Toro 07068 Operator's Manual

FormNo.3395-469RevA

ProSweepTurfSweeper

ModelNo.07068—SerialNo.315000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3395-469*A

ThisproductcomplieswithallrelevantEuropeandirectives.
FordetailspleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

ElectromagneticCompatibility
Domestic:ThisdevicecomplieswithFCCrulesPart15.

Operationissubjecttothefollowingtwoconditions:(1)This
devicemaynotcauseharmfulinterferenceand(2)thisdevice
mustacceptanyinterferencethatmaybereceived,including
interferencethatmaycauseundesirableoperation.

Thisequipmentgeneratesandusesradiofrequencyenergyand
ifnotinstalledandusedproperly,thatis,instrictaccordance
withthemanufacturer'sinstructions,maycauseinterferenceto
radioandtelevisionreception.Ithasbeentypetestedandfound
tocomplywiththelimitsforaFCCClassBcomputingdevice
inaccordancewiththespecicationsinSubpartJofPart15of
FCCRules,whicharedesignedtoprovidereasonableprotection
againstsuchinterferenceinaresidentialinstallation.However,
thereisnoguaranteethatinterferencewillnotoccurina
particularinstallation.Ifthisequipmentdoescauseinterference
toradioortelevisionreception,whichcanbedeterminedby
turningtheequipmentoffandon,theuserisencouragedto
trytocorrecttheinterferencebyoneormoreofthefollowing
measures:Reorientthereceivingantenna,relocatetheremote
controlreceiverwithrespecttotheradio/TVantennaorplug
thecontrollerintoadifferentoutletsothatthecontrollerand
radio/TVareondifferentbranchcircuits.Ifnecessary,theuser
shouldconsultthedealeroranexperiencedradio/television
technicianforadditionalsuggestions.Theusermayndthe
followingbookletpreparedbytheFederalCommunications
Commissionhelpful:"HowtoIdentifyandResolveRadio-TV
InterferenceProblems".ThisbookletisavailablefromtheU.S.
GovernmentPrintingOfce,Washington,DC20402.StockNo.
004-000-00345-4.

FCCID:OA3MRF24J40MC-BASE,
OA3MRF24J40MA-HANDHELD

IC:7693A-24J40MC-BASE,7693A-24J40MA-HANDHELD

Operationissubjecttothefollowingtwoconditions:(1)this
devicemaynotcauseinterference,and(2)thisdevicemust
acceptanyinterference,includinginterferencethatmaycause
undesiredoperationofthedevice.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

CAUTION

Ifausermakeschangesormodicationsnot
expresslyapprovedbythepartyresponsiblefor
compliance,theycouldvoidtheuser'sauthorityto
operatetheequipment.

Introduction

Thismachineisintendedtobeusedbyprofessional,hired
operatorsincommercialapplications.Theprimaryfunction
ofthemachineistoremovedebrisfromlargeturfareas.The
movabletongueprovidesanoffsetpositionforsweeping.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

Contactusatwww.Toro.com.

2

PrintedintheUSA.

AllRightsReserved

Contents

Safety

Safety...........................................................................3

SafeOperatingPractices...........................................3

SafetyandInstructionalDecals.................................5

Setup............................................................................8

1RequirementsBeforeUsingtheV ehicle....................9

2RemovingtheHitchTongueandHydraulic

CylinderfromtheShippingPosition.......................9

3InstallingtheHitchT ongue....................................9

4InstallingtheHydraulicCylinder............................11

5InstallingthePowerWiringHarness.......................12

6MountingtheSweepertotheTowVehicle................12

7RoutingandSecuringtheHydraulicHosesand

WiringHarness..................................................13

8ConnectingtheHydraulicHoses............................13

9ConnectingtheHarness........................................14

10MountingtheWindrowBlades.............................14

11AssemblingtheHandheldRemote........................16

ProductOverview.........................................................17

Controls...............................................................17

Specications........................................................18

DimensionsandW eights.........................................18

Attachments/Accessories........................................18

Operation....................................................................19

OperatingtheSweeper............................................19

AdjustingtheBrushHeight.....................................20

AdjustingtheRollerScraper.....................................21

AdjustingtheFrontFlapHeight..............................22

CheckingtheTirePressure......................................22

CheckingtheWheelLugNutTorque.........................22

ActivatingtheController.........................................22

UsingtheControllerTimeOut.................................23

UsingtheHopperSafetySupport.............................23

CheckingtheInterlockSystem.................................23

OperatingTips.......................................................23

DumpingtheHopper.............................................24

LoweringtheHopper..............................................24

InspectingandCleaningtheMachine........................25

TransportingtheSweeper........................................25

OperatingtheMachineinColdWeather.....................25

SwitchingtheSweeper-UpMode..............................25

Maintenance.................................................................26

RecommendedMaintenanceSchedule(s)......................26

DailyMaintenanceChecklist....................................27

Lubrication............................................................28

AssociatetheRemoteControlandtheBaseUnit

........................................................................29

ReplacingtheRemoteBatteries................................29

Storage........................................................................30

Troubleshooting...........................................................31

CheckingFaultCodes.............................................31

EnteringDiagnosticModeandCheckingthe

Codes................................................................32

ResettingtheFaultCodes........................................33

ExitingDiagnosticMode.........................................33

Hazardcontrolandaccidentpreventionaredependent
upontheawareness,concern,andpropertraining
ofthepersonnelinvolvedintheoperation,transport,
maintenance,andstorageofthemachine.Improper
useormaintenanceofthemachinecanresultininjury
ordeath.T oreducethepotentialforinjuryordeath,
complywiththefollowingsafetyinstructions.

ThefollowinginstructionsarefromANSIstandard
B71.4-2012.

SafeOperatingPractices

Supervisor'sResponsibilities

•Ensuretheoperatorsarethoroughlytrainedandfamiliar

withtheOperator'sManualandalldecalsonthemachine.

•Establishyourownspecialproceduresandworkrulesfor

unusualoperatingconditions(e.g.,slopestoosteepfor
machineoperation,adverseweatherconditions,etc.).

BeforeOperating

•Read,understandandfollowtheinstructionsinthe

Operator'sManualandonthemachinebeforestarting.
Becomefamiliarwithallcontrolsandknowhowto
stopquickly.Afreereplacementmanualisavailableby
contactingT orodirectlyatwww .Toro.com.

•Neverallowchildrentooperatethemachine.Neverallow

adultstooperatethemachinewithoutproperinstruction.
Onlytrainedoperatorswhohavereadthismanualshould
operatethismachine.

•Neveroperatethemachinewhileundertheinuenceof

drugsoralcohol.

•Becomefamiliarwiththecontrolsandknowhowtostop

thetowvehicleenginequickly.

•Keepallshields,safetydevices,anddecalsinplace.

Ifashield,safetydevice,ordecalbecomesdamaged,
malfunctioning,orillegible,repairorreplaceitbefore
operationiscommenced.Alsotightenloosenutsand
boltstoensuremachineisinsafeoperatingcondition.

•Alwayswearsubstantialshoes.Donotoperatemachine

whilewearingsandals,tennisshoes,orsneakersorwhen
barefoot.Donotwearloose-ttingclothingthatcould
getcaughtinmovingpartsandpossiblycauseinjury.
Wearingsafetyglasses,safetyshoes,longpants,anda
helmetisadvisableandrequiredbysomelocalordinances
andinsuranceregulations.

•Donotalterthisequipmentinanymannerwhichmay

causehazardousconditions.

•Safetyinterlockswitchesarefortheoperatorsprotection.

Disconnectedormalfunctioningsafetyinterlockswitches
couldallowthemachinetooperateinanunsafemanner
andmaycausepersonalinjury

–Donotdisconnectthesafetyinterlockswitches.

3

–Checktheoperationoftheswitchesdailytobesure

theinterlocksystemisoperatingcorrectly.

–Ifaswitchismalfunctioning,replaceitbefore

operatingthemachine.

–Watchforholesorotherhazards.

–Usecarewhenbackingmachine.

–Donotdriveclosetoasandtrap,ditch,tallcurb,

creek,orotherhazard.

WhileOperating

•Rotatingpartscancauseseriouspersonalinjury.Keep

handsandfeetawayfromsweeperreelwhilemachineis
running.Keephands,feet,hair,andclothingawayfrom
allmovingpartstopreventinjury.Neveroperatethe
machinewithcovers,shrouds,orguardsremoved.

•Don'ttakeaninjuryrisk!Whenapersonorpet

appearsunexpectedlyinornearthesweepingarea,stop
sweeping.Carelessoperation,combinedwithterrain
angles,ricochets,ormissingordamagedguards,canlead
tothrownobjectinjuries.Donotresumesweepinguntil
areaiscleared.

•Nevercarrypassengers.

•Alwayslooktotherearofmachinebeforebackingupand

assurenooneisbehindthemachine.

•Operatormustbeskilledandtrainedinhowtodriveon

hillsides.Failuretousecautiononslopesorhillsmay
causelossofcontrol,possiblyresultinginpersonalinjury
ordeath.

•WhenusingaWorkmanasatowvehicle,itis

recommendedtoput500poundsofweightintothe
vehiclebedwhenoperatingonanyslopes.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

•Tipovercancauseseriousinjuryordeath.

–Neveroperateonsteepslopes.

–Sweepslopesupanddown,neveracrosstheface.

–Whengoinguphillordownhill,donotstoporstart

suddenly.

–Stayalertforholesintheterrainorotherhidden

hazards.T oavoidtippingorlossofcontrol,donot
driveclosetoaditch,creek,ordropoff.

–Nevertransportthesweeperwhenthetransport

alarmisactivated.

–Nevertransportthesweeperwhenitisintheoffset

position.

–Ifenginestallsormachinelosesheadwayandcannot

makeittothetopofaslope,donotturnmachine
around.Alwaysbackslowlystraightdowntheslope.

•Usingthemachinedemandsattention.Failuretooperate

machinesafetymayresultinanaccident,tipoverofthe
machine,andpossibleseriousinjuryordeath.Drive
carefully.T opreventtippingorlossofcontrol:

–Operateonlyindaylightorwhenthereisgood

articiallight.

–Driveslowly.

–Reducespeedwhenmakingsharpturns.

–Avoidturningthesweeperonahillsideor

embankment.

–Avoidsuddenstopsandstarts.

–Donotgofromreversetoforwardorforwardto

reversewithoutrstcomingtoacompletestop.

–Donotattemptsharpturnsorabruptmaneuversor

otherunsafedrivingactionsthatmaycauselossof
control.

–Watchoutfortrafcwhennearorcrossingroads.

Alwaysyieldtheright-of-way.

WhileDumping

•Thesweepermustbeinthetransportposition(directly

behindtowvehicle)beforeactivatingdumpcycle.

•Dumpingdebriscancauseseriousinjury.Stayclearof

hopperwhilemachineisbackingupordumping.

•Underrarecircumstanceswet,compressedgrassclippings

maygenerateheat.Alwaysemptythehopperbefore
storingtheunit.

•Raisingandloweringofhopperdoorcouldcauseinjury

tobystandersorpets.Keepbystandersandpetsasafe
distancefromhopperwhenoperatingtodumpdebrisor
whenopeningandclosinghopperdoor.

•Toavoidtheriskofelectricalshock,dumphopperonlyin

areaclearofoverheadwiresandotherobstructions.

•Neverdumphopperonaslope.Alwaysdumphopper

onlevelground.

•Parkmachineonalevelsurface,emptyhopper,lower

hooperuntilrollerisonthegroundandblockwheels
beforeremovingsweeperfromtowvehicle.

Maintenance

•Hydraulicuidescapingunderpressurecanpenetrate

skinanddoseriousdamage.Keepbodyandhandsaway
frompinholeleaksornozzlesthatejecthighpressure
hydraulicuid.Usecardboardorpapertondhydraulic
leaks.Fluidaccidentallyinjectedintotheskinmustbe
surgicallyremovedwithinafewhoursbyadoctorfamiliar
withthisformofinjuryorgangrenemayresult.

•Performonlythosemaintenanceinstructionsdescribedin

thismanual.Ifmajorrepairsareeverneededorassistance
desired,contactanAuthorizedToroDistributor.

•Makesureallhydrauliclineconnectorsaretight,andall

hydraulichosesandlinesareingoodconditionbefore
applyingpressuretothesystem.

4

•Performingmaintenanceonmachinenotproperly

93-9899

supportedwithjackstandsmaycausemachinetofalland
couldcauseinjury.

•Tobesureofoptimumperformanceandsafety ,always

purchasegenuineTororeplacementpartsandaccessories.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

Replacementpartsandaccessoriesmadebyother
manufacturerscouldbedangerous.Alteringthismachine
inanymannermayaffectthemachine'soperation,
performance,ordurability,oritsusemayresultininjury
ordeath.SuchusecouldvoidproductwarrantyofThe
ToroCompany.

108–0872

1.Crushinghazardofhand—keephandsawayfrompinch
points.

93-9899

1.Crushinghazard—installthecylinderlock.

58-6520

1.Grease

108–0868

1.Warning—keephandsandfeetoutofthesweeperbrush.

2.Tippinghazard—donotoperatewiththesweeperinthe
raisedpositiononslopesgreaterthan5degrees.

108–0870

1.Entanglementhazard,belts—stayawayfrommovingparts,
keepallguardsandshieldsinplace;donotoperatewith
coversremoved.

5

93-9852

1.Warning—readtheOperator’sManual.2.Crushinghazard—installthecylinderlock.

108–0862

1.Warning—readtheOperator'sManual,donotoperatethismachineunlessyouaretrained;keepbystandersasafedistancefrom
themachine.

2.Entanglementhazard,belts—stayawayfrommovingparts,keepallguardsandshieldsinplace;donotoperatewithcovers
removed.

108–0873

1.Thrownobjecthazard—keepbystandersasafedistance
away.

1.Warning—keepbystandersasafedistancefromthe
machinewhendumpingsweeper.

108–0865

108–0861

1.Warning—readtheOperator'sManual,donotoperatethismachineunlessyouaretrained.

2.Crushing/dismembermenthazardofbystanders—donotcarrypassengers.

3.Electricalshockhazard,overheadpowerlines—watchforoverheadpowerlines.

4.Lossofcontrolhazard—themaximumloadatthesweeperis1590kg(3500lb),atthehitchis114kg(250lb),donotdrive
downslopes.

5.Warning—keepspeedsbelow24kmh(15mph).

6.Storedenergyhazard,trailer—lowerthesweeper,placeitonblocksorjackstands,disconnectthesweeper,disconnectthe
hydraulicsandwiringharness;donotdrivethesweeperintheraisedposition.

6

108–0863

1.Crushinghazard,fallingobjecthazard—keepbystanders
andvehiclesasafedistancefromthemachinewhenthe
sweeperisraised.

110-7999

1.Warning3.Themachinemustbe

2.Tippinghazard—Whenthe
attachmentisinthesweep
positiondonotraisethe
attachmenttodump.

parkedwiththeattachment
inthetowpositionbefore
raisingthesweeperto
dump.

131-6766

1.7.5A3.Electricalaccessory—15A

2.7.5A

4.TEC-2403—2A

7

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2

3

4

5
6

7

Nopartsrequired

Nopartsrequired

Hitchtongue1
Hitchpin1
Bolt(3/8x1-1/4inch)
Nut(3/8-16)
Largewasher1
Largenut1
Square-headsetscrew
Rear-actuatortab1
Bolt(1/2x2inch)
Flatwasher(.531x.063)
Locknut(1/2inch)
Bolt(3/8x1–1/4inch)
Pinassembly2
Flangenut(3/8inch)
Powerwiringharness1
Cabletie
Hitchpin1
Hairpincotter1

Cabletie

Qty.

Use

–

–

1
1

1

4
8
4
2

2

2

8

Requirementsbeforeusingthevehicle.

Removethetongueandhydraulic
cylinderfromtheshippingposition.

Installthehitchtongue

Installthehydrauliccylinder.

Installthepowerwiringharness.

Mountthesweepertothetowvehicle.

Routeandsecurethehydraulichoses
andwiringharness.

8
9

10

11

Nopartsrequired

Nopartsrequired

Blade-mountingassembly1
Bolt(7/16x3-3/4inch)
Bolt(7/16x3-1/4inch)
Smallwasher(1/2inch)
Largewasher1
Spacer
Locknut(7/16inch)
Chain
Bolt(3/8x1-1/4inch)
Flangenut(3/8inch)
Snaplink
Handheldremote1
Battery(AAA)
Screws,small

–

–

1
1
4

1
2
1
1
1
1

4
6

Connectthehydraulichoses.

Connecttheharness.

Mountthewindrowblades.

Assemblethehandheldremote.

8

MediaandAdditionalParts

Description

Operator'sManual

PartsCatalog

CECerticate

RemoteControl

1

RequirementsBeforeUsing theVehicle

NoPartsRequired

Procedure

•TheToroProSweepcanbetowedbymostutilitytractors

equippedwithhydraulicsproducing7to8GPM@2000
p.s.i.andotationtiresforoperationovergolfgreens.
Ensurethetractorhasadequatebrakesandadrawbar
hitchcapacitytohandlea3500lb.(1587kg.)trailer.
RefertothetowvehicleOperator'sManualfortowing
instructionsandprecautions.

•TheWorkmanvehiclemustbeequippedwiththe

High-FlowHydraulicsKit.Workmanvehicleswithserial
numberspriorto900000001,needtheHeavyDuty
Drawbar(Model44212or44213)installed.

Note:The4WDW orkmanmodelisthebestforhillyor
bermedapproachestogreens.

Important:ForoldermodelWorkmanvehicles,do
notattempttopullthesweeperwhenloadedwith
material,withthestandardWorkmanhitch.Itisonly
ratedto1500lbs.andmaybendordamagethecross
tubeaxlesupportorrearspringshackles.Alwaysuse
theH.D.DrawbarKitModel44212orH.D.Frame
DrawbarModel44213.

Important:Donotattempttowingaloadedsweeper
withalightutilityvehicleorrun-about.These
machinesdonothaveadequatebrakes,suspension,
orframestrengthtohandletheweightofthesweeper.

Qty.

1

1

1

1Usetooperatethesweeper

Readbeforeoperatingthesweeper

Usetoreferencepartnumbers

2

RemovingtheHitchTongue andHydraulicCylinderfrom theShippingPosition

NoPartsRequired

Procedure

Note:Have2peopleremovethehitchassembly.

1.Removethepinassembly ,boltandnutsecuringthe

2.Removethehairpincotterandhitchpinsecuringthe

3.Pivotatthelowershippingpinandpivotthetounge

4.Removethepinassembly ,boltandnutsecuringthe

5.Removethefastenerssecuringtheshippingbracketsto

Use

hydrauliccylinderandhosestothehitchtonguefor
shipping.Also,cutthecabletie.Carefullylowerthe
cylinderandhosesfromthetongue.Retainthepin
assemblyandfastenersforre-use.

hitchtonguetotheuppershippingbracket.Thehitch
tongueisveryheavy,usecautionwhenremovingthe
tonguefromtheshippingbrackets.

down.

hitchtonguetothelowershippingbracket.

Note:Themachinewillshiftupwardatthelowerpin
shippingbracket.

thesweeper.Removeanddiscardtheshippingbrackets.

•Trailerbrakesarerecommendedwhenusingthesweeper

inhillyterrain.Whenfullyloaded,thesweepermayweigh
asmuchas1,588kg(3,500lb)(GVW).Thisweightisover
therecommendedtowingandbrakinglimitofmostutility
vehicles.Aspecialtrailerbrakekitisavailablefordirect
installationwiththeWorkmanvehicle.

Note:Thetrailerbrakekitcanbeadaptedtoother
vehicleswitha12voltbrakelightsource.

9

3

InstallingtheHitchTongue

Partsneededforthisprocedure:

1Hitchtongue

1Hitchpin

1

Bolt(3/8x1-1/4inch)

1

Nut(3/8-16)

1Largewasher

1Largenut

1

Square-headsetscrew

Procedure

Note:Thisprocedurerequires2people.

1.Inserttherearendofthehitchtonguebetweenthe
mountingplatesonthesweeperwhilealigningthe
mountingholes(Figure3).

Note:Thehoseguidesaretobepositionedontop
ofhitchtongue.

2.Insertthehitchpinthroughthemountingplatesand
thehitchtongue(Figure3).

3.Securethetopofthehitchpintothemountingplate
withabolt(3/8x1-1/4inch)andalocknut(3/8inch)
(Figure3).

4.Securethebottomofthehitchpinwithalargewasher,
largenutandsquare-headsetscrew(Figure3).

Figure3

1.Hitchtongue4.Largenutandsquare-headsetscrew

2.Hitchpin5.Largewasher

3.Bolt(3/8x1–1/4inch)andlocknut(3/8inch)

10

5.Loosenthejamnutssecuringtheproximityswitchto

G011587

1

2

3

4

5

2

theframeandlowertheswitchuntilitis2.6to4.0mm
(0.10to0.16inch)fromthesensingplateonthehitch
tongue(Figure4).Tightenthejamnutstosecurethe
adjustment.

Figure5

Figure4

1.Proximityswitch

2.Jamnut5.Hitchtongue

3.2.6to4.0mm(0.10to0.16
inch)

4

InstallingtheHydraulic Cylinder

4.Sensingplate

1.Rearactuatortab

2.Secureeachendofthehydrauliccylindertoanactuator
tabwithapinassembly ,abolt(3/8x1-1/4inch),and
aangenut(3/8inch)Figure6).

Note:Makesurethattherodend(workingend)of
thecylinderisattachedtothefrontactuatortab.

1.Frontactuatortab3.Hydrauliccylinder

2.Rearactuatortab4.Pinassembly

2.Sweeperframe

Figure6

Partsneededforthisprocedure:

1Rear-actuatortab

4

Bolt(1/2x2inch)

8

Flatwasher(.531x.063)

4

Locknut(1/2inch)

2

2Pinassembly

2

Bolt(3/8x1–1/4inch)

Flangenut(3/8inch)

Procedure

1.Mounttherearactuatortabtothesweeperframewith
4bolts(1/2x2inch),8atwashers(.531x.063),and
4locknuts(1/2inch).Positionthecomponentsas
showninFigure5.

11

5

6

InstallingthePowerWiring Harness

Partsneededforthisprocedure:

1Powerwiringharness

2

Cabletie

Procedure

1.Disconnectthebatteryfromthevehicle.

2.Attachthepowerwiringharnessringterminaltothe
groundboltnearthevehiclefuseblock.

3.Plugtheharnesswireintotheredwireonthebackof
thefuseblock.

Note:IftheW orkmanvehicledoesnothaveanopen
fuseslot,obtainandinstallaToroaccessoryfuseblock,
Partno.92–2641.

4.Routethewiringharnessalongsidethemainvehicle
wiringharnesstotherearofthevehicle(Figure7).

MountingtheSweepertothe TowVehicle

Partsneededforthisprocedure:

1Hitchpin

1Hairpincotter

Procedure

Toensureproperdebrispickup,makesurethatthesweeper
frameisparallelwiththeground.

1.Positionthesweeperonaat,levelsurface.

2.Backthetowvehicleuptothesweeper.

3.Removethespringpin,rotatethejackdownandinstall
thespringpin(Figure8).

Figure7

1.Powerwiringharness

5.Securethewiringharnesstothevehicleinseveral
placeswithcableties.Keeptheharnessawayfromany
hotorrotatingcomponents.

Note:Theharnessisequippedwithaconnectorfor
theoptionalbrakecontrolkit.

6.Connectthevehiclebattery.

Figure8

1.Jack

4.Jackupthehitchtongueuntilitisparalleltotheground.

5.Adjustthesweeperhitchclevistothesamelevelastow
vehiclehitchasfollows:

•Removetheboltsandlocknutssecuringthehitch

clevis(Figure9)tothehitchtongue.

12

2.Springpin

Figure10

Figure9

1.Hitchpin3.Hairpincotter

2.Clevis

•Raiseorlowerthehitchclevistotheposition

approximatelylevelwiththetowvehiclehitch.

•Securetheclevistothehitchwiththeboltsand

locknutspreviouslyremoved.

Note:Makesurethatthesweeperisparallelwith
theground.

6.Connectthesweeperclevishitchtothetowvehicle
hitchwiththehitchpinandhairpincotter.

7.Removethespringpin,rotatethejackanduptothe
storagepositionandinstallthespringpin.

1.Hydraulichosesandwiring
harness

2.Securethehydraulichosesandwiringharnessasshown
inFigure11andFigure12.

1.Cabletie(6)

2.Hoseguide

Figure11

FrontView

7

RoutingandSecuringthe HydraulicHosesandWiring Harness

Partsneededforthisprocedure:

8

Cabletie

Procedure

1.Routethehydraulichosesandwiringharnessthrough
thehoseguidestothefrontofthehitchtongue(Figure

10).

Figure12

RearView

1.Cabletie(2)

13

8

g03051 1

9

ConnectingtheHydraulic
Hoses

NoPartsRequired

Procedure

Connectthehydraulichosesfromthesweepertothequick
couplersonthetowvehicle(Figure13).

Figure13

1.Hydraulichoses2.Harness'

Important:Makesurethatthebrushrotatesinthe
properdirection(whenviewedfromthemotorend,
thebrushshouldrotateclockwise).Ifthebrushis
rotatingcounterclockwise,reversethehydraulichose
connections.

Note:Markthehigh-pressurehosewithacabletieto
identifythecorrecthoseinstallation(Figure14).

ConnectingtheHarness

NoPartsRequired

Procedure

Connecttheharnessfromthesweepertothepowerharness
onthetowvehicle(Figure13).

Note:Ensuretheharnesscannotgetpinchedinthehitch
andensuretheharnessisnotontopoforaroundthehitch
pin.

10

MountingtheWindrowBlades

Partsneededforthisprocedure:

1Blade-mountingassembly

1

Bolt(7/16x3-3/4inch)

1

Bolt(7/16x3-1/4inch)

4

Smallwasher(1/2inch)

1Largewasher

1

Spacer

2

Locknut(7/16inch)

1

Chain

1

Bolt(3/8x1-1/4inch)

1

Flangenut(3/8inch)

1

Snaplink

Procedure

1.Securetheblademountingassemblytotheleftend
ofthesweeperframewithabolt(7/16x3-1/4inch)
bolt,2smallwashers,alargewasher,andalocknut
(7/16inch).

1.Highpressurehose

Figure14

2.Cabletie

Note:PositioncomponentsasshowninFigure15.

2.Securethewindrowbladetothemountingassembly
withabolt(7/16x3-1/4inch),2atwashers,aspacer
andalocknut(7/16inch).Assemblethecomponents
asshowninFigure15.

Note:Positionthelongerendofthebladeawayfrom
thesweeper.

3.Securethechaintotheblademountingassemblywith
abolt(3/8x1-1/4inch)andaangenut(3/8inch)
(Figure15).

14

4.Securetheotherendofthechaintotheslotinthe
framewiththesnaplink(Figure15).

Note:Thereshouldbesomeslackinthechainwhen
connected.

5.Greasethettingontheblademountingassemblyand
onthewindrowbladehubwithNo.2lithiumgrease.

Note:Whenthewindrowisnotrequired,unhookthe
chainfromthesnaplink,pivotthewindrowassembly
upward,andhookthechainattheraisedlevel.

Figure15

1.Bolt(7/16x3-3/4inches)

2.Smallwasher(1/2inch)9.Spacer

3.Sweeperframe10.Bolt(3/8x1-1/4inches)

4.Largewasher

5.Blade-mountassembly

6.Locknut(7/16inch)13.Snaplink

7.Bolt(7/16x3-1/4inches)

8.Windrowblade

11.Chain

12.Flangenut(3/8inch)

15

11

AssemblingtheHandheld Remote

Partsneededforthisprocedure:

1Handheldremote

4

Battery(AAA)

6

Screws,small

Procedure

1.Removetherubberbandssecuringtheremotehalves
together,andremovethebackcover.

2.Plugeachbatteryintoaterminalcradleobserving
properpolarity(Figure16).

Note:Ifthebatteriesareimproperlyinstalled,theunit
willnotbedamaged,butitwillfailtooperate.The
cradleisembossedwithpolaritymarkingsforeach
terminal.

Figure16

1.Screw4.Steelgasket

2.Cover

3.Seal

3.Ensurethatthesteelgasketandrubbersealareseated
inthechannelintheremoteandsetthebackcover
inplace(Figure16).

4.Securethecoverwith6screws(Figure16)andtorque
themto1.5to1.7N-m(13to15in-lb).

Note:Donotovertightenthescrews.

5.Batteries

6.Handheldremote

16

ProductOverview

•Transportheight(homeposition)is13–1/4to15–1/4

inches.

Controls

HopperDumpButton

Todumpthehopper,pressthehopperdumpbutton2times
(Figure17).

Important:Thesweepermustbedirectlybehindthe
towvehicleandintransportheightbeforethedump
sequencecanbeactivated.

•Turnaroundheight(off-setposition)is8–1/2to10–1/2

inches.

SweeperUpButton—OptionalMode

Thismodeallowstheoperatortoadjustthesweepertoany
desiredheightanditstopsatthepre-denedheights.

Note:RefertoSwitchingtheSweeper-UpMode(page25)to
switchtotheoptionalmode.

Toraisethesweeperinoptionalmode,pressandholdthe
sweeper-upbuttonuntilthehopperreachesthedesiredheight
orstopsatthepre-denedheight(Figure17).

•Transportheight(homeposition)is13–1/4to15–1/4

inches.

•Turnaroundheight(off-setposition)is8–1/2to10–1/2

inches.

Off-SetLeftButton

Tooff-setthesweepertotheleft,pressandholdtheoff-set
leftbutton(Figure17).Releasingthebuttonwillstopthe
movementtotheleft.

Figure17

1.LEDlight

2.Off-setleft6.Sweeperup

3.Sweeperdown7.Off-setright

4.Hopperdump

5.Stop

SweeperDownButton

Tolowerthehopper,pressthesweeperdownbutton(Figure

17).Thehoppercanbeloweredwhenitisatanyofthe

followingpositions:

•Hopperdumpheight

•Transportheight

•Turnaroundheight

Note:Whenloweringthehopperfromthedump
position,thelowerhopperfunctioncanbestoppedatany
timebyreleasingthesweeper-downbutton.

Note:Withthesweeperinthetransportorturn-around
positions,thelowerhopperfunctioncanbestoppedat
anytimebypressingthesweeperupbutton.

Off-SetRightButton

Tooff-setthesweepertotheright,pressandholdtheoff-set
rightbutton(Figure17).Releasingthebuttonwillstopthe
movementtotheright.

StopButton

Pressingthestopbuttonwilldisableanyactivefunction.

Note:Thereisapproximatelya3seconddelay.

SweeperUpButton—StandardMode

Toraisethesweeperinstandardmode,pressthesweeper-up
button.Thehopperwillstopatthepre-denedheight
(Figure17).

17

DiagnosticLight

Thediagnosticlight(Figure18)islocatedonthefrontcover
andindicatesmachinefaultcodes.Afteryouturnthekey
totheRUNposition,thediagnosticlightwillilluminatefor
5seconds,turnofffor5seconds,andthenbeginashing
3timesaseconduntilyoupushabuttononthehandheld
remote.Ifthelightturnsonfor5secondsandthenstarts
blinking10timesasecond(withorwithouta5secondpause)
thereisafaultwiththemachine;refertoCheckingFault

Codes(page31).

Note:Thediagnosticlightilluminateswhenabuttonis
pushedonthehandheldremote.

Note:Ifyouhaveabuttondepressedonthehandheld
remotewhenyoustartthemachine,thelightwillnotash3
timesasecondafteritturnsofffor5seconds.

Figure18

1.Diagnosticlight

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

DimensionsandWeights

Width

Height

Dumpheightclearance

LengthHopperlowered-

Emptyweight

Grossvehicleweight(GVW)1588kg(3500lb)

221cm(87inches)

202cm(79-1/2inches)

173cm(68inches)

173cm(68inches)
Hopperraised-229-249
cm(90-98inches)

680kg(1500lb)

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.

18

Operation

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

OperatingtheSweeper

Theprimaryfunctionofthemachineistosweepupdebris
fromlargeturfareas.

Thesweeperisoperatedbyusingtheremotecontrol.Referto

Controls(page17)fortheproperuseofthecontrolbuttons.

Positonthesweeperinthefollowingheightswhen
transportingandturning:

•Transportheight(homeposition)is33.7to38.7cm

(13–1/4to15–1/4inches).

•Turnaroundheight(offsetposition)is21.6to26.7cm

(8–1/2to10–1/2inches).

WARNING

Rotatingpartscancauseseriouspersonalinjury.

•Keephandsandfeetawayfromthesweeperreel
whilethemachineisrunning.

•Keephands,feet,hair,andclothingawayfrom
allmovingpartstopreventinjury.

•Neveroperatethemachinewithcovers,shrouds,
orguardsremoved.

19

AdjustingtheBrushHeight

Adjustthesweepersothebrushtipsslightlytouchthesurfacebutdonotpenetratetheturf.Ifthebrushtipsdopenetrate
theturf,improperdebrispickupcouldresult.

Refertothechartsbelowfortherecommendedsweepersettings.

ConditionRoller/BrushAdjustment

Greens/TeeBoxes2to4notchesfrombottom6to13mm(1/4to1/2inch)

Fairways

Sportselds5to7notchesfrombottom25to76mm(1to3inches)

Leaves

AB

OpenSlots

0

1

2

3

4

5

6

7

8

9

10

11

12

13

3to5notchesfrombottom13to25mm(1/2to1inch)from

5to9notchesfrombottomRemovefrontpanel

TabUp

5.5006.000

5.7506.250

6.0006.500

6.2506.750

6.5007.000

6.7507.250

7.0007.500

7.2507.750

7.5008.000

7.7508.250

8.0008.500

8.2508.750

8.5009.000

8.7509.250

FrontFlapAdjustmentNotes

fromground

ground

fromground

TabDown

5.6256.125

5.8756.375

6.1256.625

6.3756.875

6.6257.125

6.8757.375

7.1257.625

7.3757.875

7.6258.125

7.8758.375

8.1258.625

8.3758.875

8.6259.125

8.8759.375

Brushshouldbeslightly
engagedintheturf

Brushshouldbeengagedinto
thetop1/3ofthegrassheight

Brushshouldbeengagedinto
thetop1/3ofthegrassheight

Brushshouldbeengagedinto
thetop1/3ofthegrassheight

C

20

Figure19

1.“A”4.6to13mm(1/4to1/2inch)

2.“B”

3.“C”

5.Brushdirection

1.Positionthesweeperonalevelsurface.

2.Raisethehopperandinstallthehoppersafetysupport.RefertoUsingtheHopperSafetySupport(page23).

3.Loosenthelocknutontheheightadjustmentkey(Figure20)soitcanbepulledoutapproximately13mm(1/2inch).

Figure20

1.Locknut4.Roller-heightadjustingplat

2.Height-adjustingkey5.Roller-scraperadjustingnuts

3.Roller-heightadjustingnuts

4.Loosentheroller-heightadjustmentlocknuts(Figure20).

5.Pullouttheheight-adjustorkeyandmovetherearrollerupordownbyslidingtheroller-heightadjustingplatetothe
desiredheight(Figure20).

6.Tightenthelocknutssecuringtheadjustment.

7.Repeattheprocedureontheoppositeendofthebrush.Makesurethattheadjustmentsarethesame.

AdjustingtheRollerScraper

Checkandensuretherollerscraper(Figure20)isadjusted

theroller.Loosentherollerscraperadjustingnuts,position
rollerasdesiredandtightenthenuts.

witha2mm(1/16inch)clearancebetweenthescraperand

21

AdjustingtheFrontFlap

CheckingtheWheelLugNut

Height

Forbestdebrispickupresults,adjustthefrontap(Figure

21)witha6mmto13mm(1/4inchto1/2inch)clearance

betweenthebottomoftheapandsurface.

Note:Raisingthefrontapallthewayorremovingthe
frontapmayberequiredwhenpickinguplargerdebrisorif
debrisistobepickedupinlonggrass.

Figure21

1.Frontap

Torque

WARNING

Failuretomaintainpropertorquecouldresultin
failureorlossofwheelandcouldresultinpersonal
injury.

Checkandtorquethewheellugnutsto95-122N-m(70-90
ft-lb).

1.Loosenthenutssecuringthemetalstrapandthefront
aptothebrushhousing(Figure22).

Figure22

1.Frontap

2.Adjustthefrontaptothedesiredoperatingheight
andtightenthenuts.

2.Metalstrap

CheckingtheTirePressure

Figure23

1.Lugnut

ActivatingtheController

Thecontroller(Figure24)isactivatedassoonasyouplugthe
sweeperharnessintothevehiclepowerharness.

•OnWorkmanmodelswithserialnumberspriorto

899999999,theharnesswillhavepower.

•OnWorkmanmodelswithserialnumbers900000001and

up,turntheignitionkeytotheRUNpositiontopower
theharness.

Checkthetirepressuredailytoensuretheyareinated
properly.

Correcttireairpressure:86.2kPa(12-1/2psi.)

Maximumtireairpresssure:of124kPa(18psi)

Note:Thevalvestemislocatedonthebacksideoftherim.

Figure24

1.Controller

22

UsingtheControllerTimeOut

Thesweeperisequippedwithatime-outfeatureforthe
controlmodule.Thetime-outfeatureisactivatedafter2-1/2
hoursofcontinuousremotetransmitterinactivity.

•Wheninthetime-outmodetheremotetransmitterwill

notcontrolanyfunction.

•Towakethecontrollerintime-outmode:

–OnW orkmanmodelswithserialnumberspriorto

899999999,unplugandplugthesweeperharnessinto
thevehiclepowerharness.

–OnWorkmanmodelswithserialnumbers900000001

andup,turntheignitionkeytotheOFFpositionand
backtotheRUNposition.

•Toavoidcontrollertime-outduringoperation,usethe

remotetransmittertooff-setthesweeperatleastevery
2-1/2hours.

Figure26

1.Safetysupport

UsingtheHopperSafety Support

Wheneveryouworkundertheraisedhopper,ensurethat
thehoppersafetysupportisinstalledontotheextendedlift
cylinder.

1.Raisethehopperuntiltheliftcylinderisextended.

2.Removethehairpincotterandpinsecuringthesafety
supporttothestoragebracketonthesweeperframe
(Figure25).Removethesafetysupport.

4.Tostorethesafetysupport,removethesafetysupport
fromthecylinderandsecureittothestoragebracket
onthesweeperframe.

5.Alwaysinstallorremovethesafetysupportfrom
behindthehopper.

6.Donottrytolowerthehopperwiththesafetysupport
onthecylinder.

CheckingtheInterlockSystem

CAUTION

Safetyinterlockswitchesarefortheoperator's
protection.Disconnectedormalfunctioning
safetyinterlockswitchescouldallowthemachine
tooperateinanunsafemannerandmaycause
personalinjury.

•Donotdisconnectthesafetyinterlockswitches.

•Checkoperationoftheswitchesdailytobesure
theinterlocksystemisoperatingcorrectly.

•Ifaswitchismalfunctioning,replaceitbefore
operatingthemachine.

Figure25

1.Hopper-safetysupport

2.Storagebracket

3.Insertthehopper-safetysupportontothecylinderrod,
makingsurethesupportendrestsagainstthecylinder
barrelandthecylinderrodend(Figure26).

Note:Securethehoppersafetysupporttothecylinder
rodwiththehairpincotterandpin.

3.Pin

Thepurposeofthesafetyinterlocksystemisasfollows:

•Preventsthebrushfromrotatingwhenthehopperisin

theraisedposition.

•Preventsthehopperfrombeingdumpedwhenthe

sweeperisintheoffsetposition.

•Audiblealarmwillsoundwhendumpingthehopper.Do

notmovethetowvehiclewhendumpingthehopper.

OperatingTips

•Beforestartingtosweep,surveytheareatodetermine

thebestdirectiontosweep.

23

Note:Tomaintainastraightlinewhensweeping,sight

g030465

anobjectintheforeground.

1.Placethemachineonalevelsurfaceandmakesurethat
itisinthetransportpositionbeforedumping.

•Alwaystrytomakealong,continuousrunwithaslight

overlaponthereturnrun.

•Onturfareas,thebrushwillpickupturfcores,twigs,

clippings,leaves,pineneedlesandcones,andsmalldebris.

•Thesweeperalsogroomstheturf.Thebrushcombs

throughandliftsthegrassforauniformcutwhen
mowed.Asitcleans,thelightscarifyingactionincreases
waterandpesticidepenetration,thusreducingtheneed
forrenovation.

Important:Donotmakesharpturnswhenusing
thesweeperasdamagetotheturfmayoccur.

•Whenthehopperisfull,thesweeperwillnolonger

pickupasefciently,leavingorthrowingmaterialback
ontotheground.

DANGER

Tipovercancauseseriousinjuryordeath.

•Neveroperatethemachineonsteepslopes.

•Sweepslopesupanddown,neveracrossthe
face.

•Whengoinguphillordownhill,donotstopor
startsuddenly .

•Stayalertforholesintheterrainorotherhidden
hazards.Toavoidtippingorlossofcontrol,do
notdriveclosetoaditch,creekordropoff.

2.Pressthehopper-dumpbuttonforonesecond,release
thebuttonforonesecond,andpressthehopper-dump
buttonagain(Figure27).

Note:Thesweeperwillnotrespondifthe
hopper-dumpbuttonispressedtooquickly .

Figure27

1.LEDlight

2.Offsetleft6.Sweeperup

3.Sweeperdown7.Offsetright

4.Hopperdump

5.Stop

•Ifmachinestopsgoinguphill,disengagereels
andbackslowlydownhill.Donotattemptto
turn.

DumpingtheHopper

DANGER

Tipoverorelectricalshockcouldcauseserious
injuryordeath.

•Neverdumpthehopperonaslope.Always
dumpthehopperonlevelground.

•Dumponlyinanareaclearofoverheadwires
andotherobstructions.

Important:Makesurethatthesweeperissecuredto
thetowvehiclehitchwiththehitchpinandtheclevis
pinduringthedumpingoperation.

Important:Ensurethatthesweeperisdirectlybehind
thetowvehicleandintransportheightbeforethedump
sequencecanbeactivated.

Toactivatethedumpsequence:

Figure28

CAUTION

Dumpingthehoppercancauseinjuryto
bystandersorpets.

Keepbystandersandpetsasafedistancefrom
thehopperwhendumpingthehopper.

LoweringtheHopper

Tolowerthehopper,pressthesweeperdownbutton.

Note:Ensurethehopperisinthedownpositionbefore
startingtousethesweeper.

24

InspectingandCleaningthe

g030597

SwitchingtheSweeper-Up

Machine

Whensweepinghasbeencompleted,thoroughlycleanand
washthemachine.Airdrythehopper.Aftercleaning,inspect
themachineforpossibledamagetomechanicalcomponents.
Performingtheseproceduresensuresthatthemachinewill
performsatisfactorilyduringthenextsweepingoperation.

TransportingtheSweeper

•Nevertransportthesweeperwhenthetransportalarm

andthelightareactivated.

•Whentransportingthesweeper,usethetie-downsto

securethefrontofthemachine(Figure29)andtheaxle
(Figure30)tosecuretherearofthemachinetothetrailer.

Note:Transportingthesweeperwithoutusingthe
tie-downscoulddamagethemachine.

Mode

Thesweeper-upbuttonhas2possiblemodes;standardand
optional.

Thestandardmodeallowstheoperatortoraisethesweeper
tothepre-denedheightswithasinglebuttonpush.Referto

SweeperUpButton—StandardMode(page17)

Theoptionalmodeallowstheoperatortoadjustthesweeper
toanydesiredheightanditstopsatthepre-denedheights.
RefertoSweeperUpButton—OptionalMode(page17).

Usethefollowingtoswitchthesweepertotheoptionalmode:

1.Removethecoveroffthecontrolmodule.

2.Unplugthe2wireconnectionsfromthepigtail
connectorshowinFigure31.

3.Plugthe2wireconnectionsintotheexistingpigtail
connectortetheredtothewiringharness.

4.Installthecoverontothecontrolmodule.

Figure29

1.Fronttie-downs

Figure30

1.Reartie-downlocations

OperatingtheMachineinCold Weather

TheWorkmanhighowhydraulicsoilmustreachaoperating
temperatureof82degreesC(180degreesF)forproper
operationoftheoatingsweeperhead.

Figure31

1.Locationofpigtails3.Standard-modepigtail

2.Optional-mode
pigtail—tetheredtothe
wiringhareness

Note:Toreturntostandardmode,installtheoriginal
pigtailconnector.

25

Maintenance

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst10hours

Every25hours

Every50hours

Every100hours

Every200hours

Every600hours

MaintenanceProcedure

•T orquethewheellugnuts

•Cleanthereeldrivearea.

•Greasethesweeper.

•Inspecttheconditionofthetires.

•Replacethebrush.

•T orquethewheellugnuts

•Replacethefrontap.

•Inspectthehopperfordamage.

26

DailyMaintenanceChecklist

Duplicatethispageforroutineuse.

Fortheweekof:

MaintenanceCheckItem

Checkthesafetyinterlock
operation.

Checkforunusualoperating
noises.

Checkthetirepressure

Checkhydraulichosesfor
damage

Checkforuidleaks

Checkcontroloperation.

Checkhopper.

Cleanwrappedmaterial
frombrush.

Checkbrushwear .

Lubricateallthegrease

2

ttings

Touch-upanydamaged
paint

1

=.Replaceifmissingorbroken

2

=Immediatelyaftereverywashing,regardlessoftheintervallisted

1

Mon.Tues.Wed.Thurs.Fri.

Sat.Sun.

NotationforAreasofConcern

Inspectionperformedby:

ItemDate

Information

27

Lubrication

ServiceInterval:Every50hours

Thesweeperhas11greasettingsthatrequirelubrication
withNo.2lithiumgrease.Ifthemachineisoperated
undernormalconditions,lubricateallbearingsandbushings
immediatelyaftereverywashing.Lubricatethebearings
andbushingsdailywhenoperatingconditionsareextremely
dustyanddirty.Dustyanddirtyoperatingconditionscould
causedirttogetintothebearingsandbushings,resultingin
acceleratedwear.

1.Lubricatethefollowinggreasettings:

•Hopperpivot(upper)(2)(Figure32).

•Brushpivot(2)(Figure33).

•Liftcylinder(2)(Figure34).

•Hopperpivot(lower)(2)(Figure35).

•Hitchtonguepivot(1)(Figure36).

•Windrowblademount(Figure37).

•Windrowbladehub(Figure37).

2.Wipegreasettingscleansothatforeignmattercannot
beforcedintothebearingorbushing.

3.Pumpgreaseintothebearingorbushing.

4.Wipeupexcessgrease.

Figure34

Figure35

Figure32

Figure33

Figure36

28

Figure37

AssociatetheRemoteControl andtheBaseUnit

Important:Makesuretoreadtheentireprocedure

beforeattemptingtheassociationprocess.

Theremotecontrolmustestablishcommunicationswith
thebaseunitbeforethesystemcanbeused.Theremote
controlisassociatedtothesystembaseunitbeforeleaving
thefactory.Thisisdoneusingtheassociateprocedure.
Insituationswhereitisnecessarytore-establishremote
control-to-baseunitcommunications(example:introducing
aneworspareremotecontroltoanexistingbaseunit),the
followingassociateproceduremustbeperformed.

Note:Associatingtheremotecontroltoadifferentbase
unitwilldisassociatethatremotecontrolfromtheoriginal
baseunit.

1.Removepowerfromthebaseunit.

2.Standnearthebaseunitinunobstructed,clear
line-of-sightwiththeremotecontrolinhand.

3.SimultaneouslypressandholdtheOFF-SETLEFTand

OFF-SETRIGHTbuttons.TheLEDwillblinkabout

oncepersecond.

Figure38

1.LEDlight

2.Off-setleft6.Sweeperup

3.Sweeperdown7.Off-setright

4.Hopperdump

5.Stop

ReplacingtheRemote Batteries

Thehandheldremoteispoweredby4AAAbatteries.When
installingbatteries,observeproperpolarityasmarkedonthe
insideofthecompartmenttoavoiddamagingtheunit.

1.Removethe6screwsfromthebackoftheremoteand
removethecover(Figure39).

Note:Ifpossible,leavetherubbersealandsteelgasket
inthechannelwhenremovingthecoverandbatteries.

4.ContinuetoholdbothbuttonsuntiltheLEDbegins
blinkingabouttwicepersecond.

5.Releasethebuttons.

6.PressandholdtheOFF-SETLEFTbutton.TheLED
willblinkabouttwicepersecond.

7.ContinueholdingtheOFF-SETLEFTbuttonandturn
thekeystarttotheRUNposition.TheLEDwillturn
solidiftheprocedureissuccessful.

Note:Thiscouldtakeupto20seconds.

8.ReleasetheOFF-SETLEFTbutton.

Thesystemisreadyforusewiththatparticularremote
control.

Figure39

1.Screw4.Steelgasket

2.Cover

3.Seal

2.Removethedischargedbatteriesandproperlydispose
inaccordancewithlocalregulations.

29

5.Batteries

6.Handheldremote

3.Plugeachfreshbatteryintoaterminalcradleobserving
properpolarity.

Storage

Note:Ifthebatteriesareimproperlyinstalled,theunit

willnotbedamaged,butitwillfailtooperate.

4.Ifyouaccidentallyremovedtherubbersealandthe
steelgasket,replacethemcarefullyintothechannelin
thehandheldremote.

5.Replacethecoverandsecureitwiththe6screws
removedpreviously(Figure39)andtorquethemto1.5
to1.7N-m(13to15in-lb).

Note:Donotover-tightenthescrews.

1.Thoroughlycleanthesweepersoitisfreeofdirt,leaves
anddebris.

2.Checkthetirepressure.RefertoCheckingtheTire

Pressure(page22).

3.Checkallfasteners.Tightenasnecessary.

4.Greaseallgreasettings.Wipeoffexcesslubricant.

5.Checktheconditionofthebrush.Replaceasrequired.

30

Troubleshooting

ConditionPossibleCausesCorrectiveAction

Thesweeperisnot
pickingupdebris.

Thebrushisdamaged.

Thebrushheightistoohigh.

Replacebrush.

Adjustbrushheight.SeeBrushHeightAdjustment.

Thesweeperhas
excessivevibration.

Thediagnosticlighton
thesweeperdoesnot
illuminatewhenpressing
aremotebutton.

TheFrontapheightistoolowortoohigh.

Checkthebearingsonthebrushshaft.Iftheyare
excessivelyhot,checkthebearingsfordamage.

Foreignmaterialsarewrappedaroundbrush.

Thereisfrequencyinterference.Associatetheremotecontroltothebaseunit.Refer

Adjustfrontapheight.SeeFrontFlapAdjustment

Replaceanydamagedbearings.

Cleanoffanyforeignobjects.

toAssociatetheRemoteControlandtheBaseUnit

(page29).

CheckingFaultCodes

Ifthediagnosticlightindicatesthatthereisasystemfault(referto(page)),checkthefaultcodestodetermine
whatiswrongwiththemachine.

31

EnteringDiagnosticModeandCheckingtheCodes

1.TurnthekeytotheRUNposition.

2.Disconnectthepowerbyseparatingthevehicleharnessfromthesweeperharness.

3.Removethefrontcover.

4.Pullthetetheredcapoffthe2diagnostic,shuntconnectors(Figure40,A).

5.Connectthediagnostic,shuntconnectorstogether(Figure40,B).

Figure40

6.Connectthevehicleandsweeperwireharnesstogethertopowerthesweeper.

7.Countthenumberofashestodeterminethefaultcode,thenconsultthefollowingtable:

Note:Iftherearemultiplefaults,bothfaultswillash,thenalongpause,thentheashsequenceswillrepeat.

Code

11Blinkonce,pause,blinkonce,

12Blinkonce,pause,blinktwice,

13Blinkonce,pause,blink3

LEDFlashPatternBehaviorDetails

MachineSpecicFaults

longpause,thenrepeat

longpause,thenrepeat

times,longpause,thenrepeat

Lostcommunicationwith
BASE.

Versionincompatibilityofthe
BASEand/orHH

WrongHH—notimplemented
onRevA

8.Installthefrontcover.

Connectornotplugged
in;locatethelooseor
disconnectedharness
connectorandconnectit.

Somethingwronginthewiring;
contactyourToroDistributor.

BASEisbad;contactyourToro
Distributor.

Wrongsoftware(install
thecorrectsoftwarefrom
TORODIAG);contactyourToro
Distributor.

Wrongproductassociation
(i.e.tryingtoupdatesoftware
onaMH–400withaProPass
handheld)

32

ResettingtheFaultCodes

Aftersolvingtheproblem,disconnectandreconnectthediagnosticconnectors.Thediagnosticlightwillash
continuouslyoncepersecond.

ExitingDiagnosticMode

1.TurnthekeytotheRUNposition.

2.Disconnectthepowerbyseparatingthevehicleharnessfromthesweeperharness.

3.Disconnectthediagnostic,shuntconnectors.

4.Pushthetetheredcapontothe2diagnostic,shuntconnectors.

5.Connectthevehicleandsweeperwiringharnesstogethertopowerthesweeper.

33

Notes:

34

InternationalDistributorList

Distributor:

AgrolancKft
BalamaPrimaEngineeringEquip.HongKong85221552163
B-RayCorporation

CascoSalesCompany

CeresS.A.CostaRica

CSSCTurfEquipment(pvt)Ltd.SriLanka
CyrilJohnston&Co.
CyrilJohnston&Co.RepublicofIreland

EquiverMexico525553995444ParklandProductsLtd.NewZealand6433493760
FemcoS.A.Guatemala
ForGarderOU

G.Y .K.CompanyLtd.
GeomechanikiofAthensGreece
GolfinternationalTurizm
GuandongGoldenStarChina
HakoGroundandGardenSweden

HakoGroundandGarden
HayterLimited(U.K.)
HydroturfInt.CoDubai
HydroturfEgyptLLC
IrrimacPortugal351212388260ToroEuropeNVBelgium3214562960
IrrigationProductsInt'lPvtLtd.India0091442449

JeanHeybroekb.v.Netherlands3130639461 1VictusEmakPoland48618238369

Country:

Hungary3627539640

Korea82325512076

PuertoRico7877888383

NorthernIreland442890813121

Estonia3723846060

Japan81726325861

Turkey902163365993Riversa

Norway4722907760
UnitedKingdom441279723444
UnitedArabEmirates97143479479T-MarktLogisticsLtd.Hungary3626525500
Egypt2025194308ToroAustraliaAustralia61395807355

PhoneNumber:Distributor:

5062391138

94112746100

442890813121

5024423277

30109350054

862087651338
4635100000

4387

Country:

MaquiverS.A.Colombia
MaruyamaMfg.Co.Inc.
Mountelda.s.CzechRepublic

Mountelda.s.Slovakia

MunditolS.A.

NormaGarden
OslingerTurfEquipmentSA
OyHakoGroundandGarden

Ab

Perfetto
PratoverdeSRL.

Prochaska&Cie
RTCohen2004Ltd.

LelyTurfcare
SolvertS.A.S.

SpyprosStavrinidesLimitedCyprus
SurgeSystemsIndiaLimited

ValtechMorocco21253766

Japan81332522285

Argentina54114821

Russia749541 16120
Ecuador59342396970
Finland35898700733

Poland48618208416
Italy390499128

Austria4312785100
Israel97298617979
Spain
Denmark4566109200
France331308177

India911292299901

Phone
Number:

5712364079

420255704
220
420255704
220

9999

128

34952837500

00
35722434131

3636

EuropeanPrivacyNotice

TheInformationToroCollects
ToroWarrantyCompany(T oro)respectsyourprivacy .Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou
tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer.

TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies
inyourcountry.

BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION
ASDESCRIBEDINTHISPRIV ACYNOTICE.

TheWayT oroUsesInformation
Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell
youabout.ToromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot
sellyourpersonalinformationtoanyothercompany.Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand
withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.

RetentionofyourPersonalInformation
Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes
(suchasregulatorycompliance),orasrequiredbyapplicablelaw .

Toro'sCommitmenttoSecurityofY ourPersonalInformation
Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent
statusofpersonalinformation.

AccessandCorrectionofyourPersonalInformation
Ifyouwouldliketorevieworcorrectyourpersonalinformation,[e-mail].

AustralianConsumerLaw

AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oroDealer.

374-0269RevH

ToroGeneralCommercialProductWarranty

ATwo-YearLimitedWarranty

ConditionsandProductsCovered

TheToroCompanyanditsafliate,ToroWarrantyCompany,pursuant
toanagreementbetweenthem,jointlywarrantyourT oroCommercial
product(“Product”)tobefreefromdefectsinmaterialsorworkmanship
fortwoyearsor1500operationalhours*,whicheveroccursrst.This
warrantyisapplicabletoallproductswiththeexceptionofAerators
(refertoseparatewarrantystatementsfortheseproducts).Wherea
warrantableconditionexists,wewillrepairtheProductatnocosttoyou
includingdiagnostics,labor,parts,andtransportation.Thiswarranty
beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser.
*Productequippedwithanhourmeter.

InstructionsforObtainingWarrantyService

YouareresponsiblefornotifyingtheCommercialProductsDistributoror
AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe
Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed
helplocatingaCommercialProductsDistributororAuthorizedDealer,or
ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities,
youmaycontactusat:

ToroCommercialProductsServiceDepartment
ToroWarrantyCompany
811 1LyndaleAvenueSouth
Bloomington,MN55420-1196

952–888–8801or800–952–2740
E-mail:[e-mail]

OwnerResponsibilities

AstheProductowner,youareresponsibleforrequiredmaintenanceand
adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired
maintenanceandadjustmentscanbegroundsfordisallowingawarranty
claim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty
periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot
coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,ormodiednon-Toro
brandedaccessoriesandproducts.Aseparatewarrantymaybe
providedbythemanufactureroftheseitems.

•Productfailureswhichresultfromfailuretoperformrecommended

maintenanceand/oradjustments.Failuretoproperlymaintainyour
ToroproductpertheRecommendedMaintenancelistedinthe
Operator’sManualcanresultinclaimsforwarrantybeingdenied.

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligent,orrecklessmanner.

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal
Productoperationinclude,butarenotlimitedto,brakepadsand
linings,clutchlinings,blades,reels,rollersandbearings(sealedor
greasable),bedknives,sparkplugs,castorwheelsandbearings,tires,
lters,belts,andcertainsprayercomponentssuchasdiaphragms,
nozzles,andcheckvalves,etc.

•Failurescausedbyoutsideinuence.Conditionsconsideredtobe

outsideinuenceinclude,butarenotlimitedto,weather,storage
practices,contamination,useofunapprovedfuels,coolants,lubricants,
additives,fertilizers,water,orchemicals,etc.

•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,

diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry
standards.

•Normalnoise,vibration,wearandtear ,anddeterioration.

•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats

duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor
windows,etc.

Parts

Partsscheduledforreplacementasrequiredmaintenancearewarranted
fortheperiodoftimeuptothescheduledreplacementtimeforthatpart.
Partsreplacedunderthiswarrantyarecoveredforthedurationofthe
originalproductwarrantyandbecomethepropertyofT oro.T orowillmake
thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace
it.T oromayuseremanufacturedpartsforwarrantyrepairs.

DeepCycleandLithium-IonBatteryWarranty:

DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof
kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging,
andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe
batteriesinthisproductareconsumed,theamountofusefulworkbetween
chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn
out.Replacementofwornoutbatteries,duetonormalconsumption,
istheresponsibilityoftheproductowner.Batteryreplacementmaybe
requiredduringthenormalproductwarrantyperiodatowner’sexpense.
Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly
proratedwarrantybeginningyear3throughyear5basedonthetime
inserviceandkilowatthoursused.RefertotheOperator'sManualfor
additionalinformation.

MaintenanceisatOwner’sExpense

Enginetune-up,lubrication,cleaningandpolishing,replacementoflters,
coolant,andcompletingrecommendedmaintenancearesomeofthe
normalservicesT oroproductsrequirethatareattheowner’sexpense.

GeneralConditions

RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy
underthiswarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythiswarranty,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletion
ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty.All
impliedwarrantiesofmerchantabilityandtnessforusearelimitedto
thedurationofthisexpresswarranty.

Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove
exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou
speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom
statetostate.

Noteregardingenginewarranty:

TheEmissionsControlSystemonyourProductmaybecoveredby
aseparatewarrantymeetingrequirementsestablishedbytheU.S.
EnvironmentalProtectionAgency(EP A)and/ortheCaliforniaAirResources
Board(CARB).Thehourlimitationssetforthabovedonotapplytothe
EmissionsControlSystemWarranty.RefertotheEngineEmissionControl
WarrantyStatementsuppliedwithyourproductorcontainedintheengine
manufacturer’sdocumentationfordetails

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain
guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining
guaranteeinformation,contacttheT oroimporter.

374-0253RevC