Toro 04038, 04039, Greensmaster 1010 Operator's Manual

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Page 1

FormNo.3391-564RevA

Greensmaster

1010and1610

Mower

ModelNo.04038—SerialNo.315000001andUp ModelNo.04039—SerialNo.315000001andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3391-564*A

Page 2

ThisproductcomplieswithallrelevantEuropeandirectives, fordetailspleaseseetheseparateproductspecicDeclaration ofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Becauseinsomeareastherearelocal,state,orfederal regulationsrequiringthatasparkarresterbeusedonthe engineofthismachine,asparkarresterisincorporatedwith themuferassembly.

GenuineT orosparkarrestersareapprovedbytheUSDA ForestryService.

Important:Thisengineisequippedwithaspark arrestermufer.ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered landwithoutasparkarrestermufermaintainedin workingorder,ortheengineconstricted,equipped,and maintainedforthepreventionofre.Otherstatesor federalareasmayhavesimilarlaws.

CustomerServiceandhavethemodelandserialnumbers ofyourproductready .Themodelandserialnumbersare locatedonaplateontherearframe.Writethenumbersin thespaceprovided.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure1), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.

Figure1

1.Safetyalertsymbol.

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.

ThissparkignitionsystemcomplieswithCanadianICES-002.

Introduction

Thismachineisawalkbehind,reel-bladelawnmower intendedtobeusedbyprofessional,hiredoperatorsin commercialapplications.Itisprimarilydesignedforcutting grassonwell-maintainedlawnsinparks,golfcourses,sports elds,andoncommercialgrounds.Itisnotdesignedfor cuttingbrush,mowinggrassandothergrowthalongside highways,orforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Page 3

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

ToroMowerSafety..................................................5

Model04038...........................................................6

Model04039...........................................................6

SafetyandInstructionalDecals.................................7

Setup............................................................................9

1InstallingandAdjustingtheHandle.........................9

2InstallingtheKickstand(ModelGR1610)................10

3InstallingtheTransportWheelShafts......................11

4InstallingtheTransportWheels(Optional)..............11

5AdjustingtheCuttingUnit....................................12

6InstallingtheGrassBasket....................................12

ProductOverview.........................................................13

Controls...............................................................13

Specications........................................................14

Attachments/Accessories........................................15

Operation....................................................................15

ThinkSafetyFirst...................................................15

CheckingtheEngineOilLevel.................................15

FillingtheFuelTank...............................................15

BreakingintheMachine..........................................17

CheckingtheInterlockSwitchOperation...................17

StartingandStoppingtheEngine..............................17

UsingtheTransportWheels.....................................17

TransportingtheMachine........................................18

LoadingtheMachine..............................................18

PreparingtoMow...................................................19

Mowing................................................................19

OperatingTips......................................................19

Maintenance.................................................................20

RecommendedMaintenanceSchedule(s)......................20

DailyMaintenanceChecklist....................................21

Lubrication...............................................................22

GreasingtheMachine.............................................22

EngineMaintenance..................................................23

ServicingtheEngineOil..........................................23

ServicingtheAirCleaner.........................................24

ReplacingtheSparkPlug.........................................25

FuelSystemMaintenance...........................................25

CleaningtheFuelFilter...........................................25

ElectricalSystemMaintenance....................................26

ServicingtheInterlockSwitch.................................26

BrakeMaintenance....................................................26

AdjustingtheService/ParkingBrake.........................26

BeltMaintenance......................................................28

AdjustingtheBelts.................................................28

ReplacingtheDifferentialBelt..................................30

ControlsSystemMaintenance.....................................31

AdjustingtheTractionControl.................................31

CuttingUnitMaintenance...........................................31

LevelingtheRearDrumtotheReel...........................31

AdjustingtheBedknifetotheReel............................32

AdjustingtheHeight-of-Cut....................................33

AdjustingtheGrassShieldHeight.............................34

AdjustingtheCut-offBar........................................34

BedbarIdentication..............................................34

SettingtheMachinetoMatchTurfConditions............35

ServicingtheBedbar...............................................36

BacklappingtheReel...............................................37

Storage........................................................................37

Page 4

Safety

ThismachinehasbeendesignedinaccordancewithEN ISO5395:2013andANSIB71.4-2012whentheOperator PresenceKit,Part112–9282isinstalled..

Improperuseormaintenancebytheoperatororownercan resultininjury.Toreducethepotentialforinjury,comply withthesesafetyinstructionsandalwayspayattentiontothe safetyalertsymbol,whichmeansCAUTION,W ARNING, orDANGER-“personalsafetyinstruction."Failuretocomply withtheinstructionmayresultinpersonalinjuryordeath.

Whenoperatingthismachinebetween5000to8000feet abovesealevelyouwillneedtoobtainthehigh-altitude kit.SeeyourAuthorizedToroDealer.

SafeOperatingPractices

–Addfuelbeforestartingtheengine.Neverremove

thecapofthefueltankoraddfuelwhiletheengineis runningorwhentheengineishot.

–Iffuelisspilled,donotattempttostarttheengine

butmovethemachineawayfromtheareaofspillage andavoidcreatinganysourceofignitionuntilfuel vaporshavedissipated.

–Secureallfueltanksandcontainercaps.

•Replacefaultysilencers.

•Evaluatetheterraintodeterminewhataccessoriesand

attachmentsareneededtoproperlyandsafelyperform thejob.Onlyuseaccessoriesandattachmentsapproved bythemanufacturer.

•Checkthatoperator'spresencecontrols,safetyswitches

andshieldsareattachedandfunctioningproperly.Donot operateunlesstheyarefunctioningproperly.

Training

•ReadtheOperator'sManualandothertrainingmaterial

carefully.Befamiliarwiththecontrols,safetysigns,and theproperuseoftheequipment.

•Iftheoperatorormechaniccannotreadthelanguage

oftheOperator'sManualitistheowner’ sresponsibilityto explainthismaterialtothem.

•Neverallowchildrenorpeopleunfamiliarwiththese

instructionstouseorservicethemower.Local regulationsmayrestricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpetsare

nearby.

•Keepinmindthattheoperatororuserisresponsiblefor

accidentsorhazardsoccurringtootherpeopleortheir property.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtopeople,ordamageto property.

•Alloperatorsormechanicsmustbetrained.Itisthe

owner’sresponsibilityfortrainingusers.

Preparation

•Whilemowing,alwayswearsubstantial,slip-resistant

footwear,longtrousers,hardhat,safetyglasses,and hearingprotection.Longhair,looseclothing,orjewelry maygettangledinmovingparts.Donotoperatethe equipmentwhenbarefootorwearingopensandals.

•Thoroughlyinspecttheareawheretheequipmentisto

beusedandremoveallobjectswhichmaybethrownby themachine.

•Warning—Fuelishighlyammable.Takethefollowing

precautions:

–Storefuelincontainersspecicallydesignedforthis

purpose.

–Refueloutdoorsonlyanddonotsmokewhile

refuelling.

Operation

•Donotoperatetheengineinaconnedspacewhere

dangerouscarbonmonoxideandotherexhaustgasses cancollect.

•Mowonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengageallblade

attachmentclutches,shiftintoneutral,andengagethe parkingbrake.

•Stayalertforholesintheterrainandotherhiddenhazards.

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesrotatingbeforecrossingsurfacesother

thangrass.

•Whenusinganyattachments,neverdirectdischargeof

materialtowardbystandersnorallowanyonenearthe machinewhileinoperation.

•Neveroperatethemachinewithdamagedguards,shields,

orwithoutsafetyprotectivedevicesinplace.Besureall interlocksareattached,adjustedproperly ,andfunctioning properly.

•Donotchangetheenginegovernorsettingsoroverspeed

theengine.Operatingtheengineatexcessivespeedmay increasethehazardofpersonalinjury.

•Beforeleavingtheoperator'sposition:

–stoponlevelground;

–disengagethecuttingunitandtractiondrive;

–settheparkingbrake;

–stoptheengine.

•Disengagedrivetoattachmentswhentransportingornot

inuse.

•Stoptheengineanddisengagedrivetoattachment:

–beforerefuelling;

–beforeremovingthegrasscatcher;

Page 5

–beforemakingheightadjustments;

–beforeclearingblockages;

–beforechecking,cleaningorworkingonthemower;

–afterstrikingaforeignobjectorifanabnormal

vibrationoccurs.Inspectthemowerfordamage andmakerepairsbeforerestartingandoperatingthe equipment.

•Reducethethrottlesettingbeforestoppingengineand,if

theengineisprovidedwithafuelshut-offvalve,turnthe valveoffattheconclusionofmowing.

•Keephandsandfeetawayfromthecuttingunit.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.Stopreelsifnotmowing.

•Donotoperatethemowerundertheinuenceofalcohol

ordrugs

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,trees,

orotherobjectsthatmayobscurevision.

SafeHandlingofFuels

•Toavoidpersonalinjuryorpropertydamage,use

extremecareinhandlinggasoline.Gasolineisextremely ammableandthevaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andothersources

ofignition.

•Useonlyanapprovedfuelcontainer.

•Neverremovefuelcaporaddfuelwiththeengine

running.

•Allowenginetocoolbeforerefueling.

•Neverrefuelthemachineindoors.

•Neverstorethemachineorfuelcontainerwherethereis

anopename,spark,orpilotlightsuchasonawater heateroronotherappliances.

•Neverllcontainersinsideavehicleoronatruckor

trailerbedwithaplasticliner.Alwaysplacecontainerson thegroundawayfromyourvehiclebeforelling.

•Removeequipmentfromthetruckortrailerandrefuelit

ontheground.Ifthisisnotpossible,thenrefuelsuch equipmentwithaportablecontainer,ratherthanfroma fueldispensernozzle.

•Keepthenozzleincontactwiththerimofthefueltank

orcontaineropeningatalltimesuntilfuelingiscomplete.

•Donotuseanozzlelockopendevice.

•Iffuelisspilledonclothing,changeclothingimmediately.

•Neveroverllfueltank.Replacefuelcapandtighten

securely.

MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe

equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetankinsidea

buildingwherefumesmayreachanopenameorspark.

•Allowtheenginetocoolbeforestoringinanyenclosure.

•Toreducetherehazard,keeptheengine,silencer,and

fuelstorageareafreeofgrass,leaves,orexcessivegrease.

•Checkthegrasscatcherfrequentlyforwearor

deterioration.

•Keepallpartsingoodworkingconditionandallhardware

andhydraulicttingstightened.Replaceallwornor damagedpartsanddecals.

•Ifthefueltankhastobedrained,dothisoutdoors.

•Becarefulduringadjustmentofthemachinetoprevent

entrapmentofthengersbetweenmovingbladesand xedpartsofthemachine.

•Disengagedrives,disengagethecuttingunit,setparking

brake,stopengineanddisconnectsparkplugwire.Wait forallmovementtostopbeforeadjusting,cleaningor repairing.

•Cleangrassanddebrisfromcuttingunit,drives,mufers,

andenginetohelppreventres.Cleanupoilorfuel spillage.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Removethesparkplugwirebeforemakinganyrepairs.

•Usecarewhencheckingthereel.W earglovesanduse

cautionwhenservicingthem.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

Hauling

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usefullwidthrampsforloadingmachineintotraileror

truck.

•Tiethemachinedownsecurelyusingstraps,chains,cable,

orropes.Bothfrontandrearstrapsshouldbedirected downandoutwardfromthemachine.

ToroMowerSafety

ThefollowinglistcontainssafetyinformationspecictoToro productsorothersafetyinformationthatyoumustknowthat isnotincludedintheCEN,ISO,orANSIstandard.

Thisproductiscapableofamputatinghandsandfeetand throwingobjects.Alwaysfollowallsafetyinstructionsto avoidseriousinjuryordeath.

Useofthisproductforpurposesotherthanitsintendeduse couldprovedangeroustouserandbystanders.

Page 6

•Knowhowtostoptheenginequickly.

•Donotoperatethemachinewhilewearingtennisshoes

orsneakers.

•Wearingsafetyshoesandlongpantsisadvisableand

requiredbysomelocalordinancesandinsurance regulations.

•Handlegasolinecarefully.Wipeupanyspills.

•Checkthesafetyinterlockswitchesdailyforproper

operation.Ifaswitchshouldfail,replacetheswitch beforeoperatingthemachine.

•Usingthemachinedemandsattention.Topreventloss

ofcontrol:

–Donotoperateclosetosandtraps,ditches,creeks,or

otherhazards.

–Reducespeedwhenmakingsharpturns.Avoid

suddenstopsandstarts.

–Whennearorcrossingroads,alwaysyieldthe

right-of-way.

–Reduceenginespeedandapplytheservicebrakes

whengoingdownhilltokeepforwardspeedslowand tomaintaincontrolofthemachine.

•Donottouchtheengine,mufer,orexhaustpipewhile

theengineisrunningorsoonafterithasstoppedbecause theseareascouldbehotenoughtocauseburns.

•Whenapersonorpetappearsunexpectedlyinornearthe

mowingarea,stopmowing.Carelessoperation,combined withterrainangles,ricochets,orimproperlypositioned guardscanleadtothrownobjectinjuries.Donotresume mowinguntiltheareaiscleared.

Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO11094.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’searof84 dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinENISO5395:2013.

VibrationLevel

Hand-Arm

Measuredvibrationlevelforrighthand=2.31m/s

Measuredvibrationlevelforlefthand=2.55m/s

UncertaintyValue(K)=1.28m/s

Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinENISO5395:2013.

Model04039

SoundPowerLevel

Thisunithasaguaranteedsoundpowerlevelof94dBA, whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO11094.

MaintenanceandStorage

•Checkallfuellinesfortightnessandwearonaregular

basis.Tightenorrepairthemasneeded.

•Iftheenginemustberunningtoperformamaintenance

adjustment,keephands,feet,clothing,andanypartsof thebodyawayfromthecuttingunit,attachments,andany movingparts.Keepeveryoneaway.

•Toensuresafetyandaccuracy,haveanAuthorizedToro

Distributorcheckthemaximumenginespeedwitha tachometer.Maximumgovernedenginespeedshould be3475±100RPM.

•Ifmajorrepairsareeverneededorifassistanceisdesired,

contactanAuthorizedToroDistributor.

•UseonlyToro-approvedattachmentsandreplacement

parts.Thewarrantymaybevoidedifusedwith unapprovedattachments.

Model04038

SoundPowerLevel

Thisunithasaguaranteedsoundpowerlevelof92dBA, whichincludesanUncertaintyValue(K)of1dBA.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’searof86 dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinENISO5395:2013.

VibrationLevel

Hand-Arm

Measuredvibrationlevelforrighthand=2.76m/s

Measuredvibrationlevelforlefthand=2.85m/s

UncertaintyValue(K)=1.42m/s

Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinENISO5395:2013.

Page 7

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.

120–2769

93-9356

1.Entanglementhazard—stayawayfrommovingparts.

93-7346

1.Reeldrive3.Disengage

2.Engage

1.Toxicgasinhalation hazard—donotoperate indoors.

2.Explosionhazard—stop theengineandkeepaway fromopenameswhen refueling.

3.Warning—stoptheengine andturnoffthefuelbefore leavingthemachine.

4.Warning—disconnectthe sparkplugwireandread theinstructionbefore servicingorperforming maintenance.

5.Hotsurface/burn hazard—donottouch hotsurfaces.

6.Warning—readthe Operator’sManual;when addingfueltothetank, onlylltothebottomof thelltube.

93-8064

1.Warning—readtheinstructionsbeforeservicingor performingmaintenance.

2.Cuttinghazardoffootorhand—stoptheengineandwait formovingpartstostop.

1.Fast

2.Continuousvariable setting

125–5245

1.Cuttinghazardofhandorfoot—keepawayfrommoving parts;keepallguardsandshieldsinplace.

93-6085

3.Slow

117–2718

Page 8

115-1720

1.Forward3.Neutral

2.Drivewheel

120-2727

1.Onlyusegasolinethat contains10%ethanolby volume(E10)orless.

2.ReadtheOperator's Manual.

1.Brake—toengage,pullthe levertowardthehandle; todisengage,releasethe lever.

130-8322

3.Donotusegasolinethat containsmorethan10% ethanolbyvolume(E10).

2.Parkingbrake—tolock, pullthelevertowardthe handle,pressthebutton inandreleasethelever againstthelockingbutton; torelease,pullthelever towardthehandleuntil thebuttonreleasesand releasethelever .

120–2761

1.Warning—readtheOperator’sManual.4.Thrownobjecthazard—keepbystandersawayfromthe

2.Warning—donotoperatethemachineunlesstheyaretrained.

3.Warning—wearhearingprotection.

machine.

5.Warning—keepawayfrommovingparts;keepallguardsin place.

Page 9

Setup

g021285

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1 2 3

4 5 6

MediaandAdditionalParts

Description

Operator'sManual EngineOperator'sManual PartsCatalog OperatorTrainingMaterial CerticateofCompliance

Handle1 Cabletie Kickstandassembly1 Spring Wheelshaft,right Wheelshaft,left

Transportwheels(optional)

Nopartsrequired

Grassbasket

Qty.

1 1 1 1 1

Readorviewbeforeoperatingthemachine.

Qty.

1 1 1

–

1Installthegrassbasket.

Installthehandle.

Installthekickstand.

Installthetransportwheelshafts.

Installthetransportwheels(optional).

Adjustthecuttingunit.

Use

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

InstallingandAdjustingthe Handle

Partsneededforthisprocedure:

1Handle

Cabletie

1.Handlearms3.Bolt,locknutandwasher

2.Mountingpins4.Hairpincotterandringpin

InstallingtheHandle

1.Removethebolts,locknuts,andwasherssecuringthe bottomofthehandlearmstoeachsideofthemower (Figure2).

2.Removethehairpincottersandringpinssecuringthe handlearmstotherearoftheframe(Figure2).

3.Insertthehandleendsthroughtheholesinthehandle armsandaligntheholeswiththemountingpins (Figure2).

Figure2

Page 10

4.Squeezethehandleendsinwardandinstallthemonthe

g021288

G017590

G017948

mountingpins(Figure3).

Figure3

AdjustingtheHandle

1.Removethehairpincottersfromtheringpinsoneach sideofthemower(Figure2).

2.Whilesupportingthehandle,removetheringpins fromeachsideandraiseorlowerthehandletothe desiredoperatingposition(Figure2).

3.Installtheringpinsandhairpincotters.

InstallingtheKickstand(Model GR1610)

1.Handleend

2.Bolt,washer,andlockwasher

3.Hairpincotterandringpin

4.Handlearm

5.Securethehandleendstothemountingpinswiththe bolts,washers,andlockwasherspreviouslyremoved (Figure3).

6.Securethehandlearmstotherearoftheframewith thehairpincottersandringpinspreviouslyremoved (Figure3).

7.Securethecablesandwireharnesstothehandlewith cableties(Figure4).

Partsneededforthisprocedure:

1Kickstandassembly

Spring

Procedure

Note:Thefastenersareshippedlooselyinstalledonthe

kickstandassembly .

1.Connectthespringstudtotherighthandsideof thekickstand(Figure5)usingthebolt,washer,and ange-headnutprovided.

1.Cableties

Figure4

1.Bolt3.Washer

2.Springstud

2.Hookthespringintotheholeinthespringbracketand ontothespringstudwhilealigningthekickstandwith themountingholesintherearframe(Figure6).

Figure5

4.Flange-headnut

Page 11

Figure6

Figure7

1.Kickstand

2.Springbracket4.Spring

3.Mountthekickstandtoeachsideoftheframewith abolt,lockwasher,spacer,atwasherandlocknut (Figure6).

4.Positionthespacerinthekickstandmountinghole.

3.Springstud

InstallingtheTransportWheel Shafts

Partsneededforthisprocedure:

Wheelshaft,right

Wheelshaft,left

Procedure

1.Pushthekickstanddownwithyourfootandpullup onthehandletosupportthemoweronthekickstand.

1.Rightwheelshaft

4.Torquetheshaftto688to101N-m(5to75ft-lb).

5.Repeatontheleftside.

InstallingtheTransport Wheels(Optional)

Partsneededforthisprocedure:

Transportwheels(optional)

Procedure

1.Slidethewheelontotheaxle(Figure8).

2.Pivotthewheellockingclipawayfromcenterofthe wheelallowingittoslidefartherontotheaxle(Figure

8).

2.Applythread-lockingadhesivetothethreadsofthe wheelshafts.

3.Threadtherightwheelshaftintothedrivepulleyon therightsideofthemachine(Figure7).

Note:Therightwheelshafthaslefthandthreads.

Page 12

G017591

Figure8

1.Lockingclip

3.Rotatethewheelbackandforthuntilitslides completelyontotheaxleandthelockingclipissecured inthegrooveontheaxleshaft.

4.Repeattheprocedureontheoppositesideofthe machine.

5.Inatethetiresto574to718Pa(12to15psi.).

InstallingtheGrassBasket

Partsneededforthisprocedure:

Grassbasket

Procedure

Graspthebasketbythetoplipandslideitontothebasket mountingrods(Figure9).

Figure9

1.Grassbasket

2.Basketmountingrod

AdjustingtheCuttingUnit

NoPartsRequired

Procedure

Beforeoperatingthemachine,completethefollowing adjustments:

•AdjustingtheBedknifetotheReel(page32).

•AdjustingtheHeight-of-Cut(page33).

•AdjustingtheGrassShieldHeight(page34).

•AdjustingtheCut-offBar(page34).

Note:Model04039only—Whencuttinginhigher heights-of-cut,thebasketmaybeloweredbyremovingeach basketmountingrodandinstallingeachontheoppositeside ofthemachine.

Page 13

ProductOverview

G017592

G016976

G016977

Controls

Figure11

ParkingBrake

Figure10

1.Tractiondrivelever

2.Throttlecontrol6.Parkingbrake

3.On/offswitch7.Operatorpresencecontrol

4.Hourmeter

5.Servicebrake

(optional)

ThrottleControl

Thethrottlecontrol(Figure10)islocatedontherearright sideofthecontrolpanel.Theleverconnectstoandoperates thethrottlelinkagetothecarburetor.SeeSpecications(page

14)forenginespeed.

TractionDriveLever

Thetractiondrivelever(Figure10)islocatedonthefront rightsideofthecontrolpanel.Ithas2positions:Neutral andForward.Pushingtheleverforwardengagesthetraction drive.

Theparkingbrake(Figure12)islocatedatthebaseofthe servicebrake.Fullyengagetheservicebrakeandpushthe parkingbrakeknobtoallowtheservicebraketorestonthe parkingbrakepin.Engagetheservicebraketoreleasethe parkingbrake.Youmustreleasethebrakebeforethetraction driveisengaged.

Figure12

ServiceBrake

Theservicebrake(Figure11)islocatedonthetopleftfront sideofthecontrolpanel.Youcanusethebraketoslowor stopthemachine.

On/OffSwitch

Theon/offswitch(Figure10)islocatedonthetopofthe controlpanel.MovetheswitchtotheOnpositiontostartthe engineandtheOffpositiontostoptheengine.

OperatorPresenceControl(Optional)

Ifequipped,theoperatorpresencecontrol(Figure10)is locatedontherearofthehandle.Pushtheoperatorpresence controlagainstthehandle.Ifequipped,theoperatorpresence controlmustbeengagedbeforemovingthetractiondrive leverortheenginewillstop.

Page 14

ReelDriveLever

G016978

G019637

RecoilStarter

Thereeldrivelever(Figure13)islocatedontherightfront cornerofthemachine.Theleverhas2positions:Engage andDisengage.Movetheleverforwardtoengagethereelor rearwardtodisengagethereel.

Figure13

1.Reeldrivelever

ChokeLever

Pulltherecoilstarterhandle(Figure15)tostarttheengine.

Figure15

1.Recoilstarter2.Kickstand

Kickstand

Thekickstand(Figure15)ismountedtotherearofthe machineandisusedtoraisetherearofthemachinefor installationorremovalofthetransportwheels.

Thechokelever(Figure14)islocatedontheleftfrontofthe engine.Theleverhas2positions:RunandChoke.Movethe levertotheChokepositionwhenstartingacoldengine.After theenginestarts,movethelevertotheRunposition.

Figure14

1.Chokelever2.Fuelshut-offvalve

Specications

Model04038Model04039

Width

Height

Lengthwithbasket

Dryweight(with

basketandWiehle

roller;without

wheelsorgrooming

reel)

Widthofcut53cm(21inches)66cm(26inches)

Heightofcut

Clip3.6mm(0.14inch)3.6mm(0.14inch)

EnginespeedLowidle–1565

91cm(36inches)104cm(41inches)

99cm(39inches)99cm(39inches)

140cm(55inches)142cm(56inches)

100kg(220lb)105kg(232lb)

1.6mmto31.8 mm(0.063to1.25 inches)

±150rpm,Highidle –3375±100rpm

3.1mmto31.7 mm(0.125to1.25 inches)

Lowidle–1565 ±150rpm,Highidle –3375±100rpm

FuelShut-offValve

Thefuelshut-offvalve(Figure14)islocatedontheleftfront oftheenginenearthechokelever.Thevalvehas2positions: ClosedandOpen.Movetheleveruptotheclosedposition whenstoringortransportingthemachine.Openthevalve beforestartingtheenginebyrotatingtheleverdown.

Page 15

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis availableforusewiththemachinetoenhanceandexpand itscapabilities.ContactyourAuthorizedServiceDealeror Distributororgotowww .Toro.comforalistofallapproved attachmentsandaccessories.

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

ThinkSafetyFirst

Pleasecarefullyreadallofthesafetyinstructionsanddecals inthesafetysection.Knowingthisinformationcouldhelp youorbystandersavoidinjury.

CheckingtheEngineOilLevel

Checktheengineoillevelbeforeeachuseorevery8operating hours,refertoCheckingtheEngineOilLevel(page23)in

EngineMaintenance(page23).

FillingtheFuelTank

Note:Thefueltankcapacityis3.0liters(0.69gallons).

•Forbestresults,useonlyclean,fresh(lessthan30days

old),unleadedgasolinewithanoctaneratingof87or higher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol(gasohol)

or15%MTBE(methyltertiarybutylether)byvolume isacceptable.EthanolandMTBEarenotthesame. Gasolinewith15%ethanol(E15)byvolumeisnot approvedforuse.Neverusegasolinethatcontains morethan10%ethanolbyvolume,suchasE15 (contains15%ethanol),E20(contains20%ethanol),or E85(containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/orengine damagewhichmaynotbecoveredunderwarranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuelcontainers

overthewinterunlessafuelstabilizerisused.

•Donotaddoiltogasoline.

Page 16

DANGER

G017594

WARNING

Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.

•Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupanygasoline thatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Donotllthefueltankcompletelyfull.Add gasolinetothefueltankuntilthelevelis6to13 mm(1/4to1/2inch)belowthebottomofthe llerneck.Thisemptyspaceinthetankallows gasolinetoexpand.

•Neversmokewhenhandlinggasoline,andstay awayfromanopenameorwheregasoline fumesmaybeignitedbyaspark.

•Storegasolineinanapprovedcontainerand keepitoutofthereachofchildren.Neverbuy morethana30-daysupplyofgasoline.

•Donotoperatewithoutentireexhaustsystemin placeandinproperworkingcondition.

Gasolineisharmfulorfatalifswallowed.Long-term exposuretovaporscancauseseriousinjuryand illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor conditionerbottleopening.

•Avoidcontactwithskin;washoffspillagewith soapandwater.

1.Cleanaroundthefueltankcapandremovethecap fromthetank(Figure16).

Figure16

DANGER

Incertainconditionsduringfueling,static electricitycanbereleasedcausingasparkwhich canignitethegasolinevapors.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.

•Alwaysplacegasolinecontainersontheground awayfromyourvehiclebeforelling.

•Donotllgasolinecontainersinsideavehicleor onatruckortrailerbedbecauseinteriorcarpets orplastictruckbedlinersmayinsulatethe containerandslowthelossofanystaticcharge.

•Whenpractical,removegas-poweredequipment fromthetruckortrailerandrefueltheequipment withitswheelsontheground.

•Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfromaportable container,ratherthanfromagasolinedispenser nozzle.

•Ifagasolinedispensernozzlemustbeused, keepthenozzleincontactwiththerimofthe fueltankorcontaineropeningatalltimesuntil fuelingiscomplete.

1.Fueltankcap

2.Usingunleadedgasoline,llthefueltanknohigher thanthebottomofthelterscreen.Thisspaceallows thegasolinetoexpand.Donotllthefueltank

completelyfull.

3.Installfueltankcapandwipeupanyspilledgasoline.

Page 17

BreakingintheMachine

StartingandStoppingthe

RefertotheEngineManualsuppliedwiththemachineforoil changeandmaintenanceproceduresrecommendedduring thebreak-inperiod.

Only8hoursofmowingoperationisrequiredforthebreak-in period.

Sincethersthoursofoperationarecriticaltofuture dependabilityofthemachine,monitoritsfunctionsand performancecloselysothatminordifculties,whichcould leadtomajorproblems,arenotedandcanbecorrected. Inspectthemachinefrequentlyduringbreak-inforsignsof oilleakage,loosefasteners,oranyothermalfunction.

Toensureoptimumperformanceofthebrakesystem,burnish (break-in)thebrakesbeforeusingthemachine.Toburnish thebrakes,rmlyapplythebrakesanddrivethemachineat mowingspeeduntilthebrakesarehot,asindicatedbytheir smell.Anadjustmenttothebrakesmayberequiredafter break-in;refertoAdjustingtheService/ParkingBrake(page

26).

CheckingtheInterlockSwitch Operation

Engine

Note:Forillustrationsanddescriptionsofthecontrols

referencedinthissection,refertotheProductOverview

(page13)section.

StartingtheEngine

Note:Ensurethatthesparkplugwireisinstalledonthe

sparkplug.

1.Ensurethatthetractionandreeldriveleversareinthe Disengagedposition.

Note:Theenginewillnotstartifthetractionleveris intheEngagedposition.

2.Openthefuelshut-offvalveontheengine.

3.Movetheon/offswitchtotheOnposition.

4.MovethethrottlecontroltotheFastposition.

5.MovethechokeleverhalfwaybetweentheOnandOff positionswhenstartingacoldengine.Thechokemay notberequiredwhenstartingawarmengine.

6.Pulltherecoilstarterhandleoutuntilpositive engagementresults,thenpullitvigorouslytostartthe engine.

CAUTION

Ifsafetyinterlockswitchesaredisconnectedor damagedthemachinecouldoperateunexpectedly causingpersonalinjury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlockswitches dailyandreplaceanydamagedswitchesbefore operatingthemachine.

1.Pushthekickstanddownwithyourfootandpullup andbackonthehandletoraisethewheelsoffofthe ground.

2.PlacethetractionleverintotheEngagepositionand theenginecontrolsinthestartingposition.

3.Attempttostarttheengine.

Theengineshouldnotstart.Iftheenginestarts,the interlockswitchneedsservice.Correcttheproblem beforeoperating.RefertoServicingtheInterlock

Switch(page26).

4.Carefullyliftuponthehandletoreleasethekickstand.

Important:Donotpullrecoilropetoitslimitor letgoofstarterhandlewhenropeispulledout becauseropemaybreakorrecoilassemblymay bedamaged.

7.MovethechoketotheOffpositionastheengine warmsup.

StoppingtheEngine

1.Movethetractionandreeldrivecontrolstothe Disengagedposition,thethrottlecontroltotheSlow position,andtheOn/OffswitchtotheOffposition.

2.Pullthesparkplugwireoffofthesparkplugtoprevent thepossibilityofaccidentalstartingbeforestoringthe machine.

3.Closethefuelshut-offvalvebeforestoringor transportingthemowerinavehicle.

UsingtheTransportWheels

1.Ifthemachineisequippedwiththeoptionaltransport wheels,pushthekickstanddownwithyourfootand pulluponthehandletoraisetherearofthemower andinstallthetransportwheels.

2.Toreleasethekickstand,pulluponthehandle,push themowerforward,andthenlowertherearofthe mowerontothetransportwheels.

3.Ensurethatthetractionandreeldrivecontrolsarein theDisengagedpositionandstarttheengine.

Page 18

4.SetthethrottlecontroltoSlow ,raisethefrontofthe machineupslightly ,graduallyengagethetractiondrive andslowlyincreasetheenginespeed.

5.Adjustthethrottletooperatethemoweratthedesired groundspeedandtransportthemowertothedesired destination.

6.ReturnthetractioncontrollevertotheDisengage position,thethrottletotheSlowposition,andstop theengine.

positionthetrailerortrucksothatitisonthedownside oftheslopeandtherampextendsuptheslope.Thiswill minimizetherampangle.Thetrailerortruckshouldbeas levelaspossible.

Important:Donotattempttoturnthemachinewhile ontheramp;youmaylosecontrolanddriveofftheside.

Avoidsuddenaccelerationwhendrivinguparampand suddendecelerationwhenbackingdownaramp.Both maneuverscancausethemachinetotipbackward.

TransportingtheMachine

Useaheavy-dutytrailerortrucktotransportthemachine. Ensurethatthetrailerortruckhasallnecessarybrakes, lighting,andmarkingasrequiredbylaw .Pleasecarefullyread allthesafetyinstructions.Knowingthisinformationcould helpyou,yourfamily,pets,orbystandersavoidinjury.

WARNING

Drivingonthestreetorroadwaywithoutturn signals,lights,reectivemarkings,oraslow movingvehicleemblemisdangerousandcanlead toaccidentscausingpersonalinjury.

Donotdrivemachineonapublicstreetorroadway.

Totransportthemachine:

1.Ifusingatrailer,connectittothetowingvehicleand connectthesafetychains.

2.Ifapplicable,connectthetrailerbrakes.

3.Loadthemachineontothetrailerortruck.

4.Stoptheengine,removethekey,setthebrake,and closethefuelvalve.

5.Usethemetaltiedownloopsonthemachineto securelyfastenthemachinetothetrailerortruckwith straps,chains,cable,orropes.

WARNING

Loadingamachineontoatrailerortruckincreases thepossibilityofbackwardtip-overandcouldcause seriousinjuryordeath.

•Useextremecautionwhenoperatingamachine onaramp.

•EnsurethattheROPSisintheuppositionwhile usingtheseatbeltwhenloadingthemachine. EnsurethattheROPSwillclearthetopofan enclosedtrailer.

•Useonlyasingle,full-widthramp;donotuse individualrampsforeachsideofthemachine.

•Ifindividualrampsmustbeused,useenough rampstocreateanunbrokenrampsurfacewider thanthemachine.

•Donotexceeda15-degreeanglebetweenthe rampandthegroundorbetweentherampand thetrailerortruck.

•Avoidsuddenaccelerationwhiledrivingthe machineuparamp,toavoidtippingbackward.

•Avoidsuddendecelerationwhilebacking themachinedownaramp,toavoidtipping backward.

LoadingtheMachine

Useextremecautionwhenloadingthemachineontoatrailer oratruck.Onefull-widthrampthatiswideenoughtoextend beyondthereartiresisrecommendedinsteadofindividual rampsforeachsideofthemachine(Figure17).Thelower rearsectionofthemachineframeextendsbackbetweenthe rearwheelsandservesasastopfortippingbackward.Having afull-widthrampprovidesasurfacefortheframemembers tocontactifthemachinestartstotipbackward.Ifitisnot possibletouseonefull-widthramp,useenoughindividual rampstosimulateafull-widthcontinuousramp.

Therampshouldbelongenoughsothattheanglesdonot exceed15degrees(Figure17).Asteeperanglemaycause mowercomponentstogetcaughtastheunitmovesfromthe ramptothetrailerortruck.Steeperanglesmayalsocause themachinetotipbackward.Ifloadingonornearaslope,

Page 19

Figure17

atthedesiredgroundspeed,drivethemowerontothe green,lowerthefrontofthemower,andcommence operation.

4.Whennishedmowing,driveoffofthegreen,move thetractioncontrollevertotheDisengageposition, stoptheengineandpushthereeldriveleverintothe Disengageposition.

5.Emptythegrassbasketofclippings,installthegrass basket,andcommencetransportoperation.

OperatingTips

BeforeMowing

•Ensurethatthemoweriscarefullyadjustedandisset

evenlyonbothsidesofthereel.Impropermower adjustmentismagniedmanytimesoverinthe appearanceoftheclippedturf.

1.Trailer3.Notgreaterthan15 degrees

2.Full-widthramp4.Full-widthramp—side view

PreparingtoMow

1.Ifthemachineisequippedwiththeoptionaltransport wheels,pushthekickstanddownwithyourfootand pullupandbackonthehandletoraisethewheelsoff oftheground.

2.Pushthelockingclipsonthewheelsoutofthegrooves intheshafts.

3.Slidethewheelsoffoftheshafts.

4.Movetheunitoffofthekickstand.

Mowing

Properuseofthemachineprovidesthesmoothestturf cuttingavailable.ReferalsotoOperatingTips(page19)for fundamentalsuggestionstoobtaintheutmostperformance fromyourmower.

•Removeallforeignobjectsfromtheturfpriortomowing.

•Ensurethateveryone,especiallychildrenandpets,are

clearoftheworkarea.

MowingTechniques

•Mowagreeninastraightbackandforthdirection,across

thegreen.

•Avoidcircularmowingorturningthemoweronagreen

becausescufngmayoccur.Turnthemoweroffofthe greenbyraisingthecuttingreel(pushingthehandle down)andturningonthetractiondrum.

•Mowatanormalwalkingpace.Fastspeedsavesvery

littletimeandwillresultinaninferiormowingjob.

Important:Excessiveoperationofthecuttingunitwith theabsenceofgrassclippings(lubricant)candamage thecuttingunit.

1.Starttheengine,setthethrottleatareducedspeed, pushdownonthehandletoraisethecuttingunit, movethetractionlevertotheEngagedposition,and transportthemowerontothecollarofthegreen.

2.MovethetractionlevertotheDisengagedpositionand movethereeldrivelevertotheEngagedposition.

3.MovethetractionlevertotheEngagedposition, increasethethrottlespeeduntilthemoweristraveling

Page 20

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst20hours

Beforeeachuseordaily

Every25hours

Every50hours

Every100hours

Every500hours

Every1,000hours

Important:Refertoyour

MaintenanceProcedure

•Changetheengineoil.

•Cleanthefuellterandcup.

•Checktheinterlockswitchoperation.

•Checktheengineoillevel.

•Greasethemachine.(Greasethettingsimmediatelyaftereverywashing regardlessoftheintervallisted.)

•Changetheengineoil.(Morefrequentlyindustyordirtyconditions)

•Cleanandoiltheaircleanerfoamelement.(Moreoftenindirtyordustyconditions)

•Replacethepaperairlterelement.(Moreoftenindirtyordustyconditions)

•Checkthesparkplug.

•Cleanthefuellterandcup.

•Checkintakeandexhaustvalves.Adjustasnecessary.

•Cleanthecarburetor.

•Replacethefuelline.

•Checkthetransmissiondrivebelts.

•Checkthetransmissionbearings.

Engine Operator's Man ual

foradditionalmaintenanceprocedures.

Page 21

DailyMaintenanceChecklist

Important:Duplicatethispageforroutineuse.

Maintenance CheckItem

Checkthe safetyinterlock operation.

Checkthe parkingbrake operation.

Checkthefuel level.

Checktheengine oillevel.

Checktheair lter.

Cleantheengine coolingns.

Checkfor unusualengine noises.

Checkfor unusual operatingnoises.

Checkthe reel-to-bedknife adjustment.

Checkthe height-of-cut adjustment.

Greaseall ttings.

Touchup damagedpaint.

Fortheweekof:

Mon.Tues.Wed.Thurs.Fri.

Sat.Sun.

NotationforAreasofConcern

Inspectionperformedby:

ItemDate

Information

Page 22

Lubrication

G016993

G016981

GreasingtheMachine

ServiceInterval:Every25hours

Lubricatethe13greasettingsonthemowerusingaNo.2 multipurposelithiumbasegrease.Ahandoperatedgrease gunisrecommendedforbestresults.

Thegreasettinglocationsareasfollows:

•2onthefrontroller(Figure18)

•2onthereelbearings(Figure18)

•2onthedrumaxles(Figure19)

•3onthedifferential(Figure19)

•2onthereelcountershaftbearings(Figure20)

•1onthepowershaftbearing.

•2onthebeltidlerpivots(Figure21).

1.Wipeeachgreasettingwithacleanrag.

2.Pumpgreaseintoeachttinguntilitbeginstoget difculttopumpthegun.

Important:Donotapplytoomuchpressureor greasesealswillbecomepermanentlydamaged.

3.Wipeoffanyexcessgrease.

Figure20

Figure21

Figure18

Figure19

Page 23

EngineMaintenance

G016983

ServicingtheEngineOil

ServiceInterval:Aftertherst20hours—Changethe

engineoil.

Beforeeachuseordaily—Checktheengineoillevel.

Every50hours—Changetheengineoil.(More frequentlyindustyordirtyconditions)

Thecrankcasemustbelledwithapproximately21uid ouncesofproperviscosityoilbeforestaring.Theengine usesanyhigh-qualityoilhavingtheAmericanPetroleum Institute-APl-“serviceclassication"SF,SG,SHorSJ.Oil viscosity-weight-mustbeselectedaccordingtoambient temperature.Figure22illustratesthetemperature/viscosity recommendations.

CheckingtheEngineOilLevel

1.Positionthemowersothattheengineislevelandclean aroundtheoillevelgauge(Figure23).

Figure23

1.Oillevelgauge

2.Removetheoillevelgaugebyrotatingit counterclockwise.

2.Drainplug

Figure22

Note:Usingmulti-gradeoils(5W-20,10W -30,and10W -40)

willincreaseoilconsumption.Checktheoillevelmore frequentlywhenusingthem.

3.Wipetheoillevelgaugecleanandinsertitintotheller port.Donotscrewitintotheport.

4.Removethegaugeandchecktheleveloftheoil.

5.Ifthelevelislow,addonlyenoughoiltoraisethelevel untilitisbetweenthehatchmarksonthegauge(Figure

24).Donotoverll.

Figure24

1.Hatchmarks

6.Installtheoillevelgaugeandwipeupanyspilledoil.

Page 24

ChangingtheEngineOil

G016984

G016985

1.Startandruntheengineforafewminutestowarm theengineoil.

2.Placeadrainpanattherearofmachine,underthe drainplug(Figure23).

3.Removethedrainplug.

4.Pushdownonthehandletotipthemowerandthe enginebackward,allowingmoreoiltorunintothe drainpan.

5.Installthedrainplugandrellthecrankcasewiththe properoil;refertoCheckingtheEngineOilLevel

(page15).

ServicingtheAirCleaner

distributetheoilthoroughly.Anoildampelement isdesirable.

ServiceInterval:Every50hours—Cleanandoiltheair

cleanerfoamelement.(Moreoftenin dirtyordustyconditions)

Every100hours—Replacethepaperairlterelement. (Moreoftenindirtyordustyconditions)

Important:Servicetheaircleanermoreoftenindirty ordustyconditions

1.Makesurethewireisoffofthesparkplug.

2.Removethewingnutsecuringtheaircleanercoverand removethecover(Figure25).

Figure25

Figure26

1.Wingnut4.Foamelement

2.Aircleanercover5.Paperelement

3.Plasticwingnut

5.Checktheconditionofthepaperelement.Cleanitby gentlytappingorreplaceitasrequired.

Important:Donotusecompressedairtoclean thepaperelement.

6.Installthefoamelement,paperelement,andaircleaner cover.

Important:Donotoperatetheenginewithoutthe aircleanerelementbecauseextremeenginewear anddamagewilllikelyresult.

1.Aircleanercover

3.Cleanthecoverthoroughly.

4.Ifthefoamelementisdirty ,removeitfromthepaper element(Figure26)andcleanitthoroughly,asfollows:

A.Washthefoamelementinasolutionofliquid

soapandwarmwater.Squeezeittoremovedirt, butdonottwistitbecausethefoammaytear.

B.Drythefoamelementbywrappingitinaclean

rag.Squeezetheragandfoamelementtodryit, butdonottwistit.

C.Saturatethefoamelementwithcleanengineoil.

Squeezetheelementtoremoveexcessoilandto

Page 25

ReplacingtheSparkPlug

G016986

G019300

1 2

FuelSystem

ServiceInterval:Every100hours

UseanNGKBR6HSsparkplugorequivalent.Thecorrect airgapis0.6to0.7mm(0.024to0.028inches).

1.Pullthemoldedwireoffofthesparkplug(Figure27).

Figure27

1.Sparkplugwire

2.Cleanaroundthesparkplugandremoveitfromthe cylinderhead.

Maintenance

CleaningtheFuelFilter

ServiceInterval:Aftertherst20hours

Every100hours

1.Closethefuelshut–offvalveandunscrewthebowl fromthelterbody(Figure29).

Important:Replaceacracked,fouled,ordirty sparkplug.Donotsandblast,scrape,orclean electrodesbecauseenginedamagecouldresult fromgritenteringthecylinder.

3.Ensurethattheairgapiscorrect(Figure28).

Figure28

1.Sideelectrode

2.Centerelectrode4.0.6to0.7mm(0.024to

4.Installthecorrectlygappedsparkplugandtightenit to23N-m(17ft-lb).

5.Installthesparkplugwireonthesparkplug.

3.Insulator

0.028inch)gap

Figure29

1.Bowl

2.Cleanthebowlandlterincleangasolineandinstallit.

2.Fuelshut–offvalve

Page 26

ElectricalSystem

G016989

G016990

Maintenance

BrakeMaintenance

AdjustingtheService/Parking

ServicingtheInterlockSwitch

Usethefollowingprocedureiftheswitchneedsadjustment orreplacement.

1.Makesurethattheengineisoffandthetractionleveris disengagedandrestingagainsttheneutralstop(Figure

30).

Brake

Iftheservice/parkingbrakeslipswhenoperated,an adjustmentisrequired.

1.Engagetheservicebrake,pushinontheparkingbrake knobandallowtheservicebraketorestontheparking brakepin(Figure31)

Figure30

1.Tractionlever3.Interlockswitch

2.Neutralstop

2.Loosentheinterlockswitchmountingfasteners(Figure

30).

3.Placea0.8mm(.032inch)thickshimbetweenthe tractionleverandtheinterlockswitch(Figure30).

4.Tightentheinterlockswitchmountingfastenersand checkthegapagain.

Note:Thetractionlevermustnotcontacttheswitch.

5.Engagethetractionleverandverifythattheswitch losescontinuity .

Note:Replacetheswitchifrequired.

4.0.8mm(0.032inch)gap

Figure31

2.Usingaspringscale,pressrearwardontheservice brakelever(Figure32).Theparkingbrakeshould releasewhenaforceof13.5to18kg(30to40lb)is attained.Iftheparkingbrakereleasesbefore13.5to18 kg(30to40lb)offorceisattained,anadjustmentto thebrakecableisrequired.Proceedtostep3.

Page 27

G016991

Figure34

Figure32

1.Rearpressureonservicebrakelever

3.LoosentheretainersecuringtheV-beltcoverandpivot thecoveropen(Figure33).

Figure33

1.V–beltcover2.Retainer

1.Service/Parkingbrake cable

2.Frontjamnut

5.Closethecoverandsecuretheretainer.

4.Toadjustthebrakecabletension,proceedasfollows.

•Todecreasethecabletension,loosenthefront

cablejamnutandtightentherearjamnut(Figure

34).Repeatsteps1and2andreadjustifrequired.

•Toincreasethecabletension,tightenthefront

cablejamnutandloosentherearjamnut(Figure

34).Repeatsteps1and2andreadjustifrequired.

Note:Theadjustmentcanbeperformedonthe cableatthejamnutbracketsbythecontrolpanel oratthebracketatthebaseoftheengine.

Page 28

BeltMaintenance

AdjustingtheBelts

Ensurethatthebeltsareproperlytensionedtoensureproper operationofthemachineandunnecessarywear.Checkthe beltsfrequently.

5.Whilemaintainingaslightgapbetweenthecoverseal andthesideplate,installeachmountingboltuntilthe threadsengageintheinsert.Thegapallowsvisual alignmentoftheboltstothethreadedinserts.

6.Afterallboltsareinstalled,tightenthemuntilthe stand-offsinsidethecovercontactthesideplate.Do notovertighten.

AdjustingtheReelDriveBelt

1.Removethebeltcovermountingfastenersandbelt covertoexposethebelt(Figure35).

Figure35

1.Beltcover

2.Checkthetensionbypressingthebeltatmidspan ofthepulleys(Figure36)with18–22N(4to5lb)of force.Thebeltshoulddeect6mm(1/4inch).

AdjustingtheTractionDriveBelt

1.Removethebeltcovermountingfastenersandthebelt covertoexposethebelt(Figure37).

Figure37

1.Tractiondrivebeltcover

2.Checkthetensionbypressingthebeltatmidspanof thepulleys(Figure38)with18to22N(4to5lb)of force.Thebeltshoulddeect6mm(1/4inch).

Figure36

1.Reeldrivebelt2.Idlerpulley

3.Completethefollowingtoadjustthebelttension:

A.Loosentheidlerpulleymountingnutandpivot

theidlerpulleyclockwiseagainstthebacksideof thebeltuntilyouattainthedesiredbelttension (Figure36).

Important:Donotovertensionthebelt.

B.Tightenthenuttolocktheadjustment.

4.Installthebeltcoverbyplacingitinposition.

Figure38

1.Tractiondrivebelt2.Idlerpulley

3.Completethefollowingtoadjustthebelttension:

A.Loosentheidlerpulleymountingnutandpivot

theidlerpulleyclockwiseagainstthebacksideof thebeltuntilthedesiredbelttensionisattained (Figure38).

Important:Donotovertensionthebelt.

B.Tightenthenuttolocktheadjustment.

4.Installthebeltcoverbyplacingitinposition.

Page 29

5.Whilemaintainingaslightgapbetweenthecoverseal

G016991

andthesideplate,installeachmountingboltuntilthe threadsengageintheinsert.Thegapallowsvisual alignmentoftheboltstothethreadedinserts.

6.Afterallboltsareinstalled,tightenthemuntilthe stand-offsinsidethecovercontactthesideplate.Do notovertighten.

AdjustingtheDifferentialBelt

1.Removetheboltssecuringthefrontandrearsections ofthedifferentialcovertothedifferentialhousingand slidethecoversectionsawaytoexposethebelt.

2.Checkthetensionbypressingthebeltatmidspanof thepulleys(Figure39)with22to26N(5to6lb)of force.Thebeltshoulddeect6mm(1/4inch).

AdjustingthePrimaryV-Belts

1.ToadjustthebelttensiononprimaryV -belts,rst checktheadjustmentofthetractioncontrol.Refer toAdjustingtheTractionControl(page31).Ifyou areunabletoattainthe18to22N(4to5lb)force requiredinadjustingthetractioncontrol,proceedto thenextstep.

2.LoosentheretainersecuringtheV-beltcoverandpivot thecoveropen(Figure40).

Figure39

1.Differentialbelt

2.Idlerpulley

3.Completethefollowingtoadjustthebelttension:

A.Loosentheidlerpulleymountingnutandpivot

theidlerpulleyclockwiseagainstthebacksideof thebeltuntilthedesiredbelttensionisattained (Figure39).

Important:Donotovertensionthebelt.

B.Tightenthenuttolocktheadjustment.

4.Installthebeltcoverbyplacingitinposition.

5.Whilemaintainingaslightgapbetweenthecoverseal andthesideplate,installeachmountingboltuntilthe threadsengageintheinsert.Thegapallowsvisual alignmentoftheboltstothethreadedinserts.

Figure40

1.V-beltcover2.Retainer

3.Toincreasebelttension,loosentheenginemounting boltsandmovetheenginebackwardsintheslots.

Important:Donotovertensionthebelt.

4.Tightenthemountingbolts.

Note:Thedistancebetweenthecentersofthedriver andthedrivenpulleysshouldbeapproximately12.85 cm(5.06inches)afternewV -beltsareinstalled.

5.AftertensioningtheprimaryV -belts,checkthe alignmentoftheengineoutputshaftpulleyandthe counter-shaftpulleywithastraightedge.

6.Ifthepulleysaremisaligned,loosenthescrewssecuring theenginemountingbasetothemowerframeand slidetheenginefromsidetosideuntilthepulleysare alignedwithin0.7mm(0.030inch).

6.Afterallboltsareinstalled,tightenthemuntilthe stand-offsinsidethecovercontactthesideplate.Do notovertighten.

Page 30

Figure41

1.Locknut3.Idlerpulley

2.Beltguide4.Idlerarm

1.Differentialcoversections

2.Frontclutchhousing

Figure42

3.Rightrearbearinghousing

7.Tightenthemountingscrewsandcheckthealignment.

8.Topushorpullthemachineeasierwithoutstarting theengine,adjustthebeltguide(Figure41,inset)as follows:

A.Engagetheclutch.

B.Loosenthelocknutsecuringtheidlerpulleyand

beltguidetotheidlerarm.

C.Rotatethebeltguideclockwiseuntilagapof

approximately0.15cm(0.06inch)isobtained betweentheguidengerandthebacksideofthe drivebelts.

D.Tightenthelocknutsecuringtheidlerpulleyand

beltguidetotheidlerarm.

9.Closethecoverandsecuretheretainer.

ReplacingtheDifferentialBelt

1.Removetheboltssecuringthetractiondriveandreel drivebeltcoverstotherightsideplateandremovethe beltcovers.

2.Loosentheidlerpulleymountingnutoneachidler pulleyandpivoteachidlerpulleycounterclockwise awayfromthebacksideofeachbelttoreleasethebelt tension.

3.Removethebelts.

4.Removetheboltssecuringthefrontandrearsections ofthedifferentialcovertothedifferentialhousingand slidethecoversectionsawaytoexposethebelt(Figure

42).

5.Loosentheidlerpulleymountingnutonthedifferential idlerpulleyandpivottheidlerpulleycounterclockwise awayfromthebacksideofthebelttoreleasethebelt tension.

6.Removethe2boltsandlocknutssecuringthefront clutchhousingtothesideplate(Figure42).

7.Rotatethehousing180°sothebottomofthehousing pointsupward.

8.Removethe2boltsandlocknutssecuringtherightrear bearinghousingtothesideplate(Figure42).

9.Rotatethehousing180°sothebottomofthehousing pointsupward.Removetheoldbelt.

10.Slidethenewbeltovertherotatedhousingcovers,the differentialcoversections,andontothedifferential pulleys.

11.Ensurethattheidlerpulleyispositionedagainstthe backsideofthebelt.

12.Rotatebothhousingsbackintotheuprightposition andsecurethemtothesideplatewiththeboltsand nutspreviouslyremoved.

13.Adjustthedifferentialbelttension;refertoReplacing

theDifferentialBelt(page30).

14.Adjustthebelttensiononthetractiondriveandreel drivebelts;refertoAdjustingtheTractionDriveBelt

(page28),andAdjustingtheReelDriveBelt(page28).

15.Installthedifferential,tractiondrive,andreeldrive covers.

Page 31

ControlsSystem Maintenance

CuttingUnitMaintenance

LevelingtheRearDrumtothe

AdjustingtheTractionControl

Ifthetractioncontroldoesnotengageoritslipsduring operation,anadjustmentisrequired.

1.MovethetractioncontroltotheDisengagedposition.

2.LoosentheretainersecuringtheV-beltcoverandpivot thecoveropen(Figure40).

3.Toincreasethecabletension,loosenthefrontcable jamnutandtightenthebackcablejamnut(Figure43) untilaforceof2.75to3.25kg(6to7lb)toengage thetractioncontrol.

Note:Measuretheforceatthecontrolknob.

Reel

1.Positionthemachineonaat,levelsurface,preferably aprecisionsteelworkplate.

2.Placea0.6x2.5cm(1/4x1inch)atsteelstrip, approximately74cm(29inches)long,underthereel bladesandagainstthefrontedgeofthebedknifeto preventthebedbarfromrestingontheworksurface.

3.Raisethefrontrollersoonlythereardrumandreelare onthesurface.

4.Firmlypressdownonthemachineabovethereelso allreelbladescontactthesteelstrip.

5.Whilepressingdownonthereel,slideafeelergauge underoneendofthedrum,thenchecktheotherend ofthedrum.

Ifthereisagapbetweenthedrumandthework surface,greaterthan0.25mm(0.010inch),oneither end,adjustthedrum(proceedtostep6).Ifthegap islessthan0.25mm(0.010inch)noadjustmentis required.

6.Removetherearbeltcoverfromtherightsideofthe machine(Figure44).

Figure43

1.Tractioncable3.Backjamnut

2.Frontjamnut

4.Tightenthefrontcablejamnut.

5.Closethecoverandsecuretheretainer.

6.Checkthetractioncontroloperation.

Figure44

1.Tractiondrivebeltcover

7.Rotatethedrivenpulleyuntiltheholesalignwiththe4 rollerbearingangescrews(Figure45).

Page 32

Figure45

1.Drivenpulley3.IdlerPulley

2.4holes

8.Loosenthe4rollerbearingscrewsandthescrew securingtheidlerpulley.

9.Raiseorlowertherightsideoftherollerassemblyuntil thegapislessthan0.25mm(0.010inch).

10.Tightentherollerbearingscrews.

11.Adjustthebelttensionandtightentheidlerpulley mountingscrew(Figure45).

AdjustingtheBedknifetothe

5.Insertthe0.05mm(0.002inch)shimbetweenthe markedbladeandthebedknifeedgeatthepointwhere themarkedbladecrossesthebedknifeedge.

6.Turntherightbedbaradjustingscrewuntilyoufeel lightpressure(i.e.drag)ontheshimbyslidingit side-to-side(Figure46).Removetheshim.

7.Fortheleftsideofthecuttingunit,slowlyrotatethe reelsothattheclosestbladecrossesthebedknifeedge betweentherstandsecondscrewheads.

8.Repeatsteps4through6fortheleftsideofthecutting unitandleftbedbaradjustingscrew.

9.Repeatsteps5and6untillightdragisachievedon boththerightandleftsidesofthecuttingunitutilizing thesamecontactpoints.

10.Toobtainlightcontactbetweenthereelandbedknife, turneachbedbaradjustingscrewclockwise3clicks.

Note:Eachclickturnedonthebedbaradjusting screwmovesthebedknife0.018mm(0.0007inches). Clockwiserotationmovesthebedknifeedgecloser tothereelandcounterclockwiserotationmovethe bedknifeedgeawayfromthereel.

11.Testthecuttingperformancebyinsertingalongstrip ofcuttingperformancepaperbetweenthereeland bedknife,perpendiculartothebedknife(Figure47). Slowlyrotatethereelforward;itshouldcutpaper.

Reel

Note:Usethisprocedureaftergrinding,backlapping,or

disassembly.Itisnotintendedasadailyadjustment.

1.Positionthemachineonaat,levelworksurface.

2.Tiltthemowerbackonthehandletoexposethe bedknifeandthereel.

Important:Donottiltthemachinebackfurther than60degreestopreventfuelleakage.

3.Rotatethereelsothatabladecrossesthebedknifeedge betweentherstandsecondbedknifescrewheadson therightsideofthecuttingunit(Figure46).

Figure46

1.Bedbaradjustingscrew

Figure47

Note:Ifexcessivecontact/reeldragisevidentitwill

benecessarytobacklap,facethefrontofthebedknife, orgrindthecuttingunittoachievethesharpedges neededforprecisioncutting.

4.Rotatethereelsothatabladecrossesthebedknifeedge betweentherstandsecondbedknifescrewheadson therightsideofthecuttingunit.

Page 33

AdjustingtheHeight-of-Cut

1.Verifythattherearrollerislevelandthatthebedknife toreelcontactiscorrect.Tipthemowerbackonthe handletoexposethefrontandrearrollersandthe bedknife.

2.Loosenthelocknutssecuringtheheight-of-cutarmsto theheight-of-cutbrackets(Figure48).

Figure50

5.Rotatetheadjustingscrewuntiltherollercontactsthe frontofthegaugebar.

6.Adjustbothendsoftherolleruntiltheentirerolleris paralleltothebedknife.

Figure48

1.Height-of-cutarm

2.Height-of-cutbracket

3.Locknut

4.Adjustingscrew

3.Loosenthenutonthegaugebar(Figure49)andset theadjustingscrewtothedesiredheight-of-cut.The distancebetweenthebottomofthescrewheadandthe faceofthebaristheheight-of-cut.

Figure49

1.Gaugebar

2.Heightadjustingscrew

3.Nut

Important:Whensetproperly,therearandfront rollerswillcontactthegaugebarandthescrew willbesnugagainstthebedknife.Thisensures theheight-of-cutisidenticalatbothendsofthe bedknife.

7.Tightennutstolocktheadjustment.

Important:Toavoidscalpingonundulatingturf, ensurethattherollersupportsarepositioned rearward(therollerclosertothereel).

Note:Thefrontrollercanbeputinthreedifferent positions(Figure51),dependingontheapplicationand needsoftheuser.

•Usethefrontpositionwhenagroomerisinstalled.

•Usethemiddlepositionwithoutagroomer.

•Usethethirdpositioninextremelyundulatingturf

conditions.

4.Hookthescrewheadonthecuttingedgeofthe bedknifeandresttherearendofthebarontherear roller(Figure50).

Figure51

Page 34

AdjustingtheGrassShield Height

Adjusttheshieldtoensurepropergrassclippingdischarge intothebasket.

1.Measurethedistancefromthetopofthefrontsupport rodtothefrontlipoftheshieldateachendofthe cuttingunit(Figure52).

Figure52

1.Supportrod2.Shield

whentheturfisextremelywet.Bycontrast,adjustthe barfurtherawayfromthereelwhenturfconditionsare dry.Thebarshouldbeparalleltothereeltoensure optimumperformance.Adjustthebarwheneverthe shieldheightisadjustedorwhenthereelissharpened onareelgrinder.

BedbarIdentication

Todetermineifthebedbarisstandardoraggressive,check theleftbedbarmountingears.Ifthemountingearsare roundeditisastandardbedbar.Ifthemountingearshavea notchinthem,itisanaggressivebedbar(Figure54).

2.Theheightoftheshieldfromthesupportrodfor normalcuttingconditionsshouldbe10cm(4inches). Loosentheboltsandnutssecuringeachendofthe shieldtothesideplateandadjusttheshieldtothe correctheight.

3.Tightenthefasteners.

Note:Theshieldcanbeloweredfordrierconditions (clippingsyovertopofthebasket)orraisedtoallow forheavywetgrassconditions(clippingsbuildupon therearofthebasket).

AdjustingtheCut-offBar

Adjustthecut-offbartoensurethattheclippingsarecleanly dischargedfromthereelarea.

1.Loosenthescrewssecuringthetopbar(Figure53)to thecuttingunit.

1.Standardbedbar

Figure54

2.Aggressivebedbar

Figure53

1.Cut-offbar

2.Inserta0.15cm(0.060inch)feelergaugebetweenthe topofthereelandthebarandtightenthescrews.

3.Ensurethatthebarandreelareequaldistancesapart acrosstheentirereel.

Note:Thebarisadjustabletocompensateforchanges inturfconditions.Adjustthebarclosertothereel

Page 35

SettingtheMachinetoMatchTurfConditions

Usethefollowingtabletosetthemachinetomatchturfconditions.

GreensmowerCuttingUnitSet-upMatrix

Bedbars:StandardandOptional

PartNumberDescriptionMowerAggressiveness

112-9281-01

112-9279-03Aggressive

112-9280-01

110-9278-03Aggressive

Bedknives:StandardandOptional

PartNumberDescriptionMower

93-4262Microcut

115-1880EdgeMaxMicrocut

93-4263T ournament

115-1881EdgeMaxT ournament

93-4264

108-4303ExtendedMicrocut

112-9275Microcut

94-5885T ournament

104-2646

93-9015

117-1548EdgeMaxT ournament

StandardGreensmaster

1010

Greensmaster

1010

StandardGreensmaster

1610

Greensmaster

1610

Greensmaster

1010

Greensmaster

1010

Greensmaster

1010

Greensmaster

1010

LowCutGreensmaster

1010

Greenmaster10101.57-3.1mm(0.062-0.125

Greensmaster

1610

Greensmaster

1610

HighCutGreensmaster

1610

LowCutGreensmaster

1610

Greensmaster

1610

Less

HeightofCutRangeComments

1.57-3.1mm(0.062-0.125 inches)

3.1-6mm(0.125-0.250 inches)

3.1-6mm(0.125-0.250

inches)

6mm(0.250inches)andup

inches)

3.1mm(<0.125inches)

6mm(0.250inches)andup

3.1-6mm(0.125-0.250 inches)

Comments

Standard

LessAggressive

Tees

Standard

Page 36

Rollers:StandardandOptional

g014780

PartNumberDescriptionMower

99-6241NarrowWiehle

88-6790WideWiehle

104-2642FullRoller

71-1550WiehleRoller

93-9045WiehleRoller

52-3590

93-9039NarrowWiehle

95-0930FullRoller

ClipTableforFixed-HeadWalk-BehindGreensmowers

Model

04038

04039

Groundspeed4.80km/h(2.98mph)

SwagedRollerGreensmaster1010

StandardClipKit65–9000

StandardreelOptionalreelStandardreelOptionalreel

11–blade

3.8mm(0.15 inches)

11–blade

4.1mm(0.16 inches)

14–blade

3.0mm(0.12 inches)

Greensmaster1010

Greensmaster10102.0inchesSteel

Greensmaster10102.0inchesCastIron

Greensmaster1010

Greensmaster1610

Greensmaster16102.5inchesSteel

8–blade

5.1mm(0.20 inches)

8–blade

5.8mm(0.23 inches)

Diameter/MaterialComments

2.0inchesAluminum

2.0inchesAluminumMorePenetration,0.43

2.5inchesAluminum

11–blade

5.6mm(0.22 inches)

11–blade

5.6mm(0.22 inches)

14–blade

4.3mm(0.17

Standard,0.2Spacing

Spacing

LeastPenetration

MorePenetration,0.43 Spacing

24inchesWideforEdge Support

Standard

LeastPenetration

inches)

8–blade

7.6mm(0.30 inches)

8–blade

7.6mm(0.30 inches)

ServicingtheBedbar

RemovingtheBedbar

1.Turnthebedbaradjusterscrewcounterclockwiseto backthebedknifeawayfromthereel(Figure55).

Figure55

1.Bedbaradjustingscrew3.Bedbar

2.Springtensionnut

2.Backoutthespringtensionnutuntilthewasherisno longertensionedagainstthebedbar(Figure55).

3.Oneachsideofthemachineloosenthejamnut securingthebedbarbolt(Figure56).

Figure56

1.Jamnut2.Bedbarbolt

4.Removeeachbedbarboltallowingthebedbartobe pulleddownwardandremovedfromthemachine.Save the2nylonand2stampedsteelwashersoneachend ofthebedbar(Figure56).

InstallingtheBedbar

1.Installthebedbar,positioningthemountingears betweenthewasherandthebedbaradjuster.

2.Securethebedbartoeachsideplatewiththebedbar bolts(jamnutsonthebolts)and8washers.Positiona nylonwasheroneachsideofthesideplateboss.Place asteelwasheroutsideeachofthenylonwashers.

3.Torquetheboltsto27to36N-m(240to320inch-lb).

Page 37

4.Tightenthejamnutsuntiltheoutsidethrustwashers justrotatefreely.

Storage

5.Tightenthespringtensionnutuntilthespringis collapsed,thenbackitoff1/2turn.

6.Adjustthebedbar;refertoServicingtheBedbar(page

36).

BacklappingtheReel

1.Removetheplugintherightreeldrivecover(Figure

57).

Figure57

1.Coverplug

1.Removegrassclippings,dirt,andgrimefromthe externalpartsoftheentiremachine,especiallythe engine.Cleandirtandchafffromtheoutsideofthe engine'scylinderheadnsandblowerhousing.

Important:Youcanwashthemachinewithmild detergentandwater.Donotpressurewashthe machine.Avoidexcessiveuseofwater,especially neartheshiftleverplateandengine.

2.Forlong-termstorage(morethan90days)add stabilizer/conditioneradditivetothefuelinthetank.

A.Runtheenginetodistributeconditionedfuel

throughthefuelsystem(5minutes).

B.Eitherstoptheengine,allowittocool,anddrain

thefueltank,oroperatetheengineuntilitstops.

C.Restarttheengineandrunituntilitstops.Repeat,

onChoke,untiltheenginewillnotrestart.

D.Disposeofthefuelproperly.Recycleasperlocal

codes.

Note:Donotstorestabilizer/conditioned gasolineover90days.

3.Checkandtightenallbolts,nuts,andscrews.Repairor replaceanypartthatisdamagedordefective.

2.Inserta1/2inchsocketextension,connectedtothe backlappingmachine,intothesquareholeinthecenter ofthereelpulley.

3.BacklapaccordingtotheprocedureintheToro SharpeningReelandRotaryMowersManual,FormNo. 80-300PT.

DANGER

Contactwiththereelorothermovingparts canresultinpersonalinjury.

•Stayawayfromthereelwhilebacklapping.

•Neveruseashorthandledpaintbrushfor backlapping.PartNo.29-9100Handle assemblycompleteorindividualpartsare availablefromyourlocalAuthorizedT oro Distributor.

Note:Forabettercuttingedge,runaleacrossthe frontfaceofthebedknifewhenthelappingoperation iscompleted.Thiswillremoveanyburrsorrough edgesthatmayhavebuiltuponthecuttingedge.

4.Paintallscratchedorbaremetalsurfaces.Paintis availablefromyourAuthorizedServiceDealer.

5.Storethemachineinaclean,drygarageorstoragearea. Coverthemachinetoprotectitandkeepitclean.

4.Installthepluginthecoverwhenyouarenishedwith theprocedure.

Page 38

Notes:

Page 39

InternationalDistributorList

Distributor:

AgrolancKft BalamaPrimaEngineeringEquip.HongKong85221552163 B-RayCorporation

CascoSalesCompany

CeresS.A.CostaRica

CSSCTurfEquipment(pvt)Ltd.SriLanka CyrilJohnston&Co. CyrilJohnston&Co.RepublicofIreland

EquiverMexico525553995444ParklandProductsLtd.NewZealand6433493760 FemcoS.A.Guatemala ForGarderOU

G.Y .K.CompanyLtd. GeomechanikiofAthensGreece GolfinternationalTurizm GuandongGoldenStarChina HakoGroundandGardenSweden

HakoGroundandGarden HayterLimited(U.K.) HydroturfInt.CoDubai HydroturfEgyptLLC IrrimacPortugal351212388260T oroEuropeNVBelgium3214562960 IrrigationProductsInt'lPvtLtd.India0091442449

JeanHeybroekb.v.Netherlands31306394611VictusEmakPoland48618238369

Country:

Hungary3627539640

Korea82325512076

PuertoRico7877888383

NorthernIreland442890813121

Estonia3723846060

Japan81726325861

Turkey902163365993Riversa

Norway4722907760 UnitedKingdom441279723444 UnitedArabEmirates97143479479T-MarktLogisticsLtd.Hungary3626525500 Egypt2025194308ToroAustraliaAustralia61395807355

PhoneNumber:Distributor:

5062391138

94112746100

442890813121

5024423277

30109350054

862087651338 4635100000

4387

Country:

MaquiverS.A.Colombia MaruyamaMfg.Co.Inc. Mountelda.s.CzechRepublic

Mountelda.s.Slovakia

MunditolS.A.

NormaGarden OslingerTurfEquipmentSA OyHakoGroundandGarden

Perfetto PratoverdeSRL.

Prochaska&Cie RTCohen2004Ltd.

LelyTurfcare SolvertS.A.S.

SpyprosStavrinidesLimitedCyprus SurgeSystemsIndiaLimited

ValtechMorocco21253766

Japan81332522285

Argentina54114821

Russia749541 16120 Ecuador59342396970 Finland35898700733

Poland48618208416 Italy390499128

Austria4312785100 Israel97298617979 Spain Denmark4566109200 France331308177

India911292299901

Phone Number:

5712364079

420255704 220 420255704 220

9999

128

34952837500

00 35722434131

3636

EuropeanPrivacyNotice

TheInformationToroCollects ToroWarrantyCompany(T oro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer.

TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies inyourcountry.

BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMA TION ASDESCRIBEDINTHISPRIV ACYNOTICE.

TheWayT oroUsesInformation Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell youabout.ToromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot sellyourpersonalinformationtoanyothercompany.Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.

RetentionofyourPersonalInformation Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes (suchasregulatorycompliance),orasrequiredbyapplicablelaw .

Toro'sCommitmenttoSecurityofYourPersonalInformation Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent statusofpersonalinformation.

AccessandCorrectionofyourPersonalInformation Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailatlegal@toro.com.

AustralianConsumerLaw

AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oroDealer.

374-0269RevH

Page 40

ToroGeneralCommercialProductWarranty

ATwo-YearLimitedWarranty

ConditionsandProductsCovered

TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship fortwoyearsor1500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser. *Productequippedwithanhourmeter.

InstructionsforObtainingWarrantyService

YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:

ToroCommercialProductsServiceDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196

952–888–8801or800–952–2740 E-mail:commercial.warranty@toro.com

OwnerResponsibilities

AstheProductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired maintenanceandadjustmentscanbegroundsfordisallowingawarranty claim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.

•Productfailureswhichresultfromfailuretoperformrecommended

maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligent,orrecklessmanner.

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal Productoperationinclude,butarenotlimitedto,brakepadsand linings,clutchlinings,blades,reels,rollersandbearings(sealedor greasable),bedknives,sparkplugs,castorwheelsandbearings,tires, lters,belts,andcertainsprayercomponentssuchasdiaphragms, nozzles,andcheckvalves,etc.

•Failurescausedbyoutsideinuence.Conditionsconsideredtobe

outsideinuenceinclude,butarenotlimitedto,weather,storage practices,contamination,useofunapprovedfuels,coolants,lubricants, additives,fertilizers,water,orchemicals,etc.

•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,

diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.

•Normalnoise,vibration,wearandtear ,anddeterioration.

•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats

duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor windows,etc.

Parts

Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofT oro.T orowillmake thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace it.T oromayuseremanufacturedpartsforwarrantyrepairs.

DeepCycleandLithium-IonBatteryWarranty:

DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging, andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe batteriesinthisproductareconsumed,theamountofusefulworkbetween chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn out.Replacementofwornoutbatteries,duetonormalconsumption, istheresponsibilityoftheproductowner.Batteryreplacementmaybe requiredduringthenormalproductwarrantyperiodatowner’sexpense. Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly proratedwarrantybeginningyear3throughyear5basedonthetime inserviceandkilowatthoursused.RefertotheOperator'sManualfor additionalinformation.

MaintenanceisatOwner’sExpense

Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.

GeneralConditions

RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy underthiswarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty.All impliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.

Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom statetostate.

Noteregardingenginewarranty:

TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EP A)and/ortheCaliforniaAirResources Board(CARB).Thehourlimitationssetforthabovedonotapplytothe EmissionsControlSystemWarranty.RefertotheEngineEmissionControl WarrantyStatementsuppliedwithyourproductorcontainedintheengine manufacturer’sdocumentationfordetails

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheT oroimporter.

374-0253RevC