Toro 07277 Workman 2110, 07277TC Workman 2110, Workman 2110 Operator's Manual
Form No. 3327-301 Rev B
Workman) 2110
Utility Vehicle
Model No. 07277—Serial No. 220000001 and Up
Model No. 07277TC—Serial No. 220000001 and Up
Operator’s Manual
English (EN, GB)
Warning
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
Important The engine in this product is not equipped
with a spark arrester muffler. It is a violation of California
Public Resource Code Section 4442 to use or operate this
engine on any forest-covered, brush-covered, or
grass-covered land as defined in CPRC 4126. Other states
or federal areas may have similar laws.
This spark ignition system complies with Canadian
ICES-002.
Ce système d’allumage par étincelle de véhicule est
conforme à la norme NMB-002 du Canada.
Contents
Page
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices 3. . . . . . . . . . . . . . . . . . . .
Before Operating 4. . . . . . . . . . . . . . . . . . . . . . . . . .
While Operating 4. . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sound Pressure Level 7. . . . . . . . . . . . . . . . . . . . . . .
Vibration Level 7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Slope Chart 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 11. . . . . . . . . . . . . . . . .
Specifications 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Equipment 13. . . . . . . . . . . . . . . . . . . . . . . .
Setup 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Rear Wheels 14. . . . . . . . . . . . . . . . . . .
Installing the Front Wheels 15. . . . . . . . . . . . . . . . . .
Installing the Steering Wheel 15. . . . . . . . . . . . . . . . .
Installing the Bumper 15. . . . . . . . . . . . . . . . . . . . . . .
Installing the Seats 16. . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Hitch 16. . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Cargo Box 16. . . . . . . . . . . . . . . . . . . .
Activating the Battery 17. . . . . . . . . . . . . . . . . . . . . .
Checking the Crankcase Oil 18. . . . . . . . . . . . . . . . . .
Checking the Brake Fluid Level 18. . . . . . . . . . . . . .
Checking the Tire Pressure 18. . . . . . . . . . . . . . . . . .
Fuel Tank 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Transmission Oil 19. . . . . . . . . . . . . . .
Page
Operation 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Think Safety First 19. . . . . . . . . . . . . . . . . . . . . . . . . .
Controls 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pre-Starting Checks 21. . . . . . . . . . . . . . . . . . . . . . . .
Starting the Engine 22. . . . . . . . . . . . . . . . . . . . . . . . .
Stopping the Vehicle 22. . . . . . . . . . . . . . . . . . . . . . .
Parking the Vehicle 22. . . . . . . . . . . . . . . . . . . . . . . .
Cargo Bed 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Latches 22. . . . . . . . . . . . . . . . . . . . . . . . . . .
New Vehicle Break-In 23. . . . . . . . . . . . . . . . . . . . . .
Loading the Cargo Box 23. . . . . . . . . . . . . . . . . . . . .
Transporting the Vehicle 24. . . . . . . . . . . . . . . . . . . .
Towing the Vehicle 24. . . . . . . . . . . . . . . . . . . . . . . . .
Towing a Trailer 25. . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 26. . . . . . . . .
Daily Maintenance Checklist 27. . . . . . . . . . . . . . . . .
Heavy Duty Operation 28. . . . . . . . . . . . . . . . . . . . . .
Jacking the Vehicle 28. . . . . . . . . . . . . . . . . . . . . . . . .
Checking and Adjusting Neutral 29. . . . . . . . . . . . . .
Servicing the Engine Oil 29. . . . . . . . . . . . . . . . . . . .
Cleaning the Engine Cooling Areas 30. . . . . . . . . . . .
Servicing the Air Cleaner 30
Greasing the Machine 31. . . . . . . . . . . . . . . . . . . . . .
Servicing the Brakes 32. . . . . . . . . . . . . . . . . . . . . . .
Adjusting the Parking Brake 32. . . . . . . . . . . . . . . . .
Inspecting the Tires 32. . . . . . . . . . . . . . . . . . . . . . . .
Adjusting the Front Suspension 32. . . . . . . . . . . . . . .
Adjusting the Front Wheel Toe-In 33. . . . . . . . . . . . .
Servicing the Drive Belt 34. . . . . . . . . . . . . . . . . . . . .
Adjusting the Starter Generator Belt 35. . . . . . . . . . .
Servicing the Fuel System 35. . . . . . . . . . . . . . . . . . .
Servicing the Spark Plugs 35. . . . . . . . . . . . . . . . . . .
Changing the Transaxle Fluid 36. . . . . . . . . . . . . . . .
Replacing the Fuses 36. . . . . . . . . . . . . . . . . . . . . . . .
Replacing the Headlights 37. . . . . . . . . . . . . . . . . . . .
Servicing the Battery 37. . . . . . . . . . . . . . . . . . . . . . .
Washing the Vehicle 38. . . . . . . . . . . . . . . . . . . . . . . .
Electrical Schematic 39. . . . . . . . . . . . . . . . . . . . . . . .
The Toro General Commercial Products Warranty 40. . .
. . . . . . . . . . . . . . . . . . . .
Introduction
Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although Toro designs and produces safe
products, you are responsible for operating the product
properly and safely.
W 2002 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
All Rights Reserved
Printed in the USA
2
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model and
serial numbers of your product ready. Figure 1 illustrates
the location of the model and serial numbers on the
product.
1
m–6044
Figure 1
1. Location of the model and serial numbers
Write the product model and serial numbers in the space
below:
Safety
Improper use or maintenance by the operator or owner
can result in injury. To reduce the potential for injury,
comply with these safety instructions and always pay
attention to the safety alert
CAUTION, WARNING, or DANGER—“personal
safety instruction.” Failure to comply with the
instruction may result in personal injury or death.
Supervisors, operators, and service persons should be
familiar with the following standards and publications:
(The material may be obtained from the address shown).
• Flammable and Combustible Liquids Code:
ANSI/NFPA 30
• National Fire Protection Association:
ANSI/NFPA #505; Powered Industrial Trucks
National Fire Prevention Association
Barrymarch Park
Quincy, Massachusetts 02269 U.S.A.
• ANSI/ASME B56.8 Personal Burden Carriers
American National Standards Institute, Inc.
1430 Broadway
New York, New York 10018 U.S.A.
symbol, which means
Model No.
Serial No.
This manual identifies potential hazards and has special
safety messages that help you and others avoid personal
injury and even death. Danger, Warning, and Caution are
signal words used to identify the level of hazard. However,
regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious
injury or death if you do not follow the recommended
precautions.
Warning signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.
Caution signals a hazard that may cause minor or moderate
injury if you do not follow the recommended precautions.
This manual uses two other words to highlight information.
Important calls attention to special mechanical
information and Note: emphasizes general information
worthy of special attention.
• ANSI/UL 558; Internal Combustion Engine Powered
Industrial Trucks
American National Standards Institute, Inc.
1430 Broadway
New York, New York 10018 U.S.A.
or
Underwriters Laboratories
333 Pfingsten Road
Northbrook, Illinois 60062 U.S.A.
Safe Operating Practices
Warning
The Workman is an off-highway vehicle only and
is not designed, equipped, or manufactured for use
on public streets, roads, or highways.
Supervisor’s Responsibilities
• Make sure that operators are thoroughly trained and
familiar with the Operator’s Manual and all labels on
the vehicle.
• Be sure to establish your own special procedures and
work rules for unusual operating conditions (e.g. slopes
too steep for vehicle operation).
3
Before Operating
• Operate the machine only after reading and
understanding the contents of this manual.
• Never allow children to operate the vehicle. Anyone
who operates the vehicle should have a motor vehicle
license.
• Never allow other adults to operate the vehicle without
first reading and understanding the Operator’s Manual.
Only trained and authorized persons should operate this
vehicle. Make sure that all operators are physically and
mentally capable of operating the vehicle.
• This vehicle is designed to carry only you, the operator,
and one passenger in the seat provided by the
manufacturer. Never carry any other passengers on the
vehicle.
• Never operate the vehicle when under the influence of
drugs or alcohol. Even prescription drugs and cold
medicines can cause drowsiness.
• Do not drive the vehicle when you are tired. Be sure to
take occasional breaks. It is very important that you stay
alert at all times.
• Become familiar with the controls and know how to
stop the engine quickly.
• Keep all shields, safety devices, and decals in place. If a
shield, safety device, or decal is malfunctioning,
illegible, or damaged, repair or replace it before
operating the machine.
• Always wear substantial shoes. Do not operate the
machine while wearing sandals, tennis shoes or
sneakers. Do not wear loose fitting clothing or jewelry
which could get caught in moving parts and cause
personal injury.
• Wearing safety glasses, safety shoes, long pants and a
helmet is advisable and required by some local safety
and insurance regulations.
• Avoid driving when it is dark, especially in unfamiliar
areas. If you must drive when it is dark, be sure to drive
cautiously, use the headlights, and even consider adding
additional lights.
• Be extremely careful when operating around people.
Always be aware of where bystanders might be.
• Before operating the vehicle, always check the
designated areas of the vehicle that are stated in the
pre-starting section of this manual. If something is
wrong, do not use the vehicle. Make sure that the
problem is corrected before the vehicle or attachment is
operated.
– Do not remove the cap from the fuel tank when the
engine is hot or running.
– Do not smoke while handling gasoline.
– Fill the fuel tank outdoors, and fill it to about 1 in.
(25 mm) below the top of the tank (the bottom of
the filler neck). Do not overfill it.
– Wipe up any spilled gasoline.
While Operating
Warning
Engine exhaust contains carbon monoxide, which
is an odorless, deadly poison that can kill you.
Do not run engine indoors or in an enclosed area.
• The operator and passenger should remain seated
whenever the vehicle is in motion. The operator should
keep both hands on the steering wheel whenever
possible, and the passenger should use the hand holds
provided. Keep your arms and legs within the vehicle
body at all times.
• Drive slower and turn less sharply when you are
carrying a passenger. Remember your passenger may
not be expecting you to brake or turn and may not be
ready.
• Always watch out for and avoid low overhangs such as
tree limbs, door jambs, and over-head walkways. Make
sure there is enough room over head to easily clear the
vehicle and your head.
• Always shift into neutral and apply the parking brake
before leaving an idling vehicle, or else the vehicle may
creep.
• Failure to operate the vehicle safely may result in an
accident, tip over of the vehicle, and serious injury or
death. Drive carefully. To prevent tipping or loss of
control:
– Use extreme caution, reduce speed, and maintain a
safe distance around sand traps, ditches, creeks,
ramps, unfamiliar areas, or any areas that have
abrupt changes in ground conditions or elevation.
– Watch for holes or other hidden hazards.
– Use extra caution when operating the vehicle on wet
surfaces, in adverse weather conditions, at higher
speeds, or with a full load. Stopping time and
distance will increase with a full load.
• Since gasoline is highly flammable, handle it carefully.
– Use an approved gasoline container.
– Avoid sudden stops and starts. Do not go from
reverse to forward or forward to reverse without
first coming to a complete stop.
4
– Slow down before turning. Do not attempt sharp
turns or abrupt maneuvers or other unsafe driving
actions that may cause a loss of vehicle control.
– When dumping, do not let anyone stand behind the
vehicle and do not dump the load on anyone’s feet.
Release the tailgate latches from the side of the box,
not from behind.
– Only operate the vehicle when the cargo box is
down and latched.
– Before backing up, look to the rear and ensure that
no one is behind you. Back up slowly.
– Watch out for traffic when you are near or crossing
roads. Always yield the right of way to pedestrians
and other vehicles. This vehicle is not designed for
use on streets or highways. Always signal your turns
or stop early enough so that other people know what
you plan to do. Obey all traffic rules and
regulations.
– The electrical and exhaust systems of the vehicle
can produce sparks capable of igniting explosive
materials. Never operate the vehicle in or near an
area where there is dust or fumes in the air which
are explosive.
– If you are ever unsure about safe operation, stop
work and ask your supervisor.
• Do not touch the engine or muffler while the engine is
running or soon after it has stopped. These areas may be
hot enough to cause burns.
• If the machine ever vibrates abnormally, stop
immediately, wait for all motion to stop, and inspect the
vehicle for damage. Repair all damage before
commencing operation.
• Before getting off of the seat:
A. Stop the movement of the machine.
B. Set the parking brake.
• Gross Vehicle Weight (GVW) has a major impact on
your ability to stop and/or turn. Heavy loads and
attachments make a vehicle harder to stop or turn. The
heavier the load, the longer it takes to stop.
• Decrease the vehicle speed if the cargo box has been
removed and there is no attachment on the vehicle. The
braking characteristics change and fast stops may cause
the rear wheels to lock up, which may affect the control
of the vehicle.
• Turf and pavement are much slipperier when they are
wet. It can take 2 to 4 times as long to stop on wet
surfaces as on dry surfaces. If you drive through
standing water deep enough to get the brakes wet, they
will not work well until they are dry. After driving
through water, you should test the brakes to make sure
they work properly. If they do not, drive slowly while
putting light pressure on the brake pedal. This will dry
the brakes out.
Operating on Hills
Warning
Operating the vehicle on a hill may cause tipping
or rolling of the vehicle, or the engine may stall
and you could lose headway on the hill. This could
result in personal injury.
• Do not exceed slopes greater than 125.
• Do not accelerate quickly or slam on the brakes
when backing down a hill, especially with a load.
• If the engine stalls or you lose headway on a hill,
slowly back straight down the hill. Never
attempt to turn the vehicle around.
• Never drive across a steep hill; always drive
straight up or down or go around the hill.
• Avoid turning on a hill.
• Reduce your load and the speed of the vehicle.
• Avoid stopping on hills, especially with a load.
C. Turn the ignition key to Off.
D. Remove the ignition key.
Note: If the vehicle is on an incline, block the wheels after
getting off of the vehicle.
Braking
• Slow down before you approach an obstacle. This gives
you extra time to stop or turn away. Hitting an obstacle
can damage the vehicle and its contents. More
important, it can injure you and your passenger.
These extra cautions need to be taken when operating the
vehicle on a hill:
• Slow down before starting up or down a hill.
• If the engine stalls or you begin to lose headway while
climbing a hill, gradually apply the brakes and slowly
back straight down the hill.
• Turning while traveling up or down hills can be
dangerous. If you have to turn while on a hill, do it
slowly and cautiously. Never make sharp or fast turns.
• Heavy loads affect stability. Reduce the weight of the
load and your speed when operating on hills or if the
load has a high center of gravity. Secure the load to
prevent it from shifting.
5
• Avoid stopping on hills, especially with a load.
Stopping while going down a hill will take longer than
stopping on level ground. If the vehicle must be
stopped, avoid sudden speed changes, which may
initiate tipping or rolling of the vehicle. Do not slam on
the brakes when rolling backward, as this may cause the
vehicle to overturn.
• Travel straight up and down slopes whenever possible.
• We strongly recommend installing the optional ROPS
Kit when operating on hilly terrain.
Operating on Rough Terrain
Reduce speed and load when operating on rough terrain,
uneven ground, and near curbs, holes, and other sudden
changes in terrain. Loads may shift, causing the vehicle to
become unstable.
We strongly recommend installing the optional ROPS Kit
when operating on rough terrain.
Warning
Sudden changes in terrain may cause abrupt
steering wheel movement, possibly resulting in
hand and arm injuries.
• Reduce your speed when operating on rough
terrain and near curbs.
• Grip the steering wheel loosely around the
perimeter. Keep your hands clear of the steering
wheel spokes.
• Position the weight of a load evenly from front to back.
If you position the load behind the rear axle, it will
reduce the weight on the front wheels. This may result
in a loss of steering control or cause the vehicle to tip
over on hills or bumpy terrain.
• Use extra caution if the load exceeds the dimensions of
the box and when handling off-center loads that cannot
be centered. Keep loads balanced and secure to prevent
them from shifting.
• Always secure loads so that they do not shift. If a load
is not secured, or you are transporting a liquid in a large
container such as a sprayer, the load can shift. This
shifting happens most often while turning, going up or
down hills, suddenly changing speeds, or while driving
over rough surfaces. Shifting loads can cause the
vehicle to tip over.
Warning
The weight of the box may be heavy. Hands or
other body parts could be crushed.
• Keep hands and other body parts clear when
lowering the box.
• Do not dump materials on bystanders.
• Never dump a loaded cargo box while the vehicle is
sideways on a hill. The change in weight distribution
may cause the vehicle to overturn.
• When operating with a heavy load in the cargo box,
reduce your speed and allow for sufficient braking
distance. Do not suddenly apply the brakes. Use extra
caution on slopes.
Loading and Dumping
The weight and position of the cargo and passenger can
change the vehicle center of gravity and vehicle handling.
To avoid loss of control and personal injury, follow these
guidelines:
• Do not carry loads which exceed the load limits
described on the vehicle weight label; refer to
Specifications, page 13, for vehicle weight limits. The
load rating is for level surfaces only.
• Reduce the weight of the load when operating on hills
and rough terrain to avoid tipping or overturning of the
vehicle.
• Reduce the weight of the load if the center of gravity is
high. Items such as bricks, fertilizer, or landscape
timbers stack higher in the box. The higher a load is
stacked, the more likely the vehicle is to tip over.
Distribute the load as low as possible, making sure that
the load does not affect rear visibility.
• Position the weight of the load evenly from side to side.
If you position the load toward one of the sides, the
vehicle is more likely to tip over while turning.
• Be aware that heavy loads increase your stopping
distance and reduce your ability to turn quickly without
tipping over.
• The rear cargo space is intended for load carrying
purposes only, not for passengers.
• Never overload your vehicle. The name plate (located
under dash on center column) shows load limits for the
vehicle. Never overload the attachments or exceed the
Gross Vehicle Weight (GVW).
6
Maintenance
• Only qualified and authorized personnel shall be
permitted to maintain, repair, adjust, or inspect the
vehicle.
• Before servicing or making adjustments to the machine,
stop the engine, set the parking brake, and remove the
key from the ignition to prevent someone from
accidentally starting the engine.
• To make sure that the entire machine is in good
condition, keep all nuts, bolts, and screws properly
tightened.
• To reduce the potential for fire, keep the engine area
free of excessive grease, grass, leaves, and
accumulation of dirt.
• Never use an open flame to check the level or leakage
of fuel or battery electrolyte.
• If the engine must be running to perform a maintenance
adjustment, keep your hands, feet, clothing, and any
parts of your body away from the engine and any
moving parts. Keep everyone away.
• Do not use open pans of fuel or flammable cleaning
fluids for cleaning parts.
• Do not adjust the ground speed governor. To ensure
safety and accuracy, have an Authorized Toro
Distributor check the ground speed.
• If major repairs are ever needed or assistance is
required, contact an Authorized Toro Distributor.
• To be sure of optimum performance and safety, always
purchase genuine Toro replacement parts and
accessories. Replacement parts and accessories made by
other manufacturers could be dangerous. Altering this
vehicle in any manner that may affect vehicle operation,
performance, durability, or its use, may result in injury
or death. Such use could void the product warranty.
Sound Pressure Level
This unit has an equivalent continuous A-weighted sound
pressure level at the operator ear of 80 dBA based on
measurements of identical machines per Directive
98/37/EC and amendments
Vibration Level
This unit does not exceed a vibration level of 2.5 m/s2 at
the hands based on measurements of identical machines per
ISO 5349 procedures.
This unit does not exceed a vibration level of 0.5 m/s
the posterior based on measurements of identical machines
per ISO 2631 procedures.
2
at
7
8
Slope Chart
ALIGN THIS EDGE WITH A VERTICAL SURFACE
(TREE, BUILDING, FENCEPOST, POLE, ETC.)
FOLD ALONG APPROPRIATE LINE.
EXAMPLE: COMPARE
SLOPE WITH FOLDED
EDGE.
9
10
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any area
of potential danger. Replace any decal that is damaged or lost.
104-6591
1. Read the Operator’s Manual.
2. The maximum combined operator and passenger weight is
400 lb. (181 kg.).
3. The maximum cargo weight is 1250 lb. (567 kg).
4. The base weight of the vehicle is 1100 lb. (500 kg).
5. The maximum gross vehicle weight is 2750 lb. (1247 kg).
1. Choke
2. Reverse
99-7952
3. Neutral
4. Forward
99-7954
1. Warning—read the Operator’s Manual.
2. Falling hazard—do not carry passengers in the cargo bed.
3. Explosion hazard, static discharge into fuel container—do not
fill fuel containers in the cargo bed; place fuel containers on the
ground before filling.
99-7345
1. Warning—read the
Operator’s Manual.
2. Hot surface/burn
hazard—stay a safe
distance from the hot
surface.
3. Entanglement hazard,
belt—stay away from
moving parts.
4. Crushing hazard, cargo
box—use the prop rod to
support the cargo bed.
99-7352
1. Read the Operator’s Manual for information on fuses.
2. 10 amp. fuse for the optional Road Light Kit
3. 15 amp. fuse for the optional Rear Lift Kit
4. 10 amp. fuse—open
5. 10 amp. fuse for the headlights
6. 10 amp. fuse for the ignition system
7. 15 amp. fuse for the optional Electric Bed Lift Kit
26-7390
11
99-7343
1. Warning—read the Operator’s Manual.
2. Collision hazard—do not operate the vehicle on public streets, roads, or highways.
3. Falling hazard—do not carry passengers in the cargo bed.
4. Falling hazard—do not allow children to operate the vehicle.
5. Hour meter
6. Headlights
7. Off (ignition)
8. On (ignition)
9. To start the engine, sit on the operator’s seat, release the parking brake, turn the ignition key on, pull the choke lever out (if needed), and
press the accelerator pedal.
10. To stop the engine, release the accelerator pedal, set the parking brake, turn the ignition key off, and remove the ignition key.
11. Electrical power (power point)
104-6581
1. Warning—read the Operator’s Manual.
2. Fire hazard—before fueling, stop the engine.
3. Tipping hazard—do not drive the vehicle across or up a slope greater than 12 degrees; drive slowly when turning, when carrying a full or
heavy load, and when driving on rough terrain; keep the vehicle speed under 18 MPH (29 km/h).
4. Falling and arm/leg injury hazards—do not carry passengers in the cargo bed and keep arms and legs inside of the vehicle at all times.
99-7349
1. Unlock the cargo bed 2. Lock the cargo bed
99-7350
1. Maximum tongue weight is 50 lb. (23 kg); maximum trailer
weight is 400 lb. (181 kg).
12
Loading...