Toro 04613, 04614, 04615, Greensmaster 3300 Series, Greensmaster 3400 Series Operator's Manual

FormNo.3376-576RevB

8,11,and14-BladeDPAReel
Mower

Greensmaster

®

3300/3400SeriesTraction

Unit

ModelNo.04613—SerialNo.313000001andUp
ModelNo.04614—SerialNo.313000001andUp
ModelNo.04615—SerialNo.313000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3376-576*B

Figure2

Introduction

Thiscuttingunitisdesignedforcuttingturfongreensand
smallfairwaysofgolfcourses.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

Contents

Introduction..................................................................2

Safety...........................................................................3

SafetyandInstructionalDecals.................................3

Setup............................................................................4

InstallingtheFrontRoller.........................................4

UsingtheCuttingUnitProp......................................4

AdjustingtheBedknifetotheReel.............................4

AdjustingtheRearRoller..........................................5

AdjustingtheHeightofCut......................................5

AdjustingtheCut-OffBar........................................7

ProductOverview..........................................................8

Specications.........................................................8

Attachments/Accessories.........................................8

Operation.....................................................................9

CuttingUnitCharacteristics......................................9

DailyAdjustmentsoftheCuttingUnit........................9

Maintenance.................................................................10

ServicingtheBedbar...............................................10

BacklappingtheReel...............................................11

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA.

AllRightsReserved

Safety

Hazardcontrolandaccidentpreventionaredependent
upontheawareness,concern,andpropertraining
ofthepersonnelinvolvedintheoperation,transport,
maintenance,andstorageofthemachine.Improper
useormaintenanceofthemachinecanresultininjury
ordeath.Toreducethepotentialforinjuryordeath,
complywiththefollowingsafetyinstructions.

•Read,understand,andfollowallinstructionsinthe

tractionunitandcuttingunitOperator’sManualsbefore
operatingthecuttingunit.

•Neverallowchildrentooperatethetractionunitor

cuttingunits.Donotallowadultstooperatetractionunit
orcuttingunitswithoutproperinstruction.Onlytrained
operatorswhohavereadthismanualshouldoperatethe
tractionunitorcuttingunits.

•Neveroperatethecuttingunitswhenundertheinuence

ofdrugsoralcohol.

•Keepallshieldsandsafetydevicesinplace.Ifashield,

safetydeviceordecalisillegibleordamaged,repairor
replaceitbeforeoperationiscommenced.Alsotighten
anyloosenuts,bolts,andscrewstoensurecuttingunitis
insafeoperatingcondition.

•Alwayswearsubstantialshoes.Donotoperatecutting

unitswhilewearingsandals,tennisshoes,sneakers,or
shorts.Also,donotwearloosettingclothingwhich
couldgetcaughtinmovingparts.Alwayswearlongpants

andsubstantialshoes.Wearingsafetyglasses,safetyshoes,
andahelmetisadvisableandrequiredbysomelocal
ordinancesandinsuranceregulations.

•Removealldebrisorotherobjectsthatmightbepicked

upandthrownbythecuttingunitreelblades.Keepall
bystandersawayfromtheworkingarea.

•Ifthecuttingbladesstrikeasolidobjectortheunit

vibratesabnormally,stopandshuttheengineoff.Check
thecuttingunitsfordamagedparts.Repairanydamage
beforerestartingandoperatingthecuttingunits.

•Lowerthecuttingunitstothegroundandremovekey

fromignitionswitchwhenevermachineisleftunattended.

•Ensurethatthecuttingunitsareinsafeoperating

conditionbykeepingnuts,bolts,andscrewstight.

•Removethekeyfromtheignitionswitchtoprevent

accidentalstartingoftheenginewhenservicing,adjusting,
orstoringthemachine.

•Performonlythosemaintenanceinstructionsdescribedin

thismanual.Ifmajorrepairsareeverneededorassistance
isdesired,contactanAuthorizedT oroDistributor.

•Toensureoptimumperformanceandsafety ,always

purchasegenuineTororeplacementpartsandaccessories.

Neveruse"will-t"replacementpartsand
accessoriesmadebyothermanufacturers.Lookfor

theTorologotoensuregenuineness.Usingunapproved
replacementpartsandaccessoriescouldvoidthewarranty
ofTheToroCompany.

SafetyandInstructionalDecals.

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

104–7729

1.Warning—readthe
instructionsbefore
servicingorperforming
maintenance.

2.Cutting/dismemberment
hazard;handorfoot—stop
theengineandwaitfor
movingpartstostop.

3

Setup

g014596

1

2

2

g026076

1

2

MediaandAdditionalParts

Description

Operator'sManual

Partscatalog1

InstallingtheFrontRoller

Thecuttingunitisshippedwithoutafrontroller.Installthe
rollerusingtheloosepartssuppliedwiththecuttingunitand
installationinstructionsincludedwiththeroller.

UsingtheCuttingUnitProp

Wheneverthecuttingunithastobetippedtoexposethe
bedknife/reel,propuptherearofthecuttingunittomake
surethenutsonthebackendofthebedbaradjustingscrews
arenotrestingontheworksurface(Figure3).

Qty.

Use

1

Readbeforeinstallingandoperatingcuttingunit

Usetoreferencepartnumbers

Figure4

1.Bedknifeadjustingscrew

2.Nut

Figure3

1.Prop(notprovided)2.Bedknifeadjustingscrew
nut(2)

AdjustingtheBedknifetothe
Reel

Note:Usethisprocedureaftergrinding,backlapping,or

disassembly.Itisnotintendedasadailyadjustment.

1.Positionthecuttingunitonaat,levelworksurface.

2.Tipthecuttingunittoexposethebedknifeandthe
reel.Makesurethenutsorthebackofthebedbar

adjustingscrewsarenotrestingonthework
surface(Figure4).

3.Rotatethereelsothatabladecrossesthebedknifeedge
betweentherstandsecondbedknifescrewheadson
therightsideofthecuttingunit.

4.Putanidentifyingmarkonthebladewhereit
crossesthebedknifeedge;thiswillmakesubsequent
adjustmentseasier.

5.Insertthe.05mm(0.002inch)shimbetweenthe
markedbladeandthebedknifeedgeatthepointwhere
themarkedbladecrossesthebedknifeedge.

6.Turntherightbedbaradjustingscrewuntilyoufeel
lightpressure(i.e.drag)ontheshimbyslidingit
side-to-side.Removetheshim.

7.Fortheleftsideofthecuttingunit,slowlyrotatethe
reelsothattheclosestbladecrossesthebedknifeedge
betweentherstandsecondscrewheads.

8.Repeatsteps4through6fortheleftsideofthecutting
unitandleftbedbaradjustingscrew.

9.Repeatsteps5and6untillightdragisachievedon
boththerightandleftsidesofthecuttingunitutilizing
thesamecontactpoints.

Thebedknifeisnowparalleltothereel.

10.Toobtainlightcontactbetweenthereelandbedknife,
turneachbedbaradjustingscrewclockwise3clicks.

Note:Eachclickturnedonthebedbaradjusting
screwmovesthebedknife0.018mm(0.0007inches).
Clockwiserotationmovesthebedknifeedgecloser

4

tothereelandcounterclockwiserotationmovethe
bedknifeedgeawayfromthereel.Donotovertighten

theadjustingscrews.

11.Testthecuttingperformancebyinsertingalongstrip
ofcuttingperformancepaper(T oropartnumber
125-5610)betweenthereelandbedknife,perpendicular
tothebedknife(Figure5).Slowlyrotatethereel
forward;itshouldcutpaper

Positionthespacerbelowthesideplatemounting
angewhenheightofcutsettingsrangefrom3to25
mm(1/8to1inch)(Figure7).

Figure7

1.Spacer3.Sideplatemountingange

2.Rollerbracket

2.Toadjustrearrollerproceedasfollows:

A.Raisetherearofthecuttingunitandplaceablock

underthebedknife.

Figure5

Note:Ifexcessivecontact/reeldragisevidentitwill

beeithernecessarytobacklap,refacethefrontofthe
bedknife,orregrindthecuttingunittoachievethe
sharpedgesneededforprecisioncutting(Refertothe
ToroManualforSharpeningReelandRotaryMowers,
FormNo.09168SL).

AdjustingtheRearRoller

1.Adjusttherearrollerbrackets(Figure6orFigure7)
totheloworhighpositiondependingonthedesired
heightofcutrange.

Positionthespacerabovethesideplatemountingange
(factorysetting)whenheightofcutsettingsrangefrom

1.6to6mm(1/16to1/4inch)(Figure6).

B.Removethe2nutssecuringeachrollerbracket

andspacertoeachsideplatemountingange.

C.Lowertherollerandscrewsfromthesideplate

mountingangesandspacers.

D.Placethespacersontothescrewsontheroller

brackets.

E.Securetherollerbracketandspacerstothe

undersideofthemountingangeswiththenuts
previouslyremoved.

Note:Thepositionoftherearrollertothereel
iscontrolledbythemachiningtolerancesofthe
assembledcomponentsandparallelingisnotrequired.

AdjustingtheHeightofCut

Note:Forheightsofcutgreaterthan1.270cm(0.500inch),

youmustinstallthehighheightofcutkit.

Important:Wheneverthecuttingunithastobetipped
toexposethebedknife/reel,propuptherearofthe
cuttingunittomakesurethenutsonthebackendof
thebedbaradjustingscrewsarenotrestingonthework
surface(Figure3).

Figure6

1.Spacer3.Sideplatemountingange

2.Rollerbracket

1.Loosenthelocknutssecuringtheheight-of-cutarmsto
thecuttingunitsideplates(Figure8).

5