Toro 04134 Installation Instructions Manual

FormNo.3414-906RevA

GroomerDriveSystem

forGreensmaster

®

800/1000/1010/1600/1610Mower

ModelNo.04134

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orreproductiveharm.

Important:Readtheseinstructionsthoroughlybeforesettinguporoperatingthegroomer.Failure

tofollowthesetuporoperatinginstructionsinthismanualmayresultindamagetothemachine,
groomer,andtheturf.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

1

Nopartsrequired

–

Preparethemachine.

2

Nopartsrequired

–

Movethefrontroller.

Groomer-housingassembly

1

Flat-headscrew(3/8x2inches)

2

Locknut(3/8inch)

2
Bearingadapter1
Spacer

2
O-ring

1
Syntheticgrease

-

Slotcover

1

3

Adapterring1

Installthegroomerhousing.

Shaftassembly

1
Drivegear1

4

Syntheticgrease

–

Installthedrivegear.

5

ForwardRotationKit-obtainseparately1

Setthegroomerforforwardrotation
(optional).

Groomer-housingcoverassembly

1
Gasket

1
Flange-headbolt(1/4x3/4inch)

5

6

Syntheticgrease(3.0oz)

1

Installthegroomer-housingcover.

©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3414-906*A

ProcedureDescription

Qty.

Use

BearingAdapter1
Spacer

2
Groomer-plateassembly

1
Adapterring1
Bolt(1/4x3-3/4inches)

2
Starwasher

2
Fastenerretainer2

7

Weight1

Installthegroomerontherightsideof
themachine.

Groomer-shaftclamp

4
Socket-headscrew(1/4x1-1/4inches)

4

8

Groomerreel(obtainseparately)

1

Installthegroomingreel.

1

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Shutofftheengineandremovethekeyfrom
theswitch.

2

MovingtheFrontRoller

NoPartsRequired

Procedure

1.Loosenthejamnutsandsetscrewssecuring
eachendofthefrontrollertotheheight-of-cut
arms(Figure1).

g017178

1

2

3

4

5

6

g017178

Figure1

1.Height-of-cutarm4.Height-of-cutadjusting
screw

2.Jamnutandsetscrew

5.Height-of-cutbracket

3.Carriagebolt,washer,and

locknut

6.Taper-facebolt(bolthead
ontheothersideofthe
sideplate)

2.Removethecarriageboltsandlocknutssecuring
theheight-of-cutarmstotheadjustingbrackets
(Figure1).

3.Removetheheight-of-cutarmsfromtheside
platesandrollerassembly.

4.Removetheheight-of-cuthardwareasfollows:

•Greensmaster1600mowers—removethe

height-of-cutadjustingscrews,jamnuts,
andsetscrewsfromtheheight-of-cutarms
(Figure1).

•Greensmaster800and1000

mowers—removethe2taper-face
boltssecuringtherightandleftheight-of-cut
bracketstothesideplates(Figure1).Install
theheight-of-cutbracketstotheopposite

2

sidesofthemachinewiththe2taper-face
bolts,usingtherearsetsofmountingholes
inthesideplates.

5.Installtheheight-of-cutarmsasfollows:

•Greensmaster1600mowers—obtain2new

height-of-cutarmsfromyourAuthorizedToro
Distributorandinstallthemontotheroller
assemblyandsideplateswiththefasteners
removedpreviously(Figure2).

•Greensmaster800and1000mowers—rotate

theheight-of-cutarmsyouremoved
previouslytotheforwardpositionandinstall
themontotherollerassemblyandside
plateswiththefastenersremovedpreviously
(Figure2).

g017179

1

g017179

Figure2

1.Height-of-cutarmintheforwardposition

3

InstallingtheGroomer
Housing

Partsneededforthisprocedure:

1

Groomer-housingassembly

2

Flat-headscrew(3/8x2inches)

2

Locknut(3/8inch)

1Bearingadapter

2

Spacer

1

O-ring

-

Syntheticgrease

1

Slotcover

1Adapterring

Procedure

1.Removethe2boltsandlocknutssecuringthe
endcaptotheleft,reel-bearinghousingandthe
sideplate.

2.Removeandretaintheendcapandfasteners
foruseifyoueverremovethegroomer(Figure

3).

1

4

2

3

G017288

g017288

Figure3

1.Endcap

3.Springtensionscrew

2.Bedbar-adjusterframe

4.Boltsandwashers

3.IfyouareinstallingthiskitonaGreensmaster
800mowerwithaserialnumberpriorto
230999999,aGreensmaster1000mower
withaserialnumberpriorto229999999,or

3

aGreensmaster1600mowerwithaserial
numberpriorto260001401,completethe
following:

A.Usinga7/8inchstandardwrench,loosen

thespringtensionscrewsontherightand
leftbedbaradjusters(Figure4).

1

2

g020979

g020979

Figure4

1.Springtension
screw—loosen

2.Boltsand
washers—remove

B.Backoutthescrewsuntilthethrustwashers

arenolongertensionedagainstthebedbar.

C.Removethe2boltsandwasherssecuring

left,bedbar-adjusterframetothesideplate
(Figure4).

4.Removethe40toothidlergear.

g022023

1

g022023

Figure5

1.40toothidlergear.

5.Removethecurvedwasherandthebolt(3/8x
5/8inch)fromtheadjustment-knobmounting
block(Figure6).

g020842

Figure6

1.Locknut4.Mountingblock7.Bearingadapter

10.O-ring

2.Bolt(3/8x5/8inch)

5.Adjustmentknobassembly8.Flat-headscrew

11.Slotcover(atedge
orienteddown)

3.Curvedwasher6.Spacer9.Groomerhousing

12.Adapterring

4

6.InstalltheO-ringintothebackofthegroomer
housing(Figure6andFigure7)andlightly
lubricatetheexposedsurfacesoftheO-ringwith
syntheticgrease(suppliedwiththekit).

g020843

Figure7

1.O-ring

7.Inserttheadapterringintothereelbearing
housing(Figure6andFigure8).

g020844

Figure8

1.Groomerhousing5.Spacer

2.Slotcover

6.Flat-headscrew

3.O-ring

7.Locknut

4.Adapterring8.Bearingadapter

8.Insertthe2at-headscrews(3/8x2inch)
throughthebearingadapterandpositionthe
spacersontheendsofthescrews(Figure6and

Figure8).

9.Alignthebearingadapter,spacers,andscrews
withthebronzebushingandtheslotsinthe
groomerhousing.

10.Slidethebearingadapterthroughthebronze
bushingandthescrewsthroughtheslotsinthe
groomerhousingassembly(Figure6andFigure

8).

Important:Ensurethatthebearingadapter

isorientedasshowninFigure9.

g020854

Figure9

1.Bearingadapter

11.Placetheslotcoveroverthescrewsandup
againstthelubricatedO-ring(Figure6).

12.Ensurethattheatedgeoftheslotcoveris
orientedatthebottom.

13.Inserttheat-headscrewsthroughthe
reel-bearinghousingandsecurethemwith
locknuts.

14.Torquethelocknutsto31to37N∙m(23to27
ft-lb)(Figure6andFigure8).

Note:T ogainaccesstothelocknutsyoumay

needtomoveorremovethebedbar.

15.Mounttheadjustmentknobmountingblockto
theleftsideplatewiththebolt(3/8x5/8inch)
andcurvedwasheryouremovedpreviously
(Figure6).

16.IfyouareinstallingthiskitonaGreensmaster
800mowerwithaserialnumberpriorto
230999999,aGreensmaster1000mower
withaserialnumberpriorto229999999,or
aGreensmaster1600mowerwithaserial
numberpriorto260001401,installtheleft,
bedbar-adjusterframetothesideplatewith
theboltsandwashersyouremovedpreviously
(Figure4).

5