron hillsorbumpyterrain.

•Useextracautioniftheloadexceedsthedimensionsof

theboxandwhenhandlingoff-centerloadsthatcannot becentered.Keeploadsbalancedandsecuretoprevent themfromshifting.

•Alwayssecureloadssothattheydonotshift.Ifaloadis

notsecured,oryouaretransportingaliquidinalarge containersuchasasprayer,theloadcanshift.This shiftinghappensmostoftenwhileturning,goingupor downhills,suddenlychangingspeeds,orwhiledriving overroughsurfaces.Shiftingloadscancausethemachine totipover.

WARNING

Theweightoftheboxmaybeheavy.Handsor otherbodypartscouldbecrushed.

–Keephandsandotherbodypartsclearwhen

loweringthebox.

–Donotdumpmaterialsonbystanders.

•Neverdumpaloadedcargoboxwhilethemachineis

sidewaysonahill.Thechangeinweightdistributionmay causethemachinetooverturn.

•Whenoperatingwithaheavyloadinthecargobox,

reduceyourspeedandallowforsufcientbraking distance.Donotsuddenlyapplythebrakes.Useextra cautiononslopes.

•Beawarethatheavyloadsincreaseyourstoppingdistance

andreduceyourabilitytoturnquicklywithouttipping over.

•Therearcargospaceisintendedforloadcarrying

purposesonly,notforpassengers.

•Neveroverloadyourmachine.Thedecal(locatedonthe

rearframe)showsloadlimitsforthemachine.Never overloadtheattachmentsorexceedthegrossmachine weight(GVW).

HandlingandServicing Batteries

•Toreducethepotentialforre,keepthebatteriesand

motorareafreeofexcessivegrease,grass,leaves,and accumulationofdirt.

•Alwaysdisconnectandremoveabatterycablebefore

servicinganyelectricalcomponents.

•Disconnectinganybatterycablewillinhibitoperationof

theelectricalsystem.

•Batteryelectrolytecontainssulfuricacid.Sulfuricacid

produceshydrogengaswhich,intherightproportions, isexplosive.

–Alwaysservice,store,andchargethemachineina

well-ventilatedarea.

–Keepsparksandopenamesawayfromthebatteries.

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–Donotsmokenearthebatteries.

–Neveruseanopenametocheckthelevelorleakage

ofbatteryelectrolyte.

•Usecautionwhenhandlingandworkingaround

electrolyte.Thesulfuricacidinelectrolytecanburnskin anddamageclothing.Furthermore,itcanbeemittedasa gasthatcandamageyourlungs.

–Wearpropereye,hand,andfaceprotection.

–Donotleanoverthebatteriesatanytime.

–Avoidbreathinginbatteryfumes.

–Fillthebatterieswherecleanwaterisalwaysavailable

forushingtheskin.

–Ifyougetelectrolyteonyourskinoreyes,ush

theaffectedareafor20minuteswithcleanwater. Removeacid-soakedclothing.Seekmedicalattention immediately.

–Keepchildrenandpetsawayfromthebatteriesand

electrolyte.

•Electrolyteisverypoisonous.

–Donotdrinkelectrolyte.

–Ifelectrolyteisswallowed,donotinducevomiting;

instead,drinklargeamountsofwaterormilkfollowed bymilkofmagnesia,beatenraweggs,orvegetable oil.Getmedicalattentionimmediately.

–Keepchildrenandpetsawayfromthebatteriesand

electrolyte.

•Whennotllingthebatteries,keepthebatteryventcaps

tightonthebatteries.Neveroperatethemachineifany oftheventcapsaremissingordamaged.

•Whenremovingorinstallingthebatteries,donotallow

thebatteryterminalstotouchanymetalpartsofthe machine.

•Donotallowmetaltoolstoshortbetweenthebattery

terminalsandmetalpartsofthemachine.Removeall jewelryandwatchesbeforeservicingthebatteries.

•Donotcheckabatterychargebyplacingametalobject

acrosstheposts.Thiswillcausesparkswhichcancause anexplosion.

•Alwayskeepthebatteryretainersinplacetoprotectand

securethebatteries.

•Readandunderstandthecharginginstructionsbefore

chargingthebatteries;refertoChargingtheBatteries (page27).Also,takethefollowingprecautionsand actionswhenchargingthebatteries:

–TurnthemachineOn/OffswitchtoOffbefore

connectingthechargertoapowersource.

–Useonlythebatterychargersuppliedwiththe

machinetochargethebatteries.

–Donotchargeadamagedorfrozenbattery.

–AlwaysunplugtheACpowercordfromthepower

outletbeforeunpluggingitfromthemachinecharging receptacletoavoidsparks.

–Ifduringchargingabatterygetshot,beginsemitting

largeamountsofgasses,orspewselectrolyte, immediatelydisconnectthechargerpowercordfrom thepoweroutlet.Havethemachineservicedbyan AuthorizedServiceDealerbeforeusingitagain.

Maintenance

•Onlyqualiedandauthorizedpersonnelshallbe

permittedtomaintain,repair,adjust,orinspectthe machine.

•Beforeservicingormakingadjustmentstothemachine,

stopthemachine,settheparkingbrake,andremovethe keytopreventsomeonefromaccidentallystartingthe motor.

•Tomakesurethattheentiremachineisingoodcondition,

keepallnuts,bolts,andscrewsproperlytightened.

•Donotuseopenpansoffuelorammablecleaning

uidsforcleaningparts.

•Ifmajorrepairsareeverneededorassistanceisrequired,

contactanAuthorizedToroDistributor.

•Tobesureofoptimumperformanceandsafety,always

purchasegenuineTororeplacementpartsandaccessories. Replacementpartsandaccessoriesmadebyother manufacturerscouldbedangerous.Alteringthismachine inanymannerthatmayaffectmachineoperation, performance,durability ,oritsuse,mayresultininjuryor death.Suchusecouldvoidtheproductwarranty.

SoundPressure

Thisunithasasoundpressurelevelattheoperator’searof68 dBA,whichincludestheUncertaintyValue(K)of1dBA.

Hand-armVibration

Measuredvibrationlevelforrighthand=0.43m/s²

Measuredvibrationlevelforlefthand=0.38m/s²

UncertaintyValue(K)=0.5m/s²

Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinEN1032.

Whole-bodyVibration

Measuredvibrationlevel=0.2m/s²

UncertaintyValue(K)=0.5m/s²

Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinEN1032.

Page 8

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.

112-3310

1.Warning—readtheOperator'sManual.10.Lighton,OK

2.Collisionhazard—donotoperatethevehicleonpublicstreets, roads,orhighways.

3.Fallinghazard—donotcarrypassengersinthecargobed.

4.Fallinghazard—donotallowchildrentooperatethevehicle.

5.Tostartthemotor,sitontheoperator'sseat,releasethe parkingbrake,turnthepowerkeyon,pullthechokeleverout (ifneeded),andpresstheacceleratorpedal.

6.Tostopthemotor,releasetheacceleratorpedal,setthe parkingbrake,turnthepowerkeyoff,andremovethepower key.

7.Horn

8.Headlights

9.Battery/hourmeter

11.Lightblinking,readtheOperator'sManual.

12.Cargobedlift

13.Rearlift

14.Forward

15.Reverse

16.Power—Off

17.Power—On

104-7215

1.Warning—readtheOperator'sManual.

2.Explosionhazard—nore,openames,orsmokingaroundbatteries.

3.Warning—donotoperatethismachineunlessyouaretrained.

4.Tippinghazard—usecautionanddriveslowlywhileonslopes;driveslowlywhenturning,keepthevehiclespeedunder16mph (26km/h)whencarryingafullorheavyloadandwhendrivingonroughterrain.

5.Fallingandarm/leginjuryhazards—donotcarrypassengersinthecargobedandkeeparmsandlegsinsideofthevehicleatall times.

Page 9

104-7207

1.Poisonhazard—readtheOperator'sManual.

2.Explosionhazard—nore,openames,orsmoking.

3.Causticliquid/chemicalburnhazard—toperformrstaid, ushwithwater.

115-2412

1.Warning—readtheOperator'sManual;nostorage.

107-0257

1.Batteryschematic

107-0356

1.Warning—donottouchmovingobjects,fan;donottouch thehotsurfaces;readtheOperator'sManual.

107-0295

1.Warning—readtheOperator'sManualformoreinformation onbatteries;batteriescontainlead,donotdiscard; disconnectthepowercordfrompowersourcebeforedriving vehicle.

2.Explosionhazard—nore,openames,orsmoking;avoid sparks.

99-7350

1.Maximumtongueweightis50lb(23kg);maximumtrailer weightis400lb(181kg).

Page 10

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.ReadtheOperator’s Manualforinformationon fuses.

2.Electrical power/accessories— 10A

115–7621

3.Hornandlights—10A

1.Explosionhazard

2.Nore,opename,or smoking.

3.Causticliquid/chemical burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe

7.Weareyeprotection;

8.Batteryacidcancause

10.Containslead;donot

distancefromthebattery.

explosivegasescan causeblindnessandother injuries

blindnessorsevereburns.

withwaterandgetmedical helpfast.

discard.

Page 11

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Steeringwheel

Batteryholddown2 Batteryhold-downrod2 Batterycables Battery-traypads4 Batterypad1 Flangenut(3/8inch) Battery-terminal-protectorspray1

Nopartsrequired

Operator'sManual PartsCatalog Safetytrainingmaterial Registrationcard1 PredeliveryInspectionForm1 CerticateofQuality Key2

Qty.

Use

–

1 1 1

Installthesteeringwheel(model 07299TConly).

Installthebatteries(model07299TC only).

Checkthetirepressure.

Setthechargervoltage(model07299TC only).

ReadtheOperator'sManualandview thetrainingmaterialbeforeoperating themachine.

Note:Determinetheleftandrightsidesofthemachine fromthenormaloperatingposition.

InstallingtheSteeringWheel

Partsneededforthisprocedure:

Steeringwheel

Procedure

Note:ThisprocedureisonlyneededforModelNo.

07299TC.

1.Releasethetabsonthebackofthesteeringwheelthat holdthecentercoverinplace,andremovethecover.

2.Removethenutandwasherfromthesteeringshaft.

3.Slidethesteeringwheelandwasherontotheshaft.

4.Positionthesteeringwheelontheshaft,sothatthe crossbeamishorizontalwhenthetiresarepointed straightaheadandthethickerspokeofthesteering wheelisdownward.

5.Securethesteeringwheeltotheshaftwiththenut (Figure3).

Figure3

1.Steeringshaft

2.Dustcover6.Nut

3.Steeringwheel7.Cover

4.Tabslotsinthewheel8.Tabsinthecover

6.Torquethenutto24to29N-m(18to22ft-lbs).

7.Snapthecentercoverintoplace.

5.Washer

Page 12

InstallingtheBatteries

Partsneededforthisprocedure:

2Batteryholddown

2Batteryhold-downrod

Batterycables

4Battery-traypads

1Batterypad

Flangenut(3/8inch)

1Battery-terminal-protectorspray

Procedure

3.Removetheadhesivestripfromthebackofthebattery padandinstallitontothefrontinsidefaceoftherear frame(Figure5).

Note:Thepadshouldbeapproximately6mm(1/4 inch)belowthebottomedgeoftheuppersetofcutout holes(Figure5).

UseeitherTrojanT105orT145,orUSBatteryUS2200or US145.

BatterySpecication:6V225AH@20hrrate Dimensions:(LxWxH)26.4x18.1x26.5cm(10-3/8x 7-1/8x10-7/16inches)

1.TurnthekeyswitchtotheOffpositionandremove thekey.

2.Installthebattery-traypadsintotherear-frame assembly(Figure4).

Figure5

1.Batterypad3.Uppercutoutholes

2.Frontinsideface

4.Installthebatteries(Figure6).

Note:Payattentiontothebatterypolaritywhen installingthenewbatteries(Figure6).

WARNING

Incorrectbatterycableroutingcoulddamage themachineandcables,causingsparks. Sparkscancausethebatterygassesto explode,resultinginpersonalinjury.

Alwaysensurethebatterypolaritywhen makingconnections.

CAUTION

Batteriescangiveyouapowerfulelectrical shock.

1.Battery-traypads

2.Rear-frameassembly

•Usetoolswithplastichandlesorwrapthe handlesofmetaltoolswithelectricaltape.

•Becarefulnottocontactbothapositive terminalandanegativeterminalatthe sametime.

Figure4

Page 13

CheckingtheTirePressure

NoPartsRequired

Procedure

Checkthetirepressureevery8hoursordailytoensure properlevels.

Theairpressurerangeinthefrontandreartiresis55to152 kPa(8to22psi).

Figure6

5.Installthebatteryretainersandtorquethenutsto17to 22N-m(150to200in-lbs).

6.Connectthebatteriestogetherwiththebatterycables includedinlooseparts(Figure6).

Important:Checkallhigh-currentbattery connectionstoensurethattheyhavebeenproperly secured.

Note:Ensurethatthecableroutingdoesnotallow cablestocontactanysharpedges.

7.Tightentheboltandsecuretheothersideoftheclip withanewbolt(5/16x3/4inch)andaangenut (5/16inch)(Figure6).

8.Connectthelong,red,mainpositiveleadbetweenthe bankofbatteriesandthemachine(Figure6).

9.Connectthelong,black,mainnegativeleadbetween thebankofbatteriesandthemachine(Figure6).

Theairpressureneededisdeterminedbythepayloadcarried. Lowerairpressurewillprovidelesscompaction,asmoother ride,andfewertiremarks.Lowerpressureshouldnotbeused forheavypayloadsathighspeeds.

Higherpressuresshouldbeusedforheavierpayloadsandat higherspeeds.Donotexceedthemaximumpressure.

WARNING

Looseorimproperlysecuredbattery connectionscoulddamagethemachineand cables,causingsparks.Sparkscancause thebatterygassestoexplode,resultingin personalinjury.

Alwaysensurethebatterypolaritywhen makingconnections.

10.Torquethenutssecuringallbatterycablesto13.5to21 N-m(120to180in-lbs).

11.CoatthebatteryterminalswithTorobattery-terminal protector.

12.Ensurethattherubbercoversoneachbatterycableare securelyseatedoverthebatteryterminals.

Page 14

220

200

100

120

G005241

SettingtheChargerVoltage (model07299TConly)

NoPartsRequired

Procedure

Important:Theincorrectvoltagesettingonthebattery

chargercanimpairfunctionanddamagethecharger.

Alwaysmakesurethatthechargervoltagesettingmatchesthe voltageusedtopowerthecharger.

1.Locatethevoltageselectorontherearofthecharger (Figure7).

2.Adjustthevoltagesettingbymovingtheswitchonthe voltageselectorupwardordownwardtochangethe voltagesetting(Figure7).

ReadingtheManualand ViewingtheSafetyVideo

Partsneededforthisprocedure:

Operator'sManual

PartsCatalog

Safetytrainingmaterial

1Registrationcard

1PredeliveryInspectionForm

CerticateofQuality

2Key

Procedure

•ReadtheOperator'sManual.

•Viewthesafetytrainingmaterial.

•Fillouttheregistrationcard.

•CompletethePre-deliveryInspectionForm.

Figure7

1.Voltageselector

2.Voltage-settingwindow4.Voltagesbyswitchposition

Note:Alwaysusetheappropriatepowercordforthepower outletofthecountryorregionwherechargingwilloccur. ContactyourAuthorizedToroDealertoobtainthecorrect powercordifnecessary.

3.Switch

Page 15

ProductOverview

G015455

Figure8

1.Hoodstrap

2.Parkingbrake

Controls

Figure9

1.Brakepedal5.Passengerhandhold

2.Parkingbrake/center console

3.Steeringwheel

4.Cupholder

6.Operator'sManualtube

7.Acceleratorpedal

3.Cargobox5.Chargingreceptacle

4.Cargoboxreleaselever

enginerpmandgroundspeed.Releasingthepedaldecreases theenginespeedandgroundspeedofthemachine.

6.Towingtongue

BrakePedal

Thebrakepedalisusedtoapplyservicebrakestostopor slowthemachine(Figure9).

CAUTION

Brakescanbecomewornorcanbeincorrectly adjustedresultinginpersonalinjury.

Ifthebrakepedaltravelstowithin25mm(1inch) ofthemachineoorboard,thebrakesmustbe adjustedorrepaired.

ParkingBrake

Theparkingbrakeisbetweentheseats(Figure9).Whenever youshutoffthemachine,settheparkingbraketoprevent themachinefromaccidentalmovement.Tosettheparking brake,pullbackthelever.Toreleasetheparkingbrake,push theleverforward.Ifthemachineisparkedonasteepgrade, makesurethatyousettheparkingbrake.

AcceleratorPedal

Theacceleratorpedal(Figure9)givestheoperatortheability tovarytheengineandgroundspeedofthemachinewhen thetransmissionisingear.Pressingthepedalincreasesthe

On/OffSwitch

TheOn/Offswitch(Figure10),usedtoactivatetheelectrical systemsofthemachine,has2positions:OnandOff.Rotate

Page 16

thekeyclockwisetotheOnpositiontooperatethemachine

G009236

andaccessories.Afterstoppingthemachine,rotatethekey counterclockwisetotheOffposition.Removethekeywhen leavingthemachine.

Figure10

1.On/Offswitch

2.Hornbutton(TCModels only)

3.Lightswitch

4.Battery/hourmeter

5.Machine-statuslight

6.Power-cargo-bedswitch (optional)

7.Rearliftswitch(optional)

8.Machine-directionswitch

Machine-statusLight

Themachinecontainsacomputerthatmonitorsthestateof themachineelectricalsystems.Thiscomputercommunicates thestatusofthemachinetoyouthroughthemachine-status light.AlwayscheckthislightwhenyouturntheOn/Off switchtotheOnposition(Figure14)Whenthereareno problemsandthemachineisoperational,thelightison.

Whenthereisaproblem,thelightashes.Thelightashes atvariousintervalsfordifferentproblemsandevents.Ifthe lightblinks,refertoUnderstandingandUsingtheBattery System(page18)foradescriptionoftheashcodes.

LightSwitch

Usethisswitchtoturntheheadlightsonandoff(Figure10).

CargoBedLiftSwitch(Optional)

Usethisswitchtoraiseandlowerthecargobed(Figure10).

RearLiftSwitch(Optional)

HornButton(TCModelsonly)

Pressthehornbuttontosoundthehorn(Figure10).

Battery-dischargeIndicator

Thebattery/hourmeterprovidesyouwithanindicationof howmuchchargeiscontainedinthebatteries(Figure10 andFigure14)andthenumberofoperatinghoursonthe machine.ThebatterymeterislocatedatthetopoftheLCD screen.Whenthemachinebatteriesarefullycharged,ten barsextendfromthe0tothe1position.Asthechargeis used,barsdisappearstartingontherightside.Fordetailed informationonthebatterymeter,refertoUnderstandingand UsingtheBatterySystem(page18).

ThehourmeterislocatedatthebottomoftheLCDscreen. ItlogsoperatinghourswheneverthekeyisintheOnposition andthemachineisinmotion.

Machine-directionSwitch

Usethisswitch(Figure10)totogglebetweenforwardand reverseoperation.

Usethisswitchtoraiseandlowertherearlift(Figure10).

SupervisorSpeed-limitSwitch

Thesupervisorspeed-limitswitch,locatedunderthecup holder(Figure11)has2positions:OnandOff.Rotatethe keyclockwisetotheOnpositiontolimitthemaximum machinespeedtoafactorysettingof19kph(12mph).Rotate thekeycounterclockwisetotheOffpositiontorestorethe maximumspeedofthemachine.

Figure11

Note:Ifthemachine-directionalswitchismovedtothe

ReversepositionwhentheOn/OffswitchisintheOn position,abuzzerwillsoundtowarntheoperatorthatthe machineissettomoveinthereversedirection.

1.Supervisorspeed-limitswitch

Page 17

PassengerHandHolds

G009193

Thepassengerhandholdsarelocatedontherightsideofthe dashpanelandattheoutsideofeachseat(Figure12).

1.Hiprestraint2.Passengerhandhold

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

Figure12

Baseweight

BaseweightwithoutBatteries

Ratedcapacity (onlevelground)

Maximumgrossmachine weight(GMW)(onlevelground)

Maximumcargocapacity(on levelground)

Towcapacity:

StandardhitchTongueweight23kg(50lbs),Maximumtrailerweight182kg(400lbs)

Heavy-dutyhitch

Overallwidth150cm(59inches)

Overalllength304cm(120inches)

Groundclearance

Wheelbase

Wheeltread (centerlinetocenterline)

Cargoboxlength117cm(46inches)inside,133cm(52inches)outside

Cargoboxwidth125cm(49inches)inside,150cm(59inches)attheoutsideofthemoldedfenders

Cargoboxheight

726kg(1600lbs)

765kg(1025lbs)

545kg(1200lbs)total—includinga90.7kg(200lbs)operatoranda90.7kg(200lbs)passenger , load,trailertongueweight,grosstrailerweight,accessories,andattachments

1270kg(2800lbs)total—includingalloftheweightslistedabove

362kg(800lbs)*total—includingtrailertongueweightandgrosstrailerweight

Tongueweight45kg(100lbs),Maximumtrailerweight363kg(800lbs)

25cm(10inches)atthefrontwithnoloadoroperator,18cm(7inches)attherearwithno loadoroperator

211cm(83inches)

125cm(49inches)inthefront,1 18cm(46inches)intherear

25cm(10inches)inside

*SpecicationslistedarewithTrojanT145batteries.

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhanceandexpand itscapabilities.ContactyourAuthorizedServiceDealerorDistributororgotowww.Toro.comforalistofallapproved attachmentsandaccessories.

Page 18

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

ThinkSafetyFirst

Pleasecarefullyreadallofthesafetyinstructionsanddecals inthesafetysection.Knowingthisinformationcouldhelp youorbystandersavoidinjury.

PreformingPre-starting Checks

OperatingtheMachine

1.Disconnectthebatterycharger.

2.Sitintheoperator'sseat,insertthekeyintotheOn/Off switch,androtatethekeyclockwisetotheOnposition.

3.Movethemachine-directionswitchtothedesired position.

Note:Ifyoumovethedirectionalswitchtothe ReversepositionwhiletheOn/OffswitchisintheOn position,abuzzersoundstowarnyouthatthemachine issettomoveinthereversedirection.

4.Releasetheparkingbrake.

5.Slowlystepontheacceleratorpedaltodrivethe machine.

Checkthefollowingitemseachtimeyoubeginusingthe machinefortheday:

•Checkthetirepressure.

•Checkthebrakepedaloperation.

•Checktoseethatthelightsareworking.

•Turnthesteeringwheeltotheleftandrighttocheck

steeringresponse.

•Checkforloosepartsandanyothernoticeable

malfunctions.Makesurethatthemachineisoffandall movingpartshavestoppedbeforecheckingforloose partsandothermalfunctions.

Ifanyoftheaboveitemsarenotcorrect,notifyyourmechanic orcheckwithyoursupervisorbeforetakingthemachineout fortheday.Yoursupervisormaywantyoutocheckother itemsonadailybasis,soaskwhatyourresponsibilitiesare.

CheckingtheTirePressure

ServiceInterval:Beforeeachuseordaily

Checkthetirepressureevery8hoursordailytoensure properlevels.

Theair-pressurerangeinthefrontandreartiresis55to 103kPa(8to22psi).

Note:Inatingthetiresatalowerpressurereduces compaction,createsasmootherride,andminimizestire marks.Donotinatethetiresatalowerpressurewhen operatingthemachinewithheavypayloadsathighspeeds.

Inatethetiresathigherpressureswhenoperatingthe machinewithheavierpayloadsathighspeeds.

StoppingtheMachine

Important:Whenstoppingthemachineonanincline,

usethebraketostopthemachine,andtheparking braketoholditinplace.Usingtheacceleratortostall themachinecandamagethemachine.

Tostopthemachine,removeyourfootfromtheaccelerator pedalandslowlypressthebrakepedal.

Note:Thestoppingdistancemayvarydependingonthe machineloadandspeed.

ParkingtheMachine

1.SettheparkingbrakeandrotatetheOn/Offkeyto theOffpositon.

2.Removethekeyfromtheswitchtopreventaccidental starting.

UnderstandingandUsingthe BatterySystem

UnderstandingDeep-cycleBatteries

Themachinecontains8deepcycle,lead-acidbatterieswhich supplypowertothemotorandaccessories.Adeep-cycle batteryisnotthesameasanautomobilebattery.An automobilebatteryisdesignedtoprovideasurgeofpowerto startthemachineandmoderatepowertorunthelightsand accessorieswhenthemotorifofforidling.Thealternator thencontinuouslychargesastheautomobileruns.Assuch, anautomobilebatteryseldomdropsbelow90%ofthe maximumchargelevel.

Adeep-cyclebatteryisdesignedtobeaprimarypower sourcetoprovideasustainedoutput.Deep-cyclebatteriesare typicallydischargedaslowas20to30%ofthemaximum chargelevel.Adischargethislowisconsideredadeep discharge.

Lead-acidbatteriesproduceelectricitythroughachemical reactionbetweencoatedleadplatesandsulfuricacid.

Page 19

Chargingabatteryreversesthechemicalreaction,allowing thebatterytoonceagainproduceelectricity.

Abatteryisaperishableitemthathasalimitedlifetime (Figure13).Whenabatteryisnew ,itrequiresabreak-in periodtoestablishefcientelectricalproduction.Thisbreak inperiodusuallyrequires20to50discharge/chargecycles.

UsingtheBatterySystem

Whenyourbatteriesarefullycharged,thebatterymeterwill have10barsshowingfromlefttoright(Figure14).

Figure13

Battery-lifetimetable

1.Batterycapacity

2.Discharge/chargecycles5.Endofthebatterylife

3.Break-inperiod(20to50 cycles)

4.Primebatterylife

Afterthebreak-inperiod,thebatterywillmaintainahigh capacityformanycycles.Thenumberofcyclesabatterywill performisdependantonthefollowing:

•Batterymaintenance—impropermaintenancewill

severelyreducethelifeofthebatteries.

•Depthofdischargebetweenchargecycles—thedeeper

thebatteriesaredischargedonaregularbasis betweencharges,thelesslifetheywillhave.

•Chargefrequency—chargethebatterieswheneverthey

arenotinuse.Fullydischargingthebatterieswill

damagethemandreducetheirlife.

Attheendofthebatterylife,thecoatingontheleadplates beginstodeteriorate,causingthebatteriestorapidlylose electriccapacity.

Figure14

1.Battery/hourmeter2.Charge-indicatorbars

Asyouusethemachine,thebarswilldisappearasthe electricalcapacityofthebatteriesisused.

Whenonly2barsareleft,theredwarninglightonthemeter willilluminate,andthebatteryiconwillbeginashingonthe screen(Figure15).Thisindicatesthatthebatterycapacityis nearlydrainedandyoushouldchargethebatteriesassoonas possibletopreventbatterydamage.

Figure15

1.Batteryicon

2.Warninglight—On

Whenonlyonebarisleft,thewarninglightwillash,andthe machinewillgointoanenergy-savingmode(Figure16).In thismode,themachinewillonlydriveat3mph.Chargethe batteriesimmediatelytopreventseriousdamagetothem.

Ifthebatteriesbecomefullydischarged,themachinewill shutdown.Donotallowthebatteriestobecomefully

discharged.

Important:Toobtainmaximumbatterylife,always chargethebatterieswhenthereare2ormorebarsvisible onthescreen.Depletingthebatteriestolowerthan2

Page 20

bars,especiallyonaregularbasis,willreducethelife

g014860

ofthebatteries.

Figure16

1.Batteryicon

2.Warninglight—ashing

Figure17

1.Latchlever3.Detentslot

2.Proprod

OperatingtheCargoBox

RaisingtheCargoBox

WARNING

Drivingthemachinewiththecargoboxraisedmay causethemachinetotiporrolleasier.Thebox structuremaybecomedamagedifyouoperatethe machinewiththeboxraised.

•Onlyoperatethemachinewhenthecargobox isdown.

•Afteremptyingthecargobox,lowerit.

CAUTION

Ifaloadisconcentratednearthebackofthecargo boxwhenyoureleasethelatches,theboxmay unexpectedlytipopeninjuringyouorbystanders.

•Centerloadsinthecargoboxifpossible.

•Holdthecargoboxdownandensurethatno oneisleaningovertheboxorstandingbehindit whenreleasingthelatches.

LoweringtheCargoBox

WARNING

Theweightoftheboxmaybeheavy.Handsor otherbodypartscouldbecrushed.

Keephandsandotherbodypartsclearwhen loweringthebox.

1.Raisethecargoboxslightlybyliftinguponthelatch lever(Figure17).

2.Pulltheproprodoutofthedetentslot(Figure17).

3.Lowertheboxuntilitlatchesintosecurely(Figure17).

•Removeallcargofromtheboxbeforeliftingthe boxuptoservicethemachine.

1.Liftthelatchleverthatisattheeithersidenearthe forwardcornerofthecargobox,andlifttheboxup (Figure17).

2.Securethecargoboxbypullingtheproprodintothe reardetentatendoftheslotthatisintheleftframeof themachine(Figure17).

Page 21

OpeningtheTailgate

1.Ensurethatthecargoboxisdownandlatched.

2.Liftuponthengerpullsatthebackpanelofthetail gate(Figure18).

Figure18

1.Tailgateange(cargobox)3.Liftup(ngerpull)

2.Lockange(tailgate)

4.Rotaterearwardanddown

Figure19

3.Usingashort,shakingmotiontorotatethetailgate backandforthseveraltimes(Figure19).

Note:Thisactionwillhelpmovematerialawayfrom thehingearea

4.Lowerthetailgateandcheckthehingeareasfor remainingmaterialthatisinthehingearea.

5.Repeatsteps1through4untilthematerialisremoved fromthehingearea.

6.Rotatethetailgateupandforwarduntilthelockanges ofthetailgateareushwiththetailgatepocketinthe cargobox(Figure18).

Note:Raiseorlowerthetailgateinordertoalignthe lockangesofthetailgatewiththeverticalopenings betweenthetailgateangesofthecargobox.

3.Alignthelockangesofthetailgatewiththeopenings betweenthetailgateangesofthecargobox(Figure

18).

4.Rotatethetailgaterearwardanddown(Figure18).

ClosingtheTailgate

Ifyouunloadedloosematerialsuchassand,landscapingrock, orwoodchipsfromthecargoboxofthemachine,somethe materialthatyouunloadedmayhavelodgedinthehinge areaofthetailgate.Performthefollowingbeforeclosingthe tailgate.

1.Useyourhandstoremoveasmuchofthematerial fromthehingeareaaspossible.

2.Rotatethetailgatetoapproximately45°position (Figure19).

7.Lowerthetailgateuntilitisseatedinthebackofthe cargobox(Figure18).

Note:Thelockangesofthetailgatewillbefully securedbythetailgateangesofthecargobox.

LoadingtheCargoBox

Maximumcargobox

capacity(onlevel

(13ft3).The

ground)

1/2Full

1/3Full

1/2Full

1/3Full

Thecapacityofthecargoboxis0.37m amount(volume)ofmaterialthatcanbeplacedinthebox withoutexceedingthemachine-loadratingscanvarygreatly dependingonthedensityofthematerial.Forexample,a levelboxofwetsandweighs680kg(1500lbs),whichgreatly exceedstheloadrating.

Seethetablebelowforloadvolumelimitswithvarious materials:

MaterialDensity

Gravel,dry1522kg/m

Gravel,wet1922kg/m

Sand,dry1442kg/m

Sand,wet1922kg/m

(95lb/ft

(120lb/ft

(90lb/ft

(120lb/ft

)

Page 22

Wood

Bark

Earth,packed

721kg/m (45lb/ft

1602kg/m (100lb/ft

)

Full

1/2Full

AdjustingtheBoxLatches

Iftheboxlatchdoesnotlatchtightly,vibratingupanddown asyoudrivethemachine,youcanadjustthelatchpoststo makethelatchestsnugly.

1.Loosenthenutontheendofthelatchpost(Figure20).

CAUTION

Looseseatsmayfalloffofthevehicleandtrailer whentransportingthemachine,andtheseatsmay landonanothervehicleorobstructtheroadway.

Removetheseatsormakesurethattheseatsare securelyfastenedtothecouplingintheseatshroud.

Figure21

1.Tie-downpoints

TowingtheMachine

Incaseofanemergency ,themachinecanbetowedfora shortdistance.However,wedonotrecommendthisasa standardprocedure.

Figure20

1.Latch3.Latchpost

2.Nut

2.Turnthelatchpostclockwiseuntilitissnugagainstthe latchandthentightenthenut(Figure20).

3.Repeatthisprocedureforthelatchontheotherside ofthemachine.

BreakinginaNewMachine

ServiceInterval:Aftertherst100hours

•Avoidhard-brakingsituationsfortherstseveralhoursof

newmachinebreak-inoperation.Newbrakeliningsmay notbeatoptimumperformanceuntilseveralhoursofuse hascausedthebrakestobecomeburnished(broken-in).

•RefertoMaintenance(page24)foranyspeciallow-hour

checks.

•Checkthefrontsuspensionpositioningandadjustitif

necessary.

WARNING

Towingatexcessivespeedscouldcausealossof steeringcontrol,resultinginpersonalinjury.

Nevertowthemachineatfasterthan8km/h (5mph).

Towingthemachineisa2-personjob.Ifthemachinemust bemovedaconsiderabledistance,transportitonatruckor trailer;refertoTransportingtheMachine(page22).

1.TurnofftheOn/Offswitchandremovethekey.

Important:Ifyoutowthemachinewiththekey intheOnposition,theelectricalsystemmaybe damaged.

2.Afxatowlinetothetongueonthefrontoftheframe (Figure22).

3.Releasetheparkingbrake.

TransportingtheMachine

Formovingthemachinelongdistances,atrailershouldbe used.Makesurethatthemachineissecuredtothetrailer. RefertoFigure21andFigure22forthelocationofthe tie-downpoints.

Figure22

1.Towingtongueandtie-downpoint

Page 23

TowingaMachine

Themachineiscapableofpullingtrailers.2typesoftow hitchesareavailableforthemachine,dependingonyour application.ContactyourAuthorizedToroDistributorfor details.

Whenhaulingcargoortowingatrailer,donotoverloadyour machineortrailer.Overloadingcancausepoorperformance ordamagetothebrakes,axle,motor,transaxle,steering, suspension,bodystructure,ortires.Alwaysloadatrailerwith 60%ofthecargoweightinthefrontofthetrailer.Thisplaces approximately10%oftheGrossTrailerWeight(GTW)on thetowhitchofthemachine.

Themaximumcargoloadshallnotexceed362kg(800lb), includingtheGTW .Forexample,iftheGTWis90kg(200 lb)thenthemaximumcargoloadis272kg(600lb).

Toprovideadequatebrakingandtraction,alwaysloadthe cargoboxwhentrailering.DonotexceedtheGTWorGVW limits.

Avoidparkingamachinewithatraileronahill.Ifyoumust parkonahill,settheparkingbrakeandblockthetrailertires.

Page 24

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst100hours

Beforeeachuseordaily

Every25hours

Every100hours

Every200hours

Every800hours

DailyMaintenanceChecklist

Duplicatethispageforroutineuse.

Fortheweekof: MaintenanceCheckItem

MondayTuesdayWednesdayThursdayFriday

Checkthebrakeand parkingbrakeandadjust asneeded.

Checkunusualoperating noises.

Checkthetirepressure.

Checkforuidleaks.

Checktheinstrument operation.

Checktheaccelerator operation.

Lubricateallgrease ttings.

Touchupanydamaged paint.

MaintenanceProcedure

•Performtheguidelinesforbreakinginanewmachineguidelines.

•Checkthetirepressure.

•Chargethebatteries.

•Checkthebrake-uidlevel.

•Cleanthebatteries.

•Checkthebatteryelectrolytelevel.

•Greasethebearingsandbushings.

•Inspecttheconditionandwearofthetires.

•T orquethewheellugnuts.

•Checkthefrontwheeltoe-inandcamber.

•Checkthetransaxle-oillevel.

•Inspectthebrakes.

•Adjusttheparkingbrakeifneeded.

•Changethetransaxleoil.

SaturdaySunday

WARNING

Thebedmustberaisedtoperformsomeroutinemaintenance.

Araisedbedcanfallandinjurepersonsthatareunderneathit.

•Alwaysusetheproprodtoholdthebedupbeforeworkingunderit.

•Removeanyloadmaterialfromthebedbeforeworkingunderit.

Page 25

CAUTION

IfyouleavethekeyintheOn/Offswitch,someonecouldaccidentlystartthemachineandseriously injureyouorotherbystanders.

RemovethekeyfromtheOn/Offswitchanddisconnectabatterycablebeforeyoudoanymaintenance.

Premaintenance Procedures

MaintainingtheMachineunder SpecialOperatingConditions

Ifthemachineissubjectedtoanyoftheconditionslisted below,maintenanceshouldbeperformedtwiceasfrequently.

•Desertoperation

•Coldclimateoperation—below10°C(50°F)

•Trailertowing

•Afterextendedoperationinmud,sand,water,orsimilar

dirtyconditions,haveyourbrakesinspectedandcleaned assoonaspossible.Thiswillpreventanyabrasive materialfromcausingexcessivewear.

1.Frontjackingpoint

Figure23

Figure24

LiftingtheMachine

Wheneverthemachineisrunforroutinemaintenanceand/or motordiagnostics,therearwheelsofthemachineshouldbe 25mm(1inch)offthegroundwiththerearaxlesupported onjackstands.

DANGER

Themachinemaybeunstablewhenusingajack.It couldslipoffthejack,injuringanyonebeneathit.

•Donotstartthemachinewhilethemachineis onajack.

•AlwaysremovethekeyfromtheOn/Offswitch beforegettingoffofthemachine.

•Blockthetireswhenthemachineisonajack.

Thejackingpointatthefrontofthemachineisonthefront oftheframebehindthetowingtongue(Figure23).

Thejackingpointattherearofthemachineisundertheaxle tubes(Figure24).

1.Rearjackingpoints

Page 26

AccessingtheHood

1.Releasetherubberstrapsonbothsidesofthehood (Figure25).

Figure25

Lubrication

Lubricateallofthebearingsandbushingsevery100hours oronceayear,whicheveroccursrst.Greasethemmore frequentlywhenusingthemachineforheavy-dutyoperations.

GreaseType:Number2GeneralPurposeLithium-Base Grease

AddingGrease

ServiceInterval:Every100hours

1.Wipethegreasettingcleansoforeignmattercannot beforcedintothebearingorthebushing.

2.Pumpgreaseintothebearingorbushing.

3.Wipeoffanyexcessgrease.

Thegreasettingsarelocatedatthe4tie-rodends(Figure

26)andthe2kingpins(Figure27).

2.Raisethehood.

3.Lowerthehoodtocloseanduserubberretaining strapstosecurethehood.

1.Greasetting

Figure26

Leftsideshown

2.Tierod

Figure27

Page 27

ElectricalSystem Maintenance

MaintainingtheBatteries

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

ChargingtheBatteries

ServiceInterval:Beforeeachuseordaily

Achargerissuppliedwiththemachine.Alwayskeepthe chargerinadrylocation.Formaximumbatterylife,charge thebatterieswheneveryouarenotusingthemachine. Dependingonhowdischargedthebatteriesare,itmaytake upto16hourstochargethebatteriestofullcapacity .

Important:Lead-acidbatteriesdonotdevelopa chargememoryanddonotneedtobefullydischarged beforechargingthem.

may dama ge them.

machineisnotinuse.

Full y discharging the batteries

Chargethebatteriesanytimethe

WARNING

Chargingthebatteryproducesgassesthatcan explode.

WARNING

Batteryterminalsormetaltoolscouldshortagainst metalcomponentscausingsparks.Sparkscan causethebatterygassestoexplode,resultingin personalinjury.

•Whenremovingorinstallingthebattery,donot allowthebatteryterminalstotouchanymetal partsofthemachine.

•Donotallowmetaltoolstoshortbetween thebatteryterminalsandmetalpartsofthe machine.

•Alwayskeepthebatteryretainersinplaceto protectandsecurethebatteries.

CleaningtheBatteries

ServiceInterval:Every25hours

1.Ensurethatallofthebatterycapsaretight.

2.Useapapertoweltocleanthebatteries.

3.Ifthebatteryterminalsarecorroded,cleanthemwith asolutionof4partswaterandonepartbakingsoda. Also,cleanthepostsandcableclampswithapostand clampcleaner.

Note:Thepostsandclampsshouldhaveabright metallicshine.

4.ApplyalightcoatingofTorobattery-terminal protector.

Neversmokenearthebatteriesandkeepsparks andamesawayfromthem.

1.Positionthemachineinawell-ventilatedareaneara suitablepoweroutlet.

2.Connectthechargercordtothechargingreceptacleon themachine(locatedonthepanelbetweentheseats).

Note:Ensurethatthechargervoltagesettingmatches thevoltageatthepoweroutletbeingused.

3.Plugthechargerpowercordintothepoweroutlet.

Note:Whilethebatteriesarecharging,thegreenlight onthechargerwillblinkonandoff.Whenthebatteries arefullycharged,thegreenlightstopsblinkingand stayson.

4.Disconnectthecordfromthepoweroutlet.

5.Disconnectthechargerfromthemachine.

Important:Donotcarrythechargeronthemachine. Excessiveorprolongedjarringmaydamageit.

AddingWatertotheBatteries

ServiceInterval:Every25hours/Monthly(whichever

comesrst)

Useonlyclean,distilledwatertollthebatteries.

1.Raisethecargobed,turnthekeyoff,andremoveit.

2.Removethellercapsfromeachbattery.

3.Iftheelectrolyteisnotoverthetopoftheplatesin eachbatterycell,addjustenoughdistilledwaterto covertheplates.

4.Replacethellercapsonallbatteries.

5.Chargethebatteriesuntilafullchargeisachieved;refer toChargingtheBatteries(page27).

6.Oncethebatteriesarefullycharged,removetheller capsfromeachbattery.

Page 28

7.Addjustenoughdistilledwatertobringtheelectrolyte levelto3mm(1/8inch)belowthebottomofeach llwell(Figure28).

Figure28

Figure29

1.Batteryplates3.Electrolytelevel

2.Fillercap4.Batteryterminal

Important:Donotoverllthebattery.Electrolyte willoverowontootherpartsofthemachineand severecorrosionanddeteriorationmayresult. Also,overllingthebatterywillreducethelifeof thebattery.

8.Replacethellercapsonallbatteries.

ReplacingUsedBatteries

Whenthemachinebeginstoshowalossofrangeorwhenthe lengthofthedischarge/chargecycleissignicantlyreduced, thebatteriesareprobablygettingoldandlosingtheirability toholdacharge.TakethemachinetoanAuthorizedService Dealerandhavethemtestthebatteriestodeterminewhether thebatteriesneedtobereplaced.Thedealercanthenreplace thebatteriesforyou.Ifyouwishtoreplacethebatteries yourself,usethefollowingprocedure:

1.Raisethecargobed,turnthekeyoff,andremoveit.

2.Disconnectthelong,black,mainnegativeleadrunning fromthebankofbatteriestothemachinefromthe batterypost(Figure29).

3.Removethelong,red,mainpositiveleadrunningfrom thebankofbatteriestothemachinefromthebattery post(Figure29).

4.Disconnectallofthebatteryleadsfromthebatteries.

5.Removethebatteryretainerslocatedbetweenthe batteries.

6.Removeallofthebatteriesandrecyclethemaccording toyourlocalcodes.

7.Installnewbatteriesintheplacesvacatedbytheold batteries

Note:Payattentiontothebatterypolaritywhen installingthenewbatteries(Figure29).

8.Installthebatteryretainersandtorquethenutsto17to 22N-m(150to200in-lb).

9.Connectthebatteriestogetherwiththebatterycables removedpreviously,asshowninFigure29.

10.Connectthelong,red,mainpositiveleadbetweenthe bankofbatteriesandthemachine(Figure29).

11.Connectthelong,black,mainnegativeleadbetween thebankofbatteriesandthemachine(Figure29).

12.Torquethenutssecuringallofthebatterycablesto

13.5to21N-m(120to180in-lb).

13.CoatthebatteryterminalswithTorobattery-terminal protector.

14.Ensurethattherubberbootsoneachbatterycableare securelyseatedoverthebatteryterminals.

Page 29

StoringtheBatteries

G021810

Chargethebatteriesfullybeforeplacingthemachineinto storage.Plugthechargerintoawalloutletwhilethemachine andbatteriesareinstorage.Leavethechargerpluggedintoa walloutletandchargingreceptacleduringstoragetoensure thatthebatteriesstaychargedanddonotfreeze;otherwise, chargethebatteriesatleastonceevery3months.

CAUTION

Anysurfacecontaminationcandamagethe headlightbulbandleadingtoitsfailureorexplosion creatingaserioussafetyhazard.

Headlightlampsshouldbehandledwithout touchingtheclearquartz,eitherbyusingaclean papertowelorcarefullyholdingthebase.

ReplacingtheFuses

Thereare2fusesintheelectricalsystem.Theyarelocated beneaththedashonthedriver'sside(Figure30).

Open

PowerPoint10A

LightsandHorn10A

Figure30

1.Machinefuseholder

2.Relay

10A

Specication:SeeyourPartsCatalog.

1.Disconnecttheelectricalharnessfromthebulb housingonthebackofthelamp.

2.Removetheprotectiverubberboot(Figure31).

Figure31

1.Headlight4.Retainingring

2.Speedclipandatwasher

3.Headlightbulb6.Headlightbulbharness

3.Releasetheplasticretainingringbyturningit1/4turn counterclockwise.

4.Removethering.

5.Rubberboot

connection

ReplacingtheHeadlights

Beforeperforminganymaintenancesettheparkingbrake, turntheOn/OffswitchtoOff,andremovethekey.

Releasetheretainingstrapsonthehoodandraisethehoodto accesstheheadlights.

ReplacingtheBulbs

CAUTION

Thehalogenbulbsbecomeextremelyhotwhenin operation.Handlingahotbulbcancausesevere burnsandpersonalinjury.

Alwaysallowenoughtimetoforthebulbstocool beforereplacingthem.Usecarewheneverhandling thebulb.

5.Removethebulbassemblybymovingitrearward,out ofthelamphousing.

6.Installanewbulbintothelamphousing.

Note:Useapapertoweltograspthenewbulbwith handlingittoavoidcontaminatingthesurface.

7.Securethebulbinplacebyinstallingtheretainingring.

Note:Turnthering1/4turnclockwisetolockitin place.

8.Installtherubberbootovertheringandbulb.

9.Connectthebulbtotheelectricalharness.

Page 30

ReplacingtheHeadlight

Whenremovingorreplacingtheheadlightassembly, disconnectthewiringharnesstothebulbassemblyifthebulb istoberemovedwiththelamp.

DriveSystem Maintenance

1.Removethespeedclipsandwasherssecuringthe headlightinplace.

Note:Retainalloftheparts.

2.Removetheheadlightassemblybymovingitforward throughtheopeninginthefrontbumper(Figure31).

3.Installthenewheadlightthroughtheopeninginthe bumper(Figure31).

4.Ensurethattheadjustmentpostsarelinedupwiththe holesinthemountingbracketinthebumper.

5.Securetheheadlightassemblywiththewashersand speedclipsremovedpreviously.

6.Attachtheheadlighttothewireharnessremoved previously.

7.Adjusttheheadlightstodirectthebeamstothedesired position.

AdjustingtheHeadlights

Usethefollowingproceduretoadjusttheheadlightbeam positionwheneveraheadlightassemblyisreplacedor removed.

1.TurnthekeytotheOnpositionandturnonthe headlights.

2.Attheheadlightassembly,usethefastenerstopivotthe headlightassemblyandaffectthecast-beamposition.

InspectingtheTires

ServiceInterval:Every100hours

Every100hours

Checkthetireconditionatleastevery100hoursofoperation. Operatingaccidents,suchashittingcurbs,candamagea tireorrimandalsodisruptwheelalignment,soinspecttire conditionafteranaccident.

Checkthewheelstoensurethattheyaremountedsecurely. Torquethelugnutsto61to88N-m(45to65ft-lb).

AdjustingtheFrontWheel Toe-inandCamber

ServiceInterval:Every100hours/Yearly(whichevercomes

rst)—Checkthefrontwheeltoe-inand camber.

Important:Youwillneedtoobtaintoolnumber TORO6010fromyourToroDistributortoperformthis procedure.

Thetoe-inshouldbe0to6mm(0to1/4inch)andthe cambershouldbe0+1/2degree,i.e.,thebottomofthewheel rimsangledin2.3mm(0.09inch)morethanthetop,withthe followingparameters:

•Checkthetirepressuretoensurethatthefronttiresare

inatedto82kPa(12psi).

•Either,addweighttothedriver'sseatequaltotheaverage

operatorwhowillrunthemachine,orhaveanoperator sitontheseat.Theweightoroperatormustremainon theseatforthedurationoftheprocedure.

•Onalevelsurface,rollthemachinestraightback2to3

m(6to10ft)andthenstraightforwardtotheoriginal startingposition.Thiswillallowthesuspensiontosettle intotheoperatingposition.

•Measurethetoe-inwiththewheelsfacingstraightahead.

1.Tocheckthecamber,placea90degreesquareonthe groundwiththeverticaledgetouchingthefaceofthe tire(Figure32).

Page 31

g014968

Figure32

G014994

G009235

Left,frontwheelshownfromthefront;theangleis

exaggeratedforillustrativepurposes

1.Measurehere

2.Measurehere—shouldbe2.3mm(0.09inch)largerthan themeasurementat1

2.Measurefromthesamepartoftherimonthetopand bottomofthetiretothesquare(Figure32).

Note:Thedistanceofthebottommeasurement shouldbe2.3mm(0.09inch)largerthanthetop measurement.Completethemeasurementonboth fronttiresbeforeadjusting.

Completethefollowingprocedureforeachtirethat needsadjusting:

3.UsingtoolTORO6010,rotatethecollarontheshock absorbertochangethelengthofthespring(Figure33).

Figure33

1.Shock-absorberspring3.Springlength

2.Collar

4.Onalevelsurface,rollthemachinestraightback2to3 m(6to10ft)andthenstraightforwardtotheoriginal startingposition.

5.Repeatthisprocedure,startingwithstep1untilthe camberissetcorrectlyforbothfrontwheels.

6.Measurethedistancebetweenbothofthefronttiresat theaxleheightatboththefrontandrearofthefront tires(Figure34).

•Ifthebottommeasurementwastooshort,reduce

thelengthofthespring.

•Ifthebottommeasurementwastoolong,increase

thelengthofthespring.

1.Tirecenterline—back3.Axlecenterline

2.Tirecenterline—front

7.Ifthemeasurementdoesnotfallwithin0to6mm(0 to1/4inch),loosenthejamnutsatbothendsofthe tierods(Figure35).

Figure34

Page 32

ChangingtheTransaxleOil

ServiceInterval:Every800hours

Oiltype:10W30(SAESJorhigher)

Oilcapacity:1.9L(2USqt)

1.Alignadrainpanunderthedrainplug(Figure36).

Figure35

1.Jamnut2.Tierod

8.Rotatebothtierodstomovethefrontofthetire inwardoroutward.

9.Tightenthetierodjamnutswhentheadjustmentis correct.

10.Ensurethatthereisfulltravelofthesteeringwheelin bothdirections.

CheckingtheTransaxle-oil Level

ServiceInterval:Every100hours

Oiltype:10W30(SAESJorhigher)

1.Parkthemachineonalevelsurface,settheparking brake,andturnoffandremovethekey .

2.Removethellplugonthetransaxle(Figure36).

2.Removethellplugandtheseal(Figure36).

Note:Retainthellplugandsealforinstallationin step6.

3.Removethedrainplugandtheseal,andallowtheoilto draincompletely(Figure36).

Note:Retainthedrainplugandsealforinstallation instep4.

4.Installthedrainplugandseal,andtorqueitto20to27 N-m(15to20ft-lb).

5.Fillthetransaxlewiththespeciedoiluntilitrunsout ofthellhole.

6.Installthellplugandseal,andtorqueitto20to27 N-m(15to20ft-lb).

Note:Theoillevelshouldbeevenwiththebottom ofthellplug.

Figure36

1.Fillplug2.Drainplug

3.Iftheoillevelislow,removethellplugandaddthe speciedoiluntilitrunsoutofthehole(Figure36).

4.Replacethellplugandtorqueitto20to27N-m(15 to20ft-lb).

Page 33

BrakeMaintenance

AdjustingtheParkingBrake

ServiceInterval:Every200hours

CheckingtheBrake-uidLevel

ServiceInterval:Beforeeachuseordaily

Thebrake-uidreservoirislledandshippedfromthe factorywithDOT3brakeuid.Checkthelevelbeforethe machineisrststartedandevery8hoursordaily,thereafter.

1.Parkthemachineonalevelsurface,settheparking brake,turntheOn/OffswitchtoOff,andremovethe key.

2.Removetherubberpluginthecenterandontopof thedashtogainaccesstothemasterbrakecylinder andreservoir.

3.Lookatthesideofthereservoir,andensurethatthe uidlevelisabovetheMinimumline(Figure37).

4.Iftheuidlevelislow,cleantheareaaroundthecap, removethecap,andllthereservoirtoabovethe Minimumline.Donotoverll.

1.Prytherubbercoverofftheparkingbrake.

2.Loosenthesetscrewsecuringtheknobtothe parking-brakelever(Figure38).

Figure38

1.Parking-brakelever

2.Knob

3.Rotatetheknobuntilaforceof133to156N-m(30to 35ft-lb)isrequiredtoactuatethelever.

4.Tightenthesetscrewandinstalltherubbercover.

3.Setscrew

Figure37

1.Brake-uidreservoir

2.Minimumline

InspectingtheBrakes

ServiceInterval:Every100hours

Brakesareacriticalsafetycomponentofthemachine.As withallsafetycomponents,theyshouldbecloselyinspectedat regularintervalstoensureoptimumperformanceandsafety. Thefollowinginspectionsshouldbedoneevery100hours:

•Inspectthebrakeshoesforwearordamage.Ifthelining

(brakepad)thicknessislessthan1.6mm(1/16inch),the brakeshoesshouldbereplaced.

•Inspectthebackingplateandothercomponentsforsigns

ofexcessivewearordeformation.Ifanydeformationis found,theappropriatecomponentsmustbereplaced.

•Checkthebrakeuidlevel;refertoCheckingthe

Brake-uidLevel(page33).

Page 34

Cleaning

WashingtheMachine

Storage

1.Positionthemachineonalevelsurface,settheparking brake,stopthemachine,andremovethekey.

Washthemachineasneeded.Usewateraloneorwithamild detergent.Aragmaybeused,howeverthehoodwillloose someofitsluster.

Important:Pressurizedwaterisnotrecommended whenwashingthemachine.Itmaydamagetheelectrical system,loosenimportantdecals,orwashawaynecessary greaseatfrictionpoints.Avoidexcessiveuseofwater, especiallynearthecontrolpanel,motor,andbatteries.

2.Cleandirtandgrimefromtheentiremachine,including theoutsideofthemotorhousing.

Important:Youcanwashthemachinewithmild detergentandwater.Donotusehighpressure watertowashthemachine.Pressurewashing maydamagetheelectricalsystemorwashaway necessarygreaseatfrictionpoints.Avoidexcessive useofwater,especiallynearthecontrolpanel, lights,motor,andthebattery.

3.Inspectthebrakes;refertoInspectingtheBrakes(page

33).

4.Greasethemachine;refertoAddingGrease(page26).

5.Checkthetirepressure;referto.

6.Chargethebatteriesfullybeforeplacingthemachine intostorage;refertoChargingtheBatteries(page27). Plugthechargerintoawalloutletwhilethemachine andbatteriesareinstorage.Leavethechargerplugged intoawalloutletandchargingreceptacleduringstorage toensurethatthebatteriesstaychargedanddonot freeze;otherwise,chargethebatteriesatleastonce every3months.

7.Checkandtightenallbolts,nuts,andscrews.Repairor replaceanypartthatisdamaged.

8.Paintallscratchedorbaremetalsurfaces.

PaintisavailablefromyourAuthorizedServiceDealer.

9.Storethemachineinaclean,drygarageorstoragearea.

10.Removethekeyandputitinasafeplaceoutofthe reachofchildren.

11.Coverthemachinetoprotectitandkeepitclean.

Page 35

Troubleshooting

MachineStatusLightFlashPattern

Alwayson

1ash

2ashes

3ashes

4ashes

Problem

1.Thesystemisfunctioningproperly.

1.Thecomputerprogrammingpersonality isoutofrange.

1.Theacceleratorpedalwaspressed whentheOn/Offkeywasturned.

1.Thepowerblockhasashortcircuit (MOSFETS/C).

2.Thereisapoorbatterorpowercable connection.

1.Thelinecontactorisnotrespondingto commands.

PossibleCauseCorrectiveAction

1.None

1.TurntheOn/OffkeytotheOffposition, waitafewseconds,andturntheOn/Off keytotheOnposition.Ifthecondition continues,refertoyourAuthorized ServiceDealer.

1.TurntheOn/OffkeytotheOffposition, releasetheacceleratorpedal,andturn theOn/OffkeytotheOnposition.

1.TurntheOn/OffkeytotheOffposition, waitafewseconds,andturnthe On/OffkeytotheOnposition.Check allbatteriesandhighcurrentcontroller connectionsIftheconditioncontinues, refertoyourAuthorizedService Dealer.

2.TurntheOn/OffkeytotheOffposition, waitafewseconds,andturnthe On/OffkeytotheOnposition.Check allbatteriesandhighcurrentcontroller connectionsIftheconditioncontinues, refertoyourAuthorizedService Dealer.

1.TurntheOn/OffkeytotheOffposition, waitafewseconds,andturntheOn/Off keytotheOnposition.Ifthecondition continues,refertoyourAuthorized ServiceDealer.

5ashes

6ashes1.Acceleratorpotentiometerisoutof

7ashes

8ashes

9ashes

Off

1.Thechargerinterlockswitchisactive.

adjustment.

1.Thebatteryvoltageisoutofrange.1.RefertoyourAuthorizedService

2.Thereisanovervoltageerrorcode causedbyoverspeedingwhen travelingdownasteephill.

1.Thecontrollerisoverheated.1.Themachinewillcontinuetorun,but

1.Themotorisoverheatedorthebattery isnearlydischarged(themachinewill gointotheenergy-savingmode).

1.Thereiseithernopowertothe controllerorthecontrollerhasfailed.

1.TurntheOn/OffkeytotheOffposition, disconnectthecharger,andturnthe On/OffkeytotheOnposition.

1.RefertoyourAuthorizedService Dealer.

Dealer.

2.Cyclethepedaltoclearfault,ifit doesnotclearthefault,refertoyour AuthorizedServiceDealertohave thebatteriestestedandreplacedif necessary.

atareducedpoweruntilthecontroller coolsdown.

1.Ifthebattermeterdisplaysmorethan onebar,stopthemachine,andallow themotortocoolbeforeoperatingit again.Ifthebatterymeterdisplays onlyonebar,chargethemachine immediately.

1.RefertoyourAuthorizedService Dealer.

Page 36

Notes:

Page 37

Notes:

Page 38

Notes:

Page 39

InternationalDistributorList

Distributor:

AgrolancKft BalamaPrimaEngineeringEquip.HongKong85221552163 B-RayCorporation

CascoSalesCompany

CeresS.A.CostaRica

CSSCTurfEquipment(pvt)Ltd.SriLanka CyrilJohnston&Co. CyrilJohnston&Co.RepublicofIreland

EquiverMexico525553995444ParklandProductsLtd.NewZealand6433493760 FemcoS.A.Guatemala ForGarderOU

G.Y .K.CompanyLtd. GeomechanikiofAthensGreece GolfinternationalTurizm GuandongGoldenStarChina HakoGroundandGardenSweden

HakoGroundandGarden HayterLimited(U.K.) HydroturfInt.CoDubai HydroturfEgyptLLC IrrimacPortugal351212388260T oroEuropeNVBelgium3214562960 IrrigationProductsInt'lPvtLtd.India0091442449

JeanHeybroekb.v.Netherlands3130639461 1VictusEmakPoland48618238369

Country:

Hungary3627539640

Korea82325512076

PuertoRico7877888383

NorthernIreland442890813121

Estonia3723846060

Japan81726325861

Turkey902163365993Riversa

Norway4722907760 UnitedKingdom441279723444 UnitedArabEmirates97143479479T-MarktLogisticsLtd.Hungary3626525500 Egypt2025194308ToroAustraliaAustralia61395807355

PhoneNumber:Distributor:

5062391138

94112746100

442890813121

5024423277

30109350054

862087651338 4635100000

4387

Country:

MaquiverS.A.Colombia MaruyamaMfg.Co.Inc. Mountelda.s.CzechRepublic

Mountelda.s.Slovakia

MunditolS.A.

NormaGarden OslingerTurfEquipmentSA OyHakoGroundandGarden

Perfetto PratoverdeSRL.

Prochaska&Cie RTCohen2004Ltd.

LelyTurfcare SolvertS.A.S.

SpyprosStavrinidesLimitedCyprus SurgeSystemsIndiaLimited

ValtechMorocco21253766

Japan81332522285

Argentina54114821

Russia749541 16120 Ecuador59342396970 Finland35898700733

Poland48618208416 Italy390499128

Austria4312785100 Israel97298617979 Spain Denmark4566109200 France331308177

India911292299901

Phone Number:

5712364079

420255704 220 420255704 220

9999

128

34952837500

00 35722434131

3636

EuropeanPrivacyNotice

TheInformationToroCollects ToroWarrantyCompany(T oro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer.

TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies inyourcountry.

BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION ASDESCRIBEDINTHISPRIV ACYNOTICE.

TheWayT oroUsesInformation Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell youabout.ToromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot sellyourpersonalinformationtoanyothercompany.Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.

RetentionofyourPersonalInformation Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes (suchasregulatorycompliance),orasrequiredbyapplicablelaw .

Toro'sCommitmenttoSecurityofYourPersonalInformation Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent statusofpersonalinformation.

AccessandCorrectionofyourPersonalInformation Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailatlegal@toro.com.

AustralianConsumerLaw

AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oroDealer.

374-0269RevH

Page 40

TheToroGeneralCommercialproductsGuarantee

ALimitedWarranty

Electric Workman

ConditionsandProductsCovered

TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship fortwoyearsor1500operationalhours*,whicheveroccursrst.Where awarrantableconditionexists,wewillrepairtheProductatnocostto youincludingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser. *Productequippedwithanhourmeter.

InstructionsforObtainingWarrantyService

YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:

CommercialProductsServiceDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 E-mail:commercial.warranty@toro.com

OwnerResponsibilities

AstheProductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator’sManual.Failuretoperformrequired maintenanceandadjustmentscanbegroundsfordisallowingawarranty claim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.

•Productfailureswhichresultfromfailuretoperformrecommended

maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligentorrecklessmanner.

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal Productoperationinclude,butarenotlimitedto,batteries,carbon brushes,brakecomponents,tires,lters,belts,etc.

•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside

inuenceinclude,butarenotlimitedto,weather,storagepractices, contamination,useofunapprovedlubricants,additives,chemicals,etc.

•Normal“wearandtear”items.Normal“wearandtear”includes,butis

notlimitedto,damagetoseatsduetowearorabrasion,wornpainted surfaces,scratcheddecalsorwindows,etc.

Parts

Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofT oro.T orowillmake thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace it.T oromayuseremanufacturedpartsforwarrantyrepairs.

NoteRegardingDeepCycleBatteryWarranty:

Deepcyclebatterieshaveaspeciedtotalnumberofkilowatt-hoursthey candeliverduringtheirlifetime.Operating,recharging,andmaintenance techniquescanextendorreducetotalbatterylife.Asthebatteriesin thisproductareconsumed,theamountofusefulworkbetweencharging intervalswillslowlydecreaseuntilthebatteryiscompletelywornout. Replacementofwornoutbatteries,duetonormalconsumption,isthe responsibilityoftheproductowner.Batteryreplacementmayberequired duringthenormalproductwarrantyperiodatowner’sexpense.

GeneralConditions

RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy underthiswarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletionof repairsunderthiswarranty.

Allimpliedwarrantiesofmerchantabilityandtnessforusearelimitedtothe durationofthisexpresswarranty .Somestatesdonotallowexclusionsof incidentalorconsequentialdamages,orlimitationsonhowlonganimplied warrantylasts,sotheaboveexclusionsandlimitationsmaynotapplytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany .

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