Toro 04652, 04654, 04656 Operator's Manual

8-Blade,11-Blade,and14-Blade
DPAReelMower

FormNo.3397-897RevA

Greensmaster

®

3120,3150,or3250-DSeries

TractionUnit

ModelNo.04652—SerialNo.316000001andUp
ModelNo.04654—SerialNo.316000001andUp
ModelNo.04656—SerialNo.316000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3397-897*A

ThisproductcomplieswithallrelevantEuropeandirectives.

G020063

Fordetails,pleaseseetheDeclarationofIncorporation(DOI)
atthebackofthispublication.

WARNING

CALIFORNIA

Proposition65W arning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Useofthisproductmaycauseexposureto
chemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orother

reproductiveharm.

Introduction

Thiscuttingunitisdesignedforcuttingturfongreensand
smallfairwaysofgolfcourses.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Safety

Safety...........................................................................3

Hauling..................................................................4

SafetyandInstructionalDecals.................................4

Setup............................................................................5

InstallingtheRoller..................................................5

InstallingtheBallStuds............................................5

InstallingtheHoopLink,OffsetLink,orChain

Link...................................................................5

RepositioningtheCounterWeights............................6

AdjustingtheCuttingUnit........................................7

ProductOverview..........................................................8

Specications.........................................................8

Attachments/Accessories.........................................8

Operation.....................................................................8

Maintenance..................................................................9

SupportingtheCuttingUnit......................................9

AdjustingtheBedknife-to-ReelContact......................9

AdjustingtheRear-RollerHeight..............................10

AdjustingtheHeightofCut.....................................11

AdjustingtheCut-OffBar.......................................12

ServicingtheBedbar...............................................12

BedknifeSpecications...........................................14

BacklappingtheCuttingUnit...................................14

ThismachinehasbeendesignedinaccordancewithENISO
5395:2013andANSIB71.1-2012.

Hazardcontrolandaccidentpreventionaredependent
upontheawareness,concern,andpropertraining
ofthepersonnelinvolvedintheoperation,transport,
maintenance,andstorageofthemachine.Improper
useormaintenanceofthemachinecanresultininjury
ordeath.T oreducethepotentialforinjuryordeath,
complywiththefollowingsafetyinstructions.

•Read,understand,andfollowallinstructionsinthe

traction-unitandcutting-unitoperator’smanualsbefore
operatingthemachine.

•Neverallowchildrentooperatethemachine.Donot

allowadultstooperatethemachinewithoutproper
instruction.Onlytrainedoperatorswhohavereadthis
manualshouldoperatethemachine.

•Neveroperatethemachinewhenundertheinuenceof

drugsoralcohol.

•Keepallshieldsandsafetydevicesinplace.Ifashield,

safetydeviceordecalisillegibleordamaged,repairor
replaceitbeforecommencingoperation.Alsotighten
anyloosenuts,bolts,andscrewstoensurecuttingunitis
insafeoperatingcondition.

•Wearappropriateclothingincludingsubstantial,

slip-resistantfootwear,safetyglasses,andhearing
protection.Tiebacklonghair.Donotwearjewelry.

•Removealldebrisorotherobjectsthatthecutting-unit

bladesmightpickupandthrow.Keepallbystandersaway
fromtheworkingarea.

•Ifthecuttingbladesstrikeasolidobjectortheunit

vibratesabnormally,stopandshuttheengineoff.Check
thecuttingunitfordamagedparts.Repairanydamage
beforestartingthecuttingunit.

•Lowerthecuttingunitstothegroundandremovethekey

fromtheignitionswitchwheneveryouleavethemachine.

•Ensurethatthemachineisinsafeoperatingconditionby

keepingnuts,bolts,andscrewstight.

•Removethekeyfromignitionswitchtopreventaccidental

startingoftheenginewhenservicing,adjusting,orstoring
themachine.

•Performonlythosemaintenanceinstructionsdescribed

inthismanual.Ifthemachineneedsmajorrepairsoryou
needassistance,contactanAuthorizedToroDistributor.

•Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineToro
replacementpartsandaccessories.Replacementparts
andaccessoriesmadebyothermanufacturerscouldbe
dangerous,andsuchusecouldvoidtheproductwarranty.

3

Hauling

•Usecarewhenloadingorunloadingthemachineintoa

traileroratruck.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

104–7729

•Usefull-widthrampsforloadingthemachineintoa

traileroratruck.

•Tiethemachinedownsecurelyusingstraps,chains,cable,

orropes.Boththefrontandtherearstrapsshouldbe
directeddownandoutwardfromthemachine.

1.Warning—readthe
instructionsbefore
servicingorperforming
maintenance.

2.Cutting/dismemberment
hazard;handorfoot—stop
theengineandwaitfor
movingpartstostop.

4

Setup

G016936

1

2

4

5

6

3

G020075

MediaandAdditionalParts

Description

Ballstud2Mountthistotheroller.

Operator'sManual

Partscatalog1

InstallingtheRoller

Thecuttingunitisshippedwithoutafrontroller.Obtain
arollerfromyourdealerandinstallitonthecuttingunit,
asfollows:

1.Removetheplowbolt,washer,andangenutsecuring
oneoftheheight-of-cutarmstothecuttingunitside
plate(Figure3).

Qty.

1

Readbeforeinstallingandoperatingthecuttingunit.

Usethistoreferencepartnumbers.

7.Tightentheroller-mountingscrews(Figure3).

8.Adjusttothedesiredheight-of-cutandtightenthe
height-of-cutarmmountingfasteners.

InstallingtheBallStuds

Installaballstudoneachendofthefrontroller(Figure4).

Use

Figure3

1.Height-of-cutarm

2.Adjustingscrew5.Flangenut

3.Plowbolt6.Roller-mountingscrew

2.Loosentheroller-mountingscrewsintheheight-of-cut
arms(Figure3).

3.Slidetherollershaftintotheheight-of-cutarmonthe
oppositeendofthecuttingunit(Figure3).

4.Slidetheheight-of-cutarmontotherollershaft(Figure

3).

5.Looselysecuretherollertothecuttingunitwiththe
height-of-cutarmandfastenerspreviouslyremoved
(Figure3).

6.Centertherollerbetweentheheight-of-cutarms.

4.Washer

Figure4

1.Ballstud

InstallingtheHoopLink,Offset
Link,orChainLink

Forcuttingunitsmountingonatractionunitwithaserial
numberpriorto240000001,obtainandinstalltheproper
liftlinkasfollows:

Note:The2boltsusedtomounttheliftlinkareshipped
installedonthecuttingunit.

•ForGreensmaster3120and3150tractionunits,install

thehooplink(PartNo.105-5740)suppliedwiththe
tractionunit.

Installthehooplinktothetopofthecuttingunitwith2
bolts.Torquetheboltsto34to40N∙m(25to30ft-lb)
(Figure5).

5

G020064

Figure5

G020065

g011932

1

2

Installthechainlink(Figure7)tothetopofthecutting
unitwiththemountingbracketand2bolts.Torquethe
boltsto34to40N∙m(25to30ft-lb).

Note:Whenmountingthecuttingunittothetraction
unit,hookthewiderendofthechainlinktotheliftarm.

1.Hooplink

•FortheGreensmaster3250-Dtractionunits,installthe

offsetlink(PartNo.110-2397)suppliedwiththetraction
unit.

Installtheoffsetlink(Figure6)tothetopofthecutting
unitwith2bolts.Torquetheboltsto34to40N∙m(25
to30ft-lb).

Important:Positionthelifthookoffsettowardsthe
frontofthecuttingunit.

Figure7

1.Chainlink

2.Mountingbracket

RepositioningtheCounter
Weights

Thecuttingunitsareshippedwiththecounterweight
mountedtotheleftendandthemotormounttotherightend
ofthecuttingunit.T ochangethecuttingunittodifferent
positions,proceedasfollows:

Important:Wheneveryouneedtotipthecuttingunit
onitsside,ensurethatyoupropituptoavoiddamaging
thebedbar-adjustingscrews;refertoSupportingthe

CuttingUnit(page9)

1.Removethe2boltssecuringthecounterweighttothe
leftendofthecuttingunit.Removethecounterweight
(Figure9).

2.Removethe2Allenheadscrewssecuringthemotor
mounttotheleftendofthecuttingunit.Removethe
motormount(Figure8).

Figure6

1.Offsetlifthook

•OptionallyfortheGreensmaster3250-Dtractionunits,

youcaninstallthechainLink(PartNo.106-2601)and
mountingbracket(PartNo.105-5738)availablefrom
yourT oroDistributor.

3.Applygreasetotheinsidediameterofthedrivespline
(Figure8).

4.Ontheleftendofthecuttingunit,applyalightcoating
ofoiltotheO-ringandinstallthemotormountwith
the2Allenheadscrewspreviouslyremoved(Figure8).
Torquethescrewsto16to20N∙m(12to15ft-lb).

6