Toro 04054 Greensmaster 800, 04055 Greensmaster 1000, 04056 Greensmaster 1600 Operator's Manual

FormNo.3380-159RevC

Greensmaster

®

800,1000,and

1600Mower

ModelNo.04054—SerialNo.314000001andUp
ModelNo.04055—SerialNo.314000001andUp
ModelNo.04056—SerialNo.314000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3380-159*C

ThisproductcomplieswithallrelevantEuropeandirectives,
fordetailspleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

ThissparkignitionsystemcomplieswithCanadianICES-002.

Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisincorporatedwith
themuferassembly.

GenuineT orosparkarrestersareapprovedbytheUSDA
ForestryService.

Important:Thisengineisequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,and
maintainedforthepreventionofre.Otherstatesor
federalareasmayhavesimilarlaws.

CustomerServiceandhavethemodelandserialnumbers
ofyourproductready .Themodelandserialnumbersare
locatedonaplateontherearframe.Writethenumbersin
thespaceprovided.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure1),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure1

1.Safetyalertsymbol.

Thismanualusestwootherwordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

Introduction

Thismachineisawalkbehind,reel-bladelawnmower
intendedtobeusedbyprofessional,hiredoperatorsin
commercialapplications.Itisprimarilydesignedforcutting
grassonwell-maintainedlawnsinparks,golfcourses,sports
elds,andoncommercialgrounds.Itisnotdesignedfor
cuttingbrush,mowinggrassandothergrowthalongside
highways,orforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro

©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA.

AllRightsReserved

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

ToroMowerSafety..................................................6

ForModel04054.....................................................6

ForModel04055.....................................................6

ForModel04056.....................................................7

SafetyandInstructionalDecals.................................8

Setup...........................................................................10

1InstallingandAdjustingtheHandle........................10

2InstallingtheKickstand(ForGR800and

GR1600)...........................................................11

3InstallingtheTransportWheelShafts(For

GR1000andGR1600).........................................12

4InstallingtheTransportWheels(Optional)..............12

5AdjustingtheCuttingUnit....................................13

6InstallingtheGrassBasket....................................13

7InstallingtheHigh-AltitudeKit(Optional)...............13

ProductOverview.........................................................14

Controls...............................................................14

Specications........................................................15

Attachments/Accessories........................................16

Operation....................................................................16

ThinkSafetyFirst...................................................16

CheckingtheEngineOilLevel.................................16

FillingtheFuelTank...............................................16

Break-inPeriod......................................................17

CheckingtheInterlockSwitchOperation...................18

DailyAdjustmentsoftheCuttingUnit.......................18

StartingandStoppingtheEngine..............................18

DrivingtheMachineinTransport.............................19

PreparingtoMow...................................................19

Mowing................................................................19

OperatingTips......................................................19

Maintenance.................................................................20

RecommendedMaintenanceSchedule(s)......................20

DailyMaintenanceChecklist....................................21

Lubrication...............................................................22

GreasingtheMachine.............................................22

EngineMaintenance..................................................23

ServicingtheEngineOil..........................................23

ServicingtheAirCleaner.........................................24

ReplacingtheSparkPlug.........................................24

FuelSystemMaintenance...........................................25

CleaningtheFuelFilter...........................................25

ElectricalSystemMaintenance....................................26

ServicingtheInterlockSwitch.................................26

BrakeMaintenance....................................................26

AdjustingtheService/ParkingBrake.........................26

BeltMaintenance......................................................28

AdjustingtheBelts.................................................28

ReplacingtheDifferentialBelt..................................30

ControlsSystemMaintenance.....................................31

AdjustingtheTractionControl.................................31

CuttingUnitMaintenance...........................................31

LevelingtheRearDrumtotheReel...........................31

AdjustingtheBedknifetotheReel............................32

AdjustingtheHeightofCut.....................................33

AdjustingtheGrassShieldHeight.............................34

AdjustingtheCut-OffBar.......................................34

BedbarIdentication..............................................35

SettingtheMachinetoMatchTurfConditions............36

ServicingtheBedbar...............................................37

BacklappingtheReel...............................................38

Storage........................................................................38

3

Safety

–Storefuelincontainersspecicallydesignedforthis

purpose.

ThismachinemeetsorexceedsCENstandardEN836:1997,
ISOstandard5395:1990,andANSIB71.4-2004specications
ineffectatthetimeofproductionwhentheOperator
PresenceKit,PartNo.112-9282isinstalled.

Improperuseormaintenancebytheoperatororownercan
resultininjury.Toreducethepotentialforinjury,comply
withthesesafetyinstructionsandalwayspayattentiontothe
safetyalertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failuretocomplywith
theinstructionmayresultinpersonalinjuryordeath.

SafeOperatingPractices

ThefollowinginstructionsareadaptedfromtheCEN
standardEN836:1997,ISOstandard5395:1990,andANSI
B71.4-2012.

Training

•ReadtheOperator'sManualandothertrainingmaterial

carefully.Befamiliarwiththecontrols,safetysigns,and
theproperuseoftheequipment.

•Iftheoperatorormechaniccannotreadthelanguage

oftheOperator'sManualitistheowner’ sresponsibilityto
explainthismaterialtothem.

•Neverallowchildrenorpeopleunfamiliarwiththese

instructionstouseorservicethemower.Local
regulationsmayrestricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpetsare

nearby.

•Keepinmindthattheoperatororuserisresponsiblefor

accidentsorhazardsoccurringtootherpeopleortheir
property.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,other
people,orproperty.

•Alloperatorsormechanicsmustbetrained.Itisthe

owner’sresponsibilityfortrainingusers.

Preparation

•Whilemowing,alwayswearsubstantialfootwear,long

trousers,hardhat,safetyglasses,andhearingprotection.
Longhair,looseclothing,orjewelrymaygettangled
inmovingparts.Donotoperatetheequipmentwhen
barefootorwearingopensandals.

–Refueloutdoorsonlyanddonotsmokewhile

refuelling.

–Addfuelbeforestartingtheengine.Neverremove

thecapofthefueltankoraddfuelwhiletheengineis
runningorwhentheengineishot.

–Iffuelisspilled,donotattempttostarttheengine

butmovethemachineawayfromtheareaofspillage
andavoidcreatinganysourceofignitionuntilfuel
vaporshavedissipated.

–Secureallfueltanksandcontainercaps.

•Replacefaultysilencers.

•Evaluatetheterraintodeterminewhataccessoriesand

attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.

•Checkthatoperator'spresencecontrols,safetyswitches

andshieldsareattachedandfunctioningproperly.Donot
operateunlesstheyarefunctioningproperly.

Operation

•Donotoperatetheengineinaconnedspacewhere

dangerouscarbonmonoxidefumescancollect.

•Mowonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengageallblade

attachmentclutches,shiftintoneutral,andengagethe
parkingbrake.

•Stayalertforholesintheterrainandotherhiddenhazards.

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesrotatingbeforecrossingsurfacesother

thangrass.

•Whenusinganyattachments,neverdirectdischargeof

materialtowardbystandersnorallowanyonenearthe
machinewhileinoperation.

•Neveroperatethemachinewithdamagedguards,shields,

orwithoutsafetyprotectivedevicesinplace.Besureall
interlocksareattached,adjustedproperly ,andfunctioning
properly.

•Donotchangetheenginegovernorsettingsoroverspeed

theengine.Operatingtheengineatexcessivespeedmay
increasethehazardofpersonalinjury.

•Thoroughlyinspecttheareawheretheequipmentisto

beusedandremoveallobjectswhichmaybethrownby
themachine.

•Warning—Fuelishighlyammable.Takethefollowing

precautions:

4

•Beforeleavingtheoperator'sposition:

–stoponlevelground;

–disengagethecuttingunitandtractiondrive;

–settheparkingbrake;

–stoptheengine.

•Disengagedrivetoattachmentswhentransportingornot

inuse.

•Stoptheengineanddisengagedrivetoattachment:

–beforerefuelling;

–beforeremovingthegrasscatcher;

–beforemakingheightadjustments;

–beforeclearingblockages;

–beforechecking,cleaningorworkingonthemower;

–afterstrikingaforeignobjectorifanabnormal

vibrationoccurs.Inspectthemowerfordamage
andmakerepairsbeforerestartingandoperatingthe
equipment.

•Reducethethrottlesettingbeforestoppingengineand,if

theengineisprovidedwithafuelshut-offvalve,turnthe
valveoffattheconclusionofmowing.

•Keephandsandfeetawayfromthecuttingunit.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.Stopreelsifnotmowing.

•Donotoperatethemowerundertheinuenceofalcohol

ordrugs

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

•Usecarewhenloadingorunloadingthemachineinto

atrailerortruck

•Usecarewhenapproachingblindcorners,shrubs,trees,

orotherobjectsthatmayobscurevision.

SafeHandlingofFuels

•Toavoidpersonalinjuryorpropertydamage,use

extremecareinhandlinggasoline.Gasolineisextremely
ammableandthevaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andothersources

ofignition.

•Useonlyanapprovedfuelcontainer.

•Neverremovefuelcaporaddfuelwiththeengine

running.

•Allowenginetocoolbeforerefueling.

•Neverrefuelthemachineindoors.

•Neverstorethemachineorfuelcontainerwherethereis

anopename,spark,orpilotlightsuchasonawater
heateroronotherappliances.

•Neverllcontainersinsideavehicleoronatruckor

trailerbedwithaplasticliner.Alwaysplacecontainerson
thegroundawayfromyourvehiclebeforelling.

•Removeequipmentfromthetruckortrailerandrefuelit

ontheground.Ifthisisnotpossible,thenrefuelsuch
equipmentwithaportablecontainer,ratherthanfroma
fueldispensernozzle.

•Keepthenozzleincontactwiththerimofthefueltank

orcontaineropeningatalltimesuntilfuelingiscomplete.

•Donotuseanozzlelockopendevice.

•Iffuelisspilledonclothing,changeclothingimmediately.

•Neveroverllfueltank.Replacefuelcapandtighten

securely.

MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe

equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetankinsidea

buildingwherefumesmayreachanopenameorspark.

•Allowtheenginetocoolbeforestoringinanyenclosure.

•Toreducetherehazard,keeptheengine,silencer,and

fuelstorageareafreeofgrass,leaves,orexcessivegrease.

•Checkthegrasscatcherfrequentlyforwearor

deterioration.

•Keepallpartsingoodworkingconditionandallhardware

andhydraulicttingstightened.Replaceallwornor
damagedpartsanddecals.

•Ifthefueltankhastobedrained,dothisoutdoors.

•Becarefulduringadjustmentofthemachinetoprevent

entrapmentofthengersbetweenmovingbladesand
xedpartsofthemachine.

•Disengagedrives,disengagethecuttingunit,setparking

brake,stopengineanddisconnectsparkplugwire.Wait
forallmovementtostopbeforeadjusting,cleaningor
repairing.

•Cleangrassanddebrisfromcuttingunit,drives,mufers,

andenginetohelppreventres.Cleanupoilorfuel
spillage.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Removethesparkplugwirebeforemakinganyrepairs.

•Usecarewhencheckingthereel.W earglovesanduse

cautionwhenservicingthem.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

Hauling

1.Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.

2.Usefullwidthrampsforloadingmachineintotrailer
ortruck.

3.Tiethemachinedownsecurelyusingstraps,chains,
cable,orropes.Bothfrontandrearstrapsshouldbe
directeddownandoutwardfromthemachine.

5

ToroMowerSafety

ThefollowinglistcontainssafetyinformationspecictoToro
productsorothersafetyinformationthatyoumustknowthat
isnotincludedintheCEN,ISO,orANSIstandard.

Thisproductiscapableofamputatinghandsandfeetand
throwingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.

•Ifmajorrepairsareeverneededorifassistanceisdesired,

contactanAuthorizedToroDistributor.

•UseonlyToro-approvedattachmentsandreplacement

parts.Thewarrantymaybevoidedifusedwith
unapprovedattachments.

ForModel04054

Useofthisproductforpurposesotherthanitsintendeduse
couldprovedangeroustouserandbystanders.

•Knowhowtostoptheenginequickly.

•Donotoperatethemachinewhilewearingtennisshoes

orsneakers.

•Wearingsafetyshoesandlongpantsisadvisableand

requiredbysomelocalordinancesandinsurance
regulations.

•Handlegasolinecarefully.Wipeupanyspills.

•Checkthesafetyinterlockswitchesdailyforproper

operation.Ifaswitchshouldfail,replacetheswitch
beforeoperatingthemachine.

•Usingthemachinedemandsattention.Topreventloss

ofcontrol:

–Donotoperateclosetosandtraps,ditches,creeks,or

otherhazards.

–Reducespeedwhenmakingsharpturns.Avoid

suddenstopsandstarts.

–Whennearorcrossingroads,alwaysyieldthe

right-of-way.

–Reduceenginespeedandapplytheservicebrakes

whengoingdownhilltokeepforwardspeedslowand
tomaintaincontrolofthemachine.

SoundPowerLevel

Thisunithasaguaranteedsoundpowerlevelof95dBA,
whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’searof85
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.

VibrationLevel

Hand-Arm

Measuredvibrationlevelforlefthand=4.00m/s

Measuredvibrationlevelforrighthand=2.87m/s

UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836.

2

2

2

ForModel04055

•Donottouchtheengine,mufer,orexhaustpipewhile

theengineisrunningorsoonafterithasstoppedbecause
theseareascouldbehotenoughtocauseburns.

•Whenapersonorpetappearsunexpectedlyinornear

themowingarea,stopmowing.Carelessoperation,
combinedwithterrainangles,ricochets,orimproperly
positionedguardscanleadtothrownobjectinjuries.Do
notresumemowinguntiltheareaiscleared.

MaintenanceandStorage

•Checkallfuellinesfortightnessandwearonaregular

basis.Tightenorrepairthemasneeded.

•Iftheenginemustberunningtoperformamaintenance

adjustment,keephands,feet,clothing,andanypartsof
thebodyawayfromthecuttingunit,attachments,andany
movingparts.Keepeveryoneaway.

•Toensuresafetyandaccuracy,haveanAuthorizedToro

Distributorcheckthemaximumenginespeedwitha
tachometer.Maximumgovernedenginespeedshould
be3600±100RPM.

SoundPowerLevel

Thisunithasaguaranteedsoundpowerlevelof95dBA,
whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’searof84
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.

VibrationLevel

Hand-Arm

Measuredvibrationlevelforrighthand=2.52m/s

Measuredvibrationlevelforlefthand=2.39m/s

UncertaintyValue(K)=1.3m/s

2

2

2

6

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836.

ForModel04056

SoundPowerLevel

Thisunithasaguaranteedsoundpowerlevelof95dBA,
whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’searof85
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.

VibrationLevel

Hand-Arm

Measuredvibrationlevelforrighthand=3.35m/s

Measuredvibrationlevelforlefthand=2.59m/s

UncertaintyValue(K)=1.7m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836.

2

2

2

7

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

115-7355

1.Warning—toxicgas
inhalationhazard;do
notusethemachine
indoors.

2.Explosionhazard;stopthe
engineandextinguishall
ameswhenfueling.

3.Warning;stoptheengine
andturnofftheignition
beforeleavingthemachine
orfueling.

4.Warning;disconnectthe
sparkplugwireandread
theinstructionsbefore
servicingorperforming
maintenance.

5.Hotsurface;donottouch.

93-9356

1.Entanglementhazard—stayawayfrommovingparts.

93-6085

1.Fast

2.Continuousvariable
setting

3.Slow

93-8064

1.Warning—readtheinstructionsbeforeservicingor
performingmaintenance.

2.Cuttinghazardoffootorhand—stoptheengineandwait
formovingpartstostop.

1.Reeldrive3.Disengage

2.Engage

93-7346

8

115-1614

1.Warning—readtheOperator'sManual.3.Thrownobjecthazard—keepbystandersasafedistancefrom

2.Warning—donotoperatethemachineunlessyouaretrained.

themachine.

4.Warning—stayawayfrommovingparts;keepallguardsin
place.

115-1720

1.Forward3.Neutral

2.Drivewheel

117–2718

120-2727

1.Brake—toengage,pullthe
levertowardthehandle;
todisengage,releasethe
lever.

2.Parkingbrake—tolock,
pullthelevertowardthe
handle,pressthebutton
inandreleasethelever
againstthelockingbutton;
torelease,pullthelever
towardthehandleuntil
thebuttonreleasesand
releasethelever ..

106-8120

1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.

2.Cuttinghazardofhandandfoot—stayawayfrommoving
parts.

9

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1
2
3

4
5
6

7

MediaandAdditionalParts

Description

Operator'sManual
EngineOperator'sManual
PartsCatalog
OperatorTrainingMaterial
CerticateofCompliance

Handle1
Cabletie
Kickstandassembly1
Spring
Wheelshaft,right
Wheelshaft,left

Transportwheels(optional)

Nopartsrequired

Grassbasket

High-altitudekit,partnumber117-0073
(acquireseparatelyasneeded)

Qty.

1
1
1
1
1

Readorviewbeforeoperatingthemachine

Qty.

2

1
1
1

2

–

1Installthegrassbasket.

1

Installthehandle.

Installthekickstand.

Installthetransportwheelshafts.

Installthetransportwheels(optional).

Adjustthecuttingunit.

Installthehigh-altitudekit(optional).

Use

Use

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

1

InstallingandAdjustingthe Handle

Partsneededforthisprocedure:

1Handle

2

Cabletie

InstallingtheHandle

1.Removetheboltsandlocknutssecuringthebottomof
thehandlearmstoeachsideofthemower(Figure2).

Figure2

1.Mountingpins3.Boltandlocknut

2.Handlearms4.Hairpincotterandringpin

2.Removethehairpincottersandringpinssecuringthe
handlearmstotherearoftheframe(Figure2).

3.Insertthehandleendsthroughtheholesinthehandle
armsandaligntheholeswiththemountingpins
(Figure2).

10

4.Squeezethehandleendsinwardandinstallthemonthe

2

G017601

G017590

1

G017948

1

2

3

4

mountingpins(Figure3).

Figure3

1.Handleend

2.Bolt,washer,andlockwasher

AdjustingtheHandle

1.Removethehairpincottersfromtheringpinsoneach
sideofthemower(Figure2).

2.Whilesupportingthehandle,removetheringpins
fromeachsideandraiseorlowerthehandletothe
desiredoperatingposition(Figure2).

3.Installtheringpinsandhairpincotters.

2

InstallingtheKickstand(For GR800andGR1600)

Partsneededforthisprocedure:

5.Securethehandleendstothemountingpinswiththe
bolts,washers,andlockwashersprovided(Figure3).

6.Securethebottomofthehandlearmstoeachside
ofthemowerwiththeboltsandlocknutspreviously
removed(Figure3).Ensurethatyouinstallthe
bushingsinthehandlearmmountingholes.

7.Securethehandlearmstotherearoftheframewith
thehairpincottersandringpinspreviouslyremoved
(Figure3).

8.Securethecablesandwireharnesstothehandlewith
cableties(Figure4).

1Kickstandassembly

1

Spring

Procedure

Note:Thefastenersareshippedlooselyinstalledonthe

kickstandassembly .

1.OntheGR1600only,connectthespringstudtothe
righthandsideofthekickstand(Figure5)usingthe
bolt,washer,andange-headnutprovided.

1.Cableties

Figure4

1.Bolt3.Washer

2.Springstud

2.Hookthespringintotheholeinthespringbracketand
ontothespringstudwhilealigningthekickstandwith
themountingholesintherearframe(Figure6).

11

Figure5

4.Flange-headnut

Figure6

Figure7

1.Kickstand

2.Springbracket4.Spring

3.Mountthekickstandtoeachsideoftheframewitha
bolt,lockwasher,spacer,atwasherandlocknut(Figure

6).Positionthespacerinthekickstandmountinghole.

3.Springstud

3

InstallingtheTransportWheel Shafts(ForGR1000and GR1600)

Partsneededforthisprocedure:

1

Wheelshaft,right

1

Wheelshaft,left

Procedure

1.Pushthekickstanddownwithyourfootandpullup
onthehandletosupportthemoweronthekickstand.

1.Rightwheelshaft

4.Torquetheshaftto88to101N-m(65to75ft-lb).

5.Repeatontheleftside.

4

InstallingtheTransport Wheels(Optional)

Partsneededforthisprocedure:

2

Transportwheels(optional)

Procedure

1.Slidethewheelontotheaxle(Figure8).

2.Pivotthewheellockingclipawayfromcenterofthe
wheelallowingittoslidefartherontotheaxle(Figure

8).

2.Apply#242Loctitetothethreadsofthewheelshafts.

3.Threadtherightwheelshaftintothedrivepulleyon
therightsideofthemachine(Figure7).

Note:Therightwheelshafthaslefthandthreads.

12