Toro 07068 Operator's Manual

FormNo.3395-469RevA

ProSweepTurfSweeper

ModelNo.07068—SerialNo.315000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3395-469*A

ThisproductcomplieswithallrelevantEuropeandirectives.
FordetailspleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

ElectromagneticCompatibility
Domestic:ThisdevicecomplieswithFCCrulesPart15.

Operationissubjecttothefollowingtwoconditions:(1)This
devicemaynotcauseharmfulinterferenceand(2)thisdevice
mustacceptanyinterferencethatmaybereceived,including
interferencethatmaycauseundesirableoperation.

Thisequipmentgeneratesandusesradiofrequencyenergyand
ifnotinstalledandusedproperly,thatis,instrictaccordance
withthemanufacturer'sinstructions,maycauseinterferenceto
radioandtelevisionreception.Ithasbeentypetestedandfound
tocomplywiththelimitsforaFCCClassBcomputingdevice
inaccordancewiththespecicationsinSubpartJofPart15of
FCCRules,whicharedesignedtoprovidereasonableprotection
againstsuchinterferenceinaresidentialinstallation.However,
thereisnoguaranteethatinterferencewillnotoccurina
particularinstallation.Ifthisequipmentdoescauseinterference
toradioortelevisionreception,whichcanbedeterminedby
turningtheequipmentoffandon,theuserisencouragedto
trytocorrecttheinterferencebyoneormoreofthefollowing
measures:Reorientthereceivingantenna,relocatetheremote
controlreceiverwithrespecttotheradio/TVantennaorplug
thecontrollerintoadifferentoutletsothatthecontrollerand
radio/TVareondifferentbranchcircuits.Ifnecessary,theuser
shouldconsultthedealeroranexperiencedradio/television
technicianforadditionalsuggestions.Theusermayndthe
followingbookletpreparedbytheFederalCommunications
Commissionhelpful:"HowtoIdentifyandResolveRadio-TV
InterferenceProblems".ThisbookletisavailablefromtheU.S.
GovernmentPrintingOfce,Washington,DC20402.StockNo.
004-000-00345-4.

FCCID:OA3MRF24J40MC-BASE,
OA3MRF24J40MA-HANDHELD

IC:7693A-24J40MC-BASE,7693A-24J40MA-HANDHELD

Operationissubjecttothefollowingtwoconditions:(1)this
devicemaynotcauseinterference,and(2)thisdevicemust
acceptanyinterference,includinginterferencethatmaycause
undesiredoperationofthedevice.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

CAUTION

Ifausermakeschangesormodicationsnot
expresslyapprovedbythepartyresponsiblefor
compliance,theycouldvoidtheuser'sauthorityto
operatetheequipment.

Introduction

Thismachineisintendedtobeusedbyprofessional,hired
operatorsincommercialapplications.Theprimaryfunction
ofthemachineistoremovedebrisfromlargeturfareas.The
movabletongueprovidesanoffsetpositionforsweeping.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

Contactusatwww.Toro.com.

2

PrintedintheUSA.

AllRightsReserved

Contents

Safety

Safety...........................................................................3

SafeOperatingPractices...........................................3

SafetyandInstructionalDecals.................................5

Setup............................................................................8

1RequirementsBeforeUsingtheV ehicle....................9

2RemovingtheHitchTongueandHydraulic

CylinderfromtheShippingPosition.......................9

3InstallingtheHitchT ongue....................................9

4InstallingtheHydraulicCylinder............................11

5InstallingthePowerWiringHarness.......................12

6MountingtheSweepertotheTowVehicle................12

7RoutingandSecuringtheHydraulicHosesand

WiringHarness..................................................13

8ConnectingtheHydraulicHoses............................13

9ConnectingtheHarness........................................14

10MountingtheWindrowBlades.............................14

11AssemblingtheHandheldRemote........................16

ProductOverview.........................................................17

Controls...............................................................17

Specications........................................................18

DimensionsandW eights.........................................18

Attachments/Accessories........................................18

Operation....................................................................19

OperatingtheSweeper............................................19

AdjustingtheBrushHeight.....................................20

AdjustingtheRollerScraper.....................................21

AdjustingtheFrontFlapHeight..............................22

CheckingtheTirePressure......................................22

CheckingtheWheelLugNutTorque.........................22

ActivatingtheController.........................................22

UsingtheControllerTimeOut.................................23

UsingtheHopperSafetySupport.............................23

CheckingtheInterlockSystem.................................23

OperatingTips.......................................................23

DumpingtheHopper.............................................24

LoweringtheHopper..............................................24

InspectingandCleaningtheMachine........................25

TransportingtheSweeper........................................25

OperatingtheMachineinColdWeather.....................25

SwitchingtheSweeper-UpMode..............................25

Maintenance.................................................................26

RecommendedMaintenanceSchedule(s)......................26

DailyMaintenanceChecklist....................................27

Lubrication............................................................28

AssociatetheRemoteControlandtheBaseUnit

........................................................................29

ReplacingtheRemoteBatteries................................29

Storage........................................................................30

Troubleshooting...........................................................31

CheckingFaultCodes.............................................31

EnteringDiagnosticModeandCheckingthe

Codes................................................................32

ResettingtheFaultCodes........................................33

ExitingDiagnosticMode.........................................33

Hazardcontrolandaccidentpreventionaredependent
upontheawareness,concern,andpropertraining
ofthepersonnelinvolvedintheoperation,transport,
maintenance,andstorageofthemachine.Improper
useormaintenanceofthemachinecanresultininjury
ordeath.T oreducethepotentialforinjuryordeath,
complywiththefollowingsafetyinstructions.

ThefollowinginstructionsarefromANSIstandard
B71.4-2012.

SafeOperatingPractices

Supervisor'sResponsibilities

•Ensuretheoperatorsarethoroughlytrainedandfamiliar

withtheOperator'sManualandalldecalsonthemachine.

•Establishyourownspecialproceduresandworkrulesfor

unusualoperatingconditions(e.g.,slopestoosteepfor
machineoperation,adverseweatherconditions,etc.).

BeforeOperating

•Read,understandandfollowtheinstructionsinthe

Operator'sManualandonthemachinebeforestarting.
Becomefamiliarwithallcontrolsandknowhowto
stopquickly.Afreereplacementmanualisavailableby
contactingT orodirectlyatwww .Toro.com.

•Neverallowchildrentooperatethemachine.Neverallow

adultstooperatethemachinewithoutproperinstruction.
Onlytrainedoperatorswhohavereadthismanualshould
operatethismachine.

•Neveroperatethemachinewhileundertheinuenceof

drugsoralcohol.

•Becomefamiliarwiththecontrolsandknowhowtostop

thetowvehicleenginequickly.

•Keepallshields,safetydevices,anddecalsinplace.

Ifashield,safetydevice,ordecalbecomesdamaged,
malfunctioning,orillegible,repairorreplaceitbefore
operationiscommenced.Alsotightenloosenutsand
boltstoensuremachineisinsafeoperatingcondition.

•Alwayswearsubstantialshoes.Donotoperatemachine

whilewearingsandals,tennisshoes,orsneakersorwhen
barefoot.Donotwearloose-ttingclothingthatcould
getcaughtinmovingpartsandpossiblycauseinjury.
Wearingsafetyglasses,safetyshoes,longpants,anda
helmetisadvisableandrequiredbysomelocalordinances
andinsuranceregulations.

•Donotalterthisequipmentinanymannerwhichmay

causehazardousconditions.

•Safetyinterlockswitchesarefortheoperatorsprotection.

Disconnectedormalfunctioningsafetyinterlockswitches
couldallowthemachinetooperateinanunsafemanner
andmaycausepersonalinjury

–Donotdisconnectthesafetyinterlockswitches.

3

–Checktheoperationoftheswitchesdailytobesure

theinterlocksystemisoperatingcorrectly.

–Ifaswitchismalfunctioning,replaceitbefore

operatingthemachine.

–Watchforholesorotherhazards.

–Usecarewhenbackingmachine.

–Donotdriveclosetoasandtrap,ditch,tallcurb,

creek,orotherhazard.

WhileOperating

•Rotatingpartscancauseseriouspersonalinjury.Keep

handsandfeetawayfromsweeperreelwhilemachineis
running.Keephands,feet,hair,andclothingawayfrom
allmovingpartstopreventinjury.Neveroperatethe
machinewithcovers,shrouds,orguardsremoved.

•Don'ttakeaninjuryrisk!Whenapersonorpet

appearsunexpectedlyinornearthesweepingarea,stop
sweeping.Carelessoperation,combinedwithterrain
angles,ricochets,ormissingordamagedguards,canlead
tothrownobjectinjuries.Donotresumesweepinguntil
areaiscleared.

•Nevercarrypassengers.

•Alwayslooktotherearofmachinebeforebackingupand

assurenooneisbehindthemachine.

•Operatormustbeskilledandtrainedinhowtodriveon

hillsides.Failuretousecautiononslopesorhillsmay
causelossofcontrol,possiblyresultinginpersonalinjury
ordeath.

•WhenusingaWorkmanasatowvehicle,itis

recommendedtoput500poundsofweightintothe
vehiclebedwhenoperatingonanyslopes.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

•Tipovercancauseseriousinjuryordeath.

–Neveroperateonsteepslopes.

–Sweepslopesupanddown,neveracrosstheface.

–Whengoinguphillordownhill,donotstoporstart

suddenly.

–Stayalertforholesintheterrainorotherhidden

hazards.T oavoidtippingorlossofcontrol,donot
driveclosetoaditch,creek,ordropoff.

–Nevertransportthesweeperwhenthetransport

alarmisactivated.

–Nevertransportthesweeperwhenitisintheoffset

position.

–Ifenginestallsormachinelosesheadwayandcannot

makeittothetopofaslope,donotturnmachine
around.Alwaysbackslowlystraightdowntheslope.

•Usingthemachinedemandsattention.Failuretooperate

machinesafetymayresultinanaccident,tipoverofthe
machine,andpossibleseriousinjuryordeath.Drive
carefully.T opreventtippingorlossofcontrol:

–Operateonlyindaylightorwhenthereisgood

articiallight.

–Driveslowly.

–Reducespeedwhenmakingsharpturns.

–Avoidturningthesweeperonahillsideor

embankment.

–Avoidsuddenstopsandstarts.

–Donotgofromreversetoforwardorforwardto

reversewithoutrstcomingtoacompletestop.

–Donotattemptsharpturnsorabruptmaneuversor

otherunsafedrivingactionsthatmaycauselossof
control.

–Watchoutfortrafcwhennearorcrossingroads.

Alwaysyieldtheright-of-way.

WhileDumping

•Thesweepermustbeinthetransportposition(directly

behindtowvehicle)beforeactivatingdumpcycle.

•Dumpingdebriscancauseseriousinjury.Stayclearof

hopperwhilemachineisbackingupordumping.

•Underrarecircumstanceswet,compressedgrassclippings

maygenerateheat.Alwaysemptythehopperbefore
storingtheunit.

•Raisingandloweringofhopperdoorcouldcauseinjury

tobystandersorpets.Keepbystandersandpetsasafe
distancefromhopperwhenoperatingtodumpdebrisor
whenopeningandclosinghopperdoor.

•Toavoidtheriskofelectricalshock,dumphopperonlyin

areaclearofoverheadwiresandotherobstructions.

•Neverdumphopperonaslope.Alwaysdumphopper

onlevelground.

•Parkmachineonalevelsurface,emptyhopper,lower

hooperuntilrollerisonthegroundandblockwheels
beforeremovingsweeperfromtowvehicle.

Maintenance

•Hydraulicuidescapingunderpressurecanpenetrate

skinanddoseriousdamage.Keepbodyandhandsaway
frompinholeleaksornozzlesthatejecthighpressure
hydraulicuid.Usecardboardorpapertondhydraulic
leaks.Fluidaccidentallyinjectedintotheskinmustbe
surgicallyremovedwithinafewhoursbyadoctorfamiliar
withthisformofinjuryorgangrenemayresult.

•Performonlythosemaintenanceinstructionsdescribedin

thismanual.Ifmajorrepairsareeverneededorassistance
desired,contactanAuthorizedToroDistributor.

•Makesureallhydrauliclineconnectorsaretight,andall

hydraulichosesandlinesareingoodconditionbefore
applyingpressuretothesystem.

4

•Performingmaintenanceonmachinenotproperly

93-9899

supportedwithjackstandsmaycausemachinetofalland
couldcauseinjury.

•Tobesureofoptimumperformanceandsafety ,always

purchasegenuineTororeplacementpartsandaccessories.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

Replacementpartsandaccessoriesmadebyother
manufacturerscouldbedangerous.Alteringthismachine
inanymannermayaffectthemachine'soperation,
performance,ordurability,oritsusemayresultininjury
ordeath.SuchusecouldvoidproductwarrantyofThe
ToroCompany.

108–0872

1.Crushinghazardofhand—keephandsawayfrompinch
points.

93-9899

1.Crushinghazard—installthecylinderlock.

58-6520

1.Grease

108–0868

1.Warning—keephandsandfeetoutofthesweeperbrush.

2.Tippinghazard—donotoperatewiththesweeperinthe
raisedpositiononslopesgreaterthan5degrees.

108–0870

1.Entanglementhazard,belts—stayawayfrommovingparts,
keepallguardsandshieldsinplace;donotoperatewith
coversremoved.

5

93-9852

1.Warning—readtheOperator’sManual.2.Crushinghazard—installthecylinderlock.

108–0862

1.Warning—readtheOperator'sManual,donotoperatethismachineunlessyouaretrained;keepbystandersasafedistancefrom
themachine.

2.Entanglementhazard,belts—stayawayfrommovingparts,keepallguardsandshieldsinplace;donotoperatewithcovers
removed.

108–0873

1.Thrownobjecthazard—keepbystandersasafedistance
away.

1.Warning—keepbystandersasafedistancefromthe
machinewhendumpingsweeper.

108–0865

108–0861

1.Warning—readtheOperator'sManual,donotoperatethismachineunlessyouaretrained.

2.Crushing/dismembermenthazardofbystanders—donotcarrypassengers.

3.Electricalshockhazard,overheadpowerlines—watchforoverheadpowerlines.

4.Lossofcontrolhazard—themaximumloadatthesweeperis1590kg(3500lb),atthehitchis114kg(250lb),donotdrive
downslopes.

5.Warning—keepspeedsbelow24kmh(15mph).

6.Storedenergyhazard,trailer—lowerthesweeper,placeitonblocksorjackstands,disconnectthesweeper,disconnectthe
hydraulicsandwiringharness;donotdrivethesweeperintheraisedposition.

6

108–0863

1.Crushinghazard,fallingobjecthazard—keepbystanders
andvehiclesasafedistancefromthemachinewhenthe
sweeperisraised.

110-7999

1.Warning3.Themachinemustbe

2.Tippinghazard—Whenthe
attachmentisinthesweep
positiondonotraisethe
attachmenttodump.

parkedwiththeattachment
inthetowpositionbefore
raisingthesweeperto
dump.

131-6766

1.7.5A3.Electricalaccessory—15A

2.7.5A

4.TEC-2403—2A

7

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2

3

4

5
6

7

Nopartsrequired

Nopartsrequired

Hitchtongue1
Hitchpin1
Bolt(3/8x1-1/4inch)
Nut(3/8-16)
Largewasher1
Largenut1
Square-headsetscrew
Rear-actuatortab1
Bolt(1/2x2inch)
Flatwasher(.531x.063)
Locknut(1/2inch)
Bolt(3/8x1–1/4inch)
Pinassembly2
Flangenut(3/8inch)
Powerwiringharness1
Cabletie
Hitchpin1
Hairpincotter1

Cabletie

Qty.

Use

–

–

1
1

1

4
8
4
2

2

2

8

Requirementsbeforeusingthevehicle.

Removethetongueandhydraulic
cylinderfromtheshippingposition.

Installthehitchtongue

Installthehydrauliccylinder.

Installthepowerwiringharness.

Mountthesweepertothetowvehicle.

Routeandsecurethehydraulichoses
andwiringharness.

8
9

10

11

Nopartsrequired

Nopartsrequired

Blade-mountingassembly1
Bolt(7/16x3-3/4inch)
Bolt(7/16x3-1/4inch)
Smallwasher(1/2inch)
Largewasher1
Spacer
Locknut(7/16inch)
Chain
Bolt(3/8x1-1/4inch)
Flangenut(3/8inch)
Snaplink
Handheldremote1
Battery(AAA)
Screws,small

–

–

1
1
4

1
2
1
1
1
1

4
6

Connectthehydraulichoses.

Connecttheharness.

Mountthewindrowblades.

Assemblethehandheldremote.

8

MediaandAdditionalParts

Description

Operator'sManual

PartsCatalog

CECerticate

RemoteControl

1

RequirementsBeforeUsing theVehicle

NoPartsRequired

Procedure

•TheToroProSweepcanbetowedbymostutilitytractors

equippedwithhydraulicsproducing7to8GPM@2000
p.s.i.andotationtiresforoperationovergolfgreens.
Ensurethetractorhasadequatebrakesandadrawbar
hitchcapacitytohandlea3500lb.(1587kg.)trailer.
RefertothetowvehicleOperator'sManualfortowing
instructionsandprecautions.

•TheWorkmanvehiclemustbeequippedwiththe

High-FlowHydraulicsKit.Workmanvehicleswithserial
numberspriorto900000001,needtheHeavyDuty
Drawbar(Model44212or44213)installed.

Note:The4WDW orkmanmodelisthebestforhillyor
bermedapproachestogreens.

Important:ForoldermodelWorkmanvehicles,do
notattempttopullthesweeperwhenloadedwith
material,withthestandardWorkmanhitch.Itisonly
ratedto1500lbs.andmaybendordamagethecross
tubeaxlesupportorrearspringshackles.Alwaysuse
theH.D.DrawbarKitModel44212orH.D.Frame
DrawbarModel44213.

Important:Donotattempttowingaloadedsweeper
withalightutilityvehicleorrun-about.These
machinesdonothaveadequatebrakes,suspension,
orframestrengthtohandletheweightofthesweeper.

Qty.

1

1

1

1Usetooperatethesweeper

Readbeforeoperatingthesweeper

Usetoreferencepartnumbers

2

RemovingtheHitchTongue andHydraulicCylinderfrom theShippingPosition

NoPartsRequired

Procedure

Note:Have2peopleremovethehitchassembly.

1.Removethepinassembly ,boltandnutsecuringthe

2.Removethehairpincotterandhitchpinsecuringthe

3.Pivotatthelowershippingpinandpivotthetounge

4.Removethepinassembly ,boltandnutsecuringthe

5.Removethefastenerssecuringtheshippingbracketsto

Use

hydrauliccylinderandhosestothehitchtonguefor
shipping.Also,cutthecabletie.Carefullylowerthe
cylinderandhosesfromthetongue.Retainthepin
assemblyandfastenersforre-use.

hitchtonguetotheuppershippingbracket.Thehitch
tongueisveryheavy,usecautionwhenremovingthe
tonguefromtheshippingbrackets.

down.

hitchtonguetothelowershippingbracket.

Note:Themachinewillshiftupwardatthelowerpin
shippingbracket.

thesweeper.Removeanddiscardtheshippingbrackets.

•Trailerbrakesarerecommendedwhenusingthesweeper

inhillyterrain.Whenfullyloaded,thesweepermayweigh
asmuchas1,588kg(3,500lb)(GVW).Thisweightisover
therecommendedtowingandbrakinglimitofmostutility
vehicles.Aspecialtrailerbrakekitisavailablefordirect
installationwiththeWorkmanvehicle.

Note:Thetrailerbrakekitcanbeadaptedtoother
vehicleswitha12voltbrakelightsource.

9

3

InstallingtheHitchTongue

Partsneededforthisprocedure:

1Hitchtongue

1Hitchpin

1

Bolt(3/8x1-1/4inch)

1

Nut(3/8-16)

1Largewasher

1Largenut

1

Square-headsetscrew

Procedure

Note:Thisprocedurerequires2people.

1.Inserttherearendofthehitchtonguebetweenthe
mountingplatesonthesweeperwhilealigningthe
mountingholes(Figure3).

Note:Thehoseguidesaretobepositionedontop
ofhitchtongue.

2.Insertthehitchpinthroughthemountingplatesand
thehitchtongue(Figure3).

3.Securethetopofthehitchpintothemountingplate
withabolt(3/8x1-1/4inch)andalocknut(3/8inch)
(Figure3).

4.Securethebottomofthehitchpinwithalargewasher,
largenutandsquare-headsetscrew(Figure3).

Figure3

1.Hitchtongue4.Largenutandsquare-headsetscrew

2.Hitchpin5.Largewasher

3.Bolt(3/8x1–1/4inch)andlocknut(3/8inch)

10

5.Loosenthejamnutssecuringtheproximityswitchto

G011587

1

2

3

4

5

2

theframeandlowertheswitchuntilitis2.6to4.0mm
(0.10to0.16inch)fromthesensingplateonthehitch
tongue(Figure4).Tightenthejamnutstosecurethe
adjustment.

Figure5

Figure4

1.Proximityswitch

2.Jamnut5.Hitchtongue

3.2.6to4.0mm(0.10to0.16
inch)

4

InstallingtheHydraulic Cylinder

4.Sensingplate

1.Rearactuatortab

2.Secureeachendofthehydrauliccylindertoanactuator
tabwithapinassembly ,abolt(3/8x1-1/4inch),and
aangenut(3/8inch)Figure6).

Note:Makesurethattherodend(workingend)of
thecylinderisattachedtothefrontactuatortab.

1.Frontactuatortab3.Hydrauliccylinder

2.Rearactuatortab4.Pinassembly

2.Sweeperframe

Figure6

Partsneededforthisprocedure:

1Rear-actuatortab

4

Bolt(1/2x2inch)

8

Flatwasher(.531x.063)

4

Locknut(1/2inch)

2

2Pinassembly

2

Bolt(3/8x1–1/4inch)

Flangenut(3/8inch)

Procedure

1.Mounttherearactuatortabtothesweeperframewith
4bolts(1/2x2inch),8atwashers(.531x.063),and
4locknuts(1/2inch).Positionthecomponentsas
showninFigure5.

11