Toro 04510 Greensmaster 3300 TriFlex, Greensmaster 3300 TriFlex Operator's Manual

FormNo.3385-924RevA

g014597

Greensmaster

®

3300TriFlex

TractionUnit

ModelNo.04510—SerialNo.314004001andUp

™

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3385-924*A

ThisproductcomplieswithallrelevantEuropeandirectives;

g014685

1

fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Figure1

Important:Thisengineisnotequippedwithaspark

arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.

Introduction

Thismachineisaride-on,reel-bladelawnmowerintended
tobeusedbyprofessional,hiredoperatorsincommercial
applications.Itisprimarilydesignedforcuttinggrasson
well-maintainedlawnsinparks,golfcourses,sportselds,
andoncommercialgrounds.Itisnotdesignedforcutting
brush,mowinggrassandothergrowthalongsidehighways,
orforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.

©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Introduction..................................................................2

Safety...........................................................................4

SafeOperatingPractices...........................................4

ToroMowerSafety..................................................6

SoundPowerLevel..................................................8

SoundPressureLevel...............................................8

Hand-ArmVibrationLevel......................................8

WholeBodyVibrationLevel....................................8

SafetyandInstructionalDecals.................................9

Setup...........................................................................12

1InstallingtheRollBar...........................................13

2InstallingtheSeat.................................................13

3InstallingtheSteeringWheel..................................13

4ActivatingandChargingtheBattery........................14

5InstallingtheOilCooler(optional).........................15

6InstallingtheGrassBasketHooks..........................15

7InstallingtheCuttingUnits...................................16

8AddingRearWeight.............................................17

9InstallingEUDecals.............................................18

ProductOverview.........................................................18

Controls...............................................................18

Specications........................................................21

Attachments/Accessories........................................21

Operation....................................................................22

ThinkSafetyFirst...................................................22

CheckingtheEngineOil..........................................22

FillingtheFuelTank...............................................22

CheckingtheHydraulicFluidLevel...........................23

CheckingtheReel-to-BedknifeContact.....................24

CheckingtheTirePressure......................................24

CheckingtheTorqueoftheWheelNuts.....................24

BreakingintheMachine..........................................24

StartingtheEngine.................................................24

CheckingtheSafetyInterlockSystem........................25

CheckingtheLeakDetector.....................................26

InstallingandRemovingtheCuttingUnits.................27

SettingtheReelSpeed.............................................29

MowingwiththeMachine.......................................29

OperatingtheLeakDetectorAlarm..........................30

TransportingtheMachine........................................30

CleaningandInspectingtheMachine........................30

TowingtheTractionUnit.........................................30

Maintenance.................................................................32

RecommendedMaintenanceSchedule(s)......................32

DailyMaintenanceChecklist....................................33

EngineMaintenance..................................................34

ServicingtheAirCleaner.........................................34

ChangingtheEngineOilandFilter...........................34

ReplacingtheSparkPlugs........................................35

FuelSystemMaintenance...........................................35

ReplacingtheFuelFilter..........................................35

InspectingtheFuelLinesandConnections.................35

ElectricalSystemMaintenance....................................36

ServicingtheBattery...............................................36

ServicingtheFuses.................................................36

DriveSystemMaintenance.........................................37

AdjustingtheTransmissionforNeutral.....................37

AdjustingtheTransportSpeed.................................37

AdjustingtheMowingSpeed....................................38

BrakeMaintenance....................................................38

AdjustingtheBrakes...............................................38

HydraulicSystemMaintenance....................................39

ChangingtheHydraulicOilandFilter........................39

CheckingtheHydraulicLinesandHoses....................39

CuttingUnitMaintenance...........................................40

BacklappingtheReels.............................................40

DiagnosticsSystem....................................................41

DiagnosingtheServiceIndicatorLight......................41

Storage........................................................................41

3

Safety

ThismachinemeetsorexceedsCENstandardEN
836:1997,ISOstandard5395:1990,andANSIB71.4-2012
specicationsineffectatthetimeofproductionwhen54
kg(119lb)ofweightisaddedtotherearwheel.

Note:Theadditionofattachmentsmadebyother
manufacturersthatdonotmeetAmericanNationalStandards
Institutecerticationwillcausenoncomplianceofthis
machine.

Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafetyalertsymbol(Figure2),which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.

SafeOperatingPractices

ThefollowinginstructionsareadaptedfromCENstandard
EN836:1997,ISOstandard5395:1990,andANSI
B71.4-2012.

Training

•ReadtheOperator’sManualandothertrainingmaterial

carefully.Befamiliarwiththecontrols,safetysigns,and
theproperuseoftheequipment.

•Iftheoperatorormechaniccannotreadthelanguage

ofthismanual,itistheowner’sresponsibilitytoexplain
thismaterialtothem.

•Neverallowchildrenorpeopleunfamiliarwiththese

instructionstouseorservicethemower.Local
regulationsmayrestricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpetsare

nearby.

•Keepinmindthattheoperatororuserisresponsiblefor

accidentsorhazardsoccurringtootherpeopleortheir
property.

•Donotcarrypassengers.

•Alldriversandmechanicsshouldseekandobtain

professionalandpracticalinstruction.Theowneris
responsiblefortrainingtheusers.Suchinstructionshould
emphasize:

–theneedforcareandconcentrationwhenworking

withride-onmachines;

–controlofaride-onmachineslidingonaslopewill

notberegainedbytheapplicationofthebrake.The
mainreasonsforlossofcontrolare:

◊insufcientwheelgrip;

◊beingdriventoofast;

◊inadequatebraking;

◊thetypeofmachineisunsuitableforthetask;

◊lackofawarenessoftheeffectofground

conditions,especiallyslopes.

◊Theowner/usercanpreventandisresponsible

foraccidentsorinjuriesoccurringtopeople,or
damagetoproperty.

Preparation

•Whilemowing,alwayswearsubstantialfootwear,long

trousers,hardhat,safetyglasses,andhearingprotection.
Longhair,looseclothing,orjewelrymaygettangled
inmovingparts.Donotoperatetheequipmentwhen
barefootorwearingopensandals.

•Thoroughlyinspecttheareawheretheequipmentisto

beusedandremoveallobjectswhichmaybethrownby
themachine.

•Replacefaultysilencers/mufers.

•Evaluatetheterraintodeterminewhataccessoriesand

attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.

•Checkthatoperator’spresencecontrols,safetyswitches

andshieldsareattachedandfunctioningproperly.Donot
operateunlesstheyarefunctioningproperly.

Operation

•Donotoperatetheengineinaconnedspacewhere

dangerouscarbonmonoxidefumescancollect.

•Mowonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengageallblade

attachmentclutches,shiftintoneutral,andengagethe
parkingbrake.

•Rememberthereisnosuchthingasasafeslope.Travel

ongrassslopesrequiresparticularcare.T oguardagainst
overturning:

–donotstoporstartsuddenlywhengoingupor

downhill;

–machinespeedsshouldbekeptlowonslopesand

duringtightturns;

–stayalertforhumpsandhollowsandotherhidden

hazards;

–nevermowacrossthefaceoftheslope,unlessthe

mowerisdesignedforthispurpose.

•Stayalertforholesintheterrainandotherhiddenhazards.

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesfromrotatingbeforecrossingsurfaces

otherthangrass.

•Whenusinganyattachments,neverdirectdischargeof

materialtowardbystandersnorallowanyonenearthe
machinewhileinoperation.

•Neveroperatethemachinewithdamagedguards,shields,

orwithoutsafetyprotectivedevicesinplace.Besureall

4

interlocksareattached,adjustedproperly ,andfunctioning
properly.

•Donotchangetheenginegovernorsettingsoroverspeed

theengine.Operatingtheengineatexcessivespeedmay
increasethehazardofpersonalinjury.

•Beforeleavingtheoperator’ sposition:

–stoponlevelground;
–disengagethepowertake-offandlowerthe

attachments;
–changeintoneutralandsettheparkingbrake;
–stoptheengineandremovethekey.

•Disengagedrivetoattachmentswhentransportingornot

inuse.

•Stoptheengineanddisengagedrivetoattachment:

–beforerefuelling;
–beforeremovingthegrasscatcher/catchers;
–beforemakingheightadjustmentunlessadjustment

canbemadefromtheoperator’sposition.
–beforeclearingblockages;
–beforechecking,cleaningorworkingonthemower;
–afterstrikingaforeignobjectorifanabnormal

vibrationoccurs.Inspectthemowerfordamage

andmakerepairsbeforerestartingandoperatingthe

equipment.

•Reducethethrottlesettingbeforestoppingtheengine

and,iftheengineisprovidedwithafuelshut-offvalve,
turnthefueloffattheconclusionofmowing.

•Keephandsandfeetawayfromthecuttingunits.

•Lookbehindanddownbeforebackinguptobesureof

aclearpath.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.Stopthereelswhennot
mowing.

•Donotoperatethemowerundertheinuenceofalcohol

ordrugs.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,trees,

orotherobjectsthatmayobscurevision.

•Becertainthattheseatbeltcanbereleasedquicklyin

theeventofanemergency.

•Checktheareatobemowedandneverfolddowna

foldingROPSinareaswherethereareslopes,dropoffs
orwater.

•Checkcarefullyforoverheadclearances(i.e.branches,

doorways,electricalwires)beforedrivingunderany
objectsanddonotcontactthem.

•KeeptheROPSinsafeoperatingconditionby

periodicallythoroughlyinspectingfordamageand
keepingallmountingfastenerstight.

•ReplaceadamagedROPS.Donotrepairorrevise.

•DonotremovetheROPS.

•AnyalterationstoaROPSmustbeapprovedbythe

manufacturer.

SafeHandlingofFuels

•Toavoidpersonalinjuryorpropertydamage,use

extremecareinhandlinggasoline.Gasolineisextremely
ammableandthevaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andothersources

ofignition.

•Useonlyanapprovedfuelcontainer.

•Neverremovefuelcaporaddfuelwiththeengine

running.

•Allowenginetocoolbeforerefueling.

•Neverrefuelthemachineindoors.

•Neverstorethemachineorfuelcontainerwherethereis

anopename,spark,orpilotlightsuchasonawater
heateroronotherappliances.

•Neverllcontainersinsideavehicleoronatruckor

trailerbedwithaplasticliner.Alwaysplacecontainerson
thegroundawayfromyourvehiclebeforelling.

•Removeequipmentfromthetruckortrailerandrefuelit

ontheground.Ifthisisnotpossible,thenrefuelsuch
equipmentwithaportablecontainer,ratherthanfroma
fueldispensernozzle.

•Keepthenozzleincontactwiththerimofthefueltank

orcontaineropeningatalltimesuntilfuelingiscomplete.

•Donotuseanozzlelockopendevice.

RolloverProtectionSystem(ROPS)­UseandMaintenance

•TheROPSisanintegralandeffectivesafetydevice.Keep

afoldingROPSintheraisedandlockedpositionanduse
theseatbeltwhenoperatingthemachine.

•LowerafoldingROPStemporarilyonlywhenabsolutely

necessary.Donotweartheseatbeltwhenfoldeddown.

•Beawarethereisnorolloverprotectionwhenafolded

ROPSisinthedownposition.

•Iffuelisspilledonclothing,changeclothingimmediately.

•Neveroverllfueltank.Replacefuelcapandtighten

securely.

MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe

equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetankinsidea

buildingwherefumesmayreachanopenameorspark.

5

•Allowtheenginetocoolbeforestoringinanyenclosure.

•Toreducetheriskofrehazard,keeptheengine,

silencer/mufer,batterycompartment,andfuelstorage
areafreeofgrass,leaves,orexcessivegrease.

•Replacewornordamagedpartsforsafety.

•Checkthegrasscatcherfrequentlyforwearor

deterioration.

•Keepallpartsingoodworkingconditionandallhardware

andhydraulicttingstightened.Replaceallwornor
damagedpartsanddecals.

•Ifthefueltankhastobedrained,dothisoutdoors.

•Becarefulduringadjustmentofthemachinetoprevent

entrapmentofthengersbetweenmovingbladesand
xedpartsofthemachine.

•Onmulti-reelmachines,takecareasrotatingonereelcan

causeotherreelstorotate.

•Disengagedrives,lowerthecuttingunits,setparking

brake,stopengineandremovekey .Waitforallmovement
tostopbeforeadjusting,cleaningorrepairing.

•Cleangrassanddebrisfromcuttingunits,drives,mufers,

andenginetohelppreventres.Cleanupoilorfuel
spillage.

•Usejackstandstosupportcomponentswhenrequired.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Disconnectbatterybeforemakinganyrepairs.Disconnect

thenegativeterminalrstandthepositivelast.Reconnect
positiverstandnegativelast.

•Usecarewhencheckingthereels.Wrapthereelsorwear

gloves,andusecautionwhenservicingthem.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Chargebatteriesinanopenwellventilatedarea,away

fromsparkandames.Unplugchargerbeforeconnecting
ordisconnectingfrombattery.W earprotectiveclothing
anduseinsulatedtools.

Hauling

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usefullwidthrampsforloadingmachineintotraileror

truck.

•Tiethemachinedownsecurelyusingstraps,chains,cable,

orropes.Bothfrontandrearstrapsshouldbedirected
downandoutwardfromthemachine.

Thisproductiscapableofamputatinghandsandfeetand
throwingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.

Useofthisproductforpurposesotherthanitsintendeduse
couldprovedangeroustouserandbystanders.

Operation

•Knowhowtostoptheenginequickly.

•Alwayswearsubstantialshoes.Donotoperatethe

machinewhilewearingsandals,tennisshoes,orsneakers.
Wearingsafetyshoesandlongpantsisadvisableand
requiredbysomelocalordinancesandinsurance
regulations.

•Handlefuelcarefully.Wipeupanyspills.

•Checkthesafetyinterlockswitchesdailyforproper

operation.

•Beforeattemptingtostarttheengine,sitontheseat,pull

ontheraise/lowermowcontroltoensurethatthecutting
unitsaredisengaged,ensurethatthetractionpedalisin
neutral,andengagetheparkingbrake.

•Usingthemachinedemandsattention.Topreventloss

ofcontrol:

–Donotdriveclosetosandtraps,ditches,creeks,or

otherhazards.

–Reducespeedwhenmakingsharpturns.Avoid

suddenstopsandstarts.

–Thismachineisnotdesignedorequippedforon-road

useandisa“slow-movingvehicle.”Ifyoumustcross
ortravelonapublicroad,youshouldbeawareofand
complywithlocalregulations,suchasrequiredlights,
slowmovingvehiclesigns,andreectors.

–Watchoutfortrafcwhennearorcrossingroads.

Alwaysyieldtheright-of-way.

–Applytheservicebrakeswhengoingdownhillto

keepforwardspeedslowandtomaintaincontrolof
themachine.

•Thegrassbasketsmustbeinplaceduringoperation

ofthereelsorthatchersformaximumsafety.Shutthe
engineoffbeforeemptyingthebaskets.

•Raisethecuttingunitswhendrivingfromoneworkarea

toanother.

•Donottouchtheengine,mufer,orexhaustpipewhile

theengineisrunningorsoonafterithasstoppedbecause
theseareascouldbehotenoughtocauseburns.

•Stayclearoftherotatingscreenatthesideoftheengine

topreventdirectcontactwithyourbodyorclothing.

ToroMowerSafety

ThefollowinglistcontainssafetyinformationspecictoToro
productsorothersafetyinformationthatyoumustknowthat
isnotincludedintheANSIstandards.

•Ifacuttingunitstrikesasolidobjectorvibrates

abnormally,stopimmediately,turntheengineoff,waitfor
allmotiontostop,andinspectthemachinefordamage.
Adamagedreelorbedknifemustberepairedorreplaced
beforeoperationiscontinued.

6

•Beforegettingoffoftheseat,movethefunctionalcontrol

levertoneutral(N),raisethecuttingunitsandwaitfor
thereelstostopspinning.Settheparkingbrake.Stopthe
engineandremovethekeyfromtheignitionswitch.

•Traverseslopescarefully.Donotstartorstopsuddenly

whentravelinguphillordownhill.

•Theoperatormustbeskilledandtrainedinhowtodrive

onhillsides.Failuretousecautiononslopesorhillsmay
causelossofcontrolandcausethemachinetotiporroll,
possiblyresultinginpersonalinjuryordeath.

•Iftheenginestallsorlosesheadwayandcannotmakeit

tothetopofaslope,donotturnthemachinearound.
Alwaysbackslowly,straightdowntheslope.

•Whenapersonorpetappearsunexpectedlyinornear

themowingarea,stopmowing.Carelessoperation,
combinedwithterrainangles,ricochets,orimproperly
positionedguardscanleadtothrownobjectinjuries.Do
notresumemowinguntiltheareaiscleared.

•Wheneverthemachineisleftunattended,makesurethe

cuttingunitsarefullyraised,thereelsarenotspinning,
thekeyisremovedfromtheignitionswitch,andthe
parkingbrakeisset.

•Ifmajorrepairsareeverneededorifassistanceisdesired,

contactanAuthorizedToroDistributor.

•Toassureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineToro
replacementpartsandaccessories.Replacementparts
andaccessoriesmadebyothermanufacturerscouldbe
dangerous,andsuchusecouldvoidtheproductwarranty.

•AlwaysusetheseatbeltwiththeROPSwhenoperating

themachine.

MaintenanceandStorage

•Makesureallhydrauliclineconnectorsaretightandall

hydraulichosesandlinesareingoodconditionbefore
applyingpressuretothesystem.

•Keepyourbodyandhandsawayfrompinholeleaksor

nozzlesthatejecthydraulicuidunderhighpressure.
Usepaperorcardboard,notyourhands,tosearchfor
leaks.Hydraulicuidescapingunderpressurecanhave
sufcientforcetopenetratetheskinandcauseserious
injury.

•Beforedisconnectingorperforminganyworkonthe

hydraulicsystem,allpressureinthesystemmustbe
relievedbystoppingtheengineandloweringthecutting
unitsandattachmentstotheground.

•Checkallfuellinesfortightnessandwearonaregular

basis.Tightenorrepairthemasneeded.

•Iftheenginemustberunningtoperformamaintenance

adjustment,keephands,feet,clothing,andanypartsof
thebodyawayfromthecuttingunits,attachments,and
anymovingparts,especiallythescreenatthesideofthe
engine.Keepeveryoneaway.

•Donotoverspeedtheenginebychanginggovernor

settings.Toensuresafetyandaccuracy,havean
AuthorizedToroDistributorcheckthemaximumengine
speedwithatachometer.

•Theenginemustbeshutoffbeforecheckingtheoilor

addingoiltothecrankcase.

7

SoundPowerLevel

Thisunithasaguaranteedsoundpowerlevelof94dBA,
whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’searof80
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.

Hand-ArmVibrationLevel

Measuredvibrationlevelforrighthand=0.22m/s

Measuredvibrationlevelforlefthand=0.24m/s

UncertaintyValue(K)=0.12m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836.

2

WholeBodyVibrationLevel

Measuredvibrationlevel=0.35m/s

UncertaintyValue(K)=0.17m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836.

2

2

2

2

8

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

119-9345

115-8156

1.Reelheight3.8–Bladecuttingunit5.14–Bladecuttingunit7.Fast

2.5–Bladecuttingunit4.11–Bladecuttingunit6.Reelspeed

8.Slow

117–2718

9

119-9346

121–5169

1.Slow

2.Continuous
variablesetting

3.Fast7.Reel—backlapping 11.Functional

4.Raisethereels8.Neutral—use

5.Reelposition
setting

6.Lowerand
engagethe
reels

forbacklapping

121–5170

1.Hydraulicoillevel4.Engine—start

2.ReadtheOperator’s
Manualbeforeservicingor
performingmaintenance.

3.Choke(gasolinemodels
only)

5.Enginepreheat/run

6.Engine—stop

9.Slow—usefor
mowing

10.Fast—usefor
transport

controllever

1.Presspedaltounlock

2.ReadtheOperator's

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or
smoking.

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe

7.Weareyeprotection;

8.Batteryacidcancause

10.Containslead;donot

Manualformore
information.

distancefromthebattery.

explosivegasescan
causeblindnessandother
injuries

blindnessorsevereburns.

withwaterandgetmedical
helpfast.

discard.

121–5172

1.Off3.On

2.Headlights

10

121–2641

121–2640

1.Warning—readthe
Operator’sManual,do
notoperatethismachine
unlessyouaretrained.

2.Thrownobject
hazard—keepbystanders
asafedistancefromthe
machine.

3.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—stayaway
frommovingparts;keep
allguardsandshieldsin
place.

4.Tippinghazard—slow
machinebeforeturning,
donotturnathighspeeds.

5.Warning—locktheparking
brake,stoptheengine
andremovetheignition
keybeforeleavingthe
machine.

1.Warning—readthe
Operator’sManual,do
notoperatethismachine
unlessyouaretrained.

2.Thrownobject
hazard—keepbystanders
asafedistancefromthe
machine

3.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—stayaway
frommovingparts;keep
allguardsandshieldsin
place.

4.Tippinghazard—donot
driveacrossslopesgreater
than15degreesordown
slopesgreaterthan15
degrees.

5.Warning—locktheparking
brake,stoptheengine
andremovetheignition
keybeforeleavingthe
machine.

11

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2

3

4
5

6

7

8

Rollbar1
Bolt(1/2x3-3/4inches)
Flange-nut(1/2inch)
Seat
Seatwiringharness
Steeringwheel
Locknut(1-1/2inches)
Washer1
Steeringwheelcap

Nopartsrequired

Nopartsrequired

Grassbaskethook
Flangebolts12
Gaugebar
Cuttingunit(model04613,04614,or

04615)
GrassBasket

Weightkit,119–7129(purchase
separately)

Qty.

4
4
1
1
1
1

1

–

–

6

1

3

3

1Addrearweight.

Use

Installtherollbar.

Installtheseattothebase.

Installthesteeringwheel.

Activateandchargethebattery.

Installtheoptionaloilcooler.

Installthegrassbaskethooks.

Installthecuttingunits.

9

Warningdecal117-95371

MediaandAdditionalParts

Description

Operator'sManual(tractionunit)
EngineOperator'sManual(engine)

PartsCatalog

OperatorTrainingMaterials

Pre-deliveryInspectionSheet
Noiseratingcerticate
Certicateofcompliance

Ignitionkeys2

Qty.

InstallEUdecals,ifrequired.

Use

1
1

1

1

1
1
1

Readbeforeoperatingthemachine.

Saveforfuturepartsordering.

Viewbeforeoperatingthemachine.

Saveforfuturereference.

Starttheengine.

12

1

g014601

1

2

3

2

InstallingtheRollBar

Partsneededforthisprocedure:

1Rollbar

4

Bolt(1/2x3-3/4inches)

4

Flange-nut(1/2inch)

Procedure

1.Removethetopcratesupportfromthecrate.

2.Removetherollbarfromthecrate.

3.Installtherollbarintothepocketsoneachsideof
themachine,using4bolts(1/2x3-3/4inches)and4
ange-nuts(1/2inch)(Figure3).

InstallingtheSeat

Partsneededforthisprocedure:

1

Seat

1

Seatwiringharness

Procedure

Note:Mounttheseatinthefrontsetofmountingholesto

gainanadditional7.6cm(3inches)intheforwardadjustment,
orintherearmountingholesforanadditional7.6cm(3
inches)intherearwardadjustment.

1.Removeanddiscardthelagboltssecuringtheseat
slidesandcuttheshippingstraps.

2.Removethe4bolts(5/16x3/4inch)andwashers
fromtheshippingbracketanddiscardthebracket.

3.Securetheseattotheseatbasewith4boltsandwashers
removedpreviously(Figure4).

Figure3

1.Rollbar

2.Bolt(1/2x3-3/4inches)

4.Torquethefastenersto136to149N-m(100to110
ft-lb).

3.Flange-nut(1/2inch)

Figure4

1.Seat

2.Seatbase4.Bolt(5/16x3/4inch)

4.Locatetheopenconnectoronthemainwiringharness
totherightoftheseatandconnectittothewiring
harnessthatcamewiththeseat.

5.Routetheseatwiringharnessaroundtheseatslides,
ensuringthatitwillnotbepinchedwhentheseat
moves,andconnectittotheportonthebottomof
theseat.

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3.Washer

g014687

1

3

4

2

1.Removethefastenersandbatteryclampandliftout
thebattery.

3

InstallingtheSteeringWheel

Partsneededforthisprocedure:

1

Steeringwheel

1

Locknut(1-1/2inches)

1Washer

1

Steeringwheelcap

Procedure

1.Slidethesteeringwheelontothesteeringshaft(Figure

5).

Important:Donotaddelectrolytewhilethe
batteryisinthemachine.Y oucouldspillit,
causingcorrosion.

2.Cleanthetopofthebatteryandremovetheventcaps
(Figure6).

Figure6

3.Carefullylleachcellwithelectrolyteuntiltheplates
arecoveredwithabout6mm(1/4inch)ofuid(Figure

7).

Figure5

1.Steeringwheel

2.Washer

2.Slidethewasherontothesteeringshaft(Figure5).

3.Securethesteeringwheeltotheshaftwithajamnut
andtightenitto27to35N-m(20to26ft-lb)(Figure5).

4.Installthecaptothesteeringwheelandsecureitwitha
screw(Figure5).

3.Jamnut

4.Cap

4

ActivatingandChargingthe Battery

NoPartsRequired

Procedure

Useonlyelectrolyte(1.265specicgravity)tollthebattery
initially.

Figure7

1.Electrolyte

4.Allowapproximately20to30minutesforthe
electrolytetosoakintotheplates.Fillasnecessaryto
bringtheelectrolytetowithinabout6mm(1/4inch)
ofthebottomofthellwell(Figure7).

WARNING

Chargingthebatteryproducesgassesthatcan
explode.

Neversmokenearthebatteryandkeepsparks
andamesawayfrombattery.

5.Connecta2to4ampbatterychargertothebattery
posts.Chargethebatteryfor2hoursat4ampsorfor

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