Toro 04652, 04654, 04656 Operator's Manual

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Page 1

8-Blade,11-Blade,and14-Blade DPAReelMower

FormNo.3397-897RevA

Greensmaster

3120,3150,or3250-DSeries

TractionUnit

ModelNo.04652—SerialNo.316000001andUp ModelNo.04654—SerialNo.316000001andUp ModelNo.04656—SerialNo.316000001andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3397-897*A

Page 2

ThisproductcomplieswithallrelevantEuropeandirectives.

G020063

Fordetails,pleaseseetheDeclarationofIncorporation(DOI) atthebackofthispublication.

WARNING

CALIFORNIA

Proposition65W arning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Useofthisproductmaycauseexposureto chemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orother

reproductiveharm.

Introduction

Thiscuttingunitisdesignedforcuttingturfongreensand smallfairwaysofgolfcourses.

Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafety-alertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.

YoumaycontactTorodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Figure1identiesthelocationofthe modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Page 3

Contents

Safety

Safety...........................................................................3

Hauling..................................................................4

SafetyandInstructionalDecals.................................4

Setup............................................................................5

InstallingtheRoller..................................................5

InstallingtheBallStuds............................................5

InstallingtheHoopLink,OffsetLink,orChain

Link...................................................................5

RepositioningtheCounterWeights............................6

AdjustingtheCuttingUnit........................................7

ProductOverview..........................................................8

Specications.........................................................8

Attachments/Accessories.........................................8

Operation.....................................................................8

Maintenance..................................................................9

SupportingtheCuttingUnit......................................9

AdjustingtheBedknife-to-ReelContact......................9

AdjustingtheRear-RollerHeight..............................10

AdjustingtheHeightofCut.....................................11

AdjustingtheCut-OffBar.......................................12

ServicingtheBedbar...............................................12

BedknifeSpecications...........................................14

BacklappingtheCuttingUnit...................................14

ThismachinehasbeendesignedinaccordancewithENISO 5395:2013andANSIB71.1-2012.

Hazardcontrolandaccidentpreventionaredependent upontheawareness,concern,andpropertraining ofthepersonnelinvolvedintheoperation,transport, maintenance,andstorageofthemachine.Improper useormaintenanceofthemachinecanresultininjury ordeath.T oreducethepotentialforinjuryordeath, complywiththefollowingsafetyinstructions.

•Read,understand,andfollowallinstructionsinthe

traction-unitandcutting-unitoperator’smanualsbefore operatingthemachine.

•Neverallowchildrentooperatethemachine.Donot

allowadultstooperatethemachinewithoutproper instruction.Onlytrainedoperatorswhohavereadthis manualshouldoperatethemachine.

•Neveroperatethemachinewhenundertheinuenceof

drugsoralcohol.

•Keepallshieldsandsafetydevicesinplace.Ifashield,

safetydeviceordecalisillegibleordamaged,repairor replaceitbeforecommencingoperation.Alsotighten anyloosenuts,bolts,andscrewstoensurecuttingunitis insafeoperatingcondition.

•Wearappropriateclothingincludingsubstantial,

slip-resistantfootwear,safetyglasses,andhearing protection.Tiebacklonghair.Donotwearjewelry.

•Removealldebrisorotherobjectsthatthecutting-unit

bladesmightpickupandthrow.Keepallbystandersaway fromtheworkingarea.

•Ifthecuttingbladesstrikeasolidobjectortheunit

vibratesabnormally,stopandshuttheengineoff.Check thecuttingunitfordamagedparts.Repairanydamage beforestartingthecuttingunit.

•Lowerthecuttingunitstothegroundandremovethekey

fromtheignitionswitchwheneveryouleavethemachine.

•Ensurethatthemachineisinsafeoperatingconditionby

keepingnuts,bolts,andscrewstight.

•Removethekeyfromignitionswitchtopreventaccidental

startingoftheenginewhenservicing,adjusting,orstoring themachine.

•Performonlythosemaintenanceinstructionsdescribed

inthismanual.Ifthemachineneedsmajorrepairsoryou needassistance,contactanAuthorizedToroDistributor.

•Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineToro replacementpartsandaccessories.Replacementparts andaccessoriesmadebyothermanufacturerscouldbe dangerous,andsuchusecouldvoidtheproductwarranty.

Page 4

Hauling

•Usecarewhenloadingorunloadingthemachineintoa

traileroratruck.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.

104–7729

•Usefull-widthrampsforloadingthemachineintoa

traileroratruck.

•Tiethemachinedownsecurelyusingstraps,chains,cable,

orropes.Boththefrontandtherearstrapsshouldbe directeddownandoutwardfromthemachine.

1.Warning—readthe instructionsbefore servicingorperforming maintenance.

2.Cutting/dismemberment hazard;handorfoot—stop theengineandwaitfor movingpartstostop.

Page 5

Setup

G016936

G020075

MediaandAdditionalParts

Description

Ballstud2Mountthistotheroller.

Operator'sManual

Partscatalog1

InstallingtheRoller

Thecuttingunitisshippedwithoutafrontroller.Obtain arollerfromyourdealerandinstallitonthecuttingunit, asfollows:

1.Removetheplowbolt,washer,andangenutsecuring oneoftheheight-of-cutarmstothecuttingunitside plate(Figure3).

Qty.

Readbeforeinstallingandoperatingthecuttingunit.

Usethistoreferencepartnumbers.

7.Tightentheroller-mountingscrews(Figure3).

8.Adjusttothedesiredheight-of-cutandtightenthe height-of-cutarmmountingfasteners.

InstallingtheBallStuds

Installaballstudoneachendofthefrontroller(Figure4).

Use

Figure3

1.Height-of-cutarm

2.Adjustingscrew5.Flangenut

3.Plowbolt6.Roller-mountingscrew

2.Loosentheroller-mountingscrewsintheheight-of-cut arms(Figure3).

3.Slidetherollershaftintotheheight-of-cutarmonthe oppositeendofthecuttingunit(Figure3).

4.Slidetheheight-of-cutarmontotherollershaft(Figure

3).

5.Looselysecuretherollertothecuttingunitwiththe height-of-cutarmandfastenerspreviouslyremoved (Figure3).

6.Centertherollerbetweentheheight-of-cutarms.

4.Washer

Figure4

1.Ballstud

InstallingtheHoopLink,Offset Link,orChainLink

Forcuttingunitsmountingonatractionunitwithaserial numberpriorto240000001,obtainandinstalltheproper liftlinkasfollows:

Note:The2boltsusedtomounttheliftlinkareshipped installedonthecuttingunit.

•ForGreensmaster3120and3150tractionunits,install

thehooplink(PartNo.105-5740)suppliedwiththe tractionunit.

Installthehooplinktothetopofthecuttingunitwith2 bolts.Torquetheboltsto34to40N∙m(25to30ft-lb) (Figure5).

Page 6

G020064

Figure5

G020065

g011932

Installthechainlink(Figure7)tothetopofthecutting unitwiththemountingbracketand2bolts.Torquethe boltsto34to40N∙m(25to30ft-lb).

Note:Whenmountingthecuttingunittothetraction unit,hookthewiderendofthechainlinktotheliftarm.

1.Hooplink

•FortheGreensmaster3250-Dtractionunits,installthe

offsetlink(PartNo.110-2397)suppliedwiththetraction unit.

Installtheoffsetlink(Figure6)tothetopofthecutting unitwith2bolts.Torquetheboltsto34to40N∙m(25 to30ft-lb).

Important:Positionthelifthookoffsettowardsthe frontofthecuttingunit.

Figure7

1.Chainlink

2.Mountingbracket

RepositioningtheCounter Weights

Thecuttingunitsareshippedwiththecounterweight mountedtotheleftendandthemotormounttotherightend ofthecuttingunit.T ochangethecuttingunittodifferent positions,proceedasfollows:

Important:Wheneveryouneedtotipthecuttingunit onitsside,ensurethatyoupropituptoavoiddamaging thebedbar-adjustingscrews;refertoSupportingthe

CuttingUnit(page9)

1.Removethe2boltssecuringthecounterweighttothe leftendofthecuttingunit.Removethecounterweight (Figure9).

2.Removethe2Allenheadscrewssecuringthemotor mounttotheleftendofthecuttingunit.Removethe motormount(Figure8).

Figure6

1.Offsetlifthook

•OptionallyfortheGreensmaster3250-Dtractionunits,

youcaninstallthechainLink(PartNo.106-2601)and mountingbracket(PartNo.105-5738)availablefrom yourT oroDistributor.

3.Applygreasetotheinsidediameterofthedrivespline (Figure8).

4.Ontheleftendofthecuttingunit,applyalightcoating ofoiltotheO-ringandinstallthemotormountwith the2Allenheadscrewspreviouslyremoved(Figure8). Torquethescrewsto16to20N∙m(12to15ft-lb).

Page 7

Figure8

1.Drivespline3.Allenheadscrew

2.Motormount

5.Ontherightendofthecuttingunit,applyalight coatingofoiltotheO-ringandinstallthecounter weightwiththeboltspreviouslyremoved(Figure9). Torquethescrewsto16to20N∙m(12to15ft-lb).

Figure9

1.Counterweight

AdjustingtheCuttingUnit

1.Supportthecuttingunit;refertoSupportingthe

CuttingUnit(page9).

2.Adjustthebedknifetothereel;refertoAdjustingthe

BedknifetotheReel(page9).

3.Adjusttherearrollerheight;refertoAdjustingthe

Rear-RollerHeight(page10).

4.Adjusttheheightofcut;refertoAdjustingtheHeight

ofCut(page11).

5.Adjustthecut-offbar;refertoAdjustingtheCut-Off

Bar(page12).

Page 8

ProductOverview

Specications

Tractors

HeightofCutAdjustonthefrontrollerusing2verticalscrewsandheld2lockingscrews.

Height-of-CutRangeStandardbenchheight-of-cutrangeis1.6mm(0.062inch)to12.7mm(0.500inch).Bench

CuttingWidth53cm(21inches)

ReelBearingsT wosealedstainlesssteel,deepgrooveballbearings

Rollers

BedknifeReplaceablesingleedged,highcarbonsteelbedknifeisfastenedtoamachinedcastiron

BedknifeAdjustmentDual-screwadjustmenttothereel;detentscorrespondingto0.018mm(0.0007inch)

GrassShieldNon-adjustableshieldwithadjustablecut-offbartoimprovegrassdischargefromreelin

Counterweight

NetWeight

Greensmaster3120,3150,3250-D,and3150-QTractionUnits.

height-of-cutrangewiththeHighHeightofCutKitinstalledis7mm(0.285inch)to25mm (1.00inch).Effectiveheightofcutmayvarydependingonturfconditions,typeofbedknife, rollers,andattachmentsinstalled.

Therearrollerisa5.1cm(2inch)diametersteelfullroller.

bedbarwith13screws

bedknifemovementforeachindexedposition

wetconditions

Acastironweightmountedoppositetothedrivemotorbalancesthecuttingunit.

8Blade—30kg(65lb),11Blade—31kg(68lb),14Blade—32kg(71lb)

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhanceandexpand itscapabilities.ContactyourAuthorizedServiceDealerorDistributororgotowww.Toro.comforalistofallapproved attachmentsandaccessories.

TobestprotectyourinvestmentandmaintainoptimalperformanceofyourToroequipment,countonTorogenuineparts. Whenitcomestoreliability,Torodeliversreplacementpartsdesignedtotheexactengineeringspecicationofourequipment. Forpeaceofmind,insistonT orogenuineparts.

Operation

RefertoyourtractionunitOperator’sManualfordetailedoperationinstructions.Beforeusingthecuttinguniteachday,adjustthe bedknife;refertoAdjustingtheBedknifeDaily(page9).Testthequalityofcutbycuttingatestswathbeforeusingthecutting unitonagreentoensurethatthenishedcutiscorrect.

Page 9

Maintenance

g026076

Note:Determinetheleftandrightsidesofthemachine fromthenormaloperatingposition.

SupportingtheCuttingUnit

Wheneveryouneedtotipthecuttingunittoexposethe bedknife/reel,propuptherearofthecuttingunittoensure thatthenutsonthebackendofthebedbar-adjustingscrews arenotrestingontheworksurface(Figure10).

Figure10

1.Prop(notprovided)

AdjustingtheBedknife-to-Reel Contact

AdjustingtheBedknifeDaily

Priortomowingeachday,orasrequired,verifyproper bedknife-to-reelcontact.Performthisprocedureeven

thoughqualityofcutisacceptable.

1.Lowerthecuttingunitsontoahardsurface,shutoff theengine,andremovetheignitionkey.

2.Slowlyrotatethereelinareversedirection,listening forreel-to-bedknifecontact.

•Ifnocontactisevident,adjustthebedknifeas

follows

A.Turnthebedbaradjustingscrewsclockwise

(Figure11),1clickatatime,untilyoufeeland hearlightcontact.

Note:Thebedbaradjustingscrewshave detentscorrespondingto0.018mm(0.0007 inch)bedknifemovementforeachindexed position.

2.Bedbar-adjusting-screw nut(2)

Figure11

1.Bedbaradjustingscrew

B.Insertalongstripofcuttingperformance

paper(ToroPartNo.125-5610)between thereelandbedknife,perpendiculartothe bedknife(Figure12),thenslowlyrotatethe reelforward;itshouldcutthepaper;ifnot, repeatstepsAandBuntilitdoes.

•Ifexcessivecontact/reeldragisevident,backlap,

refacethefrontofthebedknife,orgrindthecutting unittoachievethesharpedgesneededforprecision cutting(RefertotheToroManualforSharpeningReel andRotaryMowers,FormNo.09168SL).

Important:Lightcontactispreferredatall times.Ifyoudonotmaintainlightcontact, thebedknife/reeledgeswillnotsufciently self-sharpen,anddullcuttingedgeswillresultafter aperiodofoperation.Ifyoumaintainexcessive contact,bedknife/reelwearwillbeaccelerated, unevenwearcanresult,andthequalityofcutmay decline.

Note:Asthereelbladescontinuetorunagainstthe bedknife,aslightburrwillappearonthefrontcutting edgesurfacealongthefulllengthofthebedknife. Occasionallyrunaleacrossthefrontedgetoremove thisburrtoimprovecutting.

Afterextendedrunning,aridgewilleventuallydevelop atbothendsofthebedknife.Roundoffthesenotches orlethemushwiththecuttingedgeofthebedknife toensuresmoothoperation.

AdjustingtheBedknifetotheReel

Usethisprocedureduringinitialcutting-unitsetupandafter grinding,backlapping,ordisassemblingthereel.Thisisnota dailyadjustment.

1.Positionthecuttingunitonaat,levelworksurface.

2.Tipthecuttingunittoexposethebedknifeandreel.

Page 10

Note:Ensurethatthenutsonthebackofthebedbar adjustingscrewsarenotrestingontheworksurface (Figure10).

3.Rotatethereelsothat1ofthebladescrossesthe bedknifeedgebetweentherstandsecondbedknife screwheadslocatedontherightsideofthecuttingunit.

4.Makeanidentifyingmarkonthebladewhereitcrosses thebedknifeedge.

Note:Thiswillmakelateradjustmentseasier.

5.Inserta0.05mm(0.002inch)shimbetweentheblade andthebedknifeedgeatthepointmarkedinstep4.

6.Turntherightbedbaradjustingscrew(Figure11)until youfeellightpressureontheshimwhenslidingit side-to-side.Removetheshim.

7.Fortheleftsideofthecuttingunit,slowlyrotatethe reelsothattheclosestbladecrossesthebedknifeedge betweentherstandsecondscrewheads.

8.Repeatsteps4through6fortheleftsideofthecutting unitandleftbedbaradjustingscrew.

9.Repeatsteps5and6untilthereislightpressureatthe contactpointsonboththeleftandrightsidesofthe cuttingunit.

10.Toobtainlightcontactbetweenthereelandbedknife, turneachbedbaradjustingscrewclockwise3clicks.

Note:Ifexcessivecontact/reeldragisevident,backlap, refacethefrontofthebedknife,orgrindthecuttingunitto achievethesharpedgesneededforprecisioncutting(Refer totheToroManualforSharpeningReelandRotaryMowers,Form No.09168SL).

AdjustingtheRear-Roller Height

Dependingonyourdesiredheight-of-cutrange,youneedto adjusttherear-rollerbrackets(Figure13orFigure14)tothe loworhighposition:

•Positionthespacerabovethesideplate-mountingange

(factorysetting)whentheheight-of-cutsettingsrange from1.5mmto6mm(1/16inchto1/4inch)asshown inFigure13.

Note:Eachclickonthebedbaradjustingscrewmoves thebedknife0.018mm(0.0007inches).Donotover

tightentheadjustingscrews.

Turningtheadjustingscrewclockwisemovesthe bedknifeedgeclosertothereel.Turningtheadjusting screwcounterclockwisemovesthebedknifeedgeaway fromthereel.

11.Insertalongstripofcuttingperformancepaper(Toro PartNo.125-5610)betweenthereelandbedknife, perpendiculartothebedknife(Figure12),thenslowly rotatethereelforward;itshouldcutthepaper;ifnot, turneachbedbaradjustingscrewclockwise1clicksand repeatthisstepuntilitcutsthepaper.

Figure13

1.Spacer

2.Sideplate-mountingange

3.Rollerbracket

•Positionthespacerbelowthesideplate-mountingange

whentheheight-of-cutsettingsrangefrom3mmto25 mm(1/8inchto1inch)asshowninFigure14.

Figure14

1.Sideplate-mountingange

2.Spacer

3.Rollerbracket

Figure12

1.Raisetherearofthecuttingunitandplaceablock underthebedknife.

2.Removethe2nutssecuringeachrollerbracketand spacertoeachsideplatemountingange.

3.Lowertherollerandscrewsfromthesideplate mountingangesandspacers.

Page 11

4.Placethespacersontothescrewsaboveorbelowthe

G020074

rollerbrackets,asrequired(Figure13orFigure14).

5.Securetherollerbracketandspacerstotheunderside ofthemountingangeswiththenutspreviously removed.

Note:Thepositionoftherearrollertothereeliscontrolled bythemachiningtolerancesoftheassembledcomponents andparallelingisnotrequired.

Figure15

AdjustingtheHeightofCut

Usethefollowingcharttodeterminewhichbedknifeisbest suitedforthedesiredheightofcut.

Bedknife

Edgemax Micro-cut (Standard)

Edgemax Tournament (Optional)

Micro-cut (Optional)

Tournament (Optional)

Extended Micro-cut (Optional)

Extended Tournament (Optional)

Low-cut (Optional)

High-cut (Optional)

Fairway (Optional)

Fairway EdgeMax (optional)

PartNo.

115-1880

115-1881

93-4262

93-4263

108-4303

108-4302

93-4264

94-6392

63-8600

112–7475

Height-of-Cut

1.5to4.7mm(0.062to

0.188inch)

3.1to12.7mm(0.125to

0.500inch)

1.5to4.7mm(0.062to

0.188inch)

3.1to12.7mm(0.125to

0.500inch)

1.5to4.7mm(0.062to

0.188inch)

3.1to12.7mm(0.125to

0.500inch)

4.7to25.4mm(0.188to

1.00inch)

7.9to25.4mm(0.312to

1.00inch)

9.5to25.4mm(0.375to

1.00inch)

9.5to25.4mm(0.375to

1.00inch)

1.Gaugebar

2.Height-adjustingscrew

3.Nut

2.Tightenthenut.

AdjustingtheHeightofCut

1.Loosenthelocknutssecuringtheheight-of-cutarmsto thecutting-unitsideplates(Figure16).

Figure16

1.Height-of-cutarm

2.Locknut

3.Adjustingscrew

Note:Forheightsofcutgreaterthan9.5mm(0.375inch), installthehigh-height-of-cutkit.

AdjustingtheHeight-of-CutGauge

Beforeadjustingtheheightofcut,settheheight-of-cutgauge asfollows:

1.Loosenthenutonthegaugebarandsettheadjusting screwtothedesiredheightofcut(Figure15).

Note:Thedistancebetweenthebottomofthescrew headandthefaceofbaristheheightofcut.

2.Hookthescrewheadoftheheight-of-cutgaugeonto therightsideofthecuttingedgeofthebedknifeand resttherearendofthebarontotherearoftheroller (Figure17).

Page 12

g014643

Figure18

Figure17

1.Gaugebar

3.Rotatetheadjustingscrewuntiltherollercontactsthe frontofthegaugebar.

4.Repeatsteps2and3fortheleftside.

5.Adjustbothendsoftherolleruntiltheentirerolleris paralleltothebedknife.

Important:Whensetproperly,therearandfront rollerswillcontactthegaugebarandthescrew willbesnugagainstthebedknife.Thisensures thattheheightofcutisidenticalatbothendsof thebedknife.

6.Tightenthenutstosecuretheadjustmentenoughto removeplayfromthewasher.

7.Verifythattheheight-of-cutsettingiscorrect;repeat thisprocedureifnecessary.

AdjustingtheCut-OffBar

Adjustthecut-offbartoensurethattheclippingsarecleanly dischargedfromthereelarea,asfollows:

Note:Thebarisadjustabletocompensateforchangesin turfconditions.Adjustthebarclosertothereelwhentheturf isextremelydry.Bycontrast,adjustthebarfurtherawayfrom thereelwhentheturfconditionsarewet.Thebarshouldbe paralleltothereeltoensureoptimumperformance.Adjustit afterthereelissharpenedonareelgrinder.

1.Cut-offbar

2.Inserta1.5mm(0.060inch)feelergaugebetweenthe topofthereelandthebarthentightenthescrews.

Important:Ensurethatthebarandreelareequal distanceapartacrossthecompletereel.

Note:Adjustthegapasneededforyourturf conditions.

ServicingtheBedbar

Onlyaproperlytrainedmechanicshouldservicethebedbar andbedknifetopreventdamagetothereel,bedbar,or bedknife.Ideally,takethecuttingunittoyourAuthorized ToroDistributorforservice.RefertotheServiceManualfor yourtractionunitforcompleteinstructions,specialtools, anddiagramsforservicingthebedknife.Shouldyouever needtoremoveorassemblethebedbaryourself,instructions areprovidedbelow ,asarethespecicationsforservicingthe bedknife.

Important:Alwaysfollowthebedknifeprocedures detailedinyour bedknife.Failuretoinstallandgrindthebedknife correctlycanleadtodamagetothereel,bedbar,or bedknife.

RemovingtheBedbar

1.Turnthebedbaradjustingscrew ,counterclockwise,to backthebedknifeawayfromthereel(Figure19).

Ser vice Man ual

whenservicingthe

1.Loosenthescrewssecuringthetopbar(Figure18)to thecuttingunit.

Page 13

Figure19

g020056

Figure21

1.Bedbarbolt3.Nylonwasher

2.Nut

4.Steelwasher

1.Bedbar-adjustingscrew3.Bedbar

2.Spring-tensionnut

4.Washer

2.Backoutthespring-tensionnutuntilthewasherisno longertensionedagainstthebedbar(Figure19).

3.Oneachsideofthemachine,loosenthelocknut securingthebedbarbolt(Figure20).

Figure20

1.Bedbarbolt2.Locknut

4.Removeeachbedbarboltallowingthebedbartobe pulleddownwardandremovedfromthecuttingunit (Figure21).

AssemblingtheBedbar

1.Installthebedbar,positioningthemountingears betweenthewashersandthebedbar-adjustingscrew (Figure22).

2.Securethebedbartoeachsideplatewiththebedbar bolts(nutsonbolts)and3washers(6total).

3.Positionanylonwasheroneachsideoftheside-plate boss.Placeasteelwasheroutsideeachofthenylon washers(Figure21).

4.Torquethebedbarboltsto27to36N∙m(240to320 inch-lb).

5.Tightenthelocknutsuntilyouremovetheendplay fromsteelwashers,butyouareabletorotatethemby hand.Thewashersontheinsidemayhaveagap.

Important:Donotovertightenthelocknutsor theywilldeectthesideplates.

6.Tightenthespringtensionnutuntilthespringis collapsed,thenbackitoff1/2turn(Figure22).

Accountforthe2nylonwashersand1steelwasheron eachendofthebedbar(Figure21).

Figure22

1.Spring-tensionnut2.Spring

Page 14

7.Adjustthebedknifetothereel;refertoAdjustingthe

BedknifetotheReel(page9).

BedknifeSpecications

BedknifeTypes

Figure23

1.Standardbedknife:42.9 mm(1.689inches)

BedknifeScrews

Torque:23to28N∙m(200to250in-lb)

Installationtool:TOR510880

Installationorder:

BedknifeGrindingSpecications

2.Extendedbedknife:47.7 mm(1.876inches)

Figure24

BacklappingtheCuttingUnit

DANGER

Contactwiththereelorothermovingpartscan resultinpersonalinjury.

Keepngers,hands,andclothingawayfromthe reelsorothermovingparts.

•Stayawayfromthereelwhilebacklapping.

•Neveruseashorthandledpaintbrushfor backlapping.PartNo.29-9100Handleassembly completeorindividualpartsareavailablefrom yourlocalAuthorizedT oroDistributor.

1.Positionthemachineonaclean,levelsurface,lower thecuttingunits,stoptheengine,engagetheparking brake,andremovetheignitionkey.

2.Removethereelmotorsfromthecuttingunitsand disconnectandremovethecuttingunitsfromthelift arms.

3.Connectthebacklappingmachinetothecuttingunit byinsertingapieceof3/8inchsquarestockintothe splinedcouplingintheendofthecuttingunit.

Note:Additionalinstructionsandprocedureson BacklappingareavailableinyourtractionunitOperator’ s

ManualandtheToroSharpeningReelandRotaryMowers Manual,FormNumber80-300PT.

Note:Forabettercuttingedge,runaleacrossthe frontfaceofthebedknifeandreelwhenthelapping operationiscompleted.Thiswillremoveanyburrsor roughedgesthatmayhavebuiltuponthecuttingedge.

Figure25

1.Reliefangle4.Frontface

2.Topface

3.Removeburr

Standardbedknifereliefangle3°

Extendedbedknifereliefangle7°

FrontAngle(allbedknife types)

FrontAngleRange

5.Frontangle

13°

13°to17°

Page 15

Notes:

Page 16

Notes:

Page 17

Notes:

Page 18

DeclarationofIncorporation

TheT oroCompany,811 1LyndaleAve.South,Bloomington,MN,USAdeclaresthatthefollowingunit(s) conform(s)tothedirectiveslisted,wheninstalledinaccordancewiththeaccompanyinginstructionsontocertain ToromodelsasindicatedontherelevantDeclarationsofConformity.

ModelNo.

04652316000001andUp8-BladeDPAReelMower

04654316000001andUp11-BladeDP AReelMower

04656316000001andUp14-BladeDP AReelMower

SerialNo.

ProductDescriptionInvoiceDescription

8BLADECUTTINGUNIT

NGDPA

11BLADECUTTING

UNITNGDPA

14BLADECUTTING

UNITNGDPA

GeneralDescription

8-BladeDPAReelMower

11-BladeDP AReelMower

14-BladeDPAReelMower

Directive

2006/42/EC,

2000/14/EC

2006/42/EC,

2000/14/EC

2006/42/EC,

2000/14/EC

RelevanttechnicaldocumentationhasbeencompiledasrequiredperPartBofAnnexVIIof2006/42/EC.

Wewillundertaketotransmit,inresponsetorequestsbynationalauthorities,relevantinformationonthispartly completedmachinery.Themethodoftransmissionshallbeelectronictransmittal.

ThismachineryshallnotbeputintoserviceuntilincorporatedintoapprovedToromodelsasindicatedonthe associatedDeclarationofConformityandinaccordancewithallinstructions,wherebyitcanbedeclaredin conformitywithallrelevantDirectives.

Certied:EUTechnicalContact:

MarcVermeiren ToroEuropeNV B-2260Oevel-Westerloo Belgium

DavidKlisTel.003214562960 Sr.EngineeringManager 811 1LyndaleAve.South Bloomington,MN55420,USA October9,2015

Fax003214581911

Page 19

InternationalDistributorList

Distributor:

AgrolancKft AsianAmericanIndustrial(AAI) B-RayCorporation BrisaGoodsLLC CascoSalesCompany CeresS.A.CostaRica CSSCTurfEquipment(pvt)Ltd.SriLanka CyrilJohnston&Co. CyrilJohnston&Co.RepublicofIreland FatDragon FemcoS.A.Guatemala FIVEMANSNew-T echCo.,LtdChina ForGarderOU G.Y .K.CompanyLtd. GeomechanikiofAthensGreece GolfinternationalTurizm HakoGroundandGardenSweden HakoGroundandGarden HayterLimited(U.K.) HydroturfInt.CoDubai HydroturfEgyptLLC IrrimacPortugal351212388260T oroEuropeNVBelgium3214562960 IrrigationProductsInt'lPvtLtd.India00914424494387ValtechMorocco212537663636 JeanHeybroekb.v.Netherlands31306394611VictusEmakPoland48618238369

Country:

Hungary3627539640 HongKong85224977804 Korea82325512076 Mexico12104952417 PuertoRico7877888383

NorthernIreland442890813121

China

Estonia3723846060 Japan81726325861Riversa

Turkey902163365993

Norway4722907760 UnitedKingdom441279723444 UnitedArabEmirates97143479479T-MarktLogisticsLtd.Hungary3626525500 Egypt2025194308ToroAustraliaAustralia61395807355

PhoneNumber:Distributor:

MaquiverS.A.Colombia MaruyamaMfg.Co.Inc. Mountelda.s.CzechRepublic Mountelda.s.Slovakia

5062391138 94112746100

442890813121ParklandProductsLtd.NewZealand6433493760 8861080841322 5024423277 86-10-63816136

30109350054

4635100000

MunditolS.A. NormaGarden OslingerTurfEquipmentSA OyHakoGroundandGardenAb

Perfetto PratoverdeSRL. Prochaska&Cie RTCohen2004Ltd.

LelyTurfcare Lely(U.K.)Limited SolvertS.A.S. SpyprosStavrinidesLimitedCyprus SurgeSystemsIndiaLimited

Country:

Japan81332522285

Argentina541 148219999 Russia749541 16120 Ecuador59342396970 Finland35898700733

Poland48618208416 Italy390499128128 Austria4312785100 Israel97298617979 Spain Denmark4566109200 UnitedKingdom441480226800 France33130817700

India911292299901

PhoneNumber:

5712364079

420255704220 420255704220

34952837500

35722434131

EuropeanPrivacyNotice

TheInformationToroCollects ToroWarrantyCompany(Toro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer.

TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies inyourcountry.

BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION ASDESCRIBEDINTHISPRIV ACYNOTICE.

TheWayT oroUsesInformation Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell youabout.ToromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot sellyourpersonalinformationtoanyothercompany.Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.

RetentionofyourPersonalInformation Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes (suchasregulatorycompliance),orasrequiredbyapplicablelaw .

Toro'sCommitmenttoSecurityofYourPersonalInformation Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent statusofpersonalinformation.

AccessandCorrectionofyourPersonalInformation Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailatlegal@toro.com.

AustralianConsumerLaw

AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalToroDealer.

374-0269RevK

Page 20

TheT oroWarranty

ATwo-YearLimitedWarranty

ConditionsandProductsCovered

TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship fortwoyearsor1500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser . *Productequippedwithanhourmeter.

InstructionsforObtainingWarrantyService

YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:

ToroCommercialProductsServiceDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196

952–888–8801or800–952–2740 E-mail:commercial.warranty@toro.com

OwnerResponsibilities

AstheProductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired maintenanceandadjustmentscanbegroundsfordisallowingawarranty claim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.

•Productfailureswhichresultfromfailuretoperformrecommended

maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligent,orrecklessmanner.

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal Productoperationinclude,butarenotlimitedto,brakepadsand linings,clutchlinings,blades,reels,rollersandbearings(sealedor greasable),bedknives,sparkplugs,castorwheelsandbearings,tires, lters,belts,andcertainsprayercomponentssuchasdiaphragms, nozzles,andcheckvalves,etc.

•Failurescausedbyoutsideinuence.Conditionsconsideredtobe

outsideinuenceinclude,butarenotlimitedto,weather,storage practices,contamination,useofunapprovedfuels,coolants,lubricants, additives,fertilizers,water,orchemicals,etc.

•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,

diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.

•Normalnoise,vibration,wearandtear ,anddeterioration.

•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats

duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor windows,etc.

Parts

Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofT oro.T orowillmake thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace it.T oromayuseremanufacturedpartsforwarrantyrepairs.

DeepCycleandLithium-IonBatteryWarranty:

DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging, andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe batteriesinthisproductareconsumed,theamountofusefulworkbetween chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn out.Replacementofwornoutbatteries,duetonormalconsumption, istheresponsibilityoftheproductowner.Batteryreplacementmaybe requiredduringthenormalproductwarrantyperiodatowner’sexpense. Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly proratedwarrantybeginningyear3throughyear5basedonthetime inserviceandkilowatthoursused.RefertotheOperator'sManualfor additionalinformation.

MaintenanceisatOwner’sExpense

Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.

GeneralConditions

RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy underthiswarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty.All impliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.

Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom statetostate.

Noteregardingenginewarranty:

TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EP A)and/ortheCaliforniaAirResources Board(CARB).Thehourlimitationssetforthabovedonotapplytothe EmissionsControlSystemWarranty.RefertotheEngineEmissionControl WarrantyStatementsuppliedwithyourproductorcontainedintheengine manufacturer’sdocumentationfordetails

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheT oroimporter.

374-0253RevD