Toro 04353, 04354, greensmaster 3100 Operator's Manual

MODEL. 04353—60001 AND UP MODEL. 04354—60001 AND UP
FORM NO. 3318-251 GB
OPERATOR'S
MANUAL
®
GREENSMASTER
®
© The T oro Company—1996
This operator's manual has instructions on safety, operation, and maintenance.
This manual emphasizes safety, mechanical and general product information. DANGER, WARNING and CAUTION identify safety messages. Whenever the triangular safety alert symbol appears, understand the safety message that fol­lows. “IMPORTANT” highlights special mechanical information and “NOTE” emphasizes general product information worthy of special attention.
IDENTIFICATION AND ORDERING
MODEL AND SERIAL NUMBER
The model and serial number for the traction unit is on a plate that is mounted on the left front frame member. The model and serial number for the cutting unit is on a plate that is mounted on the top front of the center cutting unit. Use model and serial number in all correspondence and when ordering parts.
To order replacement parts from an authorized TORO Distributor, supply the following information:
1. Model and serial numbers of the machine.
2. Part number, description and quantity of parts desired.
NOTE: Do not order by reference number if a parts catalog is being used; use the part number.
Table of Contents
Safety 3 Specifications 9 Before Operating 10 Controls 13 First-Time Operation 15 Operating 19 Maintenance 22
Page
2
Safety
Training
1. Read the instructions carefully. Be familiar with
the controls and the proper use of the equipment.
2. Never allow children or people unfamiliar with
these instructions to use the lawn mower. Local regulations may restrict the age of the operator.
3. Never mow while people, especially children, or
pets are nearby.
4. Keep in mind that the operator or user is responsi-
ble for accidents or hazards occurring to other peo­ple or their property.
5. Do not carry passengers.
6. All drivers should seek and obtain professional and
practical instruction. Such instruction should emphasize:
2. Thoroughly inspect the area where the equipment is
to be used and remove all objects which may be thrown by the machine.
3. WARNING—Petrol is highly flammable.
Store fuel in containers specifically designed for this purpose.
Refuel outdoors only and do not smoke while refueling.
Add fuel before starting the engine. Never remove the cap of the fuel tank or add petrol while the engine is running or when the engine is hot.
If petrol is spilled, do not attempt to start the engine but move the machine away from the are of spillage and avoid creating any source of igni­tion until petrol vapors have dissipated.
Replace all fuel tanks and container caps securely.
the need for care and concentration when working with ride-on machines;
control of a ride-on machine sliding on a slope will not be regained by the application of the brake. The main reasons for loss of control are:
insufficient wheel grip; – being driven too fast; – inadequate braking; – the type of machine is unsuitable for its
task;
lack of awareness of the effects of ground
conditions, especially slopes;
incorrect hitching and load distribution.
Preparation
1. While mowing, always wear substantial footwear
and long trousers. Do not operate the equipment when barefoot or wearing open sandals.
4. Replace faulty silencers.
Operation
1. Do not operate the engine in a confined space where
dangerous carbon monoxide fumes can collect.
2. Mow only in daylight or in good artificial light.
3. Before attempting to start the engine, disengage all
blade attachment clutches and shift into neutral.
4. Do not use on slopes of more than:
Never mow side hills over 5°
Never mow uphill over 10°
Never mow downhill over 15°
5. Remember there is no such thing as a “safe” slope.
Travel on grass slopes requires particular care. To guard against overturning:
do not stop or start suddenly when going up or downhill;
3
engage the clutch slowly, and always keep the machine in gear, especially when travailing downhill;
machine speeds should be kept low on slopes and during tight turns;
stay alert for bumps and hollows and other hidden hazards;
never mow across the face of the slope, unless the lawn mower is designed for this purpose.
6. Use care when pulling loads or using heavy equip-
ment.
Use only approved drawbar hitch points.
Limit loads to those you can safely control.
14. Stop the engine and disengage the drive to the attach-
ment
before refueling;
before removing the grass catcher;
before making height adjustments unless the adjustment can be made from the operator’s posi­tion.
before clearing blockages;
before checking, cleaning or working on the lawnmower;
after striking a foreign object. Inspect the lawn­mower for damage and make repairs before restarting and operating the equipment.
Do not turn sharply. Use care when reversing.
Use counterweight(s) or wheel weights when suggested in the instruction handbook.
7. Watch out for traffic when crossing or near road-
ways.
8. Stop the blades rotating before crossing surfaces
other than grass.
9. When using any attachments, never direct dis-
charge of material toward bystanders nor allow anyone near the machine while in operation .
10. Never operate the lawn mower with defective
guards, shields or without safety protective devices in place.
11. Do not change the engine governor settings or
overspeed the engine. Operating the engine at excessive speeds may increase the hazard of per­sonal injury.
15. Reduce the throttle setting during engine runout and, if
the engine is provided with a shutoff valve, turn the fuel off at the conclusion of mowing.
Maintenance and Storage
1. Keep all nuts, bolts and screws tight to be sure the
equipment is in safe working condition.
2. Never store the equipment with petrol in the tank
inside a building where fumes may reach an open flame or spark.
3. Allow the engine to cool before storing in any enclo-
sure.
4. To reduce the fire hazard, keep the engine, silencer,
battery compartment and petrol storage area free of grass, leaves, or excessive grease.
5. Check the grass catcher frequently for wear or deterio-
ration.
12. Before leaving the operator’s position:
disengage the power take-off and lower the attachments;
change into neutral and set the parking brake;
stop the engine and remove the key.
13. Disengage the drive to attachments when transport-
ing or not in use.
6. Replace worn or damaged parts for safety.
7. If the fuel tank has to be drained, this should be done
outdoors.
8. Be careful during adjustment of the machine to prevent
entrapment of the fingers between moving blades and fixed parts of the machine.
9. On multi-bladed machines, take care as rotating one
4
blade can cause other blades to rotate.
10. When the machine is to be parked, stored or left
unattended, lower the cutting means unless a posi­tive mechanical lock is used.
Sound & Vibration Levels
Sound Levels
This unit has an equivalent continuous A-weighted sound pressure at the operator ear of: 86 dB(A), based on measurements of identical machines per 84/538/EEC.
This unit has a sound power level of 100 dB(A)/1pW, based on measurements of identical machines per pro­cedures outlined in Directive 79/113/EEC and amend­ments.
Vibration Levels
This unit has a vibration level of 2.5 m/s2at the posteri­or, based on measurements of identical machines per ISO 2631 procedures.
This unit does not exceed a vibration level of 0.5 m/s at the posterior based on measurements of identical machines per ISO 2631 procedures.
2
5
Symbol Glossary
Caustic liquids,  chemical burns to  fingers or hand
Crushing of  whole body,  applied from  above
Cutting or  entanglement of  foot, rotating auger
Poisonous  fumes or toxic  gases, asphyxiation
Crushing of  torso, force  applied from side
Severing of  foot, rotating  knives
Electrical shock, electrocution
Crushing of fingers  or hand/, force  applied from side
Severing of  fingers or hand,  impeller blade
High pressure fluid, injection  into body
force applied  from side
Wait until all  machine  components have  completely stopped  before touching them
High pressure spray, erosion of flesh
Crushing of  whole body
Severing of fingers or hand,  engine fan
High pressure spray, erosion of flesh
Crushing of  head, torso and  arms
Whole body entanglement,  implement input drive line
Crushing of  fingers
or hand, 
force
applied from 
above
Cutting of  fingers or hand
Crushing of  toes or foot, force applied from above
Cutting of footCrushing of leg, 
Fingers or  hand entangle- ment, chain drive
Hand & arm entanglement, belt drive
Explosion Fire or open 
Shut off engine  & remove key before  performing mainten- ance or repair work
Thrown or fly- ing objects, whole body exposure
flame
Riding on this  machine is allowed  only on a passen- ger seat & only if the  driver’s view is not  hindered
Thrown or  flying objects,  face exposure
Secure lifting  cylinder with locking  device before getting  in hazardous area
Consult  technical manual  for proper service  procedures
Runover/back- over, (relevant  machine to appear  in dashed box)
Stay a safe  distance from  the machine
Fasten seat belts Safety alert 
Machine tipping,  riding mower
Stay clear of  articulation area  while engine is  running
6
Machine rollover, ROPS (relevant  machine to appear  in dashed box)
Do not open  or remove safety  shields while  engine is  running
triangle
Stored energy hazard, kickback or upward motion
Do not step on  loading platform if  PTO is connected to tractor  & engine is running
outline safety alert symbol
Hot surfaces,  burns to fingers  or hands
Do not step
Read operator’s  manual
Eye protection must be worn
Head protection must be worn
Hearing protection must be worn
Caution, toxic risk
First aid
Flush with water Engine Transmission
Fire, open light & smoking prohibited
Level indicator
Engage Disengage
Horn Battery charging
Hydraulic system
Liquid level Filter Temperature Failure/
Attachment lower
condition
Hourmeter/elapsed operating hours
Brake system
Oil Coolant (water) Intake air Exhaust gas Pressure
Malfunction
Attachment raise
Fast Slow Continuous
Spacing distance Snow thrower,
Start switch/ mechanism
collector auger
variable, linear
On/start Off/stop
Plus/increase/ positive polarity
Volume empty Volume full
Minus/decrease/ negative polarity
Machine travel direction, forward/rearward
Jack or support point
Control lever operating direction, dual direction
Draining/ emptying
Control lever operating direction, multiple direction
Engine lubricat­ing oil
Clockwise rotation
Engine lubricating oil pressure
Counter-clock­wise rotation
Engine lubricating oil level
Grease lubrication point
Engine lubricating oil filter
7
Oil lubrication point
Engine lubricating oil temperature
Lift point
Engine coolant
Engine coolant pressure
Engine coolant f ilter
n/min
Engine failure/ malfunction
Transmission failure/malfunction
Engine rotational speed/frequency
Clutch Neutral High Low Forward Reverse Park
231
First gear Second gear
Engine lubricating oil pressure
Choke Primer (start aid) Electrical preheat
Engine intake/ combustion air
Engine intake/ combustion air pressure
(low temperature start aid)
Engine intake/ air filter
Transmission oil Transmission oil
Engine start Engine stop
pressure
Transmission oil temperature
NHLFRP
Third gear (other #'s may be used until the maximum # of for­ward gears is reached.)
Hydraulic oil Hydraulic oil
Hydraulic oil pressure
Hydraulic oil level Hydraulic oil filter
temperature
Hydraulic oil failure/malfunction
Headlights Lock Unlock Differential lock 4-Wheel drive Power Take-Off Power Take-Off,
Reel cutting element, height adjustment
Parking brake Fuel Fuel level Fuel filter Fuel system
Traction Above working
temperature range
Drilling Manual metal arc
0430 weight Do not dispose
welding
in the garbage
failure/malfunction
Manual 0356 Water pump
CE logo
Diesel fuel Unleaded fuel
rotational speed
8
Reel cutting element
0626 Keep dry
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