Toro Reelmaster 3555, 03910, Reelmaster 3550, Reelmaster 3575, 03820 Operator's Manual

...
FormNo.3432-531RevA
Reelmaster
®
3555,3575,and3550
TractionUnit
ModelNo.03820—SerialNo.403446001andUp ModelNo.03821—SerialNo.403446001andUp ModelNo.03910—SerialNo.403446001andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
ThisproductcomplieswithallrelevantEuropean directives.Fordetails,pleaseseetheseparate productspecicDeclarationofConformity(DOC) sheet.
ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner'smanualissupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCaliforniaEmission ControlRegulationofemissionsystems,maintenance, andwarranty.Replacementsmaybeorderedthrough theenginemanufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofits constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Visitwww.Toro.comformoreinformation,including safetytips,trainingmaterials,accessoryinformation, helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if equipped)toaccesswarranty,parts,andother productinformation.
g240238
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Introduction
Thismachineisaride-on,reel-bladelawnmower intendedtobeusedbyprofessional,hiredoperators incommercialapplications.Itisprimarilydesigned forcuttinggrassonwell-maintainedturf.Usingthis productforpurposesotherthanitsintendedusecould provedangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .
©2019—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Contactusatwww.Toro.com.
2
g000502
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
GeneralSafety...................................................4
Engine-EmissionCertication.............................4
SafetyandInstructionalDecals..........................5
Setup......................................................................13
1InstallingtheCuttingUnits..............................14
2AdjustingtheTurfCompensation
Spring...........................................................16
3InstallingtheCEDecals.................................17
4InstallingtheHoodLatch(CEOnly)................17
5ReducingtheTirePressure............................18
6UsingtheCutting-UnitKickstand....................18
ProductOverview...................................................19
Controls...........................................................19
Specications..................................................23
Attachments/Accessories.................................23
BeforeOperation.................................................24
BeforeOperationSafety...................................24
PerformingDailyMaintenance..........................24
FillingtheFuelTank..........................................24
AdjustingtheSeat............................................25
DuringOperation.................................................26
DuringOperationSafety...................................26
StartingtheEngine...........................................27
ShuttingOfftheEngine.....................................27
SettingtheReelSpeed.....................................27
AdjustingtheLift-ArmCounterbalance.............29
BleedingtheFuelSystem.................................29
UnderstandingtheDiagnosticLight..................30
UnderstandingtheDiagnosticACE
Display..........................................................30
CheckingtheInterlockSwitches.......................30
OperatingTips.................................................32
AfterOperation....................................................33
AfterOperationSafety......................................33
PushingorT owingtheMachine........................33
HaulingtheMachine.........................................34
IdentifyingtheTie-DownPoints........................35
Maintenance...........................................................36
MaintenanceSafety..........................................36
RecommendedMaintenanceSchedule(s)...........36
DailyMaintenanceChecklist.............................38
Pre-MaintenanceProcedures..............................39
RemovingtheHood..........................................39
RemovingtheBatteryCover.............................39
Lubrication..........................................................40
GreasingtheBearingsandBushings................40
EngineMaintenance...........................................41
EngineSafety...................................................41
CheckingtheEngine-OilLevel..........................41
ServicingtheAirCleaner..................................42
ChangingtheEngineOilandFilter....................43
FuelSystemMaintenance...................................43
ServicingtheFuelT ank.....................................43
InspectingtheFuelLinesand
Connections..................................................43
DrainingtheWaterSeparator...........................44
ChangingtheFuelFilterCanister......................44
BleedingAirfromtheInjectors..........................44
ElectricalSystemMaintenance...........................45
ElectricalSystemSafety...................................45
ServicingtheBattery.........................................45
CheckingtheFuses..........................................45
DriveSystemMaintenance..................................46
CheckingtheTirePressure...............................46
TorquingtheWheelNuts...................................46
AdjustingtheTractionDriveforNeutral.............46
CoolingSystemMaintenance..............................47
CoolingSystemSafety.....................................47
CheckingtheCoolingSystem...........................47
CleaningtheEngineCoolingSystem................48
BrakeMaintenance.............................................48
AdjustingtheParkingBrake..............................48
BeltMaintenance................................................49
ServicingtheEngineBelts................................49
ControlsSystemMaintenance.............................50
AdjustingtheThrottle........................................50
HydraulicSystemMaintenance...........................50
HydraulicSystemSafety...................................50
CheckingtheHydraulicLinesand
Hoses............................................................50
CheckingtheHydraulicFluid............................50
HydraulicFluidSpecications...........................51
HydraulicFluidCapacity...................................51
ChangingtheHydraulicFluid............................52
ChangingtheHydraulicFilter............................52
CuttingUnitSystemMaintenance........................53
BladeSafety.....................................................53
CheckingtheReel-to-BedknifeContact............53
UsingtheOptionalGaugeBar..........................54
BacklappingtheCuttingUnits...........................54
Cleaning..............................................................55
WashingtheMachine.......................................55
Storage...................................................................56
StorageSafety..................................................56
PreparingtheTractionUnit...............................56
PreparingtheEngine........................................56
3
Safety
Thismachinehasbeendesignedinaccordance withENISO5395(whenyoucompletethesetup procedures)andANSIB71.4-2017.
GeneralSafety
Thisproductiscapableofamputatinghandsandfeet andofthrowingobjects.
Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand functioningproperlyonthemachine.
Keepbystandersandchildrenoutoftheoperating
area.Neverallowchildrentooperatethemachine.
Shutofftheengine,removethekey,andwait
forallmovementtostopbeforeyouleavethe operator’sposition.Allowthemachinetocool beforeadjusting,servicing,cleaning,orstoringit.
Improperlyusingormaintainingthismachinecan resultininjury .T oreducethepotentialforinjury, complywiththesesafetyinstructionsandalways payattentiontothesafety-alertsymbol meansCaution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.
,which
Engine-Emission Certication
TheengineinthismachineisEP ATier4FinalandEU StageVemissionscompliant.
4
SafetyandInstructionalDecals
99-3444
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
133-8062
93-7276
1.Explosionhazard—weareyeprotection.
2.Causticliquid/chemicalburnhazard—toperformrstaid, ushwithwater.
3.Firehazard—nore,openames,orsmoking.
4.Poisonhazard—keepchildrenawayfromthebattery .
decal133-8062
decal110-9642
110-9642
1.Storedenergyhazard—readtheOperator'sManual.
2.Movethecotterpintotheholeclosesttotherodbracket andthenremovetheliftarmandpivotyoke.
decal93-7276
decal117-3270
117-3270
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,hand;entanglement hazard,belt—stayawayfrommovingparts,keepallguards andshieldsinplace.
1.Transportspeed—fast
1.Enginecoolantunder pressure.
2.Explosionhazard—read theOperator'sManual.
decal99-3444
99-3444
2.Mowingspeed—slow
decal120-0627
120-0627
1.Cutting/dismembermenthazard,fan—stayawayfrom movingparts,keepallguardsandshieldsinplace.
decal106-6755
106-6755
3.Warning—donottouchthe hotsurface.
4.Warning—readthe
Operator'sManual.
5
decal120-1683
120-1683
1.Warning—readtheOperator'sManual;alloperatorsshould betrainedbeforeoperatingthemachine.
2.Warning—readtheOperator'sManualbeforetowingthe machine.
3.Tippinghazard—driveslowlywhenturning;donotturnsharply whiletravelingfast;lowerthecuttingunitswhendrivingdown slopes;usearolloverprotectionsystemandweartheseatbelt.
4.Warning—donotparkthemachineonslopes;engagethe parkingbrake,lowerthecuttingunits,shutofftheengine,and removethekeybeforeleavingthemachine.
5.Thrownobjecthazard—keepbystandersaway .
6.Entanglementhazard,belt—stayawayfrommovingparts; keepallguardsandshieldsinplace.
6
decal120-2105
120-2105
1.Lowerthecuttingunits.
2.Raisethecuttingunits.
3.Pulluptoengagethecuttingunits.
4.Pushdowntodisengagethecutting units.
5.ReadtheOperator’sManualfor informationonstartingtheengine—sit intheoperator’sposition,turnthekey totheenginepreheatposition,wait untiltheenginepreheatlightturnsoff, turnthekeytotheenginestartposition, anddisengagetheparkingbrake.
6.ReadtheOperator’sManual forinformationonstoppingthe engine—disengagethecuttingunits, turnthekeytotheenginestopposition, removethekeyfromtheignition,and engagetheparkingbrake.
7.Engine—Shutoff
8.Engine—Preheat
9.Engine—Start
10.Lights
11.Fast
12.Slow
1.8bladereeladjustment
2.11bladereeladjustment
decal121-7884
121–7884
3.ReadtheOperator’sManualforinformationonadjustingthe reel.
7
decal133-4901
133-4901
1.8-bladereeladjustment
2.11-bladereeladjustment
3.ReadtheOperator’sManualforinformationonadjustingthe reel.
8
Model03910
121-7928
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditions onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan causethemachinetobecomeunstable.
decal121-7928
1.Warning—readtheOperator'sManual;alloperatorsshould betrainedbeforeoperatingthemachine.
2.Warning—readtheOperator'sManualbeforetowingthe machine.
3.Tippinghazard—donotturnsharplywhiletravelingfast;do notdriveupordownslopesgreaterthan22°;lowerthecutting unitswhendrivingdownslopes;usearolloverprotection systemandweartheseatbelt.
4.Warning—donotparkthemachineonslopes;engagethe parkingbrake,lowerthecuttingunits,shutofftheengine,and removethekeybeforeleavingthemachine.
5.Thrownobjecthazard—keepbystandersaway .
6.Entanglementhazard,belt—stayawayfrommovingparts; keepallguardsandshieldsinplace.
9
Models03820and03821AfxoverPartNo.120-1683forCE
138-1186
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditions onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan causethemachinetobecomeunstable.
decal138-1186
1.Warning—readtheOperator'sManual;alloperatorsshould betrainedbeforeoperatingthemachine.
2.Warning—readtheOperator'sManualbeforetowingthe machine.
3.Tippinghazard—donotturnsharplywhiletravelingfast;do notdriveupordownslopesgreaterthan16°;lowerthecutting unitswhendrivingdownslopes;usearolloverprotection systemandweartheseatbelt.
4.Warning—donotparkthemachineonslopes;engagethe parkingbrake,lowerthecuttingunits,shutofftheengine,and removethekeybeforeleavingthemachine.
5.Thrownobjecthazard—keepbystandersaway .
6.Entanglementhazard,belt—stayawayfrommovingparts; keepallguardsandshieldsinplace.
10
Model03910
decal138-6980
138-6980
1.ReadtheOperator’sManual.
Models03820and03821
1.ReadtheOperator’sManual.
decal138-6981
138-6981
11
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery .
1.Explosionhazard6.Keepbystandersaway fromthebattery .
2.Nore,opename,or
smoking
7.Weareyeprotection; explosivegasescan causeblindnessandother injuries.
3.Causticliquid/chemical burnhazard
8.Batteryacidcancause blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately withwaterandgetmedical helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot discard
12
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1 2
3
4
5 6
MediaandAdditionalParts
Righthoseguide1 Lefthoseguide
Nopartsrequired
Warningdecal121-7928(machine model03910)
Warningdecal138-1186(machine models03820and03821)
CEdecal Productionyeardecal1 Lockbracket1 Rivet2 Washer1 Screw(1/4x2inches) Locknut(1/4inch)
Nopartsrequired
Cutting-unitkickstand
Qty.
1
1
1
1
1 1
1Usethecutting-unitkickstand.
Installthecuttingunits.
Adjusttheturfcompensationspring.
InstalltheCEdecals,ifrequired.
Installthehoodlatch(CEonly).
Reducethetirepressure.
Use
Description
Keys2
Operator'sManual Engineowner’smanual1
Cuttingperformancepaper
Shim
Qty.
Starttheengine.
1
1
1
Readthemanualsbeforeoperatingthemachine.
Usethepaperforadjustingthecuttingunitreel-to-bedknife contact.
Usetheshimforadjustingthecuttingunitreel-to-bedknife contact.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Use
13
1
InstallingtheCuttingUnits
Partsneededforthisprocedure:
1Righthoseguide
1
Lefthoseguide
compensationspringismountedtothesame sideofthecuttingunitasthereeldrivemotor. Positiontheturfcompensationasfollows:
A.Removethe2carriageboltsandnuts
securingtherodbrackettothecuttingunit tabs(Figure4).
Procedure
1.Parkthemachineonalevelsurface,engagethe parkingbrake,shutofftheengine,andremove thekeyfromtheignitionswitch.
2.Removethereelmotorsfromtheshipping brackets.
3.Removeanddiscardtheshippingbrackets.
4.Removethecuttingunitsfromthecartons. Assembleandadjustthemasdescribedinthe cuttingunitOperator'sManual.
5.Makesurethatthecounterweight(Figure3)is installedtotheproperendofthecuttingunitas describedinthecuttingunitOperator'sManual.
g003949
Figure4
1.Turfcompensationspring3.Springtube
2.Rodbracket
B.Removetheangenutsecuringthespring
tubebolttothecarrierframetab(Figure4), andremovetheassembly .
C.Mountthespringtubebolttotheopposite
tabonthecarrierframeandsecureitwith theangenut.
Note:Positiontheboltheadtotheouter
sideofthetabasshowninFigure4.
g003967
Figure5
Figure3
1.Counterweight
6.Allthecuttingunitsareshippedwiththeturf compensationspringmountedtotheright sideofthecuttingunit.Ensurethattheturf
1.Oppositecarrierframetab
D.Mounttherodbrackettothecuttingunit
tabswiththecarriageboltsandnuts(Figure
5).
2.Rodbracket
Note:Wheninstallingorremovingthecutting
units,makesurethatthehairpincotteris installedinthespringrodholenexttotherod bracket.Otherwise,installthehairpincotterin
g019938
14
theholeintheendoftherod.
7.Oncuttingunit4(leftfront)andcuttingunit5 (rightfront),usetherod-bracketmountingnuts toinstallthehoseguidestothefrontofthe cutting-unittabs.Thehoseguidesshouldlean towardthecentercuttingunit(Figure6,Figure
7,Figure8).
Figure6
1.Cuttingunit15.Cuttingunit5
2.Cuttingunit2
3.Cuttingunit3
4.Cuttingunit4
6.Reelmotor
7.Weight
8.Loweralltheliftarmscompletely.
9.Removethesnapperpinandthecapfromthe lift-armpivotyoke(Figure9).
g031275
g003975
Figure9
1.Snapperpin2.Cap
10.Forthefrontcuttingunits,slideacuttingunit undertheliftarmwhileinsertingthecarrierframe shaftupintothelift-armpivotyoke(Figure10).
Figure7
1.Hoseguide(leftside shown)
2.Rodbracket
3.Nuts
Figure8
1.Hoseguides(eachmustleantowardthecentercuttingunit)
g015160
g020321
Figure10
1.Liftarm3.Lift-armpivotyoke
2.Carrierframeshaft
11.Usethefollowingprocedureontherearcutting unitswhentheheightofcutisabove1.2cm
g289454
(3/4inch).
A.Removethelynchpinandwashersecuring
thelift-armpivotshafttotheliftarmand slidethelift-armpivotshaftoutofthelift arm(Figure11).
15
Figure11
1.Lift-armshaftlynchpinandwasher
B.Insertthelift-armyokeontothecarrier
frameshaft(Figure10).
C.Insertthelift-armshaftintotheliftarmand
secureitwiththewasherandlynchpin (Figure1 1).
12.Insertthecapoverthecarrierframeshaftand lift-armyoke.
13.Securethecapandthecarrierframeshafttothe lift-armyokewiththesnapperpin.
Important:Makesurethatthereelmotor
hosesarenottwisted,kinked,oratriskof beingpinched.
g003979
g020322
Figure13
1.Reel-drivemotor2.Mountingnuts
Note:Usetheslotifasteeringcuttingunitis
desiredorusetheholeifthecuttingunitistobe lockedinposition(Figure9).
14.Securethelift-armchaintothechainbracket withthesnapperpin(Figure12).
Note:Usethenumberofchainlinksspecied
inthecuttingunitOperator'sManual.
Figure12
1.Lift-armchain3.Snapperpin
2.Chainbracket
2
AdjustingtheTurf CompensationSpring
NoPartsRequired
Procedure
Theturfcompensationspring(Figure14)transfers weightfromthefronttotherearroller.Thishelps toreduceawavepatternintheturf,alsoknownas marcellingorbobbing.
g003948
Important:Makespringadjustmentswiththe
cuttingunitmountedtothetractionunit,pointing straightaheadandloweredtotheshopoor.
1.Makesurethatthehairpincotterisinstalledin therearholeinthespringrod(Figure14).
15.Coatthesplineshaftofthereelmotorwithclean grease.
16.Oilthereel-motorO-ringandinstallitontothe motorange.
17.Installthemotorbyrotatingitclockwisesothat themotorangesclearthelocknuts(Figure
13).Rotatethemotorcounterclockwiseuntilthe
angesencirclethenuts,thentightenthenuts.
16
Figure14
4
InstallingtheHoodLatch (CEOnly)
Partsneededforthisprocedure:
1Lockbracket
2Rivet
1Washer
1
Screw(1/4x2inches)
1
g020164
Locknut(1/4inch)
1.Turfcompensationspring3.Springrod
2.Hairpincotter4.Hexnuts
2.Tightenthehexnutsonthefrontendofthe springroduntilthecompressedlengthofthe spring(Figure14)is12.7cm(5inches)for 5-inchcuttingunitsand15.8cm(6-1/4inches) for7-inchcuttingunits.
Note:Whenoperatingonroughterrain,
decreasethespringlengthby2.5cm(1/2inch). Groundfollowingwillbeslightlydecreased.
3
InstallingtheCEDecals
Partsneededforthisprocedure:
1
Warningdecal121-7928(machinemodel03910)
Warningdecal138-1186(machinemodels03820and
1
03821)
1
CEdecal
1Productionyeardecal
Procedure
1.Unhookthehoodlatchfromthehood-latch bracket.
2.Removethe2rivetssecuringthehood-latch brackettothehood(Figure15)andremovethe hood-latchbracketfromthehood.
g012628
Figure15
1.Hood-latchbracket2.Rivets
3.Whilealigningthemountingholes,positionthe CElockbracketandthehood-latchbracketonto thehood.
Procedure
OnmachinesrequiringCEcompliance,applythe productionyeardecal(PartNo.133-5615)nearthe serialplate,theCEdecal(PartNo.93-7252)near thehoodlock,andtheCEwarningdecal(PartNo. 121-7928formachinemodel03910andPartNo. 138-1186formachinemodels03820and03821)over thestandardwarningdecal(PartNo.120-1683).
Note:Thelockbracketmustbeagainstthe
hood(Figure16).Donotremovetheboltand nutfromthelock-bracketarm.
17
Figure16
1.CElockbracket
4.Alignthewasherswiththeholesontheinsideof thehood.
2.Boltandnut
g012631
Figure18
g012629
1.Bolt
2.Nut
3.Armofhood-lockbracket
5.Rivetthebracketsandthewasherstothehood (Figure16).
6.Hookthelatchontothehood-latchbracket (Figure17).
Figure17
1.Hoodlatch
7.Screwtheboltintotheotherarmofthehood-lock brackettolockthelatchinposition(Figure18).
Note:Tightentheboltsecurelybutdonot
tightenthenut.
5
ReducingtheTirePressure
NoPartsRequired
Procedure
Thetiresareoverinatedatthefactoryforshipping purposes.Reducethepressuretotheproperlevels beforestartingthemachine;refertoCheckingtheTire
Pressure(page46).
g012630
6
UsingtheCutting-Unit Kickstand
Partsneededforthisprocedure:
1
Cutting-unitkickstand
Procedure
Wheneveryoutipacuttingunittoexposethe bedknife/reel,propuptherearofthecuttingunitwith thekickstandtoensurethatthenutsonthebackend ofthebedbaradjustingscrewsarenotrestingonthe worksurface(Figure19).
18
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