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03781
Operator's Manual
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Toro 03780, 03780A, Reelmaster 7000-D, 03781 Operator's Manual

FormNo.3386-664RevA
Reelmaster
®
7000-D4-Wheel
DriveTractionUnit
ModelNo.03780—SerialNo.315000001andUp ModelNo.03780A—SerialNo.315000001andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
*3386-664*A
ThisproductcomplieswithallrelevantEuropeandirectives, fordetailspleaseseetheseparateproductspecicDeclaration ofConformity(DOC)sheet.
YoumaycontactTorodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Dieselengineexhaustandsomeofits constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Becauseinsomeareastherearelocal,state,orfederal regulationsrequiringthatasparkarresterbeusedonthe engineofthismachine,asparkarresterisincorporatedwith themuferassembly.
GenuineT orosparkarrestersareapprovedbytheUSDA ForestryService.
Important:Thisengineisequippedwithaspark arrestermufer.ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered landwithoutasparkarrestermufermaintainedin workingorder,ortheengineconstricted,equipped,and maintainedforthepreventionofre.Otherstatesor federalareasmayhavesimilarlaws.
Theenclosed informationregardingtheUSEnvironmentalProtection Agency(EPA)andtheCaliforniaEmissionControl Regulationofemissionsystems,maintenance,and warranty.Replacementsmaybeorderedthroughthe enginemanufacturer.
Engine Owner's Man ual
issuppliedfor
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Figure1identiesthelocationofthe modelandserialnumbersontherightfrontframemember oftheproduct.Writethenumbersinthespaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Introduction
Thismachineisaride-on,reel-bladelawnmowerintended tobeusedbyprofessional,hiredoperatorsincommercial applications.Itisprimarilydesignedforcuttinggrasson well-maintainedlawnsingolfcourses,parks,sportselds, andoncommercialgrounds.Itisnotdesignedforcutting brush,mowinggrassandothergrowthalongsidehighways, orforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
©2014—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Figure2
1.Safetyalertsymbol.
Thismanualusestwootherwordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
Contactusatwww.Toro.com.
2
PrintedintheUSA.
AllRightsReserved
Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroRidingMowerSafety........................................6
SoundPowerLevel..................................................7
SoundPressureLevel...............................................7
VibrationLevel......................................................7
SafetyandInstructionalDecals.................................7
Setup...........................................................................13
1AdjustingtheSupportRollers................................14
2ReplacingtheWarningDecalforCE
Compliance........................................................14
3InstallingtheHoodLockforCE
Compliance........................................................14
4InstallingtheCuttingUnits....................................15
5AdjustingtheTurfCompensationSpring.................19
6UsingtheCuttingUnitKickstand...........................19
7GreasingtheMachine...........................................20
8CheckingFluidLevels...........................................21
9UsingtheGaugeBar............................................21
ProductOverview.........................................................22
Controls...............................................................22
Specications........................................................28
TractionUnitSpecications.....................................28
Attachments/Accessories........................................28
Operation....................................................................29
CheckingtheEngineOilLevel.................................29
CheckingtheCoolingSystem...................................29
FillingtheFuelTank...............................................30
CheckingtheHydraulicFluidLevel...........................31
CheckingtheTirePressure......................................32
StartingandStoppingtheEngine..............................32
EngineSpeedSwitch...............................................32
CheckingtheInterlockSwitches...............................32
AdjustingtheLiftArmCounterbalance.....................33
AdjustingtheLiftArmTurnAroundPosition.............33
PushingorTowingtheMachine................................34
JackingPoints........................................................34
TieDowns............................................................34
OperatingCharacteristics........................................34
OperatingTips......................................................35
Maintenance.................................................................36
RecommendedMaintenanceSchedule(s)......................36
DailyMaintenanceChecklist....................................37
ServiceIntervalChart.............................................38
PremaintenanceProcedures........................................39
RemovingtheHood...............................................39
Lubrication...............................................................39
GreasingtheBearingsandBushings..........................39
EngineMaintenance..................................................41
ServicingtheAirCleaner.........................................41
ServicingtheEngineOilandFilter............................42
ServicingtheDieselParticulateFilter(DPF)...............42
ServicingtheDieselOxidationCatalyst
(DOC)..............................................................42
FuelSystemMaintenance...........................................43
FuelTank..............................................................43
FuelLinesandConnections.....................................43
ServicingtheWaterSeparator..................................43
ServicingtheFuelFilter...........................................43
FuelPickupTubeScreen.........................................44
ElectricalSystemMaintenance....................................44
ChargingandConnectingtheBattery........................44
BatteryCare...........................................................45
Fuses....................................................................46
DriveSystemMaintenance.........................................47
CheckingtheTorqueoftheWheelNuts.....................47
CheckingthePlanetaryGearDriveOil......................47
ChangingthePlanetaryGearDriveOil......................47
CheckingtheRearAxleLubricant.............................48
ChangingtheRearAxleLubricant.............................48
AdjustingtheTractionDriveforNeutral....................48
CheckingtheRearWheelToe-In..............................49
CoolingSystemMaintenance......................................50
ServicingtheEngineCoolingSystem........................50
BrakeMaintenance....................................................51
AdjustingtheServiceBrakes....................................51
BeltMaintenance......................................................51
ServicingtheAlternatorBelt....................................51
HydraulicSystemMaintenance....................................52
ChangingtheHydraulicFluid...................................52
ReplacingtheHydraulicFilters.................................52
CheckingtheHydraulicLinesandHoses....................52
CuttingUnitMaintenance...........................................53
BacklappingtheCuttingUnits..................................53
Storage........................................................................54
Engine..................................................................54
TractionUnit.........................................................54
3
Safety
ThismachinemeetsorexceedsENISO5395:2013 (whenappropriatedecalsapplied),andANSIB71.4-2012 specicationsineffectatthetimeofproduction.
Improperuseormaintenancebytheoperatororownercan resultininjury.Toreducethepotentialforinjury,comply withthesesafetyinstructionsandalwayspayattentiontothe safetyalertsymbol,whichmeansCAUTION,WARNING,or DANGER-"personalsafetyinstruction."Failuretocomply withtheinstructionmayresultinpersonalinjuryordeath.

SafeOperatingPractices

ThefollowinginstructionsarefromtheENISO5395:2013 andANSIB71.4-2012.
hair,looseclothing,orjewelrymaygettangledinmoving parts.Donotoperatetheequipmentwhenbarefootor wearingopensandals.
•Thoroughlyinspecttheareawheretheequipmentisto
beusedandremoveallobjectswhichmaybethrownby themachine.
•Replacefaultysilencers/mufers.
•Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform thejob.Onlyuseaccessoriesandattachmentsapproved bythemanufacturer.
•Checkthattheoperator'spresencecontrols,safety
switchesandshieldsareattachedandfunctioning properly.Donotoperateunlesstheyarefunctioning properly.
Training
•Readtheoperator'smanualandothertrainingmaterial
carefully.Befamiliarwiththecontrols,safetysigns,and theproperuseoftheequipment.
•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstouseorservicethemower.Local regulationsmayrestricttheageoftheoperator.
•Nevermowwhilepeople,especiallychildren,orpetsare
nearby.
•Keepinmindthattheoperatororuserisresponsiblefor
accidentsorhazardsoccurringtootherpeopleortheir property.
•Donotcarrypassengers.
•Alldriversandmechanicsshouldseekandobtain
professionalandpracticalinstruction.Theowneris responsiblefortrainingtheusers.Suchinstructionshould emphasize:
–theneedforcareandconcentrationwhenworking
withride-onmachines;
–controlofaride-onmachineslidingonaslopewill
notberegainedbytheapplicationofthebrake.The mainreasonsforlossofcontrolare:
◊insufcientwheelgrip;
◊beingdriventoofast;
◊inadequatebraking;
◊thetypeofmachineisunsuitableforitstask;
◊lackofawarenessoftheeffectofground
conditions,especiallyslopes;
◊incorrecthitchingandloaddistribution.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,other people,orproperty.
Preparation
•Whilemowing,alwayswearsubstantialfootwear,long
trousers,hardhat,safetyglasses,andearprotection.Long
SafeHandlingofFuels
•Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineisextremely ammableandthevaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
•Useonlyanapprovedfuelcontainer.
•Neverremovefuelcaporaddfuelwiththeengine
running.
•Allowenginetocoolbeforerefueling.
•Neverrefuelthemachineindoors.
•Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlightsuchasonawater heateroronotherappliances.
•Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainerson thegroundawayfromyourvehiclebeforelling.
•Removeequipmentfromthetruckortrailerandrefuelit
ontheground.Ifthisisnotpossible,thenrefuelsuch equipmentwithaportablecontainer,ratherthanfroma fueldispensernozzle.
•Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete. Donotuseanozzlelockopendevice.
•Iffuelisspilledonclothing,changeclothingimmediately.
•Neveroverllfueltank.Replacefuelcapandtighten
securely.
Operation
•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
•Mowonlyindaylightoringoodarticiallight.
•Beforeattemptingtostarttheengine,disengageallblade
attachmentclutches,shiftintoneutral,andengagethe parkingbrake.
4
•Rememberthereisnosuchthingasasafeslope.Travel
ongrassslopesrequiresparticularcare.T oguardagainst overturning:
–donotstoporstartsuddenlywhengoingupor
downhill;
–machinespeedsshouldbekeptlowonslopesand
duringtightturns;
–stayalertforhumpsandhollowsandotherhidden
hazards;
–Donotturnsharply.Usecarewhenreversing.
–Usecounterweight(s)orwheelweightswhen
suggestedintheoperator'smanual.
•Stayalertforholesintheterrainandotherhiddenhazards.
•Watchoutfortrafcwhencrossingornearroadways.
•Stopthebladesrotatingbeforecrossingsurfacesother
thangrass.
•Whenusinganyattachments,neverdirectdischargeof
materialtowardbystandersnorallowanyonenearthe machinewhileinoperation.
•Neveroperatethemachinewithdamagedguards,shields,
orwithoutsafetyprotectivedevicesinplace.Besureall interlocksareattached,adjustedproperly ,andfunctioning properly.
•Donotchangetheenginegovernorsettingsorover-speed
theengine.Operatingtheengineatexcessivespeedmay increasethehazardofpersonalinjury.
•Beforeleavingtheoperator'sposition:
–stoponlevelground;
–disengagethepowertake-offandlowerthe
attachments;
–changeintoneutralandsettheparkingbrake;
–stoptheengineandremovethekey.
•Disengagedrivetoattachmentswhentransportingornot
inuse.
•Stoptheengineanddisengagedrivetoattachment:
–beforerefuelling;
–beforemakingheightadjustmentunlessadjustment
canbemadefromtheoperator'sposition.
–beforeclearingblockages;
–beforechecking,cleaningorworkingonthemower;
–afterstrikingaforeignobjectorifanabnormal
vibrationoccurs.Inspectthemowerfordamage andmakerepairsbeforerestartingandoperatingthe equipment.
•Reducethethrottlesettingduringenginerun-outand,if
theengineisprovidedwithashut-offvalve,turnthefuel offattheconclusionofmowing.
•Keephandsandfeetawayfromthecuttingunits.
•Lookbehindanddownbeforebackinguptobesureof
aclearpath.
•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.Stopcylinders/reelsifnot mowing.
•Donotoperatethemowerundertheinuenceofalcohol
ordrugs.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.
•Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
MaintenanceandStorage
•Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
•Neverstoretheequipmentwithfuelinthetankinsidea
buildingwherefumesmayreachanopenameorspark.
•Allowtheenginetocoolbeforestoringinanyenclosure.
•Toreducetherehazard,keeptheengine,
silencer/mufer,batterycompartmentandfuelstorage areafreeofgrass,leaves,orexcessivegrease.
•Keepallpartsingoodworkingconditionandallhardware
andhydraulicttingstightened.Replaceallwornor damagedpartsanddecals.
•Ifthefueltankhastobedrained,dothisoutdoors.
•Becarefulduringadjustmentofthemachinetoprevent
entrapmentofthengersbetweenmovingbladesand xedpartsofthemachine.
•Onmulti-cylinder/multi-reelmachines,takecareas
rotatingonecylinder/reelcancauseothercylinders/reels torotate.
•Disengagedrives,lowerthecuttingunits,setparking
brake,stopengineandremovekeyfromignition.Wait forallmovementtostopbeforeadjusting,cleaningor repairing.
•Cleangrassanddebrisfromcuttingunits,drives,
silencers/mufers,andenginetohelppreventres.Clean upoilorfuelspillage.
•Usejackstandstosupportcomponentswhenrequired.
•Carefullyreleasepressurefromcomponentswithstored
energy.
•Disconnectbatterybeforemakinganyrepairs.Disconnect
thenegativeterminalrstandthepositivelast.Reconnect positiverstandnegativelast.
•Usecarewhencheckingthecylinders/reels.Weargloves
andusecautionwhenservicingthem.
•Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
•Chargebatteriesinanopenwellventilatedarea,away
fromsparkandames.Unplugchargerbeforeconnecting
5
ordisconnectingfrombattery.W earprotectiveclothing anduseinsulatedtools.
Hauling
•Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
•Usefullwidthrampsforloadingmachineintotraileror
truck.
•Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Bothfrontandrearstrapsshouldbedirected downandoutwardfromthemachine

ToroRidingMowerSafety

ThefollowinglistcontainssafetyinformationspecictoToro productsorothersafetyinformationthatyoumustknowthat isnotincludedintheCEN,ISO,orANSIstandard.
Thisproductiscapableofamputatinghandsandfeetand throwingobjects.Alwaysfollowallsafetyinstructionsto avoidseriousinjuryordeath.
Useofthisproductforpurposesotherthanitsintendeduse couldprovedangeroustouserandbystanders.
WARNING
Engineexhaustcontainscarbonmonoxide,which isanodorless,deadlypoisonthatcankillyou.
Donotrunengineindoorsorinanenclosedarea.
•Knowhowtostoptheenginequickly.
•Donotoperatethemachinewhilewearingtennisshoes
orsneakers.
•Wearingsafetyshoesandlongpantsisadvisableand
requiredbysomelocalordinancesandinsurance regulations.
•Handlefuelcarefully.Wipeupanyspills.
•Checkthesafetyinterlockswitchesdailyforproper
operation.Ifaswitchshouldfail,replacetheswitch beforeoperatingthemachine.
•Beforestartingtheengine,sitontheseat.
•Usingthemachinedemandsattention.Topreventloss
ofcontrol:
–Donotdriveclosetosandtraps,ditches,creeks,
embankments,orotherhazards.
–Reducespeedwhenmakingsharpturns.Avoid
suddenstopsandstarts.
–Whennearorcrossingroads,alwaysyieldthe
right-of-way.
–Applytheservicebrakeswhengoingdownhillto
keepforwardspeedslowandtomaintaincontrolof themachine.
•WhenoperatingamachinewithROPS(roll-over
protectionsystem)neverremovetheROPSandalways usetheseatbelt.
•Raisethecuttingunitswhendrivingfromoneworkarea
toanother.
•Donottouchtheengine,silencer/mufer,orexhaust
pipewhiletheengineisrunningorsoonafterithas stoppedbecausetheseareascouldbehotenoughtocause burns.
•Onanyhill,thereisthepossibilityoftippingorrolling
over,buttheriskincreasesastheslopeangleincreases. Steephillsshouldbeavoided.
Cuttingunitsmustbeloweredwhengoingdownslopes tomaintainsteeringcontrol
•Engagetractiondriveslowly,alwayskeepfootontraction
pedal,especiallywhentravelingdownhill.
Usereverseontractionpedalforbraking.
•Ifthemachinestallswhenclimbingaslope,donotturn
themachinearound.Alwaysbackslowly,straightdown theslope.
•Whenapersonorpetappearsunexpectedlyinornearthe
mowingarea,stopmowing.Carelessoperation,combined withterrainangles,ricochets,orimproperlypositioned guardscanleadtothrownobjectinjuries.Donotresume mowinguntiltheareaiscleared.
MaintenanceandStorage
•Makesureallhydrauliclineconnectorsaretightandall
hydraulichosesandlinesareingoodconditionbefore applyingpressuretothesystem.
•Keepyourbodyandhandsawayfrompinholeleaksor
nozzlesthatejecthydraulicuidunderhighpressure. Usepaperorcardboard,notyourhands,tosearchfor leaks.Hydraulicuidescapingunderpressurecanhave sufcientforcetopenetratetheskinandcauseserious injury.Seekimmediatemedicalattentionifuidis injectedintoskin.
•Beforedisconnectingorperforminganyworkonthe
hydraulicsystem,allpressureinthesystemmustbe relievedbystoppingtheengineandloweringthecutting unitsandattachmentstotheground.
•Checkallfuellinesfortightnessandwearonaregular
basis.Tightenorrepairthemasneeded.
•Iftheenginemustberunningtoperformamaintenance
adjustment,keephands,feet,clothing,andanypartsof thebodyawayfromthecuttingunits,attachments,and anymovingparts.
•Toensuresafetyandaccuracy,haveanAuthorizedToro
Distributorcheckthemaximumenginespeedwitha tachometer.
•Ifmajorrepairsareeverneededorifassistanceisdesired,
contactanAuthorizedToroDistributor.
•UseonlyToro-approvedattachmentsandreplacement
parts.Thewarrantymaybevoidedifusedwith unapprovedattachments.
6

SoundPowerLevel

VibrationLevel

Thisunithasaguaranteedsoundpowerlevelof101dBA, whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO11094.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’searof83 dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinENISO5395:2013.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
Hand-Arm
Measuredvibrationlevelforrighthand=0.3m/s
Measuredvibrationlevelforlefthand=0.3m/s
UncertaintyValue(K)=0.16m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinENISO5395:2013.
WholeBody
Measuredvibrationlevel=0.2m/s
UncertaintyValue(K)=0.1m/s
2
2
Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinENISO5395:2013.
2
2
1.Toengagetheparking brake,securethebrake pedalswiththelockingpin, presstheparkingbrake pedalsandengagethetoe pedal.
117-4763
93-6680
2.Todisengagetheparking brake,disengagethe lockingpinandreleasethe pedals.
93-6686
1.Hydraulicoil
2.ReadtheOperator'sManual.
117-4765
1.ReadtheOperator'sManual.
2.Donotusestartingaids.
117-4766
1.Cutting/dismembermenthazard;fan—stayawayfrom movingparts.
7
117–2718
106-6755
1.Enginecoolantunder pressure.
2.Explosionhazard—read theOperator'sManual.
1.Warning—wearhearingprotection.
1.Warning—readthe instructionsbefore servicingorperforming maintenance.
3.Warning—donottouchthe hotsurface.
4.Warning—readthe
Operator'sManual.
98-4387
93-6688
2.Cuttinghazardofhandor foot—stoptheengineand waitformovingpartsto stop.
125–8754
1.Headlights
2.Engage7.Lowerthecuttingunits
3.Powertake-off(PTO)
4.Disengage
5.Fast
6.Slow
8.Raisethecuttingunits
9.ReadtheOperator’s Manual.
110-9642
1.Storedenergyhazard—readtheOperator'sManual.
2.Movethecotterpintotheholeclosesttotherodbracket andthenremovetheliftarmandpivotyoke.
121–3887
1.ReadtheOperator’sManual.
8
121–3884
1.Engine—stop3.Engine—start
2.Engine—preheat
112-5019
93–6681
1.Cutting/dismembermenthazard—stayawayfrommoving parts.
125–4605
1.Powerseat,10A6.Powersupplied,10A
2.Worklight,10A
3.Engine,10A8.Powersupplied,7.5A
4.Cigarettelighter,10A9.Controller,2A
5.Infocenter,2A
7.Controller,2A
10.Enginepreheat,60A
106-6754
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,fanandentanglement hazard,belt—stayawayfrommovingparts.
120-1670
1.Tractionunitspeed3.Fast
2.Slow
9
BatterySymbols
Someorallofthesesymbolsareonyourbattery
130-1651
1.ReadtheOperator'sManualformoreinformationof servicingthemachine.
1.Explosionhazard
2.Nore,opename,or smoking.
3.Causticliquid/chemical burnhazard
4.Weareyeprotection9.Flusheyesimmediately
5.ReadtheOperator's
Manual.
6.Keepbystandersasafe
7.Weareyeprotection;
8.Batteryacidcancause
10.Containslead;donot
distancefromthebattery.
explosivegasescan causeblindnessandother injuries
blindnessorsevereburns.
withwaterandgetmedical helpfast.
discard.
10
120-1683
1.Warning—readtheOperator'sManual,donotoperatethis machineunlessyouaretrained.
2.Warning—readtheOperator'sManualbeforetowingthe machine.
3.Tippinghazard—slowmachinebeforeturning,donotturnat highspeeds;lowerthecuttingunitwhendrivingdownslopes; usearolloverprotectionsystemandweartheseatbelt
4.Warning—donotparkthemachineonslopes;engagethe parkingbrake,lowerthecuttingunits,stoptheengineand removetheignitionkeybeforeleavingthemachine.
5.Thrownobjecthazard—keepbystandersasafedistancefrom themachine.
6.Entanglementhazard,belt—stayawayfrommovingparts, keepallguardsandshieldsinplace.
11
120-1686
Afxoverpartno.120–1683forCE*
*ThissafetydecalincludesaslopewarningrequiredonthemachinefrocompliancetotheEuropeanLawnMowerStandardENISO5395:2013.Theconservativemaximumslope
anglesindicatedforoperationofthismachineareprescribedbyandrequiredbythisstandard.
1.Warning—readtheOperator'sManual,donotoperatethis machineunlessyouaretrained.
2.Warning—readtheOperator'sManualbeforetowingthe machine.
3.Tippinghazard—donotturnathighspeeds,donotupand downslopesgreaterthan16degrees,donotmowacross slopesgreaterthan22degrees;lowerthecuttingunitwhen drivingdownslopes;usearolloverprotectionsystemand weartheseatbelt
4.Warning—donotparkthemachineonslopes;engagethe parkingbrake,lowerthecuttingunits,stoptheengineand removetheignitionkeybeforeleavingthemachine.
5.Thrownobjecthazard—keepbystandersasafedistancefrom themachine.
6.Entanglementhazard,belt—stayawayfrommovingparts, keepallguardsandshieldsinplace.
12
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
3
4 5
6 7
8
9
Nopartsrequired
Warningdecal1
Hoodlockbracket1 Rivet2 Screw,1/4x2inch Flatwasher,1/4inch Locknut,1/4inch Fronthoseguide-R.H.1 Fronthoseguide-L.H.1
Nopartsrequired
Cuttingunitkickstand
Nopartsrequired
Nopartsrequired
Gaugebar
Qty.
Use
–
1 2 1
–
1
–
–
1
Adjustthesupportrollers
UsedonlyonmachinesrequiringCE Compliance.
Usedonlyonmachinesrequiring EuropeanCECompliance.
Installthecuttingunits
Adjusttheturfcompensationspring.
InstalltheCuttingUnitKickstand.
Greasethemachine.
Checktherearaxlelubricant,hydraulic uid,andengineoillevels
Usethegaugebartoadjustthecutting unit.
MediaandAdditionalParts
Description
Operator'sManual
EngineOperator'sManual
PartsCatalog
OperatorTrainingMaterial
DeclarationofConformity
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Qty.
1
1
1
1
1
Readbeforeoperatingmachine
Readbeforeoperatingengine
Usetoreferencepartnumbers
Viewbeforeoperatingmachine
UseforCECompliance
Use
13
1
g019541
1
2
3
2

AdjustingtheSupportRollers

NoPartsRequired
Procedure
Dependingonwhatwidthcuttingunitsaretobeinstalledon thetraction,adjustthesupportrollersasfollows:
•Ifusing27inchcuttingunits,therollersaretobeinstalled
intheuppermountingholesofsupportassembly channels(Figure3).
•Ifusing32inchcuttingunits,therollersaretobe
installedinthelowermountingholesofsupportassembly channels(Figure3).

ReplacingtheWarningDecal forCECompliance

Partsneededforthisprocedure:
1Warningdecal
Procedure
OnmachinesrequiringCECompliance,afxthewarning decal,partno.120–1683overthewarningdecalpartno. 120–1686.
3

InstallingtheHoodLockfor CECompliance

Partsneededforthisprocedure:
Figure3
1.Supportassemblychannel3.Usethisholefor32inch cuttingunits
2.Usethisholefor27inch
cuttingunits
1Hoodlockbracket
2Rivet
1
Screw,1/4x2inch
2
Flatwasher,1/4inch
1
Locknut,1/4inch
Procedure
1.Unhookthehoodlatchfromthehoodlatchbracket (Figure4).
14
G012628
1
2
G012629
1
2
Figure6
G012630
1
G012631
1
2
3
Figure4
1.Hoodlatch
2.Removethe(2)rivetssecuringthehoodlatchbracket tothehood(Figure5).Removethehoodlatchbracket fromthehood.
Figure5
1.Hoodlatchbracket2.Rivets
3.Whilealigningthemountingholes,positiontheCE lockbracketandthehoodlatchbracketontothehood. Thelockbracketmustbeagainstthehood(Figure5). Donotremoveboltandnutassemblyfromthelock bracketarm.
1.CElockbracket
2.Boltandnutassembly
4.Alignthewasherswiththeholesontheinsideofthe hood.
5.Rivetthebracketsandthewasherstothehood(Figure
6).
6.Hookthelatchontothehoodlatchbracket(Figure7).
Figure7
1.Hoodlatch
7.Screwtheboltintotheotherarmofhoodlockbracket tolockthelatchinposition(Figure8).Tightenbolt securelybutdonottightennut.
1.Bolt
2.Nut
15
Figure8
3.Armofhoodlockbracket
4
InstallingtheCuttingUnits
Partsneededforthisprocedure:
1Fronthoseguide-R.H.
1Fronthoseguide-L.H.
Procedure
1.Removethereelmotorsfromtheshippingbrackets.
2.Removetheshippingbracketsanddiscard.
3.Removethecuttingunitsfromthecartons.Assemble andadjustasdescribedinthecuttingunitOperator's Manual.
4.Makesurethecounterweight(Figure9)isinstalledto theproperendofthecuttingunitasdescribedinthe cuttingunitOperator'sManual.
Figure10
1.Turfcompensationspring3.Springtube
2.Rodbracket
B.Removetheangenutsecuringthespringtube
bolttothecarrierframetab(Figure10)Remove theassembly.
C.Mountthespringtubebolttotheoppositetabon
thecarrierframeandsecurewiththeangenut. Theboltheadistobepositionedtotheouterside ofthetabasshowninFigure11.
Figure11
1.Oppositecarrierframetab
2.Rodbracket
Figure9
1.Counterweight
5.Allthecuttingunitsareshippedwiththeturf compensationspringmountedtotherightsideofthe cuttingunit.Theturfcompensationspringmustbe mountedtothesamesideofthecuttingunitasthe reeldrivemotor.Repositiontheturfcompensation asfollows:
A.Removethe2carriageboltsandnutssecuringthe
rodbrackettothecuttingunittabs(Figure10).
D.Mounttherodbrackettothecuttingunittabs
withthecarriageboltsandnuts(Figure11).Also, onthecuttingunit,mountthelefthandhose guidetothefrontofthecuttingunittabswhen reinstallingtherodbracket(Figure13).
Important:Onthe#4(leftfront)and#5 (rightfront)cuttingunits,usetherodbracket mountingnutstoinstallthehoseguidesto thefrontofthecuttingunittabs.Thehose guidesshouldleantowardthecentercutting unit(Figure12throughFigure14).
Figure12
16
Figure13
g019602
1
1
1.Hoseguide(Lefthand shown)
2.Rodbracket
1.Hoseguides(eachmustleantowardthecentercuttingunit)
3.Nuts
Note:Wheninstallingorremovingthecutting units,makesurethehairpincotterisinstalled inthespringrodholenexttotherodbracket. Otherwise,thehairpincottermustbeinstalledin theholeintheendoftherod.
Figure14
6.Increasethesteeringontherearcuttingunitsby removingthe(2)pivotspacers,hexsocketscrewsand angelocknuts(Figure15)fromtherear(#2and#3) cuttingunitcarrierframes(Figure12).
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