Toro 04055, 04056, Greensmaster 800, Greensmaster 1000, Greensmaster 1600 Operator's Manual

FormNo.3389-568RevA

Greensmaster

®

800,1000,or

1600Mower

ModelNo.04054—SerialNo.314004001andUp
ModelNo.04055—SerialNo.314004001andUp
ModelNo.04056—SerialNo.314004001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3389-568*A

ThisproductcomplieswithallrelevantEuropeandirectives;
fordetails,pleaseseetheseparateproduct-specic
DeclarationofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

ThissparkignitionsystemcomplieswithCanadianICES-002.

Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisincorporatedwith
themuferassembly.

GenuineT orosparkarrestersareapprovedbytheUSDA
ForestryService.

Important:Thisengineisequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,and
maintainedforthepreventionofre.Otherstatesor
federalareasmayhavesimilarlaws.

CustomerServiceandhavethemodelandserialnumbers
ofyourproductready .Themodelandserialnumbersare
locatedonaplateontherearframe.Writethenumbersin
thespaceprovided.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure1),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure1

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

Introduction

Thismachineisawalkbehind,reel-bladelawnmower
intendedtobeusedbyprofessional,hiredoperatorsin
commercialapplications.Itisprimarilydesignedforcutting
grassonwell-maintainedlawnsinparks,golfcourses,sports
elds,andoncommercialgrounds.Itisnotdesignedfor
cuttingbrush,mowinggrassandothergrowthalongside
highways,orforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro

©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

ToroMowerSafety..................................................6

Model04054...........................................................6

Model04055...........................................................6

Model04056...........................................................7

SafetyandInstructionalDecals.................................8

Setup...........................................................................10

1InstallingandAdjustingtheHandle........................11

2InstallingtheKickstand(Models04054and

04056)...............................................................12

3InstallingtheTransportWheelShafts(Models

04055and04056)................................................12

4InstallingtheTransportWheels(Optional)..............13

5AdjustingtheCuttingUnit....................................13

6InstallingtheGrassBasket....................................13

ProductOverview.........................................................14

Controls...............................................................14

Specications........................................................16

Attachments/Accessories........................................16

Operation....................................................................17

ThinkSafetyFirst...................................................17

CheckingtheEngine-oilLevel..................................17

FillingtheFuelTank...............................................17

Breaking-intheMachine..........................................18

CheckingtheInterlockSwitchOperation...................18

StartingandStoppingtheEngine..............................19

TransportingtheMachine........................................19

PreparingtoMow...................................................19

Mowing................................................................19

OperatingTips......................................................20

Maintenance.................................................................21

RecommendedMaintenanceSchedule(s)......................21

DailyMaintenanceChecklist....................................22

Lubrication...............................................................23

GreasingtheMachine.............................................23

EngineMaintenance..................................................24

ServicingtheEngineOil..........................................24

ServicingtheAirCleaner.........................................25

ReplacingtheSparkPlug.........................................26

FuelSystemMaintenance...........................................26

CleaningtheFuelFilter...........................................26

ElectricalSystemMaintenance....................................27

ServicingtheInterlockSwitch.................................27

BrakeMaintenance....................................................27

AdjustingtheService/ParkingBrake.........................27

BeltMaintenance......................................................29

AdjustingtheBelts.................................................29

ReplacingtheDifferentialBelt..................................31

ControlsSystemMaintenance.....................................32

AdjustingtheTractionControl.................................32

CuttingUnitMaintenance...........................................32

LevelingtheRearDrumtotheReel...........................32

AdjustingtheBedknifetotheReel............................33

AdjustingtheHeightofCut.....................................34

AdjustingtheGrassShieldHeight.............................35

AdjustingtheCut-offBar........................................35

BedbarIdentication..............................................35

SettingtheMachinetoMatchTurfConditions............36

ServicingtheBedbar...............................................37

BacklappingtheReel...............................................38

Storage........................................................................38

3

Safety

–Fuelthemachineoutdoorsonlyanddonotsmoke

whilefuelling.

ThismachinemeetsorexceedsCENstandardEN836:1997,
ISOstandard5395:1990,andANSIB71.4-2012specications
ineffectatthetimeofproductionwhentheOperator
PresenceKit,Part112-9282isinstalled.

Improperlyusingormaintainingthemachinecanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safetyalertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failuretocomplywith
theinstructionmayresultinpersonalinjuryordeath.

SafeOperatingPractices

ThefollowinginstructionsareadaptedfromtheCEN
standardENISO5395:2013andANSIB71.4-2012.

Whenoperatingthismachinebetween5000to8000feet
abovesealevelyouwillneedtoobtainthehigh-altitude
kit.SeeyourAuthorizedToroDealer.

Training

•ReadtheOperator'sManualandothertrainingmaterial

carefully.Befamiliarwiththecontrols,safetysigns,and
theproperuseoftheequipment.

•Iftheoperatorormechaniccannotreadthelanguageof

theOperator'sManualitistheowner’ sresponsibilityto
explainthismaterialtothem.

•Neverallowchildrenorpeopleunfamiliarwiththese

instructionstouseorservicethemachine.Local
regulationsmayrestricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpetsare

nearby.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtopeople,ordamageto
property.

•Alloperatorsormechanicsmustbetrained.Itisthe

owner’sresponsibilityfortrainingusers.

Preparation

•Whilemowing,alwayswearsubstantialfootwear,long

trousers,hardhat,safetyglasses,andhearingprotection.
Longhair,looseclothing,orjewelrymaygettangled
inmovingparts.Donotoperatetheequipmentwhen
barefootorwearingopensandals.

•Thoroughlyinspecttheareawheretheequipmentisto

beusedandremoveallobjectswhichmaybethrownby
themachine.

•Warning—Fuelishighlyammable.Takethefollowing

precautions:

–Storefuelincontainersspecicallydesignedforthis

purpose.

–Addfuelbeforestartingtheengine.Neverremove

thecapofthefueltankoraddfuelwhiletheengineis
runningorwhentheengineishot.

–Iffuelisspilled,donotattempttostarttheengine

butmovethemachineawayfromtheareaofspillage
andavoidcreatinganysourceofignitionuntilfuel
vaporshavedissipated.

–Secureallfueltanksandcontainercaps.

•Replacedamagedorwornsilencers.

•Evaluatetheterraintodeterminewhataccessoriesand

attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlesstheyare
functioningproperly.

Operation

•Donotoperatetheengineinaconnedspacewhere

dangerouscarbonmonoxidefumescancollect.

•Mowonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengageallblade

attachmentclutches,shiftintoneutral,andengagethe
parkingbrake.

•Stayalertforholesintheterrainandotherhiddenhazards.

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesrotatingbeforecrossingsurfacesother

thangrass.

•Whenusinganyattachments,neverdirectthedischarge

ofmaterialtowardbystandersnorallowanyonenearthe
machinewhileitisinoperation.

•Neveroperatethemachinewithdamagedguards,shields,

orwithoutsafetyprotectivedevicesinplace.Besure
thatallinterlocksareattached,adjustedproperly ,and
functioningproperly.

•Donotchangetheenginegovernorsettingsoroverspeed

theengine.Operatingtheengineatexcessivespeedmay
increasethehazardofpersonalinjury.

4

•Beforeleavingtheoperator'sposition:

–stoponlevelground;

–disengagethecuttingunitandtractiondrive;

–settheparkingbrake;

–stoptheengine.

•Disengagedrivetoattachmentswhentransportingornot

inuse.

•Stoptheengineanddisengagedrivetoattachment:

–beforefuelling;

–beforeremovingthegrasscatcher;

–beforemakingheightadjustments;

–beforeclearingblockages;

–beforechecking,cleaning,orworkingonthemachine;

–afterstrikingaforeignobjectorifanabnormal

vibrationoccurs.Inspectthemachinefordamage
andmakerepairsbeforestartingagainandoperating
theequipment.

•Reducethethrottlesettingbeforestoppingengineand,if

theengineisprovidedwithafuelshut-offvalve,turnthe
valveoffattheconclusionofmowing.

•Keephandsandfeetawayfromthecuttingunit.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.Stopthereelifyouarenot
mowing.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Lightningcancausesevereinjuryordeath.Ifyousee

lightningorhearthunderinthearea,donotoperatethe
machine;seekshelter.

•Usecarewhenloadingorunloadingthemachineintoor

outofatraileroratruck.

•Usecarewhenapproachingblindcorners,shrubs,trees,

orotherobjectsthatmayobscurevision.

SafeHandlingofFuels

•Toavoidpersonalinjuryorpropertydamage,use

extremecareinhandlinggasoline.Gasolineisextremely
ammableandthevaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andothersources

ofignition.

•Useonlyanapprovedfuelcontainer.

•Neverremovefuelcaporaddfuelwiththeengine

running.

•Allowenginetocoolbeforerefueling.

•Neverrefuelthemachineindoors.

•Neverstorethemachineorfuelcontainerwherethereis

anopename,spark,orpilotlightsuchasonawater
heateroronotherappliances.

•Neverllcontainersinsideavehicleoronatruckor

trailerbedwithaplasticliner.Alwaysplacecontainerson
thegroundawayfromyourvehiclebeforelling.

•Removeequipmentfromthetruckortrailerandrefuelit

ontheground.Ifthisisnotpossible,thenrefuelsuch
equipmentwithaportablecontainer,ratherthanfroma
fueldispensernozzle.

•Keepthenozzleincontactwiththerimofthefueltank

orcontaineropeningatalltimesuntilfuelingiscomplete.

•Donotuseanozzlelockopendevice.

•Iffuelisspilledonclothing,changeclothingimmediately.

•Neveroverllfueltank.Replacefuelcapandtighten

securely.

MaintenanceandStorage

•Keepallnuts,bolts,andscrewstighttobesurethatthe

equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetankinsidea

buildingwherefumesmayreachanopenameorspark.

•Allowtheenginetocoolbeforestoringinanyenclosure.

•Toreducetherehazard,keeptheengine,silencer,and

fuelstorageareafreeofgrass,leaves,orexcessivegrease.

•Checkthegrasscatcherfrequentlyforwearor

deterioration.

•Keepallpartsingoodworkingconditionandallhardware

andhydraulicttingstightened.Replaceallwornor
damagedpartsanddecals.

•Ifthefueltankhastobedrained,dothisoutdoors.

•Becarefulduringadjustmentofthemachinetoprevent

entrapmentofthengersbetweenmovingbladesand
xedpartsofthemachine.

•Disengagethedrives,disengagethecuttingunit,set

theparkingbrake,stoptheengine,anddisconnectthe
spark-plugwire.W aitforallmovementtostopbefore
adjusting,cleaning,orrepairingthemachine.

•Cleangrassanddebrisfromthecuttingunit,drives,

mufers,andenginetohelppreventres.Cleanupoil
orfuelspillage.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Removethespark-plugwirebeforemakinganyrepairs.

•Usecarewhencheckingthereel.W earglovesanduse

cautionwhenservicingit.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

Hauling

1.Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.

2.Usefullwidthrampsforloadingmachineintotrailer
ortruck.

3.Tiethemachinedownsecurelyusingstraps,chains,
cable,orropes.Bothfrontandrearstrapsshouldbe
directeddownandoutwardfromthemachine.

5

ToroMowerSafety

ThefollowinglistcontainssafetyinformationspecictoToro
productsorothersafetyinformationthatyoumustknowthat
isnotincludedintheCEN,ISO,orANSIstandard.

Thisproductiscapableofamputatinghandsandfeetand
throwingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.

•Ifmajorrepairsareeverneededorifassistanceisdesired,

contactanAuthorizedToroDistributor.

•Tobestprotectyourinvestmentandmaintainoptimal

performanceofyourToroequipment,countonToro
genuineparts.Whenitcomestoreliability ,Torodelivers
replacementpartsdesignedtotheexactengineering
specicationsofourequipment.Forpeaceofmind,insist
onTorogenuineparts.

Useofthisproductforpurposesotherthanitsintendeduse
couldprovedangeroustouserandbystanders.

•Knowhowtostoptheenginequickly.

•Donotoperatethemachinewhilewearingtennisshoes

orsneakers.

•Wearingsafetyshoesandlongpantsisadvisableand

requiredbysomelocalordinancesandinsurance
regulations.

•Handlegasolinecarefully.Wipeupanyspills.

•Checkthesafetyinterlockswitchesdailyforproper

operation.Ifaswitchshouldfail,replacetheswitch
beforeoperatingthemachine.

•Usingthemachinedemandsattention.Topreventloss

ofcontrol:

–Donotoperateclosetosandtraps,ditches,creeks,or

otherhazards.

–Reducespeedwhenmakingsharpturns.Avoid

suddenstopsandstarts.

–Whennearorcrossingroads,alwaysyieldthe

right-of-way.

–Reduceenginespeedandapplytheservicebrakes

whengoingdownhilltokeepforwardspeedslowand
tomaintaincontrolofthemachine.

•Donottouchtheengine,mufer,orexhaustpipewhile

theengineisrunningorsoonafterithasstoppedbecause
theseareascouldbehotenoughtocauseburns.

Model04054

SoundPowerLevel

Thisunithasaguaranteedsoundpowerlevelof95dBA,
whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’searof85
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.

VibrationLevel

Hand-Arm

Measuredvibrationlevelforrighthand=2.87m/s

Measuredvibrationlevelforlefthand=4.00m/s

UncertaintyValue(K)=2.0m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836.

2

2

2

Model04055

•Whenapersonorpetappearsunexpectedlyinornear

themowingarea,stopmowing.Carelessoperation,
combinedwithterrainangles,ricochets,orimproperly
positionedguardscanleadtothrownobjectinjuries.Do
notresumemowinguntiltheareaiscleared.

MaintenanceandStorage

•Checkallfuellinesfortightnessandwearonaregular

basis.Tightenorrepairthemasneeded.

•Iftheenginemustberunningtoperformamaintenance

adjustment,keephands,feet,clothing,andanypartsof
thebodyawayfromthecuttingunit,attachments,andany
movingparts.Keepeveryoneaway.

•Toensuresafetyandaccuracy,haveanAuthorizedToro

Distributorcheckthemaximumenginespeedwitha
tachometer.Maximumgovernedenginespeedshould
be3600±100rpm.

SoundPowerLevel

Thisunithasaguaranteedsoundpowerlevelof95dBA,
whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’searof84
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.

VibrationLevel

Hand-Arm

Measuredvibrationlevelforrighthand=2.52m/s

6

2

Measuredvibrationlevelforlefthand=2.39m/s

2

UncertaintyValue(K)=1.3m/s

2

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836.

Model04056

SoundPowerLevel

Thisunithasaguaranteedsoundpowerlevelof95dBA,
whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’searof85
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.

VibrationLevel

Hand-Arm

Measuredvibrationlevelforrighthand=3.35m/s

Measuredvibrationlevelforlefthand=2.59m/s

UncertaintyValue(K)=1.7m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836.

2

2

2

7

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

93-9356

1.Entanglementhazard—stayawayfrommovingparts.

93-8064

1.Warning—readtheinstructionsbeforeservicingor
performingmaintenance.

2.Cuttinghazardoffootorhand—stoptheengineandwait
formovingpartstostop.

1.Reeldrive3.Disengage

2.Engage

1.Fast

2.Continuousvariable
setting

93-7346

115-1720

1.Forward3.Neutral

2.Drivewheel

117–2718

93-6085

3.Slow

8

120–2769

1.Brake—toengage,pullthe
levertowardthehandle;
todisengage,releasethe
lever.

120-2727

2.Parkingbrake—tolock,
pullthelevertowardthe
handle,pressthebutton
inandreleasethelever
againstthelockingbutton;
torelease,pullthelever
towardthehandleuntil
thebuttonreleasesand
releasethelever ..

1.Toxicgasinhalation
hazard—donotoperate
indoors.

2.Explosionhazard—stop
theengineandkeepaway
fromopenameswhen
refueling.

3.Warning—stoptheengine
andturnoffthefuelbefore
leavingthemachine.

4.Warning—disconnectthe
sparkplugwireandread
theinstructionbefore
servicingorperforming
maintenance.

5.Hotsurface/burn
hazard—donottouch
hotsurfaces.

6.Warning—readthe
Operator’sManual;when
addingfueltothetank,
onlylltothebottomof
thelltube.

125–5245

1.Cuttinghazardofhandorfoot—keepawayfrommoving
parts;keepallguardsandshieldsinplace.

120–2761

1.Warning—readtheOperator’sManual.4.Thrownobjecthazard—keepbystandersawayfromthe

2.Warning—donotoperatethemachineunlesstheyaretrained.

3.Warning—wearhearingprotection.

machine.

5.Warning—keepawayfrommovingparts;keepallguardsin
place.

9

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Handle1

1
2
3

4
5
6

Cabletie
Kickstandassembly1
Spring
Wheelshaft,right
Wheelshaft,left

Transportwheel(optional)

Nopartsrequired

Grassbasket

MediaandAdditionalParts

Description

Operator'sManual
Engineoperator'smanual1
PartsCatalog
Operatortrainingmaterial
CerticateofCompliance

Qty.

Qty.

4

1
1
1

2

–

1Installthegrassbasket.

1

1
1
1

Readorviewtheitemsbeforeoperatingthemachine.

Installthehandle.

Installthekickstand.

Installthetransportwheelshafts.

Installthetransportwheels(optional).

Adjustthecuttingunit.

Use

Use

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

10

1

2

G017601

G017590

1

InstallingandAdjustingthe Handle

Partsneededforthisprocedure:

1Handle

4

Cabletie

Figure3

InstallingtheHandle

1.Removethebolts,locknuts,andwasherssecuringthe
bottomofthehandlearmstoeachsideofthemachine
(Figure2).

Figure2

1.Mountingpins3.Boltandlocknut

2.Handlearms4.Hairpincotterandringpin

2.Removethehairpincottersandtheringpinssecuring
thehandlearmstotherearoftheframe(Figure2).

1.Handleend

2.Bolt,washer,andlockwasher

5.Securethehandleendstothemountingpinswiththe
bolts,washers,andlockwasherspreviouslyremoved
(Figure3).

6.Securethehandlearmstotherearoftheframewiththe
hairpincottersandtheringpinspreviouslyremoved
(Figure3).

7.Securethecablesandthewiringharnesstothehandle
withthecableties(Figure4).

3.Insertthehandleendsthroughtheholesinthehandle
armsandaligntheholeswiththemountingpins
(Figure2).

4.Squeezethehandleendsinwardandinstallthemonthe
mountingpins(Figure3).

Figure4

1.Cableties

11

AdjustingtheHandle

G017948

1

2

3

4

1.Removethehairpincottersfromtheringpinsoneach
sideofthemachine(Figure2).

2.Whilesupportingthehandle,removetheringpins
fromeachsideandraiseorlowerthehandletothe
desiredoperatingposition(Figure2).

3.Installtheringpinsandhairpincotters.

2

InstallingtheKickstand (Models04054and04056)

Partsneededforthisprocedure:

1Kickstandassembly

1

Spring

Procedure

Note:Thefastenersareshippedlooselyinstalledonthe

kickstandassembly .

1.OnModel04056only,connectthespringstudtothe
right-handsideofthekickstand(Figure5)usingthe
bolt,washer,andangenutprovided.

Figure6

1.Kickstand

2.Springbracket4.Spring

3.Mountthekickstandtoeachsideoftheframewith
abolt,lockwasher,spacer,atwasher,andlocknut
(Figure6).

Note:Positionthespacerinthekickstandmounting
hole.

3.Springstud

3

InstallingtheTransportWheel
Shafts(Models04055and

04056)

Partsneededforthisprocedure:

1

Wheelshaft,right

1

Wheelshaft,left

Procedure

1.Pushthekickstanddownwithyourfootandpullupon
thehandletosupportthemachineonthekickstand.

2.Applythread-lockingadhesivetothethreadsofthe
wheelshafts.

3.Threadtherightwheelshaftintothedrivepulleyon
therightsideofthemachine(Figure7).

Figure5

1.Bolt3.Washer

2.Springstud

2.Hookthespringintotheholeinthespringbracketand
ontothespringstudwhilealigningthekickstandwith
themountingholesintherearframe(Figure6).

4.Flangenut

Note:Therightwheelshafthasleft-handthreads.

12

Figure7

G017591

1.Rightwheelshaft

4.Torquetheshaftto88to101N-m(65to75ft-lb).

5.Repeattheprocedureontheleftside.

4

InstallingtheTransport Wheels(Optional)

Partsneededforthisprocedure:

2

Transportwheel(optional)

Procedure

1.Slidethewheelontotheaxle(Figure8).

2.Pivotthewheellockingclipawayfromcenterofthe
wheelallowingittoslidefartherontotheaxle(Figure

8).

Figure8

1.Lockingclip

3.Rotatethewheelbackandforthuntilitslides
completelyontotheaxleandthelockingclipissecured
inthegrooveontheaxleshaft.

4.Repeattheprocedureontheoppositesideofthe
machine.

5.Inatethetiresto83to103kPa(12to15psi).

5

AdjustingtheCuttingUnit

NoPartsRequired

Procedure

Beforeoperatingthemachine,completethefollowing
adjustments:

•LevelingtheRearDrumtotheReel(page32)

•AdjustingtheBedknifetotheReel(page33)

•AdjustingtheHeightofCut(page34)

•AdjustingtheGrassShieldHeight(page35)

•AdjustingtheCut-offBar(page35)

13

ProductOverview

1

2

3

4

5

6

7

G017592

6

InstallingtheGrassBasket

Partsneededforthisprocedure:

1

Grassbasket

Procedure

Graspthebasketbythetoplipandslideitontothebasket
mountingrods(Figure9).

Controls

Figure10

1.Traction-drivelever

2.Throttlecontrol6.Parkingbrake

3.On/offswitch7.Operatorpresencecontrol

4.Hourmeter

5.Servicebrake

(optional)

Figure9

1.Grassbasket

Note:Model04056only—Whencuttinginhigherheights
ofcut,youcanlowerthebasketbyremovingeachbasket
mountingrodandinstallingeachontheoppositesideofthe
machine.

2.Basketmountingrod

ThrottleControl

Thethrottlecontrol(Figure10)islocatedontherearright
sideofthecontrolpanel.Theleverconnectstoandoperates
thethrottlelinkagetothecarburetor.RefertoSpecications
(page16)fortheenginespeed.

Traction-driveLever

Thetraction-drivelever(Figure10)islocatedonthefront
rightsideofthecontrolpanel.Ithas2positions:Neutral
andForward.Pushingtheleverforwardengagesthetraction
drive.

ServiceBrake

Theservicebrake(Figure11)islocatedonthetopleftfront
sideofthecontrolpanel.Youcanusethebraketoslowor
stopthemachine.

14

G016976

Figure11

G016977

G016978

1

1

g024364

2

Reel-driveLever

Thereel-drivelever(Figure13)islocatedontherightfront
cornerofthemachine.Theleverhas2positions:Engage
andDisengage.Movetheleverforwardtoengagethereelor
rearwardtodisengagethereel.

ParkingBrake

Theparkingbrake(Figure12)islocatedatthebaseofthe
servicebrake.Fullyengagetheservicebrakeandpushthe
parkingbrakeknobtoallowtheservicebraketorestonthe
parkingbrakepin.Engagetheservicebraketoreleasethe
parkingbrake.Youmustreleasethebrakebeforethetraction
driveisengaged.

Figure12

Figure13

1.Reel-drivelever

ChokeLever

Thechokelever(Figure14)islocatedontheleftfrontofthe
engine.Theleverhas2positions:RunandChoke.Movethe
levertotheChokepositionwhenstartingacoldengine.After
theenginestarts,movethelevertotheRunposition.

On/OffSwitch

Theon/offswitch(Figure10)islocatedonthetopofthe
controlpanel.MovetheswitchtotheOnpositiontostartthe

1.Chokelever2.Fuelshut-offvalve

engineandtheOffpositiontostoptheengine.

OperatorPresenceControl(Optional)

Ifequipped,theoperatorpresencecontrol(Figure10)is
locatedontherearofthehandle.Pushtheoperatorpresence
controlagainstthehandle.Ifequipped,theoperatorpresence
controlmustbeengagedbeforemovingthetraction-drive
leverortheenginewillstop.

FuelShut-offValve

Thefuelshut-offvalve(Figure14)islocatedontheleftfront
oftheenginenearthechokelever.Thevalvehas2positions:
ClosedandOpen.Movetheleveruptotheclosedposition
whenstoringortransportingthemachine.Openthevalve
beforestartingtheenginebyrotatingtheleverdown.

15

Figure14

Recoil-startHandle

Pulltherecoil-starthandle(Figure15)tostarttheengine.

Figure15

1.Recoil-starthandle2.Kickstand

Kickstand

Thekickstand(Figure15)ismountedtotherearofthe
machineandisusedtoraisetherearofthemachinefor
installationorremovalofthetransportwheels.

Specications

Width

Height

Lengthwith

basket

Dryweight

(withbasket

andWiehle

roller;without

wheelsor

grooming

reel)

Widthofcut46cm(18

Heightofcut

Clip3.3mm(0.13

EnginespeedLowidle

Model04054Model04055Model04056

84cm(33

inches)

114cm(45

inches)

122cm(48

inches)

97kg(216lb)100kg(220

inches)

1.6mmto

31.8mm

(0.063to1.25

inches)

inches)

–1565±150

rpm,High

idle–3375

±100rpm

91cm(36
inches)

114cm(45
inches)

122cm(48
inches)

lb)

53cm(21
inches)

1.6mmto

31.8mm
(0.063to1.25
inches)

4.3mm(0.17
inch)

Lowidle
–1565±150
rpm,Highidle
–3375±100
rpm

104cm(41
inches)

122cm(48
inches)

150cm(59
inches)

105kg(232
lb)

66cm(26
inches)

3.1mmto

31.7mm
(0.125to1.25
inches)

5.8mm(0.23
inch)

Lowidle
–1565±150
rpm,Highidle
–3375±100
rpm

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.

16

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

DANGER

Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.

ThinkSafetyFirst

Pleasecarefullyreadallofthesafetyinstructionsanddecals
inthesafetysection.Knowingthisinformationcouldhelp
youorbystandersavoidinjury.

CheckingtheEngine-oilLevel

Checktheengine-oillevelbeforeeachuseorevery8
operatinghours,refertoCheckingtheEngine-oilLevel(page

24)inEngineMaintenance(page24).

FillingtheFuelTank

Note:Thefueltankcapacityis2.7liters(2-3/4USqt).

•Forbestresults,useonlyclean,fresh(lessthan30days

old),unleadedgasolinewithanoctaneratingof87or
higher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol(gasohol)

or15%MTBE(methyltertiarybutylether)byvolume
isacceptable.EthanolandMTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeisnot
approvedforuse.Neverusegasolinethatcontains
morethan10%ethanolbyvolume,suchasE15
(contains15%ethanol),E20(contains20%ethanol),or
E85(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/orengine
damagewhichmaynotbecoveredunderwarranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuelcontainers

overthewinterunlessafuelstabilizerisused.

•Donotaddoiltogasoline.

•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanygasoline
thatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis6to13
mm(1/4to1/2inch)belowthebottomofthe
llerneck.Thisemptyspaceinthetankallows
gasolinetoexpand.

•Neversmokewhenhandlinggasoline,andstay
awayfromanopenameorwheregasoline
fumesmaybeignitedbyaspark.

•Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Neverbuy
morethana30-daysupplyofgasoline.

•Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.

DANGER

Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethegasolinevapors.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.

•Alwaysplacegasolinecontainersontheground
awayfromyourvehiclebeforelling.

•Donotllgasolinecontainersinsideavehicleor
onatruckortrailerbedbecauseinteriorcarpets
orplastictruck-bedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.

•Whenpractical,removeequipmentfromthe
truckortrailerandfuelitontheground.Ifthis
isnotpossible,thenfuelsuchequipmentwith
aportablecontainer,ratherthanfromafuel
dispensernozzle.

•Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimesuntil
fuelingiscomplete.

17

WARNING

G017594

1

Gasolineisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.

break-in;refertoAdjustingtheService/ParkingBrake(page

27).

CheckingtheInterlockSwitch

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor
conditionerbottleopening.

•Avoidcontactwithskin;washoffspillagewith
soapandwater.

1.Cleanaroundthefuel-tankcapandremovethecap
fromthetank(Figure16).

Figure16

1.Fuel-tankcap

Operation

CAUTION

Ifsafetyinterlockswitchesaredisconnectedor
damagedthemachinecouldoperateunexpectedly
causingpersonalinjury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlockswitches
dailyandreplaceanydamagedswitchesbefore
operatingthemachine.

1.Pushthekickstanddownwithyourfootandpullup
andbackonthehandletoraisethewheelsoffthe
ground.

2.PlacethetractionleverintotheEngagepositionand
theenginecontrolsinthestartingposition.

3.Attempttostarttheengine.

Theengineshouldnotstart.Iftheenginestarts,the
interlockswitchneedsservice.Correcttheproblem
beforeoperating.

2.Usingunleadedgasoline,llthefueltanknohigher
thanthebottomofthelterscreen.

Note:Thisspaceallowsthegasolinetoexpand.Do
notllthefueltankcompletelyfull.

3.Installfuel-tankcapandwipeupanyspilledgasoline.

Breaking-intheMachine

Refertotheenginemanualsuppliedwiththemachineforoil
changeandmaintenanceproceduresrecommendedduring
thebreak-inperiod.

Only8hoursofmowingoperationisrequiredforthebreak-in
period.

Sincethersthoursofoperationarecriticaltofuture
dependabilityofthemachine,monitoritsfunctionsand
performancecloselysothatminordifculties,whichcould
leadtomajorproblems,arenotedandcanbecorrected.
Inspectthemachinefrequentlyduringbreak-inforsignsof
oilleakage,loosefasteners,oranyothermalfunction.

Toensureoptimumperformanceofthebrakesystem,burnish
(break-in)thebrakesbeforeusingthemachine.Toburnish
thebrakes,rmlyapplythebrakesanddrivethemachineat
mowingspeeduntilthebrakesarehot,asindicatedbytheir
smell.Anadjustmenttothebrakesmayberequiredafter

4.Carefullyliftuponthehandletoreleasethekickstand.

18

StartingandStoppingthe Engine

Note:Forillustrationsanddescriptionsofthecontrols

referencedinthissection,refertotheControls(page14)
sectioninProductOverview(page14).

StartingtheEngine

Note:Ensurethatthespark-plugwireisinstalledonthe

sparkplug.

1.Ensurethatthetractionandreel-driveleversareinthe
Disengagedposition.

Note:Theenginewillnotstartifthetractionleveris
intheEngagedposition.

2.Openthefuelshut-offvalveontheengine.

3.Movetheon/offswitchtotheOnposition.

4.MovethethrottlecontroltotheFastposition.

5.MovethechokeleverhalfwaybetweentheOnandOff
positionswhenstartingacoldengine.Thechokemay
notberequiredwhenstartingawarmengine.

6.Pulltherecoil-starthandleoutuntilpositive
engagementresults,thenpullitvigorouslytostartthe
engine.

Important:Donotpulltherecoilropetothe
limitorletgoofthestarterhandlewhentherope
ispulledout,becausetheropemaybreakorthe
recoilassemblymaybedamaged.

7.MovethechoketotheOffpositionastheengine
warmsup.

TransportingtheMachine

1.Ifthemachineisequippedwiththeoptionaltransport
wheels,pushthekickstanddownwithyourfootand
pulluponthehandletoraisetherearofthemachine
andinstallthetransportwheels.

2.Toreleasethekickstand,pulluponthehandle,push
themachineforward,andthenlowertherearofthe
machineontothetransportwheels.

3.Ensurethatthetractionandreeldrivecontrolsarein
theDisengagedpositionandstarttheengine.

4.SetthethrottlecontroltoSlow ,raisethefrontofthe
machineupslightly ,graduallyengagethetractiondrive
andslowlyincreasetheenginespeed.

5.Adjustthethrottletooperatethemachineatthe
desiredgroundspeedandtransportthemachinetothe
desireddestination.

6.Returnthetraction-controllevertotheDisengage
position,thethrottletotheSlowposition,andstop
theengine.

PreparingtoMow

1.Ifthemachineisequippedwiththeoptionaltransport
wheels,pushthekickstanddownwithyourfootand
pullupandbackonthehandletoraisethewheelsoff
theground.

2.Pushthelockingclipsonthewheelsoutofthegrooves
intheshafts.

3.Slidethewheelsofftheshafts.

4.Movethemachineoffthekickstand.

Mowing

StoppingtheEngine

1.Movethetractionandreeldrivecontrolstothe
Disengagedposition,thethrottlecontroltotheSlow
position,andtheOn/OffswitchtotheOffposition.

2.Pullthespark-plugwireoffthesparkplugtoprevent
thepossibilityofaccidentalstartingbeforestoringthe
machine.

3.Closethefuelshut-offvalvebeforestoringor
transportingthemachineinavehicle.

Properuseofthemachineprovidesthesmoothestturf
cuttingavailable.ReferalsotoOperatingTips(page20)for
fundamentalsuggestionstoobtaintheutmostperformance
fromyourmachine.

Important:Excessiveoperationofthecuttingunitwith
theabsenceofgrassclippings(lubricant)candamage
thecuttingunit.

1.Starttheengine,setthethrottleatareducedspeed,
pushdownonthehandletoraisethecuttingunit,
movethetractionlevertotheEngagedposition,and
transportthemachineontothecollarofthegreen.

2.MovethetractionlevertotheDisengagedpositionand
movethereel-drivelevertotheEngagedposition.

3.MovethetractionlevertotheEngagedposition,
increasethethrottlespeeduntilthemachineistraveling
atthedesiredgroundspeed,drivethemachineontothe
green,lowerthefrontofthemachine,andcommence
operation.

4.Whenyouarenishedmowing,driveoffthegreen,
movethetraction-controllevertotheDisengaged

19

position,stoptheengine,andpushthereel-drivelever
intotheDisengagedposition.

OperatingTips

5.Emptythegrassbasketofclippings,installthegrass
basket,andcommencethetransportoperation.

BeforeMowing

•Ensurethatthemachineiscarefullyadjustedand

issetevenlyonbothsidesofthereel.Improper
machineadjustmentismagniedmanytimesoverinthe
appearanceoftheclippedturf.

•Removeallforeignobjectsfromtheturfpriortomowing.

•Ensurethateveryone,especiallychildrenandpets,are

clearoftheworkarea.

MowingTechniques

•Mowagreeninastraightbackandforthdirection,across

thegreen.

•Avoidcircularmowingorturningthemachineonagreen

becausescufngmayoccur.Turnthemachineoffthe
greenbyraisingthecuttingreel(pushingthehandle
down)andturningonthetractiondrum.

•Mowatanormalwalkingpace.Fastspeedsavesvery

littletimeandwillresultinaninferiormowingjob.

20

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst20hours

Beforeeachuseordaily

Every25hours

Every50hours

Every100hours

Every500hours

Every1,000hours

MaintenanceProcedure

•Changetheengineoil.

•Cleanthefuellterandcup.

•Checktheinterlockswitchoperation.

•Checktheengine-oillevel.

•Greasethemachine(greasethettingsimmediatelyaftereverywashingregardless
oftheintervallisted).

•Changetheengineoil(morefrequentlyindustyordirtyconditions).

•Cleanandoilthefoamair-cleanerelement(moreoftenindirtyordustyconditions).

•Replacethepaperair-lterelement(moreoftenindirtyordustyconditions).

•Checkthesparkplug.

•Cleanthefuellterandcup.

•Checktheintakeandexhaustvalves.Adjustthemasnecessary.

•Cleanthecarburetor.

•Replacethefuelline.

•Checkthetransmissiondrivebelts.

•Checkthetransmissionbearings.

Important:Refertoyourengineoperator'smanualforadditionalmaintenanceprocedures.

21

DailyMaintenanceChecklist

Important:Duplicatethispageforroutineuse.

Maintenance
CheckItem

Checkthe
safetyinterlock
operation.

Checkthe
parkingbrake
operation.

Checkthefuel
level.

Checktheengine
oillevel.

Checktheair
lter.

Cleantheengine
coolingns.

Checkfor
unusualengine
noises.

Checkfor
unusual
operatingnoises.

Checkthe
reel-to-bedknife
adjustment.

Checkthe
height-of-cut
adjustment.

Greaseall
ttings.

Touchup
damagedpaint.

Fortheweekof:

Mon.Tues.Wed.Thurs.Fri.

Sat.Sun.

NotationforAreasofConcern

Inspectionperformedby:

ItemDate

Information

22

Lubrication

G016993

G016981

G016982

GreasingtheMachine

ServiceInterval:Every25hours

Lubricatethe13greasettingsonthemachineusinga#2
multipurpose,lithium-basedgrease.Ahand-operatedgrease
gunisrecommendedforbestresults.

Thegreasettinglocationsareasfollows:

•2onthefrontroller(Figure17)

•2onthereelbearings(Figure17)

•2onthedrumaxles(Figure18)

•3onthedifferential(Figure18)

•2onthereelcountershaftbearings(Figure19)

•2onthebeltidlerpivots(Figure20).

1.Wipeeachgreasettingwithacleanrag.

2.Pumpgreaseintoeachttinguntilitbeginstoget
difculttopumpthegun.

Important:Donotapplytoomuchpressureor
greasesealswillbecomepermanentlydamaged.

3.Wipeoffanyexcessgrease.

Figure19

Figure20

Figure17

Figure18

23

EngineMaintenance

G016983

1

ServicingtheEngineOil

ServiceInterval:Aftertherst20hours—Changethe

engineoil.

Beforeeachuseordaily—Checktheengine-oillevel.

Every50hours—Changetheengineoil(more
frequentlyindustyordirtyconditions).

Thecrankcasemustbelledwithapproximately0.62liter(21
oz)ofproperviscosityoilbeforestarting.Theengineuses
anyhigh-qualityoilwithanAPlserviceclassicationSFor
higher.RefertoFigure21anduseanoilwithaviscositythat
correspondstotheambienttemperature.

CheckingtheEngine-oilLevel

1.Positionthemachinesothattheengineislevel,and
cleantheareaaroundtheoil-levelgauge(Figure22).

Figure22

Figure21

Note:Usingmulti-gradeoils(5W-20,10W -30,and10W -40)

increasesoilconsumption.Checktheoillevelmorefrequently
whenusingthem.

1.Oil-levelgauge

2.Removetheoil-levelgaugebyrotatingit
counterclockwise.

3.Wipetheoillevelgaugecleanandinsertitintotheller
port,butdonotscrewitintotheport.

4.Removethegaugeandchecktheleveloftheoil.

5.Ifthelevelislow,addonlyenoughoiltoraisethe
leveluntilitisbetweenthehatchmarksonthegauge
(Figure23).

Important:Donotoverllthecrankcase.

2.Drainplug

Figure23

1.Hatchmarks

6.Installtheoillevelgaugeandwipeupanyspilledoil.

24

ChangingtheEngineOil

1

G016984

G016985

1

2

3

4

5

1.Startandruntheengineforafewminutestowarm
theengineoil.

2.Placeadrainpanattherearofmachine,underthe
drainplug(Figure22).

3.Removethedrainplug.

4.Pushdownonthehandletotipthemachineandthe
enginebackward,allowingmoreoiltorunintothe
drainpan.

5.Installthedrainplugandllthecrankcasewiththe
properoil;refertoServicingtheEngineOil(page24).

ServicingtheAirCleaner

ServiceInterval:Every50hours—Cleanandoilthefoam

air-cleanerelement(moreoftenindirty
ordustyconditions).

Every100hours—Replacethepaperair-lterelement
(moreoftenindirtyordustyconditions).

Figure25

1.Wingnut4.Foamelement

2.Air-cleanercover5.Paperelement

3.Plasticwingnut

Important:Servicetheaircleanermoreoftenindirty
ordustyconditions

1.Makesurethatthewireisoffthesparkplug.

2.Removethewingnutsecuringtheair-cleanercoverand
removethecover(Figure24).

5.Checktheconditionofthepaperelement.Cleanitby
gentlytappingorreplaceitasrequired.

Important:Donotusecompressedairtoclean
thepaperelement.

6.Installthefoamelement,paperelement,andaircleaner
cover.

Important:Donotoperatetheenginewithoutthe
air-cleanerelementbecauseextremeenginewear
anddamagewilllikelyresult.

Figure24

1.Air-cleanercover

3.Cleanthecoverthoroughly.

4.Ifthefoamelementisdirty ,removeitfromthepaper
element(Figure25)andcleanitthoroughly,asfollows:

A.Washthefoamelementinasolutionofliquid

soapandwarmwater.Squeezeittoremovedirt,
butdonottwistitbecausethefoammaytear.

B.Drythefoamelementbywrappingitinaclean

rag.Squeezetheragandfoamelementtodryit,
butdonottwistit.

C.Saturatethefoamelementwithcleanengineoil.

Squeezetheelementtoremoveexcessoilandto
distributetheoilthoroughly.Anoildampelement
isdesirable.

25

ReplacingtheSparkPlug

G016986

1

G019300

1 2

4

3

G016988

1

2

FuelSystem

ServiceInterval:Every100hours

UseanNGKBR6HSsparkplugorequivalent.Thecorrect
airgapis0.6to0.7mm(0.024to0.028inch).

1.Pullthemoldedwireoffthesparkplug(Figure26).

Figure26

1.Spark-plugwire

2.Cleanaroundthesparkplugandremoveitfromthe
cylinderhead.

Maintenance

CleaningtheFuelFilter

ServiceInterval:Aftertherst20hours

Every100hours

1.Closethefuelshut-offvalveandunscrewthebowl
fromthelterbody(Figure28).

Important:Replaceacracked,fouled,ordirty
sparkplug.Donotsandblast,scrape,orclean
electrodesbecauseenginedamagecouldresult
fromgritenteringthecylinder.

3.Ensurethattheairgapiscorrect(Figure27).

Figure27

1.Sideelectrode

2.Centerelectrode4.0.6to0.7mm(0.024to

4.Installthecorrectlygappedsparkplugandtightenit
to23N-m(17ft-lb).

5.Installthespark-plugwireonthesparkplug.

3.Insulator

0.028inch)gap

Figure28

1.Bowl

2.Cleanthebowlandlterincleangasolineandinstallit.

2.Fuelshut-offvalve

26

ElectricalSystem

G016989

1

2

3

4

G016990

Maintenance

BrakeMaintenance

AdjustingtheService/Parking

ServicingtheInterlockSwitch

Usethefollowingprocedureiftheswitchneedsadjustment
orreplacement.

1.Makesurethattheengineisoffandthetractionleveris
disengagedandrestingagainsttheneutralstop(Figure

29).

Brake

Iftheservice/parkingbrakeslipswhenoperated,an
adjustmentisrequired.

1.Engagetheservicebrake,pushinontheparkingbrake
knobandallowtheservicebraketorestontheparking
brakepin(Figure30).

Figure29

1.Tractionlever3.Interlockswitch

2.Neutralstop

2.Loosentheinterlockswitchmountingfasteners(Figure

29).

3.Placea0.8mm(.032inch)thickshimbetweenthe
tractionleverandtheinterlockswitch(Figure29).

4.Tightentheinterlockswitchmountingfastenersand
checkthegapagain.

Note:Thetractionlevermustnotcontacttheswitch.

5.Engagethetractionleverandverifythattheswitch
losescontinuity .

Note:Replacetheswitchifrequired.

4.0.8mm(0.032inch)gap

Figure30

2.Usingaspringscale,pressrearwardontheservice-brake
lever(Figure31).Theparkingbrakeshouldrelease
whenaforceof13.5to18kg(30to40lb)isattained.
Iftheparkingbrakereleasesbefore13.5to18kg(30to
40lb)offorceisattained,anadjustmenttothebrake
cableisrequired.Proceedtostep3.

27

G016991

1

2

Figure33

Figure31

1.Rearpressureontheservice-brakelever

3.LoosentheretainersecuringtheV-beltcoverandpivot
thecoveropen(Figure32).

Figure32

1.V–beltcover2.Retainer

1.Service/parkingbrake
cable

2.Frontjamnut

5.Closethecoverandsecuretheretainer.

4.Toadjustthebrakecabletension,proceedasfollows.

•Todecreasethecabletension,loosenthefront

cablejamnutandtightentherearjamnut(Figure

33).Repeatsteps1and2andreadjustifrequired.

•Toincreasethecabletension,tightenthefront

cablejamnutandloosentherearjamnut(Figure

33).Repeatsteps1and2andreadjustifrequired.

Note:Theadjustmentcanbeperformedonthe
cableatthejamnutbracketsbythecontrolpanel
oratthebracketatthebaseoftheengine.

28

BeltMaintenance

AdjustingtheBelts

Ensurethatthebeltsareproperlytensionedtoensureproper
operationofthemachineandpreventunnecessarywear.
Checkthebeltsfrequently.

5.Whilemaintainingaslightgapbetweenthecoverseal
andthesideplate,installeachmountingboltuntilthe
threadsengageintheinsert.

Note:Thegapallowsvisualalignmentoftheboltsto
thethreadedinserts.

6.Afterallboltsareinstalled,tightenthemuntilthe
stand-offsinsidethecovercontactthesideplate.

AdjustingtheReelDriveBelt

1.Removethebeltcovermountingfastenersandthebelt
covertoexposethebelt(Figure34).

Figure34

1.Beltcover

2.Checkthetensionbypressingthebeltatmidspanof
thepulleys(Figure35)with18to22N(4to5lb)of
force.Thebeltshoulddeect6mm(1/4inch).

Note:Donotovertightenthebolts.

AdjustingtheTractionDriveBelt

1.Removethebelt-covermountingfastenersandthebelt
covertoexposethebelt(Figure36).

Figure36

1.Tractiondrive-beltcover

2.Checkthetensionbypressingthebeltatmidspanof
thepulleys(Figure37)with18to22N(4to5lb)of
force.

Figure35

1.Reeldrivebelt2.Idlerpulley

3.Completethefollowingtoadjustthebelttension:

A.Loosentheidler-pulleymountingnutandpivot

theidlerpulleyclockwiseagainstthebacksideof
thebeltuntilyouattainthedesiredbelttension
(Figure35).

Important:Donotover-tensionthebelt.

B.Tightenthenuttolocktheadjustment.

4.Installthebeltcoverbyplacingitinposition.

Note:Thebeltshoulddeect6mm(1/4inch).

Figure37

1.Tractiondrivebelt2.Idlerpulley

3.Completethefollowingtoadjustthebelttension:

A.Loosentheidler-pulleymountingnutandpivot

theidlerpulleyclockwiseagainstthebacksideof
thebeltuntilthedesiredbelttensionisattained
(Figure37).

Important:Donotover-tensionthebelt.

29

B.Tightenthenuttolocktheadjustment.

G016991

1

2

AdjustingthePrimaryV-Belts

4.Installthebeltcoverbyplacingitinposition.

5.Whilemaintainingaslightgapbetweenthecoverseal
andthesideplate,installeachmountingboltuntilthe
threadsengageintheinsert.

Note:Thegapallowsvisualalignmentoftheboltsto
thethreadedinserts.

6.Afterallboltsareinstalled,tightenthemuntilthe
stand-offsinsidethecovercontactthesideplate.

Note:Donotovertightenthebolts.

AdjustingtheDifferentialBelt

1.Removetheboltssecuringthefrontandrearsections
ofthedifferentialcovertothedifferentialhousingand
slidethecoversectionsawaytoexposethebelt.

2.Checkthetensionbypressingthebeltatmidspanof
thepulleys(Figure38)with22to26N(5to6lb)of
force.

Note:Thebeltshoulddeect6mm(1/4inch).

1.ToadjustthebelttensiononprimaryV -belts,rst
checktheadjustmentofthetractioncontrol;refer
toAdjustingtheTractionControl(page32).Ifyou
areunabletoattainthe18to22N(4to5lb)force
requiredinadjustingthetractioncontrol,proceedto
thenextstep.

2.LoosentheretainersecuringtheV-beltcoverandpivot
thecoveropen(Figure39).

Figure39

Figure38

1.Differentialbelt

2.Idlerpulley

3.Completethefollowingtoadjustthebelttension:

A.Loosentheidlerpulleymountingnutandpivot

theidlerpulleyclockwiseagainstthebacksideof
thebeltuntilthedesiredbelttensionisattained
(Figure38).

Important:Donotover-tensionthebelt.

B.Tightenthenuttolocktheadjustment.

1.V-beltcover2.Retainer

3.Toincreasebelttension,loosentheenginemounting
boltsandmovetheenginebackwardsintheslots.

Important:Donotover-tensionthebelt.

4.Tightenthemountingbolts.

Note:Thedistancebetweenthecenterofthedrive
pulleyandthecenterofthedrivenpulleyshouldbe
approximately12.85cm(5.06inches)afternewV -belts
areinstalled.

5.AftertensioningtheprimaryV -belts,checkthe
alignmentoftheengineoutput-shaftpulleyandthe
counter-shaftpulleywithastraightedge.

6.Ifthepulleysaremisaligned,loosenthescrewssecuring
theenginemountingbasetothemachineframeand
slidetheenginefromsidetosideuntilthepulleysare
alignedwithin0.7mm(0.030inch).

4.Installthebeltcoverbyplacingitinposition.

5.Whilemaintainingaslightgapbetweenthecoverseal
andthesideplate,installeachmountingboltuntilthe
threadsengageintheinsert.Thegapallowsvisual
alignmentoftheboltstothethreadedinserts.

6.Afterallboltsareinstalled,tightenthemuntilthe
stand-offsinsidethecovercontactthesideplate.Do
notovertightenthebolts.

30

G016992

1

2

3

4

Figure40

1.Locknut3.Idlerpulley

2.Beltguide4.Idlerarm

7.Tightenthemountingscrewsandcheckthealignment.

8.Topushorpullthemachineeasierwithoutstarting
theengine,adjustthebeltguide(Figure40,inset)as
follows:

A.Engagetheclutch.

B.Loosenthelocknutsecuringtheidlerpulleyand

thebeltguidetotheidlerarm.

C.Rotatethebeltguideclockwiseuntilagapof

approximately1.5mm(0.06inch)isobtained
betweentheguidengerandthebacksideofthe
drivebelts.

D.Tightenthelocknutsecuringtheidlerpulleyand

thebeltguidetotheidlerarm.

9.Closethecoverandsecuretheretainer.

Figure41

1.Differentialcoversections

2.Frontclutchhousing

3.Rightrearbearinghousing

5.Loosentheidlerpulleymountingnutonthedifferential
idlerpulleyandpivottheidlerpulleycounterclockwise
awayfromthebacksideofthebelttoreleasethebelt
tension.

6.Removethe2boltsandlocknutssecuringthefront
clutchhousingtothesideplate(Figure41).

7.Rotatethehousing180°sothatthebottomofthe
housingpointsupward.

8.Removethe2boltsandlocknutssecuringtherightrear
bearinghousingtothesideplate(Figure41).

9.Rotatethehousing180°sothatthebottomofthe
housingpointsupward.

10.Removetheoldbelt.

11.Slidethenewbeltovertherotatedhousingcoversand
thedifferentialcoversections,andontothedifferential
pulleys.

ReplacingtheDifferentialBelt

1.Removetheboltssecuringthetractiondriveandreel
drivebeltcoverstotherightsideplateandremovethe
beltcovers.

2.Loosentheidlerpulleymountingnutoneachidler
pulleyandpivoteachidlerpulleycounterclockwise
awayfromthebacksideofeachbelttoreleasethebelt
tension.

3.Removethebelts.

4.Removetheboltssecuringthefrontandrearsections
ofthedifferentialcovertothedifferentialhousingand
slidethecoversectionsawaytoexposethebelt(Figure

41).

12.Ensurethattheidlerpulleyispositionedagainstthe
backsideofthebelt.

13.Rotatebothhousingsbackintotheuprightposition
andsecurethemtothesideplatewiththeboltsand
nutspreviouslyremoved.

14.Adjustthedifferentialbelttension;refertoAdjusting
theDifferentialBelt(page30).

15.Adjustthebelttensiononthetractiondriveandreel
drivebelts;refertoAdjustingtheTractionDriveBelt
(page29),andAdjustingtheReelDriveBelt(page29).

16.Installthedifferential,tractiondrive,andreeldrive
covers.

31

ControlsSystem
Maintenance

CuttingUnitMaintenance

LevelingtheRearDrumtothe

AdjustingtheTractionControl

Ifthetractioncontroldoesnotengageoritslipsduring
operation,anadjustmentisrequired.

1.MovethetractioncontroltotheDisengagedposition.

2.LoosentheretainersecuringtheV-beltcoverandpivot
thecoveropen(Figure39).

3.Toincreasethecabletension,loosenthefrontcable
jamnutandtightenthebackcablejamnut(Figure

42)untilaforceof3to4kg(7to9lb)isrequiredto
engagethetractioncontrol.

Note:Measuretheforceatthecontrolknob.

Reel

1.Positionthemachineonaat,levelsurface,preferably
aprecisionsteelworkplate.

2.Placea0.6x2.5cm(1/4x1inch)atsteelstrip,
approximately73.6cm(29inches)long,underthereel
bladesandagainstthefrontedgeofthebedknifeto
preventthebedbarfromrestingontheworksurface.

3.Raisethefrontrollersothatonlythereardrumand
thereelareonthesurface.

4.Firmlypressdownonthemachineabovethereelso
thatallreelbladescontactthesteelstrip.

5.Whilepressingdownonthereel,slideafeelergauge
underoneendofthedrum,thenchecktheotherend
ofthedrum.

Note:Ifthereisagapbetweenthedrumandthe
worksurface,greaterthan0.25mm(0.010inch),on
eitherend,adjustthedrum(proceedtostep6).Ifthe
gapislessthan0.25mm(0.010inch)noadjustment
isrequired.

6.Removetherearbeltcoverfromtherightsideofthe
machine(Figure43).

Figure42

1.Tractioncable2.Frontjamnut

4.Tightenthefrontcablejamnut.

5.Closethecoverandsecuretheretainer.

6.Checkthetractioncontroloperation.

Figure43

1.Tractiondrive-beltcover

7.Rotatethedrivenpulleyuntiltheholesalignwiththe4
rollerbearingangescrews(Figure44).

32

5.Insertthe0.05mm(0.002inch)shimbetweenthe
markedbladeandthebedknifeedgeatthepointwhere
themarkedbladecrossesthebedknifeedge.

6.Turntherightbedbaradjustingscrewuntilyoufeel
lightpressure(i.e.drag)ontheshimbyslidingit
side-to-side(Figure45).

7.Removetheshim.

8.Fortheleftsideofthecuttingunit,slowlyrotatethe
reelsothattheclosestbladecrossesthebedknifeedge
betweentherstandsecondscrewheads.

Figure44

1.Drivenpulley3.IdlerPulley

2.4holes

8.Loosenthe4rollerbearingscrewsandthescrew
securingtheidlerpulley.

9.Raiseorlowertherightsideoftherollerassemblyuntil
thegapislessthan0.25mm(0.010inch).

10.Tightentherollerbearingscrews.

11.Adjustthebelttensionandtightentheidlerpulley
mountingscrew(Figure44).

AdjustingtheBedknifetothe Reel

Note:Usethisprocedureaftergrinding,backlapping,or

disassembly.Itisnotintendedasadailyadjustment.

1.Positionthemachineonaat,levelworksurface.

2.Tiltthemachinebackonthehandletoexposethe
bedknifeandthereel.

9.Repeatsteps4through7fortheleftsideofthecutting
unitandleftbedbaradjustingscrew.

10.Repeatsteps5through7untillightdragisachievedon
boththerightandleftsidesofthecuttingunitutilizing
thesamecontactpoints.

11.Toobtainlightcontactbetweenthereelandbedknife,
turneachbedbaradjustingscrewclockwise3clicks.

Note:Eachclickturnedonthebedbaradjustingscrew
movesthebedknife0.018mm(0.0007inch).Clockwise
rotationmovesthebedknifeedgeclosertothereel
andcounterclockwiserotationmovethebedknifeedge
awayfromthereel.

12.Testthecuttingperformancebyinsertingalongstrip
ofcuttingperformancepaperbetweenthereeland
bedknife,perpendiculartothebedknife(Figure46).
Slowlyrotatethereelforward;itshouldcutpaper.

Important:Donottiltthemachinebackfurther
than60degreestopreventfuelleakage.

3.Rotatethereelsothatabladecrossesthebedknifeedge
betweentherstandsecondbedknifescrewheadson
therightsideofthecuttingunit(Figure45).

Figure45

1.Bedbaradjustingscrew

4.Rotatethereelsothatabladecrossesthebedknifeedge
betweentherstandsecondbedknifescrewheadson
therightsideofthecuttingunit.

Figure46

Note:Ifexcessivecontact/reeldragisevidentitwill

benecessarytobacklap,facethefrontofthebedknife,
orgrindthecuttingunittoachievethesharpedges
neededforprecisioncutting.

33

AdjustingtheHeightofCut

1.Verifythattherearrollerislevelandthatthe
bedknife-to-reelcontactiscorrect.Tipthemachine
backonthehandletoexposethefrontandrearrollers
andthebedknife.

2.Loosenthelocknutssecuringtheheight-of-cutarmsto
theheight-of-cutbrackets(Figure47).

Figure49

5.Rotatetheadjustingscrewuntiltherollercontactsthe
frontofthegaugebar.

6.Adjustbothendsoftherolleruntiltheentirerolleris
paralleltothebedknife.

Figure47

1.Height-of-cutarm

2.Height-of-cutbracket

3.Locknut

4.Adjustingscrew

3.Loosenthenutonthegaugebar(Figure48)andset
theadjustingscrewtothedesiredheightofcut.The
distancebetweenthebottomofthescrewheadandthe
faceofthebaristheheightofcut.

Figure48

1.Gaugebar

2.Height-adjustingscrew

3.Nut

Important:Whensetproperly,therearandfront
rollerswillcontactthegaugebarandthescrew
willbesnugagainstthebedknife.Thisensures
thattheheightofcutisidenticalatbothendsof
thebedknife.

7.Tightennutstolocktheadjustment.

Important:Toavoidscalpingonundulatingturf,
ensurethattherollersupportsarepositioned
rearward(therollerclosertothereel).

Note:Thefrontrollercanbeputin3different
positions(Figure50),dependingontheapplicationand
needsoftheuser.

•Usethefrontpositionwhenagroomerisinstalled.

•Usethemiddlepositionwithoutagroomer.

•Usethethirdpositioninextremelyundulatingturf

conditions.

4.Hookthescrewheadonthecuttingedgeofthe
bedknifeandresttherearendofthebarontherear
roller(Figure49).

Figure50

34

AdjustingtheGrassShield Height

Adjusttheshieldtoensurepropergrassclippingdischarge
intothebasket.

1.Measurethedistancefromthetopofthefrontsupport
rodtothefrontlipoftheshieldateachendofthe
cuttingunit(Figure51).

Figure51

1.Supportrod2.Shield

2.Theheightoftheshieldfromthesupportrodfor
normalcuttingconditionsshouldbe10cm(4inches).
Loosentheboltsandnutssecuringeachendofthe
shieldtothesideplateandadjusttheshieldtothe
correctheight.

Note:Thebarisadjustabletocompensateforchanges
inturfconditions.Adjustthebarclosertothereel
whentheturfisextremelywet.Bycontrast,adjustthe
barfurtherawayfromthereelwhenturfconditionsare
dry.Thebarshouldbeparalleltothereeltoensure
optimumperformance.Adjustthebarwheneverthe
shieldheightisadjustedorwhenthereelissharpened
onareelgrinder.

BedbarIdentication

Todetermineifthebedbarisstandardoraggressive,check
theleftbedbarmountingears.Ifthemountingearsare
roundeditisastandardbedbar.Ifthemountingearshavea
notchinthem,itisanaggressivebedbar(Figure53).

Figure53

1.Standardbedbar

2.Aggressivebedbar

3.Tightenthefasteners.

Note:Youcanlowertheshieldfordrierconditions
(clippingsyoverthetopofthebasket)orraiseitto
allowforheavy,wetgrassconditions(clippingsbuild
upontherearofthebasket).

AdjustingtheCut-offBar

Adjustthecut-offbartoensurethattheclippingsarecleanly
dischargedfromthereelarea.

1.Loosenthescrewssecuringthetopbar(Figure52)to
thecuttingunit.

Figure52

1.Cut-offbar

2.Inserta1.5mm(0.060inch)feelergaugebetweenthe
topofthereelandthebarandtightenthescrews.

3.Ensurethatthebarandreelareequaldistancesapart
acrosstheentirereel.

35

SettingtheMachinetoMatchTurfConditions

Usethefollowingtabletosetthemachinetomatchturfconditions.

GreensmowerCuttingUnitSetupMatrix

Bedbars:StandardandOptional

PartNumberDescriptionMowerAggressiveness

120-2682-03

112-9281-01

112-9279-03Aggressive

112-9280-01

110-9278-03Aggressive

Bedknives:StandardandOptional

PartNumberDescriptionMower

98-7261Microcut

117-1530EdgeMaxMicrocut

98-7260T ournament

117-1532EdgeMaxT ournament

110-2300ExtendedMicrocut

110-2301Lowcut

93-4262Microcut

115-1880EdgeMaxMicrocut

93-4263T ournament

115-1881EdgeMaxT ournament

93-4264Lowcut

108-4303ExtendedMicrocut

112-9275Microcut

94-5885T ournament

104-2646Highcut

93-9015Lowcut

StandardGreensmaster800

StandardGreensmaster

1000

Greensmaster

1000

StandardGreensmaster

1600

Greensmaster

1600

Greensmaster800

Greensmaster800

Greensmaster800

Greensmaster800

Greensmaster800

Greensmaster8006.0mm(0.250inch)andup

Greensmaster

1000

Greensmaster

1000

Greensmaster

1000

Greensmaster

1000

Greensmaster

1000

Greensmaster

1000

Greensmaster

1600

Greensmaster

1600

Greensmaster

1600

Greensmaster

1600

Comments

Less

Less

More

Less

More

HeightofCutRangeComments

1.57–3.1mm

(0.062–0.125inch)

1.57–3.1mm

(0.062–0.125inch)

3.1–6.0mm

(0.125–0.250inch)

3.1–6.0mm

(0.125–0.250inch)

1.57–3.1mm

(0.062–0.125inch)

1.57–3.1mm

(0.062–0.125inch)

1.57–3.1mm

(0.062–0.125inch)

3.1–6.0mm

(0.125–0.250inch)

3.1–6.0mm

(0.125–0.250inch)

6.0mm(0.250inch)andup

1.57–3.1mm

(0.062–0.125inch)

Lessthan3.1mm

(0.125inch)

3.1–6.0mm

(0.125–0.250inch)

6.0mm(0.250inch)andup

6.0mm(0.250inch)andupStandardGreensmaster1600

StandardGreensmaster800

StandardGreensmaster1000

StandardGreensmaster1600

StandardGreensmaster800

Longerwearing

Lessaggressive

StandardGreensmaster1000

Longerwearing

Lessaggressive

Tees

36

Rollers:StandardandOptional

g014780

1

2

PartNumberDescriptionMower

99-6240NarrowWiehle

99-6241NarrowWiehle

88-6790WideWiehle

104-2642Fullroller

71-1550Wiehleroller

93-9045Wiehleroller

52-3590

93-9039NarrowWiehle

95-0930Fullroller

ClipKit

PartNumberDescriptionMower

65-9000

SwagedrollerGreensmaster100063.5mm(2.5inches)

ClipkitGreensmaster1000&

Diameter/MaterialComments

Greensmaster80050.8mm(2.0inches)

Greensmaster100050.8mm(2.0inches)

Greensmaster100050.8mm(2.0inches)

Greensmaster100050.8mm(2.0inches)

Greensmaster100050.8mm(2.0inches)

Greensmaster100063.5mm(2.5inches)

Greensmaster160063.5mm(2.5inches)

Greensmaster160063.5mm(2.5inches)

Greensmaster1600

Greensmaster1000:Decreasesclipfrom

4.06mm(0.16inch)to6.35mm(0.25inch)

Aluminum

Aluminum

Aluminum

Steel

CastIron

Aluminum

Aluminum

Aluminum

Steel

forstandard11bladereel.

Standard,0.20inch
spacing

Standard,0.20inch
spacing

Morepenetration,0.43
inchspacing

Leastpenetration

Morepenetration,0.43
inchspacing

24incheswideforedge
support

Standard

Leastpenetration

Comments

ServicingtheBedbar

RemovingtheBedbar

1.Turnthebedbaradjusterscrewcounterclockwiseto
backthebedknifeawayfromthereel(Figure54).

Figure54

1.Bedbaradjustingscrew3.Bedbar

2.Springtensionnut

Greensmaster1600:Decreasesclipfrom

5.84mm(0.23inch)to8.64mm(0.34inch)
forstandard8bladereel.

Figure55

1.Jamnut2.Bedbarbolt

4.Removeeachbedbarboltallowingthebedbartobe
pulleddownwardandremovedfromthemachine.Save
the2nylonand2stampedsteelwashersoneachend
ofthebedbar(Figure55).

InstallingtheBedbar

2.Backoutthespringtensionnutuntilthewasherisno
longertensionedagainstthebedbar(Figure54).

3.Oneachsideofthemachineloosenthejamnut
securingthebedbarbolt(Figure55).

1.Installthebedbar,positioningthemountingears
betweenthewasherandthebedbaradjuster.

2.Securethebedbartoeachsideplatewiththebedbar
bolts(jamnutsonthebolts)and8washers.

37

Note:Positionanylonwasheroneachsideoftheside
plateboss.Placeasteelwasheroutsideeachofthe
nylonwashers.

3.Torquetheboltsto27to36N-m(20to27ft-lb).

4.Tightenthejamnutsuntiltheoutsidethrustwashers
justrotatefreely.

5.Tightenthespringtensionnutuntilthespringis
collapsed,thenbackitoff1/2turn.

6.Adjustthebedbar;refertoAdjustingtheBedknifeto
theReel(page33).

BacklappingtheReel

1.Removetheplugintherightreeldrivecover(Figure

56).

Storage

1.Removegrassclippings,dirt,andgrimefromthe
externalpartsoftheentiremachine,especiallythe
engine.Cleandirtandchafffromtheoutsideofthe
cylinder-headnsandtheblowerhousing.

Important:Youcanwashthemachinewithmild
detergentandwater.Donotpressurewashthe
machine.Avoidexcessiveuseofwater,especially
neartheshiftleverplateandengine.

2.Forlong-termstorage(morethan90days)add
stabilizer/conditioneradditivetothefuelinthetank.

A.Runtheenginetodistributeconditionedfuel

throughthefuelsystem(5minutes).

B.Eitherstoptheengine,allowittocool,anddrain

thefueltank,oroperatetheengineuntilitstops.

C.Starttheengineandrunituntilitstops.Start

theengineagain,withthechokeclosed,untilthe
enginewillnotstart.

D.Disposeofthefuelproperly.Recycleitaccording

tolocalcodes.

Figure56

1.Coverplug

2.Inserta1/2-inch-driveextensionbar,connectedtothe
backlappingmachine,intothesquareholeinthecenter
ofthereelpulley.

3.BacklapaccordingtotheprocedureintheT oro
SharpeningReelandRotaryMowersManual,Form80-300
PT.

DANGER

Contactwiththereelorothermovingparts
canresultinpersonalinjury.

•Stayawayfromthereelwhilebacklapping.

•Neveruseashort-handledpaintbrush
forbacklapping.Handleassembly
Part29-9100isavailable—completeor
asindividualparts—fromyourlocal
AuthorizedT oroDistributor.

Note:Donotstorestabilizer/conditioned
gasolineover90days.

3.Checkandtightenallbolts,nuts,andscrews.Repairor
replaceanypartthatisdamagedorworn.

4.Paintallscratchedorbaremetalsurfaces.Paintis
availablefromyourAuthorizedServiceDealer.

5.Storethemachineinaclean,drygarageorstoragearea.
Coverthemachinetoprotectitandkeepitclean.

Note:Forabettercuttingedge,runaleacrossthe
frontfaceofthebedknifewhenthelappingoperation
iscompleted.Thiswillremoveanyburrsorrough
edgesthatmayhavebuiltuponthecuttingedge.

4.Installthepluginthecoverwhenyouarenishedwith
theprocedure.

38

Notes:

39

TheToroTotalCoverageGuarantee

ALimitedWarranty

ConditionsandProductsCovered

TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuant
toanagreementbetweenthem,jointlywarrantyourT oroCommercial
product(“Product”)tobefreefromdefectsinmaterialsorworkmanship
fortwoyearsor1500operationalhours*,whicheveroccursrst.This
warrantyisapplicabletoallproductswiththeexceptionofAerators
(refertoseparatewarrantystatementsfortheseproducts).Wherea
warrantableconditionexists,wewillrepairtheProductatnocosttoyou
includingdiagnostics,labor,parts,andtransportation.Thiswarranty
beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser.
*Productequippedwithanhourmeter.

InstructionsforObtainingWarrantyService

YouareresponsiblefornotifyingtheCommercialProductsDistributoror
AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe
Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed
helplocatingaCommercialProductsDistributororAuthorizedDealer,or
ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities,
youmaycontactusat:

ToroCommercialProductsServiceDepartment
ToroWarrantyCompany
811 1LyndaleAvenueSouth
Bloomington,MN55420-1196

952–888–8801or800–952–2740
E-mail:[e-mail]

OwnerResponsibilities

AstheProductowner,youareresponsibleforrequiredmaintenanceand
adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired
maintenanceandadjustmentscanbegroundsfordisallowingawarranty
claim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty
periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot
coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,ormodiednon-Toro
brandedaccessoriesandproducts.Aseparatewarrantymaybe
providedbythemanufactureroftheseitems.

•Productfailureswhichresultfromfailuretoperformrecommended

maintenanceand/oradjustments.Failuretoproperlymaintainyour
ToroproductpertheRecommendedMaintenancelistedinthe
Operator’sManualcanresultinclaimsforwarrantybeingdenied.

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligent,orrecklessmanner.

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal
Productoperationinclude,butarenotlimitedto,brakepadsand
linings,clutchlinings,blades,reels,rollersandbearings(sealedor
greasable),bedknives,sparkplugs,castorwheelsandbearings,tires,
lters,belts,andcertainsprayercomponentssuchasdiaphragms,
nozzles,andcheckvalves,etc.

•Failurescausedbyoutsideinuence.Conditionsconsideredtobe

outsideinuenceinclude,butarenotlimitedto,weather,storage
practices,contamination,useofunapprovedfuels,coolants,lubricants,
additives,fertilizers,water,orchemicals,etc.

•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,

diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry
standards.

•Normalnoise,vibration,wearandtear ,anddeterioration.

•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats

duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor
windows,etc.

Parts

Partsscheduledforreplacementasrequiredmaintenancearewarranted
fortheperiodoftimeuptothescheduledreplacementtimeforthatpart.
Partsreplacedunderthiswarrantyarecoveredforthedurationofthe
originalproductwarrantyandbecomethepropertyofT oro.T orowillmake
thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace
it.T oromayuseremanufacturedpartsforwarrantyrepairs.

DeepCycleandLithium-IonBatteryWarranty:

DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof
kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging,
andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe
batteriesinthisproductareconsumed,theamountofusefulworkbetween
chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn
out.Replacementofwornoutbatteries,duetonormalconsumption,
istheresponsibilityoftheproductowner.Batteryreplacementmaybe
requiredduringthenormalproductwarrantyperiodatowner’sexpense.
Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly
proratedwarrantybeginningyear3throughyear5basedonthetime
inserviceandkilowatthoursused.RefertotheOperator'sManualfor
additionalinformation.

MaintenanceisatOwner’sExpense

Enginetune-up,lubrication,cleaningandpolishing,replacementoflters,
coolant,andcompletingrecommendedmaintenancearesomeofthe
normalservicesT oroproductsrequirethatareattheowner’sexpense.

GeneralConditions

RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy
underthiswarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythiswarranty,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletion
ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty.All
impliedwarrantiesofmerchantabilityandtnessforusearelimitedto
thedurationofthisexpresswarranty.

Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove
exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou
speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom
statetostate.

Noteregardingenginewarranty:

TheEmissionsControlSystemonyourProductmaybecoveredby
aseparatewarrantymeetingrequirementsestablishedbytheU.S.
EnvironmentalProtectionAgency(EP A)and/ortheCaliforniaAirResources
Board(CARB).Thehourlimitationssetforthabovedonotapplytothe
EmissionsControlSystemWarranty.RefertotheEngineEmissionControl
WarrantyStatementsuppliedwithyourproductorcontainedintheengine
manufacturer’sdocumentationfordetails

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain
guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining
guaranteeinformation,contacttheT oroimporter.

374-0253RevB