Toro Workman MD, Workman MDX, 07266TC, 07273, 07279 Operator's Manual

...
FormNo.3389-273RevA
Workman
®
MDandMDXUtility
Vehicle
ModelNo.07266TC—SerialNo.315000001andUp ModelNo.07273—SerialNo.315000001andUp ModelNo.07273TC—SerialNo.315000001andUp ModelNo.07279—SerialNo.315000001andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
*3389-273*A
ThisproductcomplieswithallrelevantEuropeandirectives. Fordetails,pleaseseetheseparateproductspecic DeclarationofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwithaspark arrestermufer.ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered land.Otherstatesorfederalareasmayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadianICES-002.
Theenclosed
Engine Owner's Man ual
issuppliedfor informationregardingtheUSEnvironmentalProtection Agency(EPA)andtheCaliforniaEmissionControl Regulationofemissionsystems,maintenance,and warranty.Replacementsmaybeorderedthroughthe enginemanufacturer.
Introduction
Themachineisdesignedprimarilyasanoff-roadvehicleand isnotintendedforextensiveuseonpublicroads.Whenusing themachineonpublicroads,followalltrafcregulationsand useanyadditionalaccessoriesthatmayberequiredbylaw , suchaslights,turnsignals,slowmovingvehicle(SMV)sign, andothersasrequired.
Thismachineisautilityvehicleintendedtobeusedby professional,hiredoperatorsincommercialapplications.It isprimarilydesignedforthetransportofimplementsusedin suchapplications.Thisvehicleallowsforthesafetransport ofanoperatorandonepassengerintheidentiedseats.The bedofthisvehicleisnotsuitableforanyriders.
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
YoumaycontactT orodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Figure1identiesthelocationofthe modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
©2014—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
BeforeOperating....................................................4
Supervisor’sResponsibilities.....................................5
SafeHandlingofFuels.............................................5
Operation...............................................................5
Maintenance...........................................................7
Models07266TCand07279......................................8
Models07273and07273TC......................................8
SafetyandInstructionalDecals.................................9
Setup...........................................................................11
1InstallingtheSteeringWheel(Models07266TC
and07273TC)....................................................11
2CheckingtheFluidLevelsandTireAir
Pressure............................................................12
3ReadingtheManualandViewingtheSafety
TrainingMaterial................................................12
ProductOverview.........................................................13
Controls...............................................................13
Specications........................................................16
Attachments/Accessories........................................16
Operation....................................................................17
ThinkSafetyFirst...................................................17
OperatingtheCargoBox.........................................17
PreformingPre-StartingChecks...............................18
CheckingtheBrakeFluidLevel................................19
CheckingtheEngine-OilLevel.................................19
CheckingtheTireAirPressure.................................21
AddingFuel...........................................................21
StartingtheEngine.................................................22
StoppingtheMachine.............................................22
ParkingtheMachine...............................................22
BreakinginaNewMachine......................................22
LoadingtheCargoBox...........................................23
TransportingtheMachine........................................24
TowingtheMachine...............................................24
TowingaTrailer.....................................................24
Maintenance.................................................................25
RecommendedMaintenanceSchedule(s)......................25
DailyMaintenanceChecklist....................................26
PremaintenanceProcedures........................................27
MaintainingtheMachineunderSpecialOperating
Conditions.........................................................27
PreparingtoMaintaintheMachine............................27
LiftingtheMachine................................................27
AccessingtheHood................................................27
Lubrication...............................................................28
GreasingtheMachine.............................................28
EngineMaintenance..................................................29
ServicingtheAirFilter............................................29
ServicingtheEngineOil..........................................30
ServicingtheSparkPlug..........................................32
FuelSystemMaintenance...........................................33
InspectingFuelLinesandConnections......................33
ReplacingtheFuelFilter..........................................33
ServicingtheCarbonCanister..................................34
ElectricalSystemMaintenance....................................35
ServicingtheBattery...............................................35
ReplacingtheFuses................................................36
MaintainingtheHeadlights......................................36
DriveSystemMaintenance.........................................38
MaintainingtheTires..............................................38
AdjustingtheFrontWheelT oe-inand
Camber.............................................................38
CheckingtheTransaxleOilLevel..............................40
ChangingtheTransaxleOil......................................40
CheckingandAdjustingNeutral...............................41
MaintainingthePrimary-DriveClutch.......................42
CoolingSystemMaintenance......................................42
CleaningtheEngineCoolingAreas...........................42
BrakeMaintenance....................................................43
InspectingtheBrakes..............................................43
AdjustingtheParkingBrake.....................................43
ChangingtheBrakeFluid........................................43
BeltMaintenance......................................................43
ServicingtheDriveBelt...........................................43
AdjustingtheStarter-GeneratorBelt.........................44
ChassisMaintenance..................................................44
AdjustingtheCargo-BoxLatches..............................44
Cleaning...................................................................45
WashingtheMachine..............................................45
Storage........................................................................45
3
Safety
Improperuseormaintenancebytheoperatororownercan resultininjury.Toreducethepotentialforinjury,comply withthesesafetyinstructionsandalwayspayattentionto thesafetyalertsymbol,whichmeansCaution,Warning,or Danger—“personalsafetyinstruction.”Failuretocomply withtheinstructionmayresultinpersonalinjuryordeath.
ThemachinemeetstherequirementsofSAEJ2258.
SafeOperatingPractices
WARNING
Themachineisanoff-highwayvehicleonly,andis notdesigned,equipped,ormanufacturedforuseon publicroads.Usingitonapublicroadmayresult inanaccident,whichcouldseriouslyinjureorkill youorothers.
Donotusethismachineonpublicroads.
TheW orkmanwasdesignedandtestedtooffersafeservice whenoperatedandmaintainedproperly.Althoughhazard controlandaccidentpreventionpartiallyaredependent uponthedesignandcongurationofthemachine,these factorsarealsodependentupontheawareness,concern,and propertrainingofthepersonnelinvolvedintheoperation, maintenanceandstorageofthemachine.Improperuseor maintenanceofthemachinecanresultininjuryordeath.
Thisisaspecializedutilityvehicledesignedforoff–roaduse only.Itsrideandhandlingwillhaveadifferentfeelthanwhat driversexperiencewithpassengercarsortrucks.Sotaketime tobecomefamiliarwithyourWorkman.
NotalloftheattachmentsthatadapttotheWorkman arecoveredinthismanual.SeethespecicOperator’ s Manualprovidedwitheachattachmentforadditionalsafety instructions.Readthesemanuals.
Toreducethepotentialforinjuryordeath,complywith thefollowingsafetyinstructions:
BeforeOperating
Operatethemachineonlyafterreadingandunderstanding
thecontentsofthismanual.Areplacementmanualis availablebysendingcompletemodelandserialnumber to:TheT oro®Company,8111LyndaleAvenueSouth, Minneapolis,Minnesota55420.
Neverallowchildrentooperatethemachine.Anyone
whooperatesthemachineshouldhaveamotorvehicle license.
Neverallowotheradultstooperatethemachinewithout
rstreadingandunderstandingtheOperator'sManual. Onlytrainedandauthorizedpersonsshouldoperatethis machine.Makesurethatalloperatorsarephysicallyand mentallycapableofoperatingthemachine.
Thismachineisdesignedtocarryonlyyou,the
operator,andonepassengerintheseatprovidedbythe manufacturer.Nevercarryanyotherpassengersonthe vehicle.
Becomefamiliarwiththecontrolsandknowhowtostop
theenginequickly.
Neveroperatethemachinewhenundertheinuence
ofdrugsoralcohol.Evenprescriptiondrugsandcold medicinescancausedrowsiness.
Donotdrivethemachinewhenyouaretired.Besureto
takeoccasionalbreaks.Itisveryimportantthatyoustay alertatalltimes.
Alwayswearsubstantialshoes.Donotoperatethe
machinewhilewearingsandals,tennisshoes,orsneakers. Donotwearloosettingclothingorjewelrywhichcould getcaughtinmovingpartsandcausepersonalinjury.
Wearingsafetyglasses,safetyshoes,longpants,anda
helmetisadvisableandrequiredbysomelocalsafetyand insuranceregulations.
Neverallowchildrentooperatethemachine.Never
allowadultstooperateitwithoutproperinstructions. Onlytrainedandauthorizedpersonsshouldoperate thismachine.Makesurealloperatorsarephysicallyand mentallycapableofoperatingthemachine.
Keepeveryone,especiallychildrenandpets,awayfrom
theareasofoperation.
Checkthesafetyinterlocksystemdailyforproper
operation.Ifaswitchshouldmalfunction,replacethe switchbeforeoperatingmachine.
Keepallshields,safetydevicesanddecalsinplace.Ifa
shield,safetydeviceordecalismalfunctioning,illegible, ordamaged,repairorreplaceitbeforeoperatingthe machine.
Avoiddrivingwhenitisdark,especiallyinunfamiliar
areas.Ifyoumustdrivewhenitisdark,besuretodrive cautiously,usetheheadlights,andevenconsideradding additionallights.
Beforeoperatingthevehicle,alwayscheckallpartsof
thevehicleandanyattachments.Ifsomethingiswrong, stopusingvehicle.Makesuretheproblemiscorrected beforevehicleorattachmentisoperatedagain.
Useonlyanapprovednonmetal,portablefuelcontainer.
Staticelectricdischargecanignitefuelvaporsinafuel containerthatisnotgrounded.Removethefuelcontainer fromthebedofthemachineandplaceitontheground andawayfromthevehiclebeforelling.Keepthe nozzleincontactwiththecontainerwhilellingthefuel container.Removeequipmentfrombedofthemachine beforefuelingit.
Operatethemachineonlyoutdoorsorinawellventilated
area.
4
Supervisor’sResponsibilities
Makesureoperatorsarethoroughlytrainedandfamiliar
withtheOperator’ sManualandalllabelsonthevehicle.
Besuretoestablishyourownspecialproceduresand
workrulesforunusualoperatingconditions(e.g.slopes toosteepforthesafeoperationofthemachine).
SafeHandlingofFuels
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineisextremely ammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
Useonlyanapprovedfuelcontainer.
Neverremovefuelcaporaddfuelwiththeengine
running.
Allowenginetocoolbeforerefueling.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlightsuchasonawater heateroronotherappliances.
Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainerson thegroundawayfromyourvehiclebeforelling.
Removeequipmentfromthetruckortrailerandrefuelit
ontheground.Ifthisisnotpossible,thenrefuelsuch equipmentwithaportablecontainer,ratherthanfroma fueldispensernozzle.
Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete. Donotuseanozzlelockopendevice.
Iffuelisspilledonclothing,changeclothingimmediately.
Neveroverllfueltank.Replacefuelcapandtighten
securely.
Operation
Theoperatorandpassengershouldremainseatedand
usetheseatbeltswheneverthevehicleisinmotion.The operatorshouldkeepbothhandsonthesteeringwheel, wheneverpossible,andthepassengershouldusethe handholdsprovided.Keeparmsandlegswithinthe vehiclebodyatalltimes.
Driveslowerandturnlesssharplywhenyouarecarrying
apassenger.Rememberyourpassengermaynotbe expectingyoutobrakeorturnandmaynotbeready. Nevercarrypassengersintheboxoronattachments.
Neveroverloadyourvehicle.Thenameplate(located
underthemiddleofthedash)showstheloadlimitsfor thevehicle.Neveroverllattachmentsorexceedthe vehiclemaximumgrossvehicleweight(GVW).
Whenstartingtheengine:
Sitonoperator’sseatandensurethattheparking
brakeisengaged.
Keepyourfootonthebrake.
RotatetheOn/OffswitchtotheOnposition.
Note:Theenginewillstartwhenyoupushinthe acceleratorpedal.
Usingthemachinedemandsattention.Failuretooperate
machinesafelymayresultinanaccident,tipoverofthe machine,andseriousinjuryordeath.Drivecarefully. Topreventtippingorlossofcontrol,takethefollowing precautions:
Useextremecaution,reducespeed,andmaintain
asafedistancearoundsandtraps,ditches,creeks, ramps,anyunfamiliarareas,orotherhazards.
Watchforholesorotherhiddenhazards.
Usecautionwhenoperatingthevehicleonasteep
slope.Normally,travelstraightupanddownslopes. Reducespeedwhenmakingsharpturnsorwhen turningonhillsides.Avoidturningonhillsides wheneverpossible.
Useextracautionwhenoperatingthemachineon
wetsurfaces,athigherspeeds,orwithafullload. Stoppingtimewillincreasewithafullload.
Whenloadingthebed,distributetheloadevenly.
Useextracautioniftheloadexceedsthedimensions ofthevehicle/bed.Operatethemachinewithextra cautionwhenhandlingoff-centerloadsthatcannot becentered.Keeploadsbalancedandsecureto preventthemfromshifting.
Avoidsuddenstopsandstarts.Donotgofrom
reversetoforwardorforwardtoreversewithoutrst comingtoacompletestop.
Donotattemptsharpturnsorabruptmaneuversor
otherunsafedrivingactionsthatmaycausealossof controlofthemachine.
Donotpassanothermachinetravelinginthesame
directionatintersections,blindspots,oratother dangerouslocations.
Whendumping,donotletanyonestandbehind
machineanddonotdumptheloadonanyone’sfeet. Releasethetailgatelatchesfromthesideofbox,not frombehind.
Keepallbystandersaway .Beforebackingup,lookto
therearandensurethatnooneisbehindthevehicle. Backupslowly.
Watchoutfortrafcwhennearorcrossingroads.
Alwaysyieldtherightofwaytopedestriansand othervehicles.Alwayssignalyourturnsorstopearly enoughsootherpersonsknowwhatyouplantodo. Obeyalltrafcrulesandregulations.
Neveroperatethemachineinornearanareawhere
thereisdustorfumesintheairwhichareexplosive. Theelectricalandexhaustsystemsofthemachinecan producesparkscapableofignitingexplosivematerials.
5
Alwayswatchoutforandavoidlowoverhangssuch
astreelimbs,doorjambs,overheadwalkways,etc. Makesurethereisenoughroomoverheadtoeasily clearthemachineandyourhead.
Ifyouareeverunsureaboutthesafeoperationofthe
machine,stopyourworkandaskyoursupervisor.
Beforegettingofftheseat:
Stopmovementofthemachine.
Lowerbed.
Shutengineoffandwaitforallmovementtostop.
Setparkingbrake.
RemovekeyfromOn/Offswitch.
Donottouchengine,transmission,radiator,muferor
mufermanifoldwhileengineisrunningorsoonafter ithasstoppedbecausetheseareasmaybehotenough tocauseburns.
Ifthemachineevervibratesabnormally,stopthemachine
immediately,turnengineoff,waitforallmotionto stopandinspectfordamage.Repairalldamagebefore resumingoperation.
Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.
Braking
Slowdownbeforeyouapproachanobstacle.Thisgives
youextratimetostoporturnaway.Hittinganobstacle caninjureyouandyourpassenger.Inaddition,itcan damagethemachineanditscontents.
Grossvehicleweight(GVW)hasamajorimpactonyour
abilitytostopand/orturn.Heavyloadsandattachments makethemachinehardertostoporturn.Theheavier theload,thelongerittakestostop.RefertoLoadingthe
CargoBox(page23)formoreinformation.
Decreasethespeedofthemachineifthecargoboxhas
beenremovedandthereisnoattachmentinstalledon themachine.Thebrakingcharacteristicschangeandfast stopsmaycausetherearwheelstolockup,whichwill affectthecontrolofthemachine.
Turfandpavementaremuchmoreslipperywhentheyare
wet.Itcantake2to4timeslongertostopthemachine onwetsurfacesasondrysurfaces.Ifyoudrivethrough deep-standingwaterandgetthebrakeswet,theywill notworkwelluntiltheyaredry.Afterdrivingthrough water,youshouldtestthebrakestomakesuretheywork properly.Iftheydonot,driveslowlyonalevelground whileputtinglightpressureonthebrakepedal.Thiswill drythebrakesout.
OperatingonHills
WARNING
Operatingthemachineonahillmaycausetipping orrollingofthemachine,ortheenginemaystall andyoucouldloseheadwayonthehill.Thiscould resultinpersonalinjury.
Donotoperatemachineonexcessivelysteep slopes.
Donotacceleratequicklyorslamonthebrakes whenbackingdownahill,especiallywithaload.
Iftheenginestallsoryouloseheadwayona hill,slowlybackstraightdownthehill.Never attempttoturnthemachinearound.
Operatethemachineslowlyonahillanduse caution.
Avoidturningonahill.
Reduceyourloadandthespeedofthemachine.
Avoidstoppingonhills,especiallywithaload.
Theseextracautionsneedtobetakenwhenoperatingthe machineonahill:
Slowthemachinedownbeforestartingupordownahill.
Iftheenginestallsoryoubegintolosemomentumwhile
climbingahill,graduallyapplythebrakesandslowlyback themachinestraightdownthehill.
Turningwhiletravelingupordownhillscanbedangerous.
Ifyouhavetoturnwhileonahill,doitslowlyand cautiously.Nevermakesharporfastturns.
Heavyloadsaffectstability.Reducetheweightofthe
loadandyourgroundspeedwhenoperatingonhillsorif theloadhasahighcenterofgravity.Securetheloadto thecargoboxofthemachinetopreventtheloadfrom shifting.Takeextracarewhenhaulingloadsthatshift easily(liquid,rock,sand,etc.).
Avoidstoppingonhills,especiallywithaload.Stopping
whilegoingdownahillwilltakelongerthanstopping onlevelground.Ifthemachinemustbestopped,avoid suddenspeedchanges,whichmayinitiatetippingor rollingofthemachine.Donotslamonthebrakes whenrollingbackward,asthismaycausethemachine tooverturn.
Ifyouwillbeusingthemachineonhillyterrain,youcan
installtheoptionalROPSKit.
6
OperatingonRoughTerrain
WARNING
Suddenchangesinterrainmaycauseabrupt steeringwheelmovement,possiblyresultingin handandarminjuries.
Reduceyourspeedwhenoperatingonrough terrainandnearcurbs.
Gripthesteeringwheellooselyaroundthe perimeterkeepingthumbsupandoutoftheway ofthesteeringwheelspokes.
Reducethegroundspeedofthemachineandloadcarriedin themachinewhenoperatingonroughterrain,unevenground, andnearcurbs,holes,andothersuddenchangesinterrain. Loadsmayshift,causingthemachinetobecomeunstable.
Ifyouwillbeusingthemachineonroughterrain,youcan installtheoptionalROPSKit.
LoadingandDumping
WARNING
Theweightoftheboxmaybeheavy.Handsor otherbodypartscouldbecrushed.
Keephandsandotherbodypartsclearwhen loweringthebox.
Donotdumpmaterialsonbystanders.
Donotexceedtheratedweightcapacityofthemachine
whenoperatingitwithaloadinthecargobox,when towingatrailer,orboth;refertoSpecications(page16).
Usecautionwhenoperatingthemachineonahillsideor
onroughterrain,particularlywithaloadinthecargobox orwhentowingatrailerorboth.
Usecautionwhencarryingtallloadsinthecargobox.
Beawarethatthestabilityandcontrolofthemachine
arereducedwhentheloadinthecargoboxispoorly distributed.
Carryingoversizedloadsinthecargoboxchangesthe
stabilityofthemachine.
Thesteering,braking,andstabilityofthemachineare
affectedwhencarryingaloadwheretheweightofthe materialcannotbeboundtothemachinesuchasthe liquidinalargetank.
Neverdumpaloadedcargoboxwhilethemachineis
sidewaysonahill.Thechangeinweightdistributionmay causethemachinetooverturn.
Whenoperatingwithaheavyloadinthecargobox,
reduceyourspeedandallowforsufcientbraking distance.Donotsuddenlyapplythebrakes.Useextra cautiononslopes.
Beawarethatheavyloadsincreaseyourstoppingdistance
andreduceyourabilitytoturnquicklywithouttipping over.
Therearcargospaceisintendedforloadcarrying
purposesonly,notforpassengers.
Neveroverloadyourmachine.Thenameplate(located
underthemiddleofthedash)showstheloadlimitsfor themachine.Neveroverllattachmentsorexceedthe machinemaximumgrossmachineweight(GVW);refer toLoadingtheCargoBox(page23).
Maintenance
Beforeservicingormakingadjustmentstothemachine,
movethemachinetoalevelsurface,stoptheengine,set theparkingbrake,andremovethekeyfromOn/Off switchtopreventaccidentalstartingoftheengine.
Neverworkunderaraisedbedwithoutplacingthe
bed-safetysupportontothefullyextendedbed-actuator rod.
Makesureallhydraulicttingsaretight,andallhydraulic
hosesandlinesareingoodconditionbeforeapplying pressuretothesystem.
Keepyourbodyandhandsawayfrompinholeleaksor
nozzlesthatejecthydraulicuidunderhighpressure. Usepaperorcardboard,notyourhands,tosearch forleaks.Hydraulicuidescapingunderpressurecan havesufcientforcetopenetrateskinandcauseserious damagetoyourbody.Ifuidisinjectedintotheskin,it mustbesurgicallyremovedwithinafewhoursbyadoctor familiarwiththisformofinjury,organgrenemayresult.
Beforedisconnectingorperforminganyworkonthe
hydraulicsystem,allpressureinthehydraulicsystem mustberelievedbystoppingtheengineandcyclingthe hydrauliccontrolvalveforthebedliftfromraisetolower and/orloweringboxandattachments.Ifequipped, placetheremote-hydraulicsleverintheoatposition. Iftheboxmustbeinraisedposition,secureitwiththe bed-safetysupport.
Tomakesuretheentiremachineisingoodcondition,
keepallnuts,bolts,andscrewsproperlytightened.
Toreducethepotentialrehazard,keeptheenginearea
freeofexcessivegrease,grass,leaves,andaccumulation ofdirt.
Iftheenginemustberunningtoperformamaintenance
adjustment,keephands,feet,clothing,andanypartsof thebodyawayfromtheengineandanymovingparts. Keepeveryoneaway.
Donotoverspeedtheenginebychangingthegovernor
settings.Themaximumenginespeedis3650rpm.To ensuresafetyandaccuracy,haveanAuthorizedToro Distributorcheckthemaximumenginespeedwitha tachometer.
7
Ifmajorrepairsareeverneededorassistanceisrequired,
contactanAuthorizedToroDistributor.
Tobesureofoptimumperformanceandsafety ,always
purchasegenuineTororeplacementpartsandaccessories. Replacementpartsandaccessoriesmadebyother manufacturerscouldbedangerous.Alteringthismachine inanymannermayaffecttheoperation,performance, durabilityofthemachine,oritsusemayresultininjury ordeath.Suchusecouldvoidtheproductwarrantyof TheToro®Company.
Thismachineshouldnotbemodiedwithout
authorizationfromTheToro®Company.Directany inquiriestoTheToro®Company,CommercialDivision, VehicleEngineeringDept.,8111LyndaleAve.So., Bloomington,Minnesota55420–1196USA.
Models07266TCand07279
SoundPower
Thisunithasaguaranteedsoundpowerlevelof96dBA, whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinENISO11094.
SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof83 dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinENISO11201.
Hand-ArmVibration
Measuredvibrationlevelforrighthand=1.5m/s
2
Measuredvibrationlevelforlefthand=1.03m/s
2
UncertaintyValue(K)=0.5m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinEN1032.
WholeBodyVibration
Measuredvibrationlevel=0.42m/s
2
UncertaintyValue(K)=0.5m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinEN1032.
Models07273and07273TC
SoundPower
Thisunithasaguaranteedsoundpowerlevelof96dBA, whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinENISO11094.
SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof86 dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinENISO11201.
Hand-ArmVibration
Measuredvibrationlevelforrighthand=1.5m/s
2
Measuredvibrationlevelforlefthand=1.06m/s
2
UncertaintyValue(K)=0.5m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinEN1032.
WholeBodyVibration
Measuredvibrationlevel=0.35m/s
2
UncertaintyValue(K)=0.5m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinEN1032.
8
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
117-5001
1.Warning—readtheOperator'sManual.
7.Horn
2.Collisionhazard—donotoperatethevehicleonpublicstreets, roads,orhighways.
8.Hourmeter
3.Fallinghazard—donotcarrypassengersinthecargobed.9.Headlights
4.Fallinghazard—donotallowchildrentooperatethevehicle.
10.Power—Off
5.Tostartthemotor,sitontheoperator'sseat,releasethe parkingbrake,turnthepowerkeyon,pullthechokeleverout (ifneeded),andpresstheacceleratorpedal.
11.Power—On
6.Tostoptheengine,releasetheacceleratorpedal,setthe parkingbrake,turnthepowerkeyoff,andremovethepower key.
12.Electricalpower(powerpoint)
104-6581
1.Warning—readtheOperator'sManual.
2.Firehazard—beforefueling,stoptheengine.
3.Warning—donotoperatethismachineunlessyouaretrained.
4.Tippinghazard—usecautionanddriveslowlywhileonslopes;driveslowlywhenturning,keepthevehiclespeedunder26km/h (16mph)whencarryingafullorheavyloadandwhendrivingonroughterrain.
5.Fallingandarm/leginjuryhazards—donotcarrypassengersinthecargobedandkeeparmsandlegsinsideofthevehicleatall times.
9
99-7345
1.Warning—readtheOperator'sManual.
2.Hotsurface/burnhazard—stayasafedistancefromthe hotsurface.
3.Entanglementhazard,belt—stayawayfrommovingparts; keepallguardsinplace.
4.Crushinghazard,cargobox—usetheproprodtosupport thecargobed
115-2412
1.Warning—readtheOperator'sManual;nostorage.
99-7952
1.Choke
3.Neutral
2.Reverse4.Forward
112-3325
1.ReadtheOperator's Manualforfuse
information.
4.Headlights,15A
2.Lift/gate,30A5.Machinefuse,20A
3.Horn/powerpoint,10A
115-7739
1.Falling,crushinghazard,bystanders—noriderson machine.
99-7350
1.Maximumtongueweightis23kg(50lb);maximumtrailer weightis181kg(400lb).
10
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Steeringwheel
1
Installthesteeringwheel(Models 07266TCand07273TC).
2
Nopartsrequired
Checktheuidlevelsandtireair pressure.
Operator'sManual
1 Engineowner'smanual1 PartsCatalog
1 Safetytrainingmaterial
1 RegistrationCard
1 PredeliveryInspectionForm1 CerticateofQuality
1
3
Key2
ReadtheOperator'sManualandview thetrainingmaterialbeforeoperating themachine.
Note:Determinetheleftandrightsidesofthemachine fromthenormaloperatingposition.
1
InstallingtheSteering Wheel(Models07266TC and07273TC)
Partsneededforthisprocedure:
1
Steeringwheel
Procedure
1.Throughtheopeningsinthebackofthesteering wheel,releasethelocktabsofthecentercoverand removethecoverfromthewheel(Figure3).
Figure3
1.Steeringshaft
5.Washer
2.Dustcover6.Locknut
3.Steeringwheel7.Centercover
4.Tabslotsinwheel
8.Opening(foraccesstothe steeringwheeltabs)
2.Removethelocknutandwasherfromthesteeringshaft (Figure3).
3.Alignthesteeringwheelontothesplinesofthesteering shaft(Figure3).
Note:Positionthesteeringwheelontheshaft sothatwhenthetiresofthemachinearepointed straightahead,thecrossbeamofthesteeringwheelis horizontalandthethickerspokeofthesteeringwheel ispointingdown.
4.Assemblethewasherandlocknutthreadsofthe steeringshaft(Figure3).
5.Torquethelocknutto24-29N-m(18-22ft-lb).
11
6.Alignthelocktabsofthecentercovertotheopenings inthesteeringwheelandpressthecoverintothewheel untilthelockstabssnapintoplace(Figure3).
2
CheckingtheFluidLevelsand TireAirPressure
NoPartsRequired
Procedure
1.Checktheengineoillevelbeforeandaftertheengineis rstoperated;refertoCheckingtheEngine-OilLevel
(page19).
2.Checkthebrakeuidlevelbeforetheengineisrst operated;refertoCheckingtheBrakeFluidLevel(page
19).
3.Checkthetransaxle-uidlevelbeforetheengineisrst operated;refertoCheckingtheTransaxleOilLevel
(page40).
4.Checktheairpressureinthetires;refertoChecking
theTireAirPressure(page21)
3
ReadingtheManualand ViewingtheSafetyTraining Material
Partsneededforthisprocedure:
1
Operator'sManual
1Engineowner'smanual
1
PartsCatalog
1
Safetytrainingmaterial
1
RegistrationCard
1PredeliveryInspectionForm
1
CerticateofQuality
2Key
Procedure
ReadtheOperator'sManualandEngineowners'smanual.
Viewthesafetytrainingmaterial.
Fillouttheregistrationcard.
CompletethePredeliveryInspectionForm.
ReviewtheCerticateofQuality.
12
ProductOverview
Figure4
1.Hoodlatch
3.Cargobox5.Gearshiftselector7.Cargoboxlever
2.Parkingbrakehandle4.Towingtongue6.Fuelcap
Controls
Figure5
1.Steeringwheel
5.Acceleratorpedal
2.Cupholder
6.Parkingbrakehandle (centerconsole)
3.Passengerhandhold
7.Operator'sManualstorage tube
4.Brakepedal
AcceleratorPedal
Usetheacceleratorpedal(Figure5)tovarygroundspeedof themachine.Pressingdowntheacceleratorpedalstartsthe engine.Pressingthepedalfartherincreasesgroundspeed. Releasingthepedalwillslowthemachine,andtheengine willstoprunning.
Note:Themaximumforwardspeedis26km/h(16mph).
BrakePedal
Usethebrakepedalisusedtostoporslowthemachine (Figure5).
CAUTION
Operatingamachinewithwornorincorrectly adjustedbrakescanmayresultinpersonalinjury.
Ifbrakepedaltravelstowithin25mm(1inch)of thevehicleoorboard,thebrakesmustbeadjusted orrepaired.
ParkingBrakeLever
Theparkingbrakeleverislocatedbetweentheseats(Figure
4andFigure5).Whenevertheengineisshutoff,setthe
parkingbraketopreventthemachinefromaccidentalmoving. Tosettheparkingbrake,pullupontheparkingbrakelever. Toreleasetheparkingbrake,pushtheleverdown.Ifthe machineisparkedonasteepgrade,makesurethatthe parkingbrakeisset.
13
ChokeControl
Thechokecontrolislocatedbelowandtotherightofthe operator'sseat.Usethechoketohelpstartacoldengine bypullingthechokecontroloutward(Figure6).Afterthe enginestarts,adjustthechoketokeeptheenginerunning smoothly.Astheenginewarmsup,pushinthechokecontrol totheOffposition.
Figure6
1.Chokecontrol2.Gear-shiftselector
Gear-shiftSelector
Thegearshiftselectorislocatedbetweentheseatsandbelow theparkingbrakelever.Thegearshiftselectorhasthree positions:Forward,Reverse,andNeutral(Figure6).
Note:Theenginewillstartandruninanyofthethree positions.
Important:Alwaysstopthevehiclebeforechanging gears.
HornButton(Models07266TCand 07273TC)
Thehornbuttonislocatedatthelowerleftcornerofthedash panel(Figure7).Pressthehornbuttontosoundthehorn.
Figure7
1.HornButton(Models 07266TCand07273TC)
4.Oillight
2.Hourmeter5.Powerpoint
3.Lightswitch
6.On/Offswitch
LightSwitch
Thelightswitchislocatedtotheleftofthesteeringcolumn (Figure7).Usethelightswitchtoilluminatetheheadlights. Pushupthelightswitchturnontheheadlightsorpushdown theswitchtoturnoffthelights.
HourMeter
Thehourmeterislocatedtotheleftofthelightswitch (Figure7).Usethehourmetertondoutthetotalnumberof hourstheenginehasrun.Thehourmeterstartstofunction wheneveryouturnthekeyswitchtotheOnpositionorif theengineisrunning.
EngineOilPressureLight
Theengineoilpressurelightislocatedtotherightofthe steeringcolumn(Figure7).Theoillightwarnstheoperator iftheengineoilpressuredropsbelowasafeleveltooperate theengine.Ifthelightcomesonandremainslit,shutoffthe engineandchecktheengineoillevel.Addoiltotheengineif necessary;refertoCheckingtheEngine-OilLevel(page19).
Note:Theoillightmayicker,thisisnormalandnoaction needstobetaken.
14
On/OffSwitch
TheOn/Offswitch(Figure7),isusedtorunandstopthe engine,andhastwopositions:OnandOff.Rotatethekey clockwisetotheOnpositiontoruntheenginetooperate themachine.Whenthemachineisstopped,rotatethekey counterclockwisetotheOffpositiontoshutofftheengine. RemovethekeyfromtheOn/Offswitchwhenyouleave themachine.
PowerPoint
ThepowerpointislocatedtotherightoftheOn/Offswitch (Figure7).Usethepowerpointtopower12voltoptional electricalaccessories.
FuelGauge
Thefuelgauge(Figure8)islocatedonthefueltanknext tothellercap,attheleftsideofthemachine.Thegauge displaystheamountoffuelinthetank.
Figure8
1.Empty4.Fuelgauge
2.Full5.Fuel-tankcap
3.Needle
PassengerHandHolds
Thepassengerhandholdsarelocatedontherightsideofthe dashpanelandattheoutsideofeachseat(Figure9).
G009193
1
2
Figure9
1.Handhold—hiprestraint2.Passengerhandhold
15
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