Toro 07287TC, 07288TC, Workman e2060, Workman e2065, 07280 Operator's Manual

...

Form No. 3356-406 Rev A

G004117

Workman® e2060 and e2065 Utility Vehicles

Model No. 07287TC —Serial No. 270000001 and Up Model No. 07288TC —Serial No. 270000001 and Up

Introduction

R ead this infor mation carefully to lear n ho w to operate and maintain y our product properly and to a v oid injur y and product damag e . Y ou are responsible for operating the product properly and safely .

Y ou ma y contact T oro directly at www .T oro .com for product and accessor y infor mation, help ﬁnding a dealer , or to register y our product.

W henev er y ou need ser vice , g en uine T oro par ts , or additional infor mation, contact an A uthorized Ser vice Dealer or T oro Customer Ser vice and ha v e the model and serial n umbers of y our product ready . Figure 1 identiﬁes the location of the model and serial n umbers on the product. W rite the n umbers in the space pro vided.

T his man ual uses 2 other w ords to highlight infor mation. Impor tant calls attention to special mec hanical infor mation and Note emphasizes g eneral infor mation w or th y of special attention.

Figure 1

1. Model and serial number location

Model No.

Serial No.

T his man ual identiﬁes potential hazards and has safety messag es identiﬁed b y the safety aler t symbol ( Figure 2 ), whic h signals a hazard that ma y cause serious injur y or death if y ou do not follo w the recommended precautions .

Figure 2

1. Safety alert symbol

Contents

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Safe Operating Practices . . . . . . . . . . . . . . . . . . . . . . 4

Before Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Handling and Ser vicing

Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Safety and Instr uctional Decals . . . . . . . . . . . . 9

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1 Installing the R ear W heels . . . . . . . . . . . . . . . 12

2 Installing the F ront W heels . . . . . . . . . . . . . . 13

3 Installing the Steering W heel . . . . . . . . . . . 13

4 Installing the Bumper . . . . . . . . . . . . . . . . . . . . . . 14

5 Installing the Seats . . . . . . . . . . . . . . . . . . . . . . . . . . 14

6 Installing the Hitc h . . . . . . . . . . . . . . . . . . . . . . . . . 14

7 Installing the Batteries . . . . . . . . . . . . . . . . . . . . . 15

8 Installing the Carg o Bo x . . . . . . . . . . . . . . . . . . 17

9 Chec king the Tire Pressure . . . . . . . . . . . . . . 17

10 Setting the Charg er V oltag e . . . . . . . . . . . 18

11 Adjusting the F ront W heel

T oe-in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

12 R eading the Man ual and Viewing

the Safety Video . . . . . . . . . . . . . . . . . 19

Product Ov er view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Speciﬁcations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

T hink Safety First . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Pre-Star ting Chec ks . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Chec king the Tire Pressure . . . . . . . . . . . . . . . . . 24

Operating the V ehicle . . . . . . . . . . . . . . . . . . . . . . . . 24

Stopping the V ehicle . . . . . . . . . . . . . . . . . . . . . . . . . . 24

P arking the V ehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Understanding and Using the

Batter y System . . . . . . . . . . . . . . . . . . . 24

Operating the Carg o Bo x . . . . . . . . . . . . . . . . . . . 26

Breaking in a New V ehicle . . . . . . . . . . . . . . . . . . 27

Loading the Carg o Bo x . . . . . . . . . . . . . . . . . . . . . . 27

T ranspor ting the V ehicle . . . . . . . . . . . . . . . . . . . . 27

T o wing the V ehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

T o wing a T railer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

R ecommended Maintenance

Sc hedule(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Daily Maintenance Chec klist . . . . . . . . . . . . . . 30

Premaintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . 30

Hea vy Duty Operation . . . . . . . . . . . . . . . . . . . . . . 30

J ac king the V ehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

W here to Add Grease . . . . . . . . . . . . . . . . . . . . . . . . 31

Electrical System Maintenance . . . . . . . . . . . . . . . . . . . 32

Maintaining the Batteries . . . . . . . . . . . . . . . . . . . 32

R e placing the Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

R e placing the Headlights . . . . . . . . . . . . . . . . . . . 34

Dri v e System Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 35

Inspecting the Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Adjusting the F ront

Suspension . . . . . . . . . . . . . . . . . . . . . . . . 35

Adjusting F ront W heel T oe-In . . . . . . . . . . . 36

Chec king the T ransaxle Oil

Lev el . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Brak e Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Inspecting the Brak es . . . . . . . . . . . . . . . . . . . . . . . . . 37

Chec king the Brak e Fluid

Lev el . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Adjusting the P arking Brak e . . . . . . . . . . . . . . . 38

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

W ashing the V ehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Storag e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

T roubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Sc hematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Safety

Improper use or maintenance b y the operator or o wner can result in injur y . T o reduce the potential for injur y , comply with these safety instr uctions and alw a ys pa y attention to the safety aler t symbol, whic h means Caution , W ar ning , or Danger —“personal safety instr uction. ” F ailure to comply with the instr uction ma y result in personal injur y or death.

Super visors , operators , and ser vice persons should be familiar with the follo wing standards and publications (the material ma y be obtained from the address sho wn):

SAE J2258 Light Utility V ehicle

SAE Inter national, 400 Commonw ealth Dri v e , W ar rendale , P A 15096-0001 U .S .A.

Safe Operating Practices

T he W or kman is an of f-highw ay v ehicle onl y and is not designed, equipped, or man uf actur ed f or use on public str eets, r oads, or highw ays.

Supervisor’s Responsibilities

• Mak e sure that operators are thoroughly trained and familiar with the Operator’ s Manual and all labels on the v ehicle .

• Be sure to establish y our o wn special procedures and w ork r ules for un usual operating conditions (e .g . slopes too stee p for v ehicle operation).

Note: T his v ehicle has a super visor speed limit switc h to allo w y ou to limit the maxim um speed that the operator can dri v e the v ehicle . R efer to Super visor Speed Limit Switc h section in Operation , pag e 24 .

Before Operating

• Operate the v ehicle only after reading and understanding the contents of this man ual.

• Nev er allo w c hildren to operate the v ehicle . Any one who operates the v ehicle should ha v e a motor v ehicle license .

• Nev er allo w other adults to operate the v ehicle without ﬁrst reading and understanding the Operator’ s Manual . Only trained and authorized persons should operate this v ehicle . Mak e sure that all operators are ph ysically and mentally capable of operating the v ehicle .

• T his v ehicle is designed to car r y only y ou, the operator , and one passeng er in the seat pro vided b y the man ufacturer . Nev er car r y any other passeng ers on the v ehicle .

• Nev er operate the v ehicle when under the inﬂuence of dr ugs or alcohol. Ev en prescription dr ugs and cold medicines can cause dro wsiness .

• Do not dri v e the v ehicle when y ou are tired. Be sure to tak e occasional breaks . It is v er y impor tant that y ou sta y aler t at all times .

• Become familiar with the controls and kno w ho w to stop the v ehicle quic kly .

• K ee p all shields , safety devices , and decals in place . If a shield, safety device , or decal is malfunctioning, illegible , or damag ed, re pair or re place it before operating the v ehicle .

• Alw a ys w ear substantial shoes . Do not operate the v ehicle while w earing sandals , tennis shoes or sneak ers . Do not w ear loose ﬁtting clothing or jew elr y whic h could g et caught in mo ving par ts and cause personal injur y .

• W earing safety glasses , safety shoes , long pants and a helmet is advisable and required b y some local safety and insurance regulations .

• A v oid dri ving when it is dark, especially in unfamiliar areas . If y ou m ust dri v e when it is dark, be sure to dri v e cautiously , use the headlights , and ev en consider adding additional lights .

• Be extremely careful when operating around people . Alw a ys be a w are of where b ystanders might be .

• Before operating the v ehicle , alw a ys c hec k the designated areas of the v ehicle that are stated in the pre-star ting section of this man ual. If something is wrong, do not use the v ehicle . Mak e sure that the problem is cor rected before the v ehicle or attac hment is operated.

Operation

• T he operator and passeng er should remain seated whenev er the v ehicle is in motion.

T he operator should k ee p both hands on the steering wheel whenev er possible , and the passeng er should use the hand holds pro vided. K ee p y our ar ms and legs within the v ehicle body at all times .

• Dri v e slo w er and tur n less shar ply when y ou are car r ying a passeng er . R emember y our passeng er ma y not be expecting y ou to brak e or tur n and ma y not be ready .

• Alw a ys w atc h out for and a v oid lo w o v erhangs suc h as tree limbs , door jambs , and o v er -head w alkw a ys . Mak e sure there is enough room o v er head to easily clear the v ehicle and y our head.

• F ailure to operate the v ehicle safely ma y result in an accident, tip o v er of the v ehicle , and serious injur y or death. Dri v e carefully . T o prev ent tipping or loss of control:

– Use extreme caution, reduce speed, and

maintain a safe distance around sand traps , ditc hes , creeks , ramps , unfamiliar areas , or any areas that ha v e abr upt c hang es in

g round conditions or elev ation. – W atc h for holes or other hidden hazards . – Use extra caution when operating the

v ehicle on w et surfaces , in adv erse w eather

conditions , at higher speeds , or with a

full load. Stopping time and distance will

increase with a full load. – A v oid sudden stops and star ts . Do not

g o from rev erse to forw ard or forw ard to

rev erse without ﬁrst coming to a complete

stop . – Slo w do wn before tur ning . Do not attempt

shar p tur ns or abr upt maneuv ers or other

unsafe dri ving actions that ma y cause a loss

of v ehicle control. – W hen dumping, do not let any one stand

behind the v ehicle and do not dump the

load on any one’ s feet. R elease the tailg ate

latc hes from the side of the bo x, not from

behind. – Only operate the v ehicle when the carg o

bo x is do wn and latc hed. – Before bac king up , look to the rear and

ensure that no one is behind y ou. Bac k up

slo wly . – W atc h out for trafﬁc when y ou are near or

crossing roads . Alw a ys yield the right of

w a y to pedestrians and other v ehicles . T his v ehicle is not designed for use on streets or highw a ys . Alw a ys signal y our tur ns or stop early enough so that other people kno w what y ou plan to do . Obey all trafﬁc r ules and regulations .

– T he electrical system of the v ehicle

can produce sparks capable of igniting explosi v e materials . Nev er operate the v ehicle in or near an area where there is dust or fumes in the air whic h are explosi v e .

– If y ou are ev er unsure about safe operation,

stop w or k and ask y our super visor .

• If the v ehicle ev er vibrates abnor mally , stop

immediately , w ait for all motion to stop , and inspect the v ehicle for damag e . R e pair all damag e before commencing operation.

• Before g etting off of the seat:

1. Stop the mo v ement of the v ehicle .

2. Set the parking brak e .

3. T ur n the k ey to Off .

4. R emo v e the k ey .

Note: If the v ehicle is on an incline , bloc k the wheels after g etting off of the v ehicle .

Braking

• Slo w do wn before y ou approac h an obstacle . T his gi v es y ou extra time to stop or tur n a w a y . Hitting an obstacle can damag e the v ehicle and its contents . More impor tant, it can injure y ou and y our passeng er .

• Gross V ehicle W eight (GVW) has a major impact on y our ability to stop and/or tur n. Hea vy loads and attac hments mak e a v ehicle harder to stop or tur n. T he hea vier the load, the long er it tak es to stop .

• Decrease the v ehicle speed if the carg o bo x has been remo v ed and there is no attac hment on the v ehicle . T he braking c haracteristics c hang e and fast stops ma y cause the rear wheels to loc k up , whic h ma y affect the control of the v ehicle .

• T urf and pa v ement are m uc h more slipper y when they are w et. It can tak e 2 to 4 times as long to stop on w et surfaces as on dr y surfaces . If y ou dri v e through standing w ater dee p enough to g et the brak es w et, they will not w ork w ell until they are dr y . After dri ving through w ater , y ou should test the brak es to

mak e sure they w ork properly . If they do not, dri v e slo wly while putting light pressure on the brak e pedal. T his will dr y the brak es out.

Operating on Hills

Operating the v ehicle on a hill may cause tipping or r olling of the v ehicle, or the motor may stall and y ou could lose head w ay on the hill. T his could r esult in per sonal injur y .

• Do not operate on ex cessi v el y steep slopes.

• Do not accelerate quickl y or slam on the brak es when backing do wn a hill, especiall y with a load.

• If the batteries r un lo w or y ou lose head w ay on a hill, slo wl y back straight do wn the hill. Nev er attempt to tur n the v ehicle ar ound.

• Operate the v ehicle slo wl y on a hill and use caution.

• A v oid tur ning on a hill.

• R educe y our load and the speed of the v ehicle.

• A v oid stopping on hills, especiall y with a load.

T hese extra cautions need to be tak en when operating the v ehicle on a hill:

• Slo w do wn before star ting up or do wn a hill.

• If the batteries r un lo w or y ou begin to lose

headw a y while climbing a hill, g radually apply the brak es and slo wly bac k straight do wn the hill.

• T ur ning while tra v eling up or do wn hills can be dang erous . If y ou ha v e to tur n while on a hill, do it slo wly and cautiously . Nev er mak e shar p or fast tur ns .

• Hea vy loads affect stability . R educe the w eight of the load and y our speed when operating on hills or if the load has a high center of g ra vity . Secure the load to prev ent it from shifting and tak e extra care when hauling loads that shift easily (liquid, roc k, sand, etc .).

• A v oid stopping on hills , especially with a load. Stopping while g oing do wn a hill will tak e

long er than stopping on lev el g round. If the v ehicle m ust be stopped, a v oid sudden speed c hang es , whic h ma y initiate tipping or rolling of the v ehicle . Do not slam on the brak es when rolling bac kw ard, as this ma y cause the v ehicle to o v er tur n.

• W e strongly recommend installing the optional R OPS Kit when operating on hilly ter rain.

Operating on Rough Terrain

R educe speed and load when operating on rough ter rain, unev en g round, and near curbs , holes , and other sudden c hang es in ter rain. Loads ma y shift, causing the v ehicle to become unstable .

W e strongly recommend installing the optional R OPS Kit when operating on rough ter rain.

Sudden changes in ter rain may cause a br upt steering wheel mo v ement, possibl y r esulting in hand and ar m injuries.

• R educe y our speed when operating on r ough ter rain and near curbs.

• Grip the steering wheel loosel y ar ound the perimeter . K eep y our hands clear of the steering wheel spok es.

Loading and Dumping

T he w eight and position of the carg o and passeng er can c hang e the v ehicle center of g ra vity and v ehicle handling . T o a v oid loss of control and personal injur y , follo w these guidelines:

• Do not car r y loads whic h ex ceed the load limits described on the v ehicle w eight label; refer to Speciﬁcations in Product Ov er view , pag e 20 , for v ehicle w eight limits . T he load rating is for lev el surf aces onl y .

• R educe the w eight of the load when operating on hills and rough ter rain to a v oid tipping or o v er tur ning of the v ehicle .

• R educe the w eight of the load if the center of g ra vity is high. Items suc h as bric ks , fer tilizer , or landscape timbers stac k higher in the bo x. T he higher a load is stac k ed, the more lik ely the v ehicle is to tip o v er . Distribute the load as lo w as possible , making sure that the load does not affect rear visibility .

• P osition the w eight of the load ev enly from side to side . If y ou position the load to w ard one of the sides , the v ehicle is more lik ely to tip o v er while tur ning .

• P osition the w eight of a load ev enly from front to bac k. If y ou position the load behind the rear axle , it will reduce the w eight on the front wheels . T his ma y result in a loss of steering control or cause the v ehicle to tip o v er on hills or bumpy ter rain.

• Use extra caution if the load ex ceeds the dimensions of the bo x and when handling off-center loads that cannot be centered. K ee p loads balanced and secure to prev ent them from shifting .

• Alw a ys secure loads so that they do not shift. If a load is not secured, or y ou are transpor ting a liquid in a larg e container suc h as a spra yer , the load can shift. T his shifting happens most often while tur ning, g oing up or do wn hills , suddenly c hanging speeds , or while dri ving o v er rough surfaces . Shifting loads can cause the v ehicle to tip o v er .

T he w eight of the bo x may be hea vy . Hands or other body par ts could be cr ushed.

Handling and Servicing Batteries

• T o reduce the potential for ﬁre , k ee p the batteries and motor area free of ex cessi v e g rease , g rass , lea v es , and accum ulation of dir t.

• Alw a ys disconnect and remo v e a batter y cable before ser vicing any electrical components .

• Disconnecting any batter y cable will inhibit operation of the electrical system.

• Batter y electrolyte contains sulfuric acid. Sulfuric acid produces h y drog en g as whic h, in the right propor tions is explosi v e .

– Alw a ys ser vice , store , and c harg e the

v ehicle in a w ell v entilated area.

– K ee p sparks and open ﬂames a w a y from

the batteries .

– Do not smok e near the batteries .

– Nev er use an open ﬂame to c hec k the lev el

or leakag e of batter y electrolyte .

• Use caution when handling and w orking around electrolyte . T he sulfuric acid in electrolyte can bur n skin and damag e clothing . Fur ther more , it can be emitted as a g as that can damag e y our lungs .

– W ear proper eye , hand, and face protection.

– K eep hands and other body par ts

clear when lo w ering the bo x.

– Do not dump materials on bystander s.

• Nev er dump a loaded carg o bo x while the

v ehicle is sidew a ys on a hill. T he c hang e in w eight distribution ma y cause the v ehicle to o v er tur n.

• W hen operating with a hea vy load in the carg o bo x, reduce y our speed and allo w for sufﬁcient braking distance . Do not suddenly apply the brak es . Use extra caution on slopes .

• Be a w are that hea vy loads increase y our stopping distance and reduce y our ability to tur n quic kly without tipping o v er .

• T he rear carg o space is intended for load car r ying pur poses only , not for passeng ers .

• Nev er o v erload y our v ehicle . T he decal (located on the rear frame) sho ws load limits for the v ehicle . Nev er o v erload the attac hments or ex ceed the Gross V ehicle W eight (GVW).

– Do not lean o v er the batteries at any time .

– A v oid breathing batter y fumes .

– Fill the batteries where clean w ater is alw a ys

a v ailable for ﬂushing the skin.

– If y ou g et electrolyte on y our skin or eyes ,

ﬂush the affected area for 20 min utes with clean w ater . R emo v e acid soak ed clothing . Seek medical attention immediately .

– K ee p c hildren and pets a w a y from the

batteries and electrolyte .

• Electrolyte is v er y poisonous .

– Do not drink electrolyte .

– If electrolyte is sw allo w ed, do not induce

v omiting; instead, drink larg e amounts of w ater or milk follo w ed b y milk of magnesia, beaten ra w eg gs , or v eg etable oil. Get medical attention immediately .

– K ee p c hildren and pets a w a y from the

batteries and electrolyte .

• W hen not ﬁlling the batteries , k ee p the batter y v ent caps tight on the batteries . Nev er operate the v ehicle if any of the v ent caps are missing or damag ed.

• W hen remo ving or installing the batteries , do not allo w the batter y ter minals to touc h any metal par ts of the v ehicle .

• Do not allo w metal tools to shor t betw een the batter y ter minals and metal par ts of the v ehicle . R emo v e all jew elr y and w atc hes before ser vicing the batteries .

• Do not c hec k a batter y c harg e b y placing a metal object across the posts . T his will cause sparks whic h can cause an explosion.

• Alw a ys k ee p the batter y retainers in place to protect and secure the batteries .

• R ead and understand the c harging instr uctions before c harging the batteries; refer to Charging the Batteries in Maintenance , pag e 29 . Also , tak e the follo wing precautions and actions when c harging the batteries:

– T ur n the v ehicle On/Off switc h to Off

before connecting the c harg er to a po w er source .

– Use only the batter y c harg er supplied with

the v ehicle to c harg e the batteries .

– Do not c harg e a damag ed or frozen batter y .

– Alw a ys unplug the A C po w er cord from the

po w er outlet before unplug ging it from the v ehicle c harging rece ptacle to a v oid sparks .

– If during c harging a batter y g ets hot, begins

emitting larg e amounts of g asses , or spews electrolyte , immediately disconnect the c harg er po w er cord from the po w er outlet. Ha v e the v ehicle ser viced b y an A uthorized Ser vice Dealer before using it ag ain.

• Do not use open pans of fuel or ﬂammable cleaning ﬂuids for cleaning par ts .

• If major re pairs are ev er needed or assistance is required, contact an A uthorized T oro Distributor .

• T o be sure of optim um perfor mance and safety , alw a ys purc hase g en uine T oro re placement par ts and accessories . R e placement par ts and accessories made b y other man ufacturers could be dang erous . Altering this v ehicle in any manner that ma y affect v ehicle operation, perfor mance , durability , or its use , ma y result in injur y or death. Suc h use could v oid the product w ar ranty .

General Maintenance

• Only qualiﬁed and authorized personnel shall be per mitted to maintain, re pair , adjust, or inspect the v ehicle .

• Before ser vicing or making adjustments to the v ehicle , stop the v ehicle , set the parking brak e , and remo v e the k ey to prev ent someone from accidentally star ting it.

• T o mak e sure that the entire v ehicle is in g ood condition, k ee p all n uts , bolts , and screws properly tightened.

Safety and Instructional Decals

Safety decals and instr uctions are easily visible to the operator and are located near any area of potential dang er . R e place any decal that is damag ed or lost.

1. Horn

2. Headlights

3. Battery/hour meter 6. Cargo bed lift

4. Light on, OK 7. Rear lift

5. Light blinking, read the Operator’s

Manual.

104-7214

8. Forward

9. Reverse

104–7215

1. Warning—read the Operator’s Manual.

2. Explosion hazard—no re, open ames, or smoking around batteries.

3. Tipping hazard—receive training before operating the machine, use caution and drive slowly while on slopes; drive slowly when turning, keep the vehicle speed under 16 MPH (26 km/h) when carrying a full or heavy load and when driving on rough terrain.

4. Falling and arm/leg injury hazards—do not carry passengers in the cargo bed and keep arms and legs inside of the vehicle at all times.

104-7207

1. Poison hazard—read the Operator’s Manual.

2. Explosion hazard—no re, open ames, or smoking.

3. Caustic liquid/chemical burn hazard—to perform rst aid, ush with water.

1. Maximum tongue weight is 50 lb. (23 kg); maximum trailer weight is 400 lb. (181 kg).

99–7350

112-3049

1. Read the Operator’s Manual.

2. The maximum combined operator and passenger weight is 400 lb (181 kg).

3. The maximum cargo weight is 800 lb (362 kg).

4. The base weight of the vehicle is 1500 lb (680 kg).

5. The maximum gross vehicle weight is 2700 lb (1225 kg).

107-0295

1. Warning—read the Operator’s Manual for more information on batteries; batteries contain lead, do not discard; disconnect the power cord from power source before driving vehicle.

2. Explosion hazard—no re, open ames, or smoking; avoid sparks.

107-0356

1. Warning—do not touch moving objects, fan; do not touch the hot surfaces; read the Operator’s Manual.

107-0257

1. Battery schematic

99–7954

1. Warning—read the Operator’s Manual .

2. Falling hazard—do not carry passengers in the cargo bed.

3. Explosion hazard, static discharge into fuel container—do not ll fuel containers in the cargo bed; place fuel containers on the ground before lling.

107-0287

1. Vehicle fuse, 10A

2. For fuse service, read the

Operator’s Manual.

3. Open, 10A

4. Accessory fuse, 10A

Battery Symbols

Some or all of these symbols are on your battery

1. Explosion hazard 6. Keep bystanders a safe

2. No re, open ame, or smoking.

3. Caustic liquid/chemical burn hazard

4. Wear eye protection

5. Read the Operator’s

Manual.

distance from the battery.

7. Wear eye protection; explosive gases can cause blindness and other injuries

8. Battery acid can cause blindness or severe burns.

9. Flush eyes immediately with water and get medical help fast.

10. Contains lead; do not discard.

Setup

Loose Parts

Use the chart below to verify that all parts have been shipped.

Step

1 2 3 4 5 6

Wheel assembly

Steering wheel

Bumper 1

Seat 2

Hitch

Battery hold down Battery hold down rod Battery cables Battery tray pads Battery pad Flange nut (3/8 inch) Battery terminal protector spray Cargo box Right-hand pivot bracket Left-hand pivot bracket Flange head screw (3/8 x 1 inch) Bolt (5/16 x 3/4 inch) Flange nut (5/16 inch)

Description

Qty.

2 2 7 4 1 2 1 1 1 1 4 1 1

Install the rear wheels.

Install the front wheels.

Install the steering wheel.

Install the bumper.

Install the seats.

Install the hitch.

Install the batteries.

Install the cargo box.

Use

9 10 11

No parts required

Operator’s Manual Parts Catalog Safety Video Registration Card Predelivery Inspection Form Key 2

Note: Deter mine the left and right sides of the mac hine from the nor mal operating position.

–

1 1 1 1 1

Check the tire pressure.

Set the charger voltage.

Adjust the front wheel toe-in.

Read the Operator’s Manual and watch the video before operating the machine.

Step

Installing the Rear Wheels

Parts needed for this step:

Wheel assembly

Procedure

1. R emo v e the fasteners securing the wheels .

2. R emo v e the shipping brac k et secured to the wheel studs .

3. Mount the wheels with the previously remo v ed fasteners ( Figure 3 ) and tor que to 45-65 ft-lb (61-88 N ⋅ m).

3. Apply thread loc k er (blue) to the screw threads .

4. Mount the wheels with the previously remo v ed fasteners ( Figure 4 ) and tor que the bolts to 135-165 ft-lb (183-224 N ⋅ m).

Figure 4

1. Tire and wheel assembly 4. Large washer

2. Spindle

3. Small washer

5. Screw

6. Dust cap

Step

Figure 3

1. Wheel assembly

2. Wheel nut

Step

Installing the Front Wheels

Parts needed for this step:

3. Wheel stud (rear wheel hub shown)

Installing the Steering Wheel

Parts needed for this step:

Steering wheel

Procedure

1. R emo v e the n ut and w asher from the steering shaft.

2. Slide the steering wheel and w asher onto the shaft. P osition the steering wheel on the shaft so that the cross beam is horizontal when the tires are pointed straight ahead and the thic k er spok e of the steering wheel is do wnw ard.

3. Secure the steering wheel to the shaft with the w asher and n ut ( Figure 5 ). T or que the n ut to 18-22 ft-lb (24-29 N ⋅ m)

Wheel assembly

Procedure

1. R emo v e the fasteners securing the wheels .

2. R emo v e the shipping brac k et from the spindles .

Step

Installing the Seats

Parts needed for this step:

2 Seat

Figure 5

1. Steering wheel 3. Washer

2. Nut

4. Foam seal

Step

Installing the Bumper

Parts needed for this step:

1 Bumper

Procedure

1. R emo v e the 2 bolts , w ashers , and n uts secured to the front of the frame .

2. Align the mounting holes and secure the bumper to the frame with the fasteners previously remo v ed ( Figure 6 ).

Procedure

Inser t the seat brac k et into the seat base opening and pi v ot the seat do wnw ard ( Figure 7 ).

Figure 7

1. Seat bracket 2. Seat base

Figure 6

1. Bumper

+ 30 hidden pages

Toro 07287TC, 07288TC, Workman e2060, Workman e2065, 07280 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual