Toro 04520, greensmaster 3400 triflex Operator's Manual

Page 1
FormNo.3398-694RevA
g014597
Greensmaster
®
3400TriFlex
TractionUnit
ModelNo.04520—SerialNo.316000001andUp
®
*3398-694*A
Page 2
ThisproductcomplieswithallrelevantEuropeandirectives;
g014685
1
fordetails,pleaseseetheseparateproductspecicDeclaration ofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Figure1
ThissparkignitionsystemcomplieswithCanadianICES-002.
ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineonany forest-covered,brush-covered,orgrass-coveredlandunless theengineisequippedwithasparkarrester,asdenedin Section4442,maintainedineffectiveworkingorderorthe engineisconstructed,equipped,andmaintainedforthe preventionofre.
Introduction
Thismachineisaride-on,reel-bladelawnmowerintended tobeusedbyprofessional,hiredoperatorsincommercial applications.Itisprimarilydesignedforcuttinggrasson well-maintainedlawnsinparks,golfcourses,sportselds, andoncommercialgrounds.Itisnotdesignedforcutting brush,mowinggrassandothergrowthalongsidehighways, orforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafety-alertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
YoumaycontactTorodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Figure1identiesthelocationofthe modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.
©2015—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
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Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroMowerSafety..................................................5
SoundPowerLevel..................................................6
SoundPressureLevel...............................................6
Hand-ArmVibrationLevel......................................6
WholeBodyVibrationLevel....................................6
SafetyandInstructionalDecals.................................7
Setup...........................................................................11
1InstallingtheRollBar...........................................12
2InstallingtheSeat.................................................12
3InstallingtheSteeringWheel..................................12
4ActivatingandChargingtheBattery........................12
5InstallingtheOilCooler(optional).........................14
6InstallingtheGrass-BasketHooks..........................14
7InstallingtheCuttingUnits...................................15
8AddingRearWeight.............................................15
9InstallingEUDecals.............................................15
10ReducingtheTirePressure..................................15
11BurnishingtheBrakes.........................................15
ProductOverview.........................................................16
Controls...............................................................16
Specications........................................................19
Attachments/Accessories........................................19
Operation....................................................................20
ThinkSafetyFirst...................................................20
CheckingtheEngineOil..........................................20
FillingtheFuelTank...............................................21
UsingBiodieselFuel...............................................22
CheckingtheCoolingSystem...................................23
CheckingtheHydraulic-FluidLevel..........................23
DrainingWaterfromtheFuelFilter...........................24
CheckingtheReel-to-BedknifeContact.....................25
CheckingtheTirePressure......................................25
CheckingtheTorqueoftheWheelNuts.....................25
BreakingintheMachine..........................................25
StartingandStoppingtheEngine..............................25
CheckingtheSafetyInterlockSystem........................26
InstallingandRemovingtheCuttingUnits.................26
SettingtheReelSpeed.............................................29
Mowing................................................................29
InspectingandCleaningafterMowing.......................30
DrivingtheMachinewithoutMowing.......................30
TransportingtheMachine........................................30
TowingtheMachine...............................................31
Maintenance.................................................................33
RecommendedMaintenanceSchedule(s)......................33
DailyMaintenanceChecklist....................................34
EngineMaintenance..................................................35
ServicingtheAirCleaner.........................................35
ChangingtheEngineOilandFilter...........................35
FuelSystemMaintenance...........................................36
ReplacingtheFuelFilter/WaterSeparator..................36
InspectingtheFuelLinesandConnections.................37
ElectricalSystemMaintenance....................................37
ServicingtheBattery...............................................37
StoringtheBattery..................................................38
LocatingtheFuses..................................................38
Jump-StartingtheMachine......................................39
DriveSystemMaintenance.........................................39
AdjustingtheTransmissionforNeutral.....................39
AdjustingtheTransportSpeed.................................40
AdjustingtheMowingSpeed....................................41
CoolingSystemMaintenance......................................41
CleaningtheRadiatorScreen....................................41
BrakeMaintenance....................................................42
AdjustingtheBrakes...............................................42
BeltMaintenance......................................................42
AdjustingtheAlternatorBelt...................................42
HydraulicSystemMaintenance....................................43
ChangingtheHydraulicFluidandFilter.....................43
CheckingtheHydraulicLinesandHoses....................43
CuttingUnitMaintenance...........................................44
BacklappingtheReels.............................................44
DiagnosticsSystem....................................................45
DiagnosingtheServiceIndicatorLight......................45
Storage........................................................................45
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Safety
Thismachinehasbeendesignedinaccordancewith ENISO5395:2013andANSIB71.4-2012andmeetsthese standardswhentheappropriateweightkitisadded.
Improperuseormaintenancebytheoperatororowner canresultininjury.Toreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafetyalertsymbol(Figure2),which meansCaution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeinstructionmay resultinpersonalinjuryordeath.

SafeOperatingPractices

Training
ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadthemanualitis theowner'sresponsibilitytoexplainthismaterialtothem.
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof theoperator.
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtopeopleorproperty.
Preparation
Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform thejob.Useonlyaccessoriesandattachmentsapproved bythemanufacturer.
Wearappropriateclothingincludingsubstantial,
slip-resistantfootwear,safetyglasses,andhearing protection.Tiebacklonghair.Donotwearjewelry.
Inspecttheareawhereyouwillusetheequipmentand
removeallobjectsthatcouldbethrownbythemachine, suchasrocks,toys,andwire.
Checkthatoperatorpresencecontrols,safetyswitches,
andguardsareattachedandfunctioningproperly .Donot operatethemachineunlesstheyarefunctioningproperly.
Operation
Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxideandotherexhaustgasses cancollect.
Operatethemachineonlyingoodlight,keepingaway
fromholesandhiddenhazards.
Besurealldrivesareinneutralandparkingbrakeis
engagedbeforestartingengine.Startengineonlyfrom theoperator'sposition.
Slowdownanduseextracareonhillsides.Turfconditions
canaffectthemachine'sstability.Usecautionwhile operatingneardrop-offs.
Slowdownandusecautionwhenmakingturnsandwhen
changingdirectionsonslopes.
Neveroperatewithoutguardssecurelyinplace.Besure
allinterlocksareattached,adjusted,andfunctioning properly.
Donotchangetheenginegovernorsettingoroverspeed
theengine.
Stopthemachineonlevelground,lowerthecuttingunits,
disengagethedrives,engagetheparkingbrake,andshut offtheenginebeforeleavingtheoperator'spositionfor anyreason,includingemptyingthegrassbaskets.
Stopandinspectthemachineafterstrikingobjectsorif
anabnormalvibrationoccurs.Makenecessaryrepairs beforeresumingoperations.
Keephandsandfeetawayfromthecuttingunits.
Lookbehindanddownbeforebackinguptobesureof
aclearpath.
Nevercarrypassengersandkeeppetsandbystanders
away.
Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.Stopthereelsifnot mowing.
Donotoperatethemachinewhentired,ill,orunderthe
inuenceofalcoholordrugs.
Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.
Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
RolloverProtectionSystem (ROPS)—UseandMaintenance
TheROPSisanintegralandeffectivesafetydevice.Use
theseatbeltwhenoperatingthemachine.
Ensurethatyoucanreleasetheseatbeltquicklyinthe
eventofanemergency.
Checkcarefullyforoverheadclearances(i.e.branches,
doorways,electricalwires)beforedrivingunderany objectsanddonotcontactthem.
KeeptheROPSinsafeoperatingconditionby
periodicallythoroughlyinspectingfordamageand keepingallmountingfastenerstight.
ReplaceadamagedROPS.Donotrepairorrevise.
DonotremovetheROPS.
AnyalterationstoaROPSmustbeapprovedbythe
manufacturer.
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MaintenanceandStorage
Parkthemachineonlevelground,disengagethedrives,
lowerthecuttingunits,settheparkingbrake,stopthe engine,removethekey,anddisconnectsparkplugwire(s). Waitforallmovementtostopbeforeadjusting,cleaning, orrepairingthemachine.
Cleangrassanddebrisfromcuttingunits,drives,mufers,
andtheenginetohelppreventres.Cleanupoilorfuel spills.
Lettheenginecoolbeforestoringanddonotstorethe
machinenearames.
Shutoffthefuelwhilestoringortransportingthe
machine.Donotstorefuelnearamesordrainthefuel tankindoors.
Neverallowuntrainedpersonneltoservicethemachine.
Usejackstandstosupportcomponentswhenrequired.
Carefullyreleasepressurefromcomponentswithstored
energy.
Disconnectthebatteryandremovethesparkplugwire(s)
beforemakinganyrepairs.Disconnectthenegative terminalrstandthepositivelast.Connectthepositive terminalrstandthenegativeterminallast.
Usecareandweargloveswhencheckingthereels.
Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
Chargebatteriesinanopen,well-ventilatedarea,away
fromsparkandames.Unplugthechargerbefore connectingordisconnectingitfromthebattery.Wear protectiveclothinganduseinsulatedtools.
Keepallpartsingoodworkingconditionandallhardware
andhydraulicttingstightened.Replaceallwornor damageddecals.

ToroMowerSafety

ThefollowinglistcontainssafetyinformationspecictoToro productsorothersafetyinformationthatyoumustknowthat isnotincludedintheANSIstandards.
Thisproductiscapableofamputatinghandsandfeetand ofthrowingobjects.Alwaysfollowallsafetyinstructionsto avoidseriousinjuryordeath.
Useofthisproductforpurposesotherthanitsintendeduse couldprovedangeroustouserandbystanders.
Operation
Knowhowtostoptheenginequickly.
Checkthesafetyinterlockswitchesdailyforproper
operation.
Beforeattemptingtostarttheengine,disengageallblade
attachmentclutches,shiftintoneutral,andengagethe parkingbrake.
Usingthemachinedemandsattention.Topreventloss
ofcontrol:
Donotdriveclosetosandtraps,ditches,creeks,or
otherhazards.
Reducespeedwhenmakingsharpturns.Avoid
suddenstopsandstarts.
Thismachineisnotdesignedorequippedforon-road
useandisa“slow-movingvehicle.”Ifyoumustcross ortravelonapublicroad,youshouldbeawareofand complywithlocalregulations,suchasrequiredlights, slow-movingvehiclesigns,andreectors.
Watchoutfortrafcwhennearorcrossingroads.
Alwaysyieldtheright-of-way.
Applytheservicebrakeswhengoingdownhillto
keepforwardspeedslowandtomaintaincontrolof themachine.
Thegrassbasketsmustbeinplaceduringoperation
ofthereelsorthatchersformaximumsafety.Shutthe engineoffbeforeemptyingthebaskets.
Raisethecuttingunitswhendrivingfromoneworkarea
toanother.
Donottouchtheengine,mufer,orexhaustpipewhile
theengineisrunningorsoonafterithasstoppedbecause theseareascouldbehotenoughtocauseburns.
Stayclearoftherotatingscreenatthesideoftheengine
topreventdirectcontactwithyourbodyorclothing.
Ifacuttingunitstrikesasolidobjectorvibrates
abnormally,stopimmediately,turntheengineoff,waitfor allmotiontostop,andinspectthemachinefordamage. Repairorreplaceadamagedreelorbedknifebefore continuingoperation.
Beforegettingofftheseat,movethefunctionalcontrol
levertoNEUTRAL,raisethecuttingunits,andwaitforthe reelstostopspinning.Settheparkingbrake.Stopthe engineandremovethekeyfromtheignitionswitch.
Traverseslopescarefully.Donotstartorstopsuddenly
whentravelinguphillordownhill.
Theoperatormustbeskilledandtrainedinhowtodrive
onhillsides.Failuretousecautiononslopesorhillsmay causelossofcontrolandcausethemachinetotiporroll, possiblyresultinginpersonalinjuryordeath.
Iftheenginestallsorlosesheadwayandcannotmakeit
tothetopofaslope,donotturnthemachinearound. Alwaysbackslowly,straightdowntheslope.
Whenapersonoranimalappearsunexpectedlyinor
nearthemowingarea,stopmowing.Carelessoperation, combinedwithterrainangles,ricochets,orimproperly positionedguardscanleadtothrown-objectinjuries.Do notresumemowinguntiltheareaiscleared.
MaintenanceandStorage
Ensurethatallhydrauliclineconnectorsaretightandthat
allhydraulichosesandlinesareingoodconditionbefore applyingpressuretothesystem.
Keepyourbodyandhandsawayfrompin-holeleaksor
nozzlesthatejecthydraulicuidunderhighpressure.
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Usepaperorcardboard,notyourhands,tosearchfor leaks.Hydraulicuidescapingunderpressurecanhave sufcientforcetopenetratetheskinandcauseserious injury.

SoundPowerLevel

Thisunithasaguaranteedsoundpowerlevelof98dBA, whichincludesanUncertaintyValue(K)of1dBA.
Beforedisconnectingorperforminganyworkonthe
hydraulicsystem,allpressureinthesystemmustbe relievedbystoppingtheengineandloweringthecutting unitsandattachmentstotheground.
Checkallfuellinesfortightnessandwearonaregular
basis.Tightenorrepairthemasneeded.
Iftheenginemustberunningtoperformamaintenance
adjustment,keephands,feet,clothing,andanypartsof thebodyawayfromthecuttingunits,attachments,and anymovingparts,especiallythescreenatthesideofthe engine.Keepeveryoneaway.
Donotoverspeedtheenginebychanginggovernor
settings.Toensuresafetyandaccuracy,havean AuthorizedToroDistributorcheckthemaximumengine speedwithatachometer..
Theenginemustbeshutoffbeforecheckingtheoilor
addingoiltothecrankcase.
Ifmajorrepairsareeverneededorifassistanceisdesired,
contactanAuthorizedToroDistributor.
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineToro replacementpartsandaccessories.Replacementparts andaccessoriesmadebyothermanufacturerscouldbe dangerous,andsuchusecouldvoidtheproductwarranty.
Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO11094.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’searof84 dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinENISO5395:2013.

Hand-ArmVibrationLevel

Measuredvibrationlevelforrighthand=0.22m/s
Measuredvibrationlevelforlefthand=0.24m/s
UncertaintyValue(K)=0.24m/s
Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinENISO5395:2013.
2
2
2

WholeBodyVibrationLevel

Measuredvibrationlevel=0.41m/s
UncertaintyValue(K)=0.21m/s
2
2
Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinENISO5395:2013.
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SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
119-9343
115-8156
1.Reelheight3.8Bladecuttingunit5.14Bladecuttingunit7.Fast
2.5Bladecuttingunit4.11Bladecuttingunit6.Reelspeed
8.Slow
7
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115-8155
1.Warning—readtheOperator'sManual,donotprimeoruse startinguid.
117–2718
131-2046
1.ReadtheOperator's manualforfuse
information.
115-8203
2.Radiatorfan—50Amp
1.Doublelights
2.Singlelight
1.Presspedaltounlock
3.Off
119-9346
2.ReadtheOperator's Manualformore
information.
115-8226
1.Tippinghazard—readtheOperator'smanual;alwayswear aseatbeltwhenoperating;donotremovetherollover protectionsystem(ROPS).
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BatterySymbols
Someorallofthesesymbolsareonyourbattery .
1.Explosionhazard
2.Nore,openames,or smoking.
3.Causticliquid/chemical burnhazard
4.Weareyeprotection.9.Flusheyesimmediately
5.ReadtheOperator’s
Manual.
6.Keepbystandersasafe
7.Weareyeprotection;
8.Batteryacidcancause
10.Containslead;donot
distancefromthebattery.
explosivegasescan causeblindnessandother injuries.
blindnessorsevereburns.
withwaterandgetmedical helpfast.
discard.
132-9548
1.Enginespeed—fast
2.Enginespeed—slow8.Reel—transport
3.Lowerandengagethereels9.Reel—mow
4.Raiseanddisengagethereels10.Reel—backlaping
5.Reelspeed—fast11.Moveforward
6.Reelspeed—slow
7.Reelspeed—neutral
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132-9549
1.ReadtheOperator'sManualbeforeservicingorperforming maintenance.
2.Hydraulicuidlevel
3.Choke
133-2338
1.Warning—readthe Operator’sManual,do notoperatethismachine unlessyouaretrained.
2.Warning—wearhearing protection.
3.Cutting/dismemberment hazardofhandorfoot, mowerblade—stayaway frommovingparts;keep allguardsandshieldsin place.
4.Tippinghazard—slow machinebeforeturning, donotturnathighspeeds.
5.Thrownobject hazard—keepbystanders asafedistancefromthe machine.
6.Warning—locktheparking brake,stoptheengine andremovetheignition keybeforeleavingthe machine.
4.Engine—start
5.Engine—run
6.Engine—stop
ReplacesDecal133-2338forCEMachines
1.Warning—readthe Operator’sManual,do notoperatethismachine unlessyouaretrained.
2.Warning—wearhearing protection.
3.Cutting/dismemberment hazardofhandorfoot, mowerblade—stayaway frommovingparts;keep allguardsandshieldsin place.
133-2339
4.Tippinghazard—donot driveacrossordown slopesgreaterthan15 degrees.
5.Thrownobject hazard—keepbystanders asafedistancefromthe machine.
6.Warning—locktheparking brake,stoptheengine andremovetheignition keybeforeleavingthe machine.
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Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
3
4 5
6
7
8
Rollbar1 Bolt(1/2x3-3/4inches) Flange-nut(1/2inch)
Seat-completionkit
Steeringwheel Locknut(1-1/2inches) Washer1 Steering-wheelcap
Nopartsrequired
Nopartsrequired
Grass-baskethook Flangebolts12 Gaugebar Cuttingunit(obtainfromyourT oro
Distributor) Grassbasket
WeightKit,121-6665(purchase separately)Note:Thiskitisnotrequired forunitswiththe3wheeldrivekit installed.
Qty.
4 4
1Installtheseattothebase.
1 1
1
6
1
3
3
1Addrearweight.
Installtherollbar.
Installthesteeringwheel.
Activateandchargethebattery.
Installtheoptionaloilcooler.
Installthegrass-baskethooks.
Installthecuttingunits.
Use
9 10 11
Warningdecal,133-23381
Nopartsrequired
Nopartsrequired
MediaandAdditionalParts
Description
Operator'sManual(machine) Engineoperator'smanual(engine)
PartsCatalog
Operatortrainingmaterials
Pre-deliveryInspectionSheet Noiseratingcerticate Certicateofcompliance
Ignitionkeys2
Qty.
InstallEUdecals,ifrequired.
1 1
1
1
1 1 1
Readbeforeoperatingthemachine
Saveforfuturepartsordering
Viewbeforeoperatingthemachine
Saveforfuturereference
Starttheengine
Reducethetirepressure.
Burnishthebrakes.
Use
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1
g014601
1
2
3
2

InstallingtheRollBar

Partsneededforthisprocedure:
1Rollbar
4
Bolt(1/2x3-3/4inches)
4
Flange-nut(1/2inch)
Procedure
1.Removethetopcratesupportfromthecrate.
2.Removetherollbarfromthecrate.
3.Installtherollbarintothepocketsoneachsideof themachine,using4bolts(1/2x3-3/4inches)and4 ange-nuts(1/2inch)(Figure3).

InstallingtheSeat

Partsneededforthisprocedure:
1
Seat-completionkit
Procedure
Acquireyourdesiredseatkitfromyourdistributorandinstall itasdirectedintheinstructionincludedwiththekit.
3

InstallingtheSteeringWheel

Partsneededforthisprocedure:
1
Steeringwheel
1
Locknut(1-1/2inches)
1Washer
1
Steering-wheelcap
Figure3
1.Rollbar
2.Bolt(1/2x3-3/4inches)
4.Torquethefastenersto136to149N∙m(100to110 ft-lb).
3.Flange-nut(1/2inch)
Procedure
1.Slidethesteeringwheelontothesteeringshaft(Figure
4).
Figure4
1.Steeringwheel
2.Washer
2.Slidethewasherontothesteeringshaft(Figure4).
3.Securethesteeringwheeltotheshaftwithalocknut andtightenitto27to35N∙m(20to26ft-lb)(Figure4).
4.Installthecaptothesteeringwheelandsecureitwith6 bolts(Figure4).
3.Locknut
4.Cap
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4
ActivatingandChargingthe Battery
NoPartsRequired
Procedure
Useonlyelectrolyte(1.265specicgravity)tollthebattery initially.
WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
Washhandsafterhandling.
1.Removethefastenersandbatteryclampandliftout thebattery.
Important:Donotaddelectrolytewhilethe batteryisinthemachine.Y oucouldspillit, causingcorrosion.
2.Cleanthetopofthebatteryandremovetheventcaps (Figure5).
Figure6
1.Electrolyte
4.Allowapproximately20to30minutesforthe electrolytetosoakintotheplates.Fillasnecessaryto bringtheelectrolytetowithinabout6mm(1/4inch) ofthebottomofthellwell(Figure6).
5.Connecta2to4Abatterychargertothebatteryposts. Chargethebatteryforatleast2hoursat4Aorforat least4hoursat2Auntilthespecicgravityis1.250 orhigherandthetemperatureisatleast16°C(60°F) withallcellsgassingfreely .
WARNING
Chargingthebatteryproducesgassesthatcan explode.
Neversmokenearthebatteryandkeepsparks andamesawayfromthebattery.
Important:Ifyoudonotchargethebatteryforat leastthetimespeciedabove,youmayreducethe lifeofthebattery.
6.Whenthebatteryischarged,disconnectthecharger fromtheelectricaloutletandbatteryposts.
Figure5
3.Carefullylleachcellwithelectrolyteuntiltheplates arecoveredwithabout6mm(1/4inch)ofuid(Figure
6).
Note:Afterthebatteryhasbeenactivated,add onlydistilledwatertoreplacenormalloss,although maintenance-freebatteriesshouldnotrequirewater undernormaloperatingconditions.
WARNING
Batteryterminalsormetaltoolscouldshort againstmetaltractorcomponentscausing sparks.Sparkscancausethebatterygassesto explode,resultinginpersonalinjury.
Whenremovingorinstallingthebattery, donotallowthebatteryterminalstotouch anymetalpartsofthetractor.
Donotallowmetaltoolstoshortbetween thebatteryterminalsandmetalpartsof thetractor.
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Page 14
Important:Failuretocorrectlyactivatethe batterymayresultinbatterygassingand/or prematurebatteryfailure.
7.Installtheventcaps.
8.Placethebatteryonthebatterytrayandsecureitwith thebatteryclampandfastenersremovedpreviously.
9.Installthepositivecable(red)tothepositive(+) terminalandthenthenegativecable(black)tothe negative(–)terminalofthebatteryandsecurethem withtheboltsandnuts(Figure7).Slidetherubber bootoverthepositiveterminaltopreventapossible shortfromoccurring.
WARNING
Incorrectbatterycableroutingcoulddamagethe tractorandcablescausingsparks.Sparkscancause thebatterygassestoexplode,resultinginpersonal injury.
Alwaysdisconnectthenegative(black)battery cablebeforedisconnectingthepositive(red) cable.
Alwaysconnectthepositive(red)batterycable beforeconnectingthenegative(black)cable.
heavy-dutyuse(mowingotherthangreens,suchasfairways orverticutting),installaHydraulicOilCoolerKit,PartNo. 119-1691.
6

InstallingtheGrass-Basket Hooks

Partsneededforthisprocedure:
6
Grass-baskethook
12Flangebolts
Procedure
Installthe6grass-baskethooksontotheendsofthe suspension-armbarsusingthe12angebolts(Figure8).
Figure7
1.Negative(-)
2.Positive(+)
5

InstallingtheOilCooler (optional)

NoPartsRequired
Procedure
Ifyouareoperatingthemachineinhotclimates,wherethe ambienttemperatureisabove29°C(85°F),orusingitfor
1.Flangebolt
2.Grass-baskethook
Figure8
3.Suspension-armbar
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7
10

InstallingtheCuttingUnits

Partsneededforthisprocedure:
1
Gaugebar
3
Cuttingunit(obtainfromyourT oroDistributor)
3
Grassbasket
Procedure
1.Setupthecuttingunitsasdescribedinthecuttingunit Operator’sManual.
2.Applygreasetotheinsidediameterofthedrivecoupler.
3.InstallthecuttingunitsasdescribedinInstallingthe
CuttingUnits(page27).
8

AddingRearWeight

Partsneededforthisprocedure:
WeightKit,121-6665(purchaseseparately)Note:
1
Thiskitisnotrequiredforunitswiththe3wheeldrive kitinstalled.

ReducingtheTirePressure

NoPartsRequired
Procedure
Thetiresareover-inatedatthefactoryforshipping purposes.Reducethepressuretotheproperlevelsbefore startingthemachine.RefertoCheckingtheTirePressure
(page25).
11

BurnishingtheBrakes

NoPartsRequired
Procedure
Firmlyapplythebrakesanddrivethemachineatmowing speeduntilthebrakesarehot,asindicatedbytheirsmell.Y ou mayneedtoadjustthebrakesafterthebreak-inperiod;refer toAdjustingtheBrakes(page42).
Procedure
ThisunitcomplieswithENISO5395:2013andANSI B71.4-2012whenequippedwithWeightKit,PartNo. 121-6665.
Note:Iftheunitisequippedwitha3-WheelDriveKit, additionalweightisnotrequiredtomeetENISO5395:2013 andANSIB71.4-2012.
9

InstallingEUDecals

Partsneededforthisprocedure:
1Warningdecal,133-2338
Procedure
IfthismachinewillbeusedintheEU ,afxthewarning-decal 133-2338overEnglishwarning-decal133-2339.
15
Page 16
ProductOverview
g014674
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Figure10
Figure9
1.Engine
2.Rollbar6.Tractionpedal
3.Controlpanel
4.Seat
5.Steeringwheel
7.Footrest
8.Reelswithgrassbaskets
1.Tractionpedal—forward3.Steering-arm-locking
2.Tactionpedal—reverse
pedal
Controls
TractionPedal
Thetractionpedal(Figure10)has3functions:tomakethe machinemoveforward,tomoveitbackward,andtostopthe machine.Pressthetopofthepedaltomoveforwardandthe bottomofthepedaltomovebackwardortoassistinstopping whenmovingforward.Also,allowthepedaltomovetothe neutralpositiontostopthemachine.Foroperatorcomfort, donotresttheheelofyourfootonreversewhenoperating forward(Figure11).
Groundspeedsareasfollows:
3.2to8km/h(2to5mph)forwardmowingspeed
16km/h(10mph)maximumtransportspeed
4.0km/h(2.5mph)reversespeed
Steering-Arm-LockingPedal
Pressthepedal(Figure10)andraiseorlowerthesteering armforoperatorcomfort,then,releasethepedaltolockthe arminplace.
Figure11
ThrottleLever
Thethrottlelever(Figure12)allowsyoutocontrolthespeed oftheengine.MovethethrottlelevertowardtheFAST positiontoincreasestheenginespeed;moveittowardthe SLOWpositiontodecreasetheenginespeed.
Note:Youcannotstoptheenginecannotusingthethrottle lever.
16
Page 17
Engine-Oil-PressureLight
g014600
1
Thelight(Figure12)glowsiftheengineoilpressuredrops belowasafelevel.
Water-TemperatureLight
Thelight(Figure12)glowsandtheengineautomaticallyshuts downwhentheengine-coolanttemperaturegetstoohigh.If theengineshutsdown,youcanstarttheengineanddrive themachinefor10secondsbeforeitwillshutdownagain, allowingyoutomovethemachinetoalocationwhereyou canallowittocooldown.
Service-IndicatorLight
Figure12
1.Throttlelever6.Battery-warninglight
2.Raise/Lowermowcontrol7.Service-indicatorlight
3.Functional-controllever
4.Ignitionswitch9.Water-temperaturelight
5.Engine-oil-pressurelight
8.Glow-plug-indicatorlight
Raise/LowerMowControl
Movingthecontrol(Figure12)forwardduringoperation lowersthecuttingunitsandstartsthereels.Pullbackonthe controltostopthereelsandraisethecuttingunits.During operationthereelscanbestoppedbypullingbackonthe controlmomentarilyandreleasingit.Startthereelsby movingthecontrolforward.
FunctionalControlLever
Thefunctionalcontrollever(Figure12)provides2traction selectionsplusaNEUTRALposition.Itispermissibletoshift frommowtotransportortransporttomow(nottoneutral) whilethemachineisinmotion.Nodamagewillresult.
Theservice-indicatorlight(Figure12)illuminateswhenthe machinesensorsdetectanissuewithoneofthesystems ofthemachine.Ifthislightilluminates,stopwhatyouare doinganddrivetoasafelocationwhereyouoraservice techniciancandiagnosetheproblem.Formoreinformation ondiagnosingsystemissuesusingtheservice-indicatorlight, refertoDiagnosingtheServiceIndicatorLight(page45).
Glow-Plug-IndicatorLight
Whentheglow-plug-indicatorlight(Figure12)islit,it indicatestheglowplugsareon.
Note:Theglow-plug-indicatorlightmayilluminatefora shorttimeaftertheenginehasstarted;thisisnormal.
HourMeter
Thehourmeter(Figure13)indicatesthetotalhoursthe machinehasoperated.Itstartstofunctionwheneveryou rotatetheignitionswitchtotheONposition.
REARPosition—neutralandbacklapping
MIDDLEPosition—usedformowingoperation
FRONTPosition—usedfortransportoperation
IgnitionSwitch
Insertthekeyintotheswitch(Figure12)andturnitclockwise asfaraspossibletotheSTARTpositiontostarttheengine. Releasethekeyassoonastheenginestarts;thekeywillmove totheONposition.Turnthekeycounterclockwisetothe OFFpositiontostoptheengine.
Battery-WarningLight
Thelight(Figure12)glowsifthebatterychargeislow .
Figure13
1.Hourmeter
17
Page 18
Parking-BrakeLever
g014620
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g014623
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Pulluponthebrakelever(Figure14)tosettheparkingbrake. Disengageitbypullinguponthereleaselatchandlowering thebrakehandle.Locktheparkingbrakeanytimeyouleave themachine.
Figure16
1.Reel-speedcontrol
Figure14
1.Parking-brakelever2.Releaselatch
BacklapLever
Thebacklapleverislocatedundertheplasticcovertotheleft oftheseat.Usethebacklaplever(Figure15)inconjunction withtheraise/lowermowcontrolleverandthereelspeed controlforbacklappingthereels.
Figure15
Seat-AdjustingLever
Theseat-adjustingleverislocatedonthefront,rightcorner oftheseat(Figure17),allowingyoutoadjusttheseatfore andaft.
Note:Ifyouneedadditionaladjustmentontheseat,youcan removethefourboltssecuringtheseattothebaseandmove theseattothesecondsetofmountingholesprovided.
1.Backlaplever—mow position
2.Backlaplever—backlap position
Reel-SpeedControl
Thereel–speedcontrolislocatedundertheplasticcoverto theleftoftheseat.Usethereel-speedcontrol(Figure16)to adjusttherpmofthereels.
Figure17
1.Seat-adjustinghandle
18
Page 19
Fuel-ShutoffValve
g01462 6
1
Specications
Closethefuel-shutoffvalve(Figure18),behindtheseatand underthefueltank,whenstoringortransportingthemachine onatruckortrailer.
Figure18
1.Fuelshutoff(underthefueltank)
Note:Specicationsanddesignaresubjecttochange withoutnotice.
Widthofcut151cm(59.5inches)
Wheeltread
Wheelbase
Overalllength(w/baskets)249cm(98inches)
Overallwidth179cm(70.5inches)
Overallheight205cm(81inches)
NetWeightw/reels(11Blade)696kg(1,535lb)
128cm(50.5inches)
123cm(48.5inches)

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis availableforusewiththemachinetoenhanceandexpand itscapabilities.ContactyourAuthorizedServiceDealeror Distributororgotowww .Toro.comforalistofallapproved attachmentsandaccessories.
Tobestprotectyourinvestmentandmaintainoptimal performanceofyourToroequipment,countonTorogenuine parts.Whenitcomestoreliability ,Torodeliversreplacement partsdesignedtotheexactengineeringspecicationofour equipment.Forpeaceofmind,insistonT orogenuineparts.
19
Page 20
Operation
G009027
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Usehigh-qualityengineoilthatmeetsthefollowing specications:
Note:Determinetheleftandrightsidesofthemachine fromthenormaloperatingposition.

ThinkSafetyFirst

Carefullyreadallsafetyinstructionsandsymbolsinthe safetysection.Knowingthisinformationcouldhelpyouor bystandersavoidinjury.
DANGER
Operatingthemachineonwetgrassorsteepslopes cancauseslidingandlossofcontrol.
Reducespeedanduseextremecautionon slopes.
Donotoperatethemachinenearwater.
DANGER
Wheelsdroppingoveredgescancauserollovers, whichmayresultinseriousinjury,death,or drowning.
Donotoperatethemachineneardrop-offs.
APIClassicationLevelRequired:CH–4,CI–4orhigher.
Preferredoil:SAE10W–30
Alternateoil:SAE15W–40
ToroPremiumEngineoilisavailablefromyourdistributorin the10W–30viscosity .Seethepartscatalogforpartnumbers.
Note:Thebesttimetochecktheengineoiliswhenthe engineiscoolbeforeithasbeenstartedfortheday.Ifithas alreadybeenrun,allowtheoiltodrainbackdowntothe sumpforatleast10minutesbeforechecking.Iftheoillevel isatorbelowtheAddmarkonthedipstick,addoiltobring theoilleveltotheFULLmark.Donotoverll.
Important:Keeptheengineoillevelbetweentheupper andlowerlimitsontheoilgauge;theenginemayfailif yourunitwithtoomuchortoolittleoil.
1.Positionthemachineonalevelsurface.
2.Removethedipstickandwipeitwithacleanrag (Figure21).
Important:Removethedipstickwhilellingthe enginewithoil.Whenaddingengineoilorlling oil,there deviceandtheoilllholeinthevalvecoveras showninFigure20.Thisclearanceisnecessary topermitventingwhenlling,whichpreventsoil fromoverrunningintobreather.
must be
clearancebetweentheoilll
CAUTION
Thismachineproducessoundlevelsthatcancause hearinglossthroughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis machine.
Useprotectiveequipmentforeyes,ears,hands,feet,andhead.
Figure19
1.Weareyeprotection.2.Wearhearingprotection.

CheckingtheEngineOil

ServiceInterval:Beforeeachuseordaily
Figure20
1.Noteclearance
Theengineisshippedwith3.7L(3.9USqt)(w/lter)ofoil inthecrankcase;however,youmustchecktheoillevelbefore andafterstartingtheenginethersttime.
20
Page 21
g014618
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Figure21
1.Fillercap2.Dipstick
DANGER
Undercertainconditions,dieselfuelandfuel vaporsarehighlyammableandexplosive.Are orexplosionfromfuelcanburnyouandothersand cancausepropertydamage.
Useafunnelandllthefueltankoutdoors,in anopenarea,whentheengineisoffandiscold. Wipeupanyfuelthatspills.
Donotllthefueltankcompletelyfull.Add fueltothefueltankuntilthelevelis6to13mm (1/4to1/2inch)belowthebottomoftheller neck.Thisemptyspaceinthetankallowsthe fueltoexpand.
Neversmokewhenhandlingfuel,andstayaway fromanopenameorwherefuelfumesmaybe ignitedbyaspark.
3.Pushthedipstickintothetubeandmakesureitis seatedfully.
4.Removethedipstickfromthetubeandcheckthelevel ofoil.
Note:Iftheoillevelislow,removethellercapfrom thevalvecoverandslowlyaddenoughoiltoraisethe leveltotheFULLmarkonthedipstick.
Addtheoilslowlyandchecktheleveloftenduringthis process.Donotoverll.
5.Replacethedipstick.
6.Startandruntheengineatidlefor30seconds,then shuttheengineoff.Wait30seconds,thenrepeatsteps
2through5.
7.Installthellercapanddipstickrmlyinplace.

FillingtheFuelTank

Useonlyclean,freshdieselfuelorbiodieselfuelswithlow (<500ppm)orultralow(<15ppm)sulfurcontent.The minimumcetaneratingshouldbe40.Purchasefuelin quantitiesthatcanbeusedwithin180daystoensurefuel freshness.
Storefuelinaclean,sealed,safety-approved container.
Fueltankcapacity:22.7L(6U.S.gallons)
Usesummergradedieselfuel(No.2-D)attemperatures above-7°C(20°F)andwintergrade(No.1-DorNo. 1-D/2-Dblend)belowthattemperature.Useofwintergrade fuelatlowertemperaturesprovideslowerashpointand coldowcharacteristicswhichwilleasestartingandreduce fuellterplugging.
Useofsummergradefuelabove-7°C(20°F)willcontribute towardlongerfuelpumplifeandincreasedpowercompared towintergradefuel.
21
Page 22
DANGER
g014612
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Incertainconditions,fuelisextremelyammable andhighlyexplosive.Areorexplosionfromfuel canburnyouandothersandcandamageproperty.
Fillthefueltankoutdoors,inanopenarea,when theengineiscold.Wipeupanyfuelthatspills.
Donotllthefueltankcompletelyfull.Addfuel tothefueltankuntilthelevelis25mm(1inch) belowthebottomofthellerneck.Thisempty spaceinthetankallowsfueltoexpand.
Neversmokewhenhandlingfuel,andstayaway fromanopenameorwherefuelfumesmaybe ignitedbyaspark.
Storefuelinanapprovedcontainerandkeepit outofthereachofchildren.Neverbuymore thana30-daysupplyoffuel.
Alwaysplacefuelcontainersonthegroundaway fromyourvehiclebeforelling
Donotllfuelcontainersinsideavehicleoron atruckortrailerbedbecauseinteriorcarpets orplastictruckbedlinersmayinsulatethe containerandslowthelossofanystaticcharge.
Whenpractical,removethemachinefromthe truckortrailerandrefuelitwithitswheelson theground.
Ifthisisnotpossible,thenrefuelsuchequipment onatruckortrailerfromaportablecontainer, ratherthanfromafueldispensernozzle.
Ifafueldispensernozzlemustbeused,keepthe nozzleincontactwiththerimofthefueltank orcontaineropeningatalltimesuntilfuelingis complete.
1.Cleanaroundthefuel-tankcap(Figure22).
Figure22
1.Fuel-tankcap
2.Removethefuel-tankcap.
3.Fillthetankuntilthelevelis6to13mm(1/4to1/2 inch)belowthebottomofthellerneck.
Important:Donotoverll.
4.Installthecap.
5.Wipeupanyfuelthatmayhavespilled.

UsingBiodieselFuel

Thismachinecanalsouseabiodieselblendedfuelofup toB20(20%biodiesel,80%petrodiesel).Thepetrodiesel portionshouldbeloworultralowsulfur.Observethe followingprecautions:
Thebiodieselportionofthefuelmustmeetspecication
ASTMD6751orEN14214.
TheblendedfuelcompositionshouldmeetASTMD975
orEN590.
Paintedsurfacesmaybedamagedbybiodieselblends.
UseB5(biodieselcontentof5%)orlesserblendsincold
weather
Monitorseals,hoses,gasketsincontactwithfuelasthey
maybedegradedovertime.
Fuellterpluggingmaybeexpectedforatimeafter
convertingtobiodieselblends.
Contactyourdistributorifyouwishformoreinformation
onbiodiesel
22
Page 23

CheckingtheCoolingSystem

g01461 3
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Thecapacityofthecoolingsystemisapproximately4.6L (4.9USqt).Keeptheradiatorscreenclean;refertoCleaning
theRadiatorScreen(page41).
Figure24
1.Reservetank
3.Ifthecoolantislow,removethereservetankcapand adda50/50mixtureofwaterandpermanentethylene glycolantifreeze.Donotoverll.
Figure23
1.Wingbolts3.Reservetank
2.Radiatorscreen
Fillthecoolingsystemwitha50/50solutionofwaterand permanentethyleneglycolantifreeze.Checkthelevelof thecoolantatthebeginningofeachdaybeforestartingthe engine.
4.Radiatorllcap
CAUTION
Iftheenginehasbeenrunning,thepressurized,hot coolantcanescapeandcauseburns.
Donotopentheradiatorcapwhentheengine isrunning.
Usearagwhenopeningtheradiatorcap,and openthecapslowlytoallowsteamtoescape.
1.Parkthemachineonalevelsurface.
2.Checkthecoolantlevel(Figure24).
4.Installthereserve-tankcap.

CheckingtheHydraulic-Fluid Level

Thehydraulic-uidreservoirislledatthefactorywith approximately20.8L(5.5USgallons)ofhighqualityhydraulic uid.Beforeoperatingthemachineeachday,checklevelof thehydraulicuidinthewhiteplasticwindowonthefrontof thehydraulic-uidreservoir(behindtheseatontheleftside). Theuidshouldbebetweenthelinesinthewindow;ifnot, addanappropriateuidasdescribedinthefollowingsections:
Therecommendedreplacementuidisasfollows:
ToroPremiumAllSeasonHydraulicFluid(Availablein 5-gallonpailsor55-gallondrums.Seepartscatalogor Torodistributorforpartnumbers.)
Alternateuids:IftheTorouidisnotavailable,otheruids maybeusedprovidedtheymeetallthefollowingmaterial propertiesandindustryspecications.W edonotrecommend theuseofsyntheticuid.Consultwithyourlubricant distributortoidentifyasatisfactoryproduct
Note:Itshouldbebetweenthelinesonthereserve tankwhentheengineiscold.
Note:Torowillnotassumeresponsibilityfordamage causedbyimpropersubstitutions,souseonlyproducts fromreputablemanufacturerswhowillstandbehindtheir recommendation.
23
Page 24
HighViscosityIndex/LowPourPointAnti-wearHydraulic
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Fluid,ISOVG46
MaterialProperties:
Viscosity,ASTMD445cSt@40°C44to48
ViscosityIndexASTMD2270
PourPoint,ASTMD97-34°Fto-49°F
IndustrySpecications:
VickersI-286-S(QualityLevel),VickersM-2950-S
(QualityLevel),DenisonHF-0
cSt@100°C7.9to8.5
140to160
Important:TheISOVG46Multigradeuidhasbeen foundtoofferoptimalperformanceinawiderangeof temperatureconditions.Foroperationinconsistently highambienttemperatures,18°C(65°F)to49°C (120°F),ISOVG68hydraulicuidmayofferimproved performance.
PremiumBiodegradableHydraulicFluid-MobilEAL EnviroSyn46H
Important:MobilEALEnviroSyn46Histheonly syntheticbiodegradableuidapprovedbyT oro.This uidiscompatiblewiththeelastomersusedinToro hydraulicsystemsandissuitableforawide-range oftemperatureconditions.Thisuidiscompatible withconventionalmineraloils,butformaximum biodegradabilityandperformancethehydraulicsystem shouldbethoroughlyushedofconventionaluid.The oilisavailablein19L(5gallon)containersor55gallon drumsfromyourMobilDistributor.
Important:Manyhydraulicuidsarealmostcolorless, makingitdifculttospotleaks.Areddyeadditive forthehydraulicsystemoilisavailablein20ml(2/3 oz)bottles.Onebottleissufcientfor15-22L(4-6 gallons)ofhydraulicuid.OrderPartNo.44-2500from yourauthorizedTorodistributor.
T his r ed dy e is not
r ecommended f or use with biodeg rada ble uids.
Important:Regardlessofhydraulicuidtypeused,any machineusedformowingfairways,verticuttingorused duringambienttemperaturesabove29°C(85°F)should haveOilCoolerKit,PartNo.117-9314,installed.
Figure25
1.Hydraulic-reservoircap
3.Slowlyllthereservoirwiththeappropriatehydraulic uiduntilthelevelreachestheFullmarkinthewhite windowinthefrontofthereservoir.Donotoverll.
Important:Topreventsystemcontamination, cleanthetopofthehydraulicuidcontainers beforepuncturing .Ensurethatthepourspoutand funnelareclean.
4.Installthereservoircapandwipeupanyuidthatmay havespilled.
Important:Checklevelofhydraulicuidbefore engineisrststartedanddailythereafter.

DrainingWaterfromtheFuel Filter

ServiceInterval:Beforeeachuseordaily
1.Positionthemachineonalevelsurfaceandshutoff theengine.
2.Placeadrainpanunderthefuellter.
3.Openthedrainplugonthefuellterapproximately oneturnanddrainanyaccumulatedwater(Figure26).
FillingtheHydraulicTank
1.Positionthemachineonalevelsurface.
Note:Makesurethemachinehascooleddownso theoiliscold.
2.Removethecapfromthereservoir(Figure25).
Figure26
1.Fuellter
24
2.Drainplug
Page 25
4.Tightentheplugafterdraining.
Note:Becausetheaccumulatedwaterwillbemixed withdieselfuel,drainthefuellterintoasuitable containeranddisposeofitproperly.

StartingandStoppingthe Engine

Note:Inspecttheareasbeneaththemowerstobecertain
theyareclearofdebris.

CheckingtheReel-to-Bedknife Contact

Eachdaybeforeoperatingthemachine,checkthe reel-to-bedknifecontact,regardlessifthequalityofcuthad previouslybeenacceptable.Theremustbelightcontact acrossthefulllengthofthereelandbedknife;refertothe CuttingUnitOperator’sManual.

CheckingtheTirePressure

Varythetirepressureforthefrontwheels,dependingupon yourturfconditions,fromaminimumof83toamaximum of110kPa(12psito16psi).
Varythetirepressurefortherearwheelfromaminimumof 83toamaximumof110kPa(12psito16psi).

CheckingtheTorqueofthe WheelNuts

WARNING
Failuretomaintainpropertorqueofthewheelnuts couldresultinpersonalinjury.
StartingtheEngine
Important:Donotuseetherorothertypesofstarting
uid.
1.Sitontheseat,locktheparkingbrake,disengage theraise/lowermowcontrolandmovethe functional-controllevertotheNEUTRALposition.
2.Removeyourfootfromthetractionpedalandmake surethepedalisintheNEUTRALposition.
3.MovethethrottlelevertotheSLOWposition.
4.Insertthekeyintotheswitchandrotateittothe ONposition.HolditintheONpositionuntilthe glow-plug-indicatorlightgoesoff(approximately6 seconds).
5.TurntheignitionkeytotheSTARTposition.
Important:Topreventoverheatingofthestarter motor,donotengagethestarterlongerthan10 seconds.After10secondsofcontinuouscranking, wait60secondsbeforeengagingthestartermotor again.
6.Releasethekeywhentheenginestartsandallowitto movetotheONposition.
7.MovethethrottlecontroltotheSLOWposition.
Torquethewheelnutsto95to122N∙m(70-90ft-lb) after1-4hoursofoperationandagainafter10hours ofoperation.Torqueevery200hoursthereafter.
Toensureevendistribution,torquethebrakesinastar pattern.

BreakingintheMachine

Refertotheenginemanualsuppliedwiththemachineforoil changeandmaintenanceproceduresrecommendedduring thebreak-inperiod.
Only8hoursofmowingoperationisrequiredforthebreak-in period.
Sincethersthoursofoperationarecriticaltofuture dependabilityofthemachine,monitoritsfunctionsand performancecloselysothatminordifculties,whichcould leadtomajorproblems,arenotedandcanbecorrected. Inspectthemachinefrequentlyduringbreak-inforsignsof oilleakage,loosefasteners,oranyothermalfunction.
8.Allowtheenginetowarmupforafewminutesbefore operating.
Important:Whenstartingtheenginefortherst timeorafteranoverhauloftheengine,operate themachineinforwardandreverseforoneto twominutes.Turnthesteeringwheeltotheleft andrighttocheckthesteeringresponse.Then shuttheengineoff(seeStoppinginStartingand StoppingtheEngine)andwaitforallmovingparts tostop.Checkforoilleaks,loosepartsandany othernoticeablemalfunctions.
StoppingtheEngine
1.MovethethrottlelevertotheSLOWposition, disengagetheraise/lowermowcontrol,andmovethe functional-controllevertotheNEUTRALposition.
2.RotatethestarterkeytotheOFFpositiontoshutthe engineoff.Removethekeyfromtheswitchtoprevent accidentalstarting.
3.Closethefuelshut-offvalvesbeforestoringthe machine.
25
Page 26
CheckingtheSafetyInterlock
g014596
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System
7.Sitontheseat,movethetractionpedaltotheNEUTRAL position,movethefunctionalcontrollevertothe NEUTRALposition,andengagetheparkingbrake.
CAUTION
Ifthesafetyinterlockswitchesaredisconnectedor damagedthemachinecouldoperateunexpectedly causingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlockswitches dailyandreplaceanydamagedswitchesbefore operatingthemachine.
Thepurposeofthesafety-interlocksystemistoprevent operationofthemachinewherethereispossibleinjurytothe operatorordamagetothemachine.
ThetractionpedalisintheNEUTRALposition.
Thefunctional-controlleverisintheNEUTRALposition.
Thesafety-interlocksystempreventsthemachinefrom movingunless:
Theparkingbrakeisoff.
Theoperatorisseated.
Thefunctional-controlleverisintheMOWpositionor
theTRANSPORTposition.
Thesafety-interlocksystempreventsthereelsfromoperating unlessthefunctional-controlleverisintheMOWposition.
Performthefollowingsystemchecksdailytoensurethatthe interlocksystemisoperatingcorrectly:
1.Sitontheseat,movethetractionpedaltotheNEUTRAL position,movethefunctional-controllevertothe NEUTRALposition,andengagetheparkingbrake.
2.Trytopressthetractionpedal.
Thepedalshouldnotpress,whichmeansthatthe interlocksystemisoperatingcorrectly.Correctthe problemifitisnotoperatingproperly.
3.Sitontheseat,movethetractionpedaltotheNEUTRAL position,movethefunctional-controllevertothe NEUTRALposition,andengagetheparkingbrake.
4.Movethefunctional-controllevertotheMOWposition ortheTRANSPORTpositionandtrytostarttheengine.
8.Starttheengine.
9.Releasetheparkingbrake,movethefunctionalcontrol levertotheMOWposition,andrisefromtheseat.
Theengineshouldshutoff,whichmeansthatthe interlocksystemisoperatingcorrectly.Correctthe problemifitisnotoperatingproperly.
10.Sitontheseat,movethetractionpedaltotheNEUTRAL position,movethefunctionalcontrollevertothe NEUTRALposition,andengagetheparkingbrake.
11.Starttheengine.
12.Movetheraise/lowermowcontrolforwardtolower thecuttingunits.Thecuttingunitsshouldlowerbut notstartrotating.
Iftheystartrotating,theinterlocksystemisnot operatingcorrectly;correcttheproblembefore operatingthemachine.

InstallingandRemovingthe CuttingUnits

Note:Whensharpening,settingtheheight-of-cut,or
performingothermaintenanceproceduresonthecutting units,storethecuttingunitreelmotorsinthestoragelocation onthefrontofthesuspensionarmstopreventdamageto them.
Important:Donotraisethesuspensiontothetransport positionwhenthereelmotorsareintheholdersinthe machineframe.Damagetothemotorsorhosescould result.
Important:Wheneveryouneedtotipthecuttingunit, propuprearofcuttingunittoensurethatthenutson thebedbaradjustingscrewsarenotrestingonwork surface(Figure27).
Theengineshouldnotturn-overorstart,whichmeans thattheinterlocksystemisoperatingcorrectly.Correct theproblemifitisnotoperatingproperly.
5.Sitontheseat,movethetractionpedaltotheNEUTRAL position,movethefunctional-controllevertothe NEUTRALposition,andengagetheparkingbrake.
6.Starttheengineandmovethefunctional-controllever totheMOWpositionortheTRANSPORTposition.
Theengineshouldkill,whichmeansthattheinterlock systemisoperatingcorrectly.
Correcttheproblemifitisnotoperatingproperly.
Figure27
1.Prop(notprovided)
26
2.Bedbar-adjusting-screw nut(2)
Page 27
InstallingtheCuttingUnits
g014602
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1.Liftuponthefootrestandswingitopen,allowing accesstothecentercuttingunitposition(Figure28).
CAUTION
Thefootrestcanpinchngersifitfallsinto theclosedposition.
Keepyourngersclearoftheareawherethe footrestseatswhileitisopen.
Figure30
1.Suspension-armbar2.Cutting-unitbar
Figure28
1.Footrest—closed2.Footrest—open
2.Positionthecuttingunitunderthecentersuspension arm.
3.Withthelatchesonthesuspension-armbarpointing up(i.e.,open)(Figure29),pushthesuspensionarm downsothatthebartsoverthebaracrossthetopof thecuttingunit(Figure30).
Figure29
1.Latch—closedposition3.Latch—openposition
2.Suspension-armbar
4.Closethelatchesdownandaroundthecutting-unitbar andlocktheminplace(Figure29).
Note:A“click”canbeheardandfeltwhenthelatches areproperlylockedinplace.
5.Coatthesplineshaftofthecuttingunitmotorwith cleangrease(Figure31).
6.Insertthemotorintotheleftsideofthecuttingunit (asviewedfromtheoperator'sposition)andpullthe motorretainingbaronthecuttingunittowardthe motoruntilyouhearanaudible“click”frombothsides ofthemotor(Figure31).
27
Page 28
g014690
1
2
3
4
g014605
1
2
Figure32
g014608
1.Reelmotor2.Motor-retainingbar
3.Movethemotortothestoragelocationonthefrontof thesuspensionarm(Figure33).
Figure31
1.Reelmotor
2.Splineshaft
3.Cavity
4.Motor-retainingbar
7.Mountagrassbasketontothebaskethooksonthe suspensionarm.
8.Repeatthisprocedurefortheothercuttingunits.
RemovingtheCuttingUnits
1.Parkthemachineonacleanlevelsurface,lower thecuttingunitstothegrounduntilthesuspension hydraulicsarefullyextended,stoptheengine,andset theparkingbrake.
2.Pushthemotorretainingbaroutoftheslotsonthe motortowardsthecuttingunitandremovethemotor fromthecuttingunit.
Figure33
Note:Whensharpening,settingtheheight-of-cut,
orperformingothermaintenanceproceduresonthe cuttingunits,storethecuttingunitreelmotorsinthe storagelocationonthefrontofthesuspensionarmsto preventdamagetothem.
Important:Donotraisethesuspensiontothe transportpositionwhenthereelmotorsareinthe holdersinthemachineframe.Damagetothe motorsorhosescouldresult.Ifyoumustmovethe tractionunitwithoutthecuttingunitsinstalled, securethemtothesuspensionarmsusingcable ties.
4.Openthelatchesonthesuspension-armbarofthe cuttingunityouareremoving(Figure29).
5.Disconnectthelatchesfromthecutting-unitbar.
6.Rollthecuttingunitoutfromunderthesuspension arm.
7.Repeatsteps2through6fortheothercuttingunits asrequired.
28
Page 29

SettingtheReelSpeed

g014736
g014623
1

Mowing

Toachieveaconsistent,high-qualitycutandauniform, after-cutappearance,youmustcorrectlysetthereelspeed control(locatedonthemanifoldblockunderthecovertothe leftoftheseat).Adjustthereelspeedcontrolasfollows:
1.Selecttheheight-of-cutatwhichthecuttingunitsare set.
2.Choosethedesiredgroundspeedbestsuitedfor conditions.
3.Usingtheappropriategraph(SeeFigure34)for5,8, 11,or14bladecuttingunits,determinetheproperreel speedsetting.
Beforemowinggreens,ndaclearareaandpracticestarting andstoppingthemachine,raisingandloweringthecutting units,turning,etc.
Inspectthegreenfordebris,removetheagfromthecup, anddeterminethebestdirectiontomow .Basethedirection tomowonthepreviousmowingdirection.Alwaysmowinan alternatepatternfromthepreviousmowingsothatthegrass bladeswillbelessapttolaydownandthereforebedifcult totrapbetweenthereelbladesandthebedknife.
1.Approachthegreenwiththefunctional-controllever intheMOWpositionandthethrottleatfullspeed.
2.Startononeedgeofthegreensothatyoucanusethe ribbonprocedureofcutting.
Note:Thisholdscompactiontoaminimumand leavesaneat,attractivepatternonthegreens.
3.Actuatetheraise/lowermowleverasthefrontedges ofthegrassbasketscrosstheouteredgeofthegreen.
Note:Thisproceduredropsthecuttingunitstothe turfandstartsthereels.
Important:TheNo.1cuttingunitreelisdelayed; therefore,youshouldpracticetogaintherequired timingnecessarytominimizethecleanupmowing operation.
Figure34
4.Tosetthereelspeed,rotatetheknob(Figure35) untiltheindicatorarrowsareinlinewiththenumber designatingdesiredsetting.
Figure35
1.Reel-speedcontrol
4.Overlapaminimalamountwiththepreviouscuton returnpasses.
Note:Toassistinmaintainingastraightlineacross thegreenandkeepthemachineanequaldistancefrom theedgeofthepreviouscut,establishanimaginary sightlineapproximately1.8to3m(6to10ft)ahead ofthemachinetotheedgeoftheuncutportionofthe green(Figure36).Somenditusefultoincludethe outeredgeofthesteeringwheelaspartofthesight line;i.e.keepthesteeringwheeledgealignedwitha pointthatisalwayskeptthesamedistanceawayfrom thefrontofthemachine.
5.Asthefrontedgesofthebasketscrosstheedgeofthe green,movetheraise/lowermowleverrearwardand holdituntilallthecuttingunitshaverisen.Thiswill stopthereelsandliftthecuttingunits.
Note:Itisimportanttotimethisstepcorrectlyso thatyoudonotcutintothefringeareayetcutasmuch ofthegreenaspossibletominimizetheamountof grasslefttomowaroundtheouterperiphery.
6.Tocutdownonoperatingtimeandeaselineupfor thenextpass,momentarilyturnthemachineinthe oppositedirection,thenturnitinthedirectionofthe uncutportion;i.e.,ifintendingtoturnright,rstswing slightlyleft,thenright.
Note:Youcanincreaseordecreasethereelspeedto compensateforturfconditions.
Note:Thiswillassistingettingthemachinemore quicklyalignedforthenextpass.Trytomakeasshort
29
Page 30
ofaturnaspossibleexceptduringwarmerweather whenawiderarcwillminimizetheturfbruising.
Figure36
Note:Heavywetclippingsplaceanunduestrainon
thebasketsandwilladdunnecessaryweighttothe machine,therebyincreasingtheloadontheengine, hydraulicsystem,brakes,etc.

InspectingandCleaningafter Mowing

Atthecompletionofthemowingoperation,thoroughlywash themachinewithagardenhosewithoutanozzlesoexcessive waterpressurewillnotcausecontaminationanddamageto sealsandbearings.Neverwashawarmengineorelectrical
connectionswithwater.
Aftercleaning,inspectthemachineforpossiblehydraulic uidleaks,damageorweartohydraulicandmechanical components,andthecuttingunitsforsharpness.Also, lubricatebrakeshaftassemblywithSAE30oilorspray lubricanttodetercorrosionandhelpkeepthemachine performingsatisfactorilyduringthenextmowingoperation.
1.Alignmentstrip
2.Approximately12.7cm(5 inches)
Note:Duetothenatureofthepowersteeringsystem, thesteeringwheelwillnotreturntoitsoriginalposition afteraturnhasbeencompleted.
Important:Neverstoponagreenwiththecutting unitreelsoperatingasdamagetotheturfmay result.Stoppingonawetgreenwiththemachine mayleavemarksorindentationsfromthewheels.
7.Iftheleakdetectoralarmsoundswhilecuttingona green,immediatelyraisethecuttingunits,drivedirectly offthegreenandstopthemachineinanareaaway fromthegreen.Determinethecauseofthealarmand correcttheproblem.
8.Finishcuttingthegreenbymowingtheouterperiphery. Besuretochangethedirectionofcuttingfromthe previousmowing.
Note:Alwayskeepweatherandturfconditionsin mindandbesuretochangethedirectionofmowing fromthepreviouscutting.
9.Whennishedmowingtheouterperiphery,tapthe raise/lowermowleverrearwardtostopthereels,then driveoffthegreen.Whenallofthecuttingunitsare offofthegreen,raisethem.
Note:Thiswillminimizegrassclumpsleftonthe green.
10.Replacetheag.
11.Emptythegrassbasketsofallclippingsbefore transportingtothenextgreen.
3.Cutgrassontheleft
4.Keepafocalspot2to3 m(6to10ft)aheadofthe machine.

DrivingtheMachinewithout Mowing

Ensurethatthecuttingunitsarefullyraised.Movethe functional-controllevertotheTRANSPORTposition.Use thebrakestoslowthemachinewhilegoingdownsteep hillstoavoidlossofcontrol.Alwaysapproachroughareas atareducedspeedandcrosssevereundulationscarefully. Familiarizeyourselfwiththewidthofthemachine.Donot attempttopassbetweenobjectsthatareclosetogetherso thatcostlydamageanddowntimecanbeprevented.

TransportingtheMachine

Useaheavy-dutytrailerortrucktotransportthemachine. Ensurethatthetrailerortruckhasallnecessarybrakes, lighting,andmarkingasrequiredbylaw .Readallthesafety instructions.Knowingthisinformationcouldhelpyou,your family,pets,orbystandersavoidinjury.
WARNING
Drivingonthestreetorroadwaywithoutturn signals,lights,reectivemarkings,oraslow movingvehicleemblemisdangerousandcanlead toaccidentscausingpersonalinjury.
Donotdrivethemachineonapublicstreetor roadway.
Useextremecautionwhenloadingthemachineontoatrailer oratruck.Onefull-widthrampthatiswideenoughtoextend beyondthereartiresisrequired(Figure37).
Therampshouldbelongenoughsothattheanglesdonot exceed15degrees(Figure37).Asteeperanglemaycause mowercomponentstogetcaughtastheunitmovesfromthe ramptothetrailerortruck.Steeperanglesmayalsocause
30
Page 31
themachinetotipbackward.Ifloadingonornearaslope, positionthetrailerortrucksothatitisonthedownside oftheslopeandtherampextendsuptheslope.Thiswill minimizetherampangle.Thetrailerortruckshouldbeas levelaspossible.
Important:Donotattempttoturnthemachinewhile ontheramp;youmaylosecontrolanddriveofftheside.
Avoidsuddenaccelerationwhendrivinguparampand suddendecelerationwhenbackingdownaramp.Both maneuverscancausethemachinetotipbackward.
WARNING
Loadingamachineontoatrailerortruckincreases thepossibilityofbackwardtip-overandcouldcause seriousinjuryordeath.
Useextremecautionwhenoperatingamachine onaramp.
Figure37
Usetheseatbeltwhenloadingthemachine. EnsurethattheROPSwillclearthetopofan enclosedtrailer.
Useonlyasingle,full-widthramp;donotuse individualrampsforeachsideofthemachine.
Ifindividualrampsmustbeused,useenough rampstocreateanunbrokenrampsurfacewider thanthemachine.
Donotexceeda15-degreeanglebetweenthe rampandthegroundorbetweentherampand thetrailerortruck.
Avoidsuddenaccelerationwhiledrivingthe machineuparamp,toavoidtippingbackward.
Avoidsuddendecelerationwhilebacking themachinedownaramp,toavoidtipping backward.
1.Trailer3.Notgreaterthan15 degrees
2.Full-widthramp4.Full-widthramp—side view
1.Ifusingatrailer,connectittothetowingvehicleand connectthesafetychains.
2.Ifapplicable,connectthetrailerbrakes.
3.Loadthemachineontothetrailerortruck.
4.Stoptheengine,removethekey ,settheparkingbrake, andclosethefuelvalve.
5.Usethemetaltie-downloopsonthemachineto securelyfastenthemachinetothetrailerortruckwith straps,chains,cable,orropes.

TowingtheMachine

Incaseofanemergencythemachinecanbetowedforashort distance(lessthan0.4km(1/4mile)).However,T orodoes notrecommendthisasstandardprocedure.
Important:Donottowthemachinefasterthan3-5 km/h(2-3mph)becausethedrivesystemmaybe damaged.Ifthemachinemustbemovedaconsiderable distance,transportitonatruckortrailer.
1.Locatethebypassvalveonthepumpandrotateitso thattheslotisvertical(Figure38).
31
Page 32
g014627
1
Figure38
1.Bypassvalve—slotshowninclosed(horizontal)position
2.Beforestartingtheengine,closethebypassvalveby rotatingitsothattheslotishorizontal(Figure38).Do notstarttheenginewhenthevalveisopen.
32
Page 33
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Note:Downloadafreecopyoftheelectricalorhydraulicschematicbyvisitingwww .Toro.comandsearchingforyour
machinefromtheManualslinkonthehomepage.
Important:Refertoyourengineoperator’smanualforadditionalmaintenanceprocedures.
CAUTION
Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure youorotherbystanders.
Removethekeyfromtheignition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Afterthersthour
Aftertherst8hours
Aftertherst10hours
Aftertherst50hours
Beforeeachuseordaily
Every25hours
Every50hours
Every150hours
Every200hours
MaintenanceProcedure
•Checkthetorqueofthewheelnuts.
•Checkthetensiononthealternatorbelt.
•Checkthetorqueofthewheelnuts.
•Changetheengineoilandlter.
•Changethehydraulic-oillter.
•Checktheenginerpm(atidleandfullthrottle).
•Checktheengineoil.
•Cleandebrisoffoftheradiatorscreenandradiator.Cleanhourlyifconditionsare extremelydustyanddirty.
•Checkthehydraulic-uidlevel.
•Drainwaterfromthefuellter.
•Checkthereel-to-bedknifecontact.
•Checkthehydrauliclinesandhoses.
•Checkthebatteryelectrolytelevel.(Ifthemachineisinstorage,checkevery30 days.)
•Checkthebatterycableconnections.
•Changetheengineoilandlter.
•Checkthetorqueofthewheelnuts.
•Servicetheair-cleanerlter(morefrequentlywhenoperatingconditionsaredusty ordirty).
Every800hours
Every2years
•Replacethefuellter.
•Changethehydraulicuid,lter,andtankbreather.
•Checktheenginerpm(atidleandfullthrottle).
•Checkthevalveclearance.
•Checkthefuellinesandconnections.
•Replacemovinghoses.
•Drainandushthecoolingsystem.
33
Page 34

DailyMaintenanceChecklist

Duplicatethispageforroutineuse.
Fortheweekof: MaintenanceCheckItem
Checkthesafetyinterlock operation.
Checktheinstrument operation
Checkthebrakeoperation.
Checkthefuellter/water separator.
Checkthefuellevel.
Checktheengineoillevel.
Cleanthescreenand radiator.
Inspecttheairlter.
Checkanyunusualengine noises.
Checkthereel-to-bedknife adjustment.
Checkthehydraulichoses fordamage.
Checkforuidleaks.
Checkthetirepressure.
Checktheheight-of-cut adjustment.
Lubricatethetractionand brakelinkage.
Touch-updamagedpaint.
Mon.Tues.Wed.Thurs.Fri.
Sat.Sun.
NotationforAreasofConcern
Inspectionperformedby:
ItemDate
Information
34
Page 35
EngineMaintenance
g014614
1
2
3
g014754
1
B.Carefullypulltheoldlteroutofthelterbody
anddiscardit.

ServicingtheAirCleaner

ServiceInterval:Every200hours
Checktheair-cleanerbodyfordamagewhichcouldcause
anairleak;replaceitifitisdamaged.Checkthewhole intakesystemforleaks,damage,orloosehoseclamps.
Servicetheair-cleanerlterbefore200hoursifthe
engineperformancesuffersduetoextremelydusty,dirty conditions.Changingtheairlterbeforeitisnecessary onlyincreasesthechanceofdirtenteringtheenginewhen thelterisremoved.
Ensurethatthecoverisseatedcorrectlyandsealswith
theaircleanerbody.
1.Releasethelatchessecuringtheair-cleanercovertothe air-cleanerbody(Figure39).
C.Insertthenewlterbyapplyingpressuretothe
outerrimoftheelementtoseatitinthecanister, checkingthesealingendofthelterandthebody.
Important:Donotapplypressuretothe exiblecenterofthelter.
5.Cleanthedirtejectionportlocatedintheremovable cover.Removetherubberoutletvalvefromthecover, cleanthecavityandreplacetheoutletvalve.
6.Installthecoverorientingtherubberoutletvalveina downwardposition—betweenapproximately5:00to 7:00whenviewedfromtheend.
7.Securethelatches(Figure39).

ChangingtheEngineOiland Filter

ServiceInterval:Aftertherst50hours
Every150hours
1.Removethedrainplugandletoilowintoadrainpan. Whentheoilstops,installthedrainplug(Figure40).
Figure39
1.Air-cleanerbody3.Air-cleanercover
2.Airlter
2.Removethecoverfromtheair-cleanerbody.
3.Beforeremovingthelter,uselowpressureair(40psi, cleananddry)tohelpremovelargeaccumulationsof debrispackedbetweentheoutsideoftheprimarylter andthecanister.Thiscleaningprocesspreventsdebris gettingintotheintakewhenyouremovetheprimary lter.
Important:Avoidusinghighpressureairwhich couldforcedirtthroughthelterintotheintake tract.
4.Removeandreplacetheprimarylter,asfollows:.
Important:Donotcleantheusedelement.
A.Inspectthenewlterforshippingdamage;do
notuseadamagedelement.
Figure40
1.Drainplug
2.Removetheoillter(Figure41).Applyalightcoatof cleanoiltothenewltergasket.
35
Page 36
g014615
1
Figure41
g01462 6
1
1.Oillter
3.Screwthelteronbyhanduntilthegasketcontacts thelteradapter,thentighten1/2to3/4turnfurther. Donotovertighten.
4.Addoiltothecrankcase;refertoCheckingtheEngine
Oil(page20).
FuelSystem Maintenance

ReplacingtheFuelFilter/Water Separator

ServiceInterval:Every800hours
1.Closethefuel-shutoffvalve(Figure42)belowthefuel tank.
5.Disposeoftheusedoilproperly.
Figure42
1.Fuel-shutoffvalve
2.Cleantheareawheretheltercanistermounts(Figure
43).
3.Placeadrainpanunderthefuellter.
4.Openthelterdrainplug(Figure43).
36
Page 37
g014720
1
2
1.Fuellter/waterseparator canister
Figure43
2.Filter-drainplug
ElectricalSystem Maintenance

ServicingtheBattery

WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
Washhandsafterhandling.
5.Unscrewtheltercanisteranddisposeofitaccording tolocalregulations.
6.Screwthelteronbyhanduntilthegasketcontactsthe lteradapter,thentighten1/2to3/4turnfurther.
7.Ensurethatthelter-drainplugisclosed.Openthe fuel-shutoffvalve.

InspectingtheFuelLinesand Connections

ServiceInterval:Every2years
Inspectthefuellinesfordeterioration,damage,orloose connections.
Voltage:12v,530ColdCrankingAmps
Thebatteryelectrolytelevelmustbeproperlymaintainedand thetopofthebatterykeptclean.lfthemachineisstoredina locationwheretemperaturesareextremelyhigh,thebattery willrundownmorerapidlythanifthemachineisstoredin alocationwheretemperaturesarecool.
Maintainthecelllevelwithdistilledordemineralizedwater. Donotllthecellsabovethebottomofthesplitringinside eachcell.
DANGER
Batteryelectrolytecontainssulfuricacidwhichisa deadlypoisonandcausessevereburns.
Donotdrinkelectrolyteandavoidcontactwith skin,eyesorclothing.Wearsafetyglassesto shieldyoureyesandrubberglovestoprotect yourhands.
Fillthebatterywherecleanwaterisalways availableforushingtheskin.
Keepthetopofthebatterycleanbywashingitperiodically withabrushdippedinammoniaorbicarbonateofsoda solution.Flushthetopsurfacewithwateraftercleaningit. Donotremovethellcapswhilecleaningthebattery.
Thebatterycablesmustbetightontheterminalstoprovide goodelectricalcontact.
37
Page 38
WARNING
g014617
1
2

LocatingtheFuses

Batteryterminalsormetaltoolscouldshortagainst metaltractorcomponentscausingsparks.Sparks cancausethebatterygassestoexplode,resulting inpersonalinjury.
Whenremovingorinstallingthebattery,donot allowthebatteryterminalstotouchanymetal partsofthetractor.
Donotallowmetaltoolstoshortbetweenthe batteryterminalsandmetalpartsofthetractor.
WARNING
Incorrectbatterycableroutingcoulddamagethe tractorandcablescausingsparks.Sparkscancause thebatterygassestoexplode,resultinginpersonal injury.
Ifcorrosionoccursattheterminals,disconnect thecables,negative(-)cablerst,andscrape theclampsandterminalsseparately.Reconnect thecables,positive(+)cablerst,andcoatthe terminalswithpetroleumjelly.
Thefusesintheelectricalsystemarelocatedundertheseat (Figure44).
Figure44
1.Fuses
2.50Afuseforradiatorfan (behindpartsillustrated)
Alwaysdisconnectthenegative(black)battery cablebeforedisconnectingthepositive(red) cable.
Alwaysconnectthepositive(red)batterycable beforeconnectingthenegative(black)cable.

StoringtheBattery

Ifthemachinewillbestoredmorethan30days,removethe batteryandchargeitfully.Eitherstoreitontheshelfonthe machine.Leavethecablesdisconnectedifitisstoredonthe machine.Storethebatteryinacoolatmospheretoavoid quickdeteriorationofthechargeinthebattery.Toprevent thebatteryfromfreezing,makesureitisfullycharged.The specicgravityofafullychargedbatteryis1.265–1.299.
FuseLayout
LiftReel
E-ReelEnable
OverTemp
7.5A
ReelEngage
Lights
LeakDetectorFan
15A7.5A
Starter
15A7.5A
Run
10A2A
Lift/Lower
Start/Run
Diag.Lights
Glow
ECMLogic
Power
38
Page 39

Jump-StartingtheMachine

g014616
1
2
DriveSystem
Ifyouneedtojumpstartthemachine,youcanusethe alternate-positivepost(locatedonthestartersolenoid)instead ofthepositivebatterypost(Figure45).
Figure45
1.Alternate-positivepost
Maintenance

AdjustingtheTransmission forNeutral

Ifthemachinecreepswhenthetraction-controlpedalisin theNEUTRALposition,adjusttheneutral-returnmechanism.
1.Blockupundertheframesothatoneofthefront wheelsisoffoftheoor.
Note:Ifmachineisequippedwitha3-WheelDrive Kit,alsoraiseandblockrearwheel.
2.Starttheengine,movethethrottletotheSLOW position,andensurethatthefrontwheelthatisoff oftheoorisnotrotating.
3.Ifthewheelisrotating,shutofftheengineandproceed asfollows:
A.Loosenthenutsecuringtheeccentrictothetop
ofthehydrostat(Figure46).
Figure46
1.Eccentric2.Locknut
B.Movethefunctional-controllevertotheNEUTRAL
positionandthethrottletotheSLOWposition. Starttheengine.
C.Rotatetheeccentricuntilcreepdoesnotoccurin
eitherdirection.Whenthewheelstopsrotating, tightenthenutlockingtheeccentricandthe adjustment(Figure46).Verifytheadjustment withthethrottleintheSLOWandFASTposition.
39
Page 40
Note:Ifthewheelstillturnswhentheeccentric
g015494
1
isatthemaximumadjustment,contactyour AuthorizedServiceDistributororrefertothe ServiceManualforfurtheradjustment.

AdjustingtheTransportSpeed

ObtainingtheMaximumTransport Speed
Thetractionpedalisadjustedformaximum-transportspeed atthefactory,butyoumayneedtoadjustitifthepedal reachesfullstrokebeforeitcontactsthepedalstop,orifyou wanttoadecreasethetransportspeed.
Toobtainthemaximum-transportspeed,putthefunctional controlleverintheTRANSPORTpositionandpressdownon thetractionpedal.Ifthepedalcontactsthestop(Figure47) beforeyoufeeltensiononthecable,performthefollowing adjustmentprocedure:
2.Loosenthepedalstopuntilyouobtainthedesired transportspeed.
3.Tightenthelocknutsecuringthepedalstop.
Figure47
1.Pedalstop
1.Putthefunctional-controlleverintheTRANSPORT positionandloosenthelocknutsecuringthepedalstop totheoorplate(Figure47).
2.Tightenthepedalstopuntilitdoesnotcontactthe tractionpedal.
3.Continueapplyingalightloadonthetransportpedal andadjustthepedalstopsoitcontactsthepedalrod andtightenthenuts.
Important:Ensurethatthetensiononthecable isnotexcessiveoryouwillreducethecablelife.
ReducingtheTransportSpeed
1.Pressdownonthetractionpedalandloosenthe locknutsecuringthepedalstoptotheoorplate.
40
Page 41

AdjustingtheMowingSpeed

g014625
1
2
3
g01461 3
1
2
3
4
CoolingSystem
Themowspeedissetto3.8mphatthefactory.
Theforwardmovingspeedcanbeadjustedfrom0to8km/h (0to5mph).
1.Loosenthejamnutonthetrunnionbolt(Figure48).
2.Loosenthenutsecuringthelockandmowbrackets onthepedalpivot.
Maintenance

CleaningtheRadiatorScreen

Topreventthesystemfromoverheating,keeptheradiator screenandradiatorclean.Checkandcleanthescreenand radiatordailyor,ifnecessary,hourly.Cleanthesecomponents morefrequentlyindusty,dirtyconditions.
1.Removetheradiatorscreen(Figure49).
Figure48
1.Jamnut3.Trunnionbolt
2.Nut
3.Rotatethetrunnionboltclockwisetoreducethe mowingspeedandcounterclockwisetoincreasethe mowingspeed.
4.Tightenthejamnutonthetrunnionboltandthenut onthepedalpivottolocktheadjustment(Figure48). Checktheadjustmentandadjustasrequired.
Figure49
1.Wingbolts
2.Radiatorscreen4.Radiatorcap
2.Workingfromthefansideoftheradiator,blowoutthe radiatorwithcompressedair.
3.Cleanthescreenandinstallit.
3.Overowtank
41
Page 42
BrakeMaintenance
g014755
1
2
3
BeltMaintenance

AdjustingtheBrakes

Ifthebrakefailstoholdthemachinewhileparked,youcan adjustthebrakesusingthebulkheadttingnearthebrake drum;contactyourAuthorizedServiceDistributororreferto theServiceManualformoreinformation.
Note:Burnishthebrakesannually;referto11Burnishing
theBrakes(page15).

AdjustingtheAlternatorBelt

ServiceInterval:Aftertherst8hours
Ensurethatthebeltisproperlytensionedtoensureproper operationofthemachineandpreventunnecessarywear.
1.Shutofftheengine,settheparkingbrake,andremove theignitionkey.
2.Applymoderatethumbpressuretothebeltbetween thepulleys(10kgor22lb).Thebeltshoulddeect7 to9mm(0.28to0.35inches).Ifnot,completethe followingproceduretoadjustthebelttension:
Figure50
1.Alternatorbelt—applypressurehere
2.Alternator
3.Adjustingstrap
A.Loosentheboltssecuringthealternatortothe
engineandadjustingstrap.
B.Inspectthebeltforwearordamageandreplaceif
itisworn.
C.Usingaleverplacedbetweenthealternatorand
theengineblock,pullthealternatorouttoobtain thecorrectbelttensionandtightenthebolts.
42
Page 43
HydraulicSystem
g014619
1
Maintenance

ChangingtheHydraulicFluid andFilter

ServiceInterval:Aftertherst50hours
Every800hours
Iftheoilbecomescontaminated,haveyourTorodistributor ushthesystem.Contaminatedoillooksmilkyorblackwhen comparedtocleanoil.
1.Cleantheareaaroundtheltermountingarea(Figure
51).Placeadrainpanunderthelterandremovethe
lter.

CheckingtheHydraulicLines andHoses

WARNING
Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury.
Makesureallhydraulicuidhosesandlinesare ingoodconditionandallhydraulicconnections andttingsaretightbeforeapplyingpressureto thehydraulicsystem.
Keepyourbodyandhandsawayfrompin holeleaksornozzlesthatejecthighpressure hydraulicuid.
Usecardboardorpapertondhydraulicleaks.
Safelyrelieveallpressureinthehydraulicsystem beforeperforminganyworkonthehydraulic system.
Getimmediatemedicalhelpifuidisinjected intoskin.
Figure51
1.Hydraulic-oillter
Note:Ifyouwillnotbedrainingtheoil,disconnect andplugthehydrauliclinegoingtothelter.
2.Fillthereplacementlterwiththeappropriatehydraulic uid,lubricatethesealinggasket,andhandturnituntil thegasketcontactsthelterhead.Thentightenit3/4 turnfurther.
3.Fillthehydraulicreservoirwithhydraulicuid;referto
CheckingtheHydraulic-FluidLevel(page23).
Checkthehydrauliclinesandhosesdailyforleaks,kinked lines,loosemountingsupports,wear,loosettings,weather deterioration,andchemicaldeterioration.Makeallnecessary repairsbeforeoperating.
4.Startthemachineandrunitatidlefor3to5minutes tocirculatetheuidandremoveanyairtrappedinthe system.Shutofftheengineandchecktheuidlevel.
5.Disposeoftheoilandlterproperly.
43
Page 44

CuttingUnitMaintenance

g014620
1
2
g014623
1

BacklappingtheReels

WARNING
Contactwiththereelsorothermovingpartscan resultinpersonalinjury.
Keepngers,hands,andclothingawayfromthe reelsorothermovingparts.
Neverattempttoturnthereelsbyhandorfoot whiletheengineisrunning.
1.Positionthemachineonalevelsurface,lowerthe cuttingunits,stoptheengine,andengagetheparking brake.
2.Removetheplasticcovertotheleftsideoftheseat.
Figure53
1.Reel-speedcontrol
3.Makeinitialreeltobedknifeadjustmentsappropriate forbacklappingonallcuttingunitswhicharetobe backlapped;refertotheCuttingUnitOperator’ sManual.
DANGER
Changingtheenginespeedwhilebacklapping maycausethereelstostall.
Neverchangetheenginespeedwhile backlapping.
Onlybacklapatidleenginespeed.
4.Starttheengineandrunatlowidlespeed.
5.RotatethebacklaplevertotheREVERSE(R)position (Figure52).
7.Withthefunctional-controlleverintheNEUTRAL position,movetheraise/lowermowcontrolforwardto startthebacklappingoperationonthedesignatedreels.
8.Applylappingcompoundwithalonghandlebrush. Neveruseashorthandledbrush.
9.Ifthereelsstallorbecomeerraticwhilebacklapping, selectahigherreelspeedsettinguntilthespeed stabilizes,thenreturnthereelspeedtosetting1orto yourdesiredspeed.
10.Tomakeanadjustmenttothecuttingunitswhile backlapping,turnthereelsoffbymovingthe raise/lowermowcontrolrearwardandstoptheengine. Aftercompletingadjustments,repeatsteps4through8.
11.Repeattheprocedureforallcuttingunitsyouwantto backlap.
12.Whennished,returnthebacklapleverstothe FORWARD(F)position,replacethecover,andwash alllappingcompoundoffofthecuttingunits.Adjust cuttingunitreeltobedknifeasneeded.Movethe cuttingunitreelspeedcontroltothedesiredmowing position.
Figure52
1.Backlaplever—FORWARD position
2.Backlaplever—REVERSE position
6.Rotatethereel-speedcontroltosetting1(Figure53).
Important:Ifthebacklapleverisnotreturnedto theFORWARD(F)positionafterbacklapping,the cuttingunitswillnotraiseorfunctionproperly.
44
Page 45

DiagnosticsSystem

Storage

DiagnosingtheService IndicatorLight

Theserviceindicatorlightilluminatesintheeventofa faultinthemachine.Whenthislightison,youcanaccess thecomputercodestodiagnosetheproblembyentering diagnosticmode.Indiagnosticmode,theserviceindicator lightwillashanumberoftimesgivingyoutheerrorcode thatyouoryourdistributorcanusetoidentifytheproblem.
Note:Theenginecannotbestartedindiagnosticmode.
EnteringDiagnosticMode
1.Stopthemachine,settheparkingbrake,andturnthe ignitionkeytotheOFFposition.
2.Movethefunctional-controllevertotheTRANSPORT position.
3.EnsurethatthebacklapleverissettotheFORWARD (F)position.
4.Getoffoftheseat.
5.Holdtheraise/lowermowcontrolintheRAISED position.
6.TurntheignitionswitchtotheRUNposition.
7.Countthecodesastheybegintoash(youmayrelease theraise/lowermowcontroloncetheybeginashing).
Whennished,turnthekeytotheOFFpositiontoexit diagnosticmode.
Ifyouwishtostorethemachineforalongperiodoftime,the followingstepsshouldbeperformedpriortostorage:
1.Removeaccumulationsofdirtandoldgrassclippings. Sharpenthereelsandbedknives,ifnecessary;referto theCuttingUnitOperator'sManual.Usearustpreventive onbedknivesandreelblades.Greaseandoilall lubricationpoints.
2.Blockupthewheelstoremoveanyweightonthetires.
3.Drainandreplacethehydraulicuidandlterand inspectthehydrauliclinesandttings.Replace,if necessary;refertoChangingtheHydraulicFluidand
Filter(page43)andCheckingtheHydraulicLinesand Hoses(page43).
4.Allfuelshouldberemovedfromthefueltank.Run theengineuntilitstopsfromlackoffuel.Replacethe fuellter;refertoReplacingtheFuelFilter/Water
Separator(page36).
5.Whiletheengineisstillwarm,draintheoilfromthe crankcase.Rellitwithfreshoil;refertoChangingthe
EngineOilandFilter(page35).
6.Cleandirtandchafffromthecylinder,cylinderhead ns,andblowerhousing.
7.Removethebatteryandchargeitfully.Eitherstore itontheshelforonthemachine.Leavethecables disconnectedifitisstoredonthemachine.Store thebatteryinacoolatmospheretoavoidquick deteriorationofthechargeinthebattery.
8.Ifpossible,storethemachineinawarm,drylocation.
DeterminingtheErrorCode
Thesystemwilldisplaythelast3faultsthatoccurredinthe last40hours.Itdisplaysthefaultsthroughaseriesofblinking lights,asfollows:
Iftherearenofaults,thelightwithblinksteadilyata
mediumratewithoutpauses(1Hz).
Ifthereisafault,itwillrstblinkthetensplace,followed
byapause,followedbytheonesplace.Forthefollowing examples,a#representsablink.Examples:
Ifthecodeis15,theblinkpatternwillbe#_#####
Ifthecodeis42,theblinkpatternwillbe####_##
Ifthecodeis123,theblinkpatternwillbe
############_###
Iftherearemorethanonefault,thetensplaceofthenext
faultwillbeginafterapauseaftertheonesplaceofthe rstfault.
Note:Thesystemstoresonlythethreemostrecentfault codes.
Foralistoferrorcodes,refertoyourAuthorizedDistributor ortheServiceManual.
45
Page 46
Notes:
46
Page 47
InternationalDistributorList
Distributor:
AgrolancKft AsianAmericanIndustrial(AAI) B-RayCorporation BrisaGoodsLLC CascoSalesCompany CeresS.A.CostaRica CSSCTurfEquipment(pvt)Ltd.SriLanka CyrilJohnston&Co. CyrilJohnston&Co.RepublicofIreland FatDragon FemcoS.A.Guatemala FIVEMANSNew-T echCo.,LtdChina ForGarderOU G.Y .K.CompanyLtd. GeomechanikiofAthensGreece GolfinternationalTurizm HakoGroundandGardenSweden HakoGroundandGarden HayterLimited(U.K.) HydroturfInt.CoDubai HydroturfEgyptLLC IrrimacPortugal351212388260T oroEuropeNVBelgium3214562960 IrrigationProductsInt'lPvtLtd.India00914424494387ValtechMorocco212537663636 JeanHeybroekb.v.Netherlands31306394611VictusEmakPoland48618238369
Country:
Hungary3627539640 HongKong85224977804 Korea82325512076 Mexico12104952417 PuertoRico7877888383
NorthernIreland442890813121
China
Estonia3723846060 Japan81726325861Riversa
Turkey902163365993
Norway4722907760 UnitedKingdom441279723444 UnitedArabEmirates97143479479T-MarktLogisticsLtd.Hungary3626525500 Egypt2025194308ToroAustraliaAustralia61395807355
PhoneNumber:Distributor:
MaquiverS.A.Colombia MaruyamaMfg.Co.Inc. Mountelda.s.CzechRepublic Mountelda.s.Slovakia
5062391138 94112746100
442890813121ParklandProductsLtd.NewZealand6433493760 8861080841322 5024423277 86-10-63816136
30109350054
4635100000
MunditolS.A. NormaGarden OslingerTurfEquipmentSA OyHakoGroundandGardenAb
Perfetto PratoverdeSRL. Prochaska&Cie RTCohen2004Ltd.
LelyTurfcare Lely(U.K.)Limited SolvertS.A.S. SpyprosStavrinidesLimitedCyprus SurgeSystemsIndiaLimited
Country:
Japan81332522285
Argentina541 148219999 Russia749541 16120 Ecuador59342396970 Finland35898700733
Poland48618208416 Italy390499128128 Austria4312785100 Israel97298617979 Spain Denmark4566109200 UnitedKingdom441480226800 France33130817700
India911292299901
PhoneNumber:
5712364079
420255704220 420255704220
34952837500
35722434131
EuropeanPrivacyNotice
TheInformationToroCollects ToroWarrantyCompany(Toro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer.
TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies inyourcountry.
BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMA TION ASDESCRIBEDINTHISPRIV ACYNOTICE.
TheWayT oroUsesInformation Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell youabout.ToromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot sellyourpersonalinformationtoanyothercompany.Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.
RetentionofyourPersonalInformation Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes (suchasregulatorycompliance),orasrequiredbyapplicablelaw .
Toro'sCommitmenttoSecurityofYourPersonalInformation Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent statusofpersonalinformation.
AccessandCorrectionofyourPersonalInformation Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailatlegal@toro.com.
AustralianConsumerLaw
AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oroDealer.
374-0269RevK
Page 48
TheT oroWarranty
ATwo-YearLimitedWarranty
ConditionsandProductsCovered
TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship fortwoyearsor1500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser. *Productequippedwithanhourmeter.
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:
ToroCommercialProductsServiceDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196
952–888–8801or800–952–2740 E-mail:commercial.warranty@toro.com
OwnerResponsibilities
AstheProductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired maintenanceandadjustmentscanbegroundsfordisallowingawarranty claim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:
Productfailureswhichresultfromtheuseofnon-T ororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.
Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.
ProductfailureswhichresultfromoperatingtheProductinanabusive,
negligent,orrecklessmanner.
Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.
Examplesofpartswhichareconsumed,orusedup,duringnormal Productoperationinclude,butarenotlimitedto,brakepadsand linings,clutchlinings,blades,reels,rollersandbearings(sealedor greasable),bedknives,sparkplugs,castorwheelsandbearings,tires, lters,belts,andcertainsprayercomponentssuchasdiaphragms, nozzles,andcheckvalves,etc.
Failurescausedbyoutsideinuence.Conditionsconsideredtobe
outsideinuenceinclude,butarenotlimitedto,weather,storage practices,contamination,useofunapprovedfuels,coolants,lubricants, additives,fertilizers,water,orchemicals,etc.
Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,
diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.
Normalnoise,vibration,wearandtear ,anddeterioration.
Normal“wearandtear”includes,butisnotlimitedto,damagetoseats
duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor windows,etc.
Parts
Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofT oro.T orowillmake thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace it.T oromayuseremanufacturedpartsforwarrantyrepairs.
DeepCycleandLithium-IonBatteryWarranty:
DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging, andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe batteriesinthisproductareconsumed,theamountofusefulworkbetween chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn out.Replacementofwornoutbatteries,duetonormalconsumption, istheresponsibilityoftheproductowner.Batteryreplacementmaybe requiredduringthenormalproductwarrantyperiodatowner’sexpense. Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly proratedwarrantybeginningyear3throughyear5basedonthetime inserviceandkilowatthoursused.RefertotheOperator'sManualfor additionalinformation.
MaintenanceisatOwner’sExpense
Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.
GeneralConditions
RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy underthiswarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty.All impliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom statetostate.
Noteregardingenginewarranty:
TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EP A)and/ortheCaliforniaAirResources Board(CARB).Thehourlimitationssetforthabovedonotapplytothe EmissionsControlSystemWarranty.RefertotheEngineEmissionControl WarrantyStatementsuppliedwithyourproductorcontainedintheengine manufacturer’sdocumentationfordetails
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheT oroimporter.
374-0253RevD
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