Toro 04055, 04056, Greensmaster 800, Greensmaster 1000, Greensmaster 1600 Operator's Manual

FormNo.3389-568RevA
Greensmaster
®
800,1000,or
1600Mower
ModelNo.04054—SerialNo.314004001andUp ModelNo.04055—SerialNo.314004001andUp ModelNo.04056—SerialNo.314004001andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
ThisproductcomplieswithallrelevantEuropeandirectives; fordetails,pleaseseetheseparateproduct-specic DeclarationofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ThissparkignitionsystemcomplieswithCanadianICES-002.
Becauseinsomeareastherearelocal,state,orfederal regulationsrequiringthatasparkarresterbeusedonthe engineofthismachine,asparkarresterisincorporatedwith themuferassembly.
GenuineT orosparkarrestersareapprovedbytheUSDA ForestryService.
Important:Thisengineisequippedwithaspark arrestermufer.ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered landwithoutasparkarrestermufermaintainedin workingorder,ortheengineconstricted,equipped,and maintainedforthepreventionofre.Otherstatesor federalareasmayhavesimilarlaws.
CustomerServiceandhavethemodelandserialnumbers ofyourproductready .Themodelandserialnumbersare locatedonaplateontherearframe.Writethenumbersin thespaceprovided.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure1), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure1
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
Introduction
Thismachineisawalkbehind,reel-bladelawnmower intendedtobeusedbyprofessional,hiredoperatorsin commercialapplications.Itisprimarilydesignedforcutting grassonwell-maintainedlawnsinparks,golfcourses,sports elds,andoncommercialgrounds.Itisnotdesignedfor cuttingbrush,mowinggrassandothergrowthalongside highways,orforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro
©2014—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroMowerSafety..................................................6
Model04054...........................................................6
Model04055...........................................................6
Model04056...........................................................7
SafetyandInstructionalDecals.................................8
Setup...........................................................................10
1InstallingandAdjustingtheHandle........................11
2InstallingtheKickstand(Models04054and
04056)...............................................................12
3InstallingtheTransportWheelShafts(Models
04055and04056)................................................12
4InstallingtheTransportWheels(Optional)..............13
5AdjustingtheCuttingUnit....................................13
6InstallingtheGrassBasket....................................13
ProductOverview.........................................................14
Controls...............................................................14
Specications........................................................16
Attachments/Accessories........................................16
Operation....................................................................17
ThinkSafetyFirst...................................................17
CheckingtheEngine-oilLevel..................................17
FillingtheFuelTank...............................................17
Breaking-intheMachine..........................................18
CheckingtheInterlockSwitchOperation...................18
StartingandStoppingtheEngine..............................19
TransportingtheMachine........................................19
PreparingtoMow...................................................19
Mowing................................................................19
OperatingTips......................................................20
Maintenance.................................................................21
RecommendedMaintenanceSchedule(s)......................21
DailyMaintenanceChecklist....................................22
Lubrication...............................................................23
GreasingtheMachine.............................................23
EngineMaintenance..................................................24
ServicingtheEngineOil..........................................24
ServicingtheAirCleaner.........................................25
ReplacingtheSparkPlug.........................................26
FuelSystemMaintenance...........................................26
CleaningtheFuelFilter...........................................26
ElectricalSystemMaintenance....................................27
ServicingtheInterlockSwitch.................................27
BrakeMaintenance....................................................27
AdjustingtheService/ParkingBrake.........................27
BeltMaintenance......................................................29
AdjustingtheBelts.................................................29
ReplacingtheDifferentialBelt..................................31
ControlsSystemMaintenance.....................................32
AdjustingtheTractionControl.................................32
CuttingUnitMaintenance...........................................32
LevelingtheRearDrumtotheReel...........................32
AdjustingtheBedknifetotheReel............................33
AdjustingtheHeightofCut.....................................34
AdjustingtheGrassShieldHeight.............................35
AdjustingtheCut-offBar........................................35
BedbarIdentication..............................................35
SettingtheMachinetoMatchTurfConditions............36
ServicingtheBedbar...............................................37
BacklappingtheReel...............................................38
Storage........................................................................38
3
Safety
Fuelthemachineoutdoorsonlyanddonotsmoke
whilefuelling.
ThismachinemeetsorexceedsCENstandardEN836:1997, ISOstandard5395:1990,andANSIB71.4-2012specications ineffectatthetimeofproductionwhentheOperator PresenceKit,Part112-9282isinstalled.
Improperlyusingormaintainingthemachinecanresult ininjury.Toreducethepotentialforinjury,complywith thesesafetyinstructionsandalwayspayattentiontothe safetyalertsymbol,whichmeansCaution,Warning,or Danger—personalsafetyinstruction.Failuretocomplywith theinstructionmayresultinpersonalinjuryordeath.

SafeOperatingPractices

ThefollowinginstructionsareadaptedfromtheCEN standardENISO5395:2013andANSIB71.4-2012.
Whenoperatingthismachinebetween5000to8000feet abovesealevelyouwillneedtoobtainthehigh-altitude kit.SeeyourAuthorizedToroDealer.
Training
ReadtheOperator'sManualandothertrainingmaterial
carefully.Befamiliarwiththecontrols,safetysigns,and theproperuseoftheequipment.
Iftheoperatorormechaniccannotreadthelanguageof
theOperator'sManualitistheowner’ sresponsibilityto explainthismaterialtothem.
Neverallowchildrenorpeopleunfamiliarwiththese
instructionstouseorservicethemachine.Local regulationsmayrestricttheageoftheoperator.
Nevermowwhilepeople,especiallychildren,orpetsare
nearby.
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtopeople,ordamageto property.
Alloperatorsormechanicsmustbetrained.Itisthe
owner’sresponsibilityfortrainingusers.
Preparation
Whilemowing,alwayswearsubstantialfootwear,long
trousers,hardhat,safetyglasses,andhearingprotection. Longhair,looseclothing,orjewelrymaygettangled inmovingparts.Donotoperatetheequipmentwhen barefootorwearingopensandals.
Thoroughlyinspecttheareawheretheequipmentisto
beusedandremoveallobjectswhichmaybethrownby themachine.
Warning—Fuelishighlyammable.Takethefollowing
precautions:
Storefuelincontainersspecicallydesignedforthis
purpose.
Addfuelbeforestartingtheengine.Neverremove
thecapofthefueltankoraddfuelwhiletheengineis runningorwhentheengineishot.
Iffuelisspilled,donotattempttostarttheengine
butmovethemachineawayfromtheareaofspillage andavoidcreatinganysourceofignitionuntilfuel vaporshavedissipated.
Secureallfueltanksandcontainercaps.
Replacedamagedorwornsilencers.
Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform thejob.Onlyuseaccessoriesandattachmentsapproved bythemanufacturer.
Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlesstheyare functioningproperly.
Operation
Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
Mowonlyindaylightoringoodarticiallight.
Beforeattemptingtostarttheengine,disengageallblade
attachmentclutches,shiftintoneutral,andengagethe parkingbrake.
Stayalertforholesintheterrainandotherhiddenhazards.
Watchoutfortrafcwhencrossingornearroadways.
Stopthebladesrotatingbeforecrossingsurfacesother
thangrass.
Whenusinganyattachments,neverdirectthedischarge
ofmaterialtowardbystandersnorallowanyonenearthe machinewhileitisinoperation.
Neveroperatethemachinewithdamagedguards,shields,
orwithoutsafetyprotectivedevicesinplace.Besure thatallinterlocksareattached,adjustedproperly ,and functioningproperly.
Donotchangetheenginegovernorsettingsoroverspeed
theengine.Operatingtheengineatexcessivespeedmay increasethehazardofpersonalinjury.
4
Beforeleavingtheoperator'sposition:
stoponlevelground;
disengagethecuttingunitandtractiondrive;
settheparkingbrake;
stoptheengine.
Disengagedrivetoattachmentswhentransportingornot
inuse.
Stoptheengineanddisengagedrivetoattachment:
beforefuelling;
beforeremovingthegrasscatcher;
beforemakingheightadjustments;
beforeclearingblockages;
beforechecking,cleaning,orworkingonthemachine;
afterstrikingaforeignobjectorifanabnormal
vibrationoccurs.Inspectthemachinefordamage andmakerepairsbeforestartingagainandoperating theequipment.
Reducethethrottlesettingbeforestoppingengineand,if
theengineisprovidedwithafuelshut-offvalve,turnthe valveoffattheconclusionofmowing.
Keephandsandfeetawayfromthecuttingunit.
Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.Stopthereelifyouarenot mowing.
Donotoperatethemachineundertheinuenceof
alcoholordrugs.
Lightningcancausesevereinjuryordeath.Ifyousee
lightningorhearthunderinthearea,donotoperatethe machine;seekshelter.
Usecarewhenloadingorunloadingthemachineintoor
outofatraileroratruck.
Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
SafeHandlingofFuels
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineisextremely ammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
Useonlyanapprovedfuelcontainer.
Neverremovefuelcaporaddfuelwiththeengine
running.
Allowenginetocoolbeforerefueling.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlightsuchasonawater heateroronotherappliances.
Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainerson thegroundawayfromyourvehiclebeforelling.
Removeequipmentfromthetruckortrailerandrefuelit
ontheground.Ifthisisnotpossible,thenrefuelsuch equipmentwithaportablecontainer,ratherthanfroma fueldispensernozzle.
Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete.
Donotuseanozzlelockopendevice.
Iffuelisspilledonclothing,changeclothingimmediately.
Neveroverllfueltank.Replacefuelcapandtighten
securely.
MaintenanceandStorage
Keepallnuts,bolts,andscrewstighttobesurethatthe
equipmentisinsafeworkingcondition.
Neverstoretheequipmentwithfuelinthetankinsidea
buildingwherefumesmayreachanopenameorspark.
Allowtheenginetocoolbeforestoringinanyenclosure.
Toreducetherehazard,keeptheengine,silencer,and
fuelstorageareafreeofgrass,leaves,orexcessivegrease.
Checkthegrasscatcherfrequentlyforwearor
deterioration.
Keepallpartsingoodworkingconditionandallhardware
andhydraulicttingstightened.Replaceallwornor damagedpartsanddecals.
Ifthefueltankhastobedrained,dothisoutdoors.
Becarefulduringadjustmentofthemachinetoprevent
entrapmentofthengersbetweenmovingbladesand xedpartsofthemachine.
Disengagethedrives,disengagethecuttingunit,set
theparkingbrake,stoptheengine,anddisconnectthe spark-plugwire.W aitforallmovementtostopbefore adjusting,cleaning,orrepairingthemachine.
Cleangrassanddebrisfromthecuttingunit,drives,
mufers,andenginetohelppreventres.Cleanupoil orfuelspillage.
Carefullyreleasepressurefromcomponentswithstored
energy.
Removethespark-plugwirebeforemakinganyrepairs.
Usecarewhencheckingthereel.W earglovesanduse
cautionwhenservicingit.
Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
Hauling
1.Usecarewhenloadingorunloadingthemachineintoa trailerortruck.
2.Usefullwidthrampsforloadingmachineintotrailer ortruck.
3.Tiethemachinedownsecurelyusingstraps,chains, cable,orropes.Bothfrontandrearstrapsshouldbe directeddownandoutwardfromthemachine.
5

ToroMowerSafety

ThefollowinglistcontainssafetyinformationspecictoToro productsorothersafetyinformationthatyoumustknowthat isnotincludedintheCEN,ISO,orANSIstandard.
Thisproductiscapableofamputatinghandsandfeetand throwingobjects.Alwaysfollowallsafetyinstructionsto avoidseriousinjuryordeath.
Ifmajorrepairsareeverneededorifassistanceisdesired,
contactanAuthorizedToroDistributor.
Tobestprotectyourinvestmentandmaintainoptimal
performanceofyourToroequipment,countonToro genuineparts.Whenitcomestoreliability ,Torodelivers replacementpartsdesignedtotheexactengineering specicationsofourequipment.Forpeaceofmind,insist onTorogenuineparts.
Useofthisproductforpurposesotherthanitsintendeduse couldprovedangeroustouserandbystanders.
Knowhowtostoptheenginequickly.
Donotoperatethemachinewhilewearingtennisshoes
orsneakers.
Wearingsafetyshoesandlongpantsisadvisableand
requiredbysomelocalordinancesandinsurance regulations.
Handlegasolinecarefully.Wipeupanyspills.
Checkthesafetyinterlockswitchesdailyforproper
operation.Ifaswitchshouldfail,replacetheswitch beforeoperatingthemachine.
Usingthemachinedemandsattention.Topreventloss
ofcontrol:
Donotoperateclosetosandtraps,ditches,creeks,or
otherhazards.
Reducespeedwhenmakingsharpturns.Avoid
suddenstopsandstarts.
Whennearorcrossingroads,alwaysyieldthe
right-of-way.
Reduceenginespeedandapplytheservicebrakes
whengoingdownhilltokeepforwardspeedslowand tomaintaincontrolofthemachine.
Donottouchtheengine,mufer,orexhaustpipewhile
theengineisrunningorsoonafterithasstoppedbecause theseareascouldbehotenoughtocauseburns.

Model04054

SoundPowerLevel
Thisunithasaguaranteedsoundpowerlevelof95dBA, whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO11094.
SoundPressureLevel
Thisunithasasoundpressurelevelattheoperator’searof85 dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinEN836.
VibrationLevel
Hand-Arm
Measuredvibrationlevelforrighthand=2.87m/s
Measuredvibrationlevelforlefthand=4.00m/s
UncertaintyValue(K)=2.0m/s
Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinEN836.
2
2
2

Model04055

Whenapersonorpetappearsunexpectedlyinornear
themowingarea,stopmowing.Carelessoperation, combinedwithterrainangles,ricochets,orimproperly positionedguardscanleadtothrownobjectinjuries.Do notresumemowinguntiltheareaiscleared.
MaintenanceandStorage
Checkallfuellinesfortightnessandwearonaregular
basis.Tightenorrepairthemasneeded.
Iftheenginemustberunningtoperformamaintenance
adjustment,keephands,feet,clothing,andanypartsof thebodyawayfromthecuttingunit,attachments,andany movingparts.Keepeveryoneaway.
Toensuresafetyandaccuracy,haveanAuthorizedToro
Distributorcheckthemaximumenginespeedwitha tachometer.Maximumgovernedenginespeedshould be3600±100rpm.
SoundPowerLevel
Thisunithasaguaranteedsoundpowerlevelof95dBA, whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO11094.
SoundPressureLevel
Thisunithasasoundpressurelevelattheoperator’searof84 dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinEN836.
VibrationLevel
Hand-Arm
Measuredvibrationlevelforrighthand=2.52m/s
6
2
Measuredvibrationlevelforlefthand=2.39m/s
2
UncertaintyValue(K)=1.3m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinEN836.

Model04056

SoundPowerLevel
Thisunithasaguaranteedsoundpowerlevelof95dBA, whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO11094.
SoundPressureLevel
Thisunithasasoundpressurelevelattheoperator’searof85 dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinEN836.
VibrationLevel
Hand-Arm
Measuredvibrationlevelforrighthand=3.35m/s
Measuredvibrationlevelforlefthand=2.59m/s
UncertaintyValue(K)=1.7m/s
Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinEN836.
2
2
2
7
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
93-9356
1.Entanglementhazard—stayawayfrommovingparts.
93-8064
1.Warning—readtheinstructionsbeforeservicingor performingmaintenance.
2.Cuttinghazardoffootorhand—stoptheengineandwait formovingpartstostop.
1.Reeldrive3.Disengage
2.Engage
1.Fast
2.Continuousvariable setting
93-7346
115-1720
1.Forward3.Neutral
2.Drivewheel
117–2718
93-6085
3.Slow
8
120–2769
1.Brake—toengage,pullthe levertowardthehandle; todisengage,releasethe lever.
120-2727
2.Parkingbrake—tolock, pullthelevertowardthe handle,pressthebutton inandreleasethelever againstthelockingbutton; torelease,pullthelever towardthehandleuntil thebuttonreleasesand releasethelever ..
1.Toxicgasinhalation hazard—donotoperate indoors.
2.Explosionhazard—stop theengineandkeepaway fromopenameswhen refueling.
3.Warning—stoptheengine andturnoffthefuelbefore leavingthemachine.
4.Warning—disconnectthe sparkplugwireandread theinstructionbefore servicingorperforming maintenance.
5.Hotsurface/burn hazard—donottouch hotsurfaces.
6.Warning—readthe Operator’sManual;when addingfueltothetank, onlylltothebottomof thelltube.
125–5245
1.Cuttinghazardofhandorfoot—keepawayfrommoving parts;keepallguardsandshieldsinplace.
120–2761
1.Warning—readtheOperator’sManual.4.Thrownobjecthazard—keepbystandersawayfromthe
2.Warning—donotoperatethemachineunlesstheyaretrained.
3.Warning—wearhearingprotection.
machine.
5.Warning—keepawayfrommovingparts;keepallguardsin place.
9
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Handle1
1 2 3
4 5 6
Cabletie Kickstandassembly1 Spring Wheelshaft,right Wheelshaft,left
Transportwheel(optional)
Nopartsrequired
Grassbasket
MediaandAdditionalParts
Description
Operator'sManual Engineoperator'smanual1 PartsCatalog Operatortrainingmaterial CerticateofCompliance
Qty.
Qty.
4
1 1 1
2
1Installthegrassbasket.
1
1 1 1
Readorviewtheitemsbeforeoperatingthemachine.
Installthehandle.
Installthekickstand.
Installthetransportwheelshafts.
Installthetransportwheels(optional).
Adjustthecuttingunit.
Use
Use
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
10
1
2
G017601
G017590
1

InstallingandAdjustingthe Handle

Partsneededforthisprocedure:
1Handle
4
Cabletie
Figure3
InstallingtheHandle
1.Removethebolts,locknuts,andwasherssecuringthe bottomofthehandlearmstoeachsideofthemachine (Figure2).
Figure2
1.Mountingpins3.Boltandlocknut
2.Handlearms4.Hairpincotterandringpin
2.Removethehairpincottersandtheringpinssecuring thehandlearmstotherearoftheframe(Figure2).
1.Handleend
2.Bolt,washer,andlockwasher
5.Securethehandleendstothemountingpinswiththe bolts,washers,andlockwasherspreviouslyremoved (Figure3).
6.Securethehandlearmstotherearoftheframewiththe hairpincottersandtheringpinspreviouslyremoved (Figure3).
7.Securethecablesandthewiringharnesstothehandle withthecableties(Figure4).
3.Insertthehandleendsthroughtheholesinthehandle armsandaligntheholeswiththemountingpins (Figure2).
4.Squeezethehandleendsinwardandinstallthemonthe mountingpins(Figure3).
Figure4
1.Cableties
11
AdjustingtheHandle
G017948
1
2
3
4
1.Removethehairpincottersfromtheringpinsoneach sideofthemachine(Figure2).
2.Whilesupportingthehandle,removetheringpins fromeachsideandraiseorlowerthehandletothe desiredoperatingposition(Figure2).
3.Installtheringpinsandhairpincotters.
2

InstallingtheKickstand (Models04054and04056)

Partsneededforthisprocedure:
1Kickstandassembly
1
Spring
Procedure
Note:Thefastenersareshippedlooselyinstalledonthe
kickstandassembly .
1.OnModel04056only,connectthespringstudtothe right-handsideofthekickstand(Figure5)usingthe bolt,washer,andangenutprovided.
Figure6
1.Kickstand
2.Springbracket4.Spring
3.Mountthekickstandtoeachsideoftheframewith abolt,lockwasher,spacer,atwasher,andlocknut (Figure6).
Note:Positionthespacerinthekickstandmounting hole.
3.Springstud
3
InstallingtheTransportWheel Shafts(Models04055and
04056)
Partsneededforthisprocedure:
1
Wheelshaft,right
1
Wheelshaft,left
Procedure
1.Pushthekickstanddownwithyourfootandpullupon thehandletosupportthemachineonthekickstand.
2.Applythread-lockingadhesivetothethreadsofthe wheelshafts.
3.Threadtherightwheelshaftintothedrivepulleyon therightsideofthemachine(Figure7).
Figure5
1.Bolt3.Washer
2.Springstud
2.Hookthespringintotheholeinthespringbracketand ontothespringstudwhilealigningthekickstandwith themountingholesintherearframe(Figure6).
4.Flangenut
Note:Therightwheelshafthasleft-handthreads.
12
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