Toro 07213, 07213TC, 07217, 07217TC, Workman 3300–D Operator's Manual

...
Form No. 3326–219 Rev A
Workman 3300–D & 4300–D
Liquid Cooled Diesel Utility Vehicle
Model No. 07213—Serial No. 220000001 and Up Model No. 07213TC—Serial No. 220000001 and Up Model No. 07217—Serial No. 220000001 and Up Model No. 07217TC—Serial No. 220000001 and Up
Operator ’s Manual
English (EN, GB)
Warning
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.
Important The engine in this product is not equipped
with a spark arrester muffler. It is a violation of California Public Resource Code Section 4442 to use or operate this engine on any forest-covered, brush-covered, or grass-covered land as defined in CPRC 4126. Other states or federal areas may have similar laws.
This spark ignition system complies with Canadian ICES-002.
Ce système d’allumage par étincelle de véhicule est conforme à la norme NMB-002 du Canada.
Contents
Page
Introduction 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices 4. . . . . . . . . . . . . . . . . . . .
Supervisor’s Responsibilities 4. . . . . . . . . . . . . . . .
Before Operating 4. . . . . . . . . . . . . . . . . . . . . . . . .
While Operating 5. . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sound Pressure Level 6. . . . . . . . . . . . . . . . . . . . . .
Vibration Level 6. . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 7. . . . . . . . . . . . . . . .
Specifications 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Specifications 15. . . . . . . . . . . . . . . . . . . . .
Dimensions 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setup 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install Rear Fenders 18. . . . . . . . . . . . . . . . . . . . . . .
Install Wheels 18. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install Steering Wheel 18. . . . . . . . . . . . . . . . . . . . .
Install Front Fenders 19. . . . . . . . . . . . . . . . . . . . . . .
Install ROPS 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Activate and Charge Battery 19. . . . . . . . . . . . . . . . .
Full Bed Removal 21. . . . . . . . . . . . . . . . . . . . . . . . .
Re–Install Full Bed 21. . . . . . . . . . . . . . . . . . . . . . . .
Before Operating 23. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Crankcase Oil 23. . . . . . . . . . . . . . . . . . . . . .
Fill Fuel Tank 24. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Cooling System 24. . . . . . . . . . . . . . . . . . . . .
Check Transaxle / Hydraulic Fluid 25. . . . . . . . . . . .
2001 by The Toro Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196
Check Front Differential Oil 25. . . . . . . . . . . . . . . . .
Check Torque Of Wheel Nuts 25. . . . . . . . . . . . . . .
Check Tire Pressure 25. . . . . . . . . . . . . . . . . . . . . . .
Check Brake Fluid 26. . . . . . . . . . . . . . . . . . . . . . . .
Operation 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controls 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pre–starting Checks 30. . . . . . . . . . . . . . . . . . . . . . .
Starting Engine 30. . . . . . . . . . . . . . . . . . . . . . . . . . .
Bleeding Fuel System 31. . . . . . . . . . . . . . . . . . . . . .
Driving Vehicle 31. . . . . . . . . . . . . . . . . . . . . . . . . . .
Stopping Vehicle 31. . . . . . . . . . . . . . . . . . . . . . . . . .
Stopping Engine 31. . . . . . . . . . . . . . . . . . . . . . . . . .
New Vehicle Break–in 31. . . . . . . . . . . . . . . . . . . . .
Check Interlock System 32. . . . . . . . . . . . . . . . . . . .
Operating Characteristics 32. . . . . . . . . . . . . . . . . . .
Passengers 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speed 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turning 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Braking 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tipovers 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hills 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loading And Dumping 35. . . . . . . . . . . . . . . . . . . . .
Using The Differential Lock 35. . . . . . . . . . . . . . . .
Four Wheel Drive 36. . . . . . . . . . . . . . . . . . . . . . . . .
Transporting Vehicle 36. . . . . . . . . . . . . . . . . . . . . .
Towing Vehicle 36. . . . . . . . . . . . . . . . . . . . . . . . . . .
Trailer Towing 36. . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote Hydraulic Control 37. . . . . . . . . . . . . . . . . .
Maintenance 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Interval Chart 39. . . . . . . . . . . . . . . . . . . . . .
Greasing Bearings And Bushings 39. . . . . . . . . . . . .
Maintenance 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 41. . . . . . . . .
Daily Maintenance Checklist 42. . . . . . . . . . . . . . . .
Heavy Duty Operation 43. . . . . . . . . . . . . . . . . . . . .
Using Bed Safety Support 43. . . . . . . . . . . . . . . . . .
Jacking Vehicle 44. . . . . . . . . . . . . . . . . . . . . . . . . . .
General Air Cleaner Maintenance Practices 44. . . . .
Servicing Air Cleaner 44. . . . . . . . . . . . . . . . . . . . . .
Changing Engine Oil And Filter 45. . . . . . . . . . . . . .
Fuel System 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bleeding Air From Injectors 46. . . . . . . . . . . . . . . . .
Removing Debris From Engine Cooling System 46.
Changing Engine Coolant 46. . . . . . . . . . . . . . . . . .
Adjusting Belts 47. . . . . . . . . . . . . . . . . . . . . . . . . . .
Cylinder Head Bolts 48. . . . . . . . . . . . . . . . . . . . . . .
Engine Valve Clearance 48. . . . . . . . . . . . . . . . . . . .
Adjusting Accelerator Pedal 48. . . . . . . . . . . . . . . . .
Changing Transaxle / Hydraulic Fluid 48. . . . . . . . .
Replacing Hydraulic Filter 49. . . . . . . . . . . . . . . . . .
2
All Rights Reserved Printed in the USA
Change Front Differential Oil 49. . . . . . . . . . . . . . . .
Cleaning Hydraulic Strainer 50. . . . . . . . . . . . . . . . .
Adjusting Brake Pedal 50. . . . . . . . . . . . . . . . . . . . .
Adjusting Clutch Pedal 51. . . . . . . . . . . . . . . . . . . . .
Adjusting Parking Brake 51. . . . . . . . . . . . . . . . . . .
Adjusting Shift Cables 52. . . . . . . . . . . . . . . . . . . . .
Adjusting High–low Cable 52. . . . . . . . . . . . . . . . . .
Adjusting Differential Lock Cable 52. . . . . . . . . . . .
Inspect Brakes 52. . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspect Tires 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Wheel Toe–in 52. . . . . . . . . . . . . . . . . . . . . . .
Inspect Constant Velocity Boot 53. . . . . . . . . . . . . .
Emergency Box Raising 53. . . . . . . . . . . . . . . . . . . .
Fuses 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jump Starting Procedure 53. . . . . . . . . . . . . . . . . . .
Battery Storage 54. . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Care 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Schematics 55. . . . . . . . . . . . . . . . . . . . . .
Electrical Schematics 57. . . . . . . . . . . . . . . . . . . . . .
The Toro General Commercial Products Warranty 60. .
Introduction
Read this manual carefully to learn how to operate and maintain your product properly. The information in this manual can help you and others avoid injury and product damage. Although Toro designs and produces safe products, you are responsible for operating the product properly and safely.
Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Toro Distributor or Toro Customer Service and have the model and serial numbers of your product ready. These numbers are stamped into a plate located on the right frame member under dash.
Write the product model and serial numbers in the space below:
Warning signals a hazard that may cause serious injury or death if you do not follow the recommended precautions.
Caution signals a hazard that may cause minor or moderate injury if you do not follow the recommended precautions.
This manual uses two other words to highlight information.
Important calls attention to special mechanical
information and Note: emphasizes general information worthy of special attention.
Safety
The TORO WORKMANmeets the requirements of ANSI B56.8a–1994.
Supervisors, operators and service persons should be familiar with the following standards and publications: (The material may be obtained from the address shown).
Flammable and Combustible Liquids Code:
ANSI/NFPA 30
National Fire Protection Association:
ANSI/NFPA #505; Powered Industrial Trucks ADDRESS:
National Fire Prevention Association Barrymarch Park Quincy, Massachusetts 02269 U.S.A
ANSI/ASME B56.8 Personal Burden Carriers
ADDRESS: American National Standards Institute, Inc. 1430 Broadway New York, New York 10018 U.S.A.
ANSI/UL 558; Internal Combustion Engine Powered
Industrial Trucks
ADDRESS: American National Standards Institute, Inc. 1430 Broadway New York, New York 10018 U.S.A. OR Underwriters Laboratories 333 Pfingsten Road Northbrook, Illinois 60062 U.S.A.
Model No:
Serial No.
This manual identifies potential hazards and has special safety messages that help you and others avoid personal injury and even death. Danger, Warning, and Caution are signal words used to identify the level of hazard. However, regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious injury or death if you do not follow the recommended precautions.
3
Safe Operating Practices
Warning
The WORKMAN is an off–highway vehicle only, and is not designed, equipped, or manufactured for use on public streets, roads or highways.
The WORKMAN was designed and tested to offer safe service when operated and maintained properly. Although hazard control and accident prevention partially are dependent upon the design and configuration of the machine, these factors are also dependent upon the awareness, concern, and proper training of the personnel involved in the operation, maintenance and storage of the machine. Improper use or maintenance of the machine can result in injury or death.
This is a specialized utility vehicle designed for off–road use only. its ride and handling will have a different feel than what drivers experience with passenger cars or trucks. So take time to become familiar with your WORKMAN.
Not all of the attachments that adapt to the WORKMAN are covered in this manual. See the specific Operator’s Manual provided with attachment for additional safety instructions. READ THESE MANUALS.
TO REDUCE THE POTENTIAL FOR INJURY OR DEATH, COMPLY WITH THE FOLLOWING SAFETY INSTRUCTIONS.
Never allow children to operate the vehicle. Never
allow adults to operate it without proper instructions. Only trained and authorized persons should operate this vehicle. Make sure all operators are physically and mentally capable of operating the vehicle. Anyone who operates the vehicle should have a motor vehicle license.
This vehicle is designed to carry only you, the operator,
and one passenger in the seat provided by the manufacturer. Never carry any other passengers on the vehicle.
Never operate the vehicle when under the influence of
drugs or alcohol.
Become familiar with the controls and know how to
stop the engine quickly.
Keep all shields, safety devices and decals in place. If a
shield, safety device or decal is malfunctioning, illegible, or damaged, repair or replace it before operating the machine.
Always wear substantial shoes. Do not operate machine
while wearing sandals, tennis shoes or sneakers. Do not wear loose fitting clothing or jewelry which could get caught in moving parts and cause personal injury.
Wearing safety glasses, safety shoes, long pants and a
helmet is advisable and required by some local safety and insurance regulations.
Keep everyone, especially children and pets, away from
the areas of operation.
Before operating the vehicle, always check all parts of
the vehicle and any attachments. If something is wrong, stop using vehicle. Make sure problem is corrected before vehicle or attachment is operated again.
Supervisor’s Responsibilities
Make sure operators are thoroughly trained and familiar
with the Operator’s Manual and all labels on the vehicle.
Be sure to establish your own special procedures and
work rules for unusual operating conditions (e.g. slopes too steep for vehicle operation). Use the 3rd High Lockout switch if high speed could result in a safety or vehicle abuse situation.
Before Operating
Operate the machine only after reading and
understanding the contents of this manual. A replacement manual is available by sending complete model and serial number to: The Toro Company, 8111 Lyndale Avenue South, Minneapolis, Minnesota 55420.
Since diesel fuel is highly flammable, handle it
carefully. – Use an approved fuel container. – Do not remove cap from fuel tank when engine is
hot or running. – Do not smoke while handling fuel. – Fill fuel tank outdoors and to about one inch below
top of tank (bottom of filler neck). Do not overfill. – Wipe up any spilled fuel.
Use only an approved non–metal, portable fuel
container. Static electric discharge can ignite fuel vapors in a ungrounded fuel container. Remove the fuel container from the bed of the vehicle and place on the ground away from the vehicle before filling. Keep nozzle in contact with container while filling. Remove equipment from vehicle bed before filling.
4
Check the safety interlock system daily for proper
operation; refer to page 32. If a switch should malfunction, replace the switch before operating machine. After every two years, replace the interlock switches in the safety system, whether they are working properly or not.
While Operating
Operator and passenger should remain seated whenever
the vehicle is in motion. Operator should keep both hands on steering wheel, whenever possible and passenger should use hand holds provided. Keep arms and legs within the vehicle body at all times. Never carry passengers in the box or on attachments. Remember your passenger may not be expecting you to brake or turn and may not be ready.
Never overload your vehicle. Name plate (located under
dash on passenger side) shows load limits for vehicle. Never overfill attachments or exceed the vehicle maximum GVW.
When starting the engine:
– Sit on operator’s seat and ensure parking brake is
engaged.
– Disengage PTO (if so equipped) and return hand
throttle lever to OFF position (if so equipped).
– Move shift lever to NEUTRAL and depress clutch
pedal. – Keep foot off accelerator pedal. – Turn ignition key to ON, hold glow plug switch ON.
(Maximum 30 seconds). – Turn ignition key to START.
Using the machine demands attention. Failure to
operate vehicle safely may result in an accident, tip over of vehicle and serious injury or death. Drive carefully. To prevent tipping or loss of control:
– Use extreme caution, reduce speed and maintain a
safe distance around sand traps, ditches, creeks,
ramps, any unfamiliar areas or other hazards. – Watch for holes or other hidden hazards. – Use caution when operating vehicle on a steep
slope. Normally travel straight up and down slopes.
Reduce speed when making sharp turns or when
turning on hillsides. Avoid turning on hillsides
whenever possible. – Use extra caution when operating vehicle on wet
surfaces, at higher speeds or with a full load.
Stopping time will increase with a full load. Shift
into a lower gear before starting up or down a hill.
– When loading bed, distribute load evenly. Use extra
caution if the load exceeds the dimensions of the vehicle/bed. Operate vehicle with extra caution when handling off–center loads that cannot be centered. Keep loads balanced and secure to prevent them from shifting.
– Avoid sudden stops and starts. Do not go from
reverse to forward or forward to reverse without first coming to a complete stop.
– Do not attempt sharp turns or abrupt maneuvers or
other unsafe driving actions that may cause a loss of vehicle control.
– Do not pass another vehicle traveling in the same
direction at intersections, blind spots, or at other dangerous locations.
– When dumping, do not let anyone stand behind
vehicle and do not dump load on any one’s feet. Release tailgate latches from side of box, not from behind.
– Keep al bystanders away. Before backing up, look to
the rear and assure no one is behind. Back up slowly.
– Watch out for traffic when near or crossing roads.
Always yield the right of way to pedestrians and other vehicles. This vehicle is not designed for use on streets or highways. Always signal your turns or stop early enough so other persons know what you plan to do. Obey all traffic rules and regulations.
– Never operate vehicle in or near an area where there
is dust or fumes in the air which are explosive. The electrical and exhaust systems of the vehicle can produce sparks capable of igniting explosive materials.
– Always watch out for and avoid low over hangs
such as tree limbs, door jambs, over head walkways, etc. Make sure there is enough room over head to easily clear the vehicle and your head.
– If ever unsure about safe operation, STOP WORK
and ask your supervisor.
Do not touch engine, transaxle, radiator, muffler or
muffler manifold while engine is running or soon after it has stopped because these areas may be hot enough to cause burns.
If the machine ever vibrates abnormally, stop
immediately, turn engine off, wait for all motion to stop and inspect for damage. Repair all damage before resuming operation.
Before getting off the seat:
– Stop movement of the machine. – Lower bed. – Shut engine off and wait for all movement to stop.
5
– Set parking brake. – Remove key from ignition. – Block wheels if machine is on an incline.
This vehicle should not be modified without the TORO
Company’s authorization. Direct any inquiries to The TORO Company, Commercial Division, Vehicle Engineering Dept., 300 West 82nd St., Bloomington, Minnesota 55420–1196. USA
Maintenance
Before servicing or making adjustments to the machine,
stop engine, set parking brake and remove key from ignition to prevent accidental starting of the engine.
Never work under a raised bed without placing bed
safety support on fully extended cylinder rod.
Make sure all hydraulic line connectors are tight, and all
hydraulic hoses and lines are in good condition before applying pressure to the system.
Keep body and hands away from pin hole leaks or
nozzles that eject hydraulic fluid under high pressure. Use paper or cardboard, not hands, to search for leaks. Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin and do serious damage. If fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result.
Before disconnecting or performing any work on the
hydraulic system, all pressure in system must be relieved by stopping engine, cycling dump valve from raise to lower and/or lowering box and attachments. Place the remote hydraulics lever in the float position. If box must be in raised position, secure with safety support.
Sound Pressure Level
This unit has an equivalent continuous A-weighted sound pressure at the operator ear of: 84 dB(A), based on measurements of identical machines per Directive 98/37/EC and amendments.
Vibration Level
Hand-Arm
This unit does not exceed a vibration level of 2.5 m/s at the hands based on measurements of identical machines per ISO 5349 procedures.
Whole Body
This unit does not exceed a vibration level of 0.5 m/s at the posterior based on measurements of identical machines per ISO 2631 procedures.
To make sure entire machine is in good condition, keep
all nuts, bolts and screws properly tightened.
To reduce potential fire hazard, keep the engine area
free of excessive grease, grass, leaves and accumulation of dirt.
If the engine must be running to perform a maintenance
adjustment, keep hands, feet, clothing, and any parts of the body away from the engine and any moving parts. Keep everyone away.
Do not overspeed engine by changing governor settings.
Maximum engine speed is 3650 rpm. To assure safety and accuracy, have an Authorized TORO Distributor check maximum engine speed with a tachometer.
If major repairs are ever needed or assistance is
required, contact an Authorized TORO Distributor.
To be sure of optimum performance and safety, always
purchase genuine TORO replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous. Altering this vehicle in any manner may affect the vehicle’s operation, performance, durability or its use may result in injury or death. Such use could void the product warranty of The TORO Company.
6
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost.
87-8530
1. Horn
2. Engine—stop
3. On
4. Engine—start
94-1223
5. Engine—preheat 6. Read the
7
Operator’s Manual.
1. Warning—read the
Operator’s Manual.
93-9852
2. Crushing hazard—install the cylinder lock.
87-5920
1. Locked
2. Differential lock
87-6000
93-9430
3. Unlocked
87-6670
8
93-9851
1. Headlights 2. Engine—start
1. Slow
2. Fast
105-7971
3. Transmission—third high; no fast speed
4. Head lights
87-6020
93-9443
1. Parking brake
87-5910
1. Slow 2. Fast
1. Vehicle speed
2. Transmission—high
87-5960
93-9857
3. Transmission—low
87-6010
9
93-9444
1. Unlocked
2. Locked
3. Read the
Manual.
Operator’s
4. Lower the cargo bed
5. Raise the cargo bed
87-5930
1. When adding fuel to the tank, leave 1 inch (25 mm) between the fuel and the top of the tank.
93-9442
1. Maximum tongue weight is 90 kg; maximum trailer weight is 680 kg.
2. For information on transmission fluid, read the
Operator’s Manual.
93-9447
1. Warning—read the before servicing or performing maintenance on the engine air intake system.
Operator’s Manual
; remove the ignition key
93-6687
1. Do not step here.
93-9448
1. Warning—when adding fuel to the tank, leave 25 mm between the fuel and the top of the tank; read the
Operator’s Manual.
93-7814
1. Entanglement hazard, belt—stay away from moving parts.
93-6689
1. Warning—do not carry passengers.
10
93-9850
1. Do not repair or revise—read the
Operator’s Manual.
1. Read the
Manual.
2. Grease every 100 hours.
Operator’s
93-9449
3. Add grease (9 grease points).
93-9899
1. Crushing hazard—install the cylinder lock.
93-9868
1. Crushing hazard of hand—read the
Operator’s Manual.
93-9879
1. Stored energy hazard—read the
Operator’s Manual.
105-4220
2 Wheel Drive
105-4229
4 Wheel Drive
93-8071
1. Hot surface/burn hazard—stay a safe distance from the hot surface.
11
94-5272
98-9335
1. Cutting/dismemberment hazard, fan—stay away from moving parts.
105-4215
1. Warning—avoid pinch points.
106-6730
12
1. Warning—the machine can tip.
2. Do not jump from a tipping machine.
3. Hold tight and brace your feet.
105-4214
4. The passenger should
5. Lean away from the
hold the hip restraint and hand hold.
direction the machine is tipping.
Models 07213TC & 07217TC only
1. Battery
2. Read the instructions before servicing or performing maintenance.
Models 07213TC & 07217TC only
1. Explosion hazard—wear eye protection.
2. Caustic liquid/chemical burn hazard—to perform first aid, flush with water.
93-6668
3. Contains lead; do not discard.
93-7276
3. Fire hazard—no fire, open flames, or smoking.
4. Poison hazard—keep children a safe distance from the battery.
92-2609
Models 07213TC & 07217TC only
93-9860
1. Warning, tipping hazard—read the
2. Operational hazard—keep bystanders a safe distance from the machine and do not carry passengers (other than in the passenger seat).
3. Turn the ignition key to the engine-stop position and remove it before leaving the machine.
Operator’s Manual.
13
93-9084
Models 07213TC & 07217TC only
1. Lift point 2. Tie-down point
Models 07213TC & 07217TC only
Models 07213TC & 07217TC only
1. Float
2. Read the
Manual.
3. On
4. A-coupler, lower the attachment, or clockwise flow direction
Operator’s
93-9525
93-9866
5. Raise the attachment, counterclockwise flow direction, or B-coupler
93-9089
Models 07213TC & 07217TC only
1. Warning—the hydraulic oil pressure is 133 bar.
2. Coupler A
3. Coupler B
93-9090
Models 07213TC & 07217TC only
1. Warning—read the engine-stop position, engage the parking brake, and move the remote hydraulic control lever to the float position.
Operator’s Manual
; turn the key to the
94-1224
Models 07213TC & 07217TC only
1. The maximum load is 1179 kg, the vehicle weight is 635 kg, and the maximum gross vehicle weight is 1814 kg.
14
Specifications
Note: Specifications and design subject to change without notice.
General Specifications
Type
Engine
Air Cleaner Heavy duty, 2-stage, remote mounted air cleaner.
Battery 12 volt with 650 cold cranking Amps @ 0 degrees F.
Cooling System
Fuel System
Transmission
Clutch 6.7” clutch and pressure plate.
Front Differential
(4wd only)
Center Differential
(4wd only)
Frame Welded, high strength steel construction.
4 wheel step through, out front operator style, two person vehicle. Certified to meet ANSI Specifications B56.8a–1994.
Daihatsu three cylinder, liquid cooled, counterbalanced, diesel engine. Rated at
26.5 hp, governed to a maximum speed of 3650 rpm by a mechanical governor. 58 cu. in. (952 cc) displacement. Forced lubrication by gear pump. 12 volt electric starter. Spin–on oil filter.
Mid mounted radiator with a removable screen which has a lower clean out access. Cooling system capacity is approximately 4 qts. of 50/50 mixture of ethylene glycol anti–freeze.
Fuel tank capacity is 7 gallons. 12 volt electric (transistor type) fuel pump with replaceable filter. Replaceable fuel filter/water separator with 3 micron filtration.
Rear transaxle configuration, twin axle drive. 3 speed synchromesh, H–shift pattern with high–low range providing 6 forward and 2 reverse speeds. Manual engage differential lock. 4 wheel drive output shaft (4 wd only).
5.0 to 1 ratio
Bi–directional overrunning clutch
Front Suspension
Rear Suspension
Steering System
Tires
Brakes
ROPS 2 post roll over protection structure with shoulder restraint.
Hydraulics
Seat
Controls
Independent “A” frame control arm, dual progressive rate coil springs and dual shock absorbers with anti–sway bar.
DeDion axle (weight carrying axle is independent of transaxle), leaf spring and dual shock absorbers.
Power assist, 3 position tilt steering wheel, 3–3/4 turns lock–to–lock. 17.5 to 1 ratio, 14” diameter steering wheel.
Front tires: 20” x 10”-10, 4-ply rating, rib tread. Rear tires: 24” x 13”-12, 4-ply rating, turf tread.
4 wheel hydraulic, dual safety circuit self adjusting drum: 7” diameter front and 8” diameter rear (2wd) 8” diameter front and rear (4wd). Hand actuated parking brake actuates rear brake shoes.
4 gpm pressure balanced gear pump provides hydraulic flow for power steering, lift and optional remote hydraulics. Lift control valve and dual cylinders for lifting dump box. Transaxle is used for reservoir for hydraulic system. 8 quart total capacity. Spin–on 25 micron hydraulic oil filter. 100 mesh strainer in transaxle.
Bucket seats with shoulder and hip restraints. Fore and aft adjustment for operator comfort.
Foot operated accelerator, clutch and brake pedals. Hand operated shifter, differential lock, parking brake, high–low range shifter, hydraulic lift and tilt steering levers. Ignition switch, light switch, glow plug switch, horn button and 3rd high lockout switch.
15
Gauges
Lights Twin halogen headlights and single taillight. Rear stop light. Tow Hitch Hitch has hole for ball or pin. Interlocks Clutch pedal must be depressed to start engine.
Ground Speed
Hour meter, fuel gauge, coolant temperature gauge. Warning light cluster includes engine low oil pressure, charge indicator and glow indicator. Tachometer optional.
Forward Speeds w/24” Rear Tires
High range: 7.6/11.5/19.8 mph Low range: 2.9/4.5/7.7 mph
Reverse Speeds w/24” Tires
High range: 7.2 mph Low range: 2.8 mph
Base Weight
(Dry w/o flatbed)
Rated Capacity 2,600 lbs. (includes 200 lb. operator, 200 lb. passenger and loaded attachment).
Maximum. Gross Vehicle
Weight
Tow Capacity
Ground Clearance 7” w/ no load
Wheel Base 70”
Wheel Tread
(center line to center line)
1400 lbs. (2wd) 1600 lbs. (4wd)
4,000 lbs. (2wd) 4,200 lbs. (4wd)
Tongue weight 200 lbs. Maximum trailer weight 1,500 lbs.
Front 46” Rear 47.7”
Dimensions
Overall Width 63” Overall Length 124.5” w/o bed
127” w/full bed
133” w/2/3 bed in rear mounting
location
Height 75” to top of ROPS
16
Setup
Note: Determine the left and right side of the machine from the normal operating position.
Description Qty. Use
Fenders–Rear Capscrew 5/16–18 x 1” lg. Flatwasher .344” I.D. Locknut 5/16–18 Capscrew 1/4–20 x 1” lg. Flatwasher .281” I.D. Locknut 1/4–20 Truss head screw Locknut 3/8–16
Wheel Nut Wheel–Front Wheel Nut Wheel–Rear
Steering wheel Foam Seal Washer Nut Cap
2 4 4
4 12 12 12
6
6 10
2 10
2
1
1
1
1
1
Mount rear fenders on models 07213TC & 07217TC
Mount wheels on models 07213TC & 07217TC
Install steering wheel on models 07213TC & 07217TC
Fenders–Front Phillips screw Washer Locknut 10–24
ROPS Capscrew 1/2–13 x 3” lg. Locknuts 1/2–13
Operator’s Manual (vehicle) 2 Read before operating the machine. Parts Catalog 1 Registration Card 1 Fill out and return to Toro.
2 14 14 14
1
4
4
Install front fenders on models 07213TC & 07217TC
Mount ROPS on models 07213TC & 07217TC
17
Install Rear Fenders
1. Loosen the locknuts and capscrews securing tail light
plates to right and left frame brackets (Fig. 1).
2. Pivot tail light plates rearward and tighten capscrews
and locknuts.
3
1. Tail light plate
2. Frame bracket
2
1
Figure 1
3. Tail light mounting bracket
6. On left side, loosely secure tail light mounting bracket,
rear of fender and tail light plate together with (2) capscrews, washers and nuts, previously removed.
7. On right side, secure rear of fender to tail light plate
with (2) 1/4–20 x 1” lg. capscrews, .281” I.D. flatwashers and nuts
8. Loosely secure front of each fender mounting bracket to
frame with a 1/4–20 x 1” lg. capscrew and locknut.
9. Loosely secure side of each fender to frame (3) 3/8–16
x 1” lg. truss head screws and locknuts.
Note: Capscrews securing fronts of fenders to mounting brackets may have to be loosened to align all mounting holes.
10.Tighten all fasteners.
Install Wheels
1. Remove and discard fasteners securing wheels.
2. Mount wheels and torque nuts to 55–75 ft-lb.
3. Secure rear of each tail light plate to rear of frame
brackets with a 5/16–18 x 1” lg. capscrew, .281” I.D. flatwasher and nut, as shown in figure 1.
4. On left side, remove (2) capscrews, washers and nuts
securing tail light mounting bracket to tail light plate (Fig. 2).
2
1
Figure 2
1. Fender 2. Fender mounting bracket
5. Position a fender over each tail light plate, aligning
mounting holes.
1
Figure 3
1. Wheel 2. Wheel nut
2
Install Steering Wheel
1. Remove jam nut from steering shaft. Slide foam seal,
steering wheel and washer onto steering shaft.
2. Secure steering wheel to shaft with jam nut and tighten
it to 10–15 ft-lb.
3. Install cap to steering wheel.
18
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