Toro 04036, 04037, Greensmaster 2000, Greensmaster 2600, 04034 Operator's Manual

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Page 1

FormNo.3367-413RevA

Greensmaster

2000and2600

Walk-BehindMower

ModelNo.04036—SerialNo.311000001andUp

ModelNo.04037—SerialNo.311000001andUp

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.T oro.com.OriginalInstructions(EN)

Page 2

ThisproductcomplieswithallrelevantEuropean directives,fordetailspleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.

WARNING

Figure1

1.Safetyalertsymbol.

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

ThissparkignitionsystemcomplieswithCanadian ICES-002.

Introduction

Thismachineisawalkbehind,reel-bladelawnmower intendedtobeusedbyprofessional,hiredoperatorsin commercialapplications.Itisprimarilydesignedfor cuttinggrassonwell-maintainedlawnsinparks,golf courses,sportselds,andoncommercialgrounds.Itis notdesignedforcuttingbrush,mowinggrassandother growthalongsidehighways,orforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Youareresponsibleforoperating theproductproperlyandsafely.

Thismanualusestwootherwordstohighlight information.Importantcallsattentiontospecial mechanicalinformationandNoteemphasizesgeneral informationworthyofspecialattention.

YoumaycontactTorodirectlyatwww .Toro.comfor productandaccessoryinformation,helpndinga dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready .Themodel andserialnumbersarelocatedonaplateontherear frame.Writethenumbersinthespaceprovided.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafetyalertsymbol (Figure1),whichsignalsahazardthatmaycauseserious injuryordeathifyoudonotfollowtherecommended precautions.

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

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Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

ToroMowerSafety...............................................5

SoundPressure.....................................................6

SoundPower........................................................6

Vibration(Model04036)......................................6

Vibration(Model04037)......................................6

SafetyandInstructionalDecals.............................7

Setup............................................................................9

1InstallingandAdjustingtheHandle....................9

2InstalltheLiftHandles.....................................11

3InstallingtheKickstand(Model04037

Only)..............................................................11

4InstallingtheTransportWheels........................12

5AdjustingtheCuttingUnit...............................13

6InstallingtheGrassBasket...............................13

ProductOverview......................................................14

Controls.............................................................14

Specications.....................................................15

Attachments/Accessories...................................15

Operation...................................................................16

ThinkSafetyFirst...............................................16

CheckingtheEngineOilLevel............................16

FillingtheFuelTank...........................................16

CheckingtheInterlockSwitchOperation............17

StartingandStoppingtheEngine........................17

DrivingtheMachineinTransport.......................17

PreparingtoMow...............................................18

Mowing..............................................................18

OperatingTips...................................................18

Maintenance...............................................................19

RecommendedMaintenanceSchedule(s)................19

DailyMaintenanceChecklist...............................20

Lubrication.............................................................21

GreasingtheMachine.........................................21

EngineMaintenance...............................................22

ServicingtheEngineOil.....................................22

ServicingtheAirCleaner....................................23

ReplacingtheSparkPlug....................................23

FuelSystemMaintenance.......................................24

CleaningtheFuelFilter.......................................24

ElectricalSystemMaintenance................................25

ServicingtheInterlockSwitch............................25

BrakeMaintenance.................................................25

AdjustingtheService/ParkingBrake...................25

BeltMaintenance....................................................27

AdjustingtheBelts.............................................27

ReplacingtheDifferentialBelt............................29

ControlsSystemMaintenance.................................30

AdjustingtheTractionControl...........................30

CuttingUnitMaintenance.......................................30

LevelingtheRearDrumtotheReel.....................30

AdjustingtheBedknifetotheReel......................31

AdjustingtheHeightofCut................................31

AdjustingtheGrassShieldHeight.......................32

AdjustingtheCut-OffBar..................................33

BedbarIdentication..........................................33

SettingtheMachinetoMatchTurf

Conditions.....................................................34

ServicingtheBedbar...........................................35

BacklappingtheReel..........................................35

Storage.......................................................................36

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Safety

ThismachinemeetsorexceedsCENstandard EN836:1997,ISOstandard5395:1990,andANSI B71.4-2004specicationsineffectatthetimeof productionwhentheOperatorPresenceKit,PartNo. 105–5363isinstalled.

Improperuseormaintenancebytheoperatoror ownercanresultininjury.Toreducethepotential forinjury,complywiththesesafetyinstructionsand alwayspayattentiontothesafetyalertsymbol,which meansCaution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeinstructionmay resultinpersonalinjuryordeath.

•Warning—Fuelishighlyammable.Takethe followingprecautions:

–Storefuelincontainersspecicallydesignedfor

thispurpose.

–Refueloutdoorsonlyanddonotsmokewhile

refuelling.

–Addfuelbeforestartingtheengine.Never

removethecapofthefueltankoraddfuelwhile theengineisrunningorwhentheengineishot.

–Iffuelisspilled,donotattempttostartthe

enginebutmovethemachineawayfromthe areaofspillageandavoidcreatinganysourceof ignitionuntilfuelvaporshavedissipated.

–Replaceallfueltanksandcontainercapssecurely.

SafeOperatingPractices

ThefollowinginstructionsarefromtheCENstandard EN836:1997,ISOstandard5395:1990,andANSI B71.4-2004.

Training

•ReadtheOperator’sManualandothertraining materialcarefully .Befamiliarwiththecontrols, safetysigns,andtheproperuseoftheequipment.

•Iftheoperatorormechaniccannotreadthe languageoftheOperator’sManualitistheowner’s responsibilitytoexplainthismaterialtothem.

•Neverallowchildrenorpeopleunfamiliarwiththese instructionstouseorservicethemower.Local regulationsmayrestricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpets arenearby .

•Keepinmindthattheoperatororuserisresponsible foraccidentsorhazardsoccurringtootherpeopleor theirproperty.

•Theowner/usercanpreventandisresponsiblefor accidentsorinjuriesoccurringtohimselforherself, otherpeople,orproperty.

•Alloperatorsormechanicsmustbetrained.Itisthe owner’sresponsibilityfortrainingusers.

•Replacefaultysilencers.

•Evaluatetheterraintodeterminewhataccessories andattachmentsareneededtoproperlyand safelyperformthejob.Onlyuseaccessoriesand attachmentsapprovedbythemanufacturer.

•Checkthatoperatorspresencecontrols,safety switchesandshieldsareattachedandfunctioning properly.Donotoperateunlesstheyarefunctioning properly.

Operation

•Donotoperatetheengineinaconnedspacewhere dangerouscarbonmonoxidefumescancollect.

•Mowonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengageall bladeattachmentclutches,shiftintoneutral,and engagetheparkingbrake.

•Stayalertforholesintheterrainandotherhidden hazards.

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesrotatingbeforecrossingsurfaces otherthangrass.

•Whenusinganyattachments,neverdirectdischarge ofmaterialtowardbystandersnorallowanyonenear themachinewhileinoperation.

Preparation

•Whilemowing,alwayswearsubstantialfootwear, longtrousers,hardhat,safetyglasses,andhearing protection.Longhair,looseclothing,orjewelrymay gettangledinmovingparts.Donotoperatethe equipmentwhenbarefootorwearingopensandals.

•Thoroughlyinspecttheareawheretheequipment istobeusedandremoveallobjectswhichmaybe thrownbythemachine.

•Neveroperatethemachinewithdamagedguards, shields,orwithoutsafetyprotectivedevicesinplace. Besureallinterlocksareattached,adjustedproperly , andfunctioningproperly .

•Donotchangetheenginegovernorsettingsor overspeedtheengine.Operatingtheengineat excessivespeedmayincreasethehazardofpersonal injury.

•Beforeleavingtheoperatorsposition:

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–stoponlevelground;

–disengagethecuttingunitandtractiondrive;

–settheparkingbrake;

–stoptheengine.

•Disengagedrivetocuttingunitwhentransportingor notinuse.

•Stoptheengineanddisengagedrivetocuttingunit:

–beforerefuelling;

–beforeremovingthegrasscatcher;

–beforemakingheightadjustment.

–beforeclearingblockages;

–beforechecking,cleaningorworkingonthe

mower;

–afterstrikingaforeignobjectorifanabnormal

vibrationoccurs.Inspectthemowerfordamage andmakerepairsbeforerestartingandoperating theequipment.

•Reducethethrottlesettingbeforestoppingengine andclosethefuelshutoffvalveattheconclusion ofmowing.

•Keephandsandfeetawayfromthecuttingunit.

•Slowdownandusecautionwhenmakingturns andcrossingroadsandsidewalks.Stopreelifnot mowing.

•Donotoperatethemowerundertheinuenceof alcoholordrugs

•Lightningcancausesevereinjuryordeath.If lightningisseenorthunderisheardinthearea,do notoperatethemachine;seekshelter.

•Usecarewhenloadingorunloadingthemachine intoatrailerortruck

•Usecarewhenapproachingblindcorners,shrubs, trees,orotherobjectsthatmayobscurevision.

MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetank insideabuildingwherefumesmayreachanopen ameorspark.

•Allowtheenginetocoolbeforestoringinany enclosure.

•Toreducetherehazard,keeptheengine,silencer andfuelstorageareafreeofgrass,leaves,orexcessive grease.

•Checkthegrasscatcherfrequentlyforwearor deterioration.

•Keepallpartsingoodworkingconditionandall hardwareandhydraulicttingstightened.Replaceall wornordamagedpartsanddecals.

•Ifthefueltankhastobedrained,dothisoutdoors.

•Becarefulduringadjustmentofthemachineto prevententrapmentofthengersbetweenmoving bladesandxedpartsofthemachine.

•Disengagedrives,disengagethecuttingunit,set parkingbrake,stopengineanddisconnectsparkplug wire.Waitforallmovementtostopbeforeadjusting, cleaningorrepairing.

•Cleangrassanddebrisfromcuttingunit,drives, mufers,andenginetohelppreventres.Cleanup oilorfuelspillage.

•Carefullyreleasepressurefromcomponentswith storedenergy.

•Removethesparkplugwirebeforemakingany repairs.

•Usecarewhencheckingthereel.W earglovesand usecautionwhenservicingthem.

•Keephandsandfeetawayfrommovingparts.If possible,donotmakeadjustmentswiththeengine running.

ToroMowerSafety

Thefollowinglistcontainssafetyinformationspecic toToroproductsorothersafetyinformationthatyou mustknowthatisnotincludedintheCEN,ISO ,or ANSIstandard.

Thisproductiscapableofamputatinghandsand feetandthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriousinjuryordeath.

Useofthisproductforpurposesotherthanitsintended usecouldprovedangeroustouserandbystanders.

•Knowhowtostoptheenginequickly.

•Donotoperatethemachinewhilewearingtennis shoesorsneakers.

•Wearingsafetyshoesandlongpantsisadvisableand requiredbysomelocalordinancesandinsurance regulations.

•Handlegasolinecarefully.Wipeupanyspills.

•Checkthesafetyinterlockswitchesdailyforproper operation.Ifaswitchshouldfail,replacetheswitch beforeoperatingthemachine.

•Usingthemachinedemandsattention.T oprevent lossofcontrol:

–Donotoperateclosetosandtraps,ditches,

creeks,orotherhazards.

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–Reducespeedwhenmakingsharpturns.Avoid

suddenstopsandstarts.

–Whennearorcrossingroads,alwaysyieldthe

right-of-way.

–Reduceenginespeedandapplytheservicebrake

whengoingdownhilltokeepforwardspeedslow andtomaintaincontrolofthemachine.

•Donottouchtheengine,mufer,orexhaustpipe whiletheengineisrunningorsoonafterithas stoppedbecausetheseareascouldbehotenough tocauseburns.

•Whenapersonorpetappearsunexpectedlyinor nearthemowingarea,stopmowing.Careless operation,combinedwithterrainangles,ricochets, orimproperlypositionedguardscanleadtothrown objectinjuries.Donotresumemowinguntilthe areaiscleared.

MaintenanceandStorage

•Checkallfuellinesfortightnessandwearona regularbasis.Tightenorrepairthemasneeded.

•Iftheenginemustberunningtoperforma maintenanceadjustment,keephands,feet,clothing, andanypartsofthebodyawayfromthecuttingunit andanymovingparts.Keepeveryoneaway.

•Toensuresafetyandaccuracy,haveanAuthorized ToroDistributorcheckthemaximumenginespeed withatachometer.Maximumgovernedenginespeed shouldbe3600±100RPM.

•Ifmajorrepairsareeverneededorifassistanceis desired,contactanAuthorizedToroDistributor.

•UseonlyToroapprovedattachmentsand replacementparts.Thewarrantymaybevoidedif usedwithunapprovedattachments.

Vibration(Model04037)

Thisunitdoesnotexceedahand/armvibrationlevelof

4.50m/s perEN1033andEN836.

,basedonmeasurementsofidenticalmachines

SoundPressure

Thisunithasamaximumsoundpressurelevelatthe operatorsearof84dBA,basedonmeasurementsof identicalmachinesperEN836andISO11201.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof95 dBA,basedonmeasurementsofidenticalmachinesper ISO11094.

Vibration(Model04036)

Thisunitdoesnotexceedahand/armvibrationlevelof

4.50m/s perEN1033andEN836.

,basedonmeasurementsofidenticalmachines

Page 7

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof potentialdanger.Replaceanydecalthatisdamagedorlost.

93-9356

1.Entanglementhazard—stayawayfrommovingparts.

93-7348

1.Warning—readtheOperator’sManual.

2.Firehazard—nore,openames,orsmoking;whenadding fueltothetank,leavespacebetweenthefuelandthetopof thetank.

3.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.

4.Cuttinghazardofhandorfoot—stayawayfrommoving parts

115-1613

1.Warning—readthe

Operator’sManual.

2.Warning—remove thesparkplugwire beforeperformingany maintenanceonthe machine.

3.Thrownobject hazard—keepbystanders asafedistancefromthe machine.

4.Cutting,dismemberment hazardofhandor foot—stayawayfrom movingparts.

115-1615

1.Warning—donottouchthehotsurface.

93-7346

1.Reeldrive3.Disengage

2.Engage

Page 8

112-9408

1.Engine—stop2.Engine—run

93-6085

1.Fast

2.Continuousvariable setting

3.Slow

93-9886

1.Useunleadedgasoline.

115-1614

1.Warning—readtheOperator’sManual.3.Thrownobjecthazard—keepbystandersasafedistancefrom

2.Warning—donotoperatethemachineunlessyouaretrained.

themachine.

4.Warning—stayawayfrommovingparts;keepallguardsin place.

115-1718

1.Brake4.Parkingbrake

2.Releasethehandleto disengagethebrake

3.Compressthehandleto engagethebrake

5.Pushintheswitchtolock theparkingbrake

6.Pullouttheswitchto unlocktheparkingbrake

115-1720

1.Forward3.Neutral

2.Drivewheel

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Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

5 6

Handle1 Cabletie Lifthandle Clamp Locknut8 Kickstandassembly1 Spring Smallspacer Largespacer2 Largebolt2 Smallbolt Locknut2 Washer2 Wheelshaft,right Wheelshaft,left Transportwheels(obtainseparately)

Nopartsrequired

Grassbasket

Qty.

2 2 4

2 2

1 1 2

–

1Installthegrassbasket.

Installthehandle.

Installthelifthandles.

Installthekickstand(model04037only).

Installthetransportwheels.

Adjustthecuttingunit.

Use

MediaandAdditionalParts

Description

Operator’sManual EngineOperator’sManual PartsCatalog OperatorTrainingMaterial CerticateofCompliance

Note:Determinetheleftandrightsidesofthemachine fromthenormaloperatingposition.

Qty.

Use

1 1 1 1 1

Readorviewbeforeoperatingthemachine

Page 10

InstallingandAdjustingthe Handle

Partsneededforthisprocedure:

1Handle

Cabletie

InstallingtheHandle

Figure3

1.Handleend

1.Removethebolt,washer,andlockwasherfromthe mountingpinoneachsideofthemower(Figure2).

Figure2

1.Mountingpins3.Boltandlocknut

2.Handlearms4.Hairpincotterandringpin

2.Removetheboltsandlocknutssecuringthebottom ofthehandlearmstoeachsideofthemower

Figure2).

(

3.Removethehairpincottersandringpinssecuring thehandlearmstotherearoftheframe(Figure2).

6.Securethehandleendstothemountingpinswiththe bolts,washers,andlockwasherspreviouslyremoved

Figure3).

(

7.Securethebottomofhandlearmstoeachsideof themowerwiththeboltsandlocknutspreviously removed(Figure3).Ensurethatyouinstallthe bushingsinthehandlearmmountingholes.

8.Securethehandlearmstotherearoftheframewith thehairpincottersandringpinspreviouslyremoved

Figure3).

(

AdjustingtheHandle

1.Removethehairpincottersfromtheringpinson eachsideofthemower(Figure2).

2.Whilesupportingthehandle,removetheringpins fromeachsideandraiseorlowerthehandletothe desiredoperatingposition(

3.Installtheringpinsandhairpincotters.

Figure2).

4.Insertthehandleendsthrutheholesinthehandle armsandaligntheholeswiththemountingpins

Figure2).

(

5.Squeezethehandleendsinwardandinstallthemon themountingpins(Figure3).

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InstalltheLiftHandles

Partsneededforthisprocedure:

Lifthandle

Clamp

8Locknut

Procedure

1.Looselymountalifthandletoeachsideofthe handlewith2clampsand4locknuts(Figure4).

InstallingtheKickstand(Model 04037Only)

Partsneededforthisprocedure:

1Kickstandassembly

Spring

Smallspacer

2Largespacer

2Largebolt

Smallbolt

2Locknut

2Washer

Procedure

1.Positionthekickstandbetweenthetabsontherear oftheframe.

2.Installawasherontothesmallbolt.Installtheright sideofthekickstandtotheframewiththeboltand washer,thesmallspacer,andlocknut( Ensuretheboltisinstalledfromtheinsideofthe frameasshownin

Figure5.

Figure5).

Figure4

1.Lifthandle3.Clamp

2.Locknut

2.Positionthehandlesabout6inchesbelowthe controlpanel(Figure4).Tightenthemountingnuts.

Note:Thelifthandlesmayberelocatedfor operatorcomfort.

3.Securethecontrolcablestothehandle,belowthelift handles,withcableties.

3.Installawasherontothelargebolt.

4.Installthespacerintothespringandinstallthelarge boltintothespacer.

Important:Wheninstallingthespring,place oneendofthespringundertherearframe

Figure5).

(

5.Installtheleftsideofthekickstandtotheframewith theboltandwasher,thelargespacerandspring,and locknut(Figure5).Ensuretheboltisinstalledfrom theinsideoftheframeasshowninFigure5.

Page 12

Figure5

1.Largebolt

2.Washer

3.Spring

4.Smallbolt

5.Smallspacer

6.Lefthandleend

7.Largespacer

8.Locknut

6.Placeanutrunnerovertheendofthespringpointing towardstherearandmovetheendofthespringover andunderthekickstandspacer(

Figure6).

InstallingtheTransport Wheels

Partsneededforthisprocedure:

Wheelshaft,right

Wheelshaft,left

Transportwheels(obtainseparately)

Procedure

1.Pushthekickstanddownwithyourfootandpull uponthehandletosupportthemoweronthekick stand.

2.Apply#242Loctitetothethreadsofthewheel shafts.

3.Threadtherightwheelshaftintothedrivepulleyon therightsideofthemachine(

Note:Therightwheelshafthaslefthandthreads.

Figure7).

Figure6

1.Nutrunner3.Movethespringendunder thekickstandspacer

2.Spring4.Springendunderframe

Figure7

1.Rightwheelshaft

4.Torquetheshaftto65to75ft-lb(88to101N-m).

5.Slidethewheelontotheaxle(Figure8).

6.Pivotthewheellockingclipawayfromcenterof thewheelallowingittoslidefartherontotheaxle (Figure8).

Page 13

Figure8

1.Lockingclip

7.Rotatewheelbackandforthuntilitslidescompletely ontoaxleandlockingclipissecuredingrooveon axleshaft.

InstallingtheGrassBasket

Partsneededforthisprocedure:

Grassbasket

Procedure

Graspbasketbytoplipandslideitontothebasket mountingrods(Figure9).

8.Repeatprocedureonoppositesideofmachine.

9.Inatethetiresto12to15psi.(574to718Pa).

AdjustingtheCuttingUnit

NoPartsRequired

Procedure

Beforeoperatingthemachine,completethefollowing adjustments:

•Levelthereardrumtothereel.

•Adjustthebedknifetothereel.

•Adjusttheheight-of-cut.

•Adjustthegrassshieldheight

1.Grassbasket

Figure9

2.Basketmountingrod

•Adjustthecutoffbar.

RefertotheCuttingUnitMaintenancesectionin Maintenanceforinstructionsonperformingthese procedures.

Page 14

ProductOverview

Controls

Figure10

1.Tractiondrivelever

2.Throttlecontrol5.Parkingbrake

3.On/offswitch

4.Servicebrake

theservicebraketoreleasetheparkingbrake.Youmust releasethebrakebeforetractiondriveisengaged.

TractionDriveLever

Thetractiondrivelever(Figure10)islocatedonthe frontrightsideofthecontrolpanel.Ithastwopositions: NeutralandForward.Pushingtheleverforwardengages thetractiondrive.

ThrottleControl

Thethrottlecontrol(Figure10)islocatedontopright sideofthecontrolpanel.Theleverconnectstoand operatesthrottlelinkagetothecarburetor.Theengine speedcanbevariedfrom1600to3600RPM.

On/OffSwitch

Theon/offswitch(Figure10)islocatedonthetopof thecontrolpanel.MoveswitchtotheOnpositionto starttheengineandtheOffpositiontostoptheengine.

ServiceBrake

Theservicebrake(Figure10)islocatedontopleftside ofcontrolpanel.Youcanusethebraketosloworstop themachine.

Figure11

ReelDriveLever

Thereeldrivelever(Figure12)islocatedonthe rightfrontcornerofthemachine.Theleverhastwo positions:EngageandDisengage.Pulluponthelever toengagethereelorpushitdowntodisengagethereel.

ParkingBrake

Theparkingbrake(Figure10&Figure11)islocatedat thebaseoftheservicebrake.Fullyengagetheservice brake,pushintheparkingbrakeknobandallowthe servicebraketorestontheparkingbrakepin.Engage

Figure12

1.Reeldrivelever

Page 15

ChokeLever

Specications

Thechokelever(Figure13)islocatedonleftfrontof theengine.Theleverhastwopositions:RunandChoke. MovethelevertotheChokepositionwhenstarting acoldengine.AfterenginestartsmovelevertoRun position.

Figure13

1.Chokelever2.Fuelshutoffvalve

FuelShut-OffValve

Thefuelshutoffvalve(Figure13)islocatedonleft frontofengine.Thevalvehastwopositions:Closed andOpen.Movethelevertotheclosedpositionwhen storingortransportingmachine.Openthevalvebefore startingtheengine.

Model04036Model04037

Width

Height

Lengthwithbasket

Dryweight(with

basketandWiehle

roller;without

wheelsorgrooming

reel)

Widthofcut21inches(53cm)26inches(66cm)

Heightofcut1/8to1-1/4inches

Clip0.15inch(3.7mm)0.15inch(3.7mm)

EnginespeedLowidle–1600

36inches(91cm)41inches(104cm)

47inches(1 19cm)41-1/2inches

59inches(150cm)54-1/4inches

208lb(94kg.)229lb(104kg)

(0.3to3.2cm)

±100,Highidle– 3600±100

(105.4cm)

(137.8cm)

1/8to1-1/4inches (0.3to3.2cm)

Lowidle–1600 ±100,Highidle– 3600±100

Attachments/Accessories

AselectionofToroapprovedattachmentsand accessoriesareavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributororgoto www.Toro.comforalistofallapprovedattachments andaccessories.

RecoilStarter

Pullrecoilstarterhandle(Figure14)tostartengine.

Figure14

1.Recoilstarter2.Kickstand

Kickstand

Thekickstand(Figure14)ismountedtotherearof machineandisusedtoraisetherearofmachinefor installationorremovalofthetransportwheels.

Page 16

Operation

g014638

Note:Determinetheleftandrightsidesofthe machinefromthenormaloperatingposition.

DANGER

Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.

ThinkSafetyFirst

Pleasecarefullyreadallofthesafetyinstructionsand decalsinthesafetysection.Knowingthisinformation couldhelpyouorbystandersavoidinjury.

CheckingtheEngineOilLevel

Checktheengineoillevelbeforeeachuseorevery8 operatinghours,refertoCheckingtheEngineOilLevel

EngineMaintenance(page22).

FillingtheFuelTank

Important:Neverusemethanol,gasoline

containingmethanol,gasoholcontainingmore than10%ethanol,gasolineadditives,premium gasoline,orwhitegasbecausethefuelsystem couldbedamaged.Donotmixoilwithgasoline.

•Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupanygasoline thatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Donotllthefueltankcompletelyfull.Add gasolinetothefueltankuntilthelevelis1inch (2.5cm)belowthebottomofthellerneck. Thisemptyspaceinthetankallowsgasoline toexpand.

•Neversmokewhenhandlinggasoline,andstay awayfromanopenameorwheregasoline fumesmaybeignitedbyaspark.

•Storegasolineinanapprovedcontainerand keepitoutofthereachofchildren.Neverbuy morethana30daysupplyofgasoline.

•Donotoperatewithoutentireexhaustsystem inplaceandinproperworkingcondition.

WARNING

Figure15

1.Fueltankcap

1.Cleanaroundfueltankcapandremovecapfrom tank(Figure15).

2.Usingunleadedgasoline,llfueltanknohigher thantobottomoflterscreen.Donotoverll.

3.Installfueltankcapandwipeupanyspilledgasoline.

Gasolineisharmfulorfatalifswallowed. Long-termexposuretovaporscancauseserious injuryandillness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor conditioneropening .

•Keepgasawayfromeyesandskin.

Page 17

DANGER

StartingandStoppingthe

Incertainconditionsduringfueling,static electricitycanbereleasedcausingasparkwhich canignitethegasolinevapors.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.

•Alwaysplacegasolinecontainersontheground awayfromyourvehiclebeforelling.

•Donotllgasolinecontainersinsideavehicle oronatruckortrailerbedbecauseinterior carpetsorplastictruckbedlinersmayinsulate thecontainerandslowthelossofanystatic charge.

•Whenpractical,removegas-powered equipmentfromthetruckortrailerandrefuel theequipmentwithitswheelsontheground.

•Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfromaportable container,ratherthanfromagasolinedispenser nozzle.

•Ifagasolinedispensernozzlemustbeused, keepthenozzleincontactwiththerimofthe fueltankorcontaineropeningatalltimesuntil fuelingiscomplete.

CheckingtheInterlockSwitch Operation

ServiceInterval:Beforeeachuseordaily

CAUTION

Ifsafetyinterlockswitchesaredisconnectedor damagedthemachinecouldoperateunexpectedly causingpersonalinjury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlockswitches dailyandreplaceanydamagedswitchesbefore operatingthemachine.

1.Pushthekickstanddownwithyourfootandpull upandbackonthehandletoraisethewheelsoff oftheground.

2.PlacetractionleverintoEngagepositionandengine controlsinstartingposition.

3.Attempttostartengine.

Theengineshouldnotstart.Ifenginestarts,the interlockswitchneedsservice.Correctproblem beforeoperating.RefertoServicingInterlock Switch.

4.Carefullyliftuponhandletoreleasekickstand.

Engine

Note:Forillustrationsanddescriptionsofthecontrols

referencedinthissection,refertotheControlssection inProductOverview.

StartingtheEngine

Note:Ensurethatthesparkplugwireisinstalledon

thesparkplug.

1.Ensurethatthetractionandreeldriveleversarein theDisengagedposition.

Note:Theenginewillnotstartifthetractionlever isintheEngagedposition.

2.Openthefuelshutoffvalveontheengine.

3.Movetheon/offswitchtotheOnposition.

4.MovethethrottlecontroltotheFastposition.

5.MovethechokeleverhalfwaybetweentheOnand Offpositionswhenstartingacoldengine.The chokemaynotberequiredwhenstartingawarm engine.

6.Pulltherecoilstarterhandleoutuntilpositive engagementresults,thenpullitvigorouslytostart theengine.

Important:Donotpullrecoilropetoitslimit orletgoofstarterhandlewhenropeispulled outbecauseropemaybreakorrecoilassembly maybedamaged.

7.MovethechoketotheOffpositionastheengine warmsup.

StoppingtheEngine

1.Movethetractionandreeldrivecontrolstothe Disengagedposition,thethrottlecontroltothe Slowposition,andtheOn/OffswitchtotheOff position.

2.Pullthesparkplugwireoffofthesparkplugto preventthepossibilityofaccidentalstartingbefore storingthemachine.

3.Closethefuelshutoffvalvebeforestoringor transportingthemowerinavehicle.

DrivingtheMachinein Transport

1.Pushthekickstanddownwithyourfootandpull uponthehandletoraisetherearofmowerand installthetransportwheels.

Page 18

2.Toreleasethekickstand,pulluponthehandle, pushthemowerforward,andthenlowertherearof mowerontothetransportwheels.

3.Ensurethatthetractionandreeldrivecontrolsare intheDisengagedpositionandstarttheengine.

position,stoptheengineandpushthereeldrive leverintotheDisengageposition.

5.Emptythegrassbasketofclippings,installthegrass basket,andcommencetransportoperation.

4.SetthethrottlecontroltoSlow ,raisethefrontofthe machineupslightly,graduallyengagethetraction driveandslowlyincreasetheenginespeed.

5.Adjustthethrottletooperatethemoweratthe desiredgroundspeedandtransportthemowerto thedesireddestination.

PreparingtoMow

1.ReturnthetractioncontrollevertotheDisengage position,thethrottletotheSlowposition,andstop theengine.

2.Pushthekickstanddownwithyourfootandpull upandbackonthehandletoraisethewheelsoff oftheground.

3.Pushthelockingclipsonthewheelsoutofthe groovesintheshafts.

4.Slidethewheelsoffoftheshafts.

5.Movetheunitoffofthekickstand.

OperatingTips

BeforeMowing

•Ensurethatthemoweriscarefullyadjustedand issetevenlyonbothsidesofthereel.Improper moweradjustmentismagniedmanytimesoverin theappearanceoftheclippedturf.

•Removeallforeignobjectsfromtheturfpriorto mowing.

•Ensurethateveryone,especiallychildrenandpets, areclearoftheworkarea.

MowingT echniques

•Mowagreeninastraightbackandforthdirection, acrossthegreen.

•Avoidcircularmowingorturningthemowerona greenbecausescufngmayoccur.Turnthemower offofthegreenbyraisingthecuttingreel(pushing thehandledown)andturningonthetractiondrum.

Mowing

Properuseofthemachineprovidesthesmoothest turfcuttingavailable.ReferalsotoOperatingTips forfundamentalsuggestionstoobtaintheutmost performancefromyourmower.

Important:Excessiveoperationofthecuttingunit withtheabsenceofgrassclippings(lubricant)can damagethecuttingunit.

1.Starttheengine,setthethrottleatreducedspeed, pushdownonthehandletoraisethecuttingunit, movethetractionlevertotheEngagedposition, andtransportthemowerontocollarofthegreen.

2.MovethetractionlevertotheDisengagedposition andmovethereeldrivelevertotheEngaged position.

3.MovethetractionlevertotheEngagedposition, increasethethrottlespeeduntilthemoweris travelingatthedesiredgroundspeed,drivethe mowerontothegreen,lowerthefrontofthe mower,andcommenceoperation.

•Mowatanormalwalkingpace.Fastspeedsaves verylittletimeandwillresultinaninferiormowing job.

4.Whennishedmowing,driveoffofthegreen, movethetractioncontrollevertotheDisengage

Page 19

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst8hours

Aftertherst25hours

Beforeeachuseordaily

Every25hours

Every50hours

Every100hours

Every200hours

Every300hours

Beforestorage

Important:Refertoyour

MaintenanceProcedure

•Changetheengineoil.

•Cleanthefuellter.

•Checktheinterlockswitchoperation.

•Checktheengineoillevel.

•Greasethemachine.(Greasethettingsimmediatelyaftereverywashingregardless oftheintervallisted.)

•Cleanandoiltheaircleanerfoamelement.(Moreoftenindirtyordustyconditions)

•Changetheengineoil.(Morefrequentlyindustyordirtyconditions)

•Cleanthefuellter.

•Cleanorreplacethepaperairlterelement.(Moreoftenindirtyordustyconditions)

•Checkthesparkplug.

•Decarbontheengine.

•Changetheairlterpaperelement

•Checktheconditionandtensionofbelts.

•Paintchippedsurfaces.

•RefertoStorageSectionforadditionalinformation

Engine Operator’ s Man ual

foradditionalmaintenanceprocedures.

Page 20

DailyMaintenanceChecklist

Important:Duplicatethispageforroutineuse.

Maintenance CheckItem

Checkthe safetyinterlock operation.

Checktheparking brakeoperation.

Checkthefuel level.

Checktheengine oillevel.

Checktheair lter.

Cleantheengine coolingns.

Checkforunusual enginenoises.

Checkforunusual operatingnoises.

Checkthe reel-to-bedknife adjustment.

Checkthe height-of-cut adjustment.

Greaseallttings.

Touchup damagedpaint.

Fortheweekof:

Mon.Tues.Wed.Thurs.Fri.

Sat.Sun.

NotationforAreasofConcern

Inspectionperformedby:

ItemDate

Information

Page 21

Lubrication

GreasingtheMachine

ServiceInterval:Every25hours

Lubricatethe13greasettingsonthemowerusing aNo.2multipurposelithiumbasegrease.Ahand operatedgreasegunisrecommendedforbestresults.

Thegreasettinglocationsareasfollows:

•2onthefrontroller(Figure16)

•2onthereelbearings(Figure16)

•2onthedrumaxles(Figure17)

•3onthedifferential(

•2onthereelcountershaftbearings(Figure18)

•2onthebeltidlerpivots(Figure19).

1.Wipeeachgreasettingwithacleanrag.

2.Pumpgreaseintoeachttinguntilitbeginstoget difculttopumpthegun.

Important:Donotapplytoomuchpressureor greasesealswillbecomepermanentlydamaged.

3.Wipeoffexcessgrease.

Figure17)

Figure18

Figure19

Figure16

Figure17

Page 22

EngineMaintenance

ServicingtheEngineOil

ServiceInterval:Aftertherst8hours—Changethe

engineoil.

Beforeeachuseordaily—Checkthe engineoillevel.

Every50hours—Changetheengine oil.(Morefrequentlyindustyordirty conditions)

Crankcasecapacity:20oz.(.59l)

Theengineusesanyhigh-qualityoilhavingtheAmerican PetroleumInstitute-APl-“serviceclassication"SF, SG,SHorSJ .Oilviscosity-weight-mustbeselected accordingtoambienttemperature.illustratesthe temperature/viscosityrecommendations.

Figure20

Figure21

1.Oillevelgauge

2.Removetheoillevelgaugebyrotatingit counterclockwise.

3.Wipetheoillevelgaugecleanandinsertitintothe llerport.Donotscrewitintotheport.

4.Removethegaugeandchecktheleveloftheoil.

5.Ifthelevelislow,addonlyenoughoiltoraisethe leveluntilitisbetweenthe“H”and“L”markson thegauge(

Figure22).Donotoverll.

2.Drainplug

Note:Usingmultigradeoils(5W-20,10W-30,and 10W-40)willincreaseoilconsumption.Checktheoil levelmorefrequentlywhenusingthem.

CheckingtheEngineOilLevel

1.Positionmowersotheengineislevelandclean aroundoillevelgauge(Figure21).

Figure22

6.Installtheoillevelgaugeandwipeupanyspilledoil.

ChangingtheEngineOil

1.Startandruntheengineforafewminutestowarm theengineoil.

2.Placeadrainpanattherearofmachine,underthe drainplug(

3.Removethedrainplug.

Figure21).

Page 23

4.Pushdownonthehandletotipthemowerandthe enginebackward,allowingmoreoiltorunintothe drainpan.

5.Installthedrainplugandrellthecrankcasewiththe properoil;refertoCheckingtheEngineOilLevel.

ServicingtheAirCleaner

ServiceInterval:Every25hours—Cleanandoiltheair

cleanerfoamelement.(Moreoftenin dirtyordustyconditions)

Every100hours—Cleanorreplace thepaperairlterelement.(More oftenindirtyordustyconditions)

Every300hours—Changetheair lterpaperelement

Important:Servicetheaircleanermoreoftenin dirtyordustyconditions

1.Makesurethewireisoffofthesparkplug.

2.Removethewingnutssecuringtheaircleanercover andremovethecover(

Figure23).

Figure24

1.Foamelement2.Paperelement

5.Checkconditionofthepaperelement.Cleanby gentlytappingthelterorreplaceitasrequired.

Important:Donotusecompressedairtoclean thepaperelement.

6.Installthefoamelement,paperelement,andair cleanercover.

Important:Donotoperatetheenginewithout theaircleanerelementbecauseextremeengine wearanddamagewilllikelyresult.

Figure23

1.Aircleanercover

3.Cleanthecoverthoroughly .

4.Ifthefoamelementisdirty,removeitfromthepaper element(Figure24)andcleanthoroughly,asfollows:

A.Washthefoamelementinasolutionofliquid

soapandwarmwater.Squeezeittoremovedirt, butdonottwistitbecausethefoammaytear.

B.Drythefoamelementbywrappingitinaclean

rag.Squeezetheragandfoamelementtodry it,butdonottwistit.

C.Saturatethefoamelementwithcleanengineoil.

Squeezetheelementtoremoveexcessoiland todistributetheoilthoroughly.Anoildamp elementisdesirable.

ReplacingtheSparkPlug

ServiceInterval:Every100hours

UseanNGKBPR5ESsparkplugorequivalent.The correctairgapis0.028-0.032inch.

1.Pullthemoldedwireoffofthesparkplug(Figure25).

Figure25

1.Sparkplugwire

2.Cleanaroundthesparkplugandremoveitfromthe cylinderhead.

Important:Replaceacracked,fouled,ordirty sparkplug.Donotsandblast,scrape,orclean electrodesbecauseenginedamagecouldresult fromgritenteringthecylinder.

Page 24

3.Settheairgapat0.028to0.032inch(0.05to0.07 cm)(Figure26).

FuelSystem Maintenance

CleaningtheFuelFilter

ServiceInterval:Aftertherst25hours

Every50hours

Figure26

4.Installthecorrectlygappedsparkplugandtighten itto17ft.-lb(23N-m).

5.Installthesparkplugwireonthesparkplug.

1.Closethefuelshutoffvalveandunscrewthebowl fromthelterbody(

1.Shutoffvalve

2.Cleanthebowlandlterincleangasolineandinstall it.

Figure27).

Figure27

2.Bowl

Page 25

ElectricalSystem Maintenance

BrakeMaintenance

AdjustingtheService/Parking

ServicingtheInterlockSwitch

Usethefollowingprocedureiftheswitchneeds adjustmentorreplacement.

1.Makesuretheengineisoffandthetractionlever isdisengagedandrestingagainsttheneutralstop

Figure28).

(

Brake

Ifservice/parkingbrakeslipswhenoperated,an adjustmentisrequired.

1.Engagetheservicebrake,pushinontheparking brakeknobandallowtheservicebraketorestonthe parkingbrakepin(

Figure29).

Figure28

1.Tractionlever3.Interlockswitch

2.Neutralstop

2.Loosentheinterlockswitchmountingfasteners (Figure28).

3.Placea.032"thickshimbetweenthetractionlever andtheinterlockswitch(Figure28).

4.Tighteninterlockswitchmountingfasteners. Recheckgap.Thetractionlevermustnotcontact theswitch.

5.Engagetractionleverandverifythattheswitchloses continuity.Replaceifrequired.

4..032"Gap

Figure29

2.Usingaspringscale,pressrearwardontheservice brakelever(Figure30).Theparkingbrakeshould releasewhenaforceof30to40poundsisattained. Iftheparkingbrakereleasesbefore30to40pounds offorceisattained,anadjustmenttothebrakecable isrequired.Proceedtostep3.

Page 26

Figure30

1.Rearpressureonservicebrakelever

(Bracketatthebaseoftheengineshown)

1.Service/parkingbrake cable

Figure32

2.Frontjamnut

3.LoosentheretainersecuringtheV-beltcoverand pivotthecoveropen(Figure31).

Figure31

1.V-beltcover2.Retainer

4.Toadjustthebrakecabletension,proceedasfollows.

•Todecreasethecabletension,loosenthefront cablejamnutandtightentherearjamnut

Figure32).Repeatstepsoneandtwoand

( readjustifrequired.

•Toincreasethecabletension,tightenthefront cablejamnutandloosentherearjamnut

Figure32).Repeatstepsoneandtwoand

( readjustifrequired.

5.Closethecoverandsecuretheretainer.

Note:Theadjustmentscanbeperformedon thecableatthejamnutbracketsbythecontrol paneloratthebracketatthebaseoftheengine.

Page 27

BeltMaintenance

Important:Donotovertensionthebelt.

B.Tightenthenuttolocktheadjustment.

AdjustingtheBelts

ServiceInterval:Every300hours—Checkthe

conditionandtensionofbelts.

Ensurethatthebeltsareproperlytensionedtoensure properoperationofthemachineandunnecessarywear. Checkbeltsfrequently.

AdjustingtheReelDriveBelt

1.Removethebeltcovermountingfastenersandbelt covertoexposethebelt(

Figure33).

4.Installthebeltcoverbyplacingitinposition.

5.Whilemaintainingaslightgapbetweenthecover sealandthesideplate,installeachmountingbolt untilthethreadsengageintheinsert.Thegapallows visualalignmentoftheboltstothethreadedinserts.

6.Afterallboltsareinstalled,tightenthemuntilthe standoffsinsidethecovercontactthesideplate.Do notovertighten.

AdjustingtheTractionDriveBelt

1.Removethebeltcovermountingfastenersandthe beltcovertoexposethebelt(Figure35).

Figure33

1.Beltcover

2.Checkthetensionbypressingthebeltatmidspan ofthepulleys(Figure34)with4to5lbofforce.The beltshoulddeect1/4inch.

Figure34

1.Reeldrivebelt2.Idlerpulley

3.Completethefollowingtoadjustthebelttension:

Figure35

1.Tractiondrivebeltcover

2.Checkthetensionbypressingthebeltatmidspan ofthepulleys(Figure36)with4to5lbofforce.The beltshoulddeect1/4inch.

Figure36

1.Tractiondrivebelt2.Idlerpulley

A.Loosentheidlerpulleymountingnutandpivot

theidlerpulleydownwardagainstthebacksideof thebeltuntilyouattainthedesiredbelttension (Figure34).

3.Completethefollowingtoadjustthebelttension:

A.Loosentheidlerpulleymountingnutandpivot

theidlerpulleyclockwiseagainstthebacksideof

Page 28

thebeltuntilthedesiredbelttensionisattained (Figure36).

Important:Donotovertensionthebelt.

B.Tightenthenuttolocktheadjustment.

4.Installthebeltcoverbyplacingitinposition.

5.Whilemaintainingaslightgapbetweenthecover sealandthesideplate,installeachmountingbolt untilthethreadsengageintheinsert.Thegapallows visualalignmentoftheboltstothethreadedinserts.

6.Afterallboltsareinstalled,tightenthemuntilthe stand-offsinsidethecovercontactthesideplate.Do notovertighten.

AdjustingtheDifferentialBelt

1.Removetheboltssecuringthefrontandrearsections ofthedifferentialcovertothedifferentialhousing andslidethecoversectionsawaytoexposethebelt.

2.Checkthetensionbypressingthebeltatmidspan ofthepulleys(Figure37)with5to6lbofforce.The beltshoulddeect1/4inch.

AdjustingthePrimaryV-Belts

1.ToadjustthebelttensiononprimaryV-belts,rst checktheadjustmentofthetractioncontrol.Refer toAdjustingtheTractionControl.Ifunabletoattain the4to5lbforcerequiredinadjustingthetraction control,proceedtonextstep.

2.LoosentheretainersecuringtheV-beltcoverand pivotthecoveropen(

1.V-beltcover2.Retainer

Figure38).

Figure38

Figure37

1.Differentialbelt

2.Idlerpulley

3.Completethefollowingtoadjustthebelttension: A.Loosentheidlerpulleymountingnutandpivot

theidlerpulleyclockwiseagainstthebacksideof thebeltuntilthedesiredbelttensionisattained

Figure37).

(

Important:Donotovertensionthebelt.

B.Tightenthenuttolocktheadjustment.

4.Installthebeltcoverbyplacingitinposition.

5.Whilemaintainingaslightgapbetweenthecover sealandthesideplate,installeachmountingbolt untilthethreadsengageintheinsert.Thegapallows visualalignmentoftheboltstothethreadedinserts.

6.Afterallboltsareinstalled,tightenthemuntilthe stand-offsinsidethecovercontactthesideplate.Do notovertighten.

3.Toincreasebelttension,loosentheenginemounting boltsandmoveenginebackwardsintheslots.

Important:Donotovertensionthebelt.

4.Tightenthemountingbolts.

Note:Thedistancebetweenthecentersofthe driverandthedrivenpulleysshouldbeapproximately

5.18inches(13.15cm)afternewV-beltsareinstalled.

5.AftertensioningtheprimaryV-belts,checkthe alignmentoftheengineoutputshaftpulleyandthe countershaftpulleywithastraightedge.

6.Ifthepulleysaremisaligned,loosenthescrews securingtheenginemountingbasetothemower frameandslidetheenginefromsidetosideuntilthe pulleysarealignedwithin0.030inch(0.07cm).

Page 29

Figure39

1.PrimaryV-belts3.Idlerpulley

2.Beltguide

1.Differentialcoversections

2.Frontclutchhousing

Figure40

3.Rightrearbearinghousing

7.Tightenthemountingscrewsandcheckthe alignment.

8.Topushorpullthemachineeasierwithoutstarting theengine,adjustthebeltguide(Figure39,inset) asfollows:

A.Engagetheclutch.

B.Loosenthenutsecuringtheidlerpulleyandbelt

guidetotheidlerarm.

C.Rotatethebeltguideclockwiseuntilagapof

approximately0.06inch(0.15cm)isobtained betweentheguidengerandthebacksideofthe drivebelts.

D.Tightentheboltandlocknutsecuringtheidler

pulleyandbeltguidetotheidlerarm.

9.Closethecoverandsecuretheretainer.

ReplacingtheDifferentialBelt

1.Removetheboltssecuringthetractiondriveandreel drivebeltcoverstotherightsideplateandremove thebeltcovers.

5.Loosentheidlerpulleymountingnutonthe differentialidlerpulleyandpivottheidlerpulley counterclockwiseawayfromthebacksideofthebelt toreleasethebelttension.

6.Removethe2boltsandlocknutssecuringthefront clutchhousingtothesideplate(

Figure40).

7.Rotatethehousing180°sothebottomofthe housingpointsupward.

8.Removethe2boltsandlocknutssecuringtheright rearbearinghousingtothesideplate(

Figure40).

9.Rotatethehousing180°sothebottomofthe housingpointsupward.Removeoldbelt.

10.Slidethenewbeltovertherotatedhousingcovers, thedifferentialcoversections,andontothe differentialpulleys.

11.Ensurethattheidlerpulleyispositionedagainstthe backsideofbelt.

12.Rotatebothhousingsbackintotheuprightposition andsecurethemtothesideplatewiththeboltsand nutspreviouslyremoved.

2.Loosentheidlerpulleymountingnut,oneachidler pulley,andpivoteachidlerpulleycounterclockwise awayfromthebacksideofeachbelttoreleasebelt tension.

3.Removethebelts.

4.Removetheboltssecuringthefrontandrearsections ofthedifferentialcovertothedifferentialhousing andslidethecoversectionsawaytoexposethebelt (Figure40).

13.Adjustthedifferentialbelttension;refertoAdjusting theDifferentialBelt.

14.Adjustthebelttensiononthetractiondriveandreel drivebelts;refertoAdjustingtheTractionDrive Belt,andAdjustingtheReelDriveBelt

15.Installthedifferential,tractiondrive,andreeldrive covers.

Page 30

ControlsSystem Maintenance

CuttingUnitMaintenance

LevelingtheRearDrumtothe

AdjustingtheTractionControl

Iftractioncontroldoesnotengageoritslipsduring operation,anadjustmentisrequired.

1.MovethetractioncontroltotheDisengaged position.

2.LoosentheretainersecuringtheV-beltcoverand pivotthecoveropen(

3.Toincreasethecabletension,loosenthefront cablejamnutandtightenthebackcablejamnut (Figure41)untilaforceof7to9lbisrequiredto engagethetractioncontrol.Measuretheforceatthe controlknob.

Figure38).

Reel

1.Positionthemachineonaat,levelsurface, preferablyaprecisionsteelworkplate.

2.Placea1/4x1inch(0.6x2.5cm)atsteelstrip, approximately29inches(73.6cm)long,underthe reelbladesandagainstthefrontedgeofthebedknife topreventthebedbarfromrestingonthework surface.

3.Raisethefrontrollersoonlythereardrumandreel areonthesurface.

4.Firmlypressdownonthemachineabovethereelso allreelbladescontactthesteelstrip.

5.Whilepressingdownonthereel,slideafeelergauge underoneendofthedrum,thenchecktheother endofthedrum.

Ifthereisagapbetweenthedrumandthework surface,greaterthan0.010inch(.025cm),oneither end,adjustthedrum(proceedtostep6).Ifthegap islessthan0.010inch(.025cm)noadjustmentis required.

Figure41

1.Tractioncable2.Frontjamnut

4.Tightenfrontcablejamnut.

5.Closethecoverandsecuretheretainer.

6.Checkthetractioncontroloperation.

6.Removetherearbeltcoverfromtherightsideof themachine(

1.Tractiondrivebeltcover

7.Rotatethedrivenpulleyuntiltheholesalignwiththe 4rollerbearingangescrews(Figure43).

Figure42).

Figure42

Page 31

Figure43

1.Drivenpulley3.IdlerPulley

2.4holes

8.Loosenthe4rollerbearingscrewsandthescrew securingtheidlerpulley .

9.Raiseorlowertherightsideoftherollerassembly untilthegapislessthan0.010inch(.025cm).

10.Tightentherollerbearingscrews.

11.Adjustthebelttensionandtightentheidlerpulley mountingscrew(Figure43).

AdjustingtheBedknifetothe Reel

Thebedknifetoreeladjustmentisaccomplishedby looseningortighteningthebedbaradjustingscrews, locatedontopofthemower.

1.Positionthemachineonaat,levelworksurface.

2.Ensurethatthereelcontactisremovedbyturning thebedbaradjustingscrewscounterclockwise (Figure44).

sameendofreel,oneclickatatime,untilthepaper ispinchedlightly,wheninsertedfromthefront, paralleltothebedknife,whichresultsinaslightdrag whenpaperispulled(

Note:Eachtimetheadjustingscrewisrotatedone clickclockwise,thebedknifemoves0.0007inch (0.0017cm)closertothereel.Donotovertighten theadjustingscrews.

5.Checkforlightcontactattheotherendofthereel usingpaperandadjustitasrequired.

6.Aftertheadjustmentisaccomplished,checktosee ifthereelcanpinchpaperwheninsertedfromthe frontandcutpaperwheninsertedatarightangleto thebedknife( paperwithminimumcontactbetweenthebedknife andthereelblades.Shouldexcessivereeldragbe evident(morethan7inch-lb(0.79N•m),either backlaporgrindthecuttingunittoachievethesharp edgesneededforprecisioncutting;refertotheToro reelsharpeningmanual.

Figure45).Itshouldbepossibletocut

Figure44)

Figure45

AdjustingtheHeightofCut

Figure44

1.Bedbaradjustingscrew

3.Tiltthemowerbackonthehandletoexposethe bedknifeandreel.

4.Ononeendofthefrontsideofthereel,insertalong stripofnewspaperbetweenthereelandbedknife (Figure45).Whileslowlyrotatingthereelforward, turnthebedbaradjustingscrewclockwise(onthe

1.Verifythattherearrollerislevelandthatthe bedknifetoreelcontactiscorrect.Tipthemower backonthehandletoexposethefrontandrear rollersandthebedknife.

2.Loosenthelocknutssecuringtheheight-of-cutarms totheheight-of-cutbrackets(Figure46).

Page 32

Figure46

1.Height-of-cutarm

2.Height-of-cutbracket

3.Locknut

4.Adjustingscrew

3.Loosenthenutonthegaugebar(Figure47)andset theadjustingscrewtothedesiredheight-of-cut.The distancebetweenthebottomofthescrewheadand thefaceofthebaristheheight-of-cut.

ensurestheheight-of-cutisidenticalatboth endsofthebedknife.

7.Tightennutstolocktheadjustment.

Important:T oavoidscalpingonundulating turf,ensurethattherollersupportsare positionedrearward(therollerclosertothereel).

Note:Thefrontrollercanbeputinthreedifferent positions(

Figure49),dependingontheapplication

andneedsoftheuser.

•Usethefrontpositionwhenagroomeris installed.

•Usethemiddlepositionwithoutagroomer.

•Usethethirdpositioninextremelyundulating turfconditions.

Figure47

1.Gaugebar

2.Heightadjustingscrew

3.Nut

4.Hookthescrewheadonthecuttingedgeofthe bedknifeandresttherearendofthebarontherear roller(

Figure48).

Figure48

5.Rotatetheadjustingscrewuntiltherollercontacts thefrontofthegaugebar.

6.Adjustbothendsoftherolleruntiltheentireroller isparalleltothebedknife.

Figure49

AdjustingtheGrassShield Height

Adjusttheshieldtoensurepropergrassclipping dischargeintothebasket.

1.Measurethedistancefromtopofthefrontsupport rodtothefrontlipoftheshieldateachendofthe cuttingunit(Figure50).

Figure50

1.Supportrod2.Shield

Important:Whensetproperly,therearand frontrollerswillcontactthegaugebarandthe screwwillbesnugagainstthebedknife.This

2.Theheightoftheshieldfromthesupportrodfor normalcuttingconditionsshouldbe4inches(10 cm).Loosentheboltsandnutssecuringeachendof

Page 33

theshieldtothesideplateandadjusttheshieldto thecorrectheight.

3.Tightenthefasteners.

Note:Theshieldcanbeloweredfordrier conditions(clippingsyovertopofbasket)orraised toallowforheavywetgrassconditions(clippings builduponrearofbasket).

AdjustingtheCut-OffBar

Adjustthecut-offbartoensurethattheclippingsare cleanlydischargedfromthereelarea.

BedbarIdentication

Todetermineifthebedbarisstandardoraggressive, checktheleftbedbarmountingears.Ifthemounting earsareroundeditisastandardbedbar.Ifthemounting earshaveanotchinthem,itisanaggressivebedbar (Figure52).

1.Loosenthescrewssecuringthetopbar(

Figure51)

tocuttingunit.

Figure51

1.Cut-offbar

2.Inserta0.060inch(0.15cm)feelergaugebetween thetopofthereelandthebarandtightenthescrews.

3.Ensurethatthebarandreelareequaldistanceapart acrosstheentirereel.

Note:Thebarisadjustabletocompensatefor changesinturfconditions.Adjustthebarcloserto thereelwhentheturfisextremelywet.Bycontrast, adjustthebarfurtherawayfromthereelwhenturf conditionsaredry.Thebarshouldbeparalleltothe reeltoensureoptimumperformance.Adjustthebar whenevertheshieldheightisadjustedorwhenthe reelissharpenedonareelgrinder.

1.Standardbedbar

Figure52

2.Aggressivebedbar

Page 34

SettingtheMachinetoMatch TurfConditions

Usethefollowingtabletosetthemachinetomatch turfconditions.

GreensmowerCuttingUnitSetUpMatrix

Bedbars:StandardandOptional

PartNumberDescriptionMowerAggressiveness

112-9281-01

112-9279-03Aggressive

112-9280-01

110-9278-03Aggressive

Bedknives:StandardandOptional

PartNumberDescriptionMower

93-4262Microcut

93-4263T ournament

93-4264

112-9275Microcut

94-5885T ournament

104-2646

StandardGreensmaster2000

Greensmaster2000

StandardGreensmaster2600

Greensmaster2600

Greensmaster2000

LowCutGreensmaster2000

Greensmaster2600

HighCutGreensmaster2600

Less

HeightofCutRangeComments

<0.125inches

0.125-0.25inches

0.25inchesandup

<0.125inches

0.125-0.25inches

0.25inchesandupTees

Comments

StandardGreensmaster2000

StandardGreensmaster2600

StandardGreensmaster2000

StandardGreensmaster2600

93-9015

Rollers:StandardandOptional

PartNumberDescriptionMower

99-6241NarrowWiehle

88-6790WideWiehle

104-2642FullRoller

71-1550WiehleRoller

93-9045WiehleRoller

52-3590

93-9039NarrowWiehle

95-0930FullRoller

ClipKit

PartNumberDescriptionMower

65–9000

LowCutGreensmaster2600

SwagedRollerGreensmaster2000

ClipKitGreensmaster2000

0.25inchesandup

Diameter/MaterialComments

Greensmaster2000

Greensmaster20002.0"Steel

Greensmaster20002.0inchesCastIron

Greensmaster2000

Greensmaster2600

Greensmaster26002.5inchesSteel

&Greensmaster

2600

2.0inchesAluminum

2.0inchesAluminumMorePenetration,0.43

2.5inchesAluminum

Standard,0.2Spacing

Spacing

LeastPenetration

MorePenetration,0.43 Spacing

24inchesWideforEdge Support

Standard

LeastPenetration

Comments

Decreaseclipto0.25"

Page 35

ServicingtheBedbar

BacklappingtheReel

RemovingtheBedbar

1.Turnbedbaradjusterscrew,counterclockwise,to backbedknifeawayfromreel(Figure53).

Figure53

1.Bedbaradjustingscrew3.Bedbar

2.Springtensionnut

2.Backoutthespringtensionnut,untilthewasheris nolongertensionedagainstthebedbar(Figure53).

3.Oneachsideofthemachine,loosenthejamnut securingthebedbarbolt(Figure54).

1.Removetheplugintherightreeldrivecover (Figure55).

Figure55

1.Coverplug

2.Inserta1/2inchsocketextension,connectedtothe backlappingmachine,intothesquareholeinthe centerofthereelpulley .

3.BacklapaccordingtotheprocedureintheToro SharpeningReelandRotaryMowersManual,FormNo. 80-300PT .

Figure54

1.Jamnut2.Bedbarbolt

4.Removeeachbedbarboltallowingthebedbartobe pulleddownwardandremovedfromthemachine. Savethe2nylonand2stampedsteelwasherson eachendofbedbar(

Figure54).

InstallingtheBedbar

1.Installthebedbar,positioningthemountingears betweenthewasherandthebedbaradjuster.

2.Securethebedbartoeachsideplatewiththebedbar bolts(jamnutsonthebolts)and8washers.Position anylonwasheroneachsideofthesideplateboss. Placeasteelwasheroutsideeachofthenylon washers.

3.Torqueboltsto240to320inch-lb(27to36N-m).

4.Tightenthejamnutsuntilthethrustwashersjust rotatefreely .

5.Tightenthespringtensionnutuntilthespringis collapsed,thenbackitoff1/2turn.

6.Adjustthebedbar;refertoAdjustingtheBedknife totheReel.

DANGER

Contactwiththereelorothermovingpartscan resultinpersonalinjury.

•Stayawayfromthereelwhilebacklapping.

•Neveruseashorthandledpaintbrushfor backlapping.PartNo.29-9100Handle assemblycompleteorindividualpartsare availablefromyourlocalAuthorizedT oro Distributor.

Note:Forabettercuttingedge,runaleacross thefrontfaceofthebedknifewhenthelapping operationiscompleted.Thiswillremoveanyburrs orroughedgesthatmayhavebuiltuponthecutting edge.

4.Installthepluginthecoverwhennished.

Page 36

Storage

1.Removegrassclippings,dirt,andgrimefromthe externalpartsoftheentiremachine,especiallythe engine.Cleandirtandchafffromtheoutsideofthe engine’scylinderheadnsandblowerhousing.

Important:Youcanwashthemachinewith milddetergentandwater.Donotpressurewash themachine.Avoidexcessiveuseofwater, especiallyneartheshiftleverplate,andengine.

2.Forlong-termstorage(morethan90days)add stabilizer/conditioneradditivetofuelinthetank.

A.Runtheenginetodistributeconditionedfuel

throughthefuelsystem(5minutes).

B.Eitherstopengine,allowittocool,anddrainthe

fueltank,oroperatetheengineuntilitstops.

C.Restarttheengineandrunituntilitstops.

Repeat,onChoke,untiltheenginewillnot restart.

D.Disposeoffuelproperly.Recycleasperlocal

codes.

Note:Donotstorestabilizer/conditioned gasolineover90days.

3.Checkandtightenallbolts,nuts,andscrews.Repair orreplaceanypartthatisdamagedordefective.

4.Paintallscratchedorbaremetalsurfaces.Paintis availablefromyourAuthorizedServiceDealer.

5.Storethemachineinaclean,drygarageorstorage area.Coverthemachinetoprotectitandkeepit clean.

Page 37

Notes:

Page 38

Notes:

Page 39

Notes:

Page 40

TheToroT otalCoverageGuarantee

ALimitedWarranty

ConditionsandProductsCovered

TheToro toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship fortwoyearsor1500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser. *Productequippedwithanhourmeter.

Companyanditsafliate,ToroWarrantyCompany,pursuant

InstructionsforObtainingWarrantyService

YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:

CommercialProductsServiceDepartment ToroWarrantyCompany

811 1LyndaleAvenueSouth Bloomington,MN55420-1196 E-mail:commercial.warranty@toro.com

OwnerResponsibilities

AstheProductowner,youareresponsibleforrequiredmaintenance andadjustmentsstatedinyourOperator’sManual.Failuretoperform requiredmaintenanceandadjustmentscanbegroundsfordisallowinga warrantyclaim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-Tororeplacement

parts,orfrominstallationanduseofadd-on,ormodiednon-T oro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.

•Productfailureswhichresultfromfailuretoperformrecommended

maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.

•ProductfailureswhichresultfromoperatingtheProductinan

abusive,negligentorrecklessmanner.

•Partssubjecttoconsumptionthroughuseunlessfoundtobe

defective.Examplesofpartswhichareconsumed,orusedup,during normalProductoperationinclude,butarenotlimitedto,brakes padsandlinings,clutchlinings,blades,reels,bedknives,tines, sparkplugs,castorwheels,tires,lters,belts,andcertainsprayer componentssuchasdiaphragms,nozzles,andcheckvalves,etc.

•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside

inuenceinclude,butarenotlimitedto,weather,storagepractices, contamination,useofunapprovedcoolants,lubricants,additives, fertilizers,water,orchemicals,etc.

•Normalnoise,vibration,wearandtear ,anddeterioration.

•Normal“wearandtear”includes,butisnotlimitedto,damageto

seatsduetowearorabrasion,wornpaintedsurfaces,scratched decalsorwindows,etc.

Parts

Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofToro.Torowill makethenaldecisionwhethertorepairanyexistingpartorassemblyor replaceit.T oromayuseremanufacturedpartsforwarrantyrepairs.

NoteRegardingDeepCycleBatteryWarranty:

Deepcyclebatterieshaveaspeciedtotalnumberofkilowatt-hoursthey candeliverduringtheirlifetime.Operating,recharging,andmaintenance techniquescanextendorreducetotalbatterylife.Asthebatteriesinthis productareconsumed,theamountofusefulworkbetweencharging intervalswillslowlydecreaseuntilthebatteryiscompletelywornout. Replacementofwornoutbatteries,duetonormalconsumption,isthe responsibilityoftheproductowner.Batteryreplacementmayberequired duringthenormalproductwarrantyperiodatowner’sexpense.

MaintenanceisatOwner’sExpense

Enginetune-up,lubricationcleaningandpolishing,replacementof ItemsandConditionsNotCoveredlters,coolant,andcompleting RecommendedMaintenancearesomeofthenormalservicesT oro productsrequirethatareattheowner’sexpense.

GeneralConditions

RepairbyanAuthorizedT oroDistributororDealerisyoursoleremedy underthiswarranty .

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheT oroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty.

Allimpliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.Somestatesdonotallowexclusions ofincidentalorconsequentialdamages,orlimitationsonhowlongan impliedwarrantylasts,sotheaboveexclusionsandlimitationsmaynot applytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.

Noteregardingenginewarranty:

TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EP A)and/ortheCaliforniaAir ResourcesBoard(CARB).Thehourlimitationssetforthabovedonot applytotheEmissionsControlSystemWarranty.RefertotheEngine EmissionControlWarrantyStatementprintedinyourOperator’sManual orcontainedintheenginemanufacturer’sdocumentationfordetails

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirToroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor’sserviceorhavedifcultyobtaining guaranteeinformation,contacttheToroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.

374-0253RevA