Toro 04134 Installation Instructions Manual

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Page 1

FormNo.3414-906RevA

GroomerDriveSystem

forGreensmaster

800/1000/1010/1600/1610Mower

ModelNo.04134

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orreproductiveharm.

Important:Readtheseinstructionsthoroughlybeforesettinguporoperatingthegroomer.Failure

tofollowthesetuporoperatinginstructionsinthismanualmayresultindamagetothemachine, groomer,andtheturf.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Preparethemachine.

Nopartsrequired

–

Movethefrontroller.

Groomer-housingassembly

Flat-headscrew(3/8x2inches)

Locknut(3/8inch)

2 Bearingadapter1 Spacer

2 O-ring

1 Syntheticgrease

Slotcover

Adapterring1

Installthegroomerhousing.

Shaftassembly

1 Drivegear1

Syntheticgrease

–

Installthedrivegear.

ForwardRotationKit-obtainseparately1

Setthegroomerforforwardrotation (optional).

Groomer-housingcoverassembly

1 Gasket

1 Flange-headbolt(1/4x3/4inch)

Syntheticgrease(3.0oz)

Installthegroomer-housingcover.

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3414-906*A

Page 2

ProcedureDescription

Qty.

Use

BearingAdapter1 Spacer

2 Groomer-plateassembly

1 Adapterring1 Bolt(1/4x3-3/4inches)

2 Starwasher

2 Fastenerretainer2

Weight1

Installthegroomerontherightsideof themachine.

Groomer-shaftclamp

4 Socket-headscrew(1/4x1-1/4inches)

Groomerreel(obtainseparately)

Installthegroomingreel.

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Shutofftheengineandremovethekeyfrom theswitch.

MovingtheFrontRoller

NoPartsRequired

Procedure

1.Loosenthejamnutsandsetscrewssecuring eachendofthefrontrollertotheheight-of-cut arms(Figure1).

g017178

Figure1

1.Height-of-cutarm4.Height-of-cutadjusting screw

2.Jamnutandsetscrew

5.Height-of-cutbracket

3.Carriagebolt,washer,and

locknut

6.Taper-facebolt(bolthead ontheothersideofthe sideplate)

2.Removethecarriageboltsandlocknutssecuring theheight-of-cutarmstotheadjustingbrackets (Figure1).

3.Removetheheight-of-cutarmsfromtheside platesandrollerassembly.

4.Removetheheight-of-cuthardwareasfollows:

•Greensmaster1600mowers—removethe

height-of-cutadjustingscrews,jamnuts, andsetscrewsfromtheheight-of-cutarms (Figure1).

•Greensmaster800and1000

mowers—removethe2taper-face boltssecuringtherightandleftheight-of-cut bracketstothesideplates(Figure1).Install theheight-of-cutbracketstotheopposite

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sidesofthemachinewiththe2taper-face bolts,usingtherearsetsofmountingholes inthesideplates.

5.Installtheheight-of-cutarmsasfollows:

•Greensmaster1600mowers—obtain2new

height-of-cutarmsfromyourAuthorizedToro Distributorandinstallthemontotheroller assemblyandsideplateswiththefasteners removedpreviously(Figure2).

•Greensmaster800and1000mowers—rotate

theheight-of-cutarmsyouremoved previouslytotheforwardpositionandinstall themontotherollerassemblyandside plateswiththefastenersremovedpreviously (Figure2).

g017179

Figure2

1.Height-of-cutarmintheforwardposition

InstallingtheGroomer Housing

Partsneededforthisprocedure:

Groomer-housingassembly

Flat-headscrew(3/8x2inches)

Locknut(3/8inch)

1Bearingadapter

Spacer

O-ring

Syntheticgrease

Slotcover

1Adapterring

Procedure

1.Removethe2boltsandlocknutssecuringthe endcaptotheleft,reel-bearinghousingandthe sideplate.

2.Removeandretaintheendcapandfasteners foruseifyoueverremovethegroomer(Figure

3).

G017288

g017288

Figure3

1.Endcap

3.Springtensionscrew

2.Bedbar-adjusterframe

4.Boltsandwashers

3.IfyouareinstallingthiskitonaGreensmaster 800mowerwithaserialnumberpriorto 230999999,aGreensmaster1000mower withaserialnumberpriorto229999999,or

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aGreensmaster1600mowerwithaserial numberpriorto260001401,completethe following:

A.Usinga7/8inchstandardwrench,loosen

thespringtensionscrewsontherightand leftbedbaradjusters(Figure4).

g020979

Figure4

1.Springtension screw—loosen

2.Boltsand washers—remove

B.Backoutthescrewsuntilthethrustwashers

arenolongertensionedagainstthebedbar.

C.Removethe2boltsandwasherssecuring

left,bedbar-adjusterframetothesideplate (Figure4).

4.Removethe40toothidlergear.

g022023

Figure5

1.40toothidlergear.

5.Removethecurvedwasherandthebolt(3/8x 5/8inch)fromtheadjustment-knobmounting block(Figure6).

g020842

Figure6

1.Locknut4.Mountingblock7.Bearingadapter

10.O-ring

2.Bolt(3/8x5/8inch)

5.Adjustmentknobassembly8.Flat-headscrew

11.Slotcover(atedge orienteddown)

3.Curvedwasher6.Spacer9.Groomerhousing

12.Adapterring

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6.InstalltheO-ringintothebackofthegroomer housing(Figure6andFigure7)andlightly lubricatetheexposedsurfacesoftheO-ringwith syntheticgrease(suppliedwiththekit).

g020843

Figure7

1.O-ring

7.Inserttheadapterringintothereelbearing housing(Figure6andFigure8).

g020844

Figure8

1.Groomerhousing5.Spacer

2.Slotcover

6.Flat-headscrew

3.O-ring

7.Locknut

4.Adapterring8.Bearingadapter

8.Insertthe2at-headscrews(3/8x2inch) throughthebearingadapterandpositionthe spacersontheendsofthescrews(Figure6and

Figure8).

9.Alignthebearingadapter,spacers,andscrews withthebronzebushingandtheslotsinthe groomerhousing.

10.Slidethebearingadapterthroughthebronze bushingandthescrewsthroughtheslotsinthe groomerhousingassembly(Figure6andFigure

8).

Important:Ensurethatthebearingadapter

isorientedasshowninFigure9.

g020854

Figure9

1.Bearingadapter

11.Placetheslotcoveroverthescrewsandup againstthelubricatedO-ring(Figure6).

12.Ensurethattheatedgeoftheslotcoveris orientedatthebottom.

13.Inserttheat-headscrewsthroughthe reel-bearinghousingandsecurethemwith locknuts.

14.Torquethelocknutsto31to37N∙m(23to27 ft-lb)(Figure6andFigure8).

Note:T ogainaccesstothelocknutsyoumay

needtomoveorremovethebedbar.

15.Mounttheadjustmentknobmountingblockto theleftsideplatewiththebolt(3/8x5/8inch) andcurvedwasheryouremovedpreviously (Figure6).

16.IfyouareinstallingthiskitonaGreensmaster 800mowerwithaserialnumberpriorto 230999999,aGreensmaster1000mower withaserialnumberpriorto229999999,or aGreensmaster1600mowerwithaserial numberpriorto260001401,installtheleft, bedbar-adjusterframetothesideplatewith theboltsandwashersyouremovedpreviously (Figure4).

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InstallingtheDriveGear

Partsneededforthisprocedure:

Shaftassembly

1Drivegear

–

Syntheticgrease

Procedure

1.Removethereel-bearinglocknutfromthereel shaft(Figure10).

Note:Thereel-bearinglocknuthas

right-handedthreads.

g022029

Figure10

1.Reel-bearinglocknut

2.Securethereelfromturningwithawoodblock.

3.Threadtheshaftassemblyontothereel-shaft extension(Figure1 1).

g022024

Figure11

1.Shaftassembly3.Groove

2.Drivegear4.40toothidlergear

4.Securethereelfromturningwithawoodblock andtorquetheshaftassemblyto54to81N∙m (40to60ft-lb).

5.Applysyntheticgrease(suppliedwiththekit)to themalesplineoftheshaftassembly(Figure

11).

6.Slidethedrivegearwiththegrooveoriented outwardontotheshaftassembly(Figure11).

7.Installthe40toothidlergear(Figure11).

SettingtheGroomerfor ForwardRotation(Optional)

Partsneededforthisprocedure:

1ForwardRotationKit-obtainseparately

Procedure

Thegroomercomesdesignedtorotateintheopposite directionofthereel.Optionally,youcansetittorotate inthesamedirectionasthereelbyobtainingthe ForwardRotationKitusingthefollowingprocedure:

1.Removethe2socket-headboltsandlocknuts fromthecover(Figure12).

g020880

Figure12

1.Socket-headbolts—keep one

2.Locknuts—discard

2.Keeponeoftheboltsanddiscardtherestofthe fasteners.

3.Removethecentergearassembly,savingthe gearanddiscardingthebushingandbolt(Figure

13).

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g020881

Figure13

1.Bushing—discard3.Bolt—discard

2.Centergear—keep

4.Installthesocket-headboltyouremovedfrom thecoverintotheholewherethecentergear wasinstalled(Figure14).

g020882

Figure14

1.Socket-headboltpreviouslyremovedfromthecover

5.Presstthecentergearremovedpreviously ontothehub(Figure15).

Important:Supporttheinnerraceofthe

gearbearingwhilepressingitontothehub.

g020883

Figure15

1.Gearassembly—fromthe forwardrotationkit

3.Gearhub—fromthe forwardrotationkit

2.Flange-headbolt—from theforwardrotationkit

4.Centergearassembly

6.Installthecentergearandhubassemblyand thegearassembly,fromtheforwardrotationkit, tothecoverwith2ange-headboltsasshown inFigure15.

Installingthe Groomer-HousingCover

Partsneededforthisprocedure:

Groomer-housingcoverassembly

Gasket

Flange-headbolt(1/4x3/4inch)

Syntheticgrease(3.0oz)

Procedure

1.Coattheteethofthegearswiththesynthetic greasesuppliedwiththekit.Usetheremaining greasetollintheareaaroundthegears.

2.Placethegasketoverthedowelpinsonthe groomerhousing(Figure16).

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g020848

Figure16

1.Actuatorpininthegroove onthedrivegear

3.Flange-headbolt

2.Clutchassembly4.Gasket

3.Installthecoverontothegroomerhousing, insertingtheactuatorpinoftheclutchassembly intothegrooveofthedrivegear(Figure16).

4.Securethecoverwith5ange-headbolts (Figure16)andtorquethemto9.6to10.5N∙m (85to95in-lb).

InstallingtheGroomer ontheRightSideofthe Machine

Partsneededforthisprocedure:

1BearingAdapter

Spacer

Groomer-plateassembly

1Adapterring

Bolt(1/4x3-3/4inches)

Starwasher

2Fastenerretainer

1Weight

Procedure

1.Removethe4boltssecuringthereel-drive-belt covertotheright,sideplateandremovethe cover(Figure17).

g017184

Figure17

1.Reel-drive-beltcover

2.Loosentheidlerpulleytorelievethebelttension andremovethereel-drivebeltfromthepulleys (Figure18).

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g017185

Figure18

1.Reeldrivebelt3.Drivepulley

2.Idlerpulley4.Flat-headscrew

3.Usinga1/2inchdriveratchetandextension, removethedrivepulleyfromthereelshaft (Figure18).

Note:Thedrivepulleyhasright-handthreads.

4.Securethereelfromturningwithawoodblock.

5.Removethe2at-headscrewsandnuts securingthegroomerarmcovertothebearing housingandsideplate(Figure18).

6.Removethegroomerarmcover(Figure19); retaintheat-headscrewsanddiscardthe spacersunderthecover.

7.IfyouareinstallingthiskitonaGreensmaster 800mowerwithaserialnumberpriorto 230999999,aGreensmaster1000mower withaserialnumberpriorto229999999,or aGreensmaster1600mowerwithaserial numberpriorto260001401,removethe2bolts andwasherssecuringtherightbedbaradjuster frametothesideplate.

8.Removethecurvedwasherandthebolt(3/8x 5/8inch)fromtheadjustment-knob,mounting block(Figure19).

9.Insertanadapterringintothereel-bearing housing(Figure19).

g020847

Figure19

1.Flat-headscrew

4.Spacer

7.Bolt

2.Groomerarmcover

5.Adjustment-knob,mountingblock8.Adapterring

3.Bearingadapter

6.Curvedwasher9.Groomer-plateassembly

10.Insertthe2at-headscrews(3/8x2inch) throughthegroomerarmcoverandthebearing adapterandputaspacerovereachscrew (Figure19).

11.Installthegroomerarmcover,bearingadapter, spacers,andgroomer-plateassemblyto thereel-bearinghousing,slidingtheadapter throughthebronzebushinginthegroomerplate

assemblyandintothereelbearinghousing (Figure19).

12.Installthelocknutsontheat-headscrewsand torquethemto31to37N∙m(23to27ft-lb).

13.Securethemountingblockofthegroomer adjustmentknobassemblytotherightsideplate withthebolt(3/8x5/8inch)andcurvedwasher removedpreviously(Figure19).

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14.IfyouareinstallingthiskitonaGreensmaster 800mowerwithaserialnumberpriorto

230999999,aGreensmaster1000mower withaserialnumberpriorto229999999,or aGreensmaster1600mowerwithaserial numberpriorto260001401,installtheright, bedbar-adjusterframetothesideplatewiththe boltsandwashersyouremovedpreviously.

15.Usinga1/2inchdriveratchetandextension, installthedrivepulley(right-handthreads)tothe reelshaft(Figure20).

g017188

Figure20

1.Drivepulley

3.Quick-uplever

2.Idlerpulley4.Microadjustmentknob

16.Securethereelfromturningwithawoodblock.

17.Torquethepulleyto54to81N∙m(40to60ft-lb).

18.Installreeldrivebeltandcheckthebelttension bypressingthebeltatthemidspanofthe pulleyswith1.5to2.5kg(3to5lb)offorce.

Thebeltshoulddeect6mm(1/4inch). Repositiontheidlerpulleytoadjustthebelt tension.Tightenthescrewsonceyouachieve thepropertension.

19.Installthereel-drive-beltcovertothesideplate asfollows:

•Greensmaster800mowers—installthereel

drivecovertothesideplatewiththe4bolts youremovedpreviously.

•Greensmaster1000/1600mowers—install

thecoverusingtheupperandlowerbolts removedpreviouslyandtheweightandnew fastenersasshowninFigure21.Usethe fastenerretainersasrequiredbyyourlocal codes.

g020853

Figure21

1.Bolt3.Weight

2.Starwasher

4.Fastenerretainer

InstallingtheGrooming Reel

Partsneededforthisprocedure:

Groomer-shaftclamp

Socket-headscrew(1/4x1-1/4inches)

Groomerreel(obtainseparately)

Procedure

1.Obtainagroomerreelappropriateforyour needsandcuttingunit;refertothefollowing tableforalistofgroomerreels:

ModelNumber

Groomer

0428018inchgroomer,springsteel

0428118inchgroomer,carbide

0428218inchgroomer ,brush

0428321inchgroomer,springsteel

0428421inchgroomer,carbide

0428521inchgroomer ,brush

0428626inchgroomer,springsteel

0428726inchgroomer,carbide

0428826inchgroomer ,brush

04268

18inchsoftgroomingbrush

04269

18inchstiffgroomingbrush

04270

21inchsoftgroomingbrush

04271

21inchstiffgroomingbrush

04276

26inchstiffgroomingbrush

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2.Looselyinstallthe2halvesofagroomer-shaft clamptothedrivenshaftontherightsideofthe machine(Figure22andFigure23).

g020851

Figure22

1.Socket-headscrew

2.Socket-headscrew—looselyinstalledintheclamp

g020850

Figure23

1.Groomerreel3.Socket-headscrew

2.Groomer-shaftclamp

3.Slidethegroomer-reelshaftintotheclampon therightsideandswingituptothedriveshaft ontheleft(Figure22).

Important:Ifinstallingacarbide-toothed

groomer,ensurethattheteethpointin thedirectionthegroomerwillrotatewhen installed.

4.Securethegroomerreelwiththeclampsas showninFigure22andFigure23,torquingthe socketheadscrewsto9.6to10.5N∙m(85to 95in-lb).

5.Checktheassemblyofthegroomer.

6.Rotatebothquick-upleverstoraisethe groomingreelintothetransportposition(Figure

20).

7.Correctanyproblemsandrechecktheassembly.

8.Usingahand-pumpgreasegun,lubricatethe2 groomer-shaftbearings(oneoneachend).

Note:Pumponly2to3pumpsmaximumto

avoidpermanentlydamagingthegreaseseals.

9.Centertherollerbetweentheheight-of-cutarms andtightenthesetscrewsandjamnuts.

Operation

Grooming

Groomingisperformedintheturfcanopyabovethe soillevel.Groomingpromotesverticalgrowthofgrass plants,reducesgrain,andseversstolonsproducing adenserturf.Groomingproducesamoreuniform andtighterplayingsurfaceforfasterandtrueraction ofthegolfball.

Verticuttingisamoreaggressivecultivationtechnique designedtoremovethatchbycuttingthrough theturfcanopyandintothethatch/matlayer. Groomingshouldnotbeconsideredareplacementfor verticutting.Verticuttingisgenerallyamorerigorous andperiodictreatmentthatcantemporarilydamage theplayingsurface,whilegroomingisaroutineand gentlertreatmentdesignedtomanicuretheturf.

g006671

Figure24

1.Grassrunners

2.Thatch

Groomingbrushesareamorerecentdevelopment whicharedesignedtobelessintrusivethan conventionalgroomingbladeswhenadjustedto lightlycontacttheturfcanopy.Brushingmaybemore benecialfortheultra–dwarfcultivars,sincethese grasstypeshavemoreofauprightgrowthpattern anddonotllinthatwellthroughhorizontalgrowth. Brushes,however,caninjureleaftissueiftheyareset topenetratetoodeeplyintothecanopy.

Groomingissimilartoverticuttinginitsrunnercutting action.Groomingbladeshowever,shouldnever penetratethesoillikeverticuttingordethatching. Groomerbladesarespacedclosertogetherandare usedmoreoftenthanverticutterssothattheyare moreeffectiveincuttingrunnersandremovingthatch.

Becausegroominginjuresleaftissuetosomedegree itshouldbeavoidedduringperiodsofhighstress.

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Coolseasonspeciessuchascreepingbentgrass andannualbluegrassshouldnotbegroomedduring hightemperature(andhighhumidity)periodsin midsummer.

Itisdifculttomakepreciserecommendationsonuse ofgroomingreelsbecausesomanyvariablesaffect theperformanceofgrooming,including:

•Thetimeoftheyear(i.e.,thegrowingseason)and

weatherpattern

•Thegeneralconditionofeachgreen

•Thefrequencyofgrooming/cutting—bothhow

manycuttingsperweekandhowmanypasses percutting

•Theheight-of-cutsettingonthemainreel

•Theheight/depthsettingonthegroomingreel

•Howlongthegroomingreelhasbeeninuseon

thisgreen

•Thetypeofgrassonthegreen

•Theoverallgreensmanagementprogram(i.e.

irrigation,fertilizing,spraying,coring,overseeding, etc.)

•Trafc

•Stressperiods(i.e.,hightemperatures,high

humidity,unusuallyhightrafc)

Thesefactorscanvaryfromgolfcoursetogolfcourse andfromgreentogreen.Inspectthegreensfrequently andvarythegroomingpracticeinaccordancewith theneed.

Thegroomerissetatthefactorywith13mm(1/2 inch)bladespacing.Byremovingspacersandadding bladesoraddingspacersandremovingbladesthe groomercanbechangedto6mm(1/4inch)or19mm (3/4inch)spacing.

Groomingwith6mm(1/4inch)bladespacingis recommendedforfastgrowthperiods(springthrough earlysummer).Groomingwith19mm(3/4inch)blade spacingisrecommendedforslowergrowthperiods (latesummerthroughfallandwinter).Donotusethe groomingreelduringhighstressperiods.

Note:Groomingwith6mm(1/4inch)bladespacing

removesmoregrassbladesandthatchandcutsmore runnersthangroomingwith13mm(1/2inch)or19 mm(3/4inch)bladespacing.Ifgroomingwith6mm (1/4inch)bladespacing,oneortwogroomingsper weekshouldbesufcientexceptduringmaximum growthperiods.

Note:Thepracticeofchangingthedirectionofcut

eachtimethegreeniscutshouldbecontinuedwhen agroomerisused.Thisrotationwillenhancethe effectsofthegrooming.

TestingtheGroomer Performance

Important:Improperorover-aggressiveuseof

thegroomingreel(i.e.,toodeeportoofrequent grooming)maycauseunnecessarystressonthe turf,leadingtoseveregreensdamage.Usethe groomercautiously.

Itisimportanttodeterminetheperformanceofthe groomerbeforeputtingitintoregularuseongreens. Westronglysuggeststhataformaltestprocedurebe used.Thefollowingisapracticalwayofdetermining theproperheight/depthsetting:

1.Placethecuttingunitonaatlevelsurface.

2.Setthecuttingreeltotheheightofcutthatwould normallybeusedwithoutthegroomingreel.Use aWiehlerollerandscraperforthefrontroller.

3.Setthegroomingreel1/2theheight-of-cut settingabovetheground(e.g.for3.2mm(1/8 inch)height-of-cutsetting,setthegroomerat

1.6mm(1/16inch)abovetheground).

Note:Ifusingthegroomerbrush,setitatthe

height-of-cutsettingabovetheground(e.g.for

3.2mm(1/8inch)height-of-cutsetting,setthe groomerat3.2mm(1/8inch)abovetheground).

4.Makeapassoverthetestgreen,thenlowerthe groomerushwiththegroundlevelandmake anotherpassoverthetestgreen.

Note:Ifusingthegroomerbrush,loweritto1/2

theheight-of-cutsettingabovetherollerlevel (e.g.for3.2mm(1/8inch)height-of-cutsetting, setthegroomerat1.6mm(1/16inch)abovethe ground).

5.Comparetheresults.Therstgroomedarea whenthesettingwas1/2theheight-of-cut settingabovetherollerlevelwillhaveremoved signicantlylessgrassandthatchthanthe secondsetting.

Checkthetestgreen2or3daysaftertherst groomingforgeneralcondition/damage.Ifthe groomedareasareturningyellow/brown,and thenon-groomedareasaregreen,thenthe groomingwastooaggressive.

Note:Thecolorofthegrasswillchange

whenyouusethegroomingreel.Youcan observethiswiththerstgroominganditwill continueovertime.Experiencewillallowthe greenssuperintendenttojudgebythecolorof theturf(alongwithcloseexamination)ifthe currentgroomingpracticeisappropriateforthe particulargreen.Becausethegroomingreel standsupmoregrassandremovesthatch,the

Page 13

qualityofthecutwillnotbethesameaswithout thegroomer.Y ouwillnoticethiseffectmostthe rstfewtimesagroomerisusedonagreen.

Note:Onmultiplepasses(i.e.,doubleandtriple

cutting),thegroomerwillcontinuetopenetrate deeperoneachsuccessivepass.Multiple passesarenotrecommended.

6.Afteryoutesttheperformanceofthegroomeron atestgreenandobtainsatisfactoryresults,you canbegingroomingontheplayinggreens.Itis importanttorealize,however,thateachgreen mayresponddifferentlytogrooming.Inaddition, growingconditionsareconstantlychanging. Inspectthegroomedgreensfrequentlyand makeadjustmentstothegroomingprocedure asoftenasnecessary .

SettingtheHeight/Depthof theGroomer

Setthegroomerbladeheight/depthusingthefollowing procedure:

1.Makesurethattherollersarecleanandthe mainreelissettothedesiredheightofcut.Park themachineonaat,levelworksurface.

2.Usethequick-uplevers(bothsides)tolowerthe groomingreelintothegroomingposition(Figure

25).

g017189

Figure25

1.Quick-uplever

2.Microadjustmentknob

3.Ononeendofthegroomershaft,measurethe distancefromthelowesttipofagroomerblade totheworksurface(Figure26).

1 2 3 4 5 6 7 8 9 10 1

1 12

g017190

Figure26

4.Liftandturnthemicroadjustmentknob(Figure

25)toraiseorlowerbladetip.

Note:Eachnotchonthemicroadjustment

knobisapproximatelyequalto0.17mm(0.007 inch)ofgroomerdepth.

5.Repeatthisprocedureontheoppositeendof thegroomer,thenrecheckthesettingontherst side.

6.Putthegroomingreelintothetransportposition.

TurningtheGroomerOn andOff

Youcanturnthegroomeronoroffbyrotatingthe groomer-driveclutchasshowninFigure27.

Page 14

g020855

Figure27

1.Groomer-driveclutch3.Off

2.On

TransportingtheGroomer

Whentransportingmachinebesuretoraisethe groomingreelintoitstransport(raised)position. Toraisethegroomingreel,rotatetherightandleft quick-upleverssotheyfacetotherear(Figure25). Tolowerthegroomingreel,turnthequick-uplevers forward.

Maintenance

Cleaning

Hoseoffthegroomingreelafteruse.Donotdirectthe waterstreamdirectlyatthegroomerbearingseals. Donotpermitthegroomingreeltostandinwaterso thatthecomponentsrust.

Lubrication

Usingahand-pumpgreasegun,lubricatethe2 groomer-shaftbearings(oneoneachend).Pump only2to3pumpsmaximumtoavoidpermanently damagingthegreaseseals.

Note:Whenlubricatingthemainreelbearings,do

notovergreasebecauseexcessgreasecanworkits wayintothegroomer-driveboxordripontotheturf.

Every500operatinghours,removethecoverfrom thegroomer-drivebox.Cleanoutalloftheoldgrease

andpackitwith85g(3.0oz)ofsyntheticgrease(T oro partnumber125-3511orequivalentsyntheticgrease meetingISOVG220,NLGI2standards).

InspectingtheBlades

Inspectthegrooming-reelbladesfrequentlyfor damageandwear.Straightenbentbladeswitha pliers.Replacewornblades.Wheninspectingthe blades,checktoseethattherightandleftbladeshaft endnutsaretight.

Note:Ifusingspringsteelblades,whenonesideof

thebladesbecomeworn,removethegroomingreel, rotateit180degrees,andinstallitsothattheunworn sideisfacingthedirectionofrotation.

Note:Becausethegroomermayintroducemore

debris(i.e.,dirtandsand)intothecuttingunitthan whatthereelwouldnormallybeexposedto,the bedknifeandmainreelshouldbecheckedforwear morefrequently.Thisisespeciallyimportantinsandy soiland/orwhenthegroomerissetforpenetration.

ReplacingtheGrooming Reel

Removeandreplacethegroomingreelusingthe followingprocedure:

1.Removebothsocket-headscrewsandshaft clampsfromonesideofthegroomerreel(Figure

23).

2.Removetheinnersocket-headscrewfromthe clampontheothersideandloosentheouter screw.

g020852

Figure28

1.Socket-headscrew

2.Socket-headscrew—looselyinstalledintheclamp

3.Slidethereelassemblyoutoftheclamp.

4.Referto8InstallingtheGroomingReel(page

10)toinstallthereelasneeded.

5.Checkthegroomingreelheight/depthsetting.

Page 15

Notes:

Page 16

DeclarationofIncorporation

TheToroCompany,8111LyndaleAve.South,Bloomington,MN,USAdeclaresthatthefollowingunit(s) conform(s)tothedirectiveslisted,wheninstalledinaccordancewiththeaccompanyinginstructionsontocertain ToromodelsasindicatedontherelevantDeclarationsofConformity.

ModelNo.

SerialNo.

ProductDescriptionInvoiceDescription

GeneralDescription

Directive

04134

—

GroomerDrive

System,Greensmaster

800/1000/1010/1600/1610

Mower

GROOMERDRIVE,

FIXEDHEAD

LawnMower

2006/42/EC,

2000/14/EC

RelevanttechnicaldocumentationhasbeencompiledasrequiredperPartBofAnnexVIIof2006/42/EC.

Wewillundertaketotransmit,inresponsetorequestsbynationalauthorities,relevantinformationonthispartly completedmachinery.Themethodoftransmissionshallbeelectronictransmittal.

ThismachineryshallnotbeputintoserviceuntilincorporatedintoapprovedT oromodelsasindicatedonthe associatedDeclarationofConformityandinaccordancewithallinstructions,wherebyitcanbedeclaredin conformitywithallrelevantDirectives.

Certied:

AuthorizedRepresentative:

MarcelDutrieux ManagerEuropeanProductIntegrity ToroEuropeNV Nijverheidsstraat5 2260Oevel Belgium

JohnHeckel Sr.EngineeringManager

Tel.+3216386659 811 1LyndaleAve.South Bloomington,MN55420,USA March7,2017