Toro Workman MD, Workman MDX, 07266TC, 07273, 07279 Operator's Manual

...
Page 1
FormNo.3389-273RevA
Workman
®
MDandMDXUtility
Vehicle
ModelNo.07266TC—SerialNo.315000001andUp ModelNo.07273—SerialNo.315000001andUp ModelNo.07273TC—SerialNo.315000001andUp ModelNo.07279—SerialNo.315000001andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
*3389-273*A
Page 2
ThisproductcomplieswithallrelevantEuropeandirectives. Fordetails,pleaseseetheseparateproductspecic DeclarationofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwithaspark arrestermufer.ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered land.Otherstatesorfederalareasmayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadianICES-002.
Theenclosed
Engine Owner's Man ual
issuppliedfor informationregardingtheUSEnvironmentalProtection Agency(EPA)andtheCaliforniaEmissionControl Regulationofemissionsystems,maintenance,and warranty.Replacementsmaybeorderedthroughthe enginemanufacturer.
Introduction
Themachineisdesignedprimarilyasanoff-roadvehicleand isnotintendedforextensiveuseonpublicroads.Whenusing themachineonpublicroads,followalltrafcregulationsand useanyadditionalaccessoriesthatmayberequiredbylaw , suchaslights,turnsignals,slowmovingvehicle(SMV)sign, andothersasrequired.
Thismachineisautilityvehicleintendedtobeusedby professional,hiredoperatorsincommercialapplications.It isprimarilydesignedforthetransportofimplementsusedin suchapplications.Thisvehicleallowsforthesafetransport ofanoperatorandonepassengerintheidentiedseats.The bedofthisvehicleisnotsuitableforanyriders.
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
YoumaycontactT orodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Figure1identiesthelocationofthe modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
©2014—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Page 3
Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
BeforeOperating....................................................4
Supervisor’sResponsibilities.....................................5
SafeHandlingofFuels.............................................5
Operation...............................................................5
Maintenance...........................................................7
Models07266TCand07279......................................8
Models07273and07273TC......................................8
SafetyandInstructionalDecals.................................9
Setup...........................................................................11
1InstallingtheSteeringWheel(Models07266TC
and07273TC)....................................................11
2CheckingtheFluidLevelsandTireAir
Pressure............................................................12
3ReadingtheManualandViewingtheSafety
TrainingMaterial................................................12
ProductOverview.........................................................13
Controls...............................................................13
Specications........................................................16
Attachments/Accessories........................................16
Operation....................................................................17
ThinkSafetyFirst...................................................17
OperatingtheCargoBox.........................................17
PreformingPre-StartingChecks...............................18
CheckingtheBrakeFluidLevel................................19
CheckingtheEngine-OilLevel.................................19
CheckingtheTireAirPressure.................................21
AddingFuel...........................................................21
StartingtheEngine.................................................22
StoppingtheMachine.............................................22
ParkingtheMachine...............................................22
BreakinginaNewMachine......................................22
LoadingtheCargoBox...........................................23
TransportingtheMachine........................................24
TowingtheMachine...............................................24
TowingaTrailer.....................................................24
Maintenance.................................................................25
RecommendedMaintenanceSchedule(s)......................25
DailyMaintenanceChecklist....................................26
PremaintenanceProcedures........................................27
MaintainingtheMachineunderSpecialOperating
Conditions.........................................................27
PreparingtoMaintaintheMachine............................27
LiftingtheMachine................................................27
AccessingtheHood................................................27
Lubrication...............................................................28
GreasingtheMachine.............................................28
EngineMaintenance..................................................29
ServicingtheAirFilter............................................29
ServicingtheEngineOil..........................................30
ServicingtheSparkPlug..........................................32
FuelSystemMaintenance...........................................33
InspectingFuelLinesandConnections......................33
ReplacingtheFuelFilter..........................................33
ServicingtheCarbonCanister..................................34
ElectricalSystemMaintenance....................................35
ServicingtheBattery...............................................35
ReplacingtheFuses................................................36
MaintainingtheHeadlights......................................36
DriveSystemMaintenance.........................................38
MaintainingtheTires..............................................38
AdjustingtheFrontWheelT oe-inand
Camber.............................................................38
CheckingtheTransaxleOilLevel..............................40
ChangingtheTransaxleOil......................................40
CheckingandAdjustingNeutral...............................41
MaintainingthePrimary-DriveClutch.......................42
CoolingSystemMaintenance......................................42
CleaningtheEngineCoolingAreas...........................42
BrakeMaintenance....................................................43
InspectingtheBrakes..............................................43
AdjustingtheParkingBrake.....................................43
ChangingtheBrakeFluid........................................43
BeltMaintenance......................................................43
ServicingtheDriveBelt...........................................43
AdjustingtheStarter-GeneratorBelt.........................44
ChassisMaintenance..................................................44
AdjustingtheCargo-BoxLatches..............................44
Cleaning...................................................................45
WashingtheMachine..............................................45
Storage........................................................................45
3
Page 4
Safety
Improperuseormaintenancebytheoperatororownercan resultininjury.Toreducethepotentialforinjury,comply withthesesafetyinstructionsandalwayspayattentionto thesafetyalertsymbol,whichmeansCaution,Warning,or Danger—“personalsafetyinstruction.”Failuretocomply withtheinstructionmayresultinpersonalinjuryordeath.
ThemachinemeetstherequirementsofSAEJ2258.
SafeOperatingPractices
WARNING
Themachineisanoff-highwayvehicleonly,andis notdesigned,equipped,ormanufacturedforuseon publicroads.Usingitonapublicroadmayresult inanaccident,whichcouldseriouslyinjureorkill youorothers.
Donotusethismachineonpublicroads.
TheW orkmanwasdesignedandtestedtooffersafeservice whenoperatedandmaintainedproperly.Althoughhazard controlandaccidentpreventionpartiallyaredependent uponthedesignandcongurationofthemachine,these factorsarealsodependentupontheawareness,concern,and propertrainingofthepersonnelinvolvedintheoperation, maintenanceandstorageofthemachine.Improperuseor maintenanceofthemachinecanresultininjuryordeath.
Thisisaspecializedutilityvehicledesignedforoff–roaduse only.Itsrideandhandlingwillhaveadifferentfeelthanwhat driversexperiencewithpassengercarsortrucks.Sotaketime tobecomefamiliarwithyourWorkman.
NotalloftheattachmentsthatadapttotheWorkman arecoveredinthismanual.SeethespecicOperator’ s Manualprovidedwitheachattachmentforadditionalsafety instructions.Readthesemanuals.
Toreducethepotentialforinjuryordeath,complywith thefollowingsafetyinstructions:
BeforeOperating
Operatethemachineonlyafterreadingandunderstanding
thecontentsofthismanual.Areplacementmanualis availablebysendingcompletemodelandserialnumber to:TheT oro®Company,8111LyndaleAvenueSouth, Minneapolis,Minnesota55420.
Neverallowchildrentooperatethemachine.Anyone
whooperatesthemachineshouldhaveamotorvehicle license.
Neverallowotheradultstooperatethemachinewithout
rstreadingandunderstandingtheOperator'sManual. Onlytrainedandauthorizedpersonsshouldoperatethis machine.Makesurethatalloperatorsarephysicallyand mentallycapableofoperatingthemachine.
Thismachineisdesignedtocarryonlyyou,the
operator,andonepassengerintheseatprovidedbythe manufacturer.Nevercarryanyotherpassengersonthe vehicle.
Becomefamiliarwiththecontrolsandknowhowtostop
theenginequickly.
Neveroperatethemachinewhenundertheinuence
ofdrugsoralcohol.Evenprescriptiondrugsandcold medicinescancausedrowsiness.
Donotdrivethemachinewhenyouaretired.Besureto
takeoccasionalbreaks.Itisveryimportantthatyoustay alertatalltimes.
Alwayswearsubstantialshoes.Donotoperatethe
machinewhilewearingsandals,tennisshoes,orsneakers. Donotwearloosettingclothingorjewelrywhichcould getcaughtinmovingpartsandcausepersonalinjury.
Wearingsafetyglasses,safetyshoes,longpants,anda
helmetisadvisableandrequiredbysomelocalsafetyand insuranceregulations.
Neverallowchildrentooperatethemachine.Never
allowadultstooperateitwithoutproperinstructions. Onlytrainedandauthorizedpersonsshouldoperate thismachine.Makesurealloperatorsarephysicallyand mentallycapableofoperatingthemachine.
Keepeveryone,especiallychildrenandpets,awayfrom
theareasofoperation.
Checkthesafetyinterlocksystemdailyforproper
operation.Ifaswitchshouldmalfunction,replacethe switchbeforeoperatingmachine.
Keepallshields,safetydevicesanddecalsinplace.Ifa
shield,safetydeviceordecalismalfunctioning,illegible, ordamaged,repairorreplaceitbeforeoperatingthe machine.
Avoiddrivingwhenitisdark,especiallyinunfamiliar
areas.Ifyoumustdrivewhenitisdark,besuretodrive cautiously,usetheheadlights,andevenconsideradding additionallights.
Beforeoperatingthevehicle,alwayscheckallpartsof
thevehicleandanyattachments.Ifsomethingiswrong, stopusingvehicle.Makesuretheproblemiscorrected beforevehicleorattachmentisoperatedagain.
Useonlyanapprovednonmetal,portablefuelcontainer.
Staticelectricdischargecanignitefuelvaporsinafuel containerthatisnotgrounded.Removethefuelcontainer fromthebedofthemachineandplaceitontheground andawayfromthevehiclebeforelling.Keepthe nozzleincontactwiththecontainerwhilellingthefuel container.Removeequipmentfrombedofthemachine beforefuelingit.
Operatethemachineonlyoutdoorsorinawellventilated
area.
4
Page 5
Supervisor’sResponsibilities
Makesureoperatorsarethoroughlytrainedandfamiliar
withtheOperator’ sManualandalllabelsonthevehicle.
Besuretoestablishyourownspecialproceduresand
workrulesforunusualoperatingconditions(e.g.slopes toosteepforthesafeoperationofthemachine).
SafeHandlingofFuels
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineisextremely ammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
Useonlyanapprovedfuelcontainer.
Neverremovefuelcaporaddfuelwiththeengine
running.
Allowenginetocoolbeforerefueling.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlightsuchasonawater heateroronotherappliances.
Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainerson thegroundawayfromyourvehiclebeforelling.
Removeequipmentfromthetruckortrailerandrefuelit
ontheground.Ifthisisnotpossible,thenrefuelsuch equipmentwithaportablecontainer,ratherthanfroma fueldispensernozzle.
Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete. Donotuseanozzlelockopendevice.
Iffuelisspilledonclothing,changeclothingimmediately.
Neveroverllfueltank.Replacefuelcapandtighten
securely.
Operation
Theoperatorandpassengershouldremainseatedand
usetheseatbeltswheneverthevehicleisinmotion.The operatorshouldkeepbothhandsonthesteeringwheel, wheneverpossible,andthepassengershouldusethe handholdsprovided.Keeparmsandlegswithinthe vehiclebodyatalltimes.
Driveslowerandturnlesssharplywhenyouarecarrying
apassenger.Rememberyourpassengermaynotbe expectingyoutobrakeorturnandmaynotbeready. Nevercarrypassengersintheboxoronattachments.
Neveroverloadyourvehicle.Thenameplate(located
underthemiddleofthedash)showstheloadlimitsfor thevehicle.Neveroverllattachmentsorexceedthe vehiclemaximumgrossvehicleweight(GVW).
Whenstartingtheengine:
Sitonoperator’sseatandensurethattheparking
brakeisengaged.
Keepyourfootonthebrake.
RotatetheOn/OffswitchtotheOnposition.
Note:Theenginewillstartwhenyoupushinthe acceleratorpedal.
Usingthemachinedemandsattention.Failuretooperate
machinesafelymayresultinanaccident,tipoverofthe machine,andseriousinjuryordeath.Drivecarefully. Topreventtippingorlossofcontrol,takethefollowing precautions:
Useextremecaution,reducespeed,andmaintain
asafedistancearoundsandtraps,ditches,creeks, ramps,anyunfamiliarareas,orotherhazards.
Watchforholesorotherhiddenhazards.
Usecautionwhenoperatingthevehicleonasteep
slope.Normally,travelstraightupanddownslopes. Reducespeedwhenmakingsharpturnsorwhen turningonhillsides.Avoidturningonhillsides wheneverpossible.
Useextracautionwhenoperatingthemachineon
wetsurfaces,athigherspeeds,orwithafullload. Stoppingtimewillincreasewithafullload.
Whenloadingthebed,distributetheloadevenly.
Useextracautioniftheloadexceedsthedimensions ofthevehicle/bed.Operatethemachinewithextra cautionwhenhandlingoff-centerloadsthatcannot becentered.Keeploadsbalancedandsecureto preventthemfromshifting.
Avoidsuddenstopsandstarts.Donotgofrom
reversetoforwardorforwardtoreversewithoutrst comingtoacompletestop.
Donotattemptsharpturnsorabruptmaneuversor
otherunsafedrivingactionsthatmaycausealossof controlofthemachine.
Donotpassanothermachinetravelinginthesame
directionatintersections,blindspots,oratother dangerouslocations.
Whendumping,donotletanyonestandbehind
machineanddonotdumptheloadonanyone’sfeet. Releasethetailgatelatchesfromthesideofbox,not frombehind.
Keepallbystandersaway .Beforebackingup,lookto
therearandensurethatnooneisbehindthevehicle. Backupslowly.
Watchoutfortrafcwhennearorcrossingroads.
Alwaysyieldtherightofwaytopedestriansand othervehicles.Alwayssignalyourturnsorstopearly enoughsootherpersonsknowwhatyouplantodo. Obeyalltrafcrulesandregulations.
Neveroperatethemachineinornearanareawhere
thereisdustorfumesintheairwhichareexplosive. Theelectricalandexhaustsystemsofthemachinecan producesparkscapableofignitingexplosivematerials.
5
Page 6
Alwayswatchoutforandavoidlowoverhangssuch
astreelimbs,doorjambs,overheadwalkways,etc. Makesurethereisenoughroomoverheadtoeasily clearthemachineandyourhead.
Ifyouareeverunsureaboutthesafeoperationofthe
machine,stopyourworkandaskyoursupervisor.
Beforegettingofftheseat:
Stopmovementofthemachine.
Lowerbed.
Shutengineoffandwaitforallmovementtostop.
Setparkingbrake.
RemovekeyfromOn/Offswitch.
Donottouchengine,transmission,radiator,muferor
mufermanifoldwhileengineisrunningorsoonafter ithasstoppedbecausetheseareasmaybehotenough tocauseburns.
Ifthemachineevervibratesabnormally,stopthemachine
immediately,turnengineoff,waitforallmotionto stopandinspectfordamage.Repairalldamagebefore resumingoperation.
Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.
Braking
Slowdownbeforeyouapproachanobstacle.Thisgives
youextratimetostoporturnaway.Hittinganobstacle caninjureyouandyourpassenger.Inaddition,itcan damagethemachineanditscontents.
Grossvehicleweight(GVW)hasamajorimpactonyour
abilitytostopand/orturn.Heavyloadsandattachments makethemachinehardertostoporturn.Theheavier theload,thelongerittakestostop.RefertoLoadingthe
CargoBox(page23)formoreinformation.
Decreasethespeedofthemachineifthecargoboxhas
beenremovedandthereisnoattachmentinstalledon themachine.Thebrakingcharacteristicschangeandfast stopsmaycausetherearwheelstolockup,whichwill affectthecontrolofthemachine.
Turfandpavementaremuchmoreslipperywhentheyare
wet.Itcantake2to4timeslongertostopthemachine onwetsurfacesasondrysurfaces.Ifyoudrivethrough deep-standingwaterandgetthebrakeswet,theywill notworkwelluntiltheyaredry.Afterdrivingthrough water,youshouldtestthebrakestomakesuretheywork properly.Iftheydonot,driveslowlyonalevelground whileputtinglightpressureonthebrakepedal.Thiswill drythebrakesout.
OperatingonHills
WARNING
Operatingthemachineonahillmaycausetipping orrollingofthemachine,ortheenginemaystall andyoucouldloseheadwayonthehill.Thiscould resultinpersonalinjury.
Donotoperatemachineonexcessivelysteep slopes.
Donotacceleratequicklyorslamonthebrakes whenbackingdownahill,especiallywithaload.
Iftheenginestallsoryouloseheadwayona hill,slowlybackstraightdownthehill.Never attempttoturnthemachinearound.
Operatethemachineslowlyonahillanduse caution.
Avoidturningonahill.
Reduceyourloadandthespeedofthemachine.
Avoidstoppingonhills,especiallywithaload.
Theseextracautionsneedtobetakenwhenoperatingthe machineonahill:
Slowthemachinedownbeforestartingupordownahill.
Iftheenginestallsoryoubegintolosemomentumwhile
climbingahill,graduallyapplythebrakesandslowlyback themachinestraightdownthehill.
Turningwhiletravelingupordownhillscanbedangerous.
Ifyouhavetoturnwhileonahill,doitslowlyand cautiously.Nevermakesharporfastturns.
Heavyloadsaffectstability.Reducetheweightofthe
loadandyourgroundspeedwhenoperatingonhillsorif theloadhasahighcenterofgravity.Securetheloadto thecargoboxofthemachinetopreventtheloadfrom shifting.Takeextracarewhenhaulingloadsthatshift easily(liquid,rock,sand,etc.).
Avoidstoppingonhills,especiallywithaload.Stopping
whilegoingdownahillwilltakelongerthanstopping onlevelground.Ifthemachinemustbestopped,avoid suddenspeedchanges,whichmayinitiatetippingor rollingofthemachine.Donotslamonthebrakes whenrollingbackward,asthismaycausethemachine tooverturn.
Ifyouwillbeusingthemachineonhillyterrain,youcan
installtheoptionalROPSKit.
6
Page 7
OperatingonRoughTerrain
WARNING
Suddenchangesinterrainmaycauseabrupt steeringwheelmovement,possiblyresultingin handandarminjuries.
Reduceyourspeedwhenoperatingonrough terrainandnearcurbs.
Gripthesteeringwheellooselyaroundthe perimeterkeepingthumbsupandoutoftheway ofthesteeringwheelspokes.
Reducethegroundspeedofthemachineandloadcarriedin themachinewhenoperatingonroughterrain,unevenground, andnearcurbs,holes,andothersuddenchangesinterrain. Loadsmayshift,causingthemachinetobecomeunstable.
Ifyouwillbeusingthemachineonroughterrain,youcan installtheoptionalROPSKit.
LoadingandDumping
WARNING
Theweightoftheboxmaybeheavy.Handsor otherbodypartscouldbecrushed.
Keephandsandotherbodypartsclearwhen loweringthebox.
Donotdumpmaterialsonbystanders.
Donotexceedtheratedweightcapacityofthemachine
whenoperatingitwithaloadinthecargobox,when towingatrailer,orboth;refertoSpecications(page16).
Usecautionwhenoperatingthemachineonahillsideor
onroughterrain,particularlywithaloadinthecargobox orwhentowingatrailerorboth.
Usecautionwhencarryingtallloadsinthecargobox.
Beawarethatthestabilityandcontrolofthemachine
arereducedwhentheloadinthecargoboxispoorly distributed.
Carryingoversizedloadsinthecargoboxchangesthe
stabilityofthemachine.
Thesteering,braking,andstabilityofthemachineare
affectedwhencarryingaloadwheretheweightofthe materialcannotbeboundtothemachinesuchasthe liquidinalargetank.
Neverdumpaloadedcargoboxwhilethemachineis
sidewaysonahill.Thechangeinweightdistributionmay causethemachinetooverturn.
Whenoperatingwithaheavyloadinthecargobox,
reduceyourspeedandallowforsufcientbraking distance.Donotsuddenlyapplythebrakes.Useextra cautiononslopes.
Beawarethatheavyloadsincreaseyourstoppingdistance
andreduceyourabilitytoturnquicklywithouttipping over.
Therearcargospaceisintendedforloadcarrying
purposesonly,notforpassengers.
Neveroverloadyourmachine.Thenameplate(located
underthemiddleofthedash)showstheloadlimitsfor themachine.Neveroverllattachmentsorexceedthe machinemaximumgrossmachineweight(GVW);refer toLoadingtheCargoBox(page23).
Maintenance
Beforeservicingormakingadjustmentstothemachine,
movethemachinetoalevelsurface,stoptheengine,set theparkingbrake,andremovethekeyfromOn/Off switchtopreventaccidentalstartingoftheengine.
Neverworkunderaraisedbedwithoutplacingthe
bed-safetysupportontothefullyextendedbed-actuator rod.
Makesureallhydraulicttingsaretight,andallhydraulic
hosesandlinesareingoodconditionbeforeapplying pressuretothesystem.
Keepyourbodyandhandsawayfrompinholeleaksor
nozzlesthatejecthydraulicuidunderhighpressure. Usepaperorcardboard,notyourhands,tosearch forleaks.Hydraulicuidescapingunderpressurecan havesufcientforcetopenetrateskinandcauseserious damagetoyourbody.Ifuidisinjectedintotheskin,it mustbesurgicallyremovedwithinafewhoursbyadoctor familiarwiththisformofinjury,organgrenemayresult.
Beforedisconnectingorperforminganyworkonthe
hydraulicsystem,allpressureinthehydraulicsystem mustberelievedbystoppingtheengineandcyclingthe hydrauliccontrolvalveforthebedliftfromraisetolower and/orloweringboxandattachments.Ifequipped, placetheremote-hydraulicsleverintheoatposition. Iftheboxmustbeinraisedposition,secureitwiththe bed-safetysupport.
Tomakesuretheentiremachineisingoodcondition,
keepallnuts,bolts,andscrewsproperlytightened.
Toreducethepotentialrehazard,keeptheenginearea
freeofexcessivegrease,grass,leaves,andaccumulation ofdirt.
Iftheenginemustberunningtoperformamaintenance
adjustment,keephands,feet,clothing,andanypartsof thebodyawayfromtheengineandanymovingparts. Keepeveryoneaway.
Donotoverspeedtheenginebychangingthegovernor
settings.Themaximumenginespeedis3650rpm.To ensuresafetyandaccuracy,haveanAuthorizedToro Distributorcheckthemaximumenginespeedwitha tachometer.
7
Page 8
Ifmajorrepairsareeverneededorassistanceisrequired,
contactanAuthorizedToroDistributor.
Tobesureofoptimumperformanceandsafety ,always
purchasegenuineTororeplacementpartsandaccessories. Replacementpartsandaccessoriesmadebyother manufacturerscouldbedangerous.Alteringthismachine inanymannermayaffecttheoperation,performance, durabilityofthemachine,oritsusemayresultininjury ordeath.Suchusecouldvoidtheproductwarrantyof TheToro®Company.
Thismachineshouldnotbemodiedwithout
authorizationfromTheToro®Company.Directany inquiriestoTheToro®Company,CommercialDivision, VehicleEngineeringDept.,8111LyndaleAve.So., Bloomington,Minnesota55420–1196USA.
Models07266TCand07279
SoundPower
Thisunithasaguaranteedsoundpowerlevelof96dBA, whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinENISO11094.
SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof83 dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinENISO11201.
Hand-ArmVibration
Measuredvibrationlevelforrighthand=1.5m/s
2
Measuredvibrationlevelforlefthand=1.03m/s
2
UncertaintyValue(K)=0.5m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinEN1032.
WholeBodyVibration
Measuredvibrationlevel=0.42m/s
2
UncertaintyValue(K)=0.5m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinEN1032.
Models07273and07273TC
SoundPower
Thisunithasaguaranteedsoundpowerlevelof96dBA, whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinENISO11094.
SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof86 dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinENISO11201.
Hand-ArmVibration
Measuredvibrationlevelforrighthand=1.5m/s
2
Measuredvibrationlevelforlefthand=1.06m/s
2
UncertaintyValue(K)=0.5m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinEN1032.
WholeBodyVibration
Measuredvibrationlevel=0.35m/s
2
UncertaintyValue(K)=0.5m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinEN1032.
8
Page 9
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
117-5001
1.Warning—readtheOperator'sManual.
7.Horn
2.Collisionhazard—donotoperatethevehicleonpublicstreets, roads,orhighways.
8.Hourmeter
3.Fallinghazard—donotcarrypassengersinthecargobed.9.Headlights
4.Fallinghazard—donotallowchildrentooperatethevehicle.
10.Power—Off
5.Tostartthemotor,sitontheoperator'sseat,releasethe parkingbrake,turnthepowerkeyon,pullthechokeleverout (ifneeded),andpresstheacceleratorpedal.
11.Power—On
6.Tostoptheengine,releasetheacceleratorpedal,setthe parkingbrake,turnthepowerkeyoff,andremovethepower key.
12.Electricalpower(powerpoint)
104-6581
1.Warning—readtheOperator'sManual.
2.Firehazard—beforefueling,stoptheengine.
3.Warning—donotoperatethismachineunlessyouaretrained.
4.Tippinghazard—usecautionanddriveslowlywhileonslopes;driveslowlywhenturning,keepthevehiclespeedunder26km/h (16mph)whencarryingafullorheavyloadandwhendrivingonroughterrain.
5.Fallingandarm/leginjuryhazards—donotcarrypassengersinthecargobedandkeeparmsandlegsinsideofthevehicleatall times.
9
Page 10
99-7345
1.Warning—readtheOperator'sManual.
2.Hotsurface/burnhazard—stayasafedistancefromthe hotsurface.
3.Entanglementhazard,belt—stayawayfrommovingparts; keepallguardsinplace.
4.Crushinghazard,cargobox—usetheproprodtosupport thecargobed
115-2412
1.Warning—readtheOperator'sManual;nostorage.
99-7952
1.Choke
3.Neutral
2.Reverse4.Forward
112-3325
1.ReadtheOperator's Manualforfuse
information.
4.Headlights,15A
2.Lift/gate,30A5.Machinefuse,20A
3.Horn/powerpoint,10A
115-7739
1.Falling,crushinghazard,bystanders—noriderson machine.
99-7350
1.Maximumtongueweightis23kg(50lb);maximumtrailer weightis181kg(400lb).
10
Page 11
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Steeringwheel
1
Installthesteeringwheel(Models 07266TCand07273TC).
2
Nopartsrequired
Checktheuidlevelsandtireair pressure.
Operator'sManual
1 Engineowner'smanual1 PartsCatalog
1 Safetytrainingmaterial
1 RegistrationCard
1 PredeliveryInspectionForm1 CerticateofQuality
1
3
Key2
ReadtheOperator'sManualandview thetrainingmaterialbeforeoperating themachine.
Note:Determinetheleftandrightsidesofthemachine fromthenormaloperatingposition.
1
InstallingtheSteering Wheel(Models07266TC and07273TC)
Partsneededforthisprocedure:
1
Steeringwheel
Procedure
1.Throughtheopeningsinthebackofthesteering wheel,releasethelocktabsofthecentercoverand removethecoverfromthewheel(Figure3).
Figure3
1.Steeringshaft
5.Washer
2.Dustcover6.Locknut
3.Steeringwheel7.Centercover
4.Tabslotsinwheel
8.Opening(foraccesstothe steeringwheeltabs)
2.Removethelocknutandwasherfromthesteeringshaft (Figure3).
3.Alignthesteeringwheelontothesplinesofthesteering shaft(Figure3).
Note:Positionthesteeringwheelontheshaft sothatwhenthetiresofthemachinearepointed straightahead,thecrossbeamofthesteeringwheelis horizontalandthethickerspokeofthesteeringwheel ispointingdown.
4.Assemblethewasherandlocknutthreadsofthe steeringshaft(Figure3).
5.Torquethelocknutto24-29N-m(18-22ft-lb).
11
Page 12
6.Alignthelocktabsofthecentercovertotheopenings inthesteeringwheelandpressthecoverintothewheel untilthelockstabssnapintoplace(Figure3).
2
CheckingtheFluidLevelsand TireAirPressure
NoPartsRequired
Procedure
1.Checktheengineoillevelbeforeandaftertheengineis rstoperated;refertoCheckingtheEngine-OilLevel
(page19).
2.Checkthebrakeuidlevelbeforetheengineisrst operated;refertoCheckingtheBrakeFluidLevel(page
19).
3.Checkthetransaxle-uidlevelbeforetheengineisrst operated;refertoCheckingtheTransaxleOilLevel
(page40).
4.Checktheairpressureinthetires;refertoChecking
theTireAirPressure(page21)
3
ReadingtheManualand ViewingtheSafetyTraining Material
Partsneededforthisprocedure:
1
Operator'sManual
1Engineowner'smanual
1
PartsCatalog
1
Safetytrainingmaterial
1
RegistrationCard
1PredeliveryInspectionForm
1
CerticateofQuality
2Key
Procedure
ReadtheOperator'sManualandEngineowners'smanual.
Viewthesafetytrainingmaterial.
Fillouttheregistrationcard.
CompletethePredeliveryInspectionForm.
ReviewtheCerticateofQuality.
12
Page 13
ProductOverview
Figure4
1.Hoodlatch
3.Cargobox5.Gearshiftselector7.Cargoboxlever
2.Parkingbrakehandle4.Towingtongue6.Fuelcap
Controls
Figure5
1.Steeringwheel
5.Acceleratorpedal
2.Cupholder
6.Parkingbrakehandle (centerconsole)
3.Passengerhandhold
7.Operator'sManualstorage tube
4.Brakepedal
AcceleratorPedal
Usetheacceleratorpedal(Figure5)tovarygroundspeedof themachine.Pressingdowntheacceleratorpedalstartsthe engine.Pressingthepedalfartherincreasesgroundspeed. Releasingthepedalwillslowthemachine,andtheengine willstoprunning.
Note:Themaximumforwardspeedis26km/h(16mph).
BrakePedal
Usethebrakepedalisusedtostoporslowthemachine (Figure5).
CAUTION
Operatingamachinewithwornorincorrectly adjustedbrakescanmayresultinpersonalinjury.
Ifbrakepedaltravelstowithin25mm(1inch)of thevehicleoorboard,thebrakesmustbeadjusted orrepaired.
ParkingBrakeLever
Theparkingbrakeleverislocatedbetweentheseats(Figure
4andFigure5).Whenevertheengineisshutoff,setthe
parkingbraketopreventthemachinefromaccidentalmoving. Tosettheparkingbrake,pullupontheparkingbrakelever. Toreleasetheparkingbrake,pushtheleverdown.Ifthe machineisparkedonasteepgrade,makesurethatthe parkingbrakeisset.
13
Page 14
ChokeControl
Thechokecontrolislocatedbelowandtotherightofthe operator'sseat.Usethechoketohelpstartacoldengine bypullingthechokecontroloutward(Figure6).Afterthe enginestarts,adjustthechoketokeeptheenginerunning smoothly.Astheenginewarmsup,pushinthechokecontrol totheOffposition.
Figure6
1.Chokecontrol2.Gear-shiftselector
Gear-shiftSelector
Thegearshiftselectorislocatedbetweentheseatsandbelow theparkingbrakelever.Thegearshiftselectorhasthree positions:Forward,Reverse,andNeutral(Figure6).
Note:Theenginewillstartandruninanyofthethree positions.
Important:Alwaysstopthevehiclebeforechanging gears.
HornButton(Models07266TCand 07273TC)
Thehornbuttonislocatedatthelowerleftcornerofthedash panel(Figure7).Pressthehornbuttontosoundthehorn.
Figure7
1.HornButton(Models 07266TCand07273TC)
4.Oillight
2.Hourmeter5.Powerpoint
3.Lightswitch
6.On/Offswitch
LightSwitch
Thelightswitchislocatedtotheleftofthesteeringcolumn (Figure7).Usethelightswitchtoilluminatetheheadlights. Pushupthelightswitchturnontheheadlightsorpushdown theswitchtoturnoffthelights.
HourMeter
Thehourmeterislocatedtotheleftofthelightswitch (Figure7).Usethehourmetertondoutthetotalnumberof hourstheenginehasrun.Thehourmeterstartstofunction wheneveryouturnthekeyswitchtotheOnpositionorif theengineisrunning.
EngineOilPressureLight
Theengineoilpressurelightislocatedtotherightofthe steeringcolumn(Figure7).Theoillightwarnstheoperator iftheengineoilpressuredropsbelowasafeleveltooperate theengine.Ifthelightcomesonandremainslit,shutoffthe engineandchecktheengineoillevel.Addoiltotheengineif necessary;refertoCheckingtheEngine-OilLevel(page19).
Note:Theoillightmayicker,thisisnormalandnoaction needstobetaken.
14
Page 15
On/OffSwitch
TheOn/Offswitch(Figure7),isusedtorunandstopthe engine,andhastwopositions:OnandOff.Rotatethekey clockwisetotheOnpositiontoruntheenginetooperate themachine.Whenthemachineisstopped,rotatethekey counterclockwisetotheOffpositiontoshutofftheengine. RemovethekeyfromtheOn/Offswitchwhenyouleave themachine.
PowerPoint
ThepowerpointislocatedtotherightoftheOn/Offswitch (Figure7).Usethepowerpointtopower12voltoptional electricalaccessories.
FuelGauge
Thefuelgauge(Figure8)islocatedonthefueltanknext tothellercap,attheleftsideofthemachine.Thegauge displaystheamountoffuelinthetank.
Figure8
1.Empty4.Fuelgauge
2.Full5.Fuel-tankcap
3.Needle
PassengerHandHolds
Thepassengerhandholdsarelocatedontherightsideofthe dashpanelandattheoutsideofeachseat(Figure9).
G009193
1
2
Figure9
1.Handhold—hiprestraint2.Passengerhandhold
15
Page 16
Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
Type
Model:07266TCand07279Model:07273and07273TC
Baseweight
Dry544kg(1200lb)
Ratedcapacity(onlevelground)567kg(1250lb)total,including90.7kg(200lb)
operatorand90.7kg(200lb)passenger,load, trailertongueweight,grosstrailerweight, accessories,andattachments
749kg(1650lb)total,including90.7kg (200lb)operatorand90.7kg(200lb) passenger,load,trailertongueweight,gross trailerweight,accessories,andattachments
Maximumgrossvehicleweight (GVW)(onlevelground)
11 11kg(2450lb)total,includingallofthe weightslistedabove
1292kg(2850lb)total,includingallofthe weightslistedabove
Maximumcargocapacity(onlevel ground)
385kg(850lb)total,includingtrailertongue weightandgrosstrailerweight
567kg(1250lb)total,includingtrailertongue weightandgrosstrailerweight
Towcapacity:
StandardHitchTongueweight23kg(50lb)Maximumtrailerweight182kg(400lb)
HeavyDutyHitch
Tongueweight45kg(100lb)Maximumtrailerweight363kg(800lb)
Overallwidth150cm(59inch)
Overalllength299cm(117.75inch)
Groundclearance25cm(10inch)atthefrontwithnoloadoroperator,18cm(7inch)attherearwithnoload
oroperator
Wheelbase
206cm(81inch)
Wheeltread(centerlinetocenter line)
125cm(49inch)inthefront,1 18cm (46-1/2inch)intherear
125cm(49inch)inthefront,120cm (47-1/4inch)intherear
Cargoboxlength117cm(46inch)inside,133cm(52-1/4inch)outside
Cargoboxwidth125cm(49inch)inside,150cm(59inch)atoutsideofthemoldedfenders
Cargoboxheight25cm(10inch)inside
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhanceandexpand itscapabilities.ContactyourAuthorizedServiceDealerorDistributororgotowww.Toro.comforalistofallapproved attachmentsandaccessories.
16
Page 17
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
ThinkSafetyFirst
Pleasecarefullyreadallofthesafetyinstructionsanddecals inthesafetysection.Knowingthisinformationcouldhelp youorbystandersavoidinjury.
OperatingtheCargoBox
RaisingtheCargoBox
WARNING
Drivingthemachinewiththecargoboxraisedmay causethemachinetotiporrolleasier.Thebox structuremaybecomedamagedifyouoperatethe machinewiththeboxraised.
Onlyoperatethemachinewhenthecargobox isdown.
Afteremptyingthecargobox,lowerit.
CAUTION
Ifaloadisconcentratednearthebackofthecargo boxwhenyoureleasethelatches,theboxmay unexpectedlytipopeninjuringyouorbystanders.
Centerloadsinthecargoboxifpossible.
Holdthecargoboxdownandensurethatno oneisleaningovertheboxorstandingbehindit whenreleasingthelatches.
Removeallcargofromtheboxbeforeliftingthe boxuptoservicethemachine.
1.Liftthelatchleverthatisattheeithersidenearthe forwardcornerofthecargobox,andlifttheboxup (Figure10).
2.Securethecargoboxbypullingtheproprodintothe reardetentatendoftheslotthatisintheleftframeof themachine(Figure10).
g014860
1
2
3
Figure10
1.Latchlever3.Detentslot
2.Proprod
LoweringtheCargoBox
WARNING
Theweightoftheboxmaybeheavy.Handsor otherbodypartscouldbecrushed.
Keephandsandotherbodypartsclearwhen loweringthebox.
1.Raisethecargoboxslightlybyliftinguponthelatch lever(Figure10).
2.Pulltheproprodoutofthedetentslot(Figure10).
3.Lowertheboxuntilitlatchesintosecurely(Figure10).
17
Page 18
OpeningtheTailgate
1.Ensurethatthecargoboxisdownandlatched.
2.Liftuponthengerpullsatthebackpanelofthetail gate(Figure11).
Figure11
1.Tailgateange(cargobox)3.Liftup(ngerpull)
2.Lockange(tailgate)
4.Rotaterearwardanddown
3.Alignthelockangesofthetailgatewiththeopenings betweenthetailgateangesofthecargobox(Figure
11).
4.Rotatethetailgaterearwardanddown(Figure11).
ClosingtheT ailgate
Ifyouunloadedloosematerialsuchassand,landscapingrock, orwoodchipsfromthecargoboxofthemachine,somethe materialthatyouunloadedmayhavelodgedinthehinge areaofthetailgate.Performthefollowingbeforeclosingthe tailgate.
1.Useyourhandstoremoveasmuchofthematerial fromthehingeareaaspossible.
2.Rotatethetailgatetoapproximately45°position (Figure12).
Figure12
3.Useashort,shakingmotiontorotatethetailgateback andforthseveraltimes(Figure12).
Note:Thisactionwillhelpmovematerialawayfrom thehingearea
4.Lowerthetailgateandcheckformaterialremainingin thehingearea.
5.Repeatsteps1through4untilthematerialisremoved fromthehingearea.
6.Rotatethetailgateupandforwarduntilthelockanges ofthetailgateareushwiththetailgatepocketinthe cargobox(Figure11).
Note:Raiseorlowerthetailgateinordertoalignthe lockangesofthetailgatewiththeverticalopenings betweenthetailgateangesofthecargobox.
7.Lowerthetailgateuntilitisseatedinthebackofthe cargobox(Figure11).
Note:Thelockangesofthetailgatewillbefully securedbythetailgateangesofthecargobox.
PreformingPre-Starting Checks
ServiceInterval:BeforeeachuseordailyCheckthe
followingitemseachtimeyoubegin usingthemachinefortheday:
Checkbrakeuidlevels,andaddthespeciedbrake
uidsasneeded;refertoCheckingtheBrakeFluidLevel
(page19).
Checkengineoil,andaddthespeciedoilasneeded;
refertoCheckingtheEngine-OilLevel(Models07273
and07273TC)(page20).
Checktheairpressureinthetires;refertoCheckingthe
TireAirPressure(page21).
Checkthebrakepedaloperation.
Checktoseethatthelightsareworking.
Turnthesteeringwheeltotheleftandrighttocheck
steeringresponse.
Checkforoilleaks,looseparts,andanyothernoticeable
malfunctions.
18
Page 19
Note:Shutofftheengineandallowallmovingpartsto stopbeforecheckingforoilleaks,looseparts,andother wearanddamage.
Ifanyoftheaboveitemsarenotcorrect,notifyyour mechanicorcheckwithyoursupervisorbeforetakingthe machineoutfortheday.Yoursupervisormaywantyouto checkotheritemsonadailybasis,soaskhimorherabout additionaloperator’ sresponsibilities.
CheckingtheBrakeFluid Level
ServiceInterval:BeforeeachuseordailyCheckthe
brake-uidlevelbeforethemotorisrst used.
BrakeFluidType:DOT3
1.Parkthemachineonalevelsurface,settheparking brake,rotatetheOn/OffswitchtotheOffposition, andremovethekey..
2.Removetherubberpluginthecenterandontopof thedashtogainaccesstothemasterbrakecylinder andreservoir(Figure13).
Figure13
1.Rubberplug
3.Fillerneck(reservoir)
2.Reservoircap
4.DOT3brakeuid
3.Lookattheoutlineoftheuidlevelatthesideofthe reservoir.(Figure14).
Note:ThelevelshouldbeabovetheMinimumline
Figure14
1.Brake-uidreservoir
2.Minimumline
4.Iftheuidlevelislow,preformthefollowing:
A.Cleantheareaaroundthereservoircap,and
removethecap(Figure13).
B.AddDOT3brakeuidtothereservoiruntilthe
uidlevelisabovetheMinimumline(Figure14).
Note:Donotoverllthereservoirwithbrake uid.
C.Installthereservoircap(Figure13).
5.Installtherubberplugintopofthedash(Figure14).
CheckingtheEngine-OilLevel
ServiceInterval:BeforeeachuseordailyChecktheengine
oillevelbeforetheengineisrststarted.
CheckingtheEngine-OilLevel(Models 07266TCand07279)
Note:Themachineisshippedwithoilinthecrankcase;
however,checktheoilbeforeandafteryoustarttheengine.
OilType:Detergentoil(APIserviceSJorhigher)
Viscosity:Seethefollowingtable.
Figure15
1.Movethemachinetoalevelsurface.
19
Page 20
2.Raisethecargobox;refertoRaisingtheCargoBox
(page17).
3.Usearagtocleanaroundthellspout(Figure16)so thatdirtcannotfallintothespoutanddamagethe engine.
Figure16
1.Oildipstickandllspout
4.Removetheoildipstickandwipetheendclean(Figure
16).
5.Slidetheoildipstickintothellspoutfullyseatingit (Figure16).
6.Pullthedipstickoutandlookattheend.
7.Iftheoillevelislow,addthespeciedoilintothe llspouttoraisetheoilleveluptoFullmarkonthe dipstick.
Note:Addtheoilslowlyandchecktheoilleveloften duringthisprocess.Donotoverlltheenginewith oil.
8.Installtheoildipstickandrmlyseatit(Figure16).
9.Lowerthecargobox;refertoLoweringtheCargoBox
(page17).
CheckingtheEngine-OilLevel(Models 07273and07273TC)
Note:Themachineisshippedwithoilinthecrankcase;
however,checktheoilbeforeandafteryoustarttheengine.
OilType:Detergentoil(APIserviceSF,SG,SH,SJ,or higher)
Viscosity:Seethetablebelow
Figure17
1.Movethemachinetoalevelsurface.
2.Raisethecargobox;refertoRaisingtheCargoBox
(page17).
3.Usearagtocleanaroundtheoildipstickandllcap (Figure18)sothatdirtcannotfallintothedipsticktube oroil-llerneckanddamagetheengine.
Figure18
1.Oildipstick(loopdown)2.Fillcap(llerneck)
4.Removetheoildipstickandwipetheendclean(Figure
18).
5.Slidetheoildipstickintothedipsticktubefullyseating it(Figure18).
6.Pullthedipstickoutandlookattheend.
7.Iftheoillevelislow,removethellercapandaddthe speciedoilintothellernecktoraisethelevelupto Fullmarkonthedipstick.
Note:Addtheoilslowlyandchecktheoilleveloften duringthisprocess.Donotoverlltheenginewith oil.
8.Installthellercap;refertoFigure18.
9.Installtheoildipstickandrmlyseatit(Figure18).
Important:Makesurethattheloopendoftheoil dipstickispointingdown.
10.Lowerthecargobox;refertoLoweringtheCargoBox
(page17).
20
Page 21
CheckingtheTireAirPressure
ServiceInterval:Beforeeachuseordaily
TireAirPressureRange:55to103kPa(8to22psi)
Important:Donotexceedthemaximumairpressure indicatedonthesidewallofthetire.
Note:Theairpressureneededinthetiresisdeterminedby thepayloadthatyouintendtocarry.
1.Checktheairpressureinthetires.
Note:Theairpressurerangeinthefrontandreartires is55to103kPa(8to22psi).
Uselowerairpressureinthetiresforlighter
payloads,forlessthesoilcompaction,fora smoothertheride,andtominimizetiremarksin theground.
Usehigherairpressureinthetiresforcarrying
heavierpayloadsathigherspeeds.
2.Ifneeded,adjusttheairpressureinthetiresbyadding orremovingairinthetires.
AddingFuel
Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or higher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume isacceptable.EthanolandMTBEarenotthesame. Gasolinewith15%ethanol(E15)byvolumeisnot approvedforuse.Neverusegasolinethatcontains morethan10%ethanolbyvolume,suchasE15 (contains15%ethanol),E20(contains20%ethanol),or E85(containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/orengine damagewhichmaynotbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
Donotaddoiltogasoline.
DANGER
Incertainconditions,fuelisextremelyammable andhighlyexplosive.Areorexplosionfromfuel canburnyouandothersandcandamageproperty.
Fillthefueltankoutdoors,inanopenarea,when theengineiscold.Wipeupanyfuelthatspills.
Neverllthefueltankinsideanenclosedtrailer.
Donotllthefueltankcompletelyfull.Addfuel tothefueltankuntilthelevelis1inch(25mm) belowthebottomofthellerneck.Thisempty spaceinthetankallowsfueltoexpand.
Neversmokewhenhandlingfuel,andstayaway fromanopenameorwherefuelfumesmaybe ignitedbyaspark.
Storefuelinanapprovedcontainerandkeepit outofthereachofchildren.Neverbuymore thana30-daysupplyoffuel.
Donotoperatewithoutentireexhaustsystemin placeandinproperworkingcondition.
DANGER
Incertainconditionsduringfueling,static electricitycanbereleasedcausingasparkwhich canignitethefuelvapors.Areorexplosionfrom fuelcanburnyouandothersandcandamage property.
Alwaysplacefuelcontainersonthegroundaway fromyourvehiclebeforelling.
Donotllfuelcontainersinsideavehicleoron atruckortrailerbedbecauseinteriorcarpets orplastictruckbedlinersmayinsulatethe containerandslowthelossofanystaticcharge.
Whenpractical,removefuel-poweredequipment fromthetruckortrailerandrefueltheequipment withitswheelsontheground.
Ifthisisnotpossible,thenrefuelsuchequipment onatruckortrailerfromaportablecontainer, ratherthanfromafueldispensernozzle.
Ifafueldispensernozzlemustbeused,keepthe nozzleincontactwiththerimofthefueltank orcontaineropeningatalltimesuntilfuelingis complete.
FillingtheFuelT ank
Thefueltankcapacityisapproximately26.5L(7USgallons).
1.Shutofftheengineandsettheparkingbrake.
2.Cleantheareaaroundthefuel-tankcap(Figure19).
21
Page 22
Figure19
1.Empty4.Fuelgauge
2.Full5.Fuel-tankcap
3.Needle
3.Removethefuel-tankcap.
4.Fillthetanktoabout25mm(1inch)belowthetopof tank,(bottomofthellerneck).
Note:Thisspaceinthetankallowsfueltoexpand. Donotoverllthefueltank..
5.Installthefueltankcapsecurely.
6.Wipeupanyfuelthatmayhavespilled.
StartingtheEngine
Important:Donotattempttopushortowthemachine
togetitstarted.
1.Sitintheoperatorseat,insertthekeyintotheOn/Off switch,androtatethekeyclockwisetotheOnposition; refertoOn/OffSwitch(page15).
Note:Whenequippedwiththeoptionalbackup alarm,ifthegear-shiftselectorismovedtotheReverse positionwhentheOn/OffswitchisintheOnposition, abuzzerwillsoundtowarntheoperatorthatthe machineisinreversegear.
2.Movethegearshiftselectortothedesireddirection oftravelforthemachine;refertoGear-shiftSelector
(page14).
3.Releasetheparkingbrakebypushingdownon parking-brakelever;refertoParkingBrakeLever(page
13).
4.Slowlystepontheacceleratorpedal.
Note:Iftheengineiscold,pressandholdthe acceleratorpedalabouthalf-waydown,andpullthe chokeknobouttotheOnposition.Returnthechoke knobtoOffaftertheenginewarmsup.
StoppingtheMachine
Important:Whenstoppingthemachineonanincline,
usetheservicebrakestostopthemachineandsetthe parkingbraketoholdthemachineinplace.Usingthe acceleratortostallthemachineonthehillcandamage themachine.
1.Removeyourfootfromtheacceleratorpedal(
AcceleratorPedal(page13)).
2.Slowlypressthebrakepedal(BrakePedal(page13)) toapplytheservicebrakesuntilthemachinecomes toacompletestop.
Note:Thestoppingdistancemayvarydependingon themachineloadandspeed.
ParkingtheMachine
1.Stopthemachineusingtheservicebrakesbypressing andholdingthebrakepedal;refertoBrakePedal(page
13).
2.Settheparkingbrakebypullinguptheparking-brake lever;refertoParkingBrakeLever(page13).
3.RotatethekeyfortheOn/Offswitchcounterclockwise totheOffposition;refertoOn/OffSwitch(page15).
4.RemovethekeyfromtheOn/Offswitch.
BreakinginaNewMachine
ServiceInterval:Aftertherst100hours—Performthe
breakinginanewmachineguidelines.
Performthebreakinginanewmachineguidelinestoprovide properperformanceandlonglifeforthemachine.
Checktheuidandengineoillevelsregularly .Remain
alertforsignsthatthemachineoritscomponentsare overheating.
Afterstartingacoldengine,letitwarmupforabout15
secondsbeforeusingthemachine.
Avoidhardbrakingsituationsfortherstseveralhoursof
newmachinebreak-inoperation.Newbrakeliningsmay notbeatoptimumperformanceuntilseveralhoursofuse hascausedthebrakestobecomeburnished(broken-in).
Varythemachinespeedduringoperation.Avoidfast
startsandquickstops.
Abreak-inoilforengineisnotrequired.Originalengine
oilisthesametypespeciedforregularoilchanges.
RefertotheMaintainingtheMachineunderSpecial
OperatingConditions(page27)foranyspeciallowhour
checks.
Checkthefrontsuspensionpositioningandadjustitif
necessary;refertoAdjustingtheFrontWheelT oe-inand
Camber(page38).
22
Page 23
LoadingtheCargoBox
Usethefollowingguidelineswhenloadingthecargoboxand operatingthemachine:
Observetheweightcapacityofthemachineandlimit
theweightoftheloadthatyoucarryinthecargoboxas describedinSpecications(page16)andonthegross vehicleweighttagofthemachine(Figure20).
Note:Note:Theloadratingisspeciedformachine operationonalevelsurfaceonly .
Figure20
1.Grossmachineweightdecal
Reducetheweightoftheloadthatyoucarryinthecargo
boxwhenoperatingthemachineonhillsandrough terrain.
Reducetheweightoftheloadthatyoucarrywhenthe
materialsaretall(andhaveahighcenterofgravity)such asastackofbricks,landscapingtimbers,orfertilizerbags. Distributetheloadaslowaspossible,makingsurethat theloaddoesnotreduceyourabilitytoseebehindthe machinewhenoperatingit.
Keeploadscenteredbyloadingthecargoboxasfollows:
Evenlypositiontheweightinthecargoboxfrom
sidetoside.
Important:Tippingoverismorelikelytooccur ifthecargoboxisloadedtooneside.
Evenlypositiontheweightinthecargoboxfrom
fronttoback.
Important:Lossofsteeringcontrolorthe machinemaytipoverifyoupositiontheload behindtherearaxleandthetractiononthefront tiresisreduced.
Useextracautionwhentransportingoversizedloadsin
thecargobox,particularlywhenyoucannotcenterthe wightoftheoversizeloadtothecargobox
Wheneverpossible,securetheloadbybindingittothe
cargoboxsoitdoesnotshift.
Whentransportingliquidinalargetank(suchasasprayer
tank),usecautionwhendrivingthemachineuphillor
downhill,whensuddenlychangingspeedorstopping,or whendrivingovertoughsurfaces.
Thecapacityofthecargoboxis0.37m
3
(13ft3).Theamount (volume)ofmaterialthatcanbeplacedintheboxwithout exceedingtheloadratingsofthemachinecanvarygreatly dependingonthedensityofthematerial.Forexample,alevel boxofwetsandweighsapproximately680kg(1500lb),which exceedstheloadratingby113kg(250lb).Butalevelboxof woodweighs295kg(650lb),whichisundertheloadrating.
Seethetablebelowforloadvolumelimitswithvarious materials:
MaterialDensity
MaximumCargo
BoxCapacity
(onlevelground)
Gravel,dry1521.7kg/m
3
(95lb/ft
3
)
Full
Gravel,wet1922.2kg/m
3
(120lb/ft
3
)
3/4full
Sand,dry1441.6kg/m
3
(90lb/ft
3
)
Full
Sand,wet1922.2kg/m
3
(120lb/ft
3
)
3/4full
Wood
720.8kg/m
3
(45
lb/ft
3
)
Full
Bark
<720.8kg/m
3
(<45
lb/ft
3
)
Full
Earth,packed
1601.8kg/m
3
(100lb/ft
3
)
3/4full(approx.)
23
Page 24
TransportingtheMachine
Useatrailertomovethemachinealongdistance.Make surethatthemachineissecurelyboundtothetrailer.Refer toFigure22andFigure21forthelocationofthetie-down pointsonthemachine.
CAUTION
Looseseatsmayfalloffofthemachineandtrailer whentransportingthemachine,andtheseatsmay landonanothermachineorobstructtheroadway.
Removetheseatsormakesurethattheseatsare securelyfastenedtothecouplingintheseatshroud.
Figure21
1.Towingtongueandtiedownpoint(frontofthemachine)
Figure22
1.Rearaxletie-downpoints(backofthemachine)
TowingtheMachine
Incaseofanemergency,themachinecanbetowedfora shortdistance.However,wedonotrecommendthisasa standardoperatingprocedure.
WARNING
Towingatexcessivespeedscouldcausealossof steeringcontrol,resultinginpersonalinjury.
Nevertowthemachinefasterthan8km/h(5mph).
Towingthemachineisa2-personjob.Ifthemachinemust bemovedaconsiderabledistance,transportitonatruckor trailer;refertoTransportingtheMachine(page24).
1.Removethedrivebeltfromthemachine;referto
ReplacingtheDriveBelt(page43).
2.Afxatowlinetothetongueatthefrontofthe machine’sframe(Figure21).
3.Putthetransmissionofthemachineinneutraland releasetheparkingbrake;refertoGear-shiftSelector
(page14)andParkingBrakeLever(page13).
TowingaTrailer
Themachineiscapableofpullingtrailers.2typesoftow hitchesareavailableforthemachine,dependingonyour application.ContactyourAuthorizedToroDistributorfor details.
Whenhaulingcargoortowingatrailer,donotoverloadyour machineortrailer.Overloadingeitherthemachineorthe trailercancausepoorperformanceordamagetothebrakes, axle,engine,transaxle,steering,suspension,bodystructure, ortires.Alwaysloadatrailerwith60%ofthecargoweightin thefrontofthetrailer.Thisplacesapproximately10%ofthe GrossTrailerWeight(GTW)onthetowhitchofthemachine.
Models07266TCand07279:Themaximumcargoload
shallnotexceed567kg(1250lb),includingtheGTW . Forexample,iftheGTW=181.5kg(400lb)thenthe maximumcargoload=386kg(850lb)
Models07273and07273TC:Themaximumcargoload
shallnotexceed749kg(1650lb),includingtheGTW . Forexample,iftheGTW=181.5kg(400lb)thenthe maximumcargoload=5678kg(1250lb)
Toprovideadequatebrakingandtraction,alwaysloadthe cargoboxwhentrailering.DonotexceedtheGTWorGVW limits.
Avoidparkingamachinewithatraileronahill.Ifyoumust parkonahill,settheparkingbrakeandblockthetiresof thetrailer.
24
Page 25
Maintenance
Note:LookingforanElectricalSchematicforyourmachine?Downloadafreecopyoftheschematicbyvisitingwww .Toro.com
andsearchingforyourmachinefromtheManualslinkonthehomepage.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst8hours
•Checktheconditionofthedrivebelt.
•Checkthetensionofthestarter-generatorbelt.
Aftertherst25hours
•Changetheengineoil.
•Changetheoillter(Models07273and07273TC).
Aftertherst50hours
•Checktheairlterforthecarboncanister.
•Replacethecarboncanisterlter.
Aftertherst100hours
•Performthebreakinginanewmachineguidelines.
Aftertherst200hours
•Replacetheairlterelement.
Beforeeachuseordaily
•Preformthepre-staringchecks.Checkthefollowingitemseachtimeyoubegin usingthemachinefortheday:
•Checkthebrake-uidlevel.
•Checktheengineoillevel.
•Checkthetirepressure.
•Checkgear-shiftoperation.
Every100hours
•Greasethebearingsandbushings.
•Checktheairlter.Replacetheairlterelementsoonerifitdirtyordamaged.
•Changetheengineoil.
•Changetheoillter(Models07273and07273TC).
•Checkthesparkplug.
•Checktheconditionofthetiresandrims.
•Torquethewheel-lugnuts.
•Checkthefrontwheeltoe-inandcamber.
•Checkthetransaxleoillevel.
•ChecktheoperationoftheNeutralgearshiftposition.
•Cleantheenginecoolingareas.
•Inspectthebrakes.
Every200hours
•Checktheairlterforthecarboncanister.
•Replacethecarboncanisterlter.
•Adjusttheparkingbrakeifneeded.
•Checktheconditionandtensionofthedrivebelt.
•Checkthetensionofthestarter-generatorbelt.
Every400hours
•Inspectthefuellinesandconnections.
•Cleantheprimary-driveclutch.
Every800hours
•Replacethefuellter.
•Changethetransaxleuid.
Every1,000hours
•Changethebrakeuid.
Yearly
•Completealloftheyearlymaintenanceproceduresthatarespeciedintheengine owner'smanual.
Important:Refertoyourengineowner'smanualforadditionalmaintenanceprocedures.
25
Page 26
DailyMaintenanceChecklist
Duplicatethispageforroutineuse.
Fortheweekof: MaintenanceCheckItem
Mon.Tues.Wed.Thurs.Fri.
Sat.Sun.
Checkbrakeandparking brakeoperation.
Checkgearshift/neutral operation.
Checkfuellevel.
Checkengineoillevel.
Checktransaxleoillevel.
Inspectairlter.
Inspectenginecooling ns.
Checkunusualengine noises.
Checkunusualoperating noises.
Checktirepressure.
Checkuidleaks.
Checkinstrument operation.
Checkaccelerator operation.
Lubricateallgrease ttings.
Touchupdamagedpaint.
WARNING
Thecargoboxmustberaisedtoperformsomeroutinemaintenance.
Araisedcargoboxcanfallandinjurepersonsthatareunderneathit.
Alwaysusetheproprodtoholdthecargoboxupbeforeworkingunderit.
Removeanyloadmaterialfromthecargoboxbeforeworkingunderit.
CAUTION
IfyouleavethekeyintheOn/Offswitch,someonecouldaccidentlystarttheengineandseriouslyinjure youorotherbystanders.
Removethekeyfromthestarterswitchanddisconnectthewirefromthesparkplugbeforeyoudoany maintenance.Setthewireasidesothatitdoesnotaccidentallycontactthesparkplug.
26
Page 27
Premaintenance Procedures
MaintainingtheMachineunder SpecialOperatingConditions
Ifthemachineissubjectedtoanyoftheconditionslisted below,maintenanceshouldbeperformedtwiceasfrequently.
Desertoperation
Coldclimateoperation(below10°C[50°F])
Trailertowing
Drivingtimetypicallylessthan5minutes
Frequentoperationindustyconditions
Constructionwork
Afterextendedoperationinmud,sand,water,orsimilar
dirtyconditions,haveyourbrakesinspectedandcleaned assoonaspossible.Thiswillpreventanyabrasive materialfromcausingexcessivewear.
Underfrequentheavydutyoperatingconditions,lubricate
allgreasettingsandinspectaircleanerdailytoprevent excessivewear.
PreparingtoMaintainthe Machine
1.Parkthemachineonalevelsurface.
2.Settheparkingbrake,shutofftheengine,andremove thestarterkey .
3.Allowtheengineandexhaustsystemtocool.
LiftingtheMachine
DANGER
Themachinemaybeunstablewhenusingajack.It couldslipoffthejack,injuringanyonebeneathit.
Donotstarttheenginewhilethemachineis onajack.
Alwaysremovethekeyfromthestarterswitch beforegettingoffofthemachine.
Blockthetireswhenthemachineissupported byliftingequipment.
Usejackstandstosupportthemachineonce youhaveliftedtheit.
Important:Whenevertheengineisrunforroutine maintenanceand/orenginediagnostics,therearwheels ofthemachineshouldbe25mm(1inch)offtheground, withtherearaxlesupportedonjackstands.
Theliftingpointatthefrontofthemachineisatthefront
oftheframebehindthetowingtongue(Figure23).
Figure23
1.Frontliftingpoint
Theliftingpointattherearofthemachineisunderthe
axletubes(Figure24).
Figure24
1.Rearliftingpoints
AccessingtheHood
Raisingthehood
1.Liftupthehandleoftherubberlatchesateachside ofthehood(Figure25).
Figure25
2.Raisethehood.
27
Page 28
ClosingtheHood
1.Gentlylowerthehoodontothechassis.
2.Securethehoodbyaligningtherubberlatchesontothe latchanchorsateachsideofthehood(Figure25).
Lubrication
GreasingtheMachine
ServiceInterval:Every100hours/Yearly(whichevercomes
rst)—Greasethebearingsandbushings. Greasethemachinemorefrequently whenusingitforheavy-dutyoperations.
GreaseType:Number2general-purpose,lithium-based grease
1.Usearagtowipethegreasettingcleansothatforeign mattercannotbeforcedintothebearingorbushing.
2.Withagreasegun,apply1or2pumpsofgreaseinto thegreasettingsonthemachine.
3.Wipetheexcessgreaseoffthemachine.
Thegreasettingsarelocatedatthe4tie-rodends(Figure
26)andthe2kingpins(Figure27).
Figure26
Leftsideshown
1.Greasetting
2.Tierod
Figure27
Leftsideshown
1.Greasetting(kingpin)
28
Page 29
EngineMaintenance
ServicingtheAirFilter
ServiceInterval:Every100hoursReplacetheairlter
elementsoonerifitdirtyordamaged.
Aftertherst200hours
Note:Servicetheaircleanermorefrequently(everyfew hours)ifoperatingconditionsareextremelydustyorsandy.
CheckingtheAirFilter
1.Raisethecargoboxandsecureitwiththeproprod; refertoRaisingtheCargoBox(page17).
2.Checktheaircleanerbodyfordamagewhichcould possiblycauseanairleak.Ensurethecoverissealing aroundtheaircleanerbody(Figure28andFigure29).
Note:Replaceadamagedaircleanercoverorhousing.
Figure28
1.Air-lterassembly
(Models07266TCand
07279)
3.Air-lterassembly
(Models07359and 07359TC)
2.Backofthemachine
Figure29
1.Air-lterhousing3.Air-ltercover
2.Air-lterelement
4.Latch
3.Releasethelatchessecuringtheair-ltercovertothe air-lterhousing(Figure29).
4.Separatetheair-ltercoverfromtheair-lterhousing, andcleantheinsideofthecover(Figure29).
5.Gentlyslidetheair-lterelementoutofthelter housing.
Note:Toreducetheamountofdustdislodged,avoid knockingthelteragainsttheair-lterhousing.
6.Inspecttheair-lterelement.
Iftheair-lterelementisclean,installthelter
element,refertoInstallingtheAirFilter(page29).
Iftheair-lterelementisdamaged,replacethelter
element;refertoReplacingtheAirFilter(page29).
ReplacingtheAirFilter
1.Removetheair-lterelement;referto.
2.Inspectthenewlterforshippingdamage.
Note:Checkthesealingendofthelter.
Important:Donotinstalladamagedlter.
3.Installthenewairlter;refertoInstallingtheAirFilter
(page29).
InstallingtheAirFilter
Important:T opreventenginedamage,alwaysoperate
theenginewiththecompleteaircleanerassembly installed.
Important:Donotuseadamagedelement.
Note:Cleaningoftheusedair-lterelementisnot
recommendedduetothepossibilityofdamagetothelter media.
1.Cleanthedirtejectionportlocatedontheair-lter cover.
2.Removetherubberoutletvalvefromthecover,clean thecavity,andreplacetheoutletvalve.
29
Page 30
3.Inserttheair-lterelementintoair-lterhousing (Figure29).
Note:Ensurethatthelterissealedproperlyby applyingpressuretotheouterrimofthelterwhen installingit.Donotpressontheexiblecenterofthe lter.
4.Aligntheair-cleanercoverwiththeair-cleanerhousing (Figure29).
5.Securethecovertothehousingwiththelatches(Figure
29).
6.Lowerthecargobox;refertoLoweringtheCargoBox
(page17).
ServicingtheEngineOil
ServiceInterval:Aftertherst25hours
Every100hours(Changetheoiltwiceasoftenduring specialoperatingconditions;refertoMaintainingthe VehicleunderSpecialOperatingConditions.)
Note:Changetheoilmorefrequentlywhenoperating conditionsareextremelydustyorsandy .
Note:Disposeoftheusedengineoilandoillterata certiedrecyclingcenter.
ChangingtheOil(Models07266TCand
07279)
OilType:Detergentoil(APIserviceSJorhigher)
OilCapacity:1.1L(1.2qt)
Viscosity:Seethefollowingtable.
Figure30
1.Startthevehicleandlettheenginerunforafew minutes.
2.Parkthemachineonalevelsurface,settheparking brake,rotatetheOn/OffswitchtotheOffposition, andremovethekey.
3.Raisethecargoboxandsecureitwiththeproprod; refertoRaisingtheCargoBox(page17).
4.Disconnectthepositivebatterycable;referto
DisconnectingtheBattery(page35).
5.Alignadrainpanwitha1.5L(1.6qt)capacityunder thedrainplug(Figure31).
30
Page 31
Figure31
1.Engine-oil-drainplug3.Primarydriveclutch
2.Engine
6.Removethedrainplug(Figure31).
Note:Allowtheoiltocompletelydrainfromthe engine.
7.Installthedrainplugandsealandtorquetheplugto
17.6N-m(13ft-lb).
8.Cleanaroundtheoildipstickandllspout,andremove thedipstick(Figure32).
Figure32
1.Oildipstickandllspout
9.Pourthespeciedoilintotheintothellerspoutuntil theoillevelisuptotheFullmarkonthedipstick (Figure32).
Note:Addtheoilintotheengineslowlyandcheck theoilleveloftenduringthisprocess.Donotoverll
theenginewithoil.
10.Insertthedipstickfullyintothellspout,removethe dipstick,andchecktheoillevel(Figure32).
Note:Ifnecessary,addthespeciedoilintotheengine untiltheoillevelisattheFullmarkonthedipstick.
11.Installthedipstickintothellspoutuntilthedipstick isrmlyinplace(Figure32).
12.Connectthebattery,andlowerthecargobox;referto
ConnectingtheBattery(page36)andLoweringthe CargoBox(page17).
ChangingtheOil(Models07273and 07273TC)
OilType:Detergentoil(APIserviceSLorhigher)
CrankcaseCapacity:1.4L(1.5qt)whenthelterischanged
Viscosity:Seethetablebelow
Figure33
1.Startthevehicleandlettheenginerunforafew minutes.
2.Parkthemachineonalevelsurface,settheparking brake,rotatetheOn/OffswitchtotheOffposition, andremovethekey.
3.Raisethecargoboxandsecureitwiththeproprod; refertoRaisingtheCargoBox(page17).
4.Disconnectthepositivebatterycable;referto
DisconnectingtheBattery(page35).
5.Alignadrainpanwitha1.8L(1.9qt)capacityunder thedrainplug(Figure34).
Figure34
1.Engine-oil-drainplug
2.Engine-oillter
6.Removethedrainplugandseal(Figure34).
31
Page 32
Note:Allowtheoiltocompletelydrainfromthe engine.
7.Installthedrainplugandsealandtorquethedrainplug to17.6N-m(13ft-lb).
8.Cleanaroundtheoildipstick,llcap,andllerneck, andremovethedipstick(Figure35).
Figure35
1.Oildipstick(loopdown)<2.Fillcap(llerneck)
9.Removethellcapandpourthespeciedoilintothe intothellerneckuntiltheoillevelisuptotheFull markonthedipstick(Figure35).
Note:Addtheoilintotheengineslowlyandcheck theoilleveloftenduringthisprocess.Donotoverll
theenginewithoil.
10.Insertthedipstickfullyintothedipsticktube,remove thedipstick,andchecktheoillevel(Figure35).
Note:Ifnecessary,addthespeciedoilintotheengine untiltheoillevelisattheFullmarkonthedipstick.
11.Installthedipstickintothedipsticktubeandthell capintothellerneckuntilthedipstickandcapare rmlyinplace(Figure35).
12.Connectthebattery,andlowerthecargobox;referto
ConnectingtheBattery(page36)andLoweringthe CargoBox(page17).
ChangingtheOilFilter(Models07273 and07273TC)
ServiceInterval:Aftertherst25hours
Every100hours/Yearly(whichevercomesrst) Changetheoiltwiceasoftenduringspecialoperating conditions;refertoMaintainingtheV ehicleunder SpecialOperatingConditions.
Note:Thereisnooillterformodels07266TCand07279.
1.Draintheoilfromtheengine;refertosteps1through
7inCheckingtheEngine-OilLevel(Models07273and 07273TC)(page20).
2.Removetheexistingoillter(Figure34).
3.Applyalightcoatofcleanoiltothegasketofthenew oillter.
4.Threadthenewlterontothelteradapteruntilthe gasketcontactsthemountingplate,thentightenthe lteranadditional1/2to3/4turnfurther(Figure34).
Note:Donotovertightentheoillter.
5.Fillthecrankcasewiththespeciedoil;refertoFigure
33inChangingtheOil(Models07273and07273TC) (page31).
6.Startandruntheenginetocheckforoilleaks.
7.Stoptheengineandchecktheoillevel.
Note:Ifnecessary,addthespeciedoilintotheengine untiltheoillevelisattheFullmarkonthedipstick.
ServicingtheSparkPlug
CheckingandReplacingtheSparkPlug
ServiceInterval:Every100hours/Yearly(whichevercomes
rst)Replacethesparkplugifnecessary.
Type:ChampionRN14YC(orequivalent)
AirGap:0.030inch(0.762mm)
Important:Acracked,fouled,dirty,ormalfunctioning sparkplugmustbereplaced.Donotsand-blast,scrape, orcleanelectrodesbyusingawirebrushbecausegrit mayeventuallyreleasefromtheplugandfallintothe cylinder.Theresultisusuallyadamagedengine.
Note:Thesparkplugusuallylastsalongtime;however,the plugshouldberemovedandcheckedwhenevertheengine malfunctions.
1.Cleantheareaaroundthesparkplugsothatforeign mattercannotfallintothecylinderwhenthespark plugisremoved.
2.Pullthewireoffoftheterminalofthesparkplug.
3.Removetheplugfromthecylinderhead.
4.Checktheconditionofthesideelectrode,center electrode,andcenterelectrodeinsulatortoensurethat thereisnodamage(Figure36).
Note:Donotuseadamagedorwornsparkplug. Replaceitwithanewsparkplugofthespeciedtype.
32
Page 33
Figure36
1.Centerelectrodeinsulator3.Airgap(nottoscale)
2.Sideelectrode
5.Settheairgapbetweenthecenterandsideofthe electrodesat0.762mm(0.030inch)(Figure36).
6.Installthesparkplugintothecylinderhead,andtorque theplugto20N-m(14.7ft-lb).
7.Installthesparkplugwire.
8.Models07273and07273TConly—repeatsteps1 through7fortheothersparkplug.
FuelSystem Maintenance
InspectingFuelLinesand Connections
ServiceInterval:Every400hours/Yearly(whichevercomes
rst)
Inspectthefuellines,ttings,andclampsforsignsofleaking, deterioration,damage,orlooseconnections.
Note:Repairanydamagedorleakingfuelsystemcomponent beforeusingthemachine.
ReplacingtheFuelFilter
ServiceInterval:Every800hours/Yearly(whichevercomes
rst)
1.Raisetheboxandsupportitwiththeproprod;refer toRaisingtheCargoBox(page17).
2.RotatetheOn/OffswitchtotheOffposition,and removethekey.
3.Disconnectthebattery;refertoDisconnectingthe
Battery(page35).
4.Placeacleancontainerunderthefuellter.
5.Removetheclampssecuringthefuelltertothefuel lines(Figure37).
Figure37
1.Fuellter
6.Removetheoldfuellterfromthefuellines.
Note:Draintheoldlteranddiscarditatacertied recyclingcenter.
7.Installthereplacementltertothefuellinessothatthe arrowpointstowardthecarburetor.
8.Securetheltertothelineswiththeclampstheyou removedinstep5.
9.Connectthebattery,andlowerthecargobox;refer toConnectingtheBattery(page36)andLoweringthe
CargoBox(page17).
33
Page 34
ServicingtheCarbonCanister
CheckingtheAirFilterfortheCarbon Canister
ServiceInterval:Aftertherst50hours
Every200hours
Checktheopeningatthebottomoftheairlterforthe carboncanistertoensurethatitiscleanandfreeofdebris andobstructions(Figure38).
Figure38
1.Airlteropening(locatedinboardofthefueltankandbelow thecarboncanister)
ReplacingtheCarbon-CanisterFilter
ServiceInterval:Aftertherst50hours
Every200hours
1.Removethebarbedttingofthecarbon-canisterlter fromthehoseatthebottomofthecarboncanister, andremovethelter.
Note:Discardtheoldlter.
Figure39
1.Carbon-canisterFilter
3.Hose
2.Carboncanister
4.Fueltank
2.Fullyinsertthebarbedttingofthenewcarbon-canister lterintothehoseatthebottomofthecarboncanister.
34
Page 35
ElectricalSystem Maintenance
ServicingtheBattery
Batteryvoltage:12voltwith300coldcrankingampsat-18° C(0°F).
WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
Washhandsafterhandling.
DANGER
Batteryelectrolytecontainssulfuricacidwhichisa deadlypoisonandcausessevereburns.
Donotdrinkelectrolyteorallowittocontact yourskin,eyesorclothing.Wearsafetyglasses toshieldyoureyesandrubberglovestoprotect yourhands.
Fillthebatterywherecleanwaterisalways availableforushingtheskin.
Alwayskeepthebatterycleanandfullycharged.
Alwayskeepthebatterycleanandfullycharged.
Ifthebatteryterminalsarecorroded,cleanthemwitha
solutionof4partswaterand1partbakingsoda.
Applyalightcoatingofgreasetothebatteryterminals
topreventcorrosion.
DisconnectingtheBattery
WARNING
Incorrectbatterycableroutingcoulddamagethe vehicleandcables,causingsparks.Sparkscan causethebatterygassestoexplode,resultingin personalinjury.
Alwaysdisconnectthenegative(black)battery cablebeforedisconnectingthepositive(red) cable.
Alwaysreconnectthepositive(red)batterycable beforereconnectingthenegative(black)cable.
Alwayskeepthebatterystrapinplacetoprotect andsecurethebattery.
WARNING
Batteryterminalsormetaltoolscouldshortagainst metalvehiclecomponents,causingsparks.Sparks cancausethebatterygassestoexplode,resulting inpersonalinjury.
Whenremovingorinstallingthebattery,donot allowthebatteryterminalstotouchanymetal partsofthevehicle.
Donotallowmetaltoolstoshortbetweenthe batteryterminalsandmetalpartsofthevehicle.
1.Squeezethesidesofthebatterycoverandremovethe coverfromthetopofthebattery(Figure40).
Figure40
1.Positive-batteryterminal5.Batterycover
2.Positive-batterycable6.Locknut
3.Negative-batterycable7.Batteryclamp
4.Negative-batteryterminal
8.Carriagebolt
2.Disconnectthepositive-batterycablefromtheterminal ofthebattery(Figure40).
3.Disconnectthenegative-batterycablefromthe terminalofthebattery(Figure40).
RemovingtheBattery
1.Disconnectthebatterycables;refertoDisconnecting
theBattery(page35).
2.Removethelocknut,carriagebolt,andbatteryclamp thatsecuresthebatterytothebatterytray(Figure40).
3.Removethebatteryfromthebatterytray(Figure40).
35
Page 36
InstallingtheBattery
1.Alignthebatterytothebatterytrayofthemachine (Figure40).
Note:Ensurethatthepositiveandnegativepostsof thebatteryarealignedasshowninFigure40.
2.Securethebatterytothebatterytraywiththebattery clamp,carriagebolt,andlocknut(Figure40).
3.Connectthebatterycables;refertoConnectingthe
Battery(page36).
ConnectingtheBattery
1.Connectthepositive-batterycabletotheterminalof thebattery(Figure40).
2.Connectthenegative-batterycabletotheterminalof thebattery(Figure40).
3.Installthebatterycoverontothetopofthebattery (Figure40).
ChargingtheBattery
WARNING
Chargingthebatteryproducesgassesthatcan explode.
Neversmokenearthebatteryandkeepsparksand amesawayfrombattery.
Important:Alwayskeepthebatteryfullycharged (1.260specicgravity).Thisisespeciallyimportantto preventbatterydamagewhenthetemperatureisbelow 0°C(32°F).
1.Removethebatteryfromthemachine;referto
RemovingtheBattery(page35).
2.Connecta3to4ampbatterychargertothebattery posts.Chargethebatteryatarateof3to4ampfor4 to8hours(12volts).
Note:Donotoverchargethebattery.
3.Installthebatteryinthechassis;refertoInstallingthe
Battery(page36).
StoringtheBattery
Ifthemachinewillbestoredformorethan30days,remove thebatteryandchargeitfully .Eitherstoreitontheshelforon themachine.Leavethecablesdisconnectedifitisstoredon themachine.Storethebatteryinacoolatmospheretoavoid quickdeteriorationofthechargeinthebattery.Toprevent thebatteryfromfreezing,makesureitisfullycharged.
ReplacingtheFuses
Thereare3fusesintheelectricalsystem.Theyarelocated beneaththedashonthedriver'sside(Figure41).
Auxillary(Open)
30A
IgnitionSystem/Horn
10A
Headlights15A
PowerPoint20A
Figure41
1.Fuseblock3.Pedalassembly
2.Groundblock
MaintainingtheHeadlights
ReplacingtheBulbs
CAUTION
Thehalogenbulbsbecomeextremelyhotwhenin operation.Handlingahotbulbcancausesevere burnsandpersonalinjury.
Alwaysallenoughtimetoforthebulbstocool beforereplacingthem.Usecarewheneverhandling thebulb.
36
Page 37
CAUTION
Anysurfacecontaminationcandamagethe headlightbulbandleadingtoitsfailureorexplosion creatingaserioussafetyhazard.
Headlightlampsshouldbehandledwithout touchingtheclearquartz,eitherbyusingaclean papertowelorcarefullyholdingthebase.
Specication:SeeyourPartsCatalog.
1.Disconnectthebattery;refertoDisconnectingthe
Battery(page35).
2.Openthehood;refertoRaisingthehood(page27).
3.Disconnecttheelectricalconnectorfortheharness fromtheconnectorofthelampassemblyattheback oftheheadlighthousing(Figure42).
Figure42
1.Harness-electrical connector
3.Headlighthousing
2.Lampassembly
4.Rotatethelampassembly1/4turncounterclockwise andmovingitrearward,outoftheheadlighthousing (Figure42).
5.Insertthenewlampassemblyandheadlighthousing andalignthetabsinthelampassemblywiththeslots intheheadlighthousing(Figure42).
Note:Takecarenottotouchthehalogenlampwhen installingthenewlightbulb.
6.Securelampassemblybyturningit1/4turnclockwise (Figure42).
7.Connecttheelectricalconnectorfortheharnesstothe connectorofthenewlampassembly(Figure42).
8.Connectthebatteryandclosethehood;referto
ConnectingtheBattery(page36).
ReplacingtheHeadlight
1.Disconnectthebattery;refertoDisconnectingthe
Battery(page35).
2.Openthehood;refertoClosingtheHood(page28).
3.Disconnecttheelectricalconnectorfortheharness fromtheconnectorofthelampassembly(Figure43).
Figure43
1.Headlight
5.Speedclip
2.Adjustmentscrew6.Harness-electrical connector
3.Openinginthebumper
7.Lampassembly
4.Flatwasher
4.Removethespeedclipsandwashersthatsecurethe headlighttotheheadlightbracket(Figure43).
Note:Retainallpartsforinstallationofthenew headlight.
5.Removetheheadlightassemblybymovingitforward throughtheopeninginthefrontbumper(Figure43).
6.Installthenewheadlightthroughtheopeninginthe bumper(Figure43).
Note:Ensuretheadjustmentpostsarelinedupwith theholesinthemountingbracketbehindthebumper.
7.Securetheheadlightassemblywiththewashersand speedclipsthatyouremovedinstep4.
8.Connecttheelectricalconnectorfortheharnesstothe connectorofthelampassembly(Figure43).
9.Adjusttheheadlightstodirectthebeamstothedesired position,refertoAdjustingtheHeadlights(page37).
AdjustingtheHeadlights
Usethefollowingproceduretoadjusttheheadlightbeam positionwheneveraheadlightassemblyisreplacedor removed.
1.TurnthestarterkeytotheOnposition,andturnon theheadlights.
2.Atthebackoftheheadlightassembly,rotateadjustment screws(Figure43)topivottheheadlightassemblyand alignthepositionofthecastbeam.
37
Page 38
3.Connectthebatteryandclosethehood;referto
ConnectingtheBattery(page36).
DriveSystem Maintenance
MaintainingtheTires
ServiceInterval:Every100hours—Checktheconditionof
thetiresandrims.
Every100hours—Torquethewheel-lugnuts.
1.Inspectthetiresanrimsforsignsofwearanddamage.
Note:Operatingaccidents,suchashittingcurbs,can damageatireorrimandalsodisruptwheelalignment, soinspecttireconditionafteranaccident.
2.Torquethewheel-lugnutsto61to88N-m(45to 65ft-lb).
AdjustingtheFrontWheel Toe-inandCamber
ServiceInterval:Every100hours/Yearly(whichevercomes
rst)—Checkthefrontwheeltoe-inand camber.
Important:Youwillneedtoobtaintoolnumber TORO6010fromyourToroDistributortoperformthis procedure.
Thetoe-inshouldbe0to6mm(0to1/4inch)andthe cambershouldbe0+1/2degree,i.e.,thebottomofthewheel rimsangledin2.3mm(0.09inch)morethanthetop,withthe followingparameters:
Checkthetirepressuretoensurethatthefronttiresare
inatedto82kPa(12psi).
Either,addweighttothedriver'sseatequaltotheaverage
operatorwhowillrunthemachine,orhaveanoperator sitontheseat.Theweightoroperatormustremainon theseatforthedurationoftheprocedure.
Onalevelsurface,rollthemachinestraightback2to3
m(6to10ft)andthenstraightforwardtotheoriginal startingposition.Thiswillallowthesuspensiontosettle intotheoperatingposition.
Measurethetoe-inwiththewheelsfacingstraightahead.
1.Tocheckthecamber,placea90degreesquareonthe groundwiththeverticaledgetouchingthefaceofthe tire(Figure44).
38
Page 39
g014968
1
2
Figure44
Left,frontwheelshownfromthefront;theangleis
exaggeratedforillustrativepurposes
1.Measurehere
2.Measurehere—shouldbe2.3mm(0.09inch)largerthan themeasurementat1
2.Measurefromthesamepartoftherimonthetopand bottomofthetiretothesquare(Figure44).
Note:Thedistanceofthebottommeasurement shouldbe2.3mm(0.09inch)largerthanthetop measurement.Completethemeasurementonboth fronttiresbeforeadjusting.
Completethefollowingprocedureforeachtirethat needsadjusting:
3.UsingtoolTORO6010,rotatethecollarontheshock absorbertochangethelengthofthespring(Figure45).
Ifthebottommeasurementwastooshort,reduce
thelengthofthespring.
Ifthebottommeasurementwastoolong,increase
thelengthofthespring.
G014994
1
2
3
Figure45
1.Shock-absorberspring3.Springlength
2.Collar
4.Onalevelsurface,rollthemachinestraightback2to3 m(6to10ft)andthenstraightforwardtotheoriginal startingposition.
5.Repeatthisprocedure,startingwithstep1untilthe camberissetcorrectlyforbothfrontwheels.
6.Measurethedistancebetweenbothofthefronttiresat theaxleheightatboththefrontandrearofthefront tires(Figure46).
1
2
3
Figure46
1.Tirecenterline—back3.Axlecenterline
2.Tirecenterline—front
7.Ifthemeasurementdoesnotfallwithin0to6mm(0 to1/4inch),loosenthejamnutsatbothendsofthe tierods(Figure47).
39
Page 40
Figure47
1.Jamnut2.Tierod
8.Rotatebothtierodstomovethefrontofthetire inwardoroutward.
9.Tightenthetierodjamnutswhentheadjustmentis correct.
10.Ensurethatthereisfulltravelofthesteeringwheelin bothdirections.
CheckingtheTransaxleOil Level
ServiceInterval:Every100hours
OilType:SAE10W30(APIserviceSJorhigher)
1.Movethemachinetoalevelsurface,shutoffthe engine,settheparkingbrake,andremovethestarter key.
2.Removetheboltfromthelevelindicatinghole(Figure
48).
Note:Thetransaxleuidlevelshouldbeatthe bottomofthelevelindicatorhole.
Figure48
1.Levelindicatorhole
3.Ifthetransaxleoilisnotlevelwiththebottomofthe levelindicatinghole,llthereservoirwiththespecied oil;refertoChangingtheTransaxleOil(page40).
ChangingtheTransaxleOil
ServiceInterval:Every800hours/Yearly(whichevercomes
rst)
OilType:SAE10W30(APIserviceSJorhigher)
OilCapacity:1.4L(1.5qt)
1.Positionthevehicleonalevelsurface,settheparking brake,rotatetheOn/OffswitchtotheOffposition, andremovethekey.
2.Wipetheareaaroundthellanddrainplugscleanwith arag(Figure49).
Figure49
1.Drainplug2.Fillplug
3.Alignadrainpanwithacapacityof2L(2.1qt)ormore underthedrainplug.
4.Removethellplugbyrotatingitcounterclockwise (Figure49).
Note:Retainthellplugandgasketforinstallation instep8.
5.Removethedrainplugbyrotatingitcounterclockwise (Figure49).
Note:Retainthedrainplugandgasketforinstallation instep6.
Note:Allowtheoiltodrainfromthetransaxle completely.
6.Installandtightenthedrainplugandgasketintothe drain-plugholeofthetransmission(Figure49).
Note:Disposeoftheusedoilatacertiedrecycling center.
7.Fillthereservoir(Figure50)throughthell-plughole withapproximately1.4L(1-1/2qt)ofthespeciedoil oruntiltheoillevelinthetransmissionisevenwiththe bottomofthethreads.(Figure49).
40
Page 41
Figure50
1.Oilll
8.Installandtightenthellplugandgasketintothe ll-plugholeofthetransmission(Figure49).
9.Starttheengineandoperatethemachine.
10.Checktheoillevelandaddmoreoilifthelevelisbelow thethreadsofthell-plughole(Figure49).
CheckingandAdjusting Neutral
ServiceInterval:Every100hours
Whenperformingroutinemaintenanceand/orengine diagnostics,thetransaxlemustbeshiftedintoneutral(Figure
51).Thevehiclehasaneutralpositionontheshiftlever,
whichcontrolstheneutralinthetransaxle.Thefollowing stepsshouldbetakentomakesurethattheneutralshiftlever operatesthetransaxleneutralcorrectly:
1.SettheshiftleverintotheNeutralposition.
2.Ensurethattheneutralbracketisintheneutralposition (leveltothecablemountingbracketlocatedbelowthe shiftbracket)byturningthedrivenclutch(Figure51).
Note:Thevehicleshouldnotrollbackandforth.Ifit does,manuallymovetheneutralbrackettotheNeutral position.
Figure51
1.Neutralbracket2.Locknuts
3.Rotateoneofthelocknuts(Figure51)toachievea
0.762to1.524mm(0.030to0.060inch)gapbetween thebottomofthenut/washerandtheneutralbracket.
Note:Youmustholdthethreadedshaftbelowthe bracketwhenadjustingthelocknutpositionontop.
4.Rotatetheotherlocknuttoachievea0.76to1.52mm (0.03to0.06inch)gapbetweenthebottomofthe nut/washerandtheneutralbracket.
5.Pulluponeachshiftcableanensurethatthereisa0.76 to1.52mm(0.03to0.06inch)betweenthenut/washer andtheneutralbracket(Figure52).
Note:Ifthereisanotagap,adjustthenutstoachieve thespeciedgap.
Figure52
1.Neutralbracket
4.0.76to1.52mm(0.03to
0.06inch)gap
2.Pullup5.Wrong—adjusttheto
achieveagapof0.76to
1.52mm(0.03to0.06 inch)inch
3.Cableboot
6.StarttheengineandshiftintoForward,Reverse,and Neutralseveraltimestoensurethattheneutralbracket isoperatingproperly.
41
Page 42
MaintainingthePrimary-Drive Clutch
ServiceInterval:Every400hours/Yearly(whichevercomes
rst)
CAUTION
Thedustintheclutchwillbecomeairborneand coulddamageyoureyesoryoucouldinhaleit causingbreathingdifculties.
Wearsafetygogglesandadustmaskorothereye andrespiratoryprotectionwhenperformingthis procedure.
1.Raiseandlatchthecargobox;refertoRaisingthe
CargoBox(page17).
2.Removethe3boltssecuringthecovertotheclutch, andremovethecover(Figure53).
Note:Retainthecoverandboltsforinstallation.
1
2
Figure53
1.Cover
2.Bolts
3.Thoroughlycleantheinsideofthecoverandtheinner componentsoftheclutchusingcompressedair.
4.Installtheclutchcoverandsecureitwiththe3bolts (Figure53)thatyouremovedin2.
5.Lowerthecargobox;refertoLoweringtheCargoBox
(page17).
CoolingSystem Maintenance
CleaningtheEngineCooling Areas
ServiceInterval:Every100hoursCleanthecoolingsystem
twiceasoftenduringspecialoperating conditions;refertoMaintainingthe VehicleunderSpecialOperating Conditions.
Important:Operatingtheenginewithablocked rotatingscreen,dirtyorpluggedcoolingns,orcooling shroudsremovedwillcauseenginedamagedueto overheating.
Important:Nevercleantheenginewithapressure washerbecausewatercouldcontaminatethefuelsystem.
Cleantherotatingscreen,coolingns,andexternalsurfaces oftheengine.
Note:Cleantheenginecoolingcomponentsmoreoften underextremelydustyanddirtyconditions.
42
Page 43
BrakeMaintenance
InspectingtheBrakes
ServiceInterval:Every100hours
Brakesareacriticalsafetycomponentofthemachine.As withallsafetycomponents,theyshouldbecloselyinspectedat regularintervalstoensureoptimumperformanceandsafety.
Inspectthebrakeshoesforwearordamage.Ifthelining
(brakepad)thicknessislessthan1.6mm(1/16inch),the brakeshoesshouldbereplaced.
Inspectthebackingplateandothercomponentsforsigns
ofexcessivewearordeformation.Ifanydeformationis found,theappropriatecomponentsmustbereplaced.
Checkthebrakeuidlevel;refertoCheckingtheBrake
FluidLevel(page19).
AdjustingtheParkingBrake
ServiceInterval:Every200hours
1.Prytherubbercoverofftheparkingbrake.
2.Loosenthesetscrewsecuringtheknobtothe parking-brakelever(Figure54).
Figure54
1.Parking-brakelever
3.Setscrew
2.Knob
3.Rotatetheknobuntilaforceof133to156N-m(30to 35ft-lb)isrequiredtoactuatethelever.
4.Tightenthesetscrewandinstalltherubbercover.
ChangingtheBrakeFluid
ServiceInterval:Every1,000hours
RefertoyourauthorizedAuthorizedServiceDealer.
BeltMaintenance
ServicingtheDriveBelt
CheckingtheDriveBelt
ServiceInterval:Aftertherst8hours
Every200hours
1.Parkthemachineonalevelsurface,settheparking brake,rotatetheOn/OffswitchtotheOffposition, andremovethekey.
2.Raisethecargoboxandsecureitwiththeproprod; refertoRaisingtheCargoBox(page17).
3.ShiftthetransmissionintoNeutral.
4.Rotateandinspectthebelt(Figure55)forsignsof excessivewearordamage.
Note:Replacethebeltifitisexcessivelywornor damaged;referto.
G011948
1
2
3
Figure55
1.Drivebelt
3.Secondaryclutch
2.Primaryclutch
5.Lowerthecargobox;refertoLoweringtheCargoBox
(page17).
ReplacingtheDriveBelt
1.Raisethecargobox;refertoRaisingtheCargoBox
(page17).
2.ShiftthetransmissionintoNeutral,settheparking brake,rotatetheOn/OffswitchtotheOffposition, andremovethekey.
3.Rotateandroutethebeltoverthesecondaryclutch (Figure55).
4.Removethebeltfromtheprimaryclutch(Figure55).
Note:Discardtheoldbelt.
5.Alignthenewbeltovertheprimaryclutch(Figure55).
6.Rotateandroutethebeltoverthesecondaryclutch (Figure55).
43
Page 44
7.Lowerthecargobox;refertoLoweringtheCargoBox
(page17).
Adjustingthe Starter-GeneratorBelt
ServiceInterval:Aftertherst8hours
Every200hours
1.Raisethecargobox;refertoRaisingtheCargoBox
(page17).
2.Loosenthepivotnutforthestartergenerator(Figure
56).
1 2
3
4
5
6
G025582
Figure56
1.Primarydriveclutch housing
4.Pivotnut
2.Drivebelt
5.Starter-generatorbelt
3.Generator-pivotbracket6.Startergenerator
3.Alignaprybarbetweentheenginemountandstarter.
4.Applydownwardpressuretotheprybartorotatethe starterdownintheslotuntilthebelttensiononly allows6mm(1/4inch)beltdeectionwith44N (10lb)offorce(Figure56).
5.Tightenthepivotnuthandtight,andremovethepry bar(Figure56).
6.Torquethepivotnutto88to115N-m(65to85ft-lb).
7.Lowerthecargobox;refertoLoweringtheCargoBox
(page17).
ChassisMaintenance
AdjustingtheCargo-Box Latches
Ifthecargo-boxlatchisoutofadjustment,thecargobox vibratesupanddownasyoudrivethevehicle.Youcanadjust thelatchpoststomakethelatchesholdthecargoboxsnugly tothechassis.
1.Loosenthelocknutontheendofthelatchpost(Figure
57).
Figure57
1.Latch3.Latchpost
2.Locknut
2.Rotatethelatchpostclockwiseuntilitissnugagainst thehookportionofthelatch(Figure57).
3.Torquethelocknutto19.7to25.4N-m(175to225 in-lb).
4.Repeatthissteps1through3forthelatchontheother sideofthevehicle.
44
Page 45
Cleaning
WashingtheMachine
Themachineshouldbewashedasneeded.Usewateralone orwithamilddetergent.Aragmaybeusedwhenwashing themachine,howeverthehoodwillloosesomeofitsluster.
Important:Donotusepowerwashingequipmentto washthemachine.Powerwashingequipmentmay damagetheelectricalsystem,loosenimportantdecals, orwashawaynecessarygreaseatfrictionpoints.Avoid excessiveuseofwaternearthecontrolpanel,engine, andbattery.
Storage
1.Positionthemachineonalevelsurface,settheparking brake,rotatetheOn/OffswitchtotheOffposition, andremovethekey.
2.Cleanthedirtandgrimefromtheentiremachine, includingtheoutsideofthecylinder-headnsofthe engineandblowerhousing.
Important:Youcanwashthemachinewithmild detergentandwater.Donotusepowerwashing equipmenttowashthemachine.Pressurewashing themachinemaydamagetheelectricalsystem orwashawaynecessarygreaseatfrictionpoints. Avoidexcessiveuseofwaternearthecontrolpanel, lights,engine,andthebattery.
3.Inspectthebrakes;refertoInspectingtheBrakes(page
43).
4.Servicetheaircleaner;refertoServicingtheAirFilter
(page29).
5.Greasethemachine;refertoLubrication(page28).
6.Changetheengineoil;refertoChangingtheOil
(Models07266TCand07279)(page30)andChanging theOil(Models07273and07273TC)(page31).
7.Checkthetirepressure;refertoCheckingtheTireAir
Pressure(page21).
8.Forstorageover30days,preparethefuelsystemas follows:
A.Addapetroleumbasedfuelstabilizer/conditioner
tofuelinthetank.
Important:Donotstore stabilizer/conditionedgasolineover90 days
Followmixinginstructionsfromfuelstabilizer manufacturer.(1ozpergallon).
Important:Donotuseanalcoholbasedfuel stabilizer(ethanolormethanol).
Note:Theuseoffuelstabilizer/conditioneris mosteffectivewhenmixedwithfreshgasoline andusedatalltimes.
B.Runtheenginetodistributeconditionedfuel
throughthefuelsystem(5minutes).
C.Shutofftheengine,allowtheenginetocool,and
drainthefueltank.
Note:Disposeoffuelproperly.Recycleas accordingtolocalcodes.
D.Starttheengineagainandrunituntilitstops.
E.Choketheengine.
F.Startandruntheengineuntilitwillnotstartagain.
9.Removethesparkplugsandchecktheircondition;refer toCheckingandReplacingtheSparkPlug(page32).
45
Page 46
10.Withthesparkplugsremovedfromtheengine,pour2 tablespoonsofengineoilintothesparkplughole.
11.Usetheelectricstartertocranktheengineand distributetheoilinsidethecylinder.
12.Installthesparkplug(s)andtightenittorecommended torque;refertoCheckingandReplacingtheSparkPlug
(page32).
Note:Donotinstallthewireonthesparkplug(s).
13.Removethebatteryfromthechassis,andchargeit fully;refertoRemovingtheBattery(page35).
Note:Donotconnectthebatterycablestothebattery postsduringstorage.
Important:Thebatterymustbefullychargedto preventitfromfreezingandbeingdamagedat temperaturesbelow0°C(32°F).Afullycharged batterymaintainsitschargeforabout50daysat temperatureslowerthan4°C(40°F).
14.Checkandtightenallbolts,nuts,andscrews.Repairor replaceanypartthatisdamaged.
15.Paintallscratchedorbaremetalsurfaces.
Note:PaintisavailablefromyourAuthorizedService Dealer.
16.Storethemachineinaclean,drygarageorstoragearea.
17.RemovethekeyfromtheOn/Offswitchandputitin asafeplaceoutofthereachofchildren.
18.Coverthemachinetoprotectitandkeepitclean.
46
Page 47
InternationalDistributorList
Distributor:
Country:
PhoneNumber:Distributor:
Country:
Phone Number:
AgrolancKft
Hungary3627539640
MaquiverS.A.Colombia
5712364079
BalamaPrimaEngineeringEquip.HongKong85221552163
MaruyamaMfg.Co.Inc.
Japan81332522285
B-RayCorporation
Korea82325512076
Mountelda.s.CzechRepublic
420255704 220
CascoSalesCompany
PuertoRico7877888383
Mountelda.s.Slovakia
420255704 220
CeresS.A.CostaRica
5062391138
MunditolS.A.
Argentina541 14821
9999
CSSCTurfEquipment(pvt)Ltd.SriLanka
94112746100
NormaGarden
Russia749541 16120
CyrilJohnston&Co.
NorthernIreland442890813121
OslingerTurfEquipmentSA
Ecuador59342396970
CyrilJohnston&Co.RepublicofIreland
442890813121
OyHakoGroundandGarden Ab
Finland35898700733
EquiverMexico525553995444ParklandProductsLtd.NewZealand6433493760 FemcoS.A.Guatemala
5024423277
Perfetto
Poland48618208416
ForGarderOU
Estonia3723846060
PratoverdeSRL.
Italy390499128
128
G.Y .K.CompanyLtd.
Japan81726325861
Prochaska&Cie
Austria4312785100
GeomechanikiofAthensGreece
30109350054
RTCohen2004Ltd.
Israel97298617979
GolfinternationalTurizm
Turkey902163365993Riversa
Spain
34952837500
GuandongGoldenStarChina
862087651338
LelyTurfcare
Denmark4566109200
HakoGroundandGardenSweden
4635100000
SolvertS.A.S.
France331308177
00
HakoGroundandGarden
Norway4722907760
SpyprosStavrinidesLimitedCyprus
35722434131
HayterLimited(U.K.)
UnitedKingdom441279723444
SurgeSystemsIndiaLimited
India911292299901
HydroturfInt.CoDubai
UnitedArabEmirates97143479479T -MarktLogisticsLtd.Hungary3626525500
HydroturfEgyptLLC
Egypt2025194308T oroAustraliaAustralia61395807355 IrrimacPortugal351212388260T oroEuropeNVBelgium3214562960 IrrigationProductsInt'lPvtLtd.India0091442449
4387
ValtechMorocco21253766
3636
JeanHeybroekb.v.Netherlands31306394611VictusEmakPoland48618238369
EuropeanPrivacyNotice
TheInformationT oroCollects ToroWarrantyCompany(Toro)respectsyourprivacy .Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer.
TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies inyourcountry .
BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION ASDESCRIBEDINTHISPRIV ACYNOTICE.
TheWayT oroUsesInformation Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell youabout.ToromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot sellyourpersonalinformationtoanyothercompany .Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.
RetentionofyourPersonalInformation Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes (suchasregulatorycompliance),orasrequiredbyapplicablelaw .
Toro'sCommitmenttoSecurityofYourPersonalInformation Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent statusofpersonalinformation.
AccessandCorrectionofyourPersonalInformation Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailatlegal@toro.com.
AustralianConsumerLaw
AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oroDealer.
374-0269RevH
Page 48
ToroGeneralCommercialProductWarranty
ATwo-YearLimitedWarranty
ConditionsandProductsCovered
TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship fortwoyearsor1500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser . *Productequippedwithanhourmeter.
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:
ToroCommercialProductsServiceDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196
952–888–8801or800–952–2740 E-mail:commercial.warranty@toro.com
OwnerResponsibilities
AstheProductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired maintenanceandadjustmentscanbegroundsfordisallowingawarranty claim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:
Productfailureswhichresultfromtheuseofnon-T ororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.
Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.
ProductfailureswhichresultfromoperatingtheProductinanabusive,
negligent,orrecklessmanner.
Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.
Examplesofpartswhichareconsumed,orusedup,duringnormal Productoperationinclude,butarenotlimitedto,brakepadsand linings,clutchlinings,blades,reels,rollersandbearings(sealedor greasable),bedknives,sparkplugs,castorwheelsandbearings,tires, lters,belts,andcertainsprayercomponentssuchasdiaphragms, nozzles,andcheckvalves,etc.
Failurescausedbyoutsideinuence.Conditionsconsideredtobe
outsideinuenceinclude,butarenotlimitedto,weather,storage practices,contamination,useofunapprovedfuels,coolants,lubricants, additives,fertilizers,water,orchemicals,etc.
Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,
diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.
Normalnoise,vibration,wearandtear ,anddeterioration.
Normal“wearandtear”includes,butisnotlimitedto,damagetoseats
duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor windows,etc.
Parts
Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofT oro.T orowillmake thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace it.T oromayuseremanufacturedpartsforwarrantyrepairs.
DeepCycleandLithium-IonBatteryWarranty:
DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging, andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe batteriesinthisproductareconsumed,theamountofusefulworkbetween chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn out.Replacementofwornoutbatteries,duetonormalconsumption, istheresponsibilityoftheproductowner.Batteryreplacementmaybe requiredduringthenormalproductwarrantyperiodatowner’sexpense. Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly proratedwarrantybeginningyear3throughyear5basedonthetime inserviceandkilowatthoursused.RefertotheOperator'sManualfor additionalinformation.
MaintenanceisatOwner’sExpense
Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.
GeneralConditions
RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy underthiswarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty.All impliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom statetostate.
Noteregardingenginewarranty:
TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EP A)and/ortheCaliforniaAirResources Board(CARB).Thehourlimitationssetforthabovedonotapplytothe EmissionsControlSystemWarranty.RefertotheEngineEmissionControl WarrantyStatementsuppliedwithyourproductorcontainedintheengine manufacturer’sdocumentationfordetails
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheT oroimporter.
374-0253RevC
Loading...