Toro 07259R, 7259 Installation Instructions

Electric Bed Lift Kit
For Workman 1100/2100 and Twister Utility Vehicle
Model No. 07259, 07259R
Installation
Loose Parts
Use the c
Form No. 3353-886 Rev A
Installation Instructions
Step
1
2
3
None
Lift bracket, upper Flange
inch) Lift cy Lift ac tuator U-bolts Flange nut (3/4 inch) Carria Clevis pin Cotter pin Nylon washer Steel Switch Fuse, 15 amp 1 Clevi Cotte
Description
head screws (5/16 x 3/4
linder support
ge bolts (3/8 x 3/4 inch)
washer
spin
rpin
Note: If this kit is used on Model No. 07253 with a serial number of 210000243 and prior or Model No. 07253TC with a serial number of 210000393 and prior, you will need to order an Upper Lift Bracket, Part No. 99-7710-03.
Qty.
Step
1
Use
Prepare the machine
1
4
1 1 2 6 2 1 1 1 3 1
1 1
Install the bed lift
Install the switch
© 2005—The Toro® Company 8111 Lyndale Avenue South Bloomington, MN 55420
Preparing the Machine
Parts needed for this step:
Procedure
1. Position the machine on a level surface. Set the parking brake, turn the ignition off, and remove the key.
Register at www.Toro.com.
None
Original Instructions (EN)
Printed in the USA. All Rights Reserved
If you leave the switch, someo theengineand other bystand
key in t he ignition
ne could accidently start
seriously injure you or
ers.
Remove the key from the ignition switch before you do any maintenance.
2. Raise the bed. Rotate the latch rod upward and raise the box with the other hand.
3. Raise the box to its full height; then lower it slightly to engage the prop rod (Figure 1).
Araisedboxcouldfallandinjurepersons that are working beneath it.
Remove the 2 ange head screws securing each side of the latch rod bracket to the front of the rear frame ( Figure 2).
2
1
4
3
G001319
Always use the prop rod to hold the box up before working under the box.
Remove any load material from the box before raising it.
1
G001318
Figure 1
1. Prop rod
4. Disconnect the battery cables from the batter y.
5. Remove the rubber strap securing the battery to the battery base. Lift the battery out of the battery base.
For machines with Serial numbers 259999999 and lower:
Figure 2
1. Latch rod b
2. Latch hook
racket
3. Latch rod
4. Spring
For machines with Serial numbers 260000001 and up:
Remove the 2 ange head screws securing each side of the latch rod bracket to the underside and front face of the box (Figure 3). Retain all parts for future use.
1
2
4
G001320
Figure 3
1. Latch rod bracket 3. Flange head screw, inside
2. Latch rod 4. Flange head screw,
3
front face of box
underside of box
2
Step
2
3. Loosely mount the lift cylinder support to the right end of the rear axle with 2 U-bolts and 4 ange nuts (3/4 inch) while aligning the mounting holes with the holes in the battery tray (Figure 5).
Installing th
eBedLift
Parts needed for this step:
1
Lift bracket, upper
4
Flange head screws (5/16 x 3/4 inch)
1
Lift cylinder support
1
Lift actuator
2
U-bolts
6
Flange nut (3/4 inch)
2
Carriage bolts (3/8 x 3/4 inch)
1
Clevis pin
1
Cotter pin
1
Nylon washer
3
Steel washer
Procedure
1. Remove the screws from the braces on the underside of the box in the positions shown in (Figure 4).
2. Mount the upper lift bracket to the underside of the box with 6 ange head screws (5/16 x 3/4 inch) from loose parts and removed previously. Position the bracket as shown in Figure 4.
G001322
5
3
2
6
Figure
1. Lift cy
2. Right end of the axle 5. Carriage bolt, 3/8 x 3/4
3. Rear frame battery tray 6. Flange nut, 3/4 inch
linder support
5
4. U-bolt
inch
4
1
1
3
G001321
2
Figure 4
1. Bed 3. Flange head screw, 5/16 x 3/4 inch
2. Upper lift bracket
4. Secure the lift cylinder support to the rear frame with 2 carriage bolts (3/8 x 3/4 inch) and 2 ange nuts (3/4 inch). Tighten the 4 ange nuts on the U-bolts equally to make sure the bracket is aligned to the axle. Tighten the two nuts securing the rear of the bracket to the rear frame (Figure 5).
5. Mount the bottom end of the lift actuator to the lift cylinder support with a clevis pin and
3
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