MODEL NO. 07205—60001 AND UP
MODEL NO. 07206—60001 AND UP
MODEL NO. 07215—60001 AND UP
®
WORKMAN 3300-D AND 4300-D
To understand this product, and for safety and optimum performance, read this manual before starting
the engine. Pay special attention to SAFETY
INSTRUCTIONS highlighted by this symbol.
It means CAUTION, WARNING or
DANGER—personal safety instruction.
Failure to comply with the instruction
may result in personal injury.
The TORO WORKMAN®was developed to provide
an efficient, versatile, trouble free and economical
work vehicle. The latest concepts of engineering,
design and safety have been incorporated into this
machine, along with the highest quality parts and
workmanship. Excellent service will be derived if
proper operation and maintenance practices are followed. This vehicle is not designed or manufactured
for use on roads, streets or highways. It is not appropriate for such use.
You know, since you have purchased the industry
leader in maintenance excellence, that future performance and dependability are of prime importance.
TORO also is concerned about future use of the
machine and of safety to the user. Therefore, this
manual must be read by you and those involved with
®
the WORKMAN
setup, operation and maintenance procedures are fol-
to make sure that safety, proper
lowed at all times.
Safety, mechanical and some general information in
this manual are emphasized. DANGER, WARNING
and CAUTION identify safety messages. Whenever
the triangle safety symbol appears, it is followed by a
safety message that must be read and understood.
For more details concerning safety, read the safety
instructions on pages 4 and 5. IMPORTANT identifies special mechanical information and NOTE identifies general information worthy of special attention.
If help concerning set up, operation, maintenance or
safety is ever needed, contact your local Authorized
TORO Distributor. In addition to genuine TORO
replacement parts, the distributor also has optional
equipment for the complete line of TORO turf care
equipment. Keep your TORO all TORO. Buy genuine TORO parts and accessories.Servicing Air
Cleaner Filter
Table of Contents
Safety3
Specifications9
Before Operating11
Controls16
Operating19
Maintenance28
Page
2
Safety
The WORKMAN®was designed and tested to
offer safe service when operated and maintained
properly. Although hazard control and accident
prevention partially are dependent upon the
design and configuration of the machine, these
factors are also dependent upon the awareness,
concern, and proper training of the personnel
involved in the operation, maintenance and storage of the machine. Improper use or maintenance
of the machine can result in injury or death.
This is a specialized utility vehicle designed for
off-road use. its ride and handling will have a different feel than what drivers experience with passenger cars or trucks. So take time to become
®
familiar with your WORKMAN
attachments that adapt to the WORKMAN
covered in this manual. See the specific
Operator’s Manual provided with the attachment
for additional safety instructions. READ THESE
MANUALS.
TO REDUCE THE POTENTIAL FOR INJURY
OR DEATH, COMPLY WITH THE FOLLOWING SAFETY INSTRUCTIONS.
. Not all of the
®
are
Minneapolis, Minnesota 55420.
4. Never allow children to operate the vehicle.
Never allow adults to operate it without proper
instructions. Only trained and authorized persons
should operate this vehicle. Make sure all operators are physically and mentally capable of operating the vehicle. Anyone who operates the vehicle should have a motor vehicle license.
5. This vehicle is designed to carry only you, the
operator, and one passenger in the seat provided
by the manufacturer. Never carry any other passengers on the vehicle.
6. Never operate the vehicle when under the influ-
ence of drugs or alcohol.
7. Become familiar with the controls and know
how to stop the engine quickly.
8. Keep all shields, safety devices and decals in
place. If a shield, safety device or decal is malfunctioning, illegible, or damaged, repair or
replace it before operating the machine.
SUPERVISOR’S RESPONSIBILITIES
Make sure operators are thoroughly trained and
1.
familiar with the Operator’s Manual and all
labels on the vehicle.
2. Be sure to establish your own special procedures
and work rules for unusual operating conditions
(e.g. slopes too steep for vehicle operation). Use
the 3rd High Lockout switch if high speed could
result in a safety or vehicle abuse situation.
BEFORE OPERATING
3. Operate the machine only after reading and
understanding the contents of this manual. A
replacement manual is available by sending
complete model and serial number to: The Toro
Company, 8111 Lyndale Avenue South,
9. Always wear substantial shoes. Do not operate
machine while wearing sandals, tennis shoes or
sneakers. Do not wear loose fitting clothing or
jewelry which could get caught in moving parts
and cause personal injury.
10. Wearing safety glasses, safety shoes, long pants
and a helmet is advisable and required by some
local safety and insurance regulations.
. Keep everyone, especially children and pets,
11
away from the areas of operation.
12. Before operating the vehicle, always check all
parts of the vehicle and any attachments. If
something is wrong, stop using vehicle. Make
sure problem is corrected before vehicle or
attachment is operated again.
3
Safety
13. Since gasoline is highly flammable, handle it
carefully.
A. Use an approved gasoline container.
B. Do not remove cap from fuel tank when
engine is hot or running.
C. Do not smoke while handling gasoline.
D. Fill fuel tank outdoors and to about one inch
below top of tank (bottom of filler neck). Do
not overfill.
E. Wipe up any spilled gasoline.
14. Check the safety interlock system daily for prop-
er operation. If a switch should malfunction,
replace the switch before operating machine.
After every two years, replace the interlock
switches in the safety system, whether they are
working properly or not.
WHILE OPERATING
WARNING: Engine exhaust contains carbon
monoxide which is an odorless, deadly poison.
Carbon monoxide is also known to the State
of California to cause birth defects. Do not
run engine indoors or in an enclosed area.
A. Sit on operator’s seat and engage the parking
brake.
B. Disengage PTO (if so equipped) and return
the hand throttle lever to OFF position (if so
equipped).
C. Move shift lever to NEUTRAL and depress
clutch pedal.
D. Keep foot off the accelerator pedal.
E. Diesel models only: Turn ignition key to
ON, hold glow switch ON (maximum 30
seconds.)
F.Turn ignition key to START.
18. Using the machine demands attention. Failure to
operate vehicle safely may result in a accident,
tip over of vehicle and serious injury or death.
Drive carefully. To prevent tipping or loss of
control:
A. Use extreme caution, reduce speed and
maintain a safe distance around sand traps,
ditches, creeks, ramps, any unfamiliar areas
or other hazards.
B. Watch for holes or other hidden hazards.
15. Operator and passenger should remain seated
whenever the vehicle is in motion. Operator
should keep both hands on steering wheel, whenever possible and passenger should use the hand
holds provided. Keep arms and legs within the
vehicle body at all times. Never carry passengers
in box or on attachments. Remember your passenger may not be expecting you to brake or turn
and may not be ready.
16. Never overload your vehicle. Name plate (locat-
ed under dash on passenger side) shows load
limits for vehicle. Never overfill attachments or
exceed the vehicle maximum gross vehicle
weight.
17. When starting the engine:
4
C. Use caution when operating vehicle on a
steep slope. Normally travel straight up and
down slopes. Reduce speed when making
sharp turns or when turning on hillsides.
Avoid turning on hillsides whenever possible.
D. Use extra caution when operating vehicle on
wet surfaces, at higher speeds or with a full
load. Stopping time will increase with a full
load. Shift into a lower gear before starting
up or down a hill.
E. When loading bed, distribute load evenly.
Use extra caution if the load exceeds the
dimensions of the vehicle/bed. Operate vehicle with extra caution when handling offcenter loads that cannot be centered. Keep
loads balanced and secure to prevent them
from shifting.
Safety
F.Avoid sudden stops and starts. Do not go
from reverse to forward or forward to
reverse without first coming to a complete
stop.
G. Do not attempt sharp turns or abrupt maneu-
vers or other unsafe driving actions that may
cause a loss of vehicle control.
H. When dumping, do not let anyone stand
behind vehicle and do not dump load on any
one’s feet. Release tailgate latches from side
of box, not from behind.
I.Before backing up, look to the rear and
assure no one is behind. Back up slowly.
J. Watch out for traffic when near or crossing
roads. Always yield the right of way to
pedestrians and other vehicles. This vehicle
is not designed for use on streets or highways. Always signal your turns or stop early
enough so other persons know what you plan
to do. Obey all traffic rules and regulations.
K. Never operate vehicle in or near an area
where there is dust or fumes in the air which
are explosive. The electrical and exhaust systems of the vehicle can produce sparks capable of igniting explosive materials.
21. Before getting off the seat:
A. Stop movement of the machine.
B. Lower bed.
C. Shut engine off and wait for all movement to
stop.
D. Set the parking brake.
E. Remove key from ignition.
F.Block wheels if machine is on an incline.
MAINTENANCE
22. Before servicing or making adjustments to the
machine, stop engine, set the parking brake and
remove key from ignition to prevent accidental
starting of the engine.
23. Never work under a raised bed without placing
bed safety support on fully extended cylinder
rod.
24. Make sure all hydraulic line connectors are tight,
and all hydraulic hoses and lines are in good
condition before applying pressure to the system.
L. Always watch out for and avoid low over
hangs such as tree limbs, door jambs, over
head walkways, etc. Make sure there is
enough room over head to easily clear the
vehicle and your head.
M. If ever unsure about safe operation, STOP
WORK and ask your supervisor.
19. Do not touch engine, transaxle, radiator, muffler
or muffler shield while engine is running or soon
after it has stopped because these areas may be
hot enough to cause burns.
20. If the machine ever vibrates abnormally, stop
immediately, turn engine off, wait for all motion
to stop and inspect for damage. Repair all damage before commencing operation.
25. Keep body and hands away from pin hole leaks
or nozzles that eject hydraulic fluid under high
pressure. Use paper or cardboard, not hands, to
search for leaks. Hydraulic fluid escaping under
pressure can have sufficient force to penetrate
skin and do serious damage. If fluid is injected
into the skin it must be surgically removed within a few hours by a doctor familiar with this
form of injury or gangrene may result.
26. Before disconnecting or performing any work on
the hydraulic system, all pressure in system must
be relieved by stopping engine, cycling dump
valve from raise to lower and/or lowering box
and attachments. Place the remote hydraulics
lever in the float position. If box must be in
raised position, secure with safety support.
27. To make sure entire machine is in good condi-
5
Safety
tion, keep all nuts, bolts and screws properly
tightened.
28. To reduce potential fire hazard, keep the engine
area free of excessive grease, grass, leaves and
accumulation of dirt.
29. If the engine must be running to perform a main-
tenance adjustment, keep hands, feet, clothing,
and any parts of the body away from the engine
and any moving parts. Keep everyone away.
30. Do not overspeed engine by changing governor
settings. Maximum engine speed is 3650 rpm. To
assure safety and accuracy, have an Authorized
TORO Distributor check maximum engine speed
with a tachometer.
31. If major repairs are ever needed or assistance is
required, contact an Authorized TORO
Distributor.
32. To be sure of optimum performance and safety,
always purchase genuine
Sound & Vibration Levels
Sound Levels
This unit has an equivalent continuous A-weighted
sound pressure at the operator ear of: 85 dB(A)
(3300-D,88 DB(A) (4300-D) based on measurements
of identical machines per 84/538/EEC.
This unit has a sound power level of 101
dB(A)/1pW, based on measurements of identical
machines per procedures outlined in Directive
79/113/EEC and amendments
Vibration Levels
This unit has a vibration level of 6.0 m/s2at the posterior, based on measurements of identical machines
per ISO 2631 procedures.
This unit does not exceed a vibration level of 0.5
2
at the posterior based on measurements of iden-
m/s
tical machines per ISO 2631 procedures.
TORO replacement parts and accessories.
Replacement parts and accessories made by
other manufacturers could be dangerous.
Altering this vehicle in any manner may affect
the vehicle’s operation, performance, durability
or its use may result in injury or death. Such use
could void the product warranty of The TORO
Company.
33. This vehicle should not be modified without the
TORO Company’s authorization. Direct any
inquiries to:
The TORO Company
Commercial Division
Vehicle Engineering Department
300 West 82nd St.
Bloomington, Minnesota 55420 USA
6
Symbol Glossary
SAFETY ALERT SYMBOLGENERAL HAZARD SAFETY
STAY A SAFE DISTANCE FROM MACHINE
EXPLOSIONFIRE OR OPEN FLAME FIRE, OPEN LIGHT &
CAUSTIC LIQUIDS, CHEMICAL
BURNS TO FINGERS OR HAND
ALERT
STAY A SAFE DISTANCE FROM DRAINING
TANK
DO NOT DISPOSE IN THE
GARBAGE
CRUSHING OF WHOLE BODY,
APPLIED FROM ABOVE
STAY A SAFE DISTANCE FROM MACHINE STAY A SAFE DISTANCE FROM
SMOKING PROHIBITED
THROWN OR FLYING OBJECTS,
WHOLE BODY EXPOSURE
CRUSHING OF TOES OR FOOT,
FORCE APPLIED FROM ABOVE
EYE PROTECTION MUST BE
WORN
CRUSHING OF FINGERS OR HAND,
FORCE APPLIED FROM SIDE
HYDRAULIC OIL VALVE
CAUTION, TOXIC RISKFIRST AIDFLUSH WITH WATER
25mm
FUEL TANK FILL LINE
READ OPERATOR’S MANUAL
CUTTING OF FINGERS OR HAND CUTTING OF FOOT
KEEP CHILDREN A SAFE
DISTANCE FROM BATTERY
LOCKUNLOCK
BATTERY CHARGING
CONDITION
MANUAL
WHOLE BODY ENTANGLEMENT,
IMPLEMENT INPUT DRIVE LINE
ENGINE START
ENGINE STOPENGINE LUBRI-
133 bar
PTO
HOPPER CLOSEDHOPPER OPEN
HYDRAULIC PRESSURE
DO NOT OPEN OR REMOVE SAFETY
SHIELDS WHILE ENGINE IS RUNNING
CATING OIL
FASTSLOWCONTINUOUS VARIABLE, LINEAR
HYDRAULIC OIL PRESSURE
INTAKE AIR
CLOCKWISE ROTATION COUNTER CLOCKWISE
SECURE LIFTING CYLINDER WITH
LOCKING DEVICE BEFORE GETTING
IN HAZARDOUS AREA
GLOW PLUGENGINE INTAKE,
COMBUSTION AIR
HORN
ROTATION
HAND & ARM ENTANGLEMENT,
BELT DRIVE
ON/START OFF/STOP
TRANSMISSION, 3RD
HIGH GEAR
PROHIBITED ACTION OR
HAZARDOUS LOCATION
DO NOT WELDDO NOT DRILL
BRAKE SYSTEMENGAGEDISENGAGE
3H
CRUSHING OF TORSO,
FORCE APPLIED FROM
THE SIDE
HEADLIGHTS
PARKING BRAKEDIFFERENTIAL LOCKCLUTCHLIFT POINT
TRANSMISSION, LOWTRANSMISSION OIL
CRUSHING OF FINGERS OR
HAND, FORCE APPLIED FROM
ABOVE
ATTACHMENT RAISE
L
TRANSMISSION, HIGH
VEHICLE BED LOWERVEHICLE BED RAISE
H
HIGH PRESSURE SPRAY,
EROSION OF FLESH
ATTACHMENT LOWER
ATTACHMENT FLOAT
< 250 kg
HOUR METER, ELAPSED
WEIGHT
OPERATING HOURS
LIMITED RECTI-
LINEAR MOTION
7
Symbols Glossary
THROWN OR FLYING OBJECTS,
FACE EXPOSURE
MACHINE TIPPINGUSE CAUTION ON STEEP HILLS MACHINE TIPPINGMACHINE TIPPING
DO NOT JUMP FROM TIPPING
MACHINE
STAY CLEAR OF ARTICULATION
AREA WHILE ENGINE IS RUNNING
SEVERING OF FINGERS OR
HAND, ENGINE FAN
HOLD TIGHTL & BRACE FEET LEAN AWAY FROM TIPHOLD HIP RESTRAINT & HAND
RUNOVER/BACKOVER, VEHICLEREAR POWER TAKE OFF
RIDING ON THIS MACHINE IS
ALLOWED ONLY ON A PASS-
ENGER SEAT & ONLY IF THE
DRIVER'S VIEW IS NOT HINDERED
SHUT OFF ENGINE & REMOVE
KEY BEFORE PERFORMING
MAINTENANCE OR REPAIR WORK
HOLD, BRACE FEET
(9)
GREASE LUBRICATION POINT GREASE LUBRICATION POINT
1.
MACHINE DIRECTION OF MOVEMENTBEFORE LEAVING OPERATOR POSITION, TURN OFF IGNITION, LOCK PARKING BRAKE,
DISENGAGE PTO, REMOVE KEY FROM IGNITION.
2.
635 kg
BEFORE LEAVING OPERATOR POSITION,
TURN OFF IGNITION AND REMOVE KEY.
Engine: Mitsubishi three-cylinder, liquid-cooled,
counterbalanced, diesel engine. Rated at 17 kW (23
hp), governed to a maximum speed of 3650 rpm by a
mechanical governor. 952 cc (58 cu. in.) displacement. Forced lubrication by gear pump. 12 volt electric starter. Spin-on oil filter.
Air Cleaner: Heavy duty, 2-stage, remote mounted
air cleaner.
Battery: Gasoline Model: 12 volt with 650 coldcranking Amps @ –18° C (0 degrees F.)
Cooling System: Mid-mounted radiator with removable screen and lower clean out access. Cooling system capacity is approximately 3.8 l (4 qts.) of 50/50
mixture of ethylene glycol anti-freeze.
Fuel System: Fuel tank capacity is 26.5 l (7 gallons). 12-volt electric (transistor type) fuel pump
with replaceable filter. Replaceable fuel filter/water
separator with 3 micron filtration.
Tires:
Front tires: 50.8 x 25.4 cm (20” x 10”)-10, 4-ply rating, rib tread.
Rear tires: 61 x 38 cm (24" x 13") x 12, 4-ply rating,
turf tread.
Optional rear tires: 58.4 x 26.7 cm (23” x 10.5”)-12,
6-ply rating, turf tread.
Roll Over Protection System: 2-post roll over protection structure with shoulder restraint.
Hydraulics: 4 gpm pressure balanced gear pump
provides hydraulic flow for power steering, lift and
optional remote hydraulics. Lift control valve and
dual cylinders for lifting dump box. Transaxle is
used for reservoir for hydraulic system. 7.6 l (8
quart) total capacity. Spin-on 25-micron hydraulic oil
filter. 100 mesh strainer in transaxle.
Transmission: Rear transaxle configuration, twin
axle drive. 3-speed synchromesh, H-shift pattern
with high-low range providing 6 forward and 2
reverse speeds. Manual engage differential lock.
Clutch: 19 cm (7.5 inch) clutch and pressure plate.
Frame: Welded, high-strength steel channels and
tubes.
Front Suspension: Independent “A” frame control
arm, dual coil springs and dual shock absorbers with
anti-sway bar.
Rear Suspension: DeDion axle (weight carrying
axle is independent of transaxle), leaf spring and
dual shock absorbers.
Steering System: Power assist, 3-position tilt steering wheel, 3-3/4 turns lock-to-lock. 17.5 to 1 ratio,
35.5 cm (14 inch) diameter steering wheel.
Seat: Twin molded cushions and backrests, with
shoulder and hip restraints.
Controls: Foot-operated accelerator, clutch and
brake pedals. Hand -operated shifter, differential
lock, parking brake, high-low range shifter, hydraulic
lift and tilt steering levers. Ignition switch, light
switch, horn button, glow plug switch, and 3rd high
lockout switch.
Rated Capacity:970 kg*(2,600 lbs)
*includes 74.6 (200 lb.) operator and 74.6 (200 lb.)
passenger and loaded attachment.
Maximum. Gross Vehicle Weight:
1,493 kg (4,000 lbs.) 2-wd
1,568 kg (4200 lbs.) 4-wd
Tow Capacity
Tongue weight 74.6 kg (200 lbs.)
Maximum trailer weight 560 kg (1,500 lbs.)
Overall Width:160 cm (63”)
Overall Length:316 cm (124.5” without bed)
322.3 cm (127” with full bed)
338 cm (133”) with 2/3 bed in rear mounting
location
Height:(75”) to top of the Roll Over Protection
System
Ground Clearance:17.7 cm (7”) with no load
Wheel Base:177.8 cm (70”)
Wheel Tread: (center line to center line)
Front116.8 cm (46”)
Rear126.2 (49.7”) (w 24” Rear Tire)
121.6 (47.7”) (w 23” Rear Tire)
Specifications and design subject to change without
notice.
10
Before Operating
CHECK CRANKCASE OIL
The engine is shipped with oil in the crankcase; however, the level of oil must be checked before and
after the engine is first started.
CAUTION
Before servicing or making adjustments to the
machine, stop the engine, set the parking brake and
the remove key from the switch. Any load material
must be removed from the bed or other attachment
before working under the raised bed. Always
rotate the safety support to the down position
before working under the raised bed.
1. Position the machine on a level surface.
2. Remove the dipstick and wipe it with a clean
cloth. Insert the dipstick into tube and make sure
it is seated fully. Remove the dipstick and check
the level of oil . If the oil level is low, remove
the filler cap and add enough oil to raise the
level to the FULL mark on the dipstick.
oil slowly and check the level often during this
process. DO NOT OVERFILL.
IMPORTANT: Check the level of oil every 8
operating hours or daily. Change the oil and
filter initially after the first 50 hours of operation, thereafter, change the oil and filter every
100 hours. However, change the oil more frequently when the engine is operated in
extremely dusty or dirty conditions.
5. Install the dipstick firmly in place.
Figure 2
1. Filler cap
➀
Figure 1
1. Dipstick
3. Diesel engines use any high-quality detergent oil
having the American Petroleum Institute—
API—“service classification” CD.
4. Pour oil into the fill opening until the oil level is
up to the “FULL” mark on the dipstick. Add the
FILL THE FUEL TANK
The engine runs on No. 2-D or 1-D automotive type
diesel fuel with a minimum cetane rating of 40.
Note: Higher cetane rated fuel may be required
if the machine is to be used at high altitudes and low-atmospheric temperatures.
1. Clean the area around the fuel tank cap.
2. Remove the fuel tank cap.
3. Fill the tank to about one inch below top of the
tank, (bottom of the filler neck). DO NOT
OVERFILL. Then install the cap.
11
Before Operating
Check the level of coolant at beginning of each day
before starting the engine.
➀
Figure 3
1. Fuel tank cap
4. Wipe up any fuel that may have spilled to prevent
a fire hazard.
DANGER
Because fuel is flammable, caution must be
used when storing or handling it. Do not fill the
fuel tank while the engine is running, hot or
when the machine is in an enclosed area.
Vapors may build up and be ignited by a spark
or flame source many feet away. DO NOT
SMOKE while filling the fuel tank to prevent
the possibility of an explosion. Always fill the
fuel tank outside and wipe up any spilled fuel
before starting the engine. Use a funnel or spout
to prevent spilling, and fill the tank no higher
than 2.5 cm (one inch) below top of the tank,
(bottom of the filler neck). DO NOT OVER
FILL.
Store fuel in a clean safety approved container
and keep the cap on the container. Keep fuel in
a cool, well-ventilated place; never in an
enclosed area such as a hot storage shed. To
assure volatility, do not buy more than a 30-day
supply of gasoline, or a 6-month supply of
diesel fuel.
CHECK THE COOLING SYSTEM
Capacity of the cooling system is approximately 3.8
liters (4 qts.).
The cooling system is filled with a 50/50 solution of
water and permanent ethylene glycol anti-freeze.
1. Park the machine on a level surface.
2. Check coolant level. Coolant should be up to the
COLD line on the reserve tank when the engine
is cold.
CAUTION
If the engine has been running, pressurized hot
coolant can escape if radiator cap is removed
and cause burns. Allow the engine to cool at
least 15 minutes or until the radiator cap is
cool enough to touch without burning hand.
➀
➂
➁
Figure 4
1. Reserve tank
2. Cold line
3. Hot line
3. If coolant is low, remove the reserve tank cap
and add a 50/50 mixture of water and permanent
ethylene glycol anti-freeze. DO NOT OVERFILL.
4. Install the reserve tank cap.
CHECK THE TRANSAXLE /
HYDRA ULIC FLUID
The transaxle reservoir is filled with Dexron II ATF.
Check the level before the engine is first started and
every 8 hours or daily, thereafter. Capacity of the
system is 7.1 l (7.5 qt).
1. Position the vehicle on a level surface.
12
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