Toro 04054 Greensmaster 800, 04055 Greensmaster 1000, 04056 Greensmaster 1600 Operator's Manual

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Page 1

FormNo.3380-159RevC

Greensmaster

800,1000,and

1600Mower

ModelNo.04054—SerialNo.314000001andUp ModelNo.04055—SerialNo.314000001andUp ModelNo.04056—SerialNo.314000001andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3380-159*C

Page 2

ThisproductcomplieswithallrelevantEuropeandirectives, fordetailspleaseseetheseparateproductspecicDeclaration ofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

ThissparkignitionsystemcomplieswithCanadianICES-002.

Becauseinsomeareastherearelocal,state,orfederal regulationsrequiringthatasparkarresterbeusedonthe engineofthismachine,asparkarresterisincorporatedwith themuferassembly.

GenuineT orosparkarrestersareapprovedbytheUSDA ForestryService.

Important:Thisengineisequippedwithaspark arrestermufer.ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered landwithoutasparkarrestermufermaintainedin workingorder,ortheengineconstricted,equipped,and maintainedforthepreventionofre.Otherstatesor federalareasmayhavesimilarlaws.

CustomerServiceandhavethemodelandserialnumbers ofyourproductready .Themodelandserialnumbersare locatedonaplateontherearframe.Writethenumbersin thespaceprovided.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure1), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.

Figure1

1.Safetyalertsymbol.

Thismanualusestwootherwordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.

Introduction

Thismachineisawalkbehind,reel-bladelawnmower intendedtobeusedbyprofessional,hiredoperatorsin commercialapplications.Itisprimarilydesignedforcutting grassonwell-maintainedlawnsinparks,golfcourses,sports elds,andoncommercialgrounds.Itisnotdesignedfor cuttingbrush,mowinggrassandothergrowthalongside highways,orforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Page 3

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

ToroMowerSafety..................................................6

ForModel04054.....................................................6

ForModel04055.....................................................6

ForModel04056.....................................................7

SafetyandInstructionalDecals.................................8

Setup...........................................................................10

1InstallingandAdjustingtheHandle........................10

2InstallingtheKickstand(ForGR800and

GR1600)...........................................................11

3InstallingtheTransportWheelShafts(For

GR1000andGR1600).........................................12

4InstallingtheTransportWheels(Optional)..............12

5AdjustingtheCuttingUnit....................................13

6InstallingtheGrassBasket....................................13

7InstallingtheHigh-AltitudeKit(Optional)...............13

ProductOverview.........................................................14

Controls...............................................................14

Specications........................................................15

Attachments/Accessories........................................16

Operation....................................................................16

ThinkSafetyFirst...................................................16

CheckingtheEngineOilLevel.................................16

FillingtheFuelTank...............................................16

Break-inPeriod......................................................17

CheckingtheInterlockSwitchOperation...................18

DailyAdjustmentsoftheCuttingUnit.......................18

StartingandStoppingtheEngine..............................18

DrivingtheMachineinTransport.............................19

PreparingtoMow...................................................19

Mowing................................................................19

OperatingTips......................................................19

Maintenance.................................................................20

RecommendedMaintenanceSchedule(s)......................20

DailyMaintenanceChecklist....................................21

Lubrication...............................................................22

GreasingtheMachine.............................................22

EngineMaintenance..................................................23

ServicingtheEngineOil..........................................23

ServicingtheAirCleaner.........................................24

ReplacingtheSparkPlug.........................................24

FuelSystemMaintenance...........................................25

CleaningtheFuelFilter...........................................25

ElectricalSystemMaintenance....................................26

ServicingtheInterlockSwitch.................................26

BrakeMaintenance....................................................26

AdjustingtheService/ParkingBrake.........................26

BeltMaintenance......................................................28

AdjustingtheBelts.................................................28

ReplacingtheDifferentialBelt..................................30

ControlsSystemMaintenance.....................................31

AdjustingtheTractionControl.................................31

CuttingUnitMaintenance...........................................31

LevelingtheRearDrumtotheReel...........................31

AdjustingtheBedknifetotheReel............................32

AdjustingtheHeightofCut.....................................33

AdjustingtheGrassShieldHeight.............................34

AdjustingtheCut-OffBar.......................................34

BedbarIdentication..............................................35

SettingtheMachinetoMatchTurfConditions............36

ServicingtheBedbar...............................................37

BacklappingtheReel...............................................38

Storage........................................................................38

Page 4

Safety

–Storefuelincontainersspecicallydesignedforthis

purpose.

ThismachinemeetsorexceedsCENstandardEN836:1997, ISOstandard5395:1990,andANSIB71.4-2004specications ineffectatthetimeofproductionwhentheOperator PresenceKit,PartNo.112-9282isinstalled.

Improperuseormaintenancebytheoperatororownercan resultininjury.Toreducethepotentialforinjury,comply withthesesafetyinstructionsandalwayspayattentiontothe safetyalertsymbol,whichmeansCaution,Warning,or Danger—personalsafetyinstruction.Failuretocomplywith theinstructionmayresultinpersonalinjuryordeath.

SafeOperatingPractices

ThefollowinginstructionsareadaptedfromtheCEN standardEN836:1997,ISOstandard5395:1990,andANSI B71.4-2012.

Training

•ReadtheOperator'sManualandothertrainingmaterial

carefully.Befamiliarwiththecontrols,safetysigns,and theproperuseoftheequipment.

•Iftheoperatorormechaniccannotreadthelanguage

oftheOperator'sManualitistheowner’ sresponsibilityto explainthismaterialtothem.

•Neverallowchildrenorpeopleunfamiliarwiththese

instructionstouseorservicethemower.Local regulationsmayrestricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpetsare

nearby.

•Keepinmindthattheoperatororuserisresponsiblefor

accidentsorhazardsoccurringtootherpeopleortheir property.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,other people,orproperty.

•Alloperatorsormechanicsmustbetrained.Itisthe

owner’sresponsibilityfortrainingusers.

Preparation

•Whilemowing,alwayswearsubstantialfootwear,long

trousers,hardhat,safetyglasses,andhearingprotection. Longhair,looseclothing,orjewelrymaygettangled inmovingparts.Donotoperatetheequipmentwhen barefootorwearingopensandals.

–Refueloutdoorsonlyanddonotsmokewhile

refuelling.

–Addfuelbeforestartingtheengine.Neverremove

thecapofthefueltankoraddfuelwhiletheengineis runningorwhentheengineishot.

–Iffuelisspilled,donotattempttostarttheengine

butmovethemachineawayfromtheareaofspillage andavoidcreatinganysourceofignitionuntilfuel vaporshavedissipated.

–Secureallfueltanksandcontainercaps.

•Replacefaultysilencers.

•Evaluatetheterraintodeterminewhataccessoriesand

attachmentsareneededtoproperlyandsafelyperform thejob.Onlyuseaccessoriesandattachmentsapproved bythemanufacturer.

•Checkthatoperator'spresencecontrols,safetyswitches

andshieldsareattachedandfunctioningproperly.Donot operateunlesstheyarefunctioningproperly.

Operation

•Donotoperatetheengineinaconnedspacewhere

dangerouscarbonmonoxidefumescancollect.

•Mowonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengageallblade

attachmentclutches,shiftintoneutral,andengagethe parkingbrake.

•Stayalertforholesintheterrainandotherhiddenhazards.

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesrotatingbeforecrossingsurfacesother

thangrass.

•Whenusinganyattachments,neverdirectdischargeof

materialtowardbystandersnorallowanyonenearthe machinewhileinoperation.

•Neveroperatethemachinewithdamagedguards,shields,

orwithoutsafetyprotectivedevicesinplace.Besureall interlocksareattached,adjustedproperly ,andfunctioning properly.

•Donotchangetheenginegovernorsettingsoroverspeed

theengine.Operatingtheengineatexcessivespeedmay increasethehazardofpersonalinjury.

•Thoroughlyinspecttheareawheretheequipmentisto

beusedandremoveallobjectswhichmaybethrownby themachine.

•Warning—Fuelishighlyammable.Takethefollowing

precautions:

Page 5

•Beforeleavingtheoperator'sposition:

–stoponlevelground;

–disengagethecuttingunitandtractiondrive;

–settheparkingbrake;

–stoptheengine.

•Disengagedrivetoattachmentswhentransportingornot

inuse.

•Stoptheengineanddisengagedrivetoattachment:

–beforerefuelling;

–beforeremovingthegrasscatcher;

–beforemakingheightadjustments;

–beforeclearingblockages;

–beforechecking,cleaningorworkingonthemower;

–afterstrikingaforeignobjectorifanabnormal

vibrationoccurs.Inspectthemowerfordamage andmakerepairsbeforerestartingandoperatingthe equipment.

•Reducethethrottlesettingbeforestoppingengineand,if

theengineisprovidedwithafuelshut-offvalve,turnthe valveoffattheconclusionofmowing.

•Keephandsandfeetawayfromthecuttingunit.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.Stopreelsifnotmowing.

•Donotoperatethemowerundertheinuenceofalcohol

ordrugs

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.

•Usecarewhenloadingorunloadingthemachineinto

atrailerortruck

•Usecarewhenapproachingblindcorners,shrubs,trees,

orotherobjectsthatmayobscurevision.

SafeHandlingofFuels

•Toavoidpersonalinjuryorpropertydamage,use

extremecareinhandlinggasoline.Gasolineisextremely ammableandthevaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andothersources

ofignition.

•Useonlyanapprovedfuelcontainer.

•Neverremovefuelcaporaddfuelwiththeengine

running.

•Allowenginetocoolbeforerefueling.

•Neverrefuelthemachineindoors.

•Neverstorethemachineorfuelcontainerwherethereis

anopename,spark,orpilotlightsuchasonawater heateroronotherappliances.

•Neverllcontainersinsideavehicleoronatruckor

trailerbedwithaplasticliner.Alwaysplacecontainerson thegroundawayfromyourvehiclebeforelling.

•Removeequipmentfromthetruckortrailerandrefuelit

ontheground.Ifthisisnotpossible,thenrefuelsuch equipmentwithaportablecontainer,ratherthanfroma fueldispensernozzle.

•Keepthenozzleincontactwiththerimofthefueltank

orcontaineropeningatalltimesuntilfuelingiscomplete.

•Donotuseanozzlelockopendevice.

•Iffuelisspilledonclothing,changeclothingimmediately.

•Neveroverllfueltank.Replacefuelcapandtighten

securely.

MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe

equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetankinsidea

buildingwherefumesmayreachanopenameorspark.

•Allowtheenginetocoolbeforestoringinanyenclosure.

•Toreducetherehazard,keeptheengine,silencer,and

fuelstorageareafreeofgrass,leaves,orexcessivegrease.

•Checkthegrasscatcherfrequentlyforwearor

deterioration.

•Keepallpartsingoodworkingconditionandallhardware

andhydraulicttingstightened.Replaceallwornor damagedpartsanddecals.

•Ifthefueltankhastobedrained,dothisoutdoors.

•Becarefulduringadjustmentofthemachinetoprevent

entrapmentofthengersbetweenmovingbladesand xedpartsofthemachine.

•Disengagedrives,disengagethecuttingunit,setparking

brake,stopengineanddisconnectsparkplugwire.Wait forallmovementtostopbeforeadjusting,cleaningor repairing.

•Cleangrassanddebrisfromcuttingunit,drives,mufers,

andenginetohelppreventres.Cleanupoilorfuel spillage.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Removethesparkplugwirebeforemakinganyrepairs.

•Usecarewhencheckingthereel.W earglovesanduse

cautionwhenservicingthem.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

Hauling

1.Usecarewhenloadingorunloadingthemachineintoa trailerortruck.

2.Usefullwidthrampsforloadingmachineintotrailer ortruck.

3.Tiethemachinedownsecurelyusingstraps,chains, cable,orropes.Bothfrontandrearstrapsshouldbe directeddownandoutwardfromthemachine.

Page 6

ToroMowerSafety

ThefollowinglistcontainssafetyinformationspecictoToro productsorothersafetyinformationthatyoumustknowthat isnotincludedintheCEN,ISO,orANSIstandard.

Thisproductiscapableofamputatinghandsandfeetand throwingobjects.Alwaysfollowallsafetyinstructionsto avoidseriousinjuryordeath.

•Ifmajorrepairsareeverneededorifassistanceisdesired,

contactanAuthorizedToroDistributor.

•UseonlyToro-approvedattachmentsandreplacement

parts.Thewarrantymaybevoidedifusedwith unapprovedattachments.

ForModel04054

Useofthisproductforpurposesotherthanitsintendeduse couldprovedangeroustouserandbystanders.

•Knowhowtostoptheenginequickly.

•Donotoperatethemachinewhilewearingtennisshoes

orsneakers.

•Wearingsafetyshoesandlongpantsisadvisableand

requiredbysomelocalordinancesandinsurance regulations.

•Handlegasolinecarefully.Wipeupanyspills.

•Checkthesafetyinterlockswitchesdailyforproper

operation.Ifaswitchshouldfail,replacetheswitch beforeoperatingthemachine.

•Usingthemachinedemandsattention.Topreventloss

ofcontrol:

–Donotoperateclosetosandtraps,ditches,creeks,or

otherhazards.

–Reducespeedwhenmakingsharpturns.Avoid

suddenstopsandstarts.

–Whennearorcrossingroads,alwaysyieldthe

right-of-way.

–Reduceenginespeedandapplytheservicebrakes

whengoingdownhilltokeepforwardspeedslowand tomaintaincontrolofthemachine.

SoundPowerLevel

Thisunithasaguaranteedsoundpowerlevelof95dBA, whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO11094.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’searof85 dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinEN836.

VibrationLevel

Hand-Arm

Measuredvibrationlevelforlefthand=4.00m/s

Measuredvibrationlevelforrighthand=2.87m/s

UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinEN836.

ForModel04055

•Donottouchtheengine,mufer,orexhaustpipewhile

theengineisrunningorsoonafterithasstoppedbecause theseareascouldbehotenoughtocauseburns.

•Whenapersonorpetappearsunexpectedlyinornear

themowingarea,stopmowing.Carelessoperation, combinedwithterrainangles,ricochets,orimproperly positionedguardscanleadtothrownobjectinjuries.Do notresumemowinguntiltheareaiscleared.

MaintenanceandStorage

•Checkallfuellinesfortightnessandwearonaregular

basis.Tightenorrepairthemasneeded.

•Iftheenginemustberunningtoperformamaintenance

adjustment,keephands,feet,clothing,andanypartsof thebodyawayfromthecuttingunit,attachments,andany movingparts.Keepeveryoneaway.

•Toensuresafetyandaccuracy,haveanAuthorizedToro

Distributorcheckthemaximumenginespeedwitha tachometer.Maximumgovernedenginespeedshould be3600±100RPM.

SoundPowerLevel

Thisunithasaguaranteedsoundpowerlevelof95dBA, whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO11094.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’searof84 dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinEN836.

VibrationLevel

Hand-Arm

Measuredvibrationlevelforrighthand=2.52m/s

Measuredvibrationlevelforlefthand=2.39m/s

UncertaintyValue(K)=1.3m/s

Page 7

Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinEN836.

ForModel04056

SoundPowerLevel

Thisunithasaguaranteedsoundpowerlevelof95dBA, whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO11094.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’searof85 dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinEN836.

VibrationLevel

Hand-Arm

Measuredvibrationlevelforrighthand=3.35m/s

Measuredvibrationlevelforlefthand=2.59m/s

UncertaintyValue(K)=1.7m/s

Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinEN836.

Page 8

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.

115-7355

1.Warning—toxicgas inhalationhazard;do notusethemachine indoors.

2.Explosionhazard;stopthe engineandextinguishall ameswhenfueling.

3.Warning;stoptheengine andturnofftheignition beforeleavingthemachine orfueling.

4.Warning;disconnectthe sparkplugwireandread theinstructionsbefore servicingorperforming maintenance.

5.Hotsurface;donottouch.

93-9356

1.Entanglementhazard—stayawayfrommovingparts.

93-6085

1.Fast

2.Continuousvariable setting

3.Slow

93-8064

1.Warning—readtheinstructionsbeforeservicingor performingmaintenance.

2.Cuttinghazardoffootorhand—stoptheengineandwait formovingpartstostop.

1.Reeldrive3.Disengage

2.Engage

93-7346

Page 9

115-1614

1.Warning—readtheOperator'sManual.3.Thrownobjecthazard—keepbystandersasafedistancefrom

2.Warning—donotoperatethemachineunlessyouaretrained.

themachine.

4.Warning—stayawayfrommovingparts;keepallguardsin place.

115-1720

1.Forward3.Neutral

2.Drivewheel

117–2718

120-2727

1.Brake—toengage,pullthe levertowardthehandle; todisengage,releasethe lever.

2.Parkingbrake—tolock, pullthelevertowardthe handle,pressthebutton inandreleasethelever againstthelockingbutton; torelease,pullthelever towardthehandleuntil thebuttonreleasesand releasethelever ..

106-8120

1.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.

2.Cuttinghazardofhandandfoot—stayawayfrommoving parts.

Page 10

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1 2 3

4 5 6

MediaandAdditionalParts

Description

Operator'sManual EngineOperator'sManual PartsCatalog OperatorTrainingMaterial CerticateofCompliance

Handle1 Cabletie Kickstandassembly1 Spring Wheelshaft,right Wheelshaft,left

Transportwheels(optional)

Nopartsrequired

Grassbasket

High-altitudekit,partnumber117-0073 (acquireseparatelyasneeded)

Qty.

1 1 1 1 1

Readorviewbeforeoperatingthemachine

Qty.

1 1 1

–

1Installthegrassbasket.

Installthehandle.

Installthekickstand.

Installthetransportwheelshafts.

Installthetransportwheels(optional).

Adjustthecuttingunit.

Installthehigh-altitudekit(optional).

Use

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

InstallingandAdjustingthe Handle

Partsneededforthisprocedure:

1Handle

Cabletie

InstallingtheHandle

1.Removetheboltsandlocknutssecuringthebottomof thehandlearmstoeachsideofthemower(Figure2).

Figure2

1.Mountingpins3.Boltandlocknut

2.Handlearms4.Hairpincotterandringpin

2.Removethehairpincottersandringpinssecuringthe handlearmstotherearoftheframe(Figure2).

3.Insertthehandleendsthroughtheholesinthehandle armsandaligntheholeswiththemountingpins (Figure2).

Page 11

4.Squeezethehandleendsinwardandinstallthemonthe

G017601

G017590

G017948

mountingpins(Figure3).

Figure3

1.Handleend

2.Bolt,washer,andlockwasher

AdjustingtheHandle

1.Removethehairpincottersfromtheringpinsoneach sideofthemower(Figure2).

2.Whilesupportingthehandle,removetheringpins fromeachsideandraiseorlowerthehandletothe desiredoperatingposition(Figure2).

3.Installtheringpinsandhairpincotters.

InstallingtheKickstand(For GR800andGR1600)

Partsneededforthisprocedure:

5.Securethehandleendstothemountingpinswiththe bolts,washers,andlockwashersprovided(Figure3).

6.Securethebottomofthehandlearmstoeachside ofthemowerwiththeboltsandlocknutspreviously removed(Figure3).Ensurethatyouinstallthe bushingsinthehandlearmmountingholes.

7.Securethehandlearmstotherearoftheframewith thehairpincottersandringpinspreviouslyremoved (Figure3).

8.Securethecablesandwireharnesstothehandlewith cableties(Figure4).

1Kickstandassembly

Spring

Procedure

Note:Thefastenersareshippedlooselyinstalledonthe

kickstandassembly .

1.OntheGR1600only,connectthespringstudtothe righthandsideofthekickstand(Figure5)usingthe bolt,washer,andange-headnutprovided.

1.Cableties

Figure4

1.Bolt3.Washer

2.Springstud

2.Hookthespringintotheholeinthespringbracketand ontothespringstudwhilealigningthekickstandwith themountingholesintherearframe(Figure6).

Figure5

4.Flange-headnut

Page 12

Figure6

Figure7

1.Kickstand

2.Springbracket4.Spring

3.Mountthekickstandtoeachsideoftheframewitha bolt,lockwasher,spacer,atwasherandlocknut(Figure

6).Positionthespacerinthekickstandmountinghole.

3.Springstud

InstallingtheTransportWheel Shafts(ForGR1000and GR1600)

Partsneededforthisprocedure:

Wheelshaft,right

Wheelshaft,left

Procedure

1.Pushthekickstanddownwithyourfootandpullup onthehandletosupportthemoweronthekickstand.

1.Rightwheelshaft

4.Torquetheshaftto88to101N-m(65to75ft-lb).

5.Repeatontheleftside.

InstallingtheTransport Wheels(Optional)

Partsneededforthisprocedure:

Transportwheels(optional)

Procedure

1.Slidethewheelontotheaxle(Figure8).

2.Pivotthewheellockingclipawayfromcenterofthe wheelallowingittoslidefartherontotheaxle(Figure

8).

2.Apply#242Loctitetothethreadsofthewheelshafts.

3.Threadtherightwheelshaftintothedrivepulleyon therightsideofthemachine(Figure7).

Note:Therightwheelshafthaslefthandthreads.

Page 13

G017591

Figure8

1.Lockingclip

3.Rotatethewheelbackandforthuntilitslides completelyontotheaxleandthelockingclipissecured inthegrooveontheaxleshaft.

4.Repeattheprocedureontheoppositesideofthe machine.

5.Inatethetiresto574to718Pa(12to15psi.).

InstallingtheGrassBasket

Partsneededforthisprocedure:

Grassbasket

Procedure

Graspthebasketbythetoplipandslideitontothebasket mountingrods(Figure9).

Figure9

1.Grassbasket

2.Basketmountingrod

AdjustingtheCuttingUnit

NoPartsRequired

Procedure

Beforeoperatingthemachine,completethefollowing adjustments:

•LevelingtheRearDrumtotheReel(page31).

•AdjustingtheBedknifetotheReel(page32).

•AdjustingtheHeightofCut(page33).

•AdjustingtheGrassShieldHeight(page34).

•AdjustingtheCut-OffBar(page34).

RefertotheCuttingUnitMaintenancesectioninMaintenance forinstructionsonperformingtheseprocedures.

Note:Model04056only—Whencuttinginhigher heights-of-cut,thebasketmaybeloweredbyremovingeach basketmountingrodandinstallingeachontheoppositeside ofthemachine.

InstallingtheHigh-AltitudeKit (Optional)

Partsneededforthisprocedure:

High-altitudekit,partnumber117-0073(acquire

separatelyasneeded)

Procedure

Ifyouwillbeusingthemachineataltitudesabove1500 m(5000ft),obtainandinstalltheHigh-AltitudeKit,part number117-0073.

Page 14

ProductOverview

G017592

G016976

G016977

Controls

Figure11

ParkingBrake

Figure10

1.Tractiondrivelever

2.Throttlecontrol6.Parkingbrake

3.On/offswitch7.Operatorpresencecontrol

4.Hourmeter

5.Servicebrake

(optional)

ThrottleControl

Thethrottlecontrol(Figure10)islocatedontherearright sideofthecontrolpanel.Theleverconnectstoandoperates thethrottlelinkagetothecarburetor.SeeSpecications(page

15)forenginespeed.

TractionDriveLever

Thetractiondrivelever(Figure10)islocatedonthefront rightsideofthecontrolpanel.Ithastwopositions:Neutral andForward.Pushingtheleverforwardengagesthetraction drive.

Theparkingbrake(Figure12)islocatedatthebaseofthe servicebrake.Fullyengagetheservicebrakeandpushthe parkingbrakeknobtoallowtheservicebraketorestonthe parkingbrakepin.Engagetheservicebraketoreleasethe parkingbrake.Youmustreleasethebrakebeforethetraction driveisengaged.

Figure12

ServiceBrake

Theservicebrake(Figure11)islocatedonthetopleftfront sideofthecontrolpanel.Youcanusethebraketoslowor stopthemachine.

On/OffSwitch

Theon/offswitch(Figure10)islocatedonthetopofthe controlpanel.MovetheswitchtotheOnpositiontostartthe engineandtheOffpositiontostoptheengine.

OperatorPresenceControl(Optional)

Ifequipped,theoperatorpresencecontrol(Figure10)is locatedontherearofthehandle.Pushtheoperatorpresence controlagainstthehandle.Ifequipped,theoperatorpresence controlmustbeengagedbeforemovingthetractiondrive leverortheenginewillstop.

Page 15

ReelDriveLever

G016978

g024364

RecoilStarter

Thereeldrivelever(Figure13)islocatedontherightfront cornerofthemachine.Theleverhastwopositions:Engage andDisengage.Movetheleverforwardtoengagethereelor rearwardtodisengagethereel.

Figure13

1.Reeldrivelever

ChokeLever

Pulltherecoilstarterhandle(Figure15)tostarttheengine.

Figure15

1.Recoilstarter2.Kickstand

Kickstand

Thekickstand(Figure15)ismountedtotherearofthe machineandisusedtoraisetherearofthemachinefor installationorremovalofthetransportwheels.

Thechokelever(Figure14)islocatedontheleftfrontofthe engine.Theleverhastwopositions:RunandChoke.Move thelevertotheChokepositionwhenstartingacoldengine. Aftertheenginestarts,movethelevertotheRunposition.

Figure14

1.Chokelever2.Fuelshut-offvalve

FuelShut-OffValve

Thefuelshut-offvalve(Figure14)islocatedontheleft frontoftheenginenearthechokelever.Thevalvehastwo

Specications

Width

Height

Lengthwith

basket

Dryweight

(withbasket

andWiehle

roller;without

wheelsor

grooming

reel)

Widthofcut46cm(18

Heightofcut

Clip3.3mm(0.13

EnginespeedLowidle

Model04054Model04055Model04056

84cm(33

inches)

114cm(45

inches)

122cm(48

inches)

97kg(216lb)100kg(220

inches)

1.6mmto

31.8mm

(0.063to1.25

inches)

–1565±150

RPM,High

idle–3375

±100RPM

91cm(36 inches)

114cm(45 inches)

122cm(48 inches)

lb)

53cm(21 inches)

1.6mmto

31.8mm (0.063to1.25 inches)

4.3mm(0.17 inch)

Lowidle –1565±150 RPM,High idle–3375 ±100RPM

104cm(41 inches)

122cm(48 inches)

150cm(59 inches)

105kg(232 lb)

66cm(26 inches)

3.1mmto

31.7mm (0.125to1.25 inches)

5.8mm(0.23 inch)

Lowidle –1565±150 RPM,High idle–3375 ±100RPM

positions:ClosedandOpen.Movetheleveruptotheclosed positionwhenstoringortransportingthemachine.Openthe valvebeforestartingtheenginebyrotatingtheleverdown.

Page 16

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis availableforusewiththemachinetoenhanceandexpand itscapabilities.ContactyourAuthorizedServiceDealeror Distributororgotowww .Toro.comforalistofallapproved attachmentsandaccessories.

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

ThinkSafetyFirst

Pleasecarefullyreadallofthesafetyinstructionsanddecals inthesafetysection.Knowingthisinformationcouldhelp youorbystandersavoidinjury.

CheckingtheEngineOilLevel

Checktheengineoillevelbeforeeachuseorevery8operating hours,refertoCheckingtheEngineOilLevel(page23)in

EngineMaintenance(page23).

FillingtheFuelTank

Note:Thefueltankcapacityis2.7liters(2-3/4quarts).

•Forbestresults,useonlyclean,fresh(lessthan30days

old),unleadedgasolinewithanoctaneratingof87or higher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol(gasohol)

or15%MTBE(methyltertiarybutylether)byvolume isacceptable.EthanolandMTBEarenotthesame. Gasolinewith15%ethanol(E15)byvolumeisnot approvedforuse.Neverusegasolinethatcontains morethan10%ethanolbyvolume,suchasE15 (contains15%ethanol),E20(contains20%ethanol),or E85(containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/orengine damagewhichmaynotbecoveredunderwarranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuelcontainers

overthewinterunlessafuelstabilizerisused.

•Donotaddoiltogasoline.

Page 17

DANGER

G017594

WARNING

Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.

•Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupanygasoline thatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Donotllthefueltankcompletelyfull.Add gasolinetothefueltankuntilthelevelis6to13 mm(1/4to1/2inch)belowthebottomofthe llerneck.Thisemptyspaceinthetankallows gasolinetoexpand.

•Neversmokewhenhandlinggasoline,andstay awayfromanopenameorwheregasoline fumesmaybeignitedbyaspark.

•Storegasolineinanapprovedcontainerand keepitoutofthereachofchildren.Neverbuy morethana30-daysupplyofgasoline.

•Donotoperatewithoutentireexhaustsystemin placeandinproperworkingcondition.

Gasolineisharmfulorfatalifswallowed.Long-term exposuretovaporscancauseseriousinjuryand illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor conditionerbottleopening.

•Avoidcontactwithskin;washoffspillagewith soapandwater.

1.Cleanaroundthefueltankcapandremovethecap fromthetank(Figure16).

Figure16

DANGER

Incertainconditionsduringfueling,static electricitycanbereleasedcausingasparkwhich canignitethegasolinevapors.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.

•Alwaysplacegasolinecontainersontheground awayfromyourvehiclebeforelling.

•Donotllgasolinecontainersinsideavehicleor onatruckortrailerbedbecauseinteriorcarpets orplastictruckbedlinersmayinsulatethe containerandslowthelossofanystaticcharge.

•Whenpractical,removegas-poweredequipment fromthetruckortrailerandrefueltheequipment withitswheelsontheground.

•Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfromaportable container,ratherthanfromagasolinedispenser nozzle.

•Ifagasolinedispensernozzlemustbeused, keepthenozzleincontactwiththerimofthe fueltankorcontaineropeningatalltimesuntil fuelingiscomplete.

1.Fueltankcap

2.Usingunleadedgasoline,llthefueltanknohigher thanthebottomofthelterscreen.Thisspaceallows thegasolinetoexpand.Donotllthefueltank

completelyfull.

3.Installfueltankcapandwipeupanyspilledgasoline.

Break-inPeriod

RefertotheEngineManualsuppliedwiththemachineforoil changeandmaintenanceproceduresrecommendedduring thebreak-inperiod.

Only8hoursofmowingoperationisrequiredforthebreak-in period.

Sincethersthoursofoperationarecriticaltofuture dependabilityofthemachine,monitoritsfunctionsand performancecloselysothatminordifculties,whichcould leadtomajorproblems,arenotedandcanbecorrected. Inspectthemachinefrequentlyduringbreak-inforsignsof oilleakage,loosefasteners,oranyothermalfunction.

Toensureoptimumperformanceofthebrakesystem,burnish (break-in)thebrakesbeforeusingthemachine.Toburnish thebrakes,rmlyapplythebrakesanddrivethemachineat mowingspeeduntilthebrakesarehot,asindicatedbytheir smell.Anadjustmenttothebrakesmayberequiredafter

Page 18

break-in;refertoAdjustingtheService/ParkingBrake(page

26).

CheckingtheInterlockSwitch Operation

CAUTION

Ifsafetyinterlockswitchesaredisconnectedor damagedthemachinecouldoperateunexpectedly causingpersonalinjury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlockswitches dailyandreplaceanydamagedswitchesbefore operatingthemachine.

1.Pushthekickstanddownwithyourfootandpullup andbackonthehandletoraisethewheelsoffofthe ground.

2.PlacethetractionleverintotheEngagepositionand theenginecontrolsinthestartingposition.

3.Attempttostarttheengine.

Theengineshouldnotstart.Iftheenginestarts,the interlockswitchneedsservice.Correcttheproblem beforeoperating.RefertoServicingtheInterlock

Switch(page26).

4.Carefullyliftuponthehandletoreleasethekickstand.

DailyAdjustmentsofthe

Figure17

Note:Ifexcessivecontact/reeldragisevidentitwill

beeithernecessarytobacklap,refacethefrontofthe bedknife,orregrindthecuttingunittoachievethe sharpedgesneededforprecisioncutting(Refertothe ToroManualforSharpeningReelandRotaryMowers, FormNo.09168SL).

Important:Lightcontactispreferredatalltimes.If youdonotmaintainlightcontact,thebedknifeandreel edgeswillnotsufcientlyself-sharpenandwilldullafter aperiodofoperation.Ifyoumaintainexcessivecontact, thebedknifeandreelwillwearquicker,wearunevenly, andthequalityofcutmaybeadverselyaffected.

Note:Afterextendedrunning,aridgewilleventually developatbothendsofthebedknife.Roundofforlethese notchesushwiththecuttingedgeofthebedknifetoensure smoothoperation.

CuttingUnit

Priortomowingeachday,orasrequired,checkeachcutting unittoverifyproperbedknife-to-reelcontact.Thismustbe performedeventhoughqualityofcutisacceptable.

1.Lowerthecuttingunitsontoahardsurface,shutoff theengine,andremovetheignitionkey .

2.Slowlyrotatethereelinareversedirection,listening forreel-to-bedknifecontact.

Note:Theadjustmentknobshavedetents correspondingto0.018mm(0.0007inch)bedknife movementforeachindexedposition.Referto AdjustingtheBedknifetotheReel.

3.Testthecuttingperformancebyinsertingalongstrip ofcuttingperformancepaper(T oropartnumber 125-5610)betweenreelandbedknife,perpendicular tothebedknife(Figure17).Slowlyrotatethereel forward;itshouldcutthepaper.

StartingandStoppingthe Engine

Note:Forillustrationsanddescriptionsofthecontrols

referencedinthissection,refertotheControls(page14) sectioninProductOverview(page14).

StartingtheEngine

Note:Ensurethatthesparkplugwireisinstalledonthe

sparkplug.

1.Ensurethatthetractionandreeldriveleversareinthe Disengagedposition.

Note:Theenginewillnotstartifthetractionleveris intheEngagedposition.

2.Openthefuelshut-offvalveontheengine.

3.Movetheon/offswitchtotheOnposition.

4.MovethethrottlecontroltotheFastposition.

Page 19

5.MovethechokeleverhalfwaybetweentheOnandOff positionswhenstartingacoldengine.Thechokemay notberequiredwhenstartingawarmengine.

6.Pulltherecoilstarterhandleoutuntilpositive engagementresults,thenpullitvigorouslytostartthe engine.

Important:Donotpullrecoilropetoitslimitor letgoofstarterhandlewhenropeispulledout becauseropemaybreakorrecoilassemblymay bedamaged.

7.MovethechoketotheOffpositionastheengine warmsup.

3.Slidethewheelsoffoftheshafts.

4.Movetheunitoffofthekickstand.

Mowing

Properuseofthemachineprovidesthesmoothestturf cuttingavailable.ReferalsotoOperatingTips(page19)for fundamentalsuggestionstoobtaintheutmostperformance fromyourmower.

Important:Excessiveoperationofthecuttingunitwith theabsenceofgrassclippings(lubricant)candamage thecuttingunit.

StoppingtheEngine

1.Movethetractionandreeldrivecontrolstothe Disengagedposition,thethrottlecontroltotheSlow position,andtheOn/OffswitchtotheOffposition.

2.Pullthesparkplugwireoffofthesparkplugtoprevent thepossibilityofaccidentalstartingbeforestoringthe machine.

3.Closethefuelshut-offvalvebeforestoringor transportingthemowerinavehicle.

DrivingtheMachinein Transport

1.Ifthemachineisequippedwiththeoptionaltransport wheels,pushthekickstanddownwithyourfootand pulluponthehandletoraisetherearofthemower andinstallthetransportwheels.

2.Toreleasethekickstand,pulluponthehandle,push themowerforward,andthenlowertherearofthe mowerontothetransportwheels.

3.Ensurethatthetractionandreeldrivecontrolsarein theDisengagedpositionandstarttheengine.

4.SetthethrottlecontroltoSlow ,raisethefrontofthe machineupslightly ,graduallyengagethetractiondrive andslowlyincreasetheenginespeed.

5.Adjustthethrottletooperatethemoweratthedesired groundspeedandtransportthemowertothedesired destination.

6.ReturnthetractioncontrollevertotheDisengage position,thethrottletotheSlowposition,andstop theengine.

1.Starttheengine,setthethrottleatareducedspeed, pushdownonthehandletoraisethecuttingunit, movethetractionlevertotheEngagedposition,and transportthemowerontothecollarofthegreen.

2.MovethetractionlevertotheDisengagedpositionand movethereeldrivelevertotheEngagedposition.

3.MovethetractionlevertotheEngagedposition, increasethethrottlespeeduntilthemoweristraveling atthedesiredgroundspeed,drivethemowerontothe green,lowerthefrontofthemower,andcommence operation.

4.Whennishedmowing,driveoffofthegreen,move thetractioncontrollevertotheDisengageposition, stoptheengineandpushthereeldriveleverintothe Disengageposition.

5.Emptythegrassbasketofclippings,installthegrass basket,andcommencetransportoperation.

OperatingTips

BeforeMowing

•Ensurethatthemoweriscarefullyadjustedandisset

evenlyonbothsidesofthereel.Impropermower adjustmentismagniedmanytimesoverinthe appearanceoftheclippedturf.

•Removeallforeignobjectsfromtheturfpriortomowing.

•Ensurethateveryone,especiallychildrenandpets,are

clearoftheworkarea.

MowingTechniques

PreparingtoMow

1.Ifthemachineisequippedwiththeoptionaltransport wheels,pushthekickstanddownwithyourfootand pullupandbackonthehandletoraisethewheelsoff oftheground.

2.Pushthelockingclipsonthewheelsoutofthegrooves intheshafts.

•Mowagreeninastraightbackandforthdirection,across

thegreen.

•Avoidcircularmowingorturningthemoweronagreen

becausescufngmayoccur.Turnthemoweroffofthe greenbyraisingthecuttingreel(pushingthehandle down)andturningonthetractiondrum.

•Mowatanormalwalkingpace.Fastspeedsavesvery

littletimeandwillresultinaninferiormowingjob.

Page 20

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst20hours

Beforeeachuseordaily

Every25hours

Every50hours

Every100hours

Every500hours

Every1,000hours

Important:Refertoyour

MaintenanceProcedure

•Changetheengineoil.

•Cleanthefuellterandcup.

•Checktheinterlockswitchoperation.

•Checktheengineoillevel.

•Greasethemachine.(Greasethettingsimmediatelyaftereverywashing regardlessoftheintervallisted.)

•Changetheengineoil.(Morefrequentlyindustyordirtyconditions)

•Cleanandoiltheaircleanerfoamelement.(Moreoftenindirtyordustyconditions)

•Replacethepaperairlterelement.(Moreoftenindirtyordustyconditions)

•Checkthesparkplug.

•Cleanthefuellterandcup.

•Checkintakeandexhaustvalves.Adjustasnecessary.

•Cleanthecarburetor.

•replacethefuelline.

•Checkthetransmissiondrivebelts.

•Checkthetransmissionbearings.

Engine Operator's Man ual

foradditionalmaintenanceprocedures.

Page 21

DailyMaintenanceChecklist

Important:Duplicatethispageforroutineuse.

Maintenance CheckItem

Checkthe safetyinterlock operation.

Checkthe parkingbrake operation.

Checkthefuel level.

Checktheengine oillevel.

Checktheair lter.

Cleantheengine coolingns.

Checkfor unusualengine noises.

Checkfor unusual operatingnoises.

Checkthe reel-to-bedknife adjustment.

Checkthe height-of-cut adjustment.

Greaseall ttings.

Touchup damagedpaint.

Fortheweekof:

Mon.Tues.Wed.Thurs.Fri.

Sat.Sun.

NotationforAreasofConcern

Inspectionperformedby:

ItemDate

Information

Page 22

Lubrication

G016993

G016981

G016982

GreasingtheMachine

ServiceInterval:Every25hours

Lubricatethe13greasettingsonthemowerusingaNo.2 multipurposelithiumbasegrease.Ahandoperatedgrease gunisrecommendedforbestresults.

Thegreasettinglocationsareasfollows:

•2onthefrontroller(Figure18)

•2onthereelbearings(Figure18)

•2onthedrumaxles(Figure19)

•3onthedifferential(Figure19)

•2onthereelcountershaftbearings(Figure20)

•2onthebeltidlerpivots(Figure21).

1.Wipeeachgreasettingwithacleanrag.

2.Pumpgreaseintoeachttinguntilitbeginstoget difculttopumpthegun.

Important:Donotapplytoomuchpressureor greasesealswillbecomepermanentlydamaged.

3.Wipeoffanyexcessgrease.

Figure20

Figure21

Figure18

Figure19

Page 23

EngineMaintenance

G016983

ServicingtheEngineOil

ServiceInterval:Aftertherst20hours—Changethe

engineoil.

Beforeeachuseordaily—Checktheengineoillevel.

Every50hours—Changetheengineoil.(More frequentlyindustyordirtyconditions)

Thecrankcasemustbelledwithapproximately21uid ouncesofproperviscosityoilbeforestaring.Theengine usesanyhigh-qualityoilhavingtheAmericanPetroleum Institute-APl-“serviceclassication"SF,SG,SHorSJ.Oil viscosity-weight-mustbeselectedaccordingtoambient temperature.Figure22illustratesthetemperature/viscosity recommendations.

Figure23

1.Oillevelgauge

2.Removetheoillevelgaugebyrotatingit counterclockwise.

3.Wipetheoillevelgaugecleanandinsertitintotheller port.Donotscrewitintotheport.

2.Drainplug

Figure22

Note:Usingmulti-gradeoils(5W-20,10W -30,and10W -40)

willincreaseoilconsumption.Checktheoillevelmore frequentlywhenusingthem.

CheckingtheEngineOilLevel

1.Positionthemowersothattheengineislevelandclean aroundtheoillevelgauge(Figure23).

4.Removethegaugeandchecktheleveloftheoil.

5.Ifthelevelislow,addonlyenoughoiltoraisethelevel untilitisbetweenthehatchmarksonthegauge(Figure

24).Donotoverll.

Figure24

1.Hatchmarks

6.Installtheoillevelgaugeandwipeupanyspilledoil.

ChangingtheEngineOil

1.Startandruntheengineforafewminutestowarm theengineoil.

2.Placeadrainpanattherearofmachine,underthe drainplug(Figure23).

3.Removethedrainplug.

4.Pushdownonthehandletotipthemowerandthe enginebackward,allowingmoreoiltorunintothe drainpan.

Page 24

5.Installthedrainplugandrellthecrankcasewiththe

G016984

G016985

G016986

properoil;refertoCheckingtheEngineOilLevel

(page16).

ServicingtheAirCleaner

ServiceInterval:Every50hours—Cleanandoiltheair

cleanerfoamelement.(Moreoftenin dirtyordustyconditions)

Every100hours—Replacethepaperairlterelement. (Moreoftenindirtyordustyconditions)

Important:Servicetheaircleanermoreoftenindirty ordustyconditions

1.Makesurethewireisoffofthesparkplug.

2.Removethewingnutsecuringtheaircleanercoverand removethecover(Figure25).

Figure26

1.Wingnut4.Foamelement

2.Aircleanercover5.Paperelement

3.Plasticwingnut

5.Checktheconditionofthepaperelement.Cleanitby gentlytappingorreplaceitasrequired.

Important:Donotusecompressedairtoclean thepaperelement.

6.Installthefoamelement,paperelement,andaircleaner cover.

Figure25

1.Aircleanercover

Important:Donotoperatetheenginewithoutthe aircleanerelementbecauseextremeenginewear anddamagewilllikelyresult.

3.Cleanthecoverthoroughly.

4.Ifthefoamelementisdirty ,removeitfromthepaper element(Figure26)andcleanitthoroughly,asfollows:

A.Washthefoamelementinasolutionofliquid

soapandwarmwater.Squeezeittoremovedirt,

ReplacingtheSparkPlug

ServiceInterval:Every100hours

UseanNGKBR6HSsparkplugorequivalent.Thecorrect airgapis0.6-0.7mm(0.024-0.028inches).

butdonottwistitbecausethefoammaytear.

1.Pullthemoldedwireoffofthesparkplug(Figure27).

B.Drythefoamelementbywrappingitinaclean

rag.Squeezetheragandfoamelementtodryit, butdonottwistit.

C.Saturatethefoamelementwithcleanengineoil.

Squeezetheelementtoremoveexcessoilandto distributetheoilthoroughly.Anoildampelement isdesirable.

1.Sparkplugwire

Figure27

Page 25

2.Cleanaroundthesparkplugandremoveitfromthe

G016987

G016988

cylinderhead.

FuelSystem

Important:Replaceacracked,fouled,ordirty sparkplug.Donotsandblast,scrape,orclean electrodesbecauseenginedamagecouldresult fromgritenteringthecylinder.

3.Ensurethattheairgapiscorrect(Figure28).

Figure28

4.Installthecorrectlygappedsparkplugandtightenitto 23N-m(17ft.-lb).

5.Installthesparkplugwireonthesparkplug.

Maintenance

CleaningtheFuelFilter

ServiceInterval:Aftertherst20hours

Every100hours

1.Closethefuelshut–offvalveandunscrewthebowl fromthelterbody(Figure29).

Figure29

1.Bowl

2.Cleanthebowlandlterincleangasolineandinstallit.

2.Fuelshut–offvalve

Page 26

ElectricalSystem

G016989

G016990

Maintenance

BrakeMaintenance

AdjustingtheService/Parking

ServicingtheInterlockSwitch

Usethefollowingprocedureiftheswitchneedsadjustment orreplacement.

1.Makesuretheengineisoffandthetractionleveris disengagedandrestingagainsttheneutralstop(Figure

30).

Brake

Iftheservice/parkingbrakeslipswhenoperated,an adjustmentisrequired.

1.Engagetheservicebrake,pushinontheparkingbrake knobandallowtheservicebraketorestontheparking brakepin(Figure31)

Figure30

1.Tractionlever3.Interlockswitch

2.Neutralstop

2.Loosentheinterlockswitchmountingfasteners(Figure

30).

3.Placea.032"thickshimbetweenthetractionleverand theinterlockswitch(Figure30).

4.Tightentheinterlockswitchmountingfasteners. Recheckthegap.Thetractionlevermustnotcontact theswitch.

5.Engagethetractionleverandverifythattheswitch losescontinuity.Replaceifrequired.

4..032"Gap

Figure31

2.Usingaspringscale,pressrearwardontheservice brakelever(Figure32).Theparkingbrakeshould releasewhenaforceof13.5to18kg(30to40lbs)is attained.Iftheparkingbrakereleasesbefore13.5to18 kg(30to40lbs)offorceisattained,anadjustmentto thebrakecableisrequired.Proceedtostep3.

Page 27

G016991

Figure34

Figure32

1.Rearpressureonservicebrakelever

3.LoosentheretainersecuringtheV-beltcoverandpivot thecoveropen(Figure33).

Figure33

1.V–beltcover2.Retainer

1.Service/Parkingbrake cable

2.Frontjamnut

5.Closethecoverandsecuretheretainer.

4.Toadjustthebrakecabletension,proceedasfollows.

•Todecreasethecabletension,loosenthefront

cablejamnutandtightentherearjamnut(Figure

34).Repeatsteps1and2andreadjustifrequired.

•Toincreasethecabletension,tightenthefront

cablejamnutandloosentherearjamnut(Figure

34).Repeatsteps1and2andreadjustifrequired.

Note:Theadjustmentcanbeperformedonthe cableatthejamnutbracketsbythecontrolpanel oratthebracketatthebaseoftheengine.

Page 28

BeltMaintenance

AdjustingtheBelts

Ensurethatthebeltsareproperlytensionedtoensureproper operationofthemachineandunnecessarywear.Checkthe beltsfrequently.

5.Whilemaintainingaslightgapbetweenthecoverseal andthesideplate,installeachmountingboltuntilthe threadsengageintheinsert.Thegapallowsvisual alignmentoftheboltstothethreadedinserts.

6.Afterallboltsareinstalled,tightenthemuntilthe stand-offsinsidethecovercontactthesideplate.Do notovertighten.

AdjustingtheReelDriveBelt

1.Removethebeltcovermountingfastenersandbelt covertoexposethebelt(Figure35).

Figure35

1.Beltcover

2.Checkthetensionbypressingthebeltatmidspanof thepulleys(Figure36)with18–22N(4to5lbs)of force.Thebeltshoulddeect6mm(1/4inch).

AdjustingtheTractionDriveBelt

1.Removethebeltcovermountingfastenersandthebelt covertoexposethebelt(Figure37).

Figure37

1.Tractiondrivebeltcover

2.Checkthetensionbypressingthebeltatmidspanof thepulleys(Figure38)with18–22N(4to5lbs)of force.Thebeltshoulddeect6mm(1/4inch).

Figure36

1.Reeldrivebelt2.Idlerpulley

3.Completethefollowingtoadjustthebelttension:

A.Loosentheidlerpulleymountingnutandpivot

theidlerpulleyclockwiseagainstthebacksideof thebeltuntilyouattainthedesiredbelttension (Figure36).

Important:Donotovertensionthebelt.

B.Tightenthenuttolocktheadjustment.

4.Installthebeltcoverbyplacingitinposition.

Figure38

1.Tractiondrivebelt2.Idlerpulley

3.Completethefollowingtoadjustthebelttension:

A.Loosentheidlerpulleymountingnutandpivot

theidlerpulleyclockwiseagainstthebacksideof thebeltuntilthedesiredbelttensionisattained (Figure38).

Important:Donotovertensionthebelt.

B.Tightenthenuttolocktheadjustment.

4.Installthebeltcoverbyplacingitinposition.

Page 29

5.Whilemaintainingaslightgapbetweenthecoverseal

G016991

G016992

andthesideplate,installeachmountingboltuntilthe threadsengageintheinsert.Thegapallowsvisual alignmentoftheboltstothethreadedinserts.

6.Afterallboltsareinstalled,tightenthemuntilthe stand-offsinsidethecovercontactthesideplate.Do notovertighten.

AdjustingtheDifferentialBelt

1.Removetheboltssecuringthefrontandrearsections ofthedifferentialcovertothedifferentialhousingand slidethecoversectionsawaytoexposethebelt.

2.Checkthetensionbypressingthebeltatmidspan ofthepulleys(Figure39)with22–26N(5to6lb)of force.Thebeltshoulddeect6mm(1/4inch).

2.LoosentheretainersecuringtheV-beltcoverandpivot thecoveropen(Figure40).

Figure40

1.V-beltcover2.Retainer

3.Toincreasebelttension,loosentheenginemounting boltsandmovetheenginebackwardsintheslots.

Important:Donotovertensionthebelt.

4.Tightenthemountingbolts.

Note:Thedistancebetweenthecentersofthedriver andthedrivenpulleysshouldbeapproximately12.85 cm(5.06inches)afternewV -beltsareinstalled.

5.AftertensioningtheprimaryV -belts,checkthe alignmentoftheengineoutputshaftpulleyandthe countershaftpulleywithastraightedge.

1.Differentialbelt

Figure39

2.Idlerpulley

6.Ifthepulleysaremisaligned,loosenthescrewssecuring

3.Completethefollowingtoadjustthebelttension:

A.Loosentheidlerpulleymountingnutandpivot

theidlerpulleyclockwiseagainstthebacksideof

theenginemountingbasetothemowerframeand slidetheenginefromsidetosideuntilthepulleysare alignedwithin0.07cm(0.030inch).

thebeltuntilthedesiredbelttensionisattained (Figure39).

Important:Donotovertensionthebelt.

B.Tightenthenuttolocktheadjustment.

4.Installthebeltcoverbyplacingitinposition.

5.Whilemaintainingaslightgapbetweenthecoverseal andthesideplate,installeachmountingboltuntilthe threadsengageintheinsert.Thegapallowsvisual alignmentoftheboltstothethreadedinserts.

6.Afterallboltsareinstalled,tightenthemuntilthe stand-offsinsidethecovercontactthesideplate.Do notovertighten.

AdjustingthePrimaryV-Belts

1.ToadjustthebelttensiononprimaryV -belts,rst checktheadjustmentofthetractioncontrol.Referto

AdjustingtheTractionControl(page31).Ifyouare

unabletoattainthe18–22N(4to5lb)forcerequiredin adjustingthetractioncontrol,proceedtothenextstep.

Figure41

1.Locknut3.Idlerpulley

2.Beltguide4.Idlerarm

7.Tightenthemountingscrewsandcheckthealignment.

Page 30

8.Topushorpullthemachineeasierwithoutstarting theengine,adjustthebeltguide(Figure41,inset)as follows:

A.Engagetheclutch.

B.Loosenthelocknutsecuringtheidlerpulleyand

beltguidetotheidlerarm.

C.Rotatethebeltguideclockwiseuntilagapof

approximately0.15cm(0.06inch)isobtained betweentheguidengerandthebacksideofthe drivebelts.

D.Tightenthelocknutsecuringtheidlerpulleyand

beltguidetotheidlerarm.

9.Closethecoverandsecuretheretainer.

ReplacingtheDifferentialBelt

1.Removetheboltssecuringthetractiondriveandreel drivebeltcoverstotherightsideplateandremovethe beltcovers.

2.Loosentheidlerpulleymountingnutoneachidler pulleyandpivoteachidlerpulleycounterclockwise awayfromthebacksideofeachbelttoreleasethebelt tension.

3.Removethebelts.

4.Removetheboltssecuringthefrontandrearsections ofthedifferentialcovertothedifferentialhousingand slidethecoversectionsawaytoexposethebelt(Figure

42).

8.Removethe2boltsandlocknutssecuringtherightrear bearinghousingtothesideplate(Figure42).

9.Rotatethehousing180°sothebottomofthehousing pointsupward.Removetheoldbelt.

10.Slidethenewbeltovertherotatedhousingcovers,the differentialcoversections,andontothedifferential pulleys.

11.Ensurethattheidlerpulleyispositionedagainstthe backsideofthebelt.

12.Rotatebothhousingsbackintotheuprightposition andsecurethemtothesideplatewiththeboltsand nutspreviouslyremoved.

13.Adjustthedifferentialbelttension;refertoAdjusting

theDifferentialBelt(page29).

14.Adjustthebelttensiononthetractiondriveandreel drivebelts;refertoAdjustingtheTractionDriveBelt

(page28),andAdjustingtheReelDriveBelt(page28).

15.Installthedifferential,tractiondrive,andreeldrive covers.

Figure42

1.Differentialcoversections

2.Frontclutchhousing

3.Rightrearbearinghousing

5.Loosentheidlerpulleymountingnutonthedifferential idlerpulleyandpivottheidlerpulleycounterclockwise awayfromthebacksideofthebelttoreleasethebelt tension.

6.Removethe2boltsandlocknutssecuringthefront clutchhousingtothesideplate(Figure42).

7.Rotatethehousing180°sothebottomofthehousing pointsupward.

Page 31

ControlsSystem Maintenance

CuttingUnitMaintenance

LevelingtheRearDrumtothe

AdjustingtheTractionControl

Ifthetractioncontroldoesnotengageoritslipsduring operation,anadjustmentisrequired.

1.MovethetractioncontroltotheDisengagedposition.

2.LoosentheretainersecuringtheV-beltcoverandpivot thecoveropen(Figure40).

3.Toincreasethecabletension,loosenthefrontcable jamnutandtightenthebackcablejamnut(Figure

43)untilaforceof3to4kg(7to9lbs)isrequiredto

engagethetractioncontrol.Measuretheforceatthe controlknob.

Reel

1.Positionthemachineonaat,levelsurface,preferably aprecisionsteelworkplate.

2.Placea0.6x2.5cm(1/4x1inch)atsteelstrip, approximately73.6cm(29inches)long,underthereel bladesandagainstthefrontedgeofthebedknifeto preventthebedbarfromrestingontheworksurface.

3.Raisethefrontrollersoonlythereardrumandreelare onthesurface.

4.Firmlypressdownonthemachineabovethereelso allreelbladescontactthesteelstrip.

5.Whilepressingdownonthereel,slideafeelergauge underoneendofthedrum,thenchecktheotherend ofthedrum.

Ifthereisagapbetweenthedrumandtheworksurface, greaterthan.025cm(0.010inch),oneitherend,adjust thedrum(proceedtostep6).Ifthegapislessthan .025cm(0.010inch)noadjustmentisrequired.

6.Removetherearbeltcoverfromtherightsideofthe machine(Figure44).

Figure43

1.Tractioncable2.Frontjamnut

4.Tightenthefrontcablejamnut.

5.Closethecoverandsecuretheretainer.

6.Checkthetractioncontroloperation.

Figure44

1.Tractiondrivebeltcover

7.Rotatethedrivenpulleyuntiltheholesalignwiththe4 rollerbearingangescrews(Figure45).

Page 32

Figure45

g026076

1.Drivenpulley3.IdlerPulley

2.4holes

Figure46

8.Loosenthe4rollerbearingscrewsandthescrew securingtheidlerpulley.

9.Raiseorlowertherightsideoftherollerassemblyuntil thegapislessthan.025cm(0.010inch).

10.Tightentherollerbearingscrews.

11.Adjustthebelttensionandtightentheidlerpulley mountingscrew(Figure45).

AdjustingtheBedknifetothe Reel

Note:Usethisprocedureaftergrinding,backlapping,or

disassembly.Itisnotintendedasadailyadjustment.

1.Positionthecuttingunitonaat,levelworksurface.

2.Tiltthemowerbackonthehandletoexposethe bedknifeandreel.

Note:Donottiltthemachinebackfurtherthan60 degreestopreventfuelleakage.

3.Rotatethereelsothatabladecrossesthebedknifeedge betweentherstandsecondbedknifescrewheadson therightsideofthecuttingunit.

4.Putanidentifyingmarkonthebladewhereit crossesthebedknifeedge;thiswillmakesubsequent adjustmentseasier.

1.Bedbaradjustingscrew2.Nut

7.Fortheleftsideofthecuttingunit,slowlyrotatethe reelsothattheclosestbladecrossesthebedknifeedge betweentherstandsecondscrewheads.

8.Repeatsteps4through6fortheleftsideofthecutting unitandleftbedbaradjustingscrew.

9.Repeatsteps5and6untillightdragisachievedon boththerightandleftsidesofthecuttingunitutilizing thesamecontactpoints.

Thebedknifeisnowparalleltothereel.

10.Toobtainlightcontactbetweenthereelandbedknife, turneachbedbaradjustingscrewclockwise3clicks.

Note:Eachclickturnedonthebedbaradjusting screwmovesthebedknife0.018mm(0.0007inches). Clockwiserotationmovesthebedknifeedgecloser tothereelandcounterclockwiserotationmovethe bedknifeedgeawayfromthereel.Donotovertighten

theadjustingscrews.

11.Testthecuttingperformancebyinsertingalongstrip ofcuttingperformancepaper(T oropartnumber 125-5610)betweenthereelandbedknife,perpendicular tothebedknife(Figure47).Slowlyrotatethereel forward;itshouldcutpaper

5.Insertthe0.05mm(0.002inch)shimbetweenthe markedbladeandthebedknifeedgeatthepointwhere themarkedbladecrossesthebedknifeedge.

6.Turntherightbedbaradjustingscrewuntilyoufeel lightpressure(i.e.drag)ontheshimbyslidingit side-to-side.Removetheshim.

Page 33

Figure49

Figure47

Note:Ifexcessivecontact/reeldragisevidentitwill

beeithernecessarytobacklap,refacethefrontofthe bedknife,orregrindthecuttingunittoachievethe sharpedgesneededforprecisioncutting(Refertothe ToroManualforSharpeningReelandRotaryMowers, FormNo.09168SL).

AdjustingtheHeightofCut

1.Verifythattherearrollerislevelandthatthebedknife toreelcontactiscorrect.Tipthemowerbackonthe handletoexposethefrontandrearrollersandthe bedknife.

2.Loosenthelocknutssecuringtheheight-of-cutarmsto theheight-of-cutbrackets(Figure48).

1.Gaugebar

2.Heightadjustingscrew

3.Nut

4.Hookthescrewheadonthecuttingedgeofthe bedknifeandresttherearendofthebarontherear roller(Figure50).

Figure50

5.Rotatetheadjustingscrewuntiltherollercontactsthe frontofthegaugebar.

Figure48

1.Height-of-cutarm

2.Height-of-cutbracket

3.Locknut

4.Adjustingscrew

3.Loosenthenutonthegaugebar(Figure49)andset theadjustingscrewtothedesiredheight-of-cut.The distancebetweenthebottomofthescrewheadandthe faceofthebaristheheight-of-cut.

6.Adjustbothendsoftherolleruntiltheentirerolleris paralleltothebedknife.

Important:Whensetproperly,therearandfront rollerswillcontactthegaugebarandthescrew willbesnugagainstthebedknife.Thisensures theheight-of-cutisidenticalatbothendsofthe bedknife.

7.Tightennutstolocktheadjustment.

Important:Toavoidscalpingonundulatingturf, ensurethattherollersupportsarepositioned rearward(therollerclosertothereel).

Note:Thefrontrollercanbeputinthreedifferent positions(Figure51),dependingontheapplicationand needsoftheuser.

•Usethefrontpositionwhenagroomerisinstalled.

•Usethemiddlepositionwithoutagroomer.

•Usethethirdpositioninextremelyundulatingturf

conditions.

Page 34

Figure51

AdjustingtheGrassShield

Figure53

1.Cut-offbar

2.Inserta0.15cm(0.060inch)feelergaugebetweenthe topofthereelandthebarandtightenthescrews.

3.Ensurethatthebarandreelareequaldistancesapart acrosstheentirereel.

Height

Adjusttheshieldtoensurepropergrassclippingdischarge intothebasket.

1.Measurethedistancefromthetopofthefrontsupport rodtothefrontlipoftheshieldateachendofthe cuttingunit(Figure52).

Figure52

1.Supportrod2.Shield

2.Theheightoftheshieldfromthesupportrodfor normalcuttingconditionsshouldbe10cm(4inches). Loosentheboltsandnutssecuringeachendofthe shieldtothesideplateandadjusttheshieldtothe correctheight.

Note:Thebarisadjustabletocompensateforchanges inturfconditions.Adjustthebarclosertothereel whentheturfisextremelywet.Bycontrast,adjustthe barfurtherawayfromthereelwhenturfconditionsare dry.Thebarshouldbeparalleltothereeltoensure optimumperformance.Adjustthebarwheneverthe shieldheightisadjustedorwhenthereelissharpened onareelgrinder.

3.Tightenthefasteners.

Note:Theshieldcanbeloweredfordrierconditions (clippingsyovertopofthebasket)orraisedtoallow forheavywetgrassconditions(clippingsbuildupon therearofthebasket).

AdjustingtheCut-OffBar

Adjustthecut-offbartoensurethattheclippingsarecleanly dischargedfromthereelarea.

1.Loosenthescrewssecuringthetopbar(Figure53)to thecuttingunit.

Page 35

BedbarIdentication

Todetermineifthebedbarisstandardoraggressive,check theleftbedbarmountingears.Ifthemountingearsare roundeditisastandardbedbar.Ifthemountingearshavea notchinthem,itisanaggressivebedbar(Figure54).

Figure54

1.Standardbedbar

2.Aggressivebedbar

Page 36

SettingtheMachinetoMatch TurfConditions

Usethefollowingtabletosetthemachinetomatchturf conditions.

GreensmowerCuttingUnitSet-upMatrix

Bedbars:StandardandOptional

PartNumberDescriptionMowerAggressiveness

120-2682-03

112-9281-01

112-9279-03Aggressive

112-9280-01

110-9278-03Aggressive

Bedknives:StandardandOptional

PartNumberDescriptionMower

98-7261Microcut

117-1530EdgeMaxMicrocut

98-7260T ournament

117-1532EdgeMaxT ournament

110-2300ExtendedMicrocut

110-2301

93-4262Microcut

115-1880EdgeMaxMicrocut

93-4263T ournament

115-1881EdgeMaxT ournament

93-4264

112-9275Microcut

94-5885T ournament

104-2646

93-9015

107-8181

StandardGreensmaster800

StandardGreensmaster

Greensmaster8001.57–4.78mm(0.062–0.188

Greensmaster8003.18–12.70mm(0.125–0.500

Greensmaster8001.57–4.78mm(0.062–0.188

LowCutGreensmaster8004.78–25.40mm(0.188–1.000

LowCutGreensmaster

HighCutGreensmaster

LowCutGreensmaster

FairwayCutGreensmaster

Comments

Less

1000

Greensmaster

1000

1600

Greensmaster

1600

HeightofCutRangeComments

Greensmaster

1000

Greensmaster

1000

Greensmaster

1000

Greensmaster

1000

Greensmaster

1600

Greensmaster

1600

1.57–4.78mm(0.062–0.188

3.1–6mm(0.125–0.250

4.78–25.40mm(0.188–1.000

1.57–4.78mm(0.062–0.188

3.18–12.70mm(0.125–0.500

7.94–25.40mm(0.313–1.000

4.78–25.40mm(0.188–1.000

9.53–25.40mm(0.375–1.000

Less

inches)

StandardGreensmaster800

StandardGreensmaster1000

StandardGreensmaster1600

StandardGreensmaster800

LongerWearing

LessAggressive

StandardGreensmaster1000

LongerWearing

Tees

StandardGreensmaster1600

Page 37

Rollers:StandardandOptional

g014780

PartNumberDescriptionMower

99-6240NarrowWiehle

99-6241NarrowWiehle

88-6790WideWiehle

104-2642FullRoller

71-1550WiehleRoller

93-9045WiehleRoller

52-3590

93-9039NarrowWiehle

95-0930FullRoller

ClipKit

PartNumberDescriptionMower

65-9000

SwagedRollerGreensmaster

ClipKitGreensmaster1000

Diameter/MaterialComments

Greensmaster80050.8mm(2.0inches)

Greensmaster

1000

Greensmaster

1000

Greensmaster

1000

Greensmaster

1000

Greensmaster

1000

Greensmaster

1600

Greensmaster

1600

&Greensmaster

1600

50.8mm(2.0inches)

50.8mm(2.0inches)Steel

50.8mm(2.0inches)CastIron

63.5mm(2.5inches)

63.5mm(2.5inches)Steel

Greensmaster1000:Decreasesclipfrom4.06mm(0.16inch)

to6.35mm(0.25inch)forstandard11bladereel.

Greensmaster1600:Decreasesclipfrom5.84mm(0.23inch)

to8.64mm(0.34inch)forstandard8bladereel.

Aluminum

Standard,0.20inchSpacing

MorePenetration,0.43inch Spacing

LeastPenetration

MorePenetration,0.43inch Spacing

24inchesWideforEdge Support

Standard

LeastPenetration

Comments

ServicingtheBedbar

RemovingtheBedbar

1.Turnthebedbaradjusterscrewcounterclockwiseto backthebedknifeawayfromthereel(Figure55).

Figure55

1.Bedbaradjustingscrew3.Bedbar

2.Springtensionnut

2.Backoutthespringtensionnutuntilthewasherisno longertensionedagainstthebedbar(Figure55).

3.Oneachsideofthemachineloosenthejamnut securingthebedbarbolt(Figure56).

Figure56

1.Jamnut2.Bedbarbolt

4.Removeeachbedbarboltallowingthebedbartobe pulleddownwardandremovedfromthemachine.Save the2nylonand2stampedsteelwashersoneachend ofthebedbar(Figure56).

InstallingtheBedbar

1.Installthebedbar,positioningthemountingears betweenthewasherandthebedbaradjuster.

2.Securethebedbartoeachsideplatewiththebedbar bolts(jamnutsonthebolts)and8washers.Positiona

Page 38

nylonwasheroneachsideofthesideplateboss.Place asteelwasheroutsideeachofthenylonwashers.

Storage

3.Torquetheboltsto27to36N-m(240to320inch-lb).

4.Tightenthejamnutsuntiltheoutsidethrustwashers justrotatefreely.

5.Tightenthespringtensionnutuntilthespringis collapsed,thenbackitoff1/2turn.

6.Adjustthebedbar;refertoAdjustingtheBedknifeto

theReel(page32).

BacklappingtheReel

1.Removetheplugintherightreeldrivecover(Figure

57).

1.Removegrassclippings,dirt,andgrimefromthe externalpartsoftheentiremachine,especiallythe engine.Cleandirtandchafffromtheoutsideofthe engine'scylinderheadnsandblowerhousing.

Important:Youcanwashthemachinewithmild detergentandwater.Donotpressurewashthe machine.Avoidexcessiveuseofwater,especially neartheshiftleverplateandengine.

2.Forlong-termstorage(morethan90days)add stabilizer/conditioneradditivetothefuelinthetank.

A.Runtheenginetodistributeconditionedfuel

throughthefuelsystem(5minutes).

B.Eitherstoptheengine,allowittocool,anddrain

thefueltank,oroperatetheengineuntilitstops.

C.Restarttheengineandrunituntilitstops.Repeat,

onChoke,untiltheenginewillnotrestart.

D.Disposeofthefuelproperly.Recycleasperlocal

codes.

Note:Donotstorestabilizer/conditioned gasolineover90days.

Figure57

1.Coverplug

2.Inserta1/2inchsocketextension,connectedtothe backlappingmachine,intothesquareholeinthecenter ofthereelpulley.

3.BacklapaccordingtotheprocedureintheToro SharpeningReelandRotaryMowersManual,FormNo. 80-300PT.

DANGER

Contactwiththereelorothermovingparts canresultinpersonalinjury.

•Stayawayfromthereelwhilebacklapping.

•Neveruseashorthandledpaintbrushfor backlapping.PartNo.29-9100Handle assemblycompleteorindividualpartsare availablefromyourlocalAuthorizedT oro Distributor.

3.Checkandtightenallbolts,nuts,andscrews.Repairor replaceanypartthatisdamagedordefective.

4.Paintallscratchedorbaremetalsurfaces.Paintis availablefromyourAuthorizedServiceDealer.

5.Storethemachineinaclean,drygarageorstoragearea. Coverthemachinetoprotectitandkeepitclean.

Note:Forabettercuttingedge,runaleacrossthe frontfaceofthebedknifewhenthelappingoperation iscompleted.Thiswillremoveanyburrsorrough edgesthatmayhavebuiltuponthecuttingedge.

4.Installthepluginthecoverwhennished.

Page 39

Notes:

Page 40

TheToroTotalCoverageGuarantee

ALimitedWarranty

ConditionsandProductsCovered

TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship fortwoyearsor1500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser. *Productequippedwithanhourmeter.

InstructionsforObtainingWarrantyService

YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:

ToroCommercialProductsServiceDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196

952–888–8801or800–952–2740 E-mail:commercial.warranty@toro.com

OwnerResponsibilities

AstheProductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired maintenanceandadjustmentscanbegroundsfordisallowingawarranty claim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.

•Productfailureswhichresultfromfailuretoperformrecommended

maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligent,orrecklessmanner.

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal Productoperationinclude,butarenotlimitedto,brakepadsand linings,clutchlinings,blades,reels,rollersandbearings(sealedor greasable),bedknives,sparkplugs,castorwheelsandbearings,tires, lters,belts,andcertainsprayercomponentssuchasdiaphragms, nozzles,andcheckvalves,etc.

•Failurescausedbyoutsideinuence.Conditionsconsideredtobe

outsideinuenceinclude,butarenotlimitedto,weather,storage practices,contamination,useofunapprovedfuels,coolants,lubricants, additives,fertilizers,water,orchemicals,etc.

•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,

diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.

•Normalnoise,vibration,wearandtear ,anddeterioration.

•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats

duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor windows,etc.

Parts

Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofT oro.T orowillmake thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace it.T oromayuseremanufacturedpartsforwarrantyrepairs.

DeepCycleandLithium-IonBatteryWarranty:

DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging, andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe batteriesinthisproductareconsumed,theamountofusefulworkbetween chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn out.Replacementofwornoutbatteries,duetonormalconsumption, istheresponsibilityoftheproductowner.Batteryreplacementmaybe requiredduringthenormalproductwarrantyperiodatowner’sexpense. Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly proratedwarrantybeginningyear3throughyear5basedonthetime inserviceandkilowatthoursused.RefertotheOperator'sManualfor additionalinformation.

MaintenanceisatOwner’sExpense

Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.

GeneralConditions

RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy underthiswarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty.All impliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.

Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom statetostate.

Noteregardingenginewarranty:

TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EP A)and/ortheCaliforniaAirResources Board(CARB).Thehourlimitationssetforthabovedonotapplytothe EmissionsControlSystemWarranty.RefertotheEngineEmissionControl WarrantyStatementsuppliedwithyourproductorcontainedintheengine manufacturer’sdocumentationfordetails

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheT oroimporter.

374-0253RevB