Toro 03780 Operator's Manual

FormNo.3428-195RevB

Reelmaster

®

7000-D4-Wheel

DriveTractionUnit

ModelNo.03780—SerialNo.403350001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3428-195*

ThisproductcomplieswithallrelevantEuropean
directives.Fordetails,pleaseseetheseparate
productspecicDeclarationofConformity(DOC)
sheet.

ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner’smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Visitwww.Toro.comformoreinformation,including
safetytips,trainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontherightfrontframememberoftheproduct.Write
thenumbersinthespaceprovided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberplate(if
equipped)toaccesswarranty,parts,andother
productinformation.

g233760

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.

Introduction

Thismachineisaride-on,reel-bladelawnmower
intendedtobeusedbyprofessional,hiredoperators
incommercialapplications.Itisprimarilydesigned
forcuttinggrassonwell-maintainedturf.Usingthis
productforpurposesotherthanitsintendedusecould
provedangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely .

©2021—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.

2

g000502

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................4

Setup.......................................................................11

1AdjustingtheSupportRollers.........................12

2InstallingtheHoodLockforCE

Compliance...................................................12

3InstallingtheCuttingUnits..............................13

4AdjustingtheTurf-Compensation

Spring...........................................................17

5UsingtheCutting-UnitKickstand....................17

6GreasingtheMachine....................................18

7CheckingtheFluidLevels..............................19

8UsingtheGaugeBar......................................19

9ApplyingtheCEDecals.................................19

ProductOverview...................................................20

Controls...........................................................20

Specications..................................................27

TractionUnitSpecications..............................27

Attachments/Accessories.................................27

BeforeOperation.................................................27

BeforeOperationSafety...................................27

PerformingDailyMaintenance..........................28

FillingtheFuelTank..........................................28

DuringOperation.................................................29

DuringOperationSafety...................................29

StartingtheEngine...........................................30

ShuttingOfftheEngine.....................................31

EngineSpeedSwitch........................................31

CuttingGrasswiththeMachine........................31

DieselParticulateFilterRegeneration...............31

AdjustingtheLift-ArmCounterbalance.............43

AdjustingtheLift-ArmTurnaround

Position.........................................................44

FoldingtheRollBar..........................................44

CheckingtheInterlockSwitches.......................45

OperatingTips.................................................46

AfterOperation....................................................46

AfterOperationSafety......................................46

HaulingtheMachine.........................................46

IdentifyingtheTie-DownPoints........................46

LocatingtheJackingPoints..............................47

PushingorT owingtheMachine........................47

Maintenance...........................................................49

MaintenanceSafety..........................................49

RecommendedMaintenanceSchedule(s)...........49

DailyMaintenanceChecklist.............................51

Pre-MaintenanceProcedures..............................52

RemovingtheHood..........................................52

Lubrication..........................................................52

GreasingtheBearingsandBushings................52

EngineMaintenance...........................................54

EngineSafety...................................................54

ServicingtheAirCleaner..................................54

ServicingtheEngineOil....................................55

ServicingtheDiesel-OxidationCatalyst

(DOC)andtheSootFilter..............................57

FuelSystemMaintenance...................................57

DrainingtheFuelT ank......................................57

CheckingtheFuelLinesand

Connections..................................................57

ServicingtheWaterSeparator.........................58

ServicingtheFuelFilter....................................58

CleaningtheFuel-IntakeScreen.......................58

ElectricalSystemMaintenance...........................59

ElectricalSystemSafety...................................59

ChargingandConnectingtheBattery...............59

ServicingtheBattery.........................................60

CheckingtheFuses..........................................60

DriveSystemMaintenance..................................61

CheckingtheTirePressure...............................61

CheckingtheT orqueoftheWheel

Nuts..............................................................61

CheckingforEnd-PlayinthePlanetary

Drives............................................................61

CheckingthePlanetaryGear-Drive

Lubricant.......................................................61

ChangingthePlanetary-Gear-Drive

Oil.................................................................62

CheckingtheOilLeveloftheRear

Axle...............................................................63

ChangingtheOilintheRearAxle......................64

CheckingtheLubricantintheGearBoxof

theRearAxle................................................64

AdjustingtheTractionDriveforNeutral.............64

CheckingtheRear-WheelT oe-In......................65

CoolingSystemMaintenance..............................66

CoolingSystemSafety.....................................66

CheckingtheCoolingSystem...........................66

ServicingtheEngineCoolingSystem...............66

BrakeMaintenance.............................................68

AdjustingtheServiceBrakes............................68

BeltMaintenance................................................68

ServicingtheAlternatorBelt.............................68

HydraulicSystemMaintenance...........................69

HydraulicSystemSafety...................................69

CheckingtheHydraulicLinesand

Hoses............................................................69

CheckingtheLeveloftheHydraulic

Fluid..............................................................69

HydraulicFluidSpecications...........................69

HydraulicFluidCapacity...................................70

ChangingtheHydraulicFluid............................70

ReplacingtheHydraulicFilters.........................70

CuttingUnitMaintenance.....................................72

BladeSafety.....................................................72

BacklappingtheCuttingUnits...........................72

Cleaning..............................................................73

WashingtheMachine.......................................73

Storage...................................................................74

StorageSafety..................................................74

PreparingtheTractionUnit...............................74

PreparingtheEngine........................................74

3

Safety

Thismachinehasbeendesignedinaccordance
withENISO5395(whenyoucompletethesetup
procedures)andANSIB71.4-2017.

GeneralSafety

Thisproductiscapableofamputatinghandsandfeet
andofthrowingobjects.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

SafetyandInstructionalDecals

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand
functioningproperlyonthemachine.

•Keepbystandersandchildrenoutoftheoperating

area.Neverallowchildrentooperatethemachine.

•Shutofftheengine,removethekey(ifequipped),

andwaitforallmovementtostopbeforeyouleave
theoperator’sposition.Allowthemachinetocool
beforeadjusting,servicing,cleaning,orstoringit.

Improperlyusingormaintainingthismachinecan
resultininjury .T oreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.

,which

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

BatterySymbols

Someorallofthesesymbolsareonyourbattery .

1.Explosionhazard6.Keepbystandersaway

2.Nore,opename,or
smoking

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection.9.Flusheyesimmediately

5.ReadtheOperator's
Manual.

fromthebattery .

7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.

8.Batteryacidcancause
blindnessorsevereburns.

withwaterandgetmedical
helpfast.

10.Containslead;donot
discard

decal93-6680

93-6680

decalbatterysymbols

decal93-6686

93-6686

1.Hydraulicuid2.ReadtheOperator's
Manual.

decal98-4387

98-4387

1.Warning—wearhearingprotection.

4

decal100-6574

100-6574

1.Hotsurfacehazard—keep
bystandersaway.

2.Severinghazardofhand,
impeller;entanglement
hazard,belt—keepaway
frommovingparts.

106-6754

1.Warning—donottouchthehotsurface.

2.Cutting/dismembermenthazard,fan;entanglementhazard,
belt—stayawayfrommovingparts.

decal117-4763

117-4763

1.Toengagetheparking
brake,securethebrake
pedalswiththelockingpin,
presstheparking-brake
pedalsandengagethetoe
pedal.

decal106-6754

2.Todisengagetheparking
brake,disengagethe
lockingpinandreleasethe
pedals.

decal117-4765

117-4765

1.ReadtheOperator'sManual.

2.Donotusestartingaids.

106-6755

1.Enginecoolantunder
pressure.

2.Explosionhazard—read
theOperator'sManual.

3.Warning—donottouchthe
hotsurface.

4.Warning—readthe

Operator'sManual.

110-9642

1.Storedenergyhazard—readtheOperator'sManual.

2.Movethecotterpintotheholeclosesttotherodbracket
andthenremovetheliftarmandpivotyoke.

decal106-6755

decal117-4766

117-4766

1.Cutting/dismembermenthazard;fan—stayawayfrom
movingparts,keepallguardsandshieldsinplace.

decal110-9642

5

120-1670

1.Tractionunitspeed3.Fast

2.Slow

decal120-1670

decal121-3884

121–3884

1.Engine—stop3.Engine—start

2.Engine—preheat

decal121-3887

121–3887

1.ReadtheOperator’sManual.

1.Warning—readthe
Operator’sManual.

2.Thereisnorollover
protectionwhentheroll
barisdown.

3.Thereisrolloverprotection
whentherollbarisup.

decal120-8947

120–8947

4.Iftherollbarisraised,
weartheseatbelt.

5.Iftherollbarislowered,
donotweartheseatbelt.

6.Driveslowlywhenturning.

6

decal125-4605

125-4605

121–5644

1.Lightswitch

2.Engage7.Lower

3.Powertake-off

4.Disengage

5.Fast

6.Slow

8.Raise

9.ReadtheOperator’s
Manual.

decal121-5644

2.Worklight

7.Controller

3.Engine8.Electric

1.Powerseat6.Electric

4.Lighter

9.Controller

5.InfoCenter10.Cab

decal133-8062

133-8062

7

138-6983

1.ReadtheOperator’sManual.

decal138-6983

8

decal120-1683

120-1683

1.Warning—readtheOperator'sManual;alloperatorsshould
betrainedbeforeoperatingthemachine.

2.Warning—readtheOperator'sManualbeforetowingthe
machine.

3.Tippinghazard—driveslowlywhenturning;donotturnsharply
whiletravelingfast;lowerthecuttingunitswhendrivingdown
slopes;usearolloverprotectionsystemandweartheseatbelt.

4.Warning—donotparkthemachineonslopes;engagethe
parkingbrake,lowerthecuttingunits,shutofftheengine,and
removethekeybeforeleavingthemachine.

5.Thrownobjecthazard—keepbystandersaway.

6.Entanglementhazard,belt—stayawayfrommovingparts;
keepallguardsandshieldsinplace.

9

138-1186

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas
wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditions
onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe
cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan
causethemachinetobecomeunstable.

decal138-1186

1.Warning—readtheOperator'sManual;alloperatorsshould
betrainedbeforeoperatingthemachine.

2.Warning—readtheOperator'sManualbeforetowingthe
machine.

3.Tippinghazard—donotturnsharplywhiletravelingfast;do
notdriveupordownslopesgreaterthan16°;lowerthecutting
unitswhendrivingdownslopes;usearolloverprotection
systemandweartheseatbelt.

4.Warning—donotparkthemachineonslopes;engagethe
parkingbrake,lowerthecuttingunits,shutofftheengine,and
removethekeybeforeleavingthemachine.

5.Thrownobjecthazard—keepbystandersaway.

6.Entanglementhazard,belt—stayawayfrommovingparts;
keepallguardsandshieldsinplace.

10

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2

3
4

5
6

7

8

9

Nopartsrequired

Hood-lockbracket1
Rivet2
Screw(1/4x2inch)
Flatwasher(1/4inch)
Locknut(1/4inch)
Fronthoseguide(right)
Fronthoseguide(left)

Nopartsrequired

Cutting-unitkickstand

Nopartsrequired

Nopartsrequired

Gaugebar

Warningdecal1
CEdecal
Productionyeardecal1

Qty.

–

1
2
1
1
1

–

1Usethecutting-unitkickstand.

–

–

1

1

Adjustthesupportrollers.

InstallthehoodlockforEuropeanCE
Compliance.

Installthecuttingunits.

Adjusttheturf-compensationspring.

Greasethemachine.

Checkthelevelsoftherearaxle
lubricant,hydraulicuid,andengineoil.

Usethegaugebartoadjustthecutting
unit.

ApplytheCEdecals.

Use

MediaandAdditionalParts

Description

Operator'sManual

Engineowner'smanual1

DeclarationofConformity

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Qty.

1

1

Readthemanualbeforeoperatingthemachine.

Readthemanualbeforeoperatingtheengine.

ThisdocumentindicatesCEcompliance.

Use

11

1

2

AdjustingtheSupport
Rollers

NoPartsRequired

Procedure

Dependingonwhatwidthcuttingunitsaretobe
installedonthetractionunit,adjustthesupportrollers
asfollows:

Parkthemachineonalevelsurface,engagethe
parkingbrake,shutofftheengine,andremovethe
key.

•Ifusing27inchcuttingunits,installtherollersin

theuppermountingholesofthesupportassembly
channels(Figure3).

•Ifusing32inchcuttingunits,installtherollersin

thelowermountingholesofsupportassembly
channels(Figure3).

InstallingtheHoodLockfor
CECompliance

Partsneededforthisprocedure:

1Hood-lockbracket

2Rivet

1

Screw(1/4x2inch)

2

Flatwasher(1/4inch)

1

Locknut(1/4inch)

Procedure

1.Unhookthehoodlatchfromthehood-latch
bracket(Figure4).

1.Supportassemblychannel

2.Usethisholefor27inch
cuttingunits.

Figure3

3.Usethisholefor32inch
cuttingunits.

g200373

Figure4

g019541

1.Hoodlatch

2.Removethe2rivetssecuringthehood-latch
brackettothehood(Figure5).

12

Figure5

g012630

Figure7

g012628

1.Hoodlatch

1.Hood-latchbracket2.Rivets

3.Removethehood-latchbracketfromthehood.

4.Whilealigningthemountingholes,positionthe
CElockbracketandthehood-latchbracketonto
thehood.

Note:Thelockbracketmustbeagainstthe

hood(Figure5).
Donotremoveboltandnutassemblyfromthe

lock-bracketarm.

8.Screwtheboltintotheotherarmofhood-lock
brackettolockthelatchinposition(Figure8).

Figure8

1.Bolt

2.Nut

3.Armofthehood-lock
bracket

9.Tightentheboltsecurelybutdonottightenthe
nut.

g012631

Figure6

1.CElockbracket

2.Boltandnutassembly

5.Alignthewasherswiththeholesontheinsideof
thehood.

6.Rivetthebracketsandthewasherstothehood
(Figure6).

7.Hookthelatchontothehood-latchbracket
(Figure7).

g012629

3

InstallingtheCuttingUnits

Partsneededforthisprocedure:

1

Fronthoseguide(right)

1

Fronthoseguide(left)

Procedure

1.Removethereelmotorsfromtheshipping
brackets.

2.Removeanddiscardtheshippingbrackets.

3.Removethecuttingunitsfromthecartons.

13

4.Assembleandadjustasdescribedinthecutting
unitOperator'sManual.

5.Makesurethatthecounterweight(Figure9)is
installedtotheproperendofthecuttingunitas
describedinthecuttingunitOperator'sManual.

Note:Positiontheboltheadtotheouter

sideofthetabasshowninFigure11.

g003967

Figure11

Figure9

1.Counterweight

6.Allofthecuttingunitsareshippedwiththeturf
compensationspringmountedtotherightside
ofthecuttingunit.Theturfcompensationspring
mustbemountedtothesamesideofthecutting
unitasthereeldrivemotor.Repositiontheturf
compensationasfollows:

A.Removethe2carriageboltsandnuts

securingtherodbrackettothecutting-unit
tabs(Figure10).

1.Oppositecarrierframetab

2.Rodbracket

E.Mounttherodbrackettothecuttingunit

tabswiththecarriageboltsandnuts(Figure

11).Onthecuttingunit,mountthelefthose

guidetothefrontofthecuttingunittabs
whenreinstallingtherodbracket(Figure

13).

Important:OnCuttingUnit4(left

front)andCuttingUnit5(rightfront),

g003320

usetherod-bracketmountingnutsto
installthehoseguidestothefrontof
thecutting-unittabs.Thehoseguides
shouldleantowardthecentercutting
unit(Figure12throughFigure14).

g031275

Figure12

Figure10

1.Turfcompensationspring3.Springtube

2.Rodbracket

B.Removetheangenutsecuringthe

spring-tubebolttothecarrier-frametab
(Figure10)

C.Removetheassembly.

D.Mountthespring-tubebolttotheopposite

tabonthecarrierframeandsecurewiththe
angenut.

1.Cuttingunit15.Cuttingunit5

2.Cuttingunit2

3.Cuttingunit3

4.Cuttingunit4

g003949

14

6.Reelmotor

7.Weight

Figure13

g015160

1.Hoseguide(leftside

shown)

2.Rodbracket

1.Hoseguides(eachmustleantowardthecentercuttingunit)

3.Nuts

Note:Wheninstallingorremovingthe

cuttingunits,makesurethatthehairpin
cotterisinstalledinthespring-rodholenext
totherodbracket.Otherwise,thehairpin
cottermustbeinstalledintheholeinthe
endoftherod.

g019602

Figure14

7.Increasethesteeringontherearcuttingunits
byremovingthe2pivotspacers,hex-socket
screws,andangelocknuts(Figure15)fromthe
carrierframesoftherearcuttingunits(Cutting
Units2and3);refertoFigure12.

15

Figure15

10.Forthefrontcuttingunits,slideacuttingunit
undertheliftarmwhileinsertingtheshaftof
thecarrierframeupintothelift-armpivotyoke
(Figure16).Makesurethatthethrustwasheris
inpositiononthecarrierframeshaft.

11.Securethecarrier-frameshafttothelift-arm
yokewiththeklikpin(Figure16).

12.T olock(x)thesteeringonthecuttingunits,
securethepivotyoketothecarrierframewith
thesnapperpin(Figure17).

g033150

1.Hex-socketscrew

2.Pivotspacer4.Flangelocknut

3.Carrierframe

8.Loweralloftheliftarmscompletely.

9.Coatthecarrier-frameshaftwithcleangrease
(Figure16).

g015977

Figure17

1.Snapperpin

Note:Fixedsteeringisrecommendedwhen

cuttingonsidehills.

13.Usethefollowingprocedureontherearcutting
unitswhentheheightofcutisabove19mm
(3/4inch).

A.Removethelynchpinandwashersecuring

thelift-armpivotshafttotheliftarmand
slidethelift-armpivotshaftoutofthelift
arm(Figure18).

Figure16

1.Lift-armpivotyoke4.Carrier-frameshaft

2.Liftarm

3.Klikpin

5.Thrustwasher

g003979

Figure18

1.Lift-armpivot-shaftlynchpinandwasher

g015976

B.Insertthelift-armyokeontothecarrier

frameshaft(Figure16).

C.Insertthelift-armshaftintotheliftarmand

secureitwiththewasherandthelynchpin
(Figure18).

16

14.Securethelift-armchaintothechainbracket
withthesnapperpin(Figure19).

Note:Usethenumberofchainlinksdescribed

inthecuttingunitOperator'sManual.

Figure19

1.Lift-armchain3.Snapperpin

2.Chainbracket

15.Coatthesplineshaftofthereelmotorwithclean
grease.

16.OilthereelmotorO-ringandinstallitontothe
motorange.

17.Installthemotorbyrotatingitclockwisesothat
themotorangesclearthebolts(Figure20).

4

Adjustingthe
Turf-CompensationSpring

NoPartsRequired

Procedure

Theturf-compensationspring(Figure21)transfers

g003948

theweightfromthefronttotherearroller.Thishelps
toreduceawavepatternintheturf,alsoknownas
marcellingorbobbing.

Important:Makespringadjustmentswiththe

cuttingunitmountedtothetractionunit,pointing
straightaheadandloweredtotheshopoor.

1.Makesurethatthehairpincotterisinstalledin
therearholeinthespringrod(Figure21).

Note:Whenservicingthecuttingunit,movethe

hairpincottertothespring-rodholenexttothe
turf-compensationspring.

Figure20

1.Reel-drivemotor2.Mountingbolts

18.Rotatethemotorcounterclockwiseuntilthe
angesencirclethebolts,andthentightenthe
bolts.

Important:Makesurethatthereelmotor

hosesarenottwisted,kinked,oratriskof
beingpinched.

g003863

Figure21

1.Turf-compensationspring3.Springrod

2.Hairpincotter4.Hexnuts

g004127

2.Tightenthehexnutsonthefrontendofthe
springroduntilthecompressedlengthofthe
springis15.9cm(6.25inches);refertoFigure

21.

Note:Whenoperatingonroughterrain

decreasethespringlengthby13mm(1/2inch).
Groundfollowingwillbeslightlydecreased.

Note:Theturfcompensationsettingwill

needtoberesetiftheHOCsettingorthe
AggressivenessofCutsettingischanged.

17

5

UsingtheCutting-Unit
Kickstand

Partsneededforthisprocedure:

1

Cutting-unitkickstand

Procedure

Wheneverthecuttingunithastobetippedtoexpose
thebedknife/reel,propuptherearofthecuttingunit
withthekickstandtomakesurethatthenutsonthe
backendofthebedbaradjustingscrewsarenot
restingontheworksurface(Figure22).

g004144

Figure23

1.Chainbracket3.Cutting-unitkickstand

2.Snapperpin

Figure22

1.Cuttingunitkickstand

Securethekickstandtothechainbracketwiththe
snapperpin(Figure23).

6

GreasingtheMachine

NoPartsRequired

Procedure

Beforeoperatingthemachine,applygreasetoensure

g003985

properlubrication.RefertoLubrication(page52).
Failuretoproperlygreasethemachinewillresultin
prematurefailureofcriticalparts.

18

7

CheckingtheFluidLevels

NoPartsRequired

Procedure

1.Checktheleveloftherearaxlelubricantbefore
theengineisrststarted,refertoCheckingthe

OilLeveloftheRearAxle(page63).

2.Checkthelevelofthehydraulicuidbefore
theengineisrststarted,refertoCheckingthe

LeveloftheHydraulicFluid(page69).

3.Checktheleveloftheengineoilbeforeandafter
theengineisrststarted,refertoCheckingthe

Engine-OilLevel(page56).

8

UsingtheGaugeBar

Partsneededforthisprocedure:

1

Gaugebar

Procedure

Usethegaugebartoadjustthecuttingunit.Referto
thecuttingunitOperator'sManualfortheadjustment
procedures(Figure24).

Figure24

1.Gaugebar4.Holesusedforsettingthe

2.Height-adjustingscrew5.Holenotused

3.Nut

groomerheightofgroom
(HOG)

9

ApplyingtheCEDecals

Partsneededforthisprocedure:

1Warningdecal

1

CEdecal

1Productionyeardecal

Procedure

g004552

OnmachinesrequiringCEcompliance,applythe
productionyeardecal(PartNo.133-5615)nearthe
serialplate,theCEdecal(PartNo.93-7252)near
thehoodlock,andtheCEwarningdecal(PartNo.
138-1186)overthestandardwarningdecal(PartNo.
120-1683).

19

ProductOverview

towardyoutothemostcomfortablepositionandthen
releasethepedal.

Controls

BrakePedals

The2footpedals(Figure25)operateindividualwheel
brakesforturningassistanceandtoaidinobtaining
bettersidehilltraction.

Pedal-LockingLatch

Thepedal-lockinglatch(Figure25)connectsthe
pedalstogethertoengagetheparkingbrake.

Parking-BrakePedal

Toengagetheparkingbrake,(Figure25)connectthe
pedalstogetherwiththepedal-lockinglatch,push
downontherightbrakepedalwhileengagingthetoe
pedal.Toreleasetheparkingbrake,press1ofthe
brakepedalsuntiltheparking-brakelatchretracts.

Mow-SpeedLimiter

Whenthemow-speedlimiter(Figure26)isippedup
itwillcontrolthemowspeedandallowthecutting
unitstobeengaged.Eachspaceradjuststhemowing
speedby0.8km/h(0.5mph).Themorespacers
thatthereareonthetopofthebolt,theslowerthe
machinemoves.T otransportthemachine,ipback
themow-speedlimiterformaximumtransportspeed.

Speed-LimiterScrews

Adjustthescrew(s)(Figure26)tolimittheamount
thetractionpedalcanbepressedintheforwardor
reversedirectiontolimitspeed.

Important:Thespeed-limiterscrewmuststop

thetractionpedalbeforethepumpreachesfull
strokeordamagetothepumpmayoccur.

Figure25

1.Brakepedal4.Tractionpedal

2.Pedal-lockinglatch5.Tilt-steeringpedal

3.Parking-brakepedal

TractionPedal

Thetractionpedal(Figure25)controlsforwardand
reverseoperation.Pressthetopofthepedaltomove
forwardandthebottomtomovebackward.Ground
speeddependsonhowfarthepedalispressed.For
noload,maximumgroundspeed,fullypressthepedal
whilethethrottleisinthefastposition.

Tostop,reduceyourfootpressureonthetraction
pedalandallowittoreturntothecenterposition.

TiltSteeringPedal

Totiltthesteeringwheeltowardsyou,pressthefoot
pedal(Figure25)down,andpullthesteeringtower

g015075

Figure26

g015074

1.Reversespeedlimiter
screw

2.Forwardspeedlimiter
screw

3.Spacers

4.Mowspeedlimiter

LowerMow/RaiseControlLever

Thislever(Figure27)raisesandlowersthecutting
unitsandalsostartsandstopsthereelswhenthe
reelsareenabledinthemowmode.Thecuttingunits
cannotbeloweredwhenthemow/transportleveris
inthetransportposition.

KeySwitch

Thekeyswitch(Figure27)has3positions:OFF,
ON/PREHEAT,andSTART.

InfoCenter

TheInfoCenterLCDdisplayshowsinformationabout
yourmachinesuchastheoperatingstatus,various

20

diagnosticsandotherinformationaboutthemachine
(Figure27).

PTOSwitch

ThePTOswitch(Figure27)has2positions:START
andSTOP.PushthePTObuttonforwardtoengage
thecutting-unitblades.Pushthebuttonbackto
disengagethecutting-unitblades.

Figure27

g010239

Figure28

1.Powerpoint3.Bagholder

2.Fanreverse4.Hourmeter

g021208

1.Lowermow/raisecontrol
lever

2.Keyswitch5.Engine-speedswitch

3.InfoCenter

4.PTOswitch

6.Headlightswitch

Engine-SpeedSwitch

Theengine-speedswitch(Figure27)has2modesto
changetheenginespeed.Bymomentarilytapping
theswitch,youcanincreaseordecreasetheengine
speedin100rpmincrements.Holdtheswitchdown
tomovetheenginespeeddirectlytohighorlowidle,
dependingonwhichendoftheswitchispressed.

HeadlightSwitch

Pivottheswitchdownwardtoturnontheheadlights
(Figure27).

PowerPoint

Usethepowerpoint(Figure28)topoweroptional
12-voltelectricalaccessories.

BagHolder

Usethebagholder(Figure28)forstorage.

BacklapLevers

Usethebacklapleversforbacklappingthereels
(Figure29).

Figure29

1.Frontbacklaplever2.Rearbacklaplever

21

g015076

AdjustingtheSeat

UsingtheInfoCenterLCDDisplay

ForeandAftAdjustingLever

Pulloutonthelevertoslidetheseatforeoraft(Figure

30).

SeatArmrestAdjustingKnob

Rotatetheknobtoadjusttheseatarmrestangle
(Figure30).

SeatBackAdjustingLever

Movethelevertoadjusttheseatbackangle(Figure

30).

Weightgauge

Theweightgaugeindicateswhentheseatisadjusted
totheweightoftheoperator(Figure30).Height
adjustmentismadebypositioningthesuspension
withintherangeofthegreenregion.

TheInfoCenterLCDdisplayshowsinformationabout
yourmachinesuchastheoperatingstatus,various
diagnostics,andotherinformationaboutthemachine
(Figure31)Thereisasplashscreenandmain
informationscreenoftheInfoCenter.Youcanswitch
betweenthesplashscreenandmaininformation
screen,atanytime,bypressinganyoftheInfoCenter
buttonsandthenselectingtheappropriatedirectional
arrow.

g020650

Figure31

Figure30

1.Weightgauge

2.Weightadjustinglever5.Armrestadjustingknob

3.Foreandaftadjusting
lever

WeightAdjustingLever

4.Seatbackadjustinglever

Adjusttheseattoyourweight(Figure30).Pullupon
thelevertoincreasetheairpressureandpushdown
todecreasetheairpressure.Theproperadjustmentis
attainedwhentheweightgaugeisinthegreenregion.

1.Indicatorlight3.Middlebutton

2.Rightbutton

4.Leftbutton

•LeftButton,MenuAccess/BackButton—pressthis

buttontoaccesstheInfoCentermenus.Youcan
useittobackoutofanymenuyouarecurrently
using.

•MiddleButton—usethisbuttontoscrolldown

menus.

g033323

•RightButton—usethisbuttontoopenamenu

wherearightarrowindicatesadditionalcontent.

•ManualFanReversal—activatedbypressingthe

leftandrightbuttonssimultaneously.

•Beeper—activatedwhenloweringthedecksorfor

advisoriesandfaults.

Note:Thepurposeofeachbuttonmaychange

dependingonwhatisrequiredatthetime.Each
buttonwillbelabeledwithanicondisplayingits
currentfunction.

22

InfoCenterIconDescription

SERVICEDUE

Indicateswhenscheduledservice
shouldbeperformed

Hoursremaininguntilservice

InfoCenterIconDescription(cont'd.)

EngineStart

Resettheservicehours

Enginerpm/status—indicatesthe
enginespeed

Infoicon

Hourmeter

Fast

Slow

Fanreversal—indicateswhenthefan
isreversed

Stationaryregenerationrequired

Airintakeheaterisactive

Raisecuttingunits

Stoporshutdown

Engine

Keyswitch

Indicateswhenthecuttingunitsare
beinglowered

Indicateswhenthecuttingunitsare
beingraised

PINcode

Hydraulicuid
temperature—indicatesthe
temperatureofthehydraulicuid

CANbus

InfoCenter

Badorfailed

Bulb

Lowercuttingunits

Operatormustsitinseat

Parkingbrakeindicator—indicates
whentheparkingbrakeisOn

IdentiestherangeasHigh

Neutral

IdentiestherangeasLow

Coolanttemperature—indicatesthe
enginecoolanttemperatureineither
°Cor°F

Temperature(hot)

Deniedornotallowed

PTOisengaged

OutputofTECcontrollerorcontrol
wireinharness

High:overallowedrange

Low:underallowedrange

Outofrange

/

Switch

Operatormustreleaseswitch

Operatorshouldchangetoindicated
state

Symbolsareoften
combinedtoform
sentences.Some
examplesareshown
below

Operatorshouldputmachinein
neutral

Enginestartdenied

23

InfoCenterIconDescription(cont'd.)

Engineshutdown

Enginecoolanttoohot

SettingsTheSettingsmenuallows

youtocustomizeandmodify
congurationvariablesonthe
InfoCenterdisplay.

AboutTheAboutmenuliststhe

modelnumber,serialnumber,
andsoftwareversionofyour
machine.

Hydraulicuidtoohot

NOxcontroldiagnosismalfunction;
drivethemachinebacktotheshop
andcontactyourauthorizedToro
distributor(softwareversionFand
later).

DPFashaccumulationnotication.
RefertoDPFAshAccumulation

(page33)inthemaintenancesection

fordetails.

Sitdownorsetparkingbrake

AccessibleonlybyenteringPIN

UsingtheMenus

ToaccesstheInfoCentermenusystem,pressthe
menuaccessbuttonwhileatthemainscreen.This
willbringyoutothemainmenu.Refertothefollowing
tablesforasynopsisoftheoptionsavailablefrom
themenus:

MainMenu

MenuItemDescription

FaultsTheFaultsmenucontains

alistoftherecentmachine
faults.RefertotheService
ManualoryourAuthorized
ToroDistributorformore
informationontheFaults
menuandtheinformation
containedthere.

ServiceTheServicemenucontains

informationonthemachine
suchashoursofusecounters
andothersimilarnumbers.

DiagnosticsTheDiagnosticsmenu

displaysthestateofeach
machineswitch,sensorand
controloutput.Y oucanuse
thistotroubleshootcertain
issuesasitwillquicklytellyou
whichmachinecontrolsareon
andwhichareoff.

Service

MenuItemDescription

Hours

Counts

Diagnostics

MenuItemDescription

CuttingUnitsIndicatestheinputs,qualiers,

Hi/LowRangeIndicatestheinputs,qualiers,

PTOIndicatestheinputs,qualiers,

EngineRun

Backlap

Settings

MenuItemDescription

Units

Language

LCDBacklightControlsthebrightnessofthe

LCDContrastControlsthecontrastofthe

FrontBacklapReelSpeedControlsthespeedofthefront

RearBacklapReelSpeedControlsthespeedoftherear

ProtectedMenusAllowsapersonauthorized

Liststhetotalnumberofhours
thatthemachine,engineand
PTOhavebeenon,aswell
asthenumberofhoursthe
machinehasbeentransported
andservicedue

Listsnumerouscountsthe
machinehasexperienced

andoutputsforraisingand
loweringthecuttingunits

andoutputsfordrivingin
transportmode

andoutputsforenablingthe
PTOcircuit

Indicatestheinputs,qualiers,
andoutputsforstartingthe
engine

Indicatestheinputs,qualiers,
andoutputsforoperatingthe
backlapfunction

Controlstheunitsusedonthe
InfoCenter(EnglishorMetric)

Controlsthelanguageused
ontheInfoCenter*

LCDdisplay

LCDdisplay

reelsinbacklapmode

reelsinbacklapmode

byyourcompanywiththe
PINcodetoaccessprotected
menus

24