Toro 07068 Operator's Manual

FormNo.3422-181RevA

ProSweep

ModelNo.07068—SerialNo.316000001andUp

®

TurfSweeper

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3422-181*A

ThisproductcomplieswithallrelevantEuropean
directives.Fordetailspleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.

ElectromagneticCompatibility
Domestic:ThisdevicecomplieswithFCCRulesPart15.

Operationissubjecttothefollowingtwoconditions:(1)This
devicemaynotcauseharmfulinterferenceand(2)thisdevice
mustacceptanyinterferencethatmaybereceived,including
interferencethatmaycauseundesirableoperation.

Thisequipmentgeneratesandusesradiofrequencyenergyand
ifnotinstalledandusedproperly,instrictaccordancewiththe
manufacturer'sinstructions,maycauseinterferencetoradio
andtelevisionreception.Ithasbeentypetestedandfoundto
complywithinthelimitsofaFCCClassBcomputingdevicein
accordancewiththespecicationsinSubpartJofPart15of
FCCRules,asstatedabove.However,thereisnoguarantee
thatinterferencewillnotoccurinaparticularinstallation.If
thisequipmentdoescauseinterferencetoradioortelevision
reception,whichcanbedeterminedbyturningtheequipmentoff
andon,theuserisencouragedtotrytocorrecttheinterference
byoneormoreofthefollowingmeasures:Reorientthereceiving
antenna,relocatetheremotecontrolreceiverwithrespecttothe
radio/TVantennaorplugthecontrollerintoadifferentoutletso
thatthecontrollerandradio/TVareondifferentbranchcircuits.If
necessary,theusershouldconsultthedealeroranexperienced
radio/televisiontechnicianforadditionalsuggestions.The
usermayndthefollowingbookletpreparedbytheFederal
CommunicationsCommissionhelpful:"HowtoIdentifyand
ResolveRadio-TVInterferenceProblems".Thisbookletis
availablefromtheU.S.GovernmentPrintingOfce,Washington,
DC20402.StockNo.004-000-00345-4.

FCCID:W7OMRF24J40MDME-Base,
OA3MRF24J40MA-HandHeld

IC:7693A-24J40MDME-Base,7693A-24J40MA-HandHeld

Operationissubjecttothefollowingtwoconditions:(1)this
devicemaynotcauseinterference,and(2)thisdevicemust
acceptanyinterference,includinginterferencethatmaycause
undesiredoperationofthedevice.

SingaporeElectromagneticCompatibilityCertication

Handheld:TWM240007_IDA_N4022-15

RF2CAN:

MoroccoElectromagneticCompatibilityCertication

AGREEPARL’ANRTMAROC

Numerod’agrement:MR14093ANRT2017

Delivred’agrement:

TWM-240005_IDA_N4024–15

29/05/2017

WARNING

CALIFORNIA

Proposition65Warning

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

JapanElectromagneticCompatibilityCertication

Handheld:

RF2CAN:

MexicoElectromagneticCompatibilityCertication

Handheld:

RF2CAN:

KoreaElectromagneticCompatibilityCertication(Decal
providedinseparatekit)

Handheld:

RF2CAN:

©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Introduction

Thismachineisintendedtobeusedbyprofessional,
hiredoperatorsincommercialapplications.The
primaryfunctionofthemachineistoremovedebris
fromlargeturfareas.Themovabletongueprovides
anoffsetpositionforsweeping.

Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely .

YoumaycontactT orodirectlyatwww.T oro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.

Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.

seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.

g000502

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberplate(if
equipped)[orgotowww.Toro.com]toaccess
warranty,parts,andotherproductinformation.

Figure1

1.Modelandserialnumberlocation

g247966

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause

3

Contents

Safety.......................................................................5

GeneralSafety...................................................5

SafetyandInstructionalDecals..........................5

Setup........................................................................8

1ReviewingtheMachineRequirements.............9

2RemovingtheHitchT ongueand

HydraulicCylinderfromtheShipping

Position...........................................................9

3InstallingtheHitchT ongue...............................9

4InstallingtheHydraulicCylinder......................11

5InstallingthePowerWireHarness..................12

6MountingtheMachinetotheTowing

Vehicle..........................................................12

7RoutingandSecuringtheHydraulicHoses

andWireHarness.........................................13

8ConnectingtheHydraulicHoses....................14

9ConnectingtheHarness................................14

10MountingtheWindrowBlades......................14

11AssemblingtheHandheldRemote...............17

ProductOverview...................................................18

Controls...........................................................18

Specications..................................................19

DimensionsandWeights..................................19

RadioSpecications.........................................19

Attachments/Accessories.................................19

Operation................................................................20

BeforeOperationSafety...................................20

OperatingtheMachine.....................................20

AdjustingtheBrushHeight...............................21

AdjustingtheRollerScraper.............................23

AdjustingtheFrontFlapHeight.........................23

CheckingtheTirePressure...............................23

CheckingtheWheelLugNutT orque.................23

ActivatingtheController....................................23

UsingtheControllerTimeoutFeature................24

UsingtheHopperSafetySupport......................24

DuringOperationSafety...................................25

SlopeSafety.....................................................25

CheckingtheInterlockSystem..........................26

OperatingTips..................................................26

DumpingtheHopper.........................................26

LoweringtheHopper........................................27

InspectingandCleaningtheMachine...............27

HaulingtheMachine.........................................27

OperatingtheMachineinColdWeather............27

SwitchingtheSweeper-UpMode......................27

AfterOperationSafety......................................28

Maintenance...........................................................29

RecommendedMaintenanceSchedule(s)...........29

DailyMaintenanceChecklist.............................29

MaintenanceSafety..........................................30

HydraulicSystemSafety...................................30

LubricatingtheMachine....................................30

AssociatingtheRemoteControlandthe

BaseUnit.....................................................31

ReplacingtheRemoteBatteries.......................32

Storage...................................................................33

Troubleshooting......................................................34

CheckingFaultCodes......................................34

EnteringDiagnosticModeandCheckingthe

Codes...........................................................35

ResettingtheFaultCodes................................35

4

Safety

93-9899

andothersafetyprotectivedevicesinplaceand
workingonthemachine.

•Donotoperatethemachinewithoutallguards

GeneralSafety

Thisproductiscapableofcausingpersonalinjury.
Alwaysfollowallsafetyinstructionstoavoidserious
personalinjury.

Usingthisproductforpurposesotherthanitsintended
usecouldprovedangeroustoyouandbystanders.

•Readandunderstandthecontentsofboththis

Operator’sManualandtheoperator’smanualof
thetowvehiclebeforeusingthismachine.Ensure
thateveryoneusingthisproductknowshowtouse
thismachineandthetowvehicleandunderstands
thewarnings.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

SafetyandInstructionalDecals

•Keepthemachineasafedistanceawayfrom

bystanderswhileitismoving.

•Keepchildrenoutoftheoperatingarea.Never

allowchildrentooperatethemachine.

•Stopthemachine,shutofftheengine,engagethe

parkingbrake,removethekey,andwaitforall
movingpartstostopbeforeservicing,fueling,or
uncloggingthemachine.

Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafety-alertsymbol,whichmeans
Caution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere
neededthroughoutthismanual.

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

93-9899

1.Crushinghazard—installthecylinderlock.

decal108-0868

108–0868

1.Warning—keephandsandfeetoutofthemachinebrush.

2.Tippinghazard—donotoperatewiththemachineinthe
raisedpositiononslopesgreaterthan5degrees.

decal93-9899

decal108-0870

108–0870

1.Entanglementhazard,belts—stayawayfrommovingparts,
keepallguardsandshieldsinplace;donotoperatewith
thecoversremoved.

decal58-6520

58-6520

1.Grease

5

decal108-0872

108–0872

1.Crushinghazardofhand—keephandsawayfrompinch
points.

108–0863

1.Crushinghazard,fallingobjecthazard—keepbystanders
andvehiclesasafedistanceawayfromthemachinewhen
themachineisraised.

108–0873

1.Thrownobjecthazard—keepbystandersasafedistance
away.

decal108-0866

108-0866

1.Warning—stayawayfromthepivotpointofthehitchtongue.

decal108-0863

decal110-7999

110-7999

decal108-0873

1.Warning3.Themachinemustbe
parkedwiththeattachment
inthetowpositionbefore
raisingthemachineto
dump.

2.Tippinghazard—Whenthe

attachmentisinthesweep
positiondonotraisethe
attachmenttodump.

decal108-0865

108–0865

1.Warning—keepbystandersasafedistanceawayfromthe
machinewhendumpingthehopper.

131-6766

1.7.5A

2.7.5A

93-9852

1.Warning—readtheOperator’sManual.2.Crushinghazard—installthecylinderlock.

decal131-6766

3.Electricalaccessory(15A)

4.TEC-2403(2A)

decal93-9852

6

108–0861

1.Warning—readtheOperator'sManual,donotoperatethismachineunlessyouaretrained.

2.Crushing/dismembermenthazardofbystanders—donotcarrypassengers.

3.Electricalshockhazard,overheadpowerlines—watchforoverheadpowerlines.

4.Lossofcontrolhazard—themaximumloadatthemachineis1590kg(3,500lb),atthehitchis114kg(250lb),donotdrive
downslopes.

5.Warning—keepspeedsbelow24kmh(15mph).

6.Storedenergyhazard,trailer—lowerthemachine,placeitonblocksorjackstands,disconnectthemachine,disconnectthe
hydraulicsandwireharness;donotdrivethemachinewiththehopperintheraisedposition.

108–0862

1.Warning—readtheOperator'sManual,donotoperatethismachineunlessyouaretrained;keepbystandersasafedistance
awayfromthemachine.

2.Entanglementhazard,belts—stayawayfrommovingparts,keepallguardsandshieldsinplace;donotoperatewithcovers
removed.

decal108-0861

decal108-0862

7

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2

3

4

5

6
7

Nopartsrequired

Nopartsrequired

Hitchtongue1
Hitchpin1
Bolt(3/8x1-1/4inch)
Nut(3/8-16)
Largewasher1
Largenut1
Square-headsetscrew
Rearactuatortab1
Bolt(1/2x2inch)
Flatwasher(0.531x0.063inch)
Locknut(1/2inch)
Bolt(3/8x1-1/4inch)
Pinassembly2
Flangenut(3/8inch)
Powerwireharness1
Cabletie
Fuse1
Hitchpin1
Hairpincotter1

Cabletie

Qty.

Use

–

–

1
1

1

4
8
4
2

2

2

8

Reviewthemachinerequirements
beforeyouusethemachine.

Removethetongueandhydraulic
cylinderfromtheshippingposition.

Installthehitchtongue

Installthehydrauliccylinder.

Installthepowerwireharness.

Mountthemachinetothetowing
vehicle.

Routeandsecurethehydraulichoses
andwireharness.

8
9

10

11

Nopartsrequired

Nopartsrequired

Blade-mountingassembly1
Bolt(7/16x3-1/4inches)
Smallwasher(1/2inch)
Largewasher1
Spacer
Locknut(7/16inch)
Chain
Bolt(3/8x1-1/4inches)
Flangenut(3/8inch)
Snaplink
Handheldremote1
Battery(AAA)
Smallscrews

8

–

–

2
4

1
2
1
1
1
1

4
6

Connectthehydraulichoses.

Connecttheharness.

Mountthewindrowblades.

Assemblethehandheldremote.

MediaandAdditionalParts

Description

Operator'sManual

CEcerticate

Remotecontrol1Usetheremotecontroltooperatethemachine.

1

Qty.

1

1

Readthemanualbeforeoperatingthemachine.

ThisdocumentindicatesCEcompliance.

utilityvehicles.Atrailerbrakekitisavailablefor
directinstallationwiththeWorkmanvehicle.

Note:Thetrailerbrakekitcanbeadaptedto

othervehicleswitha12Vbrakelightsource.

ReviewingtheMachine Requirements

2

NoPartsRequired

RemovingtheHitchTongue

Procedure

•Themachinecanbetowedbymostutilitytractors

equippedwithhydraulicsproducing26.5to30
L/min(7to8gpm)at13,790kPa(2,000psi)
andotationtiresforoperationovergolfgreens.
Ensurethatthetractorhasadequatebrakesanda
drawbarhitchcapacitytohandlea1587kg(3,500
lb)trailer.RefertothetowingvehicleOperator's
Manualfortowinginstructionsandprecautions.

•TheWorkmanvehiclerequirestheHigh-Flow

HydraulicsKit.Workmanvehicleswithserial
numberspriorto900000001requiretheHeavy
DutyDrawbar(Model44212or44213)installed.

Note:The4WDWorkmanmodelisthebestfor

hillyorbermedapproachestogreens.

Important:ForoldermodelWorkman

vehicles,donotattempttopullthemachine
whenloadedwithmaterial,withthestandard
Workmanhitch.Itisonlyratedto680kg(1,500
lb)andmaybendordamagethecrosstube
axlesupportorrearspringshackles.Always
usetheDrawbarKitforHeavy-DutyWorkman
Vehicles(Model44212)orHitchFrameand
DrawBarKitforHeavy-DutyWorkmanVehicles
(Model44213).

Important:Donotattempttowingaloaded

machinewithalightutilityvehicleorrun-about.
Thesemachinesdonothaveadequatebrakes,
suspension,orframestrengthtohandlethe
weightofthemachine.

•Trailerbrakesarerecommendedwhenusing

themachineinhillyterrain.Whenfullyloaded,
themachinemayweighasmuchas1,588kg
(3,500lb)(GVW).Thisweightishigherthanthe
recommendedtowingandbrakinglimitofmost

andHydraulicCylinder
fromtheShippingPosition

NoPartsRequired

Procedure

Note:Have2peopleremovethehitchassembly.

1.Removethepinassembly,boltandnutsecuring
thehydrauliccylinderandhosestothehitch
tongueforshipping.Also,cutthecabletie.
Carefullylowerthecylinderandhosesfromthe
tongue.Retainthepinassemblyandfasteners
forre-use.

2.Removethehairpincotterandhitchpinsecuring
thehitchtonguetotheuppershippingbracket.
Thehitchtongueisveryheavy ,usecaution
whenremovingthetonguefromtheshipping
brackets.

3.Pivotatthelowershippingpinandpivotthe
tonguedown.

4.Removethepinassembly,boltandnutsecuring
thehitchtonguetothelowershippingbracket.

Note:Themachinewillshiftupwardatthe

lowerpinshippingbracket.

5.Removethefastenerssecuringtheshipping
bracketstothemachine.Removeanddiscard
theshippingbrackets.

Use

9

3

InstallingtheHitchTongue

Partsneededforthisprocedure:

1Hitchtongue

1Hitchpin

1

Bolt(3/8x1-1/4inch)

1

Nut(3/8-16)

1Largewasher

1Largenut

1

Square-headsetscrew

Procedure

Note:Thisprocedurerequires2people.

1.Inserttherearendofthehitchtonguebetween
themountingplatesonthemachinewhile
aligningthemountingholes(Figure3).

Note:Thehoseguidesaretobepositionedon

topofhitchtongue.

2.Insertthehitchpinthroughthemountingplates
andthehitchtongue(Figure3).

3.Securethetopofthehitchpintothemounting
platewithabolt(3/8x1-1/4inch)andalocknut
(3/8inch)asshowninFigure3.

4.Securethebottomofthehitchpinwithalarge
washer,largenut,andsquare-headsetscrew
(Figure3).

Figure3

1.Hitchtongue4.Largenutandsquare-headsetscrew

2.Hitchpin5.Largewasher

3.Bolt(3/8x1-1/4inch)andlocknut(3/8inch)

10

g011255

5.Loosenthejamnutssecuringtheproximity
switchtotheframeandlowertheswitchuntil
itis2.6to4.0mm(0.10to0.16inch)fromthe
sensingplateonthehitchtongue(Figure4).
Tightenthejamnutstosecuretheadjustment.

(0.531x0.063),and4locknuts(1/2inch).
PositionthecomponentsasshowninFigure5.

g011261

Figure5

Figure4

1.Proximityswitch

2.Jamnut5.Hitchtongue

3.2.6to4.0mm(0.10to0.16

inch)

4

InstallingtheHydraulic Cylinder

Partsneededforthisprocedure:

1Rearactuatortab

4

Bolt(1/2x2inch)

8

Flatwasher(0.531x0.063inch)

4

Locknut(1/2inch)

2

Bolt(3/8x1-1/4inch)

2Pinassembly

2

Flangenut(3/8inch)

4.Sensingplate

1.Rearactuatortab

2.Machineframe

2.Secureeachendofthehydrauliccylindertoan
actuatortabwithapinassembly ,abolt(3/8x
1-1/4inch),andaangenut(3/8inch)Figure6).

g011587

Note:Makesurethattherodend(workingend)

ofthecylinderisattachedtothefrontactuator
tab.

g011260

Figure6

1.Frontactuatortab3.Hydrauliccylinder

2.Rearactuatortab4.Pinassembly

Procedure

1.Mounttherearactuatortabtothemachine
framewith4bolts(1/2x2inch),8atwashers

11

5

InstallingthePowerWire Harness

Partsneededforthisprocedure:

1Powerwireharness

2

Cabletie

1Fuse

g010992

Figure8

Procedure

1.Disconnectthebatteryfromthevehicle.

2.Attachthepowerwireharnessringterminalto
thegroundboltnearthevehiclefuseblock.

3.Plugtheharnesswireintotheredwireonthe
backofthefuseblock.

Note:IftheWorkmanvehicledoesnothave

anopenfuseslot,obtainandinstallaT oro
accessoryfuseblock(PartNo.92-2641).

4.Insertthe20Afuseintotheslotinthefuseblock
(Figure7).

1.Powerwireharness

6.Securethewireharnesstothevehicleinseveral
placeswithcableties.Keeptheharnessaway
fromanyhotorrotatingcomponents.

Note:Theharnessisequippedwithaconnector

fortheoptionalbrakecontrolkit.

7.Connectthevehiclebattery;refertothevehicle
Operator’sManual.

6

MountingtheMachineto theTowingVehicle

Partsneededforthisprocedure:

1Hitchpin

1Hairpincotter

Figure7

1.Fuse2.Fuseblock

5.Routethewireharnessalongsidethemain
vehiclewireharnesstotherearofthevehicle
(Figure8).

Procedure

Forproperdebrispickup,makesurethatthemachine
frameisparallelwiththeground.

1.Positionthemachineonaat,levelsurface.

2.Backthetowingvehicleuptothemachine.

g248241

3.Removethespringpin,rotatethejackdown,
andinstallthespringpin(Figure9).

12