Toro 03910 Operator's Manual

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FormNo.3432-531RevC

Reelmaster

3555,3575,and3550

TractionUnit

ModelNo.03820—SerialNo.403446001andUp ModelNo.03821—SerialNo.403446001andUp ModelNo.03910—SerialNo.403446001andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3432-531*

ThisproductcomplieswithallrelevantEuropean directives;fordetails,pleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.

Visitwww.Toro.comformoreinformation,including safetytips,trainingmaterials,accessoryinformation, helpndingadealer,ortoregisteryourproduct.

ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCaliforniaEmission ControlRegulationofemissionsystems,maintenance, andwarranty.Replacementsmaybeorderedthrough theenginemanufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if equipped)toaccesswarranty,parts,andother productinformation.

g240238

Figure1

1.Modelandserialnumberlocation

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thismachineisaride-on,reel-bladelawnmower intendedtobeusedbyprofessional,hiredoperators incommercialapplications.Itisprimarilydesigned forcuttinggrassonwell-maintainedturf.Usingthis productforpurposesotherthanitsintendedusecould provedangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

GeneralSafety...................................................4

Engine-EmissionCertication.............................4

SafetyandInstructionalDecals..........................5

Setup......................................................................13

1InstallingtheCuttingUnits..............................14

2AdjustingtheTurfCompensation

Spring...........................................................17

3InstallingtheCEDecals.................................17

4InstallingtheHoodLatch(CEOnly)................17

5ReducingtheTirePressure............................18

6UsingtheCutting-UnitKickstand....................18

ProductOverview...................................................20

Controls...........................................................20

Specications..................................................23

Attachments/Accessories.................................23

BeforeOperation.................................................23

BeforeOperationSafety...................................23

PerformingDailyMaintenance..........................24

CheckingtheParkingBrake.............................24

FillingtheFuelTank..........................................24

AdjustingtheSeat............................................25

DuringOperation.................................................26

DuringOperationSafety...................................26

StartingtheEngine...........................................27

ShuttingOfftheEngine.....................................27

SettingtheReelSpeed.....................................27

AdjustingtheLift-ArmCounterbalance.............29

BleedingtheFuelSystem.................................29

UnderstandingtheDiagnosticLight..................30

UnderstandingtheDiagnosticACE

Display..........................................................30

CheckingtheInterlockSwitches.......................30

OperatingTips.................................................32

AfterOperation....................................................33

AfterOperationSafety......................................33

PushingorT owingtheMachine........................33

HaulingtheMachine.........................................34

IdentifyingtheTie-DownPoints........................34

Maintenance...........................................................35

MaintenanceSafety..........................................35

RecommendedMaintenanceSchedule(s)...........35

DailyMaintenanceChecklist.............................37

Pre-MaintenanceProcedures..............................38

RemovingtheHood..........................................38

RemovingtheBatteryCover.............................38

Lubrication..........................................................39

GreasingtheBearingsandBushings................39

EngineMaintenance...........................................40

EngineSafety...................................................40

CheckingtheEngine-OilLevel..........................40

ServicingtheAirCleaner..................................41

ChangingtheEngineOilandFilter....................42

FuelSystemMaintenance...................................42

ServicingtheFuelT ank.....................................42

InspectingtheFuelLinesand

Connections..................................................42

DrainingtheWaterSeparator...........................43

ChangingtheFuelFilterCanister......................43

BleedingAirfromtheInjectors..........................43

ElectricalSystemMaintenance...........................44

ElectricalSystemSafety...................................44

ServicingtheBattery.........................................44

CheckingtheFuses..........................................44

DriveSystemMaintenance..................................45

CheckingtheTirePressure...............................45

TorquingtheWheelNuts...................................45

AdjustingtheTractionDriveforNeutral.............45

CoolingSystemMaintenance..............................46

CoolingSystemSafety.....................................46

CheckingtheCoolingSystem...........................46

CleaningtheEngineCoolingSystem................47

BrakeMaintenance.............................................47

AdjustingtheParkingBrake..............................47

ServicingtheParkingBrakes............................47

BeltMaintenance................................................52

ServicingtheEngineBelts................................52

ControlsSystemMaintenance.............................53

AdjustingtheThrottle........................................53

HydraulicSystemMaintenance...........................53

HydraulicSystemSafety...................................53

CheckingtheHydraulicLinesand

Hoses............................................................53

CheckingtheHydraulicFluid............................53

HydraulicFluidSpecications...........................54

HydraulicFluidCapacity...................................54

ChangingtheHydraulicFluid............................54

ChangingtheHydraulicFilter............................55

CuttingUnitSystemMaintenance........................56

BladeSafety.....................................................56

CheckingtheReel-to-BedknifeContact............56

UsingtheOptionalGaugeBar..........................57

BacklappingtheCuttingUnits...........................57

Cleaning..............................................................58

WashingtheMachine.......................................58

Storage...................................................................59

StorageSafety..................................................59

PreparingtheTractionUnit...............................59

PreparingtheEngine........................................59

Safety

Thismachinehasbeendesignedinaccordance withENISO5395(whenyoucompletethesetup procedures)andANSIB71.4-2017.

GeneralSafety

Thisproductiscapableofamputatinghandsandfeet andofthrowingobjects.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand functioningproperlyonthemachine.

•Keepbystandersandchildrenoutoftheoperating

area.Neverallowchildrentooperatethemachine.

•Shutofftheengine,removethekey,andwait

forallmovementtostopbeforeyouleavethe operator’sposition.Allowthemachinetocool beforeadjusting,servicing,cleaning,orstoringit.

Improperlyusingormaintainingthismachinecan resultininjury .T oreducethepotentialforinjury, complywiththesesafetyinstructionsandalways payattentiontothesafety-alertsymbol meansCaution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.

,which

Engine-Emission Certication

TheengineinthismachineisEP ATier4FinalandEU StageVemissionscompliant.

SafetyandInstructionalDecals

99-3444

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

133-8062

93-7276

1.Explosionhazard—weareyeprotection.

2.Causticliquid/chemicalburnhazard—toperformrstaid, ushwithwater.

3.Firehazard—nore,openames,orsmoking.

4.Poisonhazard—keepchildrenawayfromthebattery .

decal133-8062

decal110-9642

110-9642

1.Storedenergyhazard—readtheOperator'sManual.

2.Movethecotterpintotheholeclosesttotherodbracket andthenremovetheliftarmandpivotyoke.

decal93-7276

decal117-3270

117-3270

1.Warning—donottouchthehotsurface.

2.Cutting/dismembermenthazard,hand;entanglement hazard,belt—stayawayfrommovingparts,keepallguards andshieldsinplace.

1.Transportspeed—fast

1.Enginecoolantunder pressure.

2.Explosionhazard—read theOperator'sManual.

decal99-3444

99-3444

2.Mowingspeed—slow

decal120-0627

120-0627

1.Cutting/dismembermenthazard,fan—stayawayfrom movingparts,keepallguardsandshieldsinplace.

decal106-6755

106-6755

3.Warning—donottouchthe hotsurface.

4.Warning—readthe

Operator'sManual.

decal120-1683

120-1683

1.Warning—readtheOperator'sManual;alloperatorsshould betrainedbeforeoperatingthemachine.

2.Warning—readtheOperator'sManualbeforetowingthe machine.

3.Tippinghazard—driveslowlywhenturning;donotturnsharply whiletravelingfast;lowerthecuttingunitswhendrivingdown slopes;usearolloverprotectionsystemandweartheseatbelt.

4.Warning—donotparkthemachineonslopes;engagethe parkingbrake,lowerthecuttingunits,shutofftheengine,and removethekeybeforeleavingthemachine.

5.Thrownobjecthazard—keepbystandersaway .

6.Entanglementhazard,belt—stayawayfrommovingparts; keepallguardsandshieldsinplace.

decal120-2105

120-2105

1.Lowerthecuttingunits.

2.Raisethecuttingunits.

3.Pulluptoengagethecuttingunits.

4.Pushdowntodisengagethecutting units.

5.ReadtheOperator’sManualfor informationonstartingtheengine—sit intheoperator’sposition,turnthekey totheenginepreheatposition,wait untiltheenginepreheatlightturnsoff, turnthekeytotheenginestartposition, anddisengagetheparkingbrake.

6.ReadtheOperator’sManual forinformationonstoppingthe engine—disengagethecuttingunits, turnthekeytotheenginestopposition, removethekeyfromtheignition,and engagetheparkingbrake.

7.Engine—Shutoff

8.Engine—Preheat

9.Engine—Start

10.Lights

11.Fast

12.Slow

1.8-bladereeladjustment

2.11-bladereeladjustment

decal121-7884

121-7884

3.ReadtheOperator’sManualforinformationonadjustingthe reel.

decal133-4901

133-4901

1.8-bladereeladjustment

2.11-bladereeladjustment

3.ReadtheOperator’sManualforinformationonadjustingthe reel.

Model03910

121-7928

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditions onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan causethemachinetobecomeunstable.

decal121-7928

1.Warning—readtheOperator'sManual;alloperatorsshould betrainedbeforeoperatingthemachine.

2.Warning—readtheOperator'sManualbeforetowingthe machine.

3.Tippinghazard—donotturnsharplywhiletravelingfast;do notdriveupordownslopesgreaterthan22°;lowerthecutting unitswhendrivingdownslopes;usearolloverprotection systemandweartheseatbelt.

4.Warning—donotparkthemachineonslopes;engagethe parkingbrake,lowerthecuttingunits,shutofftheengine,and removethekeybeforeleavingthemachine.

5.Thrownobjecthazard—keepbystandersaway .

6.Entanglementhazard,belt—stayawayfrommovingparts; keepallguardsandshieldsinplace.

Models03820and03821AfxoverPartNo.120-1683forCE

138-1186

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

decal138-1186

1.Warning—readtheOperator'sManual;alloperatorsshould betrainedbeforeoperatingthemachine.

2.Warning—readtheOperator'sManualbeforetowingthe machine.

3.Tippinghazard—donotturnsharplywhiletravelingfast;do notdriveupordownslopesgreaterthan16°;lowerthecutting unitswhendrivingdownslopes;usearolloverprotection systemandweartheseatbelt.

4.Warning—donotparkthemachineonslopes;engagethe parkingbrake,lowerthecuttingunits,shutofftheengine,and removethekeybeforeleavingthemachine.

5.Thrownobjecthazard—keepbystandersaway .

6.Entanglementhazard,belt—stayawayfrommovingparts; keepallguardsandshieldsinplace.

Model03910

decal138-6980

138-6980

1.ReadtheOperator’sManual.

Models03820and03821

1.ReadtheOperator’sManual.

decal138-6981

138-6981

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery .

1.Explosionhazard6.Keepbystandersaway fromthebattery .

2.Nore,opename,or

smoking

7.Weareyeprotection; explosivegasescan causeblindnessandother injuries.

3.Causticliquid/chemical burnhazard

8.Batteryacidcancause blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately withwaterandgetmedical helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot discard

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

5 6

Righthoseguide(Models03820and

03821) Lefthoseguide(Models03820and

03821)

Nopartsrequired

Warningdecal121-7928(machine model03910)

Warningdecal138-1186(machine models03820and03821)

CEdecal Productionyeardecal1 Lockbracket1 Rivet2 Washer1 Screw(1/4x2inches) Locknut(1/4inch)

Nopartsrequired

Cutting-unitkickstand

Qty.

Installthecuttingunits.

–

1 1

–

1Usethecutting-unitkickstand.

Adjusttheturfcompensationspring.

InstalltheCEdecals,ifrequired.

Installthehoodlatch(CEonly).

Reducethetirepressure.

Use

MediaandAdditionalParts

Description

Keys2

Operator'sManual Engineowner’smanual1

Cuttingperformancepaper

Shim

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Qty.

Starttheengine.

Readthemanualsbeforeoperatingthemachine.

Usethepaperforadjustingthecuttingunitreel-to-bedknife contact.

Usetheshimforadjustingthecuttingunitreel-to-bedknife contact.

Use

InstallingtheCuttingUnits

Partsneededforthisprocedure:

Righthoseguide(Models03820and03821)

Lefthoseguide(Models03820and03821)

PreparingtheMachineandCutting Units

1.Parkthemachineonalevelsurface,engagethe parkingbrake,shutofftheengine,andremove thekeyfromtheignitionswitch.

2.Removethereelmotorsfromtheshipping brackets.

3.Removeanddiscardtheshippingbrackets.

4.Removethecuttingunitsfromthecartons. Assembleandadjustthemasdescribedinthe cuttingunitOperator'sManual.

5.Makesurethatthecounterweight(Figure3)is installedtotheproperendofthecuttingunitas describedinthecuttingunitOperator'sManual.

PositioningtheTurfCompensating Spring

Allthecuttingunitsareshippedwiththeturf compensationspringmountedattherightsideofthe cuttingunit.Ensurethattheturfcompensationspring ismountedtothesamesideofthecuttingunitasthe reeldrivemotor.

Note:Wheninstallingorremovingthecuttingunits,

makesurethatthehairpincotterisinstalledinthe springrodholenexttotherodbracket.Otherwise, installthehairpincotterintheholeintheendofthe rod.

1.Removethe2carriageboltsandnutssecuring therodbrackettothecuttingunittabs(Figure4).

g003949

Figure4

1.Turfcompensationspring3.Springtube

2.Rodbracket

2.Removetheangenutsecuringthespringtube bolttothecarrierframetab(Figure4),and removetheassembly.

3.Mountthespringtubebolttotheoppositetabon thecarrierframeandsecureitwiththeange nut.

Note:Positiontheboltheadtotheouterside

ofthetabasshowninFigure4.

g003967

Figure5

1.Oppositecarrierframetab

4.Mounttherodbrackettothecuttingunittabs

g019938

Figure3

1.Counterweight

withthecarriageboltsandnuts(Figure5).

2.Rodbracket

InstallingtheHoseGuide

Models03820and03821

Oncuttingunit4(leftfront)andcuttingunit5(right front),usetherod-bracketmountingnutstoinstallthe hoseguidestothefrontofthecutting-unittabs.The hoseguidesshouldleantowardthecentercuttingunit (Figure6,Figure7,andFigure8).

Figure6

1.Cuttingunit15.Cuttingunit5

2.Cuttingunit2

3.Cuttingunit3

4.Cuttingunit4

6.Reelmotor

7.Weight

g289454

Figure8

1.Hoseguides(eachmustleantowardthecentercuttingunit)

AligningtheCuttingUnitstothe LiftArms

AllFrontCuttingUnits,andAnyRearCutting Unitswitha1.2cm(3/4inch)orLowerHeight

g031275

ofCut

1.Loweralltheliftarmscompletely.

2.Removethesnapperpinandthecapfromthe lift-armpivotyoke(Figure9).

1.Hoseguide(leftside shown)

2.Rodbracket

g003975

Figure9

1.Snapperpin2.Cap

3.Forthefrontcuttingunits,slideacuttingunit undertheliftarmwhileinsertingthecarrierframe shaftupintothelift-armpivotyoke(Figure10).

g015160

Figure7

3.Nuts

Figure10

Note:Usetheslotifasteeringcuttingunitis

desiredorusetheholeifthecuttingunitistobe lockedinposition(Figure9).

3.Securethelift-armchaintothechainbracket withthesnapperpin(Figure12).

Note:Usethenumberofchainlinksspecied

inthecuttingunitOperator'sManual.

g020321

1.Liftarm3.Lift-armpivotyoke

2.Carrierframeshaft

AligningtheRearCuttingUnitsto theLiftArms

CuttingUnitsadjustedfora1.2cm(3/4inch) orHigherHeightofCut

1.Removethelynchpinandwashersecuringthe lift-armpivotshafttotheliftarmandslidethe lift-armpivotshaftoutoftheliftarm(Figure11).

Figure11

1.Lift-armshaftlynchpinandwasher

g003948

Figure12

1.Lift-armchain3.Snapperpin

2.Chainbracket

InstallingtheReelMotors

1.Coatthesplineshaftofthereelmotorwithclean grease.

2.Lubricatethereel-motorO-ringwithoil,and installitontothemotorange.

3.Installthemotorbyrotatingitclockwisesothat themotorangesclearthelocknuts(Figure13).

Important:Ensurethatthereelmotorhoses

arenottwisted,kinked,oratriskofbeing pinched.

g003979

2.Insertthelift-armyokeontothecarrierframe shaft(Figure10).

3.Insertthelift-armshaftintotheliftarmand secureitwiththewasherandlynchpin(Figure

11).

AssemblingtheCuttingUnitsto theLiftArms

1.Insertthecapoverthecarrierframeshaftand lift-armyoke.

2.Securethecapandthecarrierframeshafttothe lift-armyokewiththesnapperpin.

g020322

Figure13

1.Reel-drivemotor2.Mountingnuts

4.Rotatethemotorcounterclockwiseuntilthe angesencirclethenuts.

5.Torquethenutsto37to45N∙m(27to33ft-lb).

Note:Whenoperatingonroughterrain,

decreasethespringlengthby2.5cm(1/2inch). Groundfollowingwillbeslightlydecreased.

AdjustingtheTurf CompensationSpring

NoPartsRequired

Procedure

Theturfcompensationspring(Figure14)transfers weightfromthefronttotherearroller.Thishelps toreduceawavepatternintheturf,alsoknownas marcellingorbobbing.

Important:Makespringadjustmentswiththe

cuttingunitmountedtothetractionunit,pointing straightaheadandloweredtotheshopoor.

1.Makesurethatthehairpincotterisinstalledin therearholeinthespringrod(Figure14).

InstallingtheCEDecals

Partsneededforthisprocedure:

Warningdecal121-7928(machinemodel03910)

Warningdecal138-1186(machinemodels03820and

03821)

CEdecal

1Productionyeardecal

Procedure

OnmachinesrequiringCEcompliance,applythe productionyeardecal(PartNo.133-5615)nearthe serialplate,theCEdecal(PartNo.93-7252)near thehoodlock,andtheCEwarningdecal(PartNo. 121-7928formachinemodel03910andPartNo. 138-1186formachinemodels03820and03821)over thestandardwarningdecal(PartNo.120-1683).

Figure14

1.Turfcompensationspring3.Springrod

2.Hairpincotter4.Hexnuts

2.Tightenthehexnutsonthefrontendofthe springroduntilthecompressedlengthofthe spring(Figure14)is12.7cm(5inches)for 5-inchcuttingunitsand15.8cm(6-1/4inches) for7-inchcuttingunits.

InstallingtheHoodLatch (CEOnly)

Partsneededforthisprocedure:

1Lockbracket

2Rivet

1Washer

g020164

Procedure

1.Unhookthehoodlatchfromthehood-latch

2.Removethe2rivetssecuringthehood-latch

Screw(1/4x2inches)

Locknut(1/4inch)

bracket.

brackettothehood(Figure15)andremovethe hood-latchbracketfromthehood.

Figure15

g012630

Figure17

g012628

1.Hoodlatch

1.Hood-latchbracket2.Rivets

3.Whilealigningthemountingholes,positionthe CElockbracketandthehood-latchbracketonto thehood.

Note:Thelockbracketmustbeagainstthe

hood(Figure16).Donotremovetheboltand nutfromthelock-bracketarm.

Figure16

7.Screwtheboltintotheotherarmofthehood-lock brackettolockthelatchinposition(Figure18).

Note:Tightentheboltsecurelybutdonot

tightenthenut.

g012631

Figure18

1.Bolt

2.Nut

g012629

3.Armofhood-lockbracket

1.CElockbracket

4.Alignthewasherswiththeholesontheinsideof thehood.

5.Rivetthebracketsandthewasherstothehood (Figure16).

6.Hookthelatchontothehood-latchbracket (Figure17).

2.Boltandnut

ReducingtheTirePressure

NoPartsRequired

Procedure

Thetiresareoverinatedatthefactoryforshipping purposes.Reducethepressuretotheproperlevels beforestartingthemachine;refertoCheckingtheTire

Pressure(page45).

UsingtheCutting-Unit Kickstand

Partsneededforthisprocedure:

Cutting-unitkickstand

Procedure

Wheneveryoutipacuttingunittoexposethe bedknife/reel,propuptherearofthecuttingunitwith thekickstandtoensurethatthenutsonthebackend ofthebedbaradjustingscrewsarenotrestingonthe worksurface(Figure19).

g004144

Figure20

1.Chainbracket3.Cutting-unitkickstand

2.Snapperpin

Figure19

1.Cutting-unitkickstand

Securethekickstandtothechainbracketwiththe snapperpin(Figure20).

g020158

ProductOverview

Mow/TransportSlide

Usingyourheel,movethemow/transportslide(Figure

22)tothelefttotransportandtotherighttomow.The

cuttingunitswillonlyoperateintheMOWposition andnotlowerintheTRANSPORTposition.

Important:Themowspeedissetatthefactoryto

9.7km/h(6mph).Itcanbeincreasedordecreased byadjustingthespeedstopscrew(Figure23).

1.Enginehood

2.Seat

3.Controlarm

4.Steeringwheel

Controls

Figure21

Figure22

5.Seatadjustmentlever

6.Frontcuttingunits

7.Rearcuttingunits

g216864

Figure23

1.Speedstopscrew

g008888

Tilt-SteeringLever

Pullthetilt-steeringlever(Figure22)backtotiltthe steeringwheeltothedesiredposition.Thenpushthe leverforwardtosecuretheposition.

IgnitionSwitch

Theignitionswitch(Figure24),usedtostart,shut off,andpreheattheengine,has3positions:OFF, ON/PREHEAT,andSTART.Rotatethekeytothe ON/PREHEATpositionuntiltheglow-plugindicator lightgoesout(approximately7seconds);thenrotate thekeytotheST ARTpositiontoengagethestarter motor.Releasethekeywhentheenginestarts.The keymovesautomaticallytotheON/RUNposition.T o shutofftheengine,rotatethekeytotheOFFposition. Removethekeyfromtheswitchtopreventaccidental starting.

g020079

1.Forwardtractionpedal

2.Reversetractionpedal4.Tilt-steeringlever

3.Mow/transportslide

TractionPedals

Presstheforwardtractionpedal(Figure22)tomove forward.Pressreversetractionpedal(Figure22)to movebackwardortoassistinstoppingwhenmoving forward.Also,allowthepedaltomoveormoveitto theNEUTRALpositiontostopthemachine.

Figure24

1.Parkingbrake

2.Ignitionswitch8.Temperaturelight

3.Enable/Disableswitch

4.Diagnosticlight

5.Lowermow/raisecontrol

lever

6.Hourmeter12.Alternatorlight

7.Oil-pressurelight

9.Lightswitch

10.Glow-plugindicatorlight

11.Throttle

EngineCoolantTemperature WarningLight

Thetemperaturewarninglight(Figure24)glows iftheenginecoolanttemperatureishigh.Atthis temperature,thecuttingunitsaredisabled.Ifthe coolanttemperaturerisesanother5.5°C(10°F),the engineshutsofftopreventfurtherdamage.

Oil-PressureWarningLight

Theoil-pressurewarninglight(Figure24)glowsifthe

g019980

engineoilpressuredropsbelowasafelevel.

AlternatorLight

Thealternatorlight(Figure24)shouldbeoffwhen theengineisrunning.Ifitison,checkthecharging systemandrepairitasnecessary.

Glow-PlugIndicator

Theglow-plugindicatorlight(Figure24)glowswhen theglowplugsareoperating.

Throttle

Movethethrottle(Figure24)forwardtoincreasethe enginespeedandrearwardtodecreasetheengine speed.

Enable/DisableSwitch

Usetheenable/disableswitch(Figure24)in conjunctionwiththelowermow/raisecontrollever tooperatethecuttingunits.Youcannotlowerthe

cuttingunitswhenthemow/transportleverisin theTRANSPORTposition.

HourMeter

Thehourmeter(Figure24)indicatesthetotalhours ofmachineoperation.Itstartstofunctionwhenever thekeyswitchison.

LowerMow/RaiseControlLever

Thislever(Figure24)raisesandlowersthecutting unitsandalsostartsandstopsthereelswhenthe reelsareenabledinthemowmode.Youcannot

lowerthecuttingunitswhenthemow/transport leverisintheTRANSPORTposition.

ParkingBrake

Whenevertheengineisshutoff,engagetheparking brake(Figure24)topreventaccidentalmovementof themachine.T oengagetheparkingbrake,pullup onthelever.Theenginestopswhenyoupressthe tractionpedalwiththeparkingbrakeengaged.

Note:Whenthecuttingunitsareenabled,youdonot

needtoholdtheleverintheforwardpositionwhilethe cuttingunitsareloweredorraised.

DiagnosticLight

ReelSpeedControlKnob

Thediagnosticlight(Figure24)willilluminateifthe systemrecognizesasystemfault.

FuelGauge

Thefuelgauge(Figure25)indicatestheamountof fuelinthetank.

Figure25

1.Fuelgauge

PowerPoint

Thepowerpoint,locatedontheoutsideofthecontrol panel,isa12Vpowersupplyforelectronicdevices (Figure26).

Thereelspeedcontrolcontrolsthespeedofthe cuttingunits(Figure27).Thereelspeedincreases asyouturntheknobcounterclockwise.Refertothe reelspeedchartdecal(Figure31),todeterminethe properreelspeed.

g019982

g020248

Figure27

1.Backlaplever2.Reelspeedcontrolknob

1.Powerpoint

BacklapLever

Usethebacklapleverinconjunctionwiththelower mow/raisecontrolleverforthereels(Figure27).

g019983

Figure26

Specications

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

DimensionsReelmaster3550Reelmaster3555Reelmaster3575

WidthofCut208cm(82inches)254cm(100inches)254cm(100inches)

OverallWidth239cm(94inches)284cm(112inches)284cm(1 12inches)

TransportWidth

OverallLength295cm(110inches)267cm(105inches)267cm(105inches)

HeighttotopofROPS188cm(74inches)201cm(79inches)206cm(81inches)

WheelBase

Weight(congured)900kg(1985lb)1034kg(2280lb)1 157kg(2550lb)

Weight(nocuttingunits)708kg(1560lb)751kg(1655lb)796kg(1755lb)

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhance andexpanditscapabilities.ContactyourAuthorizedServiceDealerorauthorizedT orodistributororgoto

www.T oro.comforalistofallapprovedattachmentsandaccessories.

231cm(91inches)231cm(91inches)231cm(91inches)

151cm(59.5inches)152cm(60inches)152cm(60inches)

Toensureoptimumperformanceandcontinuedsafetycerticationofthemachine,useonlygenuineT oro replacementpartsandaccessories.Replacementpartsandaccessoriesmadebyothermanufacturerscouldbe dangerous,andsuchusecouldvoidtheproductwarranty .

Operation

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations mayrestricttheageoftheoperator.Theowner isresponsiblefortrainingalloperatorsand mechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Shutofftheengine,removethekey,andwait

forallmovementtostopbeforeyouleavethe operator’sposition.Allowthemachinetocool beforeadjusting,servicing,cleaning,orstoringit.

•Knowhowtostopthemachineandshutoffthe

enginequickly.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand functioningproperlyonthemachine.

•Beforemowing,alwaysinspectthemachineto

ensurethatthecuttingunitsareingoodworking condition.

•Inspecttheareawhereyouwillusethemachine

andremoveallobjectsthatthemachinecould throw.

FuelSafety

•Useextremecareinhandlingfuel.Itisammable

anditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainfuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel vaporshavedissipated.

PerformingDaily

FillingtheFuelTank

Maintenance

ServiceInterval:Beforeeachuseordaily

Beforestartingthemachineeachday ,performthe EachUse/DailyprocedureslistedinMaintenance

(page35).

CheckingtheParkingBrake

ServiceInterval:Beforeeachuseordaily

1.Starttheengine,raisethecuttingunits, disengagetheparkingbrake,andmovethe machinetoanopenatarea.

2.Engagetheparkingbrake(Figure28).

Useonlyclean,freshdieselfuelorbiodieselfuelswith low(<500ppm)orultra-low(<15ppm)sulfurcontent. Theminimumcetaneratingshouldbe40.Purchase fuelinquantitiesthatcanbeusedwithin180days toensurefuelfreshness.

Thefueltankcapacityisapproximately42L(1 1US gallons).

Usesummer-gradedieselfuel(Number2-D)at temperaturesabove-7°C(20°F)andwinter-grade dieselfuel(Number1-DorNumber1-D/2-Dblend) below-7°C(20°F).Usingwinter-gradefuelatlower temperaturesprovideslowerashpointandcoldow characteristicswhichwilleasestartingandreduce pluggingofthefuellter.

Usingsummer-gradefuelabove-7°C(20°F)will contributetowardlongerfuel-pumplifeandincreased powercomparedtowinter-gradefuel.

Themachineisbiodieselready.

Thismachinecanalsouseabiodieselblendedfuel ofuptoB20(20%biodiesel,80%petrodiesel).The petrodieselportionshouldbeloworultra-lowsulfur. Observethefollowingprecautions:

Figure28

3.Pressthetractionpedaltomovethemachine forward.

Note:Ifthemachinemovesforwardwiththe

parkingbrakeengaged,adjustparkingbrake; refertoAdjustingtheParkingBrake(page47).

Note:Movingthemachineforwardwiththe

parkingbrakeengagedwillcausetheengineto shutoff.

4.Ifyouadjustedtheparkingbrake,repeatsteps

2and3.

Note:Ifthemachinemovesforwardwiththe

parkingbrakeengaged:servicetheparking brakes,checkleftandrightbrakelinkagefor damage,andcheckthebrakeleverpivotfor damage;refertoServicingtheParkingBrakes

(page47).

5.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operator’sseat.

•Thebiodieselportionofthefuelmustmeet

specicationASTMD6751orEN14214.

g332418

•TheblendedfuelcompositionshouldmeetASTM

D975orEN590.

•Paintedsurfacesmaybedamagedbybiodiesel

blends.

•UseB5(biodieselcontentof5%)orlesserblends

incoldweather.

•Monitorseals,hoses,andgasketsincontactwith

fuelastheymaydegradeovertime.

•Expectpluggingofthefuellterforatimeafter

convertingtobiodieselblends.

•ContactyourauthorizedT orodistributorifyouwish

formoreinformationonbiodiesel.

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,engagetheparkingbrake,shutoff theengine,andremovethekeyfromtheignition switch.

2.Cleantheareaaroundthefuel-tankcap(Figure

29).

3.Removethefuel-tankcap.

4.Fillthetanktothebottomofthellerneck.Do

notoverllthetank.

5.Installthecap.

6.Topreventarehazard,wipeupanyfuelthat mayhavespilled.

Figure29

1.Fuel-tankcap

AdjustingtheSeat

ChangingtheSeatPosition

Theseatcanmoveforwardandbackward.Position theseatwhereyouhavethebestcontrolofthe machineandaremostcomfortable.

1.Movetheleversidewaystounlocktheseat (Figure30).

g008884

2.Slidetheseattothedesiredpositionandrelease thelevertolockitinposition.

ChangingtheSeatSuspension

Youcanadjusttheseattoprovideasmoothand comfortableride.Positiontheseatwhereyouare mostcomfortable.

Toadjustit,turnthefrontknobineitherdirectionto providethebestcomfort(Figure30).

ChangingtheBackPosition

Youcanadjustthebackoftheseattoprovidea comfortableride.Positionthebackoftheseatwhere itismostcomfortable.

Toadjustit,turntheknobundertherightarmrest,in eitherdirection,toprovidethebestcomfort(Figure

30).

ChangingtheArmrestPosition

1.Backrestknob

2.Seat-positionadjustment lever

g010515

Figure30

3.Seat-suspensionknob

4.Armrest-adjustingknob

Youcanadjustthearmreststoprovideacomfortable ride.Positionthearmrestswheretheyaremost comfortable.

Raisethearmrestandturntheknob,ineither direction,toprovidethebestcomfort(Figure30).

DuringOperation

DuringOperationSafety

–Waitforallmovementtostop.

•Operatethemachineonlyingoodvisibilityand

appropriateweatherconditions.Donotoperate themachinewhenthereistheriskoflightning.

GeneralSafety

•Theowner/operatorcanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor propertydamage.

•Wearappropriateclothing,includingeye

protection;longpants;substantial,slip-resistant footwear;andhearingprotection.Tiebacklong hairanddonotwearlooseclothingorloose jewelry.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.

•Beforeyoustarttheengine,ensurethatalldrives

areinneutral,theparkingbrakeisengaged,and youareintheoperatingposition.

•Donotcarrypassengersonthemachineandkeep

bystandersandchildrenoutoftheoperatingarea.

•Operatethemachineonlyingoodvisibilitytoavoid

holesorhiddenhazards.

•Avoidmowingonwetgrass.Reducedtraction

couldcausethemachinetoslide.

•Keepyourhandsandfeetawayfromthecutting

units.

•Lookbehindanddownbeforebackinguptobe

sureofaclearpath.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscureyour vision.

•Stopthecuttingunitswheneveryouarenot

mowing.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalkswiththe machine.Alwaysyieldtheright-of-way.

•Operatetheengineonlyinwell-ventilatedareas.

Exhaustgasescontaincarbonmonoxide,which islethalifinhaled.

•Donotleavearunningmachineunattended.

•Beforeyouleavetheoperator’sposition,dothe

following:

–Parkthemachineonalevelsurface. –Disengagethecuttingunit(s)andlowerthe

attachments. –Engagetheparkingbrake. –Shutofftheengineandremovethekey .

RolloverProtectionSystem (ROPS)Safety

•DonotremoveanyoftheROPScomponentsfrom

themachine.

•Ensurethattheseatbeltisattachedandthatyou

canreleaseitquicklyinanemergency.

•Alwayswearyourseatbelt.

•Checkcarefullyforoverheadobstructionsanddo

notcontactthem.

•KeeptheROPSinsafeoperatingconditionby

thoroughlyinspectingitperiodicallyfordamage andkeepingallthemountingfastenerstight.

•ReplacealldamagedROPScomponents.Donot

repairoralterthem.

SlopeSafety

•Slopesareamajorfactorrelatedtolossofcontrol

androlloveraccidents,whichcanresultinsevere injuryordeath.Youareresponsibleforsafeslope operation.Operatingthemachineonanyslope requiresextracaution.

•Evaluatethesiteconditionstodetermineifthe

slopeissafeformachineoperation,including surveyingthesite.Alwaysusecommonsense andgoodjudgmentwhenperformingthissurvey .

•Reviewtheslopeinstructions,listedbelow,for

operatingthemachineonslopes.Beforeyou operatethemachine,reviewthesiteconditionsto determinewhetheryoucanoperatethemachine intheconditionsonthatdayandatthatsite. Changesintheterraincanresultinachangein slopeoperationforthemachine.

–Avoidstarting,stopping,orturningthemachine

onslopes.Avoidmakingsuddenchangesin speedordirection.Maketurnsslowlyand gradually.

–Donotoperateamachineunderanyconditions

wheretraction,steering,orstabilityisin question.

–Removeormarkobstructionssuchasditches,

holes,ruts,bumps,rocks,orotherhidden hazards.T allgrasscanhideobstructions. Uneventerraincouldoverturnthemachine.

–Beawarethatoperatingthemachineonwet

grass,acrossslopes,ordownhillmaycause themachinetolosetraction.

–Useextremecautionwhenoperating

themachineneardrop-offs,ditches,

embankments,waterhazards,orother

hazards.Themachinecouldsuddenlyrollover

ifawheelgoesovertheedgeortheedge

cavesin.Establishasafetyareabetweenthe

machineandanyhazard.

–Identifyhazardsatthebaseoftheslope.

Iftherearehazards,mowtheslopewitha

pedestrian-controlledmachine.

–Ifpossible,keepthecuttingunitsloweredto

thegroundwhileoperatingonslopes.Raising

thecuttingunitswhileoperatingonslopescan

causethemachinetobecomeunstable.

StartingtheEngine

Youmayneedtobleedthefuelsystemifanyofthe followingsituationshaveoccurred;refertoBleeding

theFuelSystem(page29):

•Initialstartupofanewengine

CAUTION

Contactwithmovingpartscouldresult ininjury.

Shutofftheengineandwaitforall movingpartstostopbeforechecking foroilleaks,looseparts,andother malfunctions.

ShuttingOfftheEngine

1.MovethethrottlecontroltotheIDLEposition.

2.MovethecuttingunitdriveswitchtoDISENGAGE.

3.RotatethekeytoOFF.

4.Removethekeytopreventaccidentalstarting.

SettingtheReelSpeed

•Theenginehasceasedrunningduetolackoffuel.

•Maintenancehasbeenperformeduponthefuel

systemcomponents;i.e.lterreplaced,etc.

1.Ensurethattheparkingbrakeisengagedand thecuttingunitdriveswitchisintheDISENGAGE position.

2.Removeyourfootfromthetractionpedaland ensurethatthepedalisintheNEUTRALposition.

3.Movethethrottlelevertothe1/2throttleposition.

4.Insertthekeyintotheswitchandrotateitto theON/PREHEATpositionuntiltheglow-plug indicatorlightgoesout(approximately7 seconds);thenrotatethekeytotheSTART positiontoengagethestartermotor.

Note:Releasethekeywhentheenginestarts.

ThekeywillmoveautomaticallytotheON/RUN position.

Important:Topreventoverheatingofthe

startermotor,donotengagethestarterfor longerthan15seconds.After10secondsof continuouscranking,wait60secondsbefore engagingthestartermotoragain.

Toachieveaconsistent,highqualityofcutanda uniformafter-cutappearance,itisimportantthatyou setthereelspeedcontrols(locatedundertheseat) correctly.Adjustthereelspeedcontrolsasfollows:

1.Selecttheheightofcutatwhichthecuttingunits areset.

2.Choosethedesiredgroundspeedbestsuited forconditions.

3.Usethegraphonthereelspeedchartdecals (Figure31andFigure32),todeterminethe properreelspeedsetting.

5.Whentheengineisstartedforthersttime orafteranoverhauloftheengine,operate themachineinforwardandreversefor1to2 minutes.Alsooperatetheliftleverandcutting unitdriveswitchtoensureproperoperationof allparts.

Turnthesteeringwheeltotheleftandright tochecksteeringresponse;thenshutoffthe engineandcheckforoilleaks,looseparts,and anyothernoticeablemalfunctions.

Figure31

Model03820and03910

decal121-7884

1.8-bladereeladjustment

2.11-bladereeladjustment

3.ReadtheOperator’sManualforinformationonadjustingthe reel.

decal133-4901

Figure32

Model03821

1.8-bladereeladjustment

2.11-bladereeladjustment

4.Tosetthereelspeed,rotatetheknob(Figure

33)untiltheindicatorarrowisinlinewiththe

numberdesignatingthedesiredsetting.

3.ReadtheOperator’sManualforinformationonadjustingthe reel.

Figure34

g034346

Figure33

1.Reelspeedcontrolknob

Note:Thereelspeedcanbeincreasedor

decreasedtocompensateforturfconditions. Whenusingbaskets,increasethereelspeedto improvecollectionperformance.

AdjustingtheLift-Arm Counterbalance

Youcanadjustthecounterbalanceontheliftarmsof therearcuttingunitstocompensatefordifferentturf conditionsandtomaintainauniformheightofcutin roughconditionsorinareasofthatchbuildup.

Youcanadjusteachcounterbalancespringto1of 4settings.Eachincrementincreasesordecreases counterbalanceonthecuttingunitby2.3kg(5lb). Youcanpositionthespringsonthebacksideofthe rstspringactuatortoremoveallcounterbalance (fourthposition).

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,engagetheparkingbrake,shutoff theengine,andremovethekeyfromtheignition switch.

2.Insertatubeorsimilarobjectontothelong springendtorelievethespringtensionduring theadjustment(Figure34).

1.Spring

2.Springactuator

g020259

4.Movethespringactuatortothedesiredhole locationandsecureitwiththeboltandthe locknut.

5.Repeattheprocedureontheremainingspring.

3.Additionalholelocations

BleedingtheFuelSystem

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,engagetheparkingbrake,shutoff theengine,andremovethekey.

2.Ensurethatthefueltankisatleasthalffull.

3.Unlatchandraisethehood.

4.Opentheair-bleedscrewonthefuel-injection pump(Figure35).

g008891

Figure35

CAUTION

Thespringsareundertensionandcould causepersonalinjury.

Usecautionwhenadjustingthem.

3.Whilerelievingthespringtension,removethe boltandlocknutsecuringthespringactuatorto thebracket(Figure34).

1.Fuel-injectionpumpbleedscrew

5.TurnthekeyintheignitionswitchtotheON position.Theelectricfuelpumpwillbegin operation,therebyforcingairoutaroundthe air-bleedscrew.

Note:LeavethekeyintheONpositionuntila

solidstreamoffuelowsoutaroundthescrew.

6.Tightenthescrewandturntheignitionkeyto OFF.

Note:Normallytheengineshouldstartafterthe

abovebleedingproceduresarefollowed.However,if theenginedoesnotstart,airmaybetrappedbetween theinjectionpumpandinjectors;refertoBleedingAir

fromtheInjectors(page43).

•Fusesareblown.

•Itisnotfunctioningcorrectly.

Checktheelectricalconnections,inputfuses,and diagnosticlightbulbtodeterminethemalfunction. Ensurethattheloop-backconnectorissecuredto thewireharnessconnector.

Understandingthe DiagnosticLight

Themachineisequippedwithadiagnosticlight thatindicatesiftheelectroniccontrollersensesan electronicmalfunction.Thediagnosticlightislocated onthecontrolpanel(Figure36).Whentheelectronic controllerisfunctioningcorrectlyandyoumovethe keyswitchtotheONposition,thecontrollerdiagnostic lightturnsonfor3secondsandturnofftoindicate thatthelightisworkingproperly.Iftheengineshuts off,thenthelightturnsonsteadyuntiltheyouchange keyposition.Thelightblinksifthecontrollerdetectsa malfunctionintheelectricalsystem.Thelightstops blinkingandautomaticallyresetswhenyouturnthe keyswitchtotheOFFpositiononcethefaulthasbeen resolved.

Figure36

1.Diagnosticlight

Understandingthe DiagnosticACEDisplay

Themachineisequippedwithanelectroniccontroller whichcontrolsmostmachinefunctions.Thecontroller determineswhatfunctionisrequiredforvariousinput switches(i.e.,seatswitch,keyswitch,etc.)andturns ontheoutputstoactuatesolenoidsorrelaysforthe requestedmachinefunction.

Fortheelectroniccontrollertocontrolthemachineas desired,eachoftheinputswitches,outputsolenoids, andrelaysmustbeconnectedandfunctioning properly.

UsetheDiagnosticACEdisplaytohelpverifyand correctelectricalfunctionsofthemachine.

CheckingtheInterlock Switches

ServiceInterval:Beforeeachuseordaily

Thepurposeoftheinterlockswitchesistopreventthe enginefromcrankingorstartingunlessthetraction pedalisintheNEUTRALposition,theEnable/Disable switchisintheDISABLEposition,andtheLower Mow/RaisecontrolisintheNEUTRALposition.In

g020251

addition,theengineshouldshutoffwhenyoupress thetractionpedalwithnooneintheseatorifthe parkingbrakeisengaged.

Whenthecontrollerdiagnosticlightblinks,1of thefollowingproblemshasbeendetectedbythe controller:

•Anoutputhasbeenshorted.

•Anoutputisopencircuited.

Usingthediagnosticdisplay,determinewhichoutput ismalfunctioning;refertoCheckingtheInterlock

Switches(page30).

Ifthediagnosticlightisnotilluminatedwhenthekey switchisintheONposition,thisindicatesthatthe electroniccontrollerisnotoperating.Possiblecauses areasfollows:

•Theloop-backisnotconnected.

•Thelightisburnedout.

CAUTION

Ifsafetyinterlockswitchesaredisconnected ordamaged,themachinecouldoperate unexpectedly,causingpersonalinjury .

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock switchesdailyandreplaceanydamaged switchesbeforeoperatingthemachine.

VerifyingtheInterlockSwitch Function

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,engagetheparkingbrake,and shutofftheengine.

2.Removethecoverfromthecontrolpanel.

3.Locatethewireharnessandloop-back connector(Figure37).

Figure37

1.Loop-backconnector

4.Carefullyunplugtheloop-backconnectorfrom theharnessconnector.

5.ConnecttheDiagnosticACEdisplayconnector totheharnessconnector(Figure38).

Note:Ensurethatthecorrectoverlaydecalis

positionedontheDiagnosticACEdisplay.

DiagnosticACE,tochangeLEDto“inputs displayed.”

TheDiagnosticACEilluminatestheLED associatedwitheachoftheinputswhenthat inputswitchisclosed.

8.Individually,changeeachoftheswitchesfrom opentoclosed(i.e.,sitontheseat,engage thetractionpedal,etc.),andnotethatthe appropriateLEDontheDiagnosticACEblinks onandoffwhenthecorrespondingswitchis closed.Repeatthisforallswitchesthatyoucan changebyhand.

9.Ifaswitchisclosedandtheappropriate LEDdoesnotturnon,checkallwiringand connectionstotheswitchand/orcheckthe switcheswithanohmmeterormultimeter.

g020260

Replaceanymalfunctioningswitchesandrepair anymalfunctioningwiring.

Note:TheDiagnosticACEalsohastheability

todetectwhichoutputsolenoidsorrelaysare turnedon.Thisisaquickwaytodetermineifa machinemalfunctioniselectricalorhydraulic.

VerifyingOutputFunction

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,engagetheparkingbrake,shutoff theengine,andremovethekey.

Figure38

1.DiagnosticACE

6.TurnthekeyswitchtotheONposition,butdo notstartthemachine.

Note:Theredtextontheoverlaydecalrefers

toinputswitchesandthegreentextrefersto outputs.

7.The“inputsdisplayed”LED,onthelowerright columnoftheDiagnosticACE,shouldbe illuminated.Ifthe“outputsdisplayed”LED isilluminated,pressthetogglebutton,on

2.Removetheaccesspanelfromthesideofthe controlarm.

3.Locatethewireharnessandconnectorsnear thecontroller.

4.Carefullyunplugtheloop-backconnectorfrom theharnessconnector.

5.ConnecttheDiagnosticACEconnectortothe harnessconnector.

Note:Makesurethatthecorrectoverlaydecal

ispositionedontheDiagnosticACE.

6.TurnthekeyswitchtotheONposition,butdo

g004140

notstartthemachine.

Note:Theredtextontheoverlaydecalrefers

toinputswitchesandthegreentextrefersto outputs.

7.The“outputsdisplayed”LED,onlower rightcolumnofDiagnosticACE,shouldbe illuminated.Ifthe“inputsdisplayed”LEDis illuminated,pressthetogglebutton,onthe DiagnosticACE,tochangetheLEDto“outputs displayed”.

Note:Itmaybenecessarytotogglebetween

“inputsdisplayed”and“outputsdisplayed” severaltimestodothefollowingstep.T otoggle

backandforth,pressthetogglebuttononce. Thismaybedoneasoftenasrequired.Donot holdthebutton.

8.Sitontheseatandattempttooperatethe desiredfunctionofthemachine.Theappropriate outputLEDsshouldilluminatetoindicatethat theECMisturningonthatfunction.

Note:IfthecorrectoutputLEDsdonot

illuminate,verifythattherequiredinputswitches areinthenecessarypositionstoallowthat functiontooccur.Verifycorrectswitchfunction. IftheoutputLEDsareonasspecied,but themachinedoesnotfunctionproperly ,this indicatesanon-electricalproblem.Repairas necessary.

Note:Ifeachoutputswitchisinthecorrect

positionandfunctioningcorrectly,buttheoutput LEDsarenotcorrectlyilluminated,thisindicates anECMproblem.Ifthisoccurs,contactyour authorizedT orodistributorforassistance.

Important:TheDiagnosticACEdisplay

mustnotbeleftconnectedtothemachine.It isnotdesignedtowithstandtheenvironment oftheeverydayuseofthemachine.When youarenishedusingtheDiagnosticACE, disconnectitfromthemachineandconnect theloop-backconnectortotheharness connector.Themachinedoesnotoperate withouttheloop-backconnectorinstalledon theharness.StoretheDiagnosticACEina dry,securelocationintheshop,notonthe machine.

OperatingTips

BecomingFamiliarwiththe Machine

Beforemowinggrass,practiceoperatingthemachine inanopenarea.Startandshutofftheengine. Operateinforwardandreverse.Lowerandraise thecuttingunitsandengageanddisengagethe cuttingunits.Whenyoufeelfamiliarwiththemachine, practiceoperatingupanddownslopesatdifferent speeds.

UnderstandingtheWarning System

Ifawarninglightcomesonduringoperation,stopthe machineimmediatelyandcorrecttheproblembefore continuingoperation.Seriousdamagecouldoccurif youoperatethemachinewithamalfunction.

MowingGrass

StarttheengineandmovethethrottletotheFAST position.MovetheEnable/Disableswitchtothe ENABLEpositionandusetheLowerMow/Raiselever tocontrolthecuttingunits(thefrontcuttingunits aretimedtolowerbeforetherearcuttingunits).To moveforwardandcutgrass,pressthetractionpedal forward.

DrivingtheMachineinTransport Mode

MovetheEnable/DisableswitchtotheDISABLE positionandraisethecuttingunitstothetransport position.MovetheMow/Transportlevertothe TRANSPORTposition.Becarefulwhendrivingbetween objectssothatyoudonotaccidentallydamagethe machineorthecuttingunits.Useextracarewhen operatingthemachineonslopes.Driveslowlyand avoidsharpturnsonslopestopreventrollovers.

AfterOperation

AfterOperationSafety

•ToroPartNo.354-79,diagnostic-ttingcap

•ToroPartNo.95-8843,hydraulichose

•ToroPartNo.95-0985,couplertting(2)

•ToroPartNo.340-77,hydraulictting(2)

GeneralSafety

•Shutofftheengine,removethekey,andwait

forallmovementtostopbeforeyouleavethe operator’sposition.Allowthemachinetocool beforeadjusting,servicing,cleaning,orstoringit.

•Cleangrassanddebrisfromthecuttingunits,

drives,mufers,coolingscreens,andengine compartmenttohelppreventres.Cleanupoilor fuelspills.

•Disengagethedrivetotheattachmentwhenever

youarehaulingornotusingthemachine.

•Maintainandcleantheseatbelt(s)asnecessary.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.

PushingorTowingthe Machine

Inanemergency,youcanmovethemachine byactuatingthebypassvalveinthevariable displacementhydraulicpumpandinstallinga hydraulichosetobypassthecheckvalve,andthen pushingortowingthemachine.

Important:Donotpushortowthemachinefaster

than3to4.8km/h(2to3mph)orformorethan

0.4km(1/4mile),becauseinternaltransmission damagemayoccur.Thebypassvalvemustbe openwheneveryoupushortowthemachine. Additionally,youneedtoinstallahydraulichose tobypassthecheckvalvewheneveryoupushor towthemachineinreverse.

1.Installadiagnosticttingintheunmarkedport locatedbetweenportsM8andP2ontherear tractionmanifold(Figure39).

Figure39

1.Reartractionmanifold

(behindfrontleftwheel)

2.Connectahydraulichosebetweenthe diagnosticttinginstalledinthereartraction manifoldandthereversetractionpressuretest port(Figure40).

2.Unmarkedport

Note:Usethehydraulicttingsandcoupler

ttingsasneededtoinstallthehose.

g033131

Ifyouneedtopushortowyourmachine,youwill likelyneedtomoveitbothforwardandinreverse. Toensurethatthedrivesystemdoesnotbecome damagedfrompushingortowing,itisbesttoprepare themachineforbothforwardandreversepushingor towing.

PreparingtheMachineforPushing orTowinginReverse

Important:Ifyouneedtopushortowthe

machineinreverse,youmustrstbypassthe checkvalveinthe4-wheel-drivemanifold.

ThefollowingT oropartsareneededtobypassthe checkvalve:

•ToroPartNo.59-7410,diagnostictting

1.Reversetractionpressure

g033132

Figure40

2.Hydraulicuidreturnlter

testport

3.Rotatethebypassvalve90°(1/4turn)ineither directiontoopenitandallowuidtobypass internally(Figure41).

Note:Becausetheuidbypassesthe

transmission,youcanmovethemachineslowly withoutdamagingthetransmission.

Notethepositionofthevalvewhenopeningand closingit.

Figure41

forwardslowlywithoutdamagingthe transmission.

Notethepositionofthevalvewhenopeningand closingit.

3.Rotatethebypassvalve90°(1/4turn)back beforestartingtheengine.

Note:Donotexceed7to11N∙m(5to8ft-lb)

torquetoclosethevalve.

HaulingtheMachine

•Usefull-widthrampsforloadingthemachineonto

atrailerortruck.

•Tiethemachinedownsecurely.

IdentifyingtheTie-Down Points

g009703

1.Bypassvalve

4.Whenyouarenishedpushingortowingthe machine,removethehydraulichosethatyou installed.

5.Installtheexistingcapontothereversetraction pressuretestport.

6.Installthediagnostic-ttingcapontothetting thatyouinstalledonthemanifold.

7.Rotatethebypassvalve90°(1/4turn)back beforestartingtheengine.

Note:Donotexceed7to11N∙m(5to8ft-lb)

torquetoclosethevalve.

PushingorTowingtheMachine ForwardOnly

Ifyouneedtopushortowthemachineforwardonly, youcanjustrotatethebypassvalve.

Important:Ifyouneedtopushortowthe

machineinreverse,refertoPreparingtheMachine

forPushingorTowinginReverse(page33).

g198911

Figure42

1.Tie-downloops

1.Openthehoodandremovethecentershroud.

2.Rotatethebypassvalve90°(1/4turn)ineither directiontoopenitandallowuidtobypass internally(Figure41).

Note:Becausetheuidbypassesthe

transmission,youcanmovethemachine

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Note:Downloadafreecopyoftheelectricalorhydraulicschematicbyvisitingwww.Toro.comandsearching

foryourmachinefromtheManualslinkonthehomepage.

Important:Refertoyourengineowner’smanualandcuttingunitOperator'sManualforadditional

maintenanceprocedures.

MaintenanceSafety

•Beforeyouleavetheoperator’sposition,dothe

following:

–Parkthemachineonalevelsurface. –Disengagethecuttingunit(s)andlowerthe

attachments. –Engagetheparkingbrake. –Shutofftheengineandremovethekey . –Waitforallmovementtostop.

•Allowmachinecomponentstocoolbefore

performingmaintenance.

•Ifpossible,donotperformmaintenancewhilethe

engineisrunning.Keepawayfrommovingparts.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Afterthersthour

Aftertherst10hours

MaintenanceProcedure

•Torquethewheelnuts.

•Checktheconditionandtensionofallbelts.

•Supportthemachinewithjackstandswhenever

youworkunderthemachine.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Keepallpartsofthemachineingoodworking

conditionandallhardwaretightened.

•Replaceallwornordamageddecals.

•Toensuresafe,optimalperformanceofthe

machine,useonlygenuineT ororeplacement parts.Replacementpartsmadebyother manufacturerscouldbedangerous,andsuchuse couldvoidtheproductwarranty .

Aftertherst50hours

Beforeeachuseordaily

Every25hours

Every50hours

Every100hours

Every150hours

Every200hours

•Changetheoilandoillter.

•Inspecttheseatbelt(s)forwear,cuts,andotherdamage.Replacetheseatbelt(s)if anycomponentdoesnotoperateproperly.

•Checktheparkingbrake.

•Checktheinterlocksystem.

•Checktheengine-oillevel.

•Drainthewaterseparator.

•Checkthetirepressure.

•Checktheengine-coolantlevel.

•Cleandebrisoffoftheradiator.

•Checkthehydrauliclinesandhoses.

•Checkthelevelofthehydraulicuid.

•Checkthereel-to-bedknifecontact.

•Checktheelectrolytelevel(ifmachineisinstorage,checkevery30days).

•Lubricateallbearingsandbushings(dailywhenconditionsaredustyanddirty).

•Checktheconditionandtensionofallbelts.

•Changetheoilandoillter.

•Servicetheaircleaner(morefrequentlyinextremelydustyordirtyconditions).

•Torquethewheelnuts.

•Checktheadjustmentoftheparkingbrake.

MaintenanceService

Every400hours

Every800hours

Interval

MaintenanceProcedure

•Checkthefuellinesandconnections.

•Replacethefuelltercanister.

•Servicetheparkingbrakes.

•Ifyouarenotusingtherecommendedhydraulicuidorhaveeverlledthereservoir withanalternativeuid,changethehydraulicuid.

•Ifyouarenotusingtherecommendedhydraulicuidorhaveeverlledthereservoir withanalternativeuid,replacethehydrauliclter.

Every1,000hours

Every2,000hours

Every2years

•Ifyouareusingtherecommendedhydraulicuid,replacethehydrauliclter.

•Ifyouareusingtherecommendedhydraulicuid,changethehydraulicuid.

•Drainandcleanthefueltank.

DailyMaintenanceChecklist

Duplicatethispageforroutineuse.

Fortheweekof:

MaintenanceCheckItem

Checkthesafetyinterlock operation.

Checkthebrakeoperation.

Checktheengine-oillevel.

Checkthecoolingsystem uidlevel.

Drainthewater/fuel separator.

Checktheairlter,dustcup, andburpvalve.

Checkforunusualengine

noises.

Checktheradiatorfordebris.

Checkforunusualoperating noises.

Checkthehydraulicsystem uidlevel.

Checkthehydraulichoses fordamage.

Checkforuidleaks.

Checkthefuellevel.

Checkthetirepressure.

Checktheinstrument operation.

Checktheheight-of-cut adjustment.

Lubricateallthegrease

ttings.

Touch-upanydamaged paint.

Washthemachine.

Checktheglowplugandinjectornozzlesifstartingishard,thereisexcesssmoke,orroughrunningisnoted.

Immediatelyaftereverywashing,regardlessoftheintervallisted.

Mon.Tues.Wed.Thurs.Fri.

Sat.Sun.

NotationforAreasofConcern

Inspectionperformedby:

ItemDate

Information

Pre-Maintenance Procedures

RemovingtheHood

1.Unlatchandraisethehood.

2.Removethehairpincottersecuringthehood pivottothemountingbrackets(Figure43).

Figure43

1.Hairpincotter

g034350

Figure44

1.Batterycover

g008908

3.Slidethehoodtotherightside,lifttheother side,andpullitoutofthebrackets.

Note:Reversetheproceduretoinstallthehood.

RemovingtheBattery Cover

Loosentheknobsandremovethebatterycover (Figure44).

Note:RefertoServicingtheBattery(page44)for

moreinformation.

Lubrication

GreasingtheBearingsand Bushings

ServiceInterval:Every50hours(dailywhen

conditionsaredustyanddirty).

Parkthemachineonalevelsurface,lowerthecutting units,engagetheparkingbrake,shutofftheengine, andremovethekeyfromtheignitionswitch.

LubricatethegreasettingsregularlywithNo.2 lithiumgrease.Lubricatethebearingsandbushings dailywhenoperatingconditionsareextremelydusty anddirty.Dustyanddirtyoperatingconditionscould causedirttogetintothebearingsandbushings, resultinginacceleratedwear.Lubricatethegrease ttingsimmediatelyaftereverywashing,regardless oftheintervalspecied.

Thegreasettinglocationsandquantitiesareas follows:

g034347

Figure46

•Rearlift-armpivotsandliftcylinders(3eachside);

refertoFigure47.

•Steeringpivot(Figure45)

Figure45

•Frontlift-armpivotsandliftcylinders(3each);

refertoFigure46.

g200803

Figure47

•Cuttingunitpivots(2each);refertoFigure48.

g008897

Figure48

•Neutraladjustmechanism(Figure49)

g020393

Figure49

EngineMaintenance

EngineSafety

•Shutofftheenginebeforecheckingtheoilor

addingoiltothecrankcase.

•Donotchangethegovernorspeedoroverspeed

theengine.

g008901

CheckingtheEngine-Oil

•Mow/transportslide(Figure50)

Figure50

•Belttensionpivot(Figure51)

Figure51

Level

ServiceInterval:Beforeeachuseordaily

Theengineisshippedwithoilinthecrankcase; however,theoillevelmustbecheckedbeforeand aftertheengineisrststarted.

Crankcasecapacityisapproximately3.8L(4USqt) withthelter.

g008902

g008903

Usehigh-qualityengineoilthatmeetsthefollowing specications:

•APIClassicationLevelRequired:CH-4,CI-4or

higher.

•Preferredoil:SAE15W-40(above0ºF(-17ºC))

•Alternateoil:SAE10W-30or5W-30(all

temperatures)

Note:ToroPremiumEngineOilisavailablefromyour

distributorineither15W-40or10W-30viscosity.

Note:Thebesttimetochecktheengineoiliswhen

theengineiscoolbeforeithasbeenstartedforthe day.Ifithasalreadybeenrun,allowtheoiltodrain backdowntothesumpforatleast10minutesbefore checking.IftheoillevelisatorbelowtheAddmark onthedipstick,addoiltobringtheoilleveltothe Fullmark.Donotoverlltheengine.Iftheoillevel isbetweentheFullandAddmarks,nooiladdition isrequired.

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,engagetheparkingbrake,shutoff theengine,andremovethekey.

2.Removethedipstick(Figure52)andwipeitwith acleanrag.

Figure52

1.Dipstick

3.Pushthedipstickdownintothedipsticktubeand makesurethatitisseatedfully .Pullthedipstick outandchecktheoillevel.

4.Iftheoillevelislow,removetheoil-llcap (Figure53)andgraduallyaddsmallquantitiesof oil,checkingthelevelfrequently,untilthelevel reachestheFullmarkonthedipstick.

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,engagetheparkingbrake,shutoff theengine,andremovethekey.

2.Releasethelatchessecuringtheair-cleaner covertotheair-cleanerbody(Figure54).

3.Removethecoverfromtheair-cleanerbody (Figure54).

4.Beforeremovingthelter,uselow-pressureair (276kPa[40psi],cleananddry)tohelpremove

g008881

largeaccumulationsofdebrispackedbetween outsideofprimarylterandthecanister.

Note:Avoidusinghigh-pressureair,which

couldforcedirtthroughthelterintotheintake tract.Thiscleaningprocesspreventsdebris frommigratingintotheintakewhenyouremove theprimarylter.

5.Removeandreplacethelter(Figure54).

Donotcleantheusedelementbecauseitcould damagetheltermedia.

Figure53

1.Oil-llcap

5.Installtheoil-llcapandclosethehood.

ServicingtheAirCleaner

ServiceInterval:Every200hours(morefrequentlyin

extremelydustyordirtyconditions).

•Checktheair-cleanerbodyfordamagewhich

couldcauseanairleak.Replaceitifitisdamaged. Checkthewholeintakesystemforleaks,damage, orloosehoseclamps.

•Servicetheaircleanerattherecommended

serviceintervalorearlierifengineperformance suffersduetoextremelydusty ,dirtyconditions. Changingtheairlterbeforeitisnecessaryonly increasesthechanceofdirtenteringtheengine whenyouremovethelter.

•Besurethatthecoverisseatedcorrectlyand

sealswiththeair-cleanerbody .

g008882

g002401

Figure54

1.Air-cleanercover2.Filter

6.Inspectthenewlterforshippingdamage, checkingthesealingendofthelterandthe body.

Important:Donotuseadamagedelement.

7.Insertthenewlterbyapplyingpressuretothe outerrimoftheelementtoseatitinthecanister.

Important:Donotapplypressuretothe

exiblecenterofthelter.

8.Cleanthedirt-ejectionportlocatedinthe removablecover.

9.Removetherubberoutletvalvefromthecover, cleanthecavityandreplacetheoutletvalve.

10.Installthecoverorientingtherubberoutletvalve inadownwardposition—betweenapproximately 5o’clockto7o’clockwhenviewedfromtheend.

11.Securethecoverlatches.

ChangingtheEngineOil andFilter

FuelSystem Maintenance

ServicingtheFuelTank

ServiceInterval:Every2years—Drainandcleanthe

fueltank.

ServiceInterval:Aftertherst50hours

Every150hours

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,engagetheparkingbrake,shutoff theengine,andremovethekey.

2.Removeeitherdrainplug(Figure55)andlet theoilowintoadrainpan.Whentheoilstops owing,installthedrainplug.

Figure55

1.Engine-oildrainplugs

3.Removetheoillter(Figure56).

Parkthemachineonalevelsurface,lowerthecutting units,engagetheparkingbrake,shutofftheengine, andremovethekey.

Drainandcleanthetankifthefuelsystembecomes contaminatedorifthemachinewillbestoredforan extendedperiodoftime.Usecleanfueltoushout thetank.

InspectingtheFuelLines andConnections

ServiceInterval:Every400hours/Yearly(whichever

comesrst)

Parkthemachineonalevelsurface,lowerthecutting units,engagetheparkingbrake,shutofftheengine,

g020086

andremovethekeyfromtheignitionswitch.

Inspectthefuellinesandconnectionsfordeterioration, damage,orlooseconnections.

Figure56

1.Engineoillter

4.Applyalightcoatofcleanoiltothenewlter seal,andinstallthelter.

Important:Donotovertightenthelter.

5.Addoiltothecrankcase;refertoCheckingthe

Engine-OilLevel(page40).

g022147

DrainingtheWater

BleedingAirfromthe

Separator

ServiceInterval:Beforeeachuseordaily

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,engagetheparkingbrake,shutoff theengine,andremovethekeyfromtheignition switch.

2.Placeacleancontainerunderthefuellter.

3.Loosenthedrainvalveonthebottomofthelter canister(Figure57).

Figure57

Injectors

Note:Usethisprocedureonlyifthefuelsystemhas

beenpurgedofairthroughnormalprimingprocedures andtheenginedoesnotstart;refertoBleedingthe

FuelSystem(page29).

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,engagetheparkingbrake,and shutofftheengine.

2.LoosenthepipeconnectiontotheNo.1nozzle andholderassembly.

g008913

Figure58

g009880

1.Fuelinjectors

1.Waterseparator/lter canister

2.Ventplug

4.Tightenthevalveafterdraining.

3.Drainvalve

ChangingtheFuelFilter Canister

ServiceInterval:Every400hours

1.Parkthemachineonalevelsurface,lowerthe

cuttingunits,engagetheparkingbrake,shutoff theengine,andremovethekeyfromtheignition switch.

2.Cleantheareawheretheltercanistermounts

(Figure57).

3.Removetheltercanisterandcleanthe

mountingsurface.

4.Lubricatethegasketontheltercanisterwith

cleanoil.

3.MovethethrottletotheFASTposition.

4.TurnthekeyinthekeyswitchtotheSTART positionandwatchthefuelowaroundthe connector.TurnthekeytotheOFFposition whenthereisacontinuousow.

5.Tightenthepipeconnectorsecurely.

6.Repeattheprocedureontheremainingnozzles.

5.Installtheltercanisterbyhanduntilthegasket contactsthemountingsurface;thenrotateitan additional1/2turn.

ElectricalSystem Maintenance

ElectricalSystemSafety

•Disconnectthebatterybeforerepairingthe

machine.Disconnectthenegativeterminalrst andthepositivelast.Connectthepositiveterminal rstandthenegativelast.

•Chargethebatteryinanopen,well-ventilated

area,awayfromsparksandames.Unplugthe chargerbeforeconnectingordisconnectingthe battery.Wearprotectiveclothinganduseinsulated tools.

ServicingtheBattery

ServiceInterval:Every25hours—Checkthe

electrolytelevel(ifmachineisin storage,checkevery30days).

Parkthemachineonalevelsurface,lowerthecutting units,engagetheparkingbrake,shutofftheengine, andremovethekeyfromtheignitionswitch.

WARNING

Incorrectbatterycableroutingcoulddamage thetractorandcablescausingsparks.Sparks cancausethebatterygassestoexplode, resultinginpersonalinjury.

•Alwaysdisconnectthenegative(black) batterycablebeforedisconnectingthe positive(red)cable.

•Alwaysconnectthepositive(red)battery cablebeforeconnectingthenegative (black)cable.

Ifcorrosionoccursattheterminals,disconnectthe cables,negative(–)cablerst,andscrapetheclamps andterminalsseparately.Connectthecables,positive (+)cablerst,andcoattheterminalswithpetroleum jelly.

CheckingtheFuses

Thefusesintheelectricalsystemarelocatedunder thecontrolpanel.

Maintainthebatteryelectrolytelevelandkeepthetop ofthebatteryclean.Storethemachinewherethe temperatureiscoolerratherthanwarmertoprevent thebatteryfromdischargingmorerapidly .

Maintainthecelllevelwithdistilledordemineralized water.Donotllthecellsabovethebottomofthesplit ringinsideeachcell.Installthellercapswiththe ventspointingtotherear(towardthefueltank).

DANGER

Batteryelectrolytecontainssulfuricacid whichisfatalifconsumedandcausessevere burns.

•Donotdrinkelectrolyteandavoidcontact withskin,eyes,orclothing.Weareye protectiontoshieldyoureyesandrubber glovestoprotectyourhands.

•Fillthebatterywherecleanwaterisalways availableforushingtheskin.

Keepthetopofthebatterycleanbywashingit periodicallywithabrushdippedinammoniaor bicarbonateofsodasolution.Flushthetopsurface withwateraftercleaning.Donotremovetheller capswhilecleaning.

Thebatterycablesmustbetightontheterminalsto providegoodelectricalcontact.

DriveSystem Maintenance

WARNING

Ifthemachineisnotsupported adequately,itmayaccidentallyfall, injuringanyoneunderthemachine.

CheckingtheTirePressure

ServiceInterval:Beforeeachuseordaily

Thetiresareover-inatedforshipping.Therefore, releasesomeoftheairtoreducethepressure.The correctairpressureinthetiresis83kPa(12psi).

Note:Maintaintherecommendedpressureinalltires

toensureagoodqualityofcutandpropermachine performance.

DANGER

Lowtirepressuredecreasesmachinesidehill stability.Thiscouldcausearollover,which mayresultinpersonalinjuryordeath.

Donotunder-inatethetires.

TorquingtheWheelNuts

ServiceInterval:Afterthersthour

Aftertherst10hours

Afrontwheelandarearwheelmustbe raisedofftheground;otherwise,the machinewillmoveduringadjustment.

3.Loosenthelocknutonthetractionadjustment cam(Figure59).

g008922

Figure59

1.Tractionadjustmentcam2.Locknut

Every200hours

Torquethewheelnutsto103to127N∙m(76to94 ft-lb).

WARNING

Failuretomaintainpropertorqueofthewheel nutscouldresultinpersonalinjury.

Maintainpropertorqueofthewheelnuts.

AdjustingtheTraction DriveforNeutral

Ifthemachinemoveswhenthetractionpedalisinthe NEUTRALposition,adjustthetractioncam.

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,engagetheparkingbrake,shutoff theengine,andremovethekeyfromtheignition switch.

2.Raiseafrontwheelandarearwheelofftheoor andplacesupportblocksundertheframe.

WARNING

Theenginemustberunningsothat youcanmakeanaladjustmentof thetractionadjustmentcam.Contact withhotormovingpartscanresultin personalinjury.

Keepyourhands,feet,face,andother bodypartsawayfromthemufer,other hotpartsoftheengine,androtating parts.

4.Starttheengineandrotatethecamhexinboth directionstodeterminethemidpositionofthe neutralspan.

5.Tightenthelocknutsecuringtheadjustment.

6.Shutofftheengine.

7.Removethesupportblocksandlowerthe machinetotheshopoor.T estdrivethe machinetoensurethatitdoesnotmovewhen thetractionpedalisinneutral.

CoolingSystem Maintenance

CAUTION

Iftheenginehasbeenrunning,the pressurized,hotcoolantcanescapeand causeburns.

CoolingSystemSafety

•Swallowingenginecoolantcancausepoisoning;

keepoutofreachfromchildrenandpets.

•Dischargeofhot,pressurizedcoolantortouching

ahotradiatorandsurroundingpartscancause severeburns.

–Alwaysallowtheenginetocoolatleast15

minutesbeforeremovingtheradiatorcap.

–Usearagwhenopeningtheradiatorcap,and

openthecapslowlytoallowsteamtoescape.

CheckingtheCooling System

ServiceInterval:Beforeeachuseordaily

Cleandebrisofftheradiatordaily(Figure60).Clean theradiatorhourlyifconditionsareextremelydusty anddirty;refertoCleaningtheEngineCoolingSystem

(page47).

•Donotopentheradiatorcapwhenthe engineisrunning.

•Usearagwhenopeningtheradiatorcap, andopenthecapslowlytoallowsteamto escape.

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,engagetheparkingbrake,shutoff theengine,andremovethekey.

2.Checkthecoolantlevelintheexpansiontank (Figure61).Withacoldengine,thecoolant levelshouldbeapproximatelymidwaybetween themarksonthesideofthetank.

3.Ifthecoolantlevelislow,removethe expansion-tankcapandreplenishthesystem.

Donotoverllthetank.

4.Installtheexpansion-tankcap.

Figure60

1.Radiator

Thecoolingsystemislledwitha50/50solution ofwaterandpermanentethyleneglycolantifreeze. Checkthecoolantlevelatthebeginningofeachday beforestartingtheengine.

Thecapacityofthecoolingsystemisapproximately

5.7L(6USqt).

g008885

Figure61

1.Expansiontank

g019984

CleaningtheEngine CoolingSystem

ServiceInterval:Beforeeachuseordaily

Removedebrisfromtheradiatordaily.Cleanitmore frequentlyindirtyconditions.

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,engagetheparkingbrake,shutoff theengine,andremovethekeyfromtheignition switch.

2.Raisethehood.

3.Cleantheengineareathoroughlyofalldebris.

4.Cleanbothsidesoftheradiatorthoroughlywith compressedair(Figure62).

BrakeMaintenance

AdjustingtheParking Brake

ServiceInterval:Every200hours—Checkthe

adjustmentoftheparkingbrake.

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,engagetheparkingbrake,shutoff theengine,andremovethekeyfromtheignition switch.

2.Loosenthesetscrewsecuringtheknobtothe parking-brakelever(Figure63).

1.Radiator

5.Closethehood.

Figure62

g008923

Figure63

1.Parking-brakelever

2.Knob

g019984

3.Rotatetheknobuntilaforceof133to178N(30 to40lb)isrequiredtoactuatethelever.

4.Tightenthesetscrewaftertheadjustmenthas beenattained.

3.Setscrew

ServicingtheParking Brakes

ServiceInterval:Every400hours

PreparingtheMachine

1.Parkmachineonalevelsurface,engageparking brake,lowercuttingunits,shutofftheengine, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperator’sseat.

2.Raisethefrontofmachine.

3.Supportthemachinewithjackstandsrated fortheweightofyourmachine;referto

Specications(page23).

4.Repeatsteps2and3attheothersideofthe machine.

RemovingtheFrontWheels

1.Removethe4lugnutsthatsecurethefront wheeltothehub,andremovethewheel(Figure

64).

g332520

Figure66

MachineswiththeOptionalGrassShield

Figure64

1.Lugnut3.Hub

2.Wheel

2.Repeatstep1attheothersideofthemachine.

RemovingtheWheelHuband BrakeDrum

SpecialTools:WheelHubPuller—T oroPartNo.

TOR4097

1.Removethelocknutthatsecuresthehubtothe wheel-motorshaft(Figure65orFigure66).

g332518

1.Locknut

2.Hubandbrakedrum

3.Wheel-motorshaft

2.Repeatstep1attheothersideofthemachine.

3.Releasetheparkingbrake.

4.Usethespeciedwheelhubpullertoremove wheelhubandbrakedrumfromthewheel-motor shaft(Figure65orFigure66).

5.Removewoodruffkeyfromthewheel-motor shaft(Figure67).

Figure65

MachineswithouttheOptionalGrassShield

1.Locknut

2.Hubandbrakedrum

3.Wheel-motorshaft

g332519

g332521

Figure67

1.Woodruffkey2.Groove(wheel-motor

shaft)

6.Repeatsteps4and5attheothersideofthe machine.

CleaningtheBrakeDrumand Shoes

Atbothsidesofthemachine,cleaninsidethebrake drums,thebrakeshoes,backingplate(Figure68), andwheninstalled,theoptionalgrassshieldofany grass,dirt,anddust.

Figure68

g332545

g332543

MachineswiththeOptionalGrassShield

Figure70

InspectingandLubricatingthe BrakeCamShaft

1.Attheinboardsideofthebrake-backingplate (machineswithouttheoptionalwheel-rimgrass shield)orthewheelshield(machineswith theoptionalwheel-rimgrassshield),spray penetratingoilbetweenthebrakecamshaftand thebackingplate(Figure69orFigure70).

1.Backingplate

2.Brakecamshaft

2.Movetheparkingbrakeleverupanddownto checkthattheleverforthebrake-camlever movesfreely(Figure71).

Note:Ifthebrakecambinds,repairorreplace

thebrakecam;refertotheServiceManualfor yourmachine.

Figure69

MachineswithouttheOptionalGrassShield

1.Backingplate

2.Brakecamshaft

g332544

g332560

Figure71

1.Brake-camlever

3.Repeatsteps1and2attheothersideofthe machine.

4.Movetheparkingbrakeleverdown(the disengagedposition).

InspectingtheBrakeLinkage

1.Inspecttheleftandrightbrake-rodassemblies (Figure72)fordamageandwear.

Note:Ifthebrakerodpartsaredamagedand

worn,replacethem;refertotheServiceManual foryourmachine.

g332521

Figure73

Figure72

1.Brake-rodassemblies

2.Brake-camlever

3.Brakepivotshaft

2.Inspectthebrakepivotshaft(Figure72)for damageandwear.

Ifthepivotshaftisdamagedandworn,replace them;refertotheServiceManualforyour machine.

InstallingtheWheelHuband BrakeDrum

1.Thoroughlycleanthewheelhubandhydraulic motorshaft.

2.Insertthewoodruffkeyintothegrooveofthe wheel-motorshaft(Figure73).

1.Woodruffkey2.Groove(wheel-motor shaft)

3.Assemblethewheelhubandbrakedrumonto

g332541

thewheel-motorshaft(Figure74orFigure75).

Figure74

MachineswithouttheOptionalGrassShield

1.Locknut

2.Hubandbrakedrum

3.Wheel-motorshaft

g332519

Figure75

MachineswiththeOptionalGrassShield

5.T orquethelocknutisto339to372N∙m(250to

275ft-lb).

6.Checkparkingbrakeandadjustitifnecessary;

refertoCheckingtheParkingBrake(page24).

g332520

1.Locknut

2.Hubandbrakedrum

3.Wheel-motorshaft

4.Securethewheelhubtotheshaftwiththe locknut(Figure74orFigure75),andtightenby hand.

Note:Thebrakeshoesandbackingplatemust

concentricallyalignwiththebrakedrum.Ifthe shoes,plate,anddrumaremisaligned,referto theServiceManualforyourmachine.

5.Repeatsteps1through4attheothersideof themachine.

InstallingtheWheel

1.Assemblethewheeltothehubwiththe4lug nuts(Figure76),andtightenthelugnutsby hand.

Figure76

1.Lugnut3.Hub

2.Wheel

2.Repeatstep1attheothersideofthemachine.

3.Removethejackstandsandlowerthemachine.

4.T orquewheellugnutsto95to122∙Nm(70to90 ft-lb)inacrossingpattern.

g332518

BeltMaintenance

ServicingtheEngineBelts

theengine,andremovethekeyfromtheignition switch.

2.Insertanutdriverorsmallpieceoftubingonto theendofthebelttensioningspring.

ServiceInterval:Aftertherst10hours—Checkthe

conditionandtensionofallbelts.

Every100hours—Checktheconditionand tensionofallbelts.

TensioningtheAlternator/FanBelt

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,engagetheparkingbrake,shutoff theengine,andremovethekeyfromtheignition switch.

2.Openthehood.

3.Checkthebelttensionbypressingthebelt midwaybetweenthealternatorandcrankshaft pulleys.

Note:With98N(22lb)offorce,thebeltshould

deect11mm(7/16inch).

WARNING

Thespringisunderaheavyloadand couldcausepersonalinjury

Usecautionwhende-tensioningthe spring.

3.Pushdownandforwardonthespringend (Figure78)tounhookitfromthebracketand releasetensiononthespring.

Figure77

1.Alternator/fanbelt

4.Ifthedeectionisincorrect,completethe followingproceduretotensionthebelt:

A.Loosentheboltsecuringthebracetothe

engineandtheboltsecuringthealternator tothebrace.

B.Insertaprybarbetweenthealternatorand

engineandprythealternatoroutward.

C.Whenthepropertensionisachieved,

tightenthealternatorandbraceboltsto securetheadjustment.

g008917

Figure78

1.Hydrostatdrivebelt

4.Replacethebelt.

g008916

5.Reversetheproceduretotensionthespring.

2.Springend

ReplacingtheHydrostatDriveBelt

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,engagetheparkingbrake,shutoff

ControlsSystem

HydraulicSystem

Maintenance

AdjustingtheThrottle

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,engagetheparkingbrake,shutoff theengine,andremovethekeyfromtheignition switch.

2.Positionthethrottleleverrearwardsothatit stopsagainstthecontrolpanelslot.

3.Loosenthethrottlecableconnectoronthe injectionpumpleverarm(Figure79).

Maintenance

HydraulicSystemSafety

•Seekimmediatemedicalattentionifuidisinjected

intoskin.Injecteduidmustbesurgicallyremoved withinafewhoursbyadoctor.

•Ensurethatallhydraulic-uidhosesandlinesare

ingoodconditionandallhydraulicconnections andttingsaretightbeforeapplyingpressureto thehydraulicsystem.

•Keepyourbodyandhandsawayfrompinhole

leaksornozzlesthatejecthigh-pressurehydraulic uid.

•Usecardboardorpapertondhydraulicleaks.

•Safelyrelieveallpressureinthehydraulicsystem

beforeperforminganyworkonthehydraulic system.

CheckingtheHydraulic

Figure79

1.Injectionpumpleverarm

4.Holdtheinjectionpumpleverarmagainstthe lowidlestopandtightenthecableconnector.

5.Loosenthescrewssecuringthethrottlecontrol tothecontrolpanel.

6.Pushthethrottlecontrolleveralloftheway forward.

7.Slidethestopplateuntilitcontactsthethrottle leverandtightenthescrewssecuringthethrottle controltothecontrolpanel.

8.Ifthethrottledoesnotstayinpositionduring operation,torquethelocknut,usedtosetthe frictiondeviceonthethrottlelever,to5to6N∙m (44to53in-lb).

Note:Themaximumforcerequiredtooperate

thethrottlelevershouldbe89N(20lb).

LinesandHoses

ServiceInterval:Beforeeachuseordaily

g020336

Checkthehydrauliclinesandhosesforleaks,kinked lines,loosemountingsupports,wear,loosettings, weatherdeterioration,andchemicaldeterioration. Makeallnecessaryrepairsbeforeoperating.

CheckingtheHydraulic Fluid

ServiceInterval:Beforeeachuseordaily—Check

thelevelofthehydraulicuid.

Thereservoirislledatthefactorywithhigh-quality hydraulicuid.Thebesttimetocheckthehydraulic oiliswhentheuidiscold.Themachineshouldbein itstransportconguration.

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,engagetheparkingbrake,shutoff theengine,andremovethekey.

2.Cleantheareaaroundthellerneckandcapof thehydraulictank(Figure80).

HighViscosityIndex/LowPourPoint Anti-wearHydraulicFluid,ISOVG46

MaterialProperties:

Viscosity,ASTMD445cSt@40°C(104°F)

ViscosityIndexASTMD2270

44to48

140orhigher

Figure80

1.Hydraulic-tankcap

3.Removethecap.

4.Removethedipstickfromthellerneckand wipeitwithacleanrag.Insertthedipstickinto thellerneck;thenremoveitandchecktheuid level.Theuidlevelshouldbewithin6mm(1/4 inch)ofthemarkonthedipstick.

5.Ifthelevelislow,addtheappropriateuidto raisetheleveltothefullmark.

6.Installthedipstickandcapontothellerneck.

HydraulicFluid Specications

PourPoint,ASTMD97-37°Cto-45°C(-34°F

IndustrySpecications:EatonVickers694(I-286-S,

M-2950-S/35VQ25or

g008886

to-49°F)

M-2952-S)

Note:Manyhydraulicuidsarealmostcolorless,

makingitdifculttospotleaks.Areddyeadditivefor thehydraulicuidisavailablein20ml(0.67oz) bottles.Abottleissufcientfor15to22L(4to6US gallons)ofhydraulicuid.OrderPartNo.44-2500 fromyourauthorizedTorodistributor.

Important:T oroPremiumSynthetic

BiodegradableHydraulicFluidistheonly syntheticbiodegradableuidapprovedbyToro. Thisuidiscompatiblewiththeelastomersused inTorohydraulicsystemsandissuitablefora wide-rangeoftemperatureconditions.Thisuidis compatiblewithconventionalmineraloils,butfor maximumbiodegradabilityandperformance,the hydraulicsystemshouldbethoroughlyushed ofconventionaluid.Theoilisavailablein19L (5USgallon)pailsor208L(55USgallon)drums fromyourauthorizedTorodistributor.

Thereservoirislledatthefactorywithhigh-quality hydraulicuid.Checkthelevelofthehydraulicuid beforeyourststarttheengineanddailythereafter; refertoCheckingtheHydraulicFluid(page53).

Recommendedhydraulicuid:T oroPXExtended LifeHydraulicFluid;availablein19L(5USgallon) pailsor208L(55USgallon)drums.

Note:Amachineusingtherecommended

replacementuidrequireslessfrequentuidandlter changes.

Alternativehydraulicuids:IfT oroPXExtended LifeHydraulicFluidisnotavailable,youmayuse anotherconventional,petroleum-basedhydraulicuid havingspecicationsthatfallwithinthelistedrange forallthefollowingmaterialpropertiesandthatit meetsindustrystandards.Donotusesyntheticuid. Consultwithyourlubricantdistributortoidentifya satisfactoryproduct.

Note:T orodoesnotassumeresponsibilityfor

damagecausedbyimpropersubstitutions,souse productsonlyfromreputablemanufacturerswhowill standbehindtheirrecommendation.

HydraulicFluidCapacity

22.7L(6USgallons);refertoHydraulicFluid

Specications(page54)

ChangingtheHydraulic Fluid

ServiceInterval:Every2,000hours—Ifyou

areusingtherecommended hydraulicuid,changethe

hydraulicuid.

Every800hours—Ifyouarenotusingthe

recommendedhydraulicuidorhaveever lledthereservoirwithanalternativeuid,

changethehydraulicuid.

WARNING

Hothydraulicuidcancausesevereburns.

Allowthehydraulicuidtocoolbefore performinganymaintenancetothehydraulic system.

Iftheuidbecomescontaminated,contactyour localTorodistributorbecausethesystemmustbe ushed.Contaminateduidlooksmilkyorblackwhen comparedtocleanoil.

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,engagetheparkingbrake,shutoff theengine,andremovethekeyfromtheignition switch.

2.Disconnectthelargehydraulichose(Figure81) fromthereservoirandletthehydraulicuidow intoadrainpan.

g008886

Figure82

1.Hydraulicllcap

5.Installthereservoircap.Starttheengineand useallofthehydrauliccontrolstodistributethe hydraulicuidthroughoutthesystem.

6.Checkforleaks;thenshutofftheengine.

7.Checktheuidlevelandaddenoughtoraise theleveltoFullmarkonthedipstick.

Figure81

1.Hydraulichose

3.Installthehydraulichosewhenhydraulicuid stopsdraining.

4.Fillthereservoir(Figure82)withapproximately

22.7L(6USgallons)ofhydraulicuid;referto

HydraulicFluidSpecications(page54).

Important:Useonlythehydraulicuids

specied.Otheruidscouldcausesystem damage.

Important:Donotoverllthereservoir.

ChangingtheHydraulic

g020253

Filter

ServiceInterval:Every1,000hours—Ifyou

areusingtherecommended hydraulicuid,replacethe

hydrauliclter.

Every800hours—Ifyouarenotusingthe

recommendedhydraulicuidorhaveever lledthereservoirwithanalternativeuid,

replacethehydrauliclter.

WARNING

Hothydraulicuidcancausesevereburns.

Allowthehydraulicuidtocoolbefore performinganymaintenancetothehydraulic system.

UseagenuineT ororeplacementlter,PartNo. 86-3010.

Important:Useofanyotherltermayvoidthe

warrantyonsomecomponents.

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,engagetheparkingbrake,shutoff theengine,andremovethekeyfromtheignition switch.

2.Cleanaroundtheltermountingarea.Placea drainpanunderthelter(Figure83)andremove thelter.

Figure83

1.Hydrauliclter

3.Lubricatethenewltergasketandllthelter withhydraulicuid.

CuttingUnitSystem Maintenance

BladeSafety

Awornordamagedbladeorbedknifecanbreak,and apiececouldbethrowntowardyouorbystanders, resultinginseriouspersonalinjuryordeath.

•Inspectthebladesandbedknivesperiodicallyfor

excessivewearordamage.

•Usecarewhencheckingtheblades.Weargloves

andusecautionwhenservicingthem.Only replaceorbacklapthebladesandbedknives;

g034351

neverstraightenorweldthem.

•Onmachineswithmultiplecuttingunits,takecare

whenrotatingacuttingunit;itcancausethereels intheothercuttingunitstorotate.

Checkingthe

4.Ensurethattheltermountingareaisclean. Screwthelteronuntilthegasketcontactsthe mountingplate;thentightenthelter1/2turn.

5.Starttheengineandletitrunforabout2minutes topurgeairfromthesystem.Shutofftheengine andcheckforleaks.

Reel-to-BedknifeContact

ServiceInterval:Beforeeachuseordaily

Eachdaybeforeoperating,checkthereel-to-bedknife contact,regardlessofwhetherthequalityofcuthad previouslybeenacceptable.Theremustbelight contactacrossthefulllengthofthereelandthe bedknife(refertoAdjustingtheReeltoBedknifeinthe cuttingunitOperator'sManual).

UsingtheOptionalGauge Bar

Usethegaugebar(Figure84)toadjustthecutting unit.RefertothecuttingunitOperator'sManualfor theadjustmentprocedure.

Figure84

4.Starttheengineandallowittorunatlowidle speed.

DANGER

Changingtheenginespeedwhile backlappingmaycausethecuttingunits tostall.

•Neverchangetheenginespeedwhile backlapping

•Backlaponlyatidleenginespeed.

5.Setthereelspeedcontroltoposition1(Figure

85).

g004552

1.Gaugebar4.Holesusedforsetting groomerHOG

2.Heightadjustingscrew5.Holenotused

3.Nut

BacklappingtheCutting Units

WARNING

Contactwiththecuttingunitsorothermoving partscanresultinpersonalinjury.

•Keepyourngers,hands,andclothing awayfromthecuttingunitsandother movingparts.

•Neverattempttoturnthecuttingunitsby handorfootwhiletheengineisrunning.

Note:Whenbacklapping,allthecuttingunitsoperate

together.

g020248

Figure85

1.Backlaplever2.Reelspeedcontrolknob

6.MovethebacklaplevertotheR(backlap) position(Figure85).

DANGER

Contactingthecuttingunitswhenthey aremovingcouldcausepersonalinjury .

Toavoidpersonalinjury,becertainthat youareclearofthecuttingunitsbefore proceeding.

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,engagetheparkingbrake,shutoff theengine,andmovetheEnable/Disableswitch totheDISABLEposition.

2.Raisetheoorpaneltoexposethecontrols.

3.Maketheinitialreel-to-bedknifeadjustments appropriateforbacklapping;refertothecutting unitOperator'sManual.

7.WiththeMow/TransportleverintheMOW position,movetheEnable/Disableswitchto theENABLEposition.MovetheLowerMow/Lift controlforwardtostartthebacklappingoperation onthedesignatedcuttingunits.

8.Applylappingcompoundwithalong-handle brush.Neveruseashort-handledbrush.

9.Ifthecuttingunitsstallorbecomeerraticwhile backlapping,selectahigherreelspeedsetting untilthespeedstabilizes,thenreturnthereel speedtosetting1ortoyourdesiredspeed.

10.T omakeanadjustmenttothecuttingunitswhile backlapping,turnthecuttingunitsoffbymoving theLowerMow/Raiseleverrearward;the Enable/DisableswitchtotheDISABLEposition, andshutofftheengine.Aftercompletingthe adjustments,repeatsteps5through9.

11.Repeattheprocedureforallthecuttingunits thatyouwanttobacklap.

12.Whenyouarenished,returnthebacklaplever totheMOWposition,lowertheoorpanel,and washalllappingcompoundoffofthecutting units.Adjustthecuttingunitreel-to-bedknife contactasneeded.Movethecuttingunitreel speedcontroltothedesiredmowingposition.

Important:Ifthebacklapswitchisnot

returnedtotheF(MOW)positionafter backlapping,thecuttingunitswillnotraise orfunctionproperly.

Cleaning

WashingtheMachine

Washthemachineasneededusingwateralone orwithamilddetergent.Y oumayusearagwhen washingthemachine.

Important:Donotusebrackishorreclaimed

watertocleanthemachine.

Important:Donotusepower-washingequipment

towashthemachine.Power-washingequipment maydamagetheelectricalsystem,loosen importantdecals,orwashawaynecessarygrease atfrictionpoints.Avoidexcessiveuseofwater nearthecontrolpanel,engine,andbattery.

Important:Donotwashthemachinewiththe

enginerunning.Washingthemachinewiththe enginerunningmayresultininternalengine damage.

Note:Forabettercuttingedge,runaleacross

thefrontfaceofthebedknifeafterlapping.This removesanyburrsorroughedgesthatmay havebuiltuponthecuttingedge.

Storage

StorageSafety

•Shutofftheengine,removethekey,andwait

forallmovementtostopbeforeyouleavethe operator’sposition.Allowthemachinetocool beforeadjusting,servicing,cleaning,orstoringit.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheaterorotherappliance.

PreparingtheEngine

1.Draintheengineoilfromtheoilpanandinstall thedrainplug.

2.Removeanddiscardtheoillter.Installanew oillter.

3.Filltheenginewithspeciedmotoroil.

4.Starttheengineandrunitatidlespeedfor approximately2minutes.

5.Shutofftheengineandremovethekey.

6.Flushthefueltankwithfresh,cleanfuel.

PreparingtheTractionUnit

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,engagetheparkingbrake,shutoff theengine,andremovethekey.

2.Thoroughlycleanthetractionunit,cuttingunits, andtheengine.

3.Checkthetirepressure;refertoCheckingthe

TirePressure(page45).

4.Checkallfastenersforlooseness;tightenthem asnecessary.

5.Greaseoroilallgreasettingsandpivotpoints. Wipeupanyexcesslubricant.

6.Lightlysandandusetouch-uppaintonpainted areasthatarescratched,chipped,orrusted. Repairanydentsinthemetalbody.

7.Servicethebatteryandcablesasfollows;refer toElectricalSystemSafety(page44):

A.Removethebatteryterminalsfromthe

batteryposts.

7.Secureallofthefuel-systemttings.

8.Thoroughlycleanandservicetheair-cleaner assembly.

9.Sealtheair-cleanerinletandtheexhaustoutlet withweatherprooftape.

10.Checktheantifreezeprotectionandadda 50/50solutionofwaterandethyleneglycol antifreezeasneededfortheexpectedminimum temperatureinyourarea.

B.Cleanthebattery,terminals,andpostswith

awirebrushandbaking-sodasolution.

C.Coatthecableterminalsandbatteryposts

withGrafo112Xskin-overgrease(T oroPart No.505-47)orpetroleumjellytoprevent corrosion.

D.Slowlychargethebatteryevery60days

for24hourstopreventleadsulfationofthe battery.

Notes:

EEA/UKPrivacyNotice

Toro’sUseofYourPersonalInformation

TheT oroCompany(“T oro”)respectsyourprivacy.Whenyoupurchaseourproducts,wemaycollectcertainpersonalinformationaboutyou,eitherdirectly fromyouorthroughyourlocalT orocompanyordealer.T orousesthisinformationtofullcontractualobligations-suchastoregisteryourwarranty, processyourwarrantyclaimortocontactyouintheeventofaproductrecall-andforlegitimatebusinesspurposes-suchastogaugecustomer satisfaction,improveourproductsorprovideyouwithproductinformationwhichmaybeofinterest.Toromayshareyourinformationwithoursubsidiaries, afliates,dealersorotherbusinesspartnersinconnectiontheseactivities.Wemayalsodisclosepersonalinformationwhenrequiredbylaworin connectionwiththesale,purchaseormergerofabusiness.Wewillneversellyourpersonalinformationtoanyothercompanyformarketingpurposes.

RetentionofyourPersonalInformation

Torowillkeepyourpersonalinformationaslongasitisrelevantfortheabovepurposesandinaccordancewithlegalrequirements.Formoreinformation aboutapplicableretentionperiodspleasecontactlegal@toro.com.

Toro’sCommitmenttoSecurity

YourpersonalinformationmaybeprocessedintheUSoranothercountrywhichmayhavelessstrictdataprotectionlawsthanyourcountryofresidence. Wheneverwetransferyourinformationoutsideofyourcountryofresidence,wewilltakelegallyrequiredstepstoensurethatappropriatesafeguardsare inplacetoprotectyourinformationandtomakesureitistreatedsecurely.

AccessandCorrection

Youmayhavetherighttocorrectorreviewyourpersonaldata,orobjecttoorrestricttheprocessingofyourdata.T odoso,pleasecontactusbyemail atlegal@toro.com.IfyouhaveconcernsaboutthewayinwhichTorohashandledyourinformation,weencourageyoutoraisethisdirectlywithus. PleasenotethatEuropeanresidentshavetherighttocomplaintoyourDataProtectionAuthority.

374-0282RevC

CaliforniaProposition65WarningInformation

Whatisthiswarning?

Youmayseeaproductforsalethathasawarninglabellikethefollowing:

WARNING:CancerandReproductiveHarm—www.p65Warnings.ca.gov.

WhatisProp65?

Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto informthepublicaboutexposuretothesechemicals.

Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith theproduct.Moreover,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all

AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2) haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.

Doesthislawapplyeverywhere?

Prop65warningsarerequiredunderCalifornialawonly.ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproducts.Additionally,someonlineandmailorder retailersprovideProp65warningsontheirwebsitesorincatalogs.

HowdotheCaliforniawarningscomparetofederallimits?

Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day,whichiswellbelow thefederalandinternationalstandards.

Whydon’tallsimilarproductscarrythewarning?

•ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.

•AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies

makingsimilarproductsmayhavenosuchrequirement.

•TheenforcementofProp65isinconsistent.

•CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora

productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.

WhydoesToroincludethiswarning?

Torohaschosentoprovideconsumerswithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproductstheybuyand use.T oroprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithoutevaluatingthelevelof exposure,asnotallthelistedchemicalsprovideexposurelimitrequirements.WhiletheexposurefromToroproductsmaybenegligibleorwellwithinthe “nosignicantrisk”range,outofanabundanceofcaution,T orohaselectedtoprovidetheProp65warnings.Moreover,ifTorodoesnotprovidethese warnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingtoenforceProp65andsubjecttosubstantialpenalties.

RevA

TheToroWarranty

Two-Y earor1,500HoursLimitedWarranty

ConditionsandProductsCovered

TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship for2yearsor1,500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser. *Productequippedwithanhourmeter.

InstructionsforObtainingWarrantyService

YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:

ToroCommercialProductsServiceDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196

952–888–8801or800–952–2740 E-mail:commercial.warranty@toro.com

OwnerResponsibilities

Astheproductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator'sManual.Repairsforproductissues causedbyfailuretoperformrequiredmaintenanceandadjustmentsarenot coveredunderthiswarranty.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.

•Productfailureswhichresultfromfailuretoperformrecommended

maintenanceand/oradjustments.

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligent,orrecklessmanner.

•Partsconsumedthroughusethatarenotdefective.Examplesofparts

whichareconsumed,orusedup,duringnormalProductoperation include,butarenotlimitedto,brakepadsandlinings,clutchlinings, blades,reels,rollersandbearings(sealedorgreasable),bedknives, sparkplugs,castorwheelsandbearings,tires,lters,belts,andcertain sprayercomponentssuchasdiaphragms,nozzles,owmeters,and checkvalves.

•Failurescausedbyoutsideinuence,including,butnotlimitedto,

weather,storagepractices,contamination,useofunapprovedfuels, coolants,lubricants,additives,fertilizers,water ,orchemicals.

•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,

diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.

•Normalnoise,vibration,wearandtear,anddeterioration.Normal

“wearandtear”includes,butisnotlimitedto,damagetoseatsdueto wearorabrasion,wornpaintedsurfaces,scratcheddecalsorwindows.

Parts

Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofT oro.Torowillmake thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace it.T oromayuseremanufacturedpartsforwarrantyrepairs.

DeepCycleandLithium-IonBatteryWarranty

DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumber ofkilowatt-hourstheycandeliverduringtheirlifetime.Operating, recharging,andmaintenancetechniquescanextendorreducetotal batterylife.Asthebatteriesinthisproductareconsumed,theamount ofusefulworkbetweenchargingintervalswillslowlydecreaseuntilthe batteryiscompletelywornout.Replacementofwornoutbatteries, duetonormalconsumption,istheresponsibilityoftheproductowner. Note:(Lithium-Ionbatteryonly):Refertothebatterywarrantyforadditional information.

LifetimeCrankshaftWarranty(ProStripe02657Model

Only)

TheProstripewhichisttedwithagenuineT oroFrictionDiscand Crank-SafeBladeBrakeClutch(integratedBladeBrakeClutch(BBC)+ FrictionDiscassembly)asoriginalequipmentandusedbytheoriginal purchaserinaccordancewithrecommendedoperatingandmaintenance procedures,arecoveredbyaLifetimeWarrantyagainstenginecrankshaft bending.Machinesttedwithfrictionwashers,BladeBrakeClutch(BBC) unitsandothersuchdevicesarenotcoveredbytheLifetimeCrankshaft Warranty.

MaintenanceisatOwner’sExpense

Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.

GeneralConditions

RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy underthiswarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty.All impliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.

Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom statetostate.

NoteRegardingEmissionsWarranty

TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EPA)and/ortheCaliforniaAirResources Board(CARB).Thehourlimitationssetforthabovedonotapplytothe EmissionsControlSystemWarranty.RefertotheEngineEmissionControl WarrantyStatementsuppliedwithyourproductorcontainedintheengine manufacturer’sdocumentation.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contactyourAuthorizedToroServiceCenter .

374-0253RevG

Toro 03910 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual